US20130233724A1 - System and method of electrolytic deburring for metal pieces - Google Patents
System and method of electrolytic deburring for metal pieces Download PDFInfo
- Publication number
- US20130233724A1 US20130233724A1 US13/716,204 US201213716204A US2013233724A1 US 20130233724 A1 US20130233724 A1 US 20130233724A1 US 201213716204 A US201213716204 A US 201213716204A US 2013233724 A1 US2013233724 A1 US 2013233724A1
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- United States
- Prior art keywords
- electrolyte
- nozzle
- electrolyte chamber
- cathode
- chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F5/00—Electrolytic stripping of metallic layers or coatings
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F7/00—Constructional parts, or assemblies thereof, of cells for electrolytic removal of material from objects; Servicing or operating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/16—Polishing
Definitions
- the present disclosure relates to a system and a method of deburring, particularly to a system and a method of electrolytic deburring for metal workpieces.
- burrs of the metal workpieces are usually removed by a manual deburring or a machining deburring method. However, the whole procedures of such deburring ways are time consuming. In addition, the burrs may not be removed completely.
- FIG. 1 is an isometric view of an embodiment of a system of electrolytic deburring including an electrolyte chamber, a anode, a cathode and a nozzle.
- FIG. 2 is a schematic diagram of the system for electrolytic deburring.
- FIG. 3 is an exploded, isometric view of the electrolyte chamber, the anode, the cathode and the nozzle.
- FIG. 4 is a flow chart of a method of electrolytic deburring.
- FIGS. 1 and 2 show a system 100 of electrolytic deburring for workpiece 200 .
- the system 100 includes an electrolyte chamber 10 , an anode 20 , a cathode 30 , a power supply case 40 , a filter 50 , a heating container 60 , a pump 70 , a nozzle 80 , and a plurality of connecting hoses 90 .
- a liquid (electrolyte 101 ) is received in the electrolyte chamber 10 .
- the anode 20 , the cathode 30 and the nozzle 80 are immersed in the electrolyte 101 .
- the power supply case 40 includes an anode connector 41 and a cathode connector 43 .
- the anode connector 41 is electrically connected to the anode 20
- the cathode connector 43 is electrically connected to the cathode 30
- the filter 50 is positioned between the electrolyte chamber 10 and the heating container 60 via the connecting hoses 90 for filtering the electrolyte 101 .
- the pump 70 is connected to the heating container 60 and the nozzle 80 via the connecting hoses 90 for pressurizing the electrolyte 101 heated by the heating container 60 .
- the electrolyte 101 delivered from the pump 60 is sprayed into the electrolyte chamber 10 by the nozzle 80 , which also functions to create turbulence in the electrolyte.
- the electrolyte chamber 10 is a closed and hollow chamber.
- the electrolyte chamber 10 includes an electrolyte receiver 11 and a protective cover 13 .
- the electrolyte receiver 11 is substantially rectangular.
- the electrolyte 101 is received in the electrolyte receiver 10 .
- the electrolyte 101 is a salt solution of low concentration, and the pH value range is from about 9 to about 11 .
- the protective cover 13 is omitted.
- the anode 20 is a substantially cubic platform received in the electrolyte receiver 11 .
- a U-shaped passing groove 211 is defined in a bottom of the anode 20 .
- the electrolyte 101 flows easily into the electrolyte chamber 10 via the U-shaped passing groove 211 .
- the workpiece 200 is supported on the anode 20 .
- the cathode 30 is positioned in the electrolyte chamber 10 above the anode 20 .
- the cathode 30 includes a connecting portion 31 and a mounting portion 33 connecting and communicating with the connecting portion 31 .
- the mounting portion 33 is immersed in the electrolyte 101 . In other embodiments, the whole cathode 30 may be immersed in the electrolyte 101 .
- the power supply case 40 supplies electrical current to the electrolyte chamber 10 and the cathode 30 .
- the anode connector 41 and the cathode connector 43 are mounted on the power supply case 40 .
- the anode connector 41 is electrically connected with the anode 20 to form a conducting pin.
- the cathode connector 43 is electrically connected to the cathode 30 to form a conducting pin.
- the voltage range supplied by the power supply case 40 is from about 5 to about 24 volts.
- the filter 50 communicates with the electrolyte receiver 11 via a connecting hose 90 , for filtering the electrolyte 101 delivered from the electrolyte receiver 11 .
