US20140018745A1 - Dose Setting Mechanism and Injection Device - Google Patents
Dose Setting Mechanism and Injection Device Download PDFInfo
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- US20140018745A1 US20140018745A1 US14/007,375 US201214007375A US2014018745A1 US 20140018745 A1 US20140018745 A1 US 20140018745A1 US 201214007375 A US201214007375 A US 201214007375A US 2014018745 A1 US2014018745 A1 US 2014018745A1
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- clutch
- dose setting
- clicker
- drive member
- rotationally
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31533—Dosing mechanisms, i.e. setting a dose
- A61M5/31535—Means improving security or handling thereof, e.g. blocking means, means preventing insufficient dosing, means allowing correction of overset dose
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/24—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/14—Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
- A61M5/168—Means for controlling media flow to the body or for metering media to the body, e.g. drip meters, counters ; Monitoring media flow to the body
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31525—Dosing
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31525—Dosing
- A61M5/31528—Dosing by means of rotational movements, e.g. screw-thread mechanisms
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31533—Dosing mechanisms, i.e. setting a dose
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31533—Dosing mechanisms, i.e. setting a dose
- A61M5/31545—Setting modes for dosing
- A61M5/31548—Mechanically operated dose setting member
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31533—Dosing mechanisms, i.e. setting a dose
- A61M5/31545—Setting modes for dosing
- A61M5/31548—Mechanically operated dose setting member
- A61M5/3155—Mechanically operated dose setting member by rotational movement of dose setting member, e.g. during setting or filling of a syringe
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31533—Dosing mechanisms, i.e. setting a dose
- A61M5/31545—Setting modes for dosing
- A61M5/31548—Mechanically operated dose setting member
- A61M5/3155—Mechanically operated dose setting member by rotational movement of dose setting member, e.g. during setting or filling of a syringe
- A61M5/31551—Mechanically operated dose setting member by rotational movement of dose setting member, e.g. during setting or filling of a syringe including axial movement of dose setting member
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31533—Dosing mechanisms, i.e. setting a dose
- A61M5/31545—Setting modes for dosing
- A61M5/31548—Mechanically operated dose setting member
- A61M5/31555—Mechanically operated dose setting member by purely axial movement of dose setting member, e.g. during setting or filling of a syringe
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31565—Administration mechanisms, i.e. constructional features, modes of administering a dose
- A61M5/31576—Constructional features or modes of drive mechanisms for piston rods
- A61M5/31583—Constructional features or modes of drive mechanisms for piston rods based on rotational translation, i.e. movement of piston rod is caused by relative rotation between the user activated actuator and the piston rod
- A61M5/31585—Constructional features or modes of drive mechanisms for piston rods based on rotational translation, i.e. movement of piston rod is caused by relative rotation between the user activated actuator and the piston rod performed by axially moving actuator, e.g. an injection button
Definitions
- the present invention is directed to a dose setting mechanism for a drug delivery device, like a pen-type injector, that provides for administration by injection of medicinal products from a multidose cartridge.
- the dose setting mechanism may comprise a housing, a dose setting member (number sleeve), a drive member (drive sleeve), a clutch and a clicker. Further, the invention refers to an injection device with such a dose setting mechanism.
- the drive sleeve is neither coupled to the number sleeve nor to the housing with adequate strength, it may be possible for the user to rotate the drive sleeve relative to the number sleeve and housing.
- rotating the drive sleeve relative to both the number sleeve and housing allows the user to back off the piston rod from the cartridge bung without decrementing the dialed dose, and this may lead to a severe under dose on the subsequent dose.
- the drive sleeve is rotated in the opposite sense, it may also allow the user to expel drug without decrementing the dialed dose, leading to loss of drug and possible confusion.
- FIG. 1 shows a known dose setting mechanism 1 where a spring 7 biases the clicker 6 into engagement with the clutch 5 and the clutch 5 into engagement with the number sleeve 3 .
- Clicker teeth 6 a, 6 b of axial height ‘Y1’ engage between the clicker 6 and clutch 5 components and the clutch teeth 5 a, 5 b of axial height ‘Z1’ engage between the clutch 5 and the number sleeve 3 components.
- a gap of ‘X1’ exists which is defined as the amount that the clicker 5 can move axially towards the drive sleeve 4 before the spring 7 is compressed to a solid state and prevents further axial movement.
- This gap ‘X1’ has a total tolerance of ‘T’ which is made up from the addition of the individual tolerances of the component parts, clicker axial length, clutch axial length, number sleeve flange thickness, drive sleeve axial length and the spring height when compressed solid.
- the gap ‘X1’ in its minimum tolerance condition, X1-T must still be large enough to allow the clicker teeth 6 a, 6 b to ride over each other during dialing so that the clutch 5 and hence drive sleeve 4 can rotate relative to the number sleeve 3 .
- the device must comply with the equation
- the gap X must be large enough to allow the clutch teeth 5 a, 5 b between the clutch 5 and number sleeve 3 to disengage.
- the device must comply with the equation
- K is defined as the minimum overlap between either the clicker teeth 6 a, 6 b or the clutch teeth 5 a, 5 b to ensure that the drive sleeve 4 has sufficient engagement with one of these sets of teeth so as not to rotate relative to both sets.
- This minimum overlap K will have to be larger if the device is to be able to withstand rotation of the drive sleeve 4 relative to the housing 2 and the number sleeve 3 under a reasonable user applied torque. Adding the tolerance T to X1 allows to define a worst case combination of parts for this failure mode.
- the clicker teeth 6a, 6b however have e.g. 24 positions per turn and hence 24 teeth.
- a height of 1.2 mm would require the clicker teeth to have a very steep flank angle given the restricted diameter of the part, and this flank angle would either make dialing not possible or give a very high dialing torque.
- the clicker teeth height was only 0.7 mm and this gave a reasonable dialing torque.
- WO 2006/037434 A1 discloses a drive mechanism for a drug delivery device.
- the embodiment of FIGS. 2 to 6 of this document includes a first clutch between a dose setting dial and an inner cylinder and a second clutch between the inner cylinder and a release knob.
- WO 2006/037434 A1 does not teach that at any time during operation either the first clutch couples the dose setting member a the drive member and/or the second clutch couples a drive member to a clicker component.
- a clicker producing a tactile and/or audible feedback is not described in this document.
- a dose setting mechanism comprises a dose setting member, a drive member and a clutch member providing a first clutch located between the dose setting member and the drive member.
- the clutch member is preferably axially movable relative to the dose setting member and the drive member in order that the first clutch might rotationally couple or de-couple the dose setting member and the drive member.
- the dose setting mechanism further comprises a clicker having a first clicker component and a second clicker component. The first clicker is rotationally fixed to the housing in all permitted axial positions. The second clicker is rotationally fixed to the drive member in all permitted axial positions.
- the first and second clickers are axially movable relative to each other and to the drive member for producing a tactile and/or audible feedback during dialing, i.e. during relative rotational movement between the dose setting member and the housing.
- a second clutch is provided for rotationally coupling and de-coupling the drive member and the first clicker component.
- the first clutch and the second clutch are designed and adapted to each other such that at any time during operation either the first clutch rotationally couples the dose setting member and the drive member or the second clutch rotationally couples the drive member and the first clicker component or the first clutch rotationally couples the dose setting member and the drive member and the second clutch rotationally couples the drive member and the first clicker component. In other words, there is no point where both the first clutch rotationally decouples the dose setting member from the drive member and the second clutch rotationally decouples the drive member from the first clicker component simultaneously.
- the axial movement of the clutch member for de-coupling the first clutch couples the second clutch and the axial movement of the clutch member de-coupling the second clutch couples the first clutch.
- the axial movement of the clutch member and the points of engagement/disengagement of the two clutches are adapted to each other such that the first clutch couples the dose setting member and the drive member prior to the second clutch de-coupling the drive member from the first clicker component.
- the second clutch couples the drive member and the first clicker component prior to the first clutch de-coupling the dose setting member and the drive member. This ensures that at all times during operation of the dose setting mechanism the drive member is either coupled to the dose setting member and/or to the first clicker component. Hence, the drive member is not allowed to rotate independent of either the dose setting member or the first clicker component.
- the present invention is not limited to the above-mentioned embodiment. Different ways are possible to ensure that at any time during operation the drive member is either rotationally coupled to the dose setting member or to the housing (via the first clicker component). As an alternative to the above-mentioned embodiment, a blocking mechanism may be provided which blocks (prevents) de-coupling of either clutch as long as the other clutch is not in its coupled state.
- the present invention is not limited to embodiments where axial movement of the clutch member couples and de-couples the clutches.
- a different and/or additional component of the dose setting mechanism may be used to couple and de-couple the clutches.
- the first clutch rotationally couples the dose setting member and the drive member and/or the second clutch rotationally couples the drive member and the first clicker component. This may be achieved by a component part which entrains or diplaces, preferably the clutch member and/or the clicker, only if one of the two clutches is in its coupled state.
- the coupling of the second clutch occurs as a result of the axial movement of the clutch member for rotationally de-coupling the first clutch between drive member and the dose setting member wherein the second clutch rotationally couples the drive member and the first clicker component prior to the first clutch rotationally de-coupling the dose setting member and the drive member.
- the coupling of the second clutch following the axial movement of the clutch member prior to de-coupling of the first clutch makes sure that the second clutch is actuated or moved to couple the drive member to the first clicker component before the first clutch de-couples the drive member from the dose setting member.
- the coupling of the first clutch occurs as a result of the axial movement of the clutch member for rotationally de-coupling the second clutch between drive member and the first clicker component, wherein the first clutch rotationally couples the dose setting member and the drive member prior to the second clutch rotationally de-coupling the drive member and the first clicker component.
- the coupling of the first clutch following the axial movement of the clutch member prior to de-coupling of the second clutch makes sure that the drive member is coupled to the dose setting member prior to being de-coupled from the first clicker component.
- the second clutch comprises first clutch teeth or splines provided on the drive member and corresponding second clutch teeth or splines provided on the first clicker component.
- the second clutch may either comprise separate components for coupling and de-coupling the drive member and the first clicker component or means for coupling or de-coupling the drive member and the first clicker component may be provided directly on the drive member and/or the first clicker component.
- the first clutch preferably comprises first clutch teeth or splines provided on the dose setting member and corresponding second clutch teeth or splines provided on the clutch member.
- the clutch member could be a tubular element disposed on the drive member.
- the tubular clutch member is interposed between the drive member and the dose setting member.
- the clutch member is arranged such that it is rotationally coupled, but axially free, relative to the drive member, for example by means of splines along the length of the clutch member and drive member.
- the first clicker component is interposed between the clutch member of the first clutch and the second clicker component.
- the clutch member may have an end face abutting to a corresponding end face of the first clicker component.
- the first clicker component preferably comprises first coupling teeth or splines and the clutch member of the first clutch comprises corresponding second coupling teeth or splines for rotationally coupling the first clicker component and the clutch member.
