US20130048533A1 - Packaging systems and kits - Google Patents
Packaging systems and kits Download PDFInfo
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- US20130048533A1 US20130048533A1 US13/221,784 US201113221784A US2013048533A1 US 20130048533 A1 US20130048533 A1 US 20130048533A1 US 201113221784 A US201113221784 A US 201113221784A US 2013048533 A1 US2013048533 A1 US 2013048533A1
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- United States
- Prior art keywords
- article
- panel
- pivotable
- base
- substantially rigid
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/64—Lids
- B65D5/66—Hinged lids
- B65D5/6626—Hinged lids formed by folding extensions of a side panel of a container body formed by erecting a "cross-like" blank
- B65D5/665—Hinged lids formed by folding extensions of a side panel of a container body formed by erecting a "cross-like" blank the lid being held in closed position by self-locking integral flaps or tabs
- B65D5/6661—Flaps provided over the total length of the lid edge opposite to the hinge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
- B65D5/2004—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form the container body having hollow side-walls
- B65D5/2009—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form the container body having hollow side-walls all formed by folding extensions of the side walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
- B65D5/22—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form held erect by extensions of one or more sides being doubled-over to enclose extensions of adjacent sides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/50—Internal supporting or protecting elements for contents
- B65D5/5021—Integral elements for containers formed by folding-up portions connected to a central panel from all sides
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cartons (AREA)
Abstract
Packaging systems can include a substantially rigid member and a resilient member, wherein the resilient member is spaced from a portion of the substantially rigid member. In some embodiments, the substantially rigid member can be configured to be foldable into a complete container with a lid having pivotal flaps. The pivotable flaps can be configured to engage a resilient film so as to generate tension in the film when enclosed about an article of commerce, for shock-absorbent packaging purposes. Packaging systems can also include internal pivotable flaps with interference members disposed in a hinge area to cause the internal pivotable flaps to function as leaf springs.
Description
- 1. Field of the Inventions
- Embodiments described herein are directed to packaging systems and kits.
- 2. Description of the Related Art
- Protective packaging devices are often used to protect goods from shocks and impacts during shipping or transportation. For example, when transporting articles that are relatively fragile, it is often desirable to cushion the article inside a box to protect the article from a physical impact with the inner walls of the box that might be caused by shocks imparted to the box during loading, transit, and unloading.
- In most cases, some additional structure is used to keep the article from moving uncontrollably within the box. Such additional structures include paper or plastic packing material, structured plastic foams, foam-filled cushions, and the like. Ideally, the article to be packaged is spaced from at least some of the walls of the box, thus protecting the article from other foreign objects which may impact or compromise the outer walls of the box.
- A resilient member, such as a pliable film, can be used to secure an article within a container. For example, the pliable film can be configured to stretch around or over an article to minimize the article's movement within the container. The pliable film can be coupled to the container using an adhesive, staples, or the like. The use of these additional materials, however, can be expensive, time-consuming, and/or procedurally complicated.
- As described herein, a substantially rigid member, such as a piece of corrugated cardboard, can be folded into a container. The substantially rigid member can be cut from a rectangular piece of starting material, such as a rectangular piece of corrugated cardboard, which has a length and a width at least equal to the length and the width of the substantially rigid member when it is in an unfolded configuration. Accordingly, an aspect of at least one of the embodiments disclosed herein includes the realization that a substantially rigid member can be designed with an overall reduced length and/or width, without reducing the inner volume of the container. For example, some embodiments are directed to a substantially rigid member that does not include a tongue portion, described further herein. A reduced amount of starting material can result in a reduced burden on environmental resources, reduced storage space, and increased cost savings.
- As described herein, a resilient member, such as a pliable film, can be used to apply a downward force to an article to secure it within a container. An aspect of at least one of the embodiments disclosed herein includes the realization that the article can be additionally supported (e.g., may be less prone to movement within the container) when one or more compliant members are placed beneath the article, such that the article is sandwiched between the pliable film and the compliant member. The compliant member can resist and respond to the downward force. This compliant member can include, for example, a cardboard flap or a second pliable film. Another aspect of at least one of the embodiments disclosed herein includes the realization that the article can be further protected when it is spaced from the outer walls of the container. Accordingly, the flap or the second pliable film can be configured to space the article from the bottom wall, in addition to providing increased support.