- the filtering of the electrolyte 101 avoids damage to the workpiece 200 during the cycle.
- the heating container 60 communicates with the filter 50 by a connecting hose 90 for heating the electrolyte 101 , drawn through the filter 50 , to a suitable temperature for electrolyte reaction.
- the preferable temperature range for electrolyte 101 is from about 50 to about 70 Celsius degrees
- the pump 70 is connected to the heating container 60 and the cathode 30 .
- the electrolyte 101 drawn from the heating container 60 is pressured by the pump 70 to increase velocity of the flow.
- a reaction time of the electrolytic reaction is shortened to avoid the size of the workpiece 200 having an effect on the processing time.
- the pressure range applied by the pump 70 is from about 2 to about 6 Mpa.
- the nozzle 80 is mounted between the mounting portion 33 and the workpiece 200 .
- the nozzle 80 is immersed into the electrolyte 101 in the electrolyte receiver 11 .
- the nozzle 80 is trumpet-shaped.
- the trumpet-shaped nozzle 80 sprays the electrolyte 101 firstly pressured by the pump 70 , so that a vortex is formed in the electrolyte receiver 10 and extreme turbulence results.
- the vortex and turbulence exerts forces on the burrs of the workpiece 200 to help remove the burrs.
- a distance range between the nozzle 80 and the workpiece 200 is about 1 to about 10 centimeters.
- the nozzle 80 may be other shapes, the nozzle 80 and the cathode 30 can be mounted on a movable device (not shown), or only the nozzle 80 can be mounted on the movable device for spraying while moving along a path.
- the system 100 further includes a pressure gauge (not shown) and a plurality of valves to monitor and control the system 100 .
- the anode 20 and the cathode 30 are positioned in the electrolyte chamber 10 .
- the anode 20 is electrically connected to the anode connecter 41
- the electrolyte chamber 10 , the filter 50 , the heating container 60 , the pump 70 and the cathode 30 are connected in that order via the plurality of connecting hoses 90 to form a recycling system.
- the nozzle 80 is mounted on the mounting portion 33 .
- the cathode 30 is electrically connected to the cathode connecter 43 .
- the electrolyte 101 is poured into the electrolyte receiver 11 and the heating container 60 .
- the nozzle 80 is immersed in the electrolyte 101 together with the mounting portion 33 .
- the workpiece 200 is supported by the anode 20 , and is immersed in the electrolyte 101 .
- the power supply case 40 provides electrical current between its anode connector 41 and the cathode connector 43 .
- the electrolyte reaction occurs in the electrolyte chamber 10 . Because the current density in the burrs, edges and corners of the workpiece 200 is higher than other portions of the workpiece 200 , the burrs are quickly electrochemically removed. In the illustrated embodiment, the duration of the electrolyte reaction is from about 10 to about 120 seconds.
- the nozzle 80 sprays the pressured electrolyte 101 to form the vortex and turbulence.
- the workpiece 200 is taken from the electrolyte chamber 10 and cleaned after deburring process.
- the electrolyte 101 taken from the electrolyte chamber 10 is filtered by the filter 50 .
- the electrolyte 101 is heated by the heating container 60 after filtering. In other embodiments, the electrolyte 101 may be filtered after some time.
- FIG. 4 shows a flowchart of a method for electrolytic deburring of metal workpieces 200 .
- the method includes steps as follows:
- Step 401 The system 100 of electrolytic deburring for metal workpieces 200 is provided.
- Step 402 The workpiece 200 is placed on the anode 20 , and is immersed in the liquid electrolyte 101 .
- Step 403 The electrical current is applied between the anode connector 41 and the cathode connector 43 by the power supply case 40 , the electrolytic reaction takes place to remove burrs of the workpiece 200 , and the electrolyte 101 drawn from the electrolyte chamber 10 is sprayed to form a vortex and turbulence by the nozzle 80 .
- Step 404 The workpiece 200 is taken from the electrolyte chamber 100 after deburring, and then is cleaned.
- the burrs are removed during the electrolytic reaction.
- the vortexes and turbulence formed by the nozzle 80 apply pressure to the burrs to help remove burrs of the workpiece 200 cleanly and efficiency.
- the pump 70 applies pressure to the electrolytic 101 to the velocity and force of the electrolytic 101 flow, and the time of the electrolytic reaction is shortened.
- the electrolytic 101 is heated by the heating container 60 to a suitable temperature for electrolytic reaction.