- the coupling teeth or splines may be provided as a series of shallow tooth profiles that engage between the clutch member and the first clicker component directly. Such shallow teeth serve to bias the clutch member towards one of a number of preferred rotational locations, for example aligning the clutch member, and hence the dose setting member, relative to the housing such that one of a given number of defined dose values can be selected.
- the design according to the present invention combines good dose number alignment and minimal dose button travel, which in turn minimizes the length of the pen.
- the first clicker component permanently rotationally coupled to a housing member and the second clicker component permanently rotationally coupled to the drive member.
- the two clicker components conduct a relative rotational movement if the drive member is rotated, e.g. during setting of a dose, to provide a angularly detented position for the dose setting member during dose dialing and to produce a tactile and audible feedback to the user as the dose setting member is turned.
- the first clicker component being permanently rotationally coupled to a housing member allows coupling the drive member to the housing member via the first clicker component.
- the clicker spring acting upon the first and second clicker components. Further, the clicker spring may bias the first clutch into its position coupling the dose setting member and the drive member.
- the dose setting member comprises a dose dial sleeve which is rotatable relative to the housing to set a dose.
- the drive member may comprise a drive sleeve which is movable in a first axial direction relative to the housing member during dose setting and which is movable in a second axial direction relative to the housing member during dose dispensing, which second axial direction is opposite to said first axial direction.
- the movement of the drive sleeve during dose setting includes a translational component and a rotational component, e.g. a movement along a helical path.
- the drive sleeve moves only axially, i.e. without any rotational components of the movement.
- the drive member follows a movement of the dose setting member along a helical path during dose setting while the dose setting member is allowed to rotate relative to the drive member during dose dispensing.
- first clicker component and the second clicker component are allowed to rotate relative to each other during dose setting and are rotationally locked together during dose dispensing.
- the dose setting mechanism of the present invention provides an angular detent of the dose setting member for each dose division dialed, (giving both tactile and audible feedback), whilst ensuring that the drive sleeve is either coupled to the number sleeve or coupled to the housing at all times.
- the design of a two piece clicker ensures that the drive sleeve in a reusable injection device is coupled to either the number sleeve (during dialing) or to the housing (during dispense).
- the present invention is suitable for different types of injection devices.
- One example is a device similar to that shown in FIG. 2 .
- This device may be either a disposable device, i.e. a device which has to be discarded after the cartridge containing a medicament is empty, or it may be a resettable device, i.e. a device having means allowing to replace an empty cartridge by a new one. In the latter case it is required to push back a spindle (piston rod) by either decoupling the spindle from the drive member or by allowing the drive member to spin relative to the dose setting member (e.g. a number sleeve).
- a spindle e.g. a number sleeve
- the drive member is a two-part component comprising a first driver part and a second driver part which may be rotationally coupled during dose setting and dose dispensing and which may be rotationally de-coupled during resetting.
- a spring urges the two driver parts into engagement during dose setting and dose dispensing. This spring may be the clicker spring.
- a dose setting mechanism for a drug delivery device, the mechanism comprising: a dose setting member, a drive member, a clutch member located between the dose setting member and the drive member providing a first clutch for rotationally coupling and de-coupling the dose setting member and the drive member, a clicker comprising a first clicker component and a second clicker component axially movable relative to each other for producing a tactile and/or audible feedback during relative rotational movement there between and for rotationally coupling and de-coupling the drive member and the first clicker component, and further comprising a spring wherein the spring performs at least three of the following functions:
- the spring biases in a resettable mechanism comprising a distal drive member part and a proximal drive member part the distal and proximal drive member parts into an engaged position (including re-engagement after reset).
- the spring biases the first clicker component and the second clicker component together in order that they positively engage and deliver detented dialing positions and also the audible/tactile dialing click.
- the spring biases the first clicker component and the clutch member (shallow biasing teeth) together in order that the clutch member and the first clicker component tend to rotate in such a way as to take up the slack between the various splines and grooves and therefore ensures good number alignment in the dose window.
- the spring provides a force during dose dispense that drives the distal (front) part of the drive member forwards, thus delivering the dose.
- the compressed spring provides the force required to complete the delivery of the dose.
- the spring biases the dose setting member (e.g. a dial sleeve) and teeth of the clutch member into engagement at the completion of the dose, thus ensuring that they are coupled during dialing of the subsequent dose.
- the dose setting member e.g. a dial sleeve
- the spring is designed as a wave spring.
- the ‘wave’ spring design of spring has advantages over other, more conventional, coil springs.
- the wave spring takes up less space when in its coil bound condition. This reduces the overall length of the device.
- the force profile of the spring is non-linear.
- the spring can apply a relatively low force for its initial compression (including when resetting the device) but the force will rise rapidly as the spring approaches its coil-bound state (e.g. under high dispense loads).
- FIG. 1 shows a known dose setting mechanism
- FIG. 2 shows a dose setting mechanism according to the invention
- FIG. 3 shows an enlarged detail of a dose setting mechanism similar to that of FIG. 2 .
- FIG. 4 shows a perspective view of the spring of the dose setting mechanism of FIG. 2 .
- FIG. 5 a detail of the inner surface of the clutch member of the dose setting mechanism of FIG. 2 .
- FIG. 1 shows a typical dose setting mechanism 1 of an injection device with a clicker mechanism.
- the dose setting mechanism comprises an (internal) housing member 2 , a dose setting member 3 comprising a number sleeve (dose dial sleeve) for displaying the set dose to the user, a drive member 4 in the form of a drive sleeve, a clutch member 5 and a clicker 6 .
- the clutch member 5 is located between the dose setting member 3 and the drive member 4 .
- the clutch member 5 is axially movable relative to the dose setting member 3 and the drive member 4 for rotationally coupling and de-coupling the dose setting member 3 and the drive member 4 .
- the first clutch 5 uses two sets of matching face teeth 5 a, 5 b which are provided on an inner end face of the dose setting member 3 and a corresponding end face of the tubular clutch member 5 .
- the clicker mechanism uses two sets of matching face teeth 6 a, 6 b in conjunction with a coil spring 7 to provide the detents for the dialed dose and the clicks for tactile and audible feedback.
- teeth 6 a, 6 b which are provided on tubular clutch member 5 and a clicker member 6 respectively, will tend to rest in an engaged position and are allowed to ride one over the other during dose setting.
- clicker member 6 is keyed to the housing member 2 by means of longitudinally directed splines to prevent relative rotation between the clicker member 6 and the housing member 2 , while allowing relative axial movement there between.
- clutch member 5 is keyed to the drive member 4 by means of longitudinally directed splines to prevent relative rotation between the clutch member 5 and the drive member 4 , while allowing relative axial movement there between.
- the spring 7 serves to provide the necessary axial force to engage clutch teeth 5 a on clutch component 5 (which is splined to the drive sleeve 4 ) with clutch features 5 b on the number sleeve 3 at the end of a delivered dose and during subsequent dialing of the next dose. Further, the spring provides the axial force between the clutch component 5 and clicker component 6 that causes the matching face teeth 6 a, 6 b to click during dialing. In this way the one spring 7 serves two functions.
- FIG. 1 shows the device with a dose button (not shown) depressed. This causes axial movement of the clutch member in the direction which decouples the clutch teeth 5 a, 5 b between the clutch member 5 and the number sleeve 3 and compresses the clicker spring 7 . Whether or not the clicker spring 7 is compressed to a solid state, the axial force provided by this spring is sufficient to prevent the clicker face teeth 6 a, 6 b from disengaging under any dispense loads applied by the user to the button during dispense.
- clicker face teeth 6 a, 6 b therefore rotationally lock the clicker 6 to the clutch member 5 and as the clicker 6 is splined to the housing member 2 and the clutch member 5 is splined to the drive sleeve 4 , this effectively locks the drive sleeve 4 to the housing member 2 in rotation.
- the clicker 6 must be free to rotate relative to the drive sleeve 4 when the dose button is not depressed. This causes a problem in the device which is highlighted in FIG. 1 .
- the user has pushed the dose button in, decoupling the clutch teeth 5 a, 5 b between the clutch member 5 and number sleeve 3 , and has then rotated the dose button.
- the dose button is splined to both the clutch member 5 and drive sleeve 4 and in some tolerance conditions a user may be able to rotate the dose button and hence drive sleeve 4 and clutch member 5 bumping over the clicker teeth 6 a, 6 b without the clutch teeth 5 a, 5 b between the clutch member 5 and number sleeve 3 re-engaging, this enabling the drive sleeve 4 to be rotated relative to the number sleeve 3 .
- a similar problem can occur even at nominal tolerances if the user applies rotational torque to the dose button whilst the dose button is held in a partially depressed condition.
- both the clutch teeth 5 a, 5 b and clicker teeth 6 a, 6 b would be only minimally engaged, e.g. at the tips of both sets of teeth. Should the user continue to apply further rotational torque then these teeth can deform either elastically or plastically and permit rotational movement of the drive sleeve 4 relative to the number sleeve 3 . Once plastic deformation of the teeth has occurred then the rotational strength of the couplings is significantly reduced, making subsequent failures more likely to occur.
- the dose button is rotated at the minimum dose rotational stop ( 0 units stop) so as to dial down, the number sleeve 3 is prevented from rotation and rotation of the drive sleeve 4 in this case will cause the piston rod (not shown) to be wound back into the drive sleeve 4 , and ‘back off’ the piston rod from the cartridge bung, opening a gap between the piston rod and the cartridge bung.
- This gap may not be obvious to the user and, if not corrected by the user performing a priming step to check for correct operation, would result in an underdose on any subsequent dialed dose, as the piston rod would first have to advance to close the gap before any drug is dispensed, reducing the volume of drug dispensed.
- the axial displacement of clicker 6 during dose dialing is equal to the height of the clicker teeth 6 a, 6 b (approximately 0.7 mm plus and minus a tolerance).
- the clicker 6 must be free to rotate relative to the drive sleeve 4 .
- the rotational lock of the clicker 6 to the drive sleeve 4 during dispense can therefore only occur after the clicker has moved axially by at least the 0.7 mm plus tolerance.
- FIGS. 2 and 3 A solution according to the present invention is shown in FIGS. 2 and 3 keeping the clutch axial engagement at 0.8 mm, the clicker teeth height at 0.7 mm but ensuring that the drive sleeve 4 is prevented from rotating relative to the clicker 6 before the clutch 5 has fully disengaged.
- FIG. 2 a dose setting mechanism is shown where the clicker is split into two parts, first clicker component 6 ′ and second clicker component 6 ′′.
- the first clicker component 6 ′ is similar to the clicker 6 in FIG. 1 in that it is splined to the housing member 2 and therefore must rotate relative to the drive sleeve 4 and clutch components 5 during dialing.
- the clicker teeth 6 a, 6 b have been moved from the end face that engages with the clutch member 5 to the opposite end face where they engage with the additional part, second clicker component 6 ′′.