- Thus, in accordance with another embodiment, a packaging kit for packaging an article can include a substantially rigid member, wherein the substantially rigid member includes a container portion configured to form a portion of a container capable of containing an article; and a lid portion that includes at least a top panel and two opposing pivotable side portions, the top panel being pivotable relative to the container portion; the lid portion further configured to be movable between an open configuration and a closed configuration, wherein when in the closed configuration, at least a portion of each of the two opposing pivotable side portions is pivoted towards an interior surface of the top panel at an angle of about 90 degrees relative to the interior surface. The packaging kit can further include a pliable film configured to couple with the opposing pivotable side portions, wherein when the pliable film is coupled with the opposing pivotable side portions and the lid portion is in the closed configuration, each of the opposing pivotable side portions space the pliable film from the top panel.
- In accordance with another embodiment, a packaging kit for packaging an article can include a substantially rigid member, wherein the substantially rigid member includes a container portion configured to form a portion of a container capable of containing an article; and an article portion that includes at least a base and first and second pivotable side portions, the base being pivotable relative to the container portion; the article portion further configured to be movable between an open configuration and a closed configuration, wherein when in the closed configuration, at least a portion of each of the first and second pivotable side portions is pivoted towards an interior surface of the base of the article portion. The packaging kit can further include a resilient member configured to couple with the first and second pivotable side portions, wherein when the resilient member is coupled with the first and second pivotable side portions and the article portion is in the closed configuration, each of the first and second pivotable side portions space the resilient member from the base of the article portion.
- In accordance with another embodiment, a packaging kit for packaging an article can include a substantially rigid member, wherein the substantially rigid member includes a container portion configured to form a portion of a container capable of containing an article; the container portion comprising at least a base and a support panel configured to resist a force applied by the article; and an article portion that can include at least a base and first and second pivotable side portions, the base being pivotable relative to the container portion; the article portion further configured to be movable between an open configuration and a closed configuration, wherein when in the closed configuration, at least a portion of each of the first and second pivotable side portions is pivoted towards an interior surface of the base of the article portion. The packaging kit can further include a resilient member configured to couple with the first and second pivotable side portions, wherein when the resilient member is coupled with the first and second pivotable side portions and the article portion is in the closed configuration, each of the first and second pivotable side portions space the resilient member from the base of the article portion.
- In accordance with another embodiment, a substantially rigid member configured to form a container capable of containing an article can include a container portion, the container portion comprising at least a base and a support panel pivotable relative to the base, wherein the support panel is configured to resist a force applied by the article.
- These and other features of the packaging systems and kits are described herein with reference to the drawings of several embodiments of the present packaging systems and kits. These are intended to illustrate but not to limit the inventions. The drawings contain the following figures:
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FIG. 1 is a plan view of a substantially rigid member in an unfolded and unassembled state, the substantially rigid member including a container portion and an article portion; -
FIG. 1A is a plan view of an alternative embodiment of an article portion in an unfolded and unassembled state that includes two securing flaps; -
FIG. 2 is a perspective view of the substantially rigid member ofFIG. 1 in a first partially folded state; -
FIG. 3 is a perspective view of the substantially rigid member ofFIG. 1 in a second partially folded state; -
FIG. 4 is a plan view of a resilient member having pockets; -
FIG. 5 is a top view of the assembled packaging system in an open configuration and with the resilient member coupled to the article portion of the substantially rigid member; -
FIG. 6 is a front view of the packaging system illustrated inFIG. 5 ; -