- the filter 50 filters the electrolytic 101 , then the electrolytic 101 can be recycled to save resources.
- the U-shaped passing groove 211 is formed on the anode 20 for maximum effectiveness in the flow of the electrolytic 101 in the electrolyte chamber 10 .
- the nozzle 80 is directly positioned above the electrolytic 101 of the electrolytic room 10 for directly spraying electrolytic 101 .
- the nozzle 80 can be directly connected and connected to the pump 70 by the connecting hose 90 , and the cathode 30 can be directly connected to the cathode connector 43 .
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
Description
- 1. Technical Field
- The present disclosure relates to a system and a method of deburring, particularly to a system and a method of electrolytic deburring for metal workpieces.
- 2. Description of Related Art
- Metal workpieces have burrs remaining after a mechanical machining process. Removal of such burrs makes subsequent handling safer and improves the workpiece appearance. Burrs of the metal workpieces are usually removed by a manual deburring or a machining deburring method. However, the whole procedures of such deburring ways are time consuming. In addition, the burrs may not be removed completely.
- Therefore, there is room for improvement in the art.
- The components in the drawings are not necessarily drawn to scale, the emphasis instead being placed upon clearly illustrating the principles of the present disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout several views.
-
FIG. 1 is an isometric view of an embodiment of a system of electrolytic deburring including an electrolyte chamber, a anode, a cathode and a nozzle. -
FIG. 2 is a schematic diagram of the system for electrolytic deburring. -
FIG. 3 is an exploded, isometric view of the electrolyte chamber, the anode, the cathode and the nozzle. -
FIG. 4 is a flow chart of a method of electrolytic deburring. -
FIGS. 1 and 2 show asystem 100 of electrolytic deburring forworkpiece 200. Thesystem 100 includes anelectrolyte chamber 10, ananode 20 , acathode 30, apower supply case 40, afilter 50, aheating container 60, apump 70, anozzle 80, and a plurality of connectinghoses 90. A liquid (electrolyte 101) is received in theelectrolyte chamber 10. Theanode 20, thecathode 30 and thenozzle 80 are immersed in theelectrolyte 101. Thepower supply case 40 includes ananode connector 41 and acathode connector 43. Theanode connector 41 is electrically connected to theanode 20, and thecathode connector 43 is electrically connected to thecathode 30. Thefilter 50 is positioned between theelectrolyte chamber 10 and theheating container 60 via the connectinghoses 90 for filtering theelectrolyte 101. Thepump 70 is connected to theheating container 60 and thenozzle 80 via the connectinghoses 90 for pressurizing theelectrolyte 101 heated by theheating container 60. Theelectrolyte 101 delivered from thepump 60 is sprayed into theelectrolyte chamber 10 by thenozzle 80, which also functions to create turbulence in the electrolyte. - Also referring to
FIG. 3 , theelectrolyte chamber 10 is a closed and hollow chamber. Theelectrolyte chamber 10 includes anelectrolyte receiver 11 and aprotective cover 13. Theelectrolyte receiver 11 is substantially rectangular. Theelectrolyte 101 is received in theelectrolyte receiver 10. In the illustrated embodiment, theelectrolyte 101 is a salt solution of low concentration, and the pH value range is from about 9 to about 11. In other embodiments, theprotective cover 13 is omitted. - The
anode 20 is a substantially cubic platform received in theelectrolyte receiver 11. A U-shapedpassing groove 211 is defined in a bottom of theanode 20. Thus, theelectrolyte 101 flows easily into theelectrolyte chamber 10 via the U-shapedpassing groove 211. Theworkpiece 200 is supported on theanode 20. - The
cathode 30 is positioned in theelectrolyte chamber 10 above theanode 20. Thecathode 30 includes a connectingportion 31 and amounting portion 33 connecting and communicating with the connectingportion 31. Themounting portion 33 is immersed in theelectrolyte 101. In other embodiments, thewhole cathode 30 may be immersed in theelectrolyte 101. - The
power supply case 40 supplies electrical current to theelectrolyte chamber 10 and thecathode 30. Theanode connector 41 and thecathode connector 43 are mounted on thepower supply case 40. Theanode connector 41 is electrically connected with theanode 20 to form a conducting pin. Thecathode connector 43 is electrically connected to thecathode 30 to form a conducting pin. In the illustrated embodiment, the voltage range supplied by thepower supply case 40 is from about 5 to about 24 volts. - The
filter 50 communicates with theelectrolyte receiver 11 via a connectinghose 90, for filtering theelectrolyte 101 delivered from theelectrolyte receiver 11. The filtering of theelectrolyte 101 avoids damage to theworkpiece 200 during the cycle. - The
heating container 60 communicates with thefilter 50 by a connectinghose 90 for heating theelectrolyte 101, drawn through thefilter 50, to a suitable temperature for electrolyte reaction. The preferable temperature range forelectrolyte 101 is from about 50 to about 70 Celsius degrees - The