- first clicker component 6 ′ has very limited axial movement during dialing (only moving by the height of the shallow teeth 8 a, 8 b ) and therefore it can be rotationally locked to the drive sleeve 4 after only a very small relative axial displacement, as shown in FIG. 3 , and well within the axial engagement of the clutch teeth 5 a, 5 b.
- the second clicker component 6 ′′ component is always rotationally coupled to the drive sleeve 4 and moves axially compressing the clicker spring 7 to overcome the clicker face teeth 6 a, 6 b during dialing.
- This design solution requires an extra component, however it enables a lower button travel and steeper clicker teeth 6 a, 6 b (giving a stronger audible and tactile click), compared to the single clicker design shown in FIG. 1 for the reasons described above, and it also ensures that during dialing and dispense, the clicker spring 7 does not have to rotate relative to any other component.
- This second advantage ensures that the dialing tactile and audible feedback is improved, and will reduce wear on the faces that contact the metal clicker spring 7 .
- spring 7 is a wave spring as depicted in FIG. 4 .
- the wave spring 7 may comprise a series of curved or dished elastically deformable washers (perforated disks) which are arranged conversely, i.e. the curvature of adjacent washers is contrariwise such that adjacent washers contact each other (or may be fixed to each other) in two points and are spaced from each other for the rest.
- the wave spring takes up less space when in its coil bound condition.
- a further advantage is that the force profile of wave spring 7 is non-linear.
- FIG. 3 shows in more detail how the second clicker component 6 ′′ component is keyed to the drive member 4 to prevent relative rotation between the the second clicker component 6 ′′ and the drive member 4 , while allowing relative axial movement there between during dose setting.
- the drive sleeve 4 is provided with at least one longitudinally directed spline 10 (protrusion) located on the outer face of the drive member 4 .
- the second clicker component 6 ′′ has at least one corresponding groove 9 for receiving spline 10 .
- the length of spline 10 is designed to be long enough to guide the second clicker component 6 ′′ and to prevent relative rotation between the second clicker component 6 ′′ and the drive member 4 even if the second clicker component 6 ′′ moves relative to the drive member 4 in its axial direction whilst riding over the clicker teeth of the first clicker component 6 ′ during dialing.
- first clicker component 6 ′ is provided with a groove 11 for receiving spline 10 if the clutch member 5 and the first clicker component 6 ′ are pushed to the right in FIG. 3 against the force of the clicker spring 7 .
- spline 10 and groove 11 constitute a second clutch for coupling the drive sleeve 4 (via first clicker component 6 ′) to the housing member 2 .
- the length L 1 the distance by which the clutch teeth 5 a, 5 b have to be axially displaced for de-coupling the drive sleeve 4 from the number sleeve 3
- the length L 2 the distance by which the first clicker 6 ′ must be axially displaced before coupling the drive sleeve 4 to the first clicker 6 ′.
- spline 10 of the drive sleeve 4 will rotationally lock the first clicker component 6 ′ by engaging groove 11 prior to de-coupling of the drive sleeve 4 from the number sleeve 3 .
- the design shown in FIGS. 2 and 3 has the clicker split into two parts, with one part splined to the housing, clicker part 6 ′, and the second part splined to the drive sleeve, clicker part 6 ′′.
- a second clutch is introduced between clicker part 6 ′ and the drive sleeve which does not engage during dialing, but does engage when the button is depressed and crucially engages before the clutch teeth between the clutch and number sleeve have disengaged for all tolerance conditions. Because this second clutch is independent to the clicker teeth it can be designed to engage soon after the button has been depressed.
- This second clutch cannot be seen in FIG. 2 but a schematic cross section of FIG. 2 is shown in FIG. 3 , where it can be seen that this second clutch engages after the button has been depressed a distance L 2 .
- FIGS. 2 and 3 also has a second set of clicker teeth 8 a, 8 b between the clutch and clicker part 6 ′.
- This second set of clicker teeth have an axial height ‘V2’ and are present purely to ensure that at rest, these teeth engage to control the relative rotational position of the clutch relative to the clicker part 6 ′ to ensure that the number sleeve (which is coupled to the clutch) has good number alignment with the dose window which is splined to the clicker part 6 ′ via the housing.
- Clicker spring 7 may have a wave spring design.
- the clicker spring 7 is particularly advantageous in that it performs several functions.
- spring 7 biases the first clicker component 6 ′ and the second clicker component 6 ′′ together in order that they positively engage and deliver detented dialing positions and also the audible/tactile dialing click.
- the clicker spring 7 biases the first clicker component 6 ′ and the clutch member 5 (shallow biasing teeth) together in order that the clutch member 5 and the first clicker component 6 ′ tend to rotate in such a way as to take up the slack between the various splines and grooves and therefore ensures good number alignment in the dose window.
- the clicker spring 7 biases the dose setting member 1 (e.g. a dial sleeve) and teeth of the clutch member 5 into engagement at the completion of the dose, thus ensuring that they are coupled during dialing of the subsequent dose.
- the drive member 4 (drive sleeve) is not depicted in detail.
- the drive member may be a single part or may alternatively comprise two drive member parts. The latter is especially preferred if the dose setting mechanism is a resettable mechanism allowing to replace a cartridge containing a medicament.
- the clicker spring 7 may perform additional function.
- the clicker spring 7 preferably biases the distal and proximal drive member parts into an engaged position (including re-engagement after reset).
- the clicker spring 7 may provide a force during dose dispense that drives the distal (front) part of the drive member forwards, thus delivering the dose. At the end of the dose the compressed spring provides the force required to complete the delivery of the dose.
- the spring may further resists decoupling of the distal and proximal drive member parts with a small force. Therefore, when resetting the spindle (piston rod) cannot ‘fall back’ into the device under gravity. This is a disadvantage of certain other resettable devices because if their cartridge holder becomes partially detached then reset of the spindle can occur without the user noticing, resulting in underdose on the next dose.
- both clutch member 5 and first clicker component 6 ′ move together axially as one component when the button (not shown) is depressed/released to engage and disengage the two clutches with the clutch between the first clicker component 6 ′ and drive sleeve 4 engaging before the clutch between the clutch member 5 and dose setting member 3 .
- the first clicker component 6 ′ when the clutch member 5 starts to move axially the first clicker component 6 ′ also starts to move axially and when the clutch member 5 stops moving the first clicker component 6 ′ stops moving. I.e. they are coupled but the axial distance that each part travels is not necessarily the same. If for instance the two parts engage each other with helical ramps, and for instance the clutch member 5 rotates relative to the first clicker component 6 ′ during this axial travel then some relative axial movement will occur between the two components and they will not move axially by exactly the same distance. This is what happens in the device depicted in FIG.
- first coupling teeth or splines 8 a are helical ramps between the clutch member 5 and first clicker component 6 ′ if there is a step in the groove in the clutch member 5 which engages a spline of the drive member 4 which causes the clutch member 5 to rotate relative to the first clicker component 6 ′ when the clutch member 5 is moved axially.
- FIG. 5 depicting a detail of the inner surface of clutch member 5 which is keyed to drive member 4 by means of longitudinally directed splines formed on the drive member 4 outer surface which engage corresponding grooves of the clutch member 5 to prevent relative rotation between the clutch member 5 and the drive member 4 , while allowing relative longitudinal movement there between.
- each groove there is a step 5 c which prevents proximal movement of the drive member 4 during normal reset.
- said grooves have a distal portion of larger width and a proximal portion of smaller width with the step 5 c located at the transition between these two portions.
- spline(s) may be provided on the clutch member and the groove(s) may be provided on the drive member.
- a third embodiment could be where there is a delay between the axial travel of the first clicker component 6 ′ and axial travel of the clutch member 5 so that it is ensured that the first clicker component 6 ′ has moved axially to lock the first clicker component 6 ′ in rotation to the drive member 4 before the clutch between the clutch member 5 and dose setting member 3 starts to disengage.
- This could be achieved by either acting on the first clicker component 6 ′ to move it axially and then after a pre-defined movement this part entrains the clutch member 5 so that they then move together.
- the clutch member 5 could be split into two parts, a part that acts on the first clicker component 6 ′ and second part that is rotationally coupled to the first part that also forms the clutch to the dose setting member 3 .
- the dose setting mechanism may be part of an injection device further comprising a cartridge containing a medicament.
- the cartridge may be held in a cartridge holder which can be permanently or releasably attached to the dose setting mechanism.
- medicament means a pharmaceutical formulation containing at least one pharmaceutically active compound
- the pharmaceutically active compound has a molecular weight up to 1500 Da and/or is a peptide, a proteine, a polysaccharide, a vaccine, a DNA, a RNA, an enzyme, an antibody or a fragment thereof, a hormone or an oligonucleotide, or a mixture of the above-mentioned pharmaceutically active compound,
- the pharmaceutically active compound is useful for the treatment and/or prophylaxis of diabetes mellitus or complications associated with diabetes mellitus such as diabetic retinopathy, thromboembolism disorders such as deep vein or pulmonary thromboembolism, acute coronary syndrome (ACS), angina, myocardial infarction, cancer, macular degeneration, inflammation, hay fever, atherosclerosis and/or rheumatoid arthritis,
- diabetes mellitus or complications associated with diabetes mellitus such as diabetic retinopathy, thromboembolism disorders such as deep vein or pulmonary thromboembolism, acute coronary syndrome (ACS), angina, myocardial infarction, cancer, macular degeneration, inflammation, hay fever, atherosclerosis and/or rheumatoid arthritis,
- diabetes mellitus or complications associated with diabetes mellitus such as diabetic retinopathy, thromboembolism disorders such as deep vein or pulmonary thromboembolism, acute coronary
- the pharmaceutically active compound comprises at least one peptide for the treatment and/or prophylaxis of diabetes mellitus or complications associated with diabetes mellitus such as diabetic retinopathy,
- the pharmaceutically active compound comprises at least one human insulin or a human insulin analogue or derivative, glucagon-like peptide (GLP-1) or an analogue or derivative thereof, or exendin-3 or exendin-4 or an analogue or derivative of exendin-3 or exendin-4.
- GLP-1 glucagon-like peptide
- exendin-3 or exendin-4 or an analogue or derivative of exendin-3 or exendin-4.
- Insulin analogues are for example Gly(A21), Arg(B31), Arg(B32) human insulin; Lys(B3), Glu(B29) human insulin; Lys(B28), Pro(B29) human insulin; Asp(B28) human insulin; human insulin, wherein proline in position B28 is replaced by Asp, Lys, Leu, Val or Ala and wherein in position B29 Lys may be replaced by Pro; Ala(B26) human insulin; Des(B28-B30) human insulin; Des(B27) human insulin and Des(B30) human insulin.