FIG. 6A is a front view of an assembled packaging system including the article portion ofFIG. 1A in an open configuration; -
FIG. 6B is a plan view of a retention member that can be used with the article portion ofFIG. 1A ; -
FIG. 6C is a front view of an assembled packaging system including the article portion ofFIG. 1A and the retention member ofFIG. 6B in an open configuration; -
FIG. 6D is a front view of the assembled packaging system ofFIG. 6C , further including a resilient member coupled with and secured to the article portion; -
FIG. 6E is a side view of the assembled packaging system ofFIG. 6D ; -
FIG. 7 is a top view of the packaging system ofFIG. 5 with the article portion of the substantially rigid member in a closed configuration; -
FIG. 8 is a cross-sectional view of the packaging system illustrated inFIG. 5 ; -
FIG. 8A is a cross-sectional view of another embodiment of the packaging system ofFIG. 8 , wherein the packaging system includes the container portion illustrated inFIG. 13 ; -
FIG. 9 is a perspective view of the packaging system illustrated inFIG. 5 with the article portion in the closed configuration; -
FIG. 10 is a top view of the container portion of the packaging system illustrated inFIG. 1 and illustrates the pivotable flap disposed within the container portion of the substantially rigid member; -
FIG. 11 illustrates an alternative embodiment to the container portion depicted inFIG. 10 and illustrates a container portion with additional pivotable flaps; -
FIG. 12 is a top view of the container portion ofFIG. 11 and illustrates the pivotable flaps being folded along the dotted fold lines illustrated inFIG. 11 ; -
FIG. 13 is a cross-sectional view of the container portion illustrated inFIG. 12 and illustrates the pivotable flaps being pivoted towards the base. -
FIG. 14 is a plan view of a frame in an unfolded and unassembled state; -
FIG. 15 is a plan view of a second resilient member having pockets; -
FIG. 16 is a perspective view of a removable retention member in an assembled configuration; -
FIG. 17 is a cross sectional view of an assembled packaging kit that includes a substantially rigid member coupled to a first resilient member and a removable retention member coupled to a second resilient member; -
FIG. 18 is a plan view of an alternate embodiment of a substantially rigid member that includes a tongue portion, a top panel, and a wall panel; -
FIG. 19 is a cross sectional view of the substantially rigid member ofFIG. 18 in a closed configuration. - Disclosed herein are packaging systems, kits, and methods for assembling and using the same. The packaging kits can include any of the substantially rigid members and resilient members disclosed below, such as the substantially
rigid member 10 and theresilient member 128. - As described herein, terms of orientation, such as upper, lower, top, bottom, left, right, front, back, side, longitudinal, horizontal, vertical, lateral, mid-point and end are used here to simplify the description in the context of the illustrated embodiments. Because other orientations are possible, however, the packaging systems described herein should not be limited to the illustrated orientations. Those skilled in the art will appreciate that other orientations of the components of the systems described herein are possible.
- With reference to
FIG. 1 , a substantiallyrigid member 10 is illustrated therein in an unfolded state and is constructed in accordance with an embodiment. The substantiallyrigid member 10 includes acontainer portion 12 and anarticle portion 14. Thecontainer portion 12 is configured to form a container capable of containing an article. The container can have a cavity or recess. In some embodiments, the article portion can be a lid portion of the container. In other embodiments, the article portion can be a tongue portion, such as thetongue portion 368 of substantiallyrigid member 10″, described herein. - The substantially
rigid member 10 can be constructed from various materials, including but without limitation, paper, cardboard, corrugated cardboard, plastic, and other appropriate materials. The chosen material for constructing the substantiallyrigid member 10 can be any substantially rigid but foldable material. It will be appreciated that, although denominated as rigid or substantially rigid, the chosen material would preferably have an amount of flexibility in the cases of extreme physical impact. In some embodiments, the substantiallyrigid member 10 includes a single piece of corrugated cardboard. In some embodiments, the material used to form the substantially rigid member is a single wall corrugated C-flute cardboard. Advantageously, a single piece of corrugated cardboard (or a single piece of other substantially rigid material) can be shipped and stored in a compact and/or efficient manner as compared to other materials that may have to be shipped or stored in a non-planar configuration. Furthermore, a single piece of starting material can be assembled into a container more easily than multiple, separate pieces of a substantially rigid material. - The substantially