pump 70 is connected to theheating container 60 and thecathode 30. Theelectrolyte 101 drawn from theheating container 60 is pressured by thepump 70 to increase velocity of the flow. Thus, a reaction time of the electrolytic reaction is shortened to avoid the size of theworkpiece 200 having an effect on the processing time. In the illustrated embodiment, the pressure range applied by thepump 70 is from about 2 to about 6 Mpa. - The
nozzle 80 is mounted between themounting portion 33 and theworkpiece 200. Thenozzle 80 is immersed into theelectrolyte 101 in theelectrolyte receiver 11. Thenozzle 80 is trumpet-shaped. The trumpet-shaped nozzle 80 sprays theelectrolyte 101 firstly pressured by thepump 70, so that a vortex is formed in theelectrolyte receiver 10 and extreme turbulence results. The vortex and turbulence exerts forces on the burrs of theworkpiece 200 to help remove the burrs. In the illustrated embodiment, a distance range between thenozzle 80 and theworkpiece 200 is about 1 to about 10 centimeters. In other embodiments, thenozzle 80 may be other shapes, thenozzle 80 and thecathode 30 can be mounted on a movable device (not shown), or only thenozzle 80 can be mounted on the movable device for spraying while moving along a path. - The
system 100 further includes a pressure gauge (not shown) and a plurality of valves to monitor and control thesystem 100. - In assembly, the
anode 20 and thecathode 30 are positioned in theelectrolyte chamber 10. Theanode 20 is electrically connected to theanode connecter 41 Theelectrolyte chamber 10, thefilter 50, theheating container 60, thepump 70 and thecathode 30 are connected in that order via the plurality of connectinghoses 90 to form a recycling system. Thenozzle 80 is mounted on the mountingportion 33. Thecathode 30 is electrically connected to thecathode connecter 43. - The
electrolyte 101 is poured into theelectrolyte receiver 11 and theheating container 60. Thenozzle 80 is immersed in theelectrolyte 101 together with the mountingportion 33. Theworkpiece 200 is supported by theanode 20, and is immersed in theelectrolyte 101. Thepower supply case 40 provides electrical current between itsanode connector 41 and thecathode connector 43. The electrolyte reaction occurs in theelectrolyte chamber 10. Because the current density in the burrs, edges and corners of theworkpiece 200 is higher than other portions of theworkpiece 200, the burrs are quickly electrochemically removed. In the illustrated embodiment, the duration of the electrolyte reaction is from about 10 to about 120 seconds. Thenozzle 80 sprays the pressuredelectrolyte 101 to form the vortex and turbulence. Theworkpiece 200 is taken from theelectrolyte chamber 10 and cleaned after deburring process. In thecycle system 100, theelectrolyte 101 taken from theelectrolyte chamber 10 is filtered by thefilter 50. Then theelectrolyte 101 is heated by theheating container 60 after filtering. In other embodiments, theelectrolyte 101 may be filtered after some time. -
FIG. 4 shows a flowchart of a method for electrolytic deburring ofmetal workpieces 200. The method includes steps as follows: - Step 401: The
system 100 of electrolytic deburring formetal workpieces 200 is provided. - Step 402: The
workpiece 200 is placed on theanode 20, and is immersed in theliquid electrolyte 101. - Step 403: The electrical current is applied between the
anode connector 41 and thecathode connector 43 by thepower supply case 40, the electrolytic reaction takes place to remove burrs of theworkpiece 200, and theelectrolyte 101 drawn from theelectrolyte chamber 10 is sprayed to form a vortex and turbulence by thenozzle 80. - Step 404: The
workpiece 200 is taken from theelectrolyte chamber 100 after deburring, and then is cleaned. - In the present disclosure, the burrs are removed during the electrolytic reaction. The vortexes and turbulence formed by the
nozzle 80 apply pressure to the burrs to help remove burrs of theworkpiece 200 cleanly and efficiency. Thepump 70 applies pressure to the electrolytic 101 to the velocity and force of the electrolytic 101 flow, and the time of the electrolytic reaction is shortened. The electrolytic 101 is heated by theheating container 60 to a suitable temperature for electrolytic reaction. Thefilter 50 filters the electrolytic 101, then the electrolytic 101 can be recycled to save resources. In addition, the U-shaped passinggroove 211 is formed on theanode 20 for maximum effectiveness in the flow of the electrolytic 101 in theelectrolyte chamber 10. - In other embodiments, the
nozzle 80 is directly positioned above the electrolytic 101 of theelectrolytic room 10 for directly spraying electrolytic 101. - In other embodiments, the
nozzle 80 can be directly connected and connected to thepump 70 by the connectinghose 90, and thecathode 30 can be directly connected to thecathode connector 43. - It is believed that the present embodiments and their advantages will be understood from the foregoing description, and it will be apparent that various changes may be made thereto without departing from the spirit and scope of the embodiments or sacrificing all of its material advantages.