- Insulin derivates are for example B29-N-myristoyl-des(B30) human insulin; B29-N-palmitoyl-des(B30) human insulin; B29-N-myristoyl human insulin; B29-N-palmitoyl human insulin; B28-N-myristoyl LysB28ProB29 human insulin; B28-N-palmitoyl-LysB28ProB29 human insulin; B30-N-myristoyl-ThrB29LysB30 human insulin; B30-N-palmitoyl-ThrB29LysB30 human insulin; B29-N-(N-palmitoyl-Y-glutamyl)-des(B30) human insulin; B29-N-(N-lithocholyl-Y-glutamyl)-des(B30) human insulin; B29-N-(w-carboxyheptadecanoyl)-des(B30) human insulin and B29-N-(w-carboxy
- Exendin-4 for example means Exendin-4(1-39), a peptide of the sequence H-His-Gly-Glu-Gly-Thr-Phe-Thr-Ser-Asp-Leu-Ser-Lys-Gln-Met-Glu-Glu-Glu-Ala-Val-Arg-Leu-Phe-Ile-Glu-Trp-Leu-Lys-Asn-Gly-Gly-Pro-Ser-Ser-Gly-Ala-Pro-Pro-Pro-Ser-NH2.
- Exendin-4 derivatives are for example selected from the following list of compounds:
- Hormones are for example hypophysis hormones or hypothalamus hormones or regulatory active peptides and their antagonists as listed in Rote Liste, ed. 2008, Chapter 50, such as Gonadotropine (Follitropin, Lutropin, Choriongonadotropin, Menotropin), Somatropine (Somatropin), Desmopressin, Terlipressin, Gonadorelin, Triptorelin, Leuprorelin, Buserelin, Nafarelin, Goserelin.
- Gonadotropine Follitropin, Lutropin, Choriongonadotropin, Menotropin
- Somatropine Somatropin
- Desmopressin Terlipressin
- Gonadorelin Triptorelin
- Leuprorelin Buserelin
- Nafarelin Goserelin.
- a polysaccharide is for example a glucosaminoglycane, a hyaluronic acid, a heparin, a low molecular weight heparin or an ultra low molecular weight heparin or a derivative thereof, or a sulphated, e.g. a poly-sulphated form of the above-mentioned polysaccharides, and/or a pharmaceutically acceptable salt thereof.
- An example of a pharmaceutically acceptable salt of a poly-sulphated low molecular weight heparin is enoxaparin sodium.
- Antibodies are globular plasma proteins ( ⁇ 150 kDahttp:/en.wikipedia.org/wiki/Dalton_%28unit%29) that are also known as immunoglobulins which share a basic structure. As they have sugar chains added to amino acid residues, they are glycoproteins.
- the basic functional unit of each antibody is an immunoglobulin (Ig) monomer (containing only one Ig unit); secreted antibodies can also be dimeric with two Ig units as with IgA, tetrameric with four Ig units like teleost fish IgM, or pentameric with five Ig units, like mammalian IgM.
- Ig immunoglobulin
- the Ig monomer is a “Y”-shaped molecule that consists of four polypeptide chains; two identical heavy chains and two identical light chains connected by disulfide bonds between cysteine residues. Each heavy chain is about 440 amino acids long; each light chain is about 220 amino acids long. Heavy and light chains each contain intrachain disulfide bonds which stabilize their folding. Each chain is composed of structural domains called Ig domains. These domains contain about 70-110 amino acids and are classified into different categories (for example, variable or V, and constant or C) according to their size and function. They have a characteristic immunoglobulin fold in which two ⁇ sheets create a “sandwich” shape, held together by interactions between conserved cysteines and other charged amino acids.
- Ig heavy chain There are five types of mammalian Ig heavy chain denoted by ⁇ , ⁇ , ⁇ , ⁇ , and ⁇ .
- the type of heavy chain present defines the isotype of antibody; these chains are found in IgA, IgD, IgE, IgG, and IgM antibodies, respectively.
- Distinct heavy chains differ in size and composition; ⁇ and ⁇ contain approximately 450 amino acids and 6 approximately 500 amino acids, while ⁇ and ⁇ have approximately 550 amino acids.
- Each heavy chain has two regions, the constant region (CH) and the variable region (VH).
- the constant region is essentially identical in all antibodies of the same isotype, but differs in antibodies of different isotypes.
- Heavy chains ⁇ , ⁇ and ⁇ have a constant region composed of three tandem Ig domains, and a hinge region for added flexibility; heavy chains ⁇ and ⁇ have a constant region composed of four immunoglobulin domains.
- the variable region of the heavy chain differs in antibodies produced by different B cells, but is the same for all antibodies produced by a single B cell or B cell clone.
- the variable region of each heavy chain is approximately 110 amino acids long and is composed of a single Ig domain.
- a light chain has two successive domains: one constant domain (CL) and one variable domain (VL).
- CL constant domain
- VL variable domain
- the approximate length of a light chain is 211 to 217 amino acids.
- Each antibody contains two light chains that are always identical; only one type of light chain, ⁇ or ⁇ , is present per antibody in mammals.
- variable (V) regions are responsible for binding to the antigen, i.e. for its antigen specificity.
- VL variable light
- VH variable heavy chain
- CDRs Complementarity Determining Regions
- an “antibody fragment” contains at least one antigen binding fragment as defined above, and exhibits essentially the same function and specificity as the complete antibody of which the fragment is derived from.
- Limited proteolytic digestion with papain cleaves the Ig prototype into three fragments. Two identical amino terminal fragments, each containing one entire L chain and about half an H chain, are the antigen binding fragments (Fab).
- the Fc contains carbohydrates, complement-binding, and FcR-binding sites.
- F(ab′)2 is divalent for antigen binding.
- the disulfide bond of F(ab′)2 may be cleaved in order to obtain Fab′.
- the variable regions of the heavy and light chains can be fused together to form a single chain variable fragment (scFv).
- Pharmaceutically acceptable salts are for example acid addition salts and basic salts.
- Acid addition salts are e.g. HCl or HBr salts.
- Basic salts are e.g. salts having a cation selected from alkali or alkaline, e.g. Na+, or K+, or Ca2+, or an ammonium ion N+(R1)(R2)(R3)(R4), wherein R1 to R4 independently of each other mean: hydrogen, an optionally substituted C1-C6-alkyl group, an optionally substituted C2-C6-alkenyl group, an optionally substituted C6-C10-aryl group, or an optionally substituted C6-C10-heteroaryl group.
- solvates are for example hydrates.
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Abstract
Description
- The present application is a U.S. National Phase Application pursuant to 35 U.S.C. §371 of International Application No. PCT/EP2012/055054 filed Mar. 22, 2012, which claims priority to European Patent Application No. 11159756.3 filed Mar. 25, 2011. The entire disclosure contents of these applications are herewith incorporated by reference into the present application.
- The present invention is directed to a dose setting mechanism for a drug delivery device, like a pen-type injector, that provides for administration by injection of medicinal products from a multidose cartridge. The dose setting mechanism may comprise a housing, a dose setting member (number sleeve), a drive member (drive sleeve), a clutch and a clicker. Further, the invention refers to an injection device with such a dose setting mechanism.
- In injection devices where the drive sleeve is coupled to the number sleeve via a clutch during dialing (dose setting) and coupled to the housing during dispense, via a clicker, and where coupling and decoupling is accomplished by a movement of the clutch member between a dialing (dose setting) and dispense position, it is important to ensure that in both general and misuse scenarios at extremes of tolerance, the user cannot decouple the drive sleeve from the number sleeve without first ensuring that it is sufficiently coupled to the housing.
- If at any point the drive sleeve is neither coupled to the number sleeve nor to the housing with adequate strength, it may be possible for the user to rotate the drive sleeve relative to the number sleeve and housing. In devices where the drive sleeve has a threaded connection or splined connection to a piston rod that moves axially to expel the drug contents in the cartridge, rotating the drive sleeve relative to both the number sleeve and housing allows the user to back off the piston rod from the cartridge bung without decrementing the dialed dose, and this may lead to a severe under dose on the subsequent dose. If the drive sleeve is rotated in the opposite sense, it may also allow the user to expel drug without decrementing the dialed dose, leading to loss of drug and possible confusion.
-
FIG. 1 shows a knowndose setting mechanism 1 where aspring 7 biases the clicker 6 into engagement with theclutch 5 and theclutch 5 into engagement with thenumber sleeve 3. Clickerteeth clicker 6 and clutch 5 components and theclutch teeth clutch 5 and thenumber sleeve 3 components. In this ‘At rest’ state a gap of ‘X1’ exists which is defined as the amount that theclicker 5 can move axially towards thedrive sleeve 4 before thespring 7 is compressed to a solid state and prevents further axial movement. - This gap ‘X1’ has a total tolerance of ‘T’ which is made up from the addition of the individual tolerances of the component parts, clicker axial length, clutch axial length, number sleeve flange thickness, drive sleeve axial length and the spring height when compressed solid.
- For the device to be dialable, the gap ‘X1’ in its minimum tolerance condition, X1-T, must still be large enough to allow the
clicker teeth clutch 5 and hence drivesleeve 4 can rotate relative to thenumber sleeve 3. Hence the device must comply with the equation -
X1−T>Y1. - Similarly in order for the device to be able to dispense the gap X must be large enough to allow the
clutch teeth clutch 5 andnumber sleeve 3 to disengage. In this case, the device must comply with the equation -
X1−T>Z1. - In addition, to ensure that the
drive sleeve 4 is either rotationally coupled via theclutch 5 to thenumber sleeve 3 or rotationally coupled to thehousing 2 via theclutch 5 and clicker 6, and is not in some indeterminate state where it can rotate relative to both parts, the device must comply with the equation -
X1+T<Z1+Y1−K - where K is defined as the minimum overlap between either the
clicker teeth clutch teeth drive sleeve 4 has sufficient engagement with one of these sets of teeth so as not to rotate relative to both sets. This minimum overlap K will have to be larger if the device is to be able to withstand rotation of thedrive sleeve 4 relative to thehousing 2 and thenumber sleeve 3 under a reasonable user applied torque. Adding the tolerance T to X1 allows to define a worst case combination of parts for this failure mode. - Combining the above three equations,
-
X1−T>Z1 (1) -
X1−T>Y1 (2) -
and -
X1+T<Z1+Y1−K (3) - one can substitute from (1) X1=Z1 +T into (3) to give
-
Y1>2*T+K - and from (2) one can substitute X1=Y1+T into (3) to give
-
Z1>2*T+K. - Due to the long tolerance chain identified above this total stack tolerance of T may be as much as T=0.4 mm, and to ensure adequate strength K=0.4 mm as well. In this case Y1 must be greater than 2*0.4 mm+0.4 mm=1.2 mm. The
clicker teeth - WO 2006/037434 A1 discloses a drive mechanism for a drug delivery device. The embodiment of
FIGS. 2 to 6 of this document includes a first clutch between a dose setting dial and an inner cylinder and a second clutch between the inner cylinder and a release knob. However, WO 2006/037434 A1 does not teach that at any time during operation either the first clutch couples the dose setting member a the drive member and/or the second clutch couples a drive member to a clicker component. Moreover, a clicker producing a tactile and/or audible feedback is not described in this document. In addition, in the mechanism of WO 2006/037434 A1 there is no clutch member located between the dose setting member to a drive member which clutch member is movable relative to these components in an axial direction. - It is therefore an object of this invention to provide an improved and yet compact dose setting mechanism with a clicker system that decreases the risk of malfunction. In more detail, it is an object of the present invention to provide an alternative design of a clicker which does not have the restriction of X1−T>Y1.