rigid member 10 can have a planar, unassembled configuration, as illustrated inFIG. 1 . The substantiallyrigid member 10 can also be folded into an assembled configuration, described further herein. When the substantiallyrigid member 10 is in the assembled configuration, acontainer portion 12 of the substantiallyrigid member 10 can be assembled into a container capable of containing an article. In the illustrated embodiment, when assembled into a container, the substantiallyrigid member 10 has an outer appearance of a box commonly used for shipping or retail packaging for goods. - The container can have a base 16 surrounded by four walls extending generally perpendicularly from the
base 16. Anarticle portion 14 having first and secondpivotable side portions pivotable side portions 94, 96 (e.g., a first panel, such as the inner panel 98) are folded towards aninner surface 108 of thebase 86. - Once in the assembled configuration, the substantially
rigid member 10 can form a container capable of moving between an open configuration and a closed configuration. Specifically, at least the article portion can be movable between an open configuration and a closed configuration. In the open configuration, illustrated inFIGS. 5-6 , thecontainer portion 12 can be open. In the closed configuration, illustrated inFIGS. 7-9 , at least a portion of each of the first and secondpivotable side portions inner panels 98, 150) can be pivoted towards aninterior surface 108 of thebase 86 of thearticle portion 14. - For example, the
inner panels interior surface 108. In the closed configuration, at least a part of thearticle portion 14 can be nested in thecontainer portion 12, forming acavity 126 for holding anarticle 148 that is enclosed on all sides. - As described herein, the substantially
rigid member 10 can include acontainer portion 12. As illustrated inFIG. 1 , thecontainer portion 12 can include a plurality of foldable portions, such as abase 16. The designation as a “base” does not impart any particular significance to that portion of thecontainer portion 12. Rather, thebase 16, in this embodiment, forms a bottom or a top of the packaging system described herein. For example, in some embodiments the base 16 can be a bottom panel of thecontainer portion 12. - The base 16 can have a periphery that is defined by
fold lines base 16. The size (e.g., dimensions) of the base 16 can be chosen by one of ordinary skill in the art to provide the desired amount of surface area of the bottom or top of the packaging system formed by the substantiallyrigid member 10. In some embodiments, thebase 16 can have four edges, and can be, e.g., square-shaped. In one embodiment where the substantiallyrigid member 10 is intended to package a modem or a hard drive, thebase 16 can be a square with a length and width of about ten inches each. However, those skilled in the art can appreciate that the base 16 can have other dimensions (e.g., square or rectangular) for use in packaging modems, hard drives, or any other article that is to be packaged in the packaging systems described herein. - The
container portion 12 can include opposinglateral wall portions base 16, as illustrated inFIG. 1 . When thebase 16 has four edges bounded by four fold lines (e.g., when thebase 16 has a quadrilateral shape), the opposinglateral wall portions container portion 12 can also include opposingend wall portions base 16. When thebase 16 has four edges, the opposingend wall portions wall portions container portion 12 can be referred to as the left, right, front, and back walls of thecontainer portion 12, respectively. - For brevity, the construction of the
lateral wall portion 18 will be described. However, it is to be understood that thelateral wall portion 20 also can include the same features. Thelateral wall portion 18 can be pivotably connected to the base 16 at afold line 26 of thebase 16. As illustrated inFIG. 1 , thefold line 26 can define one edge of thebase 16. Thelateral wall portion 18 can include one or more panels. For example, thelateral wall portion 18 can include anouter panel 28 and aninner panel 30. In some embodiments, thelateral wall portion 18 can also include asupport panel 32 and/or anintermediate panel 44. The panels of thelateral wall portion 18 can be pivotably connected to one another, for example, alongfold lines FIG. 1 , theouter panel 28 can be pivotably connected to the base 16 atfold line 26. Theinner panel 30 can be pivotably connected to thesupport panel 32 atfold line 38. Theintermediate panel 44 can be pivotably connected to theouter panel 28 and theinner panel 30 atfold lines 34, 36, respectively. - The fold lines described herein can be formed as perforations in the substantially