Claims (18)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201210059576.6 | 2012-03-08 | ||
CN2012100595766A CN103305898A (en) | 2012-03-08 | 2012-03-08 | Deburring method and deburring system using same |
Publications (1)
Publication Number | Publication Date |
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US20130233724A1 true US20130233724A1 (en) | 2013-09-12 |
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ID=49113089
Family Applications (1)
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US13/716,204 Abandoned US20130233724A1 (en) | 2012-03-08 | 2012-12-17 | System and method of electrolytic deburring for metal pieces |
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US (1) | US20130233724A1 (en) |
JP (1) | JP2013184289A (en) |
CN (1) | CN103305898A (en) |
TW (1) | TW201337047A (en) |
Cited By (4)
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CN103817605A (en) * | 2014-02-27 | 2014-05-28 | 陈新 | Water jet deburring and surface finishing apparatus |
CN105845883A (en) * | 2016-05-06 | 2016-08-10 | 合肥国轩高科动力能源有限公司 | Pole piece deburring device for laminated battery |
US11473208B2 (en) * | 2016-12-09 | 2022-10-18 | Hirtenberger Engineered Surfaces Gmbh | Electropolishing method and system therefor |
WO2024182485A1 (en) * | 2023-02-28 | 2024-09-06 | Illinois Tool Works Inc. | Systems and fixtures for electrode connections |
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CN105239145A (en) * | 2015-10-29 | 2016-01-13 | 桂林斯壮微电子有限责任公司 | Flash removing device |
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CN113333885B (en) * | 2021-05-12 | 2022-11-22 | 兰州空间技术物理研究所 | Application method of deburring device for molybdenum grid of ion thruster |
CN115476011B (en) * | 2022-09-27 | 2024-07-12 | 江苏中科云控智能工业装备有限公司 | Die casting deburring robot machine tool based on dragging teaching technology |
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- 2012-03-16 TW TW101109030A patent/TW201337047A/en unknown
- 2012-12-17 US US13/716,204 patent/US20130233724A1/en not_active Abandoned
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2013
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103817605A (en) * | 2014-02-27 | 2014-05-28 | 陈新 | Water jet deburring and surface finishing apparatus |
CN105845883A (en) * | 2016-05-06 | 2016-08-10 | 合肥国轩高科动力能源有限公司 | Pole piece deburring device for laminated battery |
US11473208B2 (en) * | 2016-12-09 | 2022-10-18 | Hirtenberger Engineered Surfaces Gmbh | Electropolishing method and system therefor |
WO2024182485A1 (en) * | 2023-02-28 | 2024-09-06 | Illinois Tool Works Inc. | Systems and fixtures for electrode connections |
Also Published As
Publication number | Publication date |
---|---|
CN103305898A (en) | 2013-09-18 |
TW201337047A (en) | 2013-09-16 |
JP2013184289A (en) | 2013-09-19 |
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Owner name: HONG FU JIN PRECISION INDUSTRY (SHENZHEN) CO., LTD Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:HSU, HSING-JEN;LEE, HAO-CHUNG;ZHANG, YAO-GANG;AND OTHERS;REEL/FRAME:029523/0271 Effective date: 20121130 Owner name: HON HAI PRECISION INDUSTRY CO., LTD., TAIWAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:HSU, HSING-JEN;LEE, HAO-CHUNG;ZHANG, YAO-GANG;AND OTHERS;REEL/FRAME:029523/0271 Effective date: 20121130 |
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