- This is obtained by a dose setting mechanism as defined in
claim 1. A dose setting mechanism according to the present invention comprises a dose setting member, a drive member and a clutch member providing a first clutch located between the dose setting member and the drive member. The clutch member is preferably axially movable relative to the dose setting member and the drive member in order that the first clutch might rotationally couple or de-couple the dose setting member and the drive member. The dose setting mechanism further comprises a clicker having a first clicker component and a second clicker component. The first clicker is rotationally fixed to the housing in all permitted axial positions. The second clicker is rotationally fixed to the drive member in all permitted axial positions. The first and second clickers are axially movable relative to each other and to the drive member for producing a tactile and/or audible feedback during dialing, i.e. during relative rotational movement between the dose setting member and the housing. In addition, a second clutch is provided for rotationally coupling and de-coupling the drive member and the first clicker component. According to the present invention the first clutch and the second clutch are designed and adapted to each other such that at any time during operation either the first clutch rotationally couples the dose setting member and the drive member or the second clutch rotationally couples the drive member and the first clicker component or the first clutch rotationally couples the dose setting member and the drive member and the second clutch rotationally couples the drive member and the first clicker component. In other words, there is no point where both the first clutch rotationally decouples the dose setting member from the drive member and the second clutch rotationally decouples the drive member from the first clicker component simultaneously. - Typically, the axial movement of the clutch member for de-coupling the first clutch couples the second clutch and the axial movement of the clutch member de-coupling the second clutch couples the first clutch. According to the present invention the axial movement of the clutch member and the points of engagement/disengagement of the two clutches are adapted to each other such that the first clutch couples the dose setting member and the drive member prior to the second clutch de-coupling the drive member from the first clicker component. In a similar manner the second clutch couples the drive member and the first clicker component prior to the first clutch de-coupling the dose setting member and the drive member. This ensures that at all times during operation of the dose setting mechanism the drive member is either coupled to the dose setting member and/or to the first clicker component. Hence, the drive member is not allowed to rotate independent of either the dose setting member or the first clicker component.
- The present invention is not limited to the above-mentioned embodiment. Different ways are possible to ensure that at any time during operation the drive member is either rotationally coupled to the dose setting member or to the housing (via the first clicker component). As an alternative to the above-mentioned embodiment, a blocking mechanism may be provided which blocks (prevents) de-coupling of either clutch as long as the other clutch is not in its coupled state.
- Further, the present invention is not limited to embodiments where axial movement of the clutch member couples and de-couples the clutches. As an alternative, a different and/or additional component of the dose setting mechanism may be used to couple and de-couple the clutches. In this respect, it has to be assured, that at any time during operation either the first clutch rotationally couples the dose setting member and the drive member and/or the second clutch rotationally couples the drive member and the first clicker component. This may be achieved by a component part which entrains or diplaces, preferably the clutch member and/or the clicker, only if one of the two clutches is in its coupled state.
- According to a preferred embodiment of the invention the coupling of the second clutch occurs as a result of the axial movement of the clutch member for rotationally de-coupling the first clutch between drive member and the dose setting member wherein the second clutch rotationally couples the drive member and the first clicker component prior to the first clutch rotationally de-coupling the dose setting member and the drive member. The coupling of the second clutch following the axial movement of the clutch member prior to de-coupling of the first clutch makes sure that the second clutch is actuated or moved to couple the drive member to the first clicker component before the first clutch de-couples the drive member from the dose setting member.
- In a similar manner the coupling of the first clutch occurs as a result of the axial movement of the clutch member for rotationally de-coupling the second clutch between drive member and the first clicker component, wherein the first clutch rotationally couples the dose setting member and the drive member prior to the second clutch rotationally de-coupling the drive member and the first clicker component. Again, the coupling of the first clutch following the axial movement of the clutch member prior to de-coupling of the second clutch makes sure that the drive member is coupled to the dose setting member prior to being de-coupled from the first clicker component.
- According to a preferred embodiment of the present invention the second clutch comprises first clutch teeth or splines provided on the drive member and corresponding second clutch teeth or splines provided on the first clicker component. In other words, the second clutch may either comprise separate components for coupling and de-coupling the drive member and the first clicker component or means for coupling or de-coupling the drive member and the first clicker component may be provided directly on the drive member and/or the first clicker component.
- In addition, the first clutch preferably comprises first clutch teeth or splines provided on the dose setting member and corresponding second clutch teeth or splines provided on the clutch member. The clutch member could be a tubular element disposed on the drive member. Preferably, the tubular clutch member is interposed between the drive member and the dose setting member. Preferably, the clutch member is arranged such that it is rotationally coupled, but axially free, relative to the drive member, for example by means of splines along the length of the clutch member and drive member.
- In a preferred arrangement of the dose setting mechanism according to the present invention the first clicker component is interposed between the clutch member of the first clutch and the second clicker component. The clutch member may have an end face abutting to a corresponding end face of the first clicker component.
- According to a further development of this idea, the first clicker component preferably comprises first coupling teeth or splines and the clutch member of the first clutch comprises corresponding second coupling teeth or splines for rotationally coupling the first clicker component and the clutch member. The coupling teeth or splines may be provided as a series of shallow tooth profiles that engage between the clutch member and the first clicker component directly. Such shallow teeth serve to bias the clutch member towards one of a number of preferred rotational locations, for example aligning the clutch member, and hence the dose setting member, relative to the housing such that one of a given number of defined dose values can be selected. The shallow height of these teeth ensures minimal axial movement of the first clicker during dose dialing, when the second clutch, coupling first clicker and drive member, must not be engaged. Therefore, only a small movement of the clutch member is required in order to engage the second clutch. Thus, the design according to the present invention combines good dose number alignment and minimal dose button travel, which in turn minimizes the length of the pen.
- It is preferred to have the first clicker component permanently rotationally coupled to a housing member and the second clicker component permanently rotationally coupled to the drive member. Thus, the two clicker components conduct a relative rotational movement if the drive member is rotated, e.g. during setting of a dose, to provide a angularly detented position for the dose setting member during dose dialing and to produce a tactile and audible feedback to the user as the dose setting member is turned. Further, the first clicker component being permanently rotationally coupled to a housing member allows coupling the drive member to the housing member via the first clicker component.
- To produce a tactile and audible feedback to a user it is preferred to provide a clicker spring acting upon the first and second clicker components. Further, the clicker spring may bias the first clutch into its position coupling the dose setting member and the drive member.
- According to preferred embodiment of the present invention, the dose setting member comprises a dose dial sleeve which is rotatable relative to the housing to set a dose. Further, the drive member may comprise a drive sleeve which is movable in a first axial direction relative to the housing member during dose setting and which is movable in a second axial direction relative to the housing member during dose dispensing, which second axial direction is opposite to said first axial direction. Preferably, the movement of the drive sleeve during dose setting includes a translational component and a rotational component, e.g. a movement along a helical path. During dose dispensing it is preferred that the drive sleeve moves only axially, i.e. without any rotational components of the movement.
- If the first clutch rotationally couples the dose setting member and the drive member during dose setting and rotationally de-couples the dose setting member and the drive member during dose dispensing, the drive member follows a movement of the dose setting member along a helical path during dose setting while the dose setting member is allowed to rotate relative to the drive member during dose dispensing.
- It is preferred if the first clicker component and the second clicker component are allowed to rotate relative to each other during dose setting and are rotationally locked together during dose dispensing.
- Thus, the dose setting mechanism of the present invention provides an angular detent of the dose setting member for each dose division dialed, (giving both tactile and audible feedback), whilst ensuring that the drive sleeve is either coupled to the number sleeve or coupled to the housing at all times. The design of a two piece clicker ensures that the drive sleeve in a reusable injection device is coupled to either the number sleeve (during dialing) or to the housing (during dispense). This is to ensure that there is no mid position where the drive sleeve is free to rotate relative to the housing without incrementing or decrementing the displayed dose, for example during the transition between dialing and dispense or in case the user should, either deliberately or inadvertently, push on the dose button whilst simultaneously rotating the dose setting member.
- The present invention is suitable for different types of injection devices. One example is a device similar to that shown in
FIG. 2 . This device may be either a disposable device, i.e. a device which has to be discarded after the cartridge containing a medicament is empty, or it may be a resettable device, i.e. a device having means allowing to replace an empty cartridge by a new one. In the latter case it is required to push back a spindle (piston rod) by either decoupling the spindle from the drive member or by allowing the drive member to spin relative to the dose setting member (e.g. a number sleeve). According to a preferred embodiment of the present invention, the drive member is a two-part component comprising a first driver part and a second driver part which may be rotationally coupled during dose setting and dose dispensing and which may be rotationally de-coupled during resetting. Preferably, a spring urges the two driver parts into engagement during dose setting and dose dispensing. This spring may be the clicker spring. - In addition or as an alternative to the above mentioned features, it is a basic idea of the present invention to provide a dose setting mechanism for a drug delivery device, the mechanism comprising: a dose setting member, a drive member, a clutch member located between the dose setting member and the drive member providing a first clutch for rotationally coupling and de-coupling the dose setting member and the drive member, a clicker comprising a first clicker component and a second clicker component axially movable relative to each other for producing a tactile and/or audible feedback during relative rotational movement there between and for rotationally coupling and de-coupling the drive member and the first clicker component, and further comprising a spring wherein the spring performs at least three of the following functions:
- The spring biases in a resettable mechanism comprising a distal drive member part and a proximal drive member part the distal and proximal drive member parts into an engaged position (including re-engagement after reset).
- The spring biases the first clicker component and the second clicker component together in order that they positively engage and deliver detented dialing positions and also the audible/tactile dialing click.
- The spring biases the first clicker component and the clutch member (shallow biasing teeth) together in order that the clutch member and the first clicker component tend to rotate in such a way as to take up the slack between the various splines and grooves and therefore ensures good number alignment in the dose window.
- In a resettable mechanism comprising a distal drive member part and a proximal drive member part, the spring provides a force during dose dispense that drives the distal (front) part of the drive member forwards, thus delivering the dose. At the end of the dose the compressed spring provides the force required to complete the delivery of the dose.
- The spring resists in a resettable mechanism decoupling of the distal and proximal drive member parts with a small force. Therefore, when resetting the spindle (piston rod) cannot ‘fall back’ into the device under gravity. This is a disadvantage of certain other resettable devices because if their cartridge holder becomes partially detached then reset of the spindle can occur without the user noticing, resulting in underdose on the next dose.
- The spring biases the dose setting member (e.g. a dial sleeve) and teeth of the clutch member into engagement at the completion of the dose, thus ensuring that they are coupled during dialing of the subsequent dose.