rigid member 10, e.g., broken cut lines passing partially or completely through the material forming the substantiallyrigid member 10. In the alternative, or in addition, the fold lines can be crushed portions of the material forming the substantiallyrigid member 10. Depending on the material used to construct the substantiallyrigid member 10, the fold lines can be formed as mechanical hinges, thinned portions, adhesive tape, or any other appropriate mechanical connection which would allow various portions of the substantially rigid member to be folded, pivoted, and/or rotated with respect to each other. These concepts apply to all of the fold lines described herein, although this description may not be repeated with respect to any particular fold line. - As described herein, the panels of the
lateral wall portion 18 can be configured to form a double wall portion when folded. In the illustrated embodiment, when thelateral wall portion 18 is folded upwardly and inwardly toward thebase 16, theinner panel 30 forms an inner wall of the container and theouter panel 28 forms an outer wall. Theintermediate panel 44, in betweenfold lines 34, 36, can form an upper edge of thelateral wall portion 18. - The
lateral wall portion 18 can also include structures for securing the walls in place when folded. As illustrated inFIG. 1 , one or more offold lines edge 26 can be a non-straight line and can include one or more tabs 40 and/orapertures 42 adapted to receive the tabs 40. Those skilled in the art can appreciate that the tabs 40 andapertures 42 can cooperate to maintain thecontainer portion 12 in the assembled configuration as a container having an interior volume defined by a horizontal base portion and four vertically extending wall portions. Furthermore, other structures for securing thelateral wall portion 18 in the assembled configuration can be used. - In some embodiments, the
inner panel 30 can be substantially narrower than theouter panel 28. In these embodiments, the lateral edges 44, 46 of theinner panel 30 can be enlarged or can include tabs for securing theinner panel 30. These embodiments can be advantageous because theinner panel 30 can affect one of the major dimensions (e.g., the width) of the substantiallyrigid member 10 when the substantiallyrigid member 10 is in an unfolded, planar configuration. By reducing the overall width of the substantially rigid member, the overall size and thus the waste of raw material used to form the substantiallyrigid member 10 can be reduced. - For example, as is known in the art for using bulk cardboard, anything cut from cardboard begins as a large rectangular piece. The large rectangular piece must be at least as large, in every dimension, as the final product. Thus, by reducing the greatest dimensions of the finished piece, the size of the original raw material can be reduced, thus resulting in less wasted cardboard.
- As illustrated in
FIG. 1 , thecontainer portion 12 or a portion thereof, such as thelateral wall portion 18, can include thesupport panel 32. Thesupport panel 32 can be configured to resist a force applied by anarticle 148 when the article is contained within the container. As described herein, when in an assembled configuration, theouter panel 28 and theinner panel 30 can extend vertically and perpendicular to thebase 16, to form a double-walled container. In the assembled configuration, thesupport panel 32 can extend generally parallel to thebase 16. Thesupport panel 32 can optionally include one ormore apertures 48 that are configured to accommodate the article to be packaged. As described further herein, thesupport panel 32 can also include one or more pivotable flaps 50. The pivotable flaps 50 can be located anywhere on thesupport panel 32 and can be configured to adjustably space thesupport panel 32 from thebase 16, thus helping to secure an article within the assembled package. - The
end wall portion 22 can include asingle wall panel 52. Thesingle wall panel 52 can be pivotably connected to thebase 16 along afold line 54. Theend wall portion 22 can also include corner flaps 56, 58, connected to thesingle wall panel 52 alongfold lines single wall panel 52 at anupper edge 64. - The
end wall portion 24 can include asingle wall panel 72. Thesingle wall panel 72 can be pivotably connected to thebase 16 along afold line 74. Theend wall portion 24 can also include corner flaps 76, 78, connected to thesingle wall panel 72 alongfold lines end wall portion 24,single wall panel 72, and corner flaps 76, 78 can include features and/or dimensions identical or similar to those described herein with respect to theend wall portion 22,single wall panel 52, and/or corner flaps 56, 58, respectively. Those skilled in the art can appreciate that the depth of thecavity 126 formed when thecontainer portion 12 is in the assembled configuration can be determined by the height of theouter panels single wall panels - As illustrated in
FIG. 1 , thesingle wall panel 72 can be pivotably connected to thearticle portion 14 along afold line 84. In some embodiments, thearticle portion 14 can form a top portion of the substantiallyrigid member 10 when in the assembled configuration. For example, thearticle portion 14 can be a lid portion. In these embodiments, the lid portion can form an outermost surface of the substantially rigid member when in the assembled, closed configuration. In other embodiments, thearticle portion 14 can form a tongue portion of the substantially rigid member. In these embodiments, the substantially rigid member can further include an additional lid portion extending from thearticle portion 14 or thecontainer portion 12. - The