- According to a preferred embodiment, the spring is designed as a wave spring. In particular, the ‘wave’ spring design of spring has advantages over other, more conventional, coil springs. For example, the wave spring takes up less space when in its coil bound condition. This reduces the overall length of the device. Further, the force profile of the spring is non-linear. Thus the spring can apply a relatively low force for its initial compression (including when resetting the device) but the force will rise rapidly as the spring approaches its coil-bound state (e.g. under high dispense loads).
- In the following, the invention will be described by a way of an example and with reference to the schematic drawings in which:
-
FIG. 1 shows a known dose setting mechanism, -
FIG. 2 shows a dose setting mechanism according to the invention, -
FIG. 3 shows an enlarged detail of a dose setting mechanism similar to that ofFIG. 2 , -
FIG. 4 shows a perspective view of the spring of the dose setting mechanism ofFIG. 2 , and -
FIG. 5 a detail of the inner surface of the clutch member of the dose setting mechanism ofFIG. 2 . -
FIG. 1 shows a typicaldose setting mechanism 1 of an injection device with a clicker mechanism. The dose setting mechanism comprises an (internal)housing member 2, adose setting member 3 comprising a number sleeve (dose dial sleeve) for displaying the set dose to the user, adrive member 4 in the form of a drive sleeve, aclutch member 5 and aclicker 6. Theclutch member 5 is located between thedose setting member 3 and thedrive member 4. Theclutch member 5 is axially movable relative to thedose setting member 3 and thedrive member 4 for rotationally coupling and de-coupling thedose setting member 3 and thedrive member 4. As shown inFIG. 1 , thefirst clutch 5 uses two sets of matchingface teeth dose setting member 3 and a corresponding end face of the tubularclutch member 5. - In a similar manner, the clicker mechanism uses two sets of matching
face teeth coil spring 7 to provide the detents for the dialed dose and the clicks for tactile and audible feedback. In other words,teeth clutch member 5 and aclicker member 6 respectively, will tend to rest in an engaged position and are allowed to ride one over the other during dose setting. - In the dose setting mechanism shown in
FIG. 1 ,clicker member 6 is keyed to thehousing member 2 by means of longitudinally directed splines to prevent relative rotation between theclicker member 6 and thehousing member 2, while allowing relative axial movement there between. In a similar manner,clutch member 5 is keyed to thedrive member 4 by means of longitudinally directed splines to prevent relative rotation between theclutch member 5 and thedrive member 4, while allowing relative axial movement there between. - The
spring 7 serves to provide the necessary axial force to engageclutch teeth 5 a on clutch component 5 (which is splined to the drive sleeve 4) withclutch features 5 b on thenumber sleeve 3 at the end of a delivered dose and during subsequent dialing of the next dose. Further, the spring provides the axial force between theclutch component 5 andclicker component 6 that causes thematching face teeth spring 7 serves two functions. -
FIG. 1 shows the device with a dose button (not shown) depressed. This causes axial movement of the clutch member in the direction which decouples theclutch teeth clutch member 5 and thenumber sleeve 3 and compresses theclicker spring 7. Whether or not theclicker spring 7 is compressed to a solid state, the axial force provided by this spring is sufficient to prevent theclicker face teeth teeth clicker 6 to theclutch member 5 and as theclicker 6 is splined to thehousing member 2 and theclutch member 5 is splined to thedrive sleeve 4, this effectively locks thedrive sleeve 4 to thehousing member 2 in rotation. - However in order to allow for dialing, the
clicker 6 must be free to rotate relative to thedrive sleeve 4 when the dose button is not depressed. This causes a problem in the device which is highlighted inFIG. 1 . Here the user has pushed the dose button in, decoupling theclutch teeth clutch member 5 andnumber sleeve 3, and has then rotated the dose button. The dose button is splined to both theclutch member 5 and drivesleeve 4 and in some tolerance conditions a user may be able to rotate the dose button and hence drivesleeve 4 andclutch member 5 bumping over theclicker teeth clutch teeth clutch member 5 andnumber sleeve 3 re-engaging, this enabling thedrive sleeve 4 to be rotated relative to thenumber sleeve 3. A similar problem can occur even at nominal tolerances if the user applies rotational torque to the dose button whilst the dose button is held in a partially depressed condition. In this condition both theclutch teeth clicker teeth drive sleeve 4 relative to thenumber sleeve 3. Once plastic deformation of the teeth has occurred then the rotational strength of the couplings is significantly reduced, making subsequent failures more likely to occur. - Such failures are most likely to occur when the
number sleeve 3 is dialed either to the minimum or maximum dose (e.g. 80 units stop). At the maximum dose the device ofFIG. 1 has maximum dose rotational stop features between thenumber sleeve 3 and the outer housing (not shown). By pressing the dose button, the user is able to decouple thenumber sleeve 3 from thedrive sleeve 4, effectively bypassing this stop and then continue to rotate the button and hence drivesleeve 4, thus dispensing some drug. - Alternatively if the dose button is rotated at the minimum dose rotational stop (0 units stop) so as to dial down, the
number sleeve 3 is prevented from rotation and rotation of thedrive sleeve 4 in this case will cause the piston rod (not shown) to be wound back into thedrive sleeve 4, and ‘back off’ the piston rod from the cartridge bung, opening a gap between the piston rod and the cartridge bung. This gap may not be obvious to the user and, if not corrected by the user performing a priming step to check for correct operation, would result in an underdose on any subsequent dialed dose, as the piston rod would first have to advance to close the gap before any drug is dispensed, reducing the volume of drug dispensed. - The axial displacement of
clicker 6 during dose dialing is equal to the height of theclicker teeth clicker 6 must be free to rotate relative to thedrive sleeve 4. The rotational lock of theclicker 6 to thedrive sleeve 4 during dispense, can therefore only occur after the clicker has moved axially by at least the 0.7 mm plus tolerance. As theclutch teeth FIG. 1 decouple after only 0.8 mm plus tolerance, rotationally locking theclicker 6 to thedrive sleeve 4 before theclutch teeth clicker teeth clutch teeth clutch teeth - A solution according to the present invention is shown in
FIGS. 2 and 3 keeping the clutch axial engagement at 0.8 mm, the clicker teeth height at 0.7 mm but ensuring that thedrive sleeve 4 is prevented from rotating relative to theclicker 6 before the clutch 5 has fully disengaged. - In
FIG. 2 , a dose setting mechanism is shown where the clicker is split into two parts,first clicker component 6′ andsecond clicker component 6″. Thefirst clicker component 6′ is similar to theclicker 6 inFIG. 1 in that it is splined to thehousing member 2 and therefore must rotate relative to thedrive sleeve 4 andclutch components 5 during dialing. However, theclicker teeth clutch member 5 to the opposite end face where they engage with the additional part,second clicker component 6″. Hence,first clicker component 6′ has very limited axial movement during dialing (only moving by the height of theshallow teeth drive sleeve 4 after only a very small relative axial displacement, as shown inFIG. 3 , and well within the axial engagement of theclutch teeth - The
second clicker component 6″ component is always rotationally coupled to thedrive sleeve 4 and moves axially compressing theclicker spring 7 to overcome theclicker face teeth - This design solution requires an extra component, however it enables a lower button travel and
steeper clicker teeth FIG. 1 for the reasons described above, and it also ensures that during dialing and dispense, theclicker spring 7 does not have to rotate relative to any other component. This second advantage ensures that the dialing tactile and audible feedback is improved, and will reduce wear on the faces that contact themetal clicker spring 7. - According to a preferred embodiment,
spring 7 is a wave spring as depicted inFIG. 4 . Thewave spring 7 may comprise a series of curved or dished elastically deformable washers (perforated disks) which are arranged conversely, i.e. the curvature of adjacent washers is contrariwise such that adjacent washers contact each other (or may be fixed to each other) in two points and are spaced from each other for the rest. Thus, the wave spring takes up less space when in its coil bound condition. A further advantage is that the force profile ofwave spring 7 is non-linear. - It is preferred to avoid that the rotational coupling between the
clutch member 5 and hencenumber sleeve 3 relative to thefirst clicker component 6′ and hencehousing member 2 has to pass via two additional interfaces compared toFIG. 1 because this would increase the chain of tolerances between thehousing member 2 and thenumber sleeve 3 and therefore lead to poor alignment of the displayed dose number relative to thehousing member 2. Assuming the absence of shallow teeth features 8 a, 8 b, then the first additional interface would be from thesecond clicker component 6″ to thedrive sleeve 4 and the second additional interface would be the splined connection between theclutch member 5 and thedrive sleeve 4. These two additional interfaces would result in more play and misalignment between the numbers displayed on thenumber sleeve 3 and the dose number window aperture on thehousing member 2 which can make the reading of the dialed dose confusing for the user. To avoid the above drawback, a series ofshallow tooth profiles clutch member 5 and thefirst clicker component 6′ directly, similar to the clicker teeth shown inFIG. 1 , but much smaller in height. Theseshallow teeth FIG. 3 and serve to rotationally bias theclutch component 5, within the angular limits provided by the play in the rotational interfaces betweensecond clicker 6″ to drivesleeve 4 and drivesleeve 4 toclutch member 5, towards one of a number of preferred rotational positions, thus combining a good dose number alignment, with the robustness and minimal button travel of the present invention. -
FIG. 3 shows in more detail how thesecond clicker component 6″ component is keyed to thedrive member 4 to prevent relative rotation between the thesecond clicker component 6″ and thedrive member 4, while allowing relative axial movement there between during dose setting. Thedrive sleeve 4 is provided with at least one longitudinally directed spline 10 (protrusion) located on the outer face of thedrive member 4. Thesecond clicker component 6″ has at least one corresponding groove 9 for receivingspline 10. The length ofspline 10 is designed to be long enough to guide thesecond clicker component 6″ and to prevent relative rotation between thesecond clicker component 6″ and thedrive member 4 even if thesecond clicker component 6″ moves relative to thedrive member 4 in its axial direction whilst riding over the clicker teeth of thefirst clicker component 6′ during dialing. - In a similar manner, the
first clicker component 6′ is provided with agroove 11 for receivingspline 10 if theclutch member 5 and thefirst clicker component 6′ are pushed to the right inFIG. 3 against the force of theclicker spring 7. Thus,spline 10 andgroove 11 constitute a second clutch for coupling the drive sleeve 4 (viafirst clicker component 6′) to thehousing member 2. - As depicted in
FIG. 3 , the length L1, the distance by which theclutch teeth drive sleeve 4 from thenumber sleeve 3, is larger than the length L2, the distance by which thefirst clicker 6′ must be axially displaced before coupling thedrive sleeve 4 to thefirst clicker 6′. Thus,spline 10 of thedrive sleeve 4 will rotationally lock thefirst clicker component 6′ by engaginggroove 11 prior to de-coupling of thedrive sleeve 4 from thenumber sleeve 3. - Regarding the equations mentioned above with respect to
FIG. 1 , the design shown inFIGS. 2 and 3 has the clicker split into two parts, with one part splined to the housing,clicker part 6′, and the second part splined to the drive sleeve,clicker part 6″. As mentioned above, in this arrangement a second clutch is introduced betweenclicker part 6′ and the drive sleeve which does not engage during dialing, but does engage when the button is depressed and crucially engages before the clutch teeth between the clutch and number sleeve have disengaged for all tolerance conditions. Because this second clutch is independent to the clicker teeth it can be designed to engage soon after the button has been depressed. This second clutch cannot be seen inFIG. 2 but a schematic cross section ofFIG. 2 is shown inFIG. 3 , where it can be seen that this second clutch engages after the button has been depressed a distance L2. - In addition the design in
FIGS. 2 and 3 also has a second set ofclicker teeth clicker part 6′. This second set of clicker teeth have an axial height ‘V2’ and are present purely to ensure that at rest, these teeth engage to control the relative rotational position of the clutch relative to theclicker part 6′ to ensure that the number sleeve (which is coupled to the clutch) has good number alignment with the dose window which is splined to theclicker part 6′ via the housing. - Looking at the equations again this time using X2, Y2 and Z2 as before with in addition a further dimension ‘V2’ which is the axial tooth height of the second set of
clicker teeth clutch member 5 and theclicker part 6′ the device must comply with the following equations -
X2−T>Y2+V2 (1) - to enable the device to be dialed,
-
L2−T2>V2 (2) - again to enable the device to be dialed (where T2 is the tolerance on the stack that defines gap L2),
-
X2−T>Z2 (3) - to enable the device to be dispensed and
-
L2+T2<Z2+Y2−K (4) - to ensure one of the clutches are always engaged by an amount greater than K.
- If T2 is 0.2 mm (due to the shorter tolerance chain of parts) and V2 is 0.15 mm (just enough to give a detent position between the
clutch member 5 and theclicker part 6′) one gets from equation (2) L2>V2+T2, i.e. L2>0.35 mm. - A good value for Z2 is 1.2 mm and as already mentioned above a value of Y2=0.7 mm gives a good dialing torque. Inserting these values into equation (4), K<Z2+Y2−L2−T2, i.e. K<1.2+0.7−0.35−0.2 or K<1.35 mm. Note that equations (1) and (3) are also satisfied with these values above.
- This means that the device can be designed to always have an overlap between the clutches of K=1.35 mm which will be enough to ensure that the user is unable to disengage the drive sleeve from both the housing and the number sleeve at the same time even if a high torque is applied to the plastic parts.
-
Clicker spring 7 may have a wave spring design. Theclicker spring 7 is particularly advantageous in that it performs several functions. Preferably,spring 7 biases thefirst clicker component 6′ and thesecond clicker component 6″ together in order that they positively engage and deliver detented dialing positions and also the audible/tactile dialing click. In addition, theclicker spring 7 biases thefirst clicker component 6′ and the clutch member 5 (shallow biasing teeth) together in order that theclutch member 5 and thefirst clicker component 6′ tend to rotate in such a way as to take up the slack between the various splines and grooves and therefore ensures good number alignment in the dose window. Further, theclicker spring 7 biases the dose setting member 1 (e.g. a dial sleeve) and teeth of theclutch member 5 into engagement at the completion of the dose, thus ensuring that they are coupled during dialing of the subsequent dose. - In
FIGS. 2 and 3 , the drive member 4 (drive sleeve) is not depicted in detail. The drive member may be a single part or may alternatively comprise two drive member parts. The latter is especially preferred if the dose setting mechanism is a resettable mechanism allowing to replace a cartridge containing a medicament. In this case, theclicker spring 7 may perform additional function. Theclicker spring 7 preferably biases the distal and proximal drive member parts into an engaged position (including re-engagement after reset). In addition, theclicker spring 7 may provide a force during dose dispense that drives the distal (front) part of the drive member forwards, thus delivering the dose. At the end of the dose the compressed spring provides the force required to complete the delivery of the dose. The spring may further resists decoupling of the distal and proximal drive member parts with a small force. Therefore, when resetting the spindle (piston rod) cannot ‘fall back’ into the device under gravity. This is a disadvantage of certain other resettable devices because if their cartridge holder becomes partially detached then reset of the spindle can occur without the user noticing, resulting in underdose on the next dose. - There are different embodiments ensuring that at any time during operation either the first clutch 5 a, 5 b rotationally couples the
dose setting member 3 and thedrive member 4 and/or thesecond clutch 9, 11 rotationally couples thedrive member 4 and thefirst clicker component 6′ as depicted inFIGS. 2 and 3 : - According to a first embodiment both
clutch member 5 andfirst clicker component 6′ move together axially as one component when the button (not shown) is depressed/released to engage and disengage the two clutches with the clutch between thefirst clicker component 6′ and drivesleeve 4 engaging before the clutch between theclutch member 5 and dose settingmember 3. - According to a second embodiment, when the
clutch member 5 starts to move axially thefirst clicker component 6′ also starts to move axially and when theclutch member 5 stops moving thefirst clicker component 6′ stops moving. I.e. they are coupled but the axial distance that each part travels is not necessarily the same. If for instance the two parts engage each other with helical ramps, and for instance theclutch member 5 rotates relative to thefirst clicker component 6′ during this axial travel then some relative axial movement will occur between the two components and they will not move axially by exactly the same distance. This is what happens in the device depicted inFIG. 2 as the first coupling teeth orsplines 8 a are helical ramps between theclutch member 5 andfirst clicker component 6′ if there is a step in the groove in theclutch member 5 which engages a spline of thedrive member 4 which causes theclutch member 5 to rotate relative to thefirst clicker component 6′ when theclutch member 5 is moved axially. - Such a feature is shown in
FIG. 5 depicting a detail of the inner surface ofclutch member 5 which is keyed to drivemember 4 by means of longitudinally directed splines formed on thedrive member 4 outer surface which engage corresponding grooves of theclutch member 5 to prevent relative rotation between theclutch member 5 and thedrive member 4, while allowing relative longitudinal movement there between. In each groove there is astep 5 c which prevents proximal movement of thedrive member 4 during normal reset. In other words, said grooves have a distal portion of larger width and a proximal portion of smaller width with thestep 5 c located at the transition between these two portions. Thus, depending on the axial arrangement of the spline within the groove proximal movement of the spline is either stopped bystep 5 c or allowed guiding the spline in the portion of the groove with the smaller width. As an alternative the spline(s) may be provided on the clutch member and the groove(s) may be provided on the drive member. - A third embodiment could be where there is a delay between the axial travel of the
first clicker component 6′ and axial travel of theclutch member 5 so that it is ensured that thefirst clicker component 6′ has moved axially to lock thefirst clicker component 6′ in rotation to thedrive member 4 before the clutch between theclutch member 5 and dose settingmember 3 starts to disengage. This could be achieved by either acting on thefirst clicker component 6′ to move it axially and then after a pre-defined movement this part entrains theclutch member 5 so that they then move together. Or as an alternative, theclutch member 5 could be split into two parts, a part that acts on thefirst clicker component 6′ and second part that is rotationally coupled to the first part that also forms the clutch to thedose setting member 3. These two parts are sprung apart with a spring force that is weaker than the mainclutch spring 7 so that when the first clutch part is moved axially it acts on thefirst clicker component 6′ but the second part of the clutch remains fully engaged with thedose setting member 3. Only after a predefined displacement of the first part of theclutch member 5 does it entrain the second part of the clutch so as to disengage this from thedose setting member 3. - The dose setting mechanism may be part of an injection device further comprising a cartridge containing a medicament. The cartridge may be held in a cartridge holder which can be permanently or releasably attached to the dose setting mechanism.
- The term “medicament”, as used herein, means a pharmaceutical formulation containing at least one pharmaceutically active compound,
- wherein in one embodiment the pharmaceutically active compound has a molecular weight up to 1500 Da and/or is a peptide, a proteine, a polysaccharide, a vaccine, a DNA, a RNA, an enzyme, an antibody or a fragment thereof, a hormone or an oligonucleotide, or a mixture of the above-mentioned pharmaceutically active compound,
- wherein in a further embodiment the pharmaceutically active compound is useful for the treatment and/or prophylaxis of diabetes mellitus or complications associated with diabetes mellitus such as diabetic retinopathy, thromboembolism disorders such as deep vein or pulmonary thromboembolism, acute coronary syndrome (ACS), angina, myocardial infarction, cancer, macular degeneration, inflammation, hay fever, atherosclerosis and/or rheumatoid arthritis,
- wherein in a further embodiment the pharmaceutically active compound comprises at least one peptide for the treatment and/or prophylaxis of diabetes mellitus or complications associated with diabetes mellitus such as diabetic retinopathy,
- wherein in a further embodiment the pharmaceutically active compound comprises at least one human insulin or a human insulin analogue or derivative, glucagon-like peptide (GLP-1) or an analogue or derivative thereof, or exendin-3 or exendin-4 or an analogue or derivative of exendin-3 or exendin-4.
- Insulin analogues are for example Gly(A21), Arg(B31), Arg(B32) human insulin; Lys(B3), Glu(B29) human insulin; Lys(B28), Pro(B29) human insulin; Asp(B28) human insulin; human insulin, wherein proline in position B28 is replaced by Asp, Lys, Leu, Val or Ala and wherein in position B29 Lys may be replaced by Pro; Ala(B26) human insulin; Des(B28-B30) human insulin; Des(B27) human insulin and Des(B30) human insulin.
- Insulin derivates are for example B29-N-myristoyl-des(B30) human insulin; B29-N-palmitoyl-des(B30) human insulin; B29-N-myristoyl human insulin; B29-N-palmitoyl human insulin; B28-N-myristoyl LysB28ProB29 human insulin; B28-N-palmitoyl-LysB28ProB29 human insulin; B30-N-myristoyl-ThrB29LysB30 human insulin; B30-N-palmitoyl-ThrB29LysB30 human insulin; B29-N-(N-palmitoyl-Y-glutamyl)-des(B30) human insulin; B29-N-(N-lithocholyl-Y-glutamyl)-des(B30) human insulin; B29-N-(w-carboxyheptadecanoyl)-des(B30) human insulin and B29-N-(w-carboxyheptadecanoyl) human insulin.
- Exendin-4 for example means Exendin-4(1-39), a peptide of the sequence H-His-Gly-Glu-Gly-Thr-Phe-Thr-Ser-Asp-Leu-Ser-Lys-Gln-Met-Glu-Glu-Glu-Ala-Val-Arg-Leu-Phe-Ile-Glu-Trp-Leu-Lys-Asn-Gly-Gly-Pro-Ser-Ser-Gly-Ala-Pro-Pro-Pro-Ser-NH2.
- Exendin-4 derivatives are for example selected from the following list of compounds:
- H-(Lys)4-des Pro36, des Pro37 Exendin-4(1-39)-NH2,
- H-(Lys)5-des Pro36, des Pro37 Exendin-4(1-39)-NH2,
- des Pro36 Exendin-4(1-39),
- des Pro36 [Asp28] Exendin-4(1-39),
- des Pro36 [IsoAsp28] Exendin-4(1-39),
- des Pro36 [Met(0)14, Asp28] Exendin-4(1-39),
- des Pro36 [Met(0)14, IsoAsp28] Exendin-4(1-39),
- des Pro36 [Trp(02)25, Asp28] Exendin-4(1-39),
- des Pro36 [Trp(02)25, IsoAsp28] Exendin-4(1-39),
- des Pro36 [Met(0)14 Trp(02)25, Asp28] Exendin-4(1-39),
- des Pro36 [Met(0)14 Trp(02)25, IsoAsp28] Exendin-4(1-39); or
- des Pro36 [Asp28] Exendin-4(1-39),
- des Pro36 [IsoAsp28] Exendin-4(1-39),
- des Pro36 [Met(0)14, Asp28] Exendin-4(1-39),
- des Pro36 [Met(0)14, IsoAsp28] Exendin-4(1-39),
- des Pro36 [Trp(02)25, Asp28] Exendin-4(1-39),
- des Pro36 [Trp(02)25, IsoAsp28] Exendin-4(1-39),
- des Pro36 [Met(0)14 Trp(02)25, Asp28] Exendin-4(1-39),
- des Pro36 [Met(0)14 Trp(02)25, IsoAsp28] Exendin-4(1-39),
- wherein the group -Lys6-NH2 may be bound to the C-terminus of the Exendin-4 derivative;
- or an Exendin-4 derivative of the sequence
- des Pro36 Exendin-4(1-39)-Lys6-NH2 (AVE0010),
- H-(Lys)6-des Pro36 [Asp28] Exendin-4(1-39)-Lys6-NH2,
- des Asp28 Pro36, Pro37, Pro38Exendin-4(1-39)-NH2,
- H-(Lys)6-des Pro36, Pro38 [Asp28] Exendin-4(1-39)-NH2,
- H-Asn-(Glu)5des Pro36, Pro37, Pro38 [Asp28] Exendin-4(1-39)-NH2,
- des Pro36, Pro37, Pro38 [Asp28] Exendin-4(1-39)-(Lys)6-NH2,
- H-(Lys)6-des Pro36, Pro37, Pro38 [Asp28] Exendin-4(1-39)-(Lys)6-NH2,
- H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Asp28] Exendin-4(1-39)-(Lys)6-NH2,
- H-(Lys)6-des Pro36 [Trp(02)25, Asp28] Exendin-4(1-39)-Lys6-NH2,
- H-des Asp28 Pro36, Pro37, Pro38 [Trp(02)25] Exendin-4(1-39)-NH2,
- H-(Lys)6-des Pro36, Pro37, Pro38 [Trp(02)25, Asp28] Exendin-4(1-39)-NH2,
- H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Trp(02)25, Asp28] Exendin-4(1-39)-NH2,
- des Pro36, Pro37, Pro38 [Trp(02)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
- H-(Lys)6-des Pro36, Pro37, Pro38 [Trp(02)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
- H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Trp(02)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
- H-(Lys)6-des Pro36 [Met(0)14, Asp28] Exendin-4(1-39)-Lys6-NH2,
- des Met(0)14 Asp28 Pro36, Pro37, Pro38 Exendin-4(1-39)-NH2,
- H-(Lys)6-des Pro36, Pro37, Pro38 [Met(0)14, Asp28] Exendin-4(1-39)-NH2,
- H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Met(0)14, Asp28] Exendin-4(1-39)-NH2,
- des Pro36, Pro37, Pro38 [Met(0)14, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
- H-(Lys)6-des Pro36, Pro37, Pro38 [Met(0)14, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
- H-Asn-(Glu)5 des Pro36, Pro37, Pro38 [Met(0)14, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
- H-Lys6-des Pro36 [Met(0)14, Trp(02)25, Asp28] Exendin-4(1-39)-Lys6-NH2,
- H-des Asp28 Pro36, Pro37, Pro38 [Met(0)14, Trp(02)25] Exendin-4(1-39)-NH2,
- H-(Lys)6-des Pro36, Pro37, Pro38 [Met(0)14, Asp28] Exendin-4(1-39)-NH2,
- H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Met(0)14, Trp(02)25, Asp28] Exendin-4(1-39)-NH2,
- des Pro36, Pro37, Pro38 [Met(0)14, Trp(02)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
- H-(Lys)6-des Pro36, Pro37, Pro38 [Met(0)14, Trp(02)25, Asp28] Exendin-4(S1-39)-(Lys)6-NH2,
- H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Met(0)14, Trp(02)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2;
- or a pharmaceutically acceptable salt or solvate of any one of the afore-mentioned Exendin-4 derivative.
- Hormones are for example hypophysis hormones or hypothalamus hormones or regulatory active peptides and their antagonists as listed in Rote Liste, ed. 2008, Chapter 50, such as Gonadotropine (Follitropin, Lutropin, Choriongonadotropin, Menotropin), Somatropine (Somatropin), Desmopressin, Terlipressin, Gonadorelin, Triptorelin, Leuprorelin, Buserelin, Nafarelin, Goserelin.
- A polysaccharide is for example a glucosaminoglycane, a hyaluronic acid, a heparin, a low molecular weight heparin or an ultra low molecular weight heparin or a derivative thereof, or a sulphated, e.g. a poly-sulphated form of the above-mentioned polysaccharides, and/or a pharmaceutically acceptable salt thereof. An example of a pharmaceutically acceptable salt of a poly-sulphated low molecular weight heparin is enoxaparin sodium.
- Antibodies are globular plasma proteins (˜150 kDahttp:/en.wikipedia.org/wiki/Dalton_%28unit%29) that are also known as immunoglobulins which share a basic structure. As they have sugar chains added to amino acid residues, they are glycoproteins. The basic functional unit of each antibody is an immunoglobulin (Ig) monomer (containing only one Ig unit); secreted antibodies can also be dimeric with two Ig units as with IgA, tetrameric with four Ig units like teleost fish IgM, or pentameric with five Ig units, like mammalian IgM.
- The Ig monomer is a “Y”-shaped molecule that consists of four polypeptide chains; two identical heavy chains and two identical light chains connected by disulfide bonds between cysteine residues. Each heavy chain is about 440 amino acids long; each light chain is about 220 amino acids long. Heavy and light chains each contain intrachain disulfide bonds which stabilize their folding. Each chain is composed of structural domains called Ig domains. These domains contain about 70-110 amino acids and are classified into different categories (for example, variable or V, and constant or C) according to their size and function. They have a characteristic immunoglobulin fold in which two β sheets create a “sandwich” shape, held together by interactions between conserved cysteines and other charged amino acids.
- There are five types of mammalian Ig heavy chain denoted by α, δ, ε, γ, and μ. The type of heavy chain present defines the isotype of antibody; these chains are found in IgA, IgD, IgE, IgG, and IgM antibodies, respectively.
- Distinct heavy chains differ in size and composition; α and γ contain approximately 450 amino acids and 6 approximately 500 amino acids, while μ and ε have approximately 550 amino acids. Each heavy chain has two regions, the constant region (CH) and the variable region (VH). In one species, the constant region is essentially identical in all antibodies of the same isotype, but differs in antibodies of different isotypes. Heavy chains γ, α and δ have a constant region composed of three tandem Ig domains, and a hinge region for added flexibility; heavy chains μ and ε have a constant region composed of four immunoglobulin domains. The variable region of the heavy chain differs in antibodies produced by different B cells, but is the same for all antibodies produced by a single B cell or B cell clone. The variable region of each heavy chain is approximately 110 amino acids long and is composed of a single Ig domain.
- In mammals, there are two types of immunoglobulin light chain denoted by λ and κ. A light chain has two successive domains: one constant domain (CL) and one variable domain (VL). The approximate length of a light chain is 211 to 217 amino acids. Each antibody contains two light chains that are always identical; only one type of light chain, κ or λ, is present per antibody in mammals.
- Although the general structure of all antibodies is very similar, the unique property of a given antibody is determined by the variable (V) regions, as detailed above. More specifically, variable loops, three each the light (VL) and three on the heavy (VH) chain, are responsible for binding to the antigen, i.e. for its antigen specificity. These loops are referred to as the Complementarity Determining Regions (CDRs). Because CDRs from both VH and VL domains contribute to the antigen-binding site, it is the combination of the heavy and the light chains, and not either alone, that determines the final antigen specificity.
- An “antibody fragment” contains at least one antigen binding fragment as defined above, and exhibits essentially the same function and specificity as the complete antibody of which the fragment is derived from. Limited proteolytic digestion with papain cleaves the Ig prototype into three fragments. Two identical amino terminal fragments, each containing one entire L chain and about half an H chain, are the antigen binding fragments (Fab). The third fragment, similar in size but containing the carboxyl terminal half of both heavy chains with their interchain disulfide bond, is the crystalizable fragment (Fc). The Fc contains carbohydrates, complement-binding, and FcR-binding sites. Limited pepsin digestion yields a single F(ab′)2 fragment containing both Fab pieces and the hinge region, including the H-H interchain disulfide bond. F(ab′)2 is divalent for antigen binding. The disulfide bond of F(ab′)2 may be cleaved in order to obtain Fab′. Moreover, the variable regions of the heavy and light chains can be fused together to form a single chain variable fragment (scFv).
- Pharmaceutically acceptable salts are for example acid addition salts and basic salts. Acid addition salts are e.g. HCl or HBr salts. Basic salts are e.g. salts having a cation selected from alkali or alkaline, e.g. Na+, or K+, or Ca2+, or an ammonium ion N+(R1)(R2)(R3)(R4), wherein R1 to R4 independently of each other mean: hydrogen, an optionally substituted C1-C6-alkyl group, an optionally substituted C2-C6-alkenyl group, an optionally substituted C6-C10-aryl group, or an optionally substituted C6-C10-heteroaryl group. Further examples of pharmaceutically acceptable salts are described in “Remington's Pharmaceutical Sciences” 17. ed. Alfonso R. Gennaro (Ed.), Mark Publishing Company, Easton, Pa., U.S.A., 1985 and in Encyclopedia of Pharmaceutical Technology.
- Pharmaceutically acceptable solvates are for example hydrates.
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US20180112150A1 (en) * | 2015-02-27 | 2018-04-26 | Jxtg Nippon Oil & Energy Corporation | Lubricating oil composition for gear oil |
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US10446269B2 (en) | 2011-03-24 | 2019-10-15 | Sanofi-Aventis Deutschland Gmbh | Device and method for detecting an actuation action performable with a medical device |
EP3071265B1 (en) * | 2013-11-22 | 2023-04-26 | Sanofi-Aventis Deutschland GmbH | Spring assisted drug delivery device |
EP3058970A1 (en) | 2015-02-19 | 2016-08-24 | Sanofi-Aventis Deutschland GmbH | Data collection device for attachment to an injection device |
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