article portion 14 can include a plurality of foldable portions, such as abase 86. The designation as a “base” does not impart any particular significance to that portion of thearticle portion 14. Rather, the base 86 in this embodiment forms a bottom or a top of the packaging system described herein. For example, in some embodiments, thebase 86 can be a top panel of thearticle portion 14. The base can be pivotable relative to thecontainer portion 12. The base 86 can include a periphery having four edges defined byfold lines base 86 has a length and a width that are each generally proportional to the length and the width of thebase 16. The base 86 can also be slightly smaller than the base 16 so that thearticle portion 14 can fit snugly with thecontainer portion 12 when in the closed configuration. For example, in some embodiments the base 16 can be an 11-inch square, and the base 86 can be a 10.5-inch square. - The article portion can further include first and second
pivotable side portions pivotable side portions pivotable side portion 94 will be described. However, it is to be understood that the secondpivotable side portion 96 also can include the same features. The firstpivotable side portion 94 can be pivotably connected to thebase 86 of thearticle portion 14 at thefold line 90. The firstpivotable side portion 94 can include one or more panels. For example, the firstpivotable side portion 94 can include a first panel, such as aninner panel 98. Theinner panel 98 can include a reducedwidth segment 214. At least a portion of the perimeter ofsegment 214 can be curved. The shape and dimensions of the reducedwidth segment 214 can ease the nesting of thearticle portion 14 into thecontainer portion 12 when the container is closed. As illustrated inFIG. 1 , theinner panel 98 can be connected to the base 86 at thefold line 90. In some embodiments, the firstpivotable side portion 94 can include two or more panels (e.g., two, three, four, or more panels). As illustrated inFIG. 1 , the first pivotable side portion can further include amiddle panel 100 and anouter panel 102. Themiddle panel 100 can be pivotably connected to theinner panel 98 and theouter panel 102 viafold lines panels - The relative dimensions of the panels of the first
pivotable side portion 94 can vary. In some embodiments, theinner panel 98 can have amaximum width 212 that is greater than the widths of any of the other panels, e.g., themiddle panel 100 and/or theouter panel 102. In these embodiments, thewidth 212 of theinner panel 98 can define the depth of thearticle portion 14 when thearticle portion 14 is in a closed configuration. In some embodiments, thewidth 212 of theinner panel 98 can be less than the depth of thecontainer portion 12 when thecontainer portion 12 is in an assembled configuration. In these embodiments, thewidth 212 of theinner panel 98 of thearticle portion 14 can be less than the height of each of thewall panels outer panels outer panel 102 of thearticle portion 14 can have a width (measured fromfold line 106 to edge 206) that is less than the height of each of thewall panels outer panels container portion 12. In some embodiments, theinner panel 98 can have awidth 212 of about 2 inches, themiddle panel 100 can have a width of about 0.5 inches, and/or theouter panel 102 can have a width of about 1.25 inches. - An alternative embodiment of the article portion is illustrated in
FIG. 1A and is denoted byreference number 14′. In any of the embodiments described herein,article portion 14′ can be used as an alternative to thearticle portion 14. As illustrated inFIG. 1A , thearticle portion 14′ can include a plurality of foldable portions, including a base 86′ that is bounded byfold lines 84′, 88′, 90′, 92′. Those skilled in the art will recognize that the base and the four fold lines of thearticle portion 14′ are substantially similar to thebase 86 and foldlines article portion 14 described herein. Furthermore, although not illustrated inFIG. 1A , those skilled in the art will appreciate that the base 86′ is pivotably connected to a securing portion similar to the securingportion 110 described herein alongfold line 88′. Additionally, thebase portion 86′ can be pivotably connected to a single wall panel of a container portion, similar to thesingle wall panel 72 of thecontainer portion 12 described herein, along thefold line 84′. - The base 86′ can be sized similar to
base 86 and, for example, can have a length and width that are generally proportional to the length and width of thebase 16. In some embodiments, the base 86′ can be an 11-inch square. In other embodiments, the base 86′ can have a length of about 12 inches and a width of about 14 inches, or vice versa. - The
article portion 14′ can further include first and secondpivotable side portions pivotable side portions fold lines 92′ and 90′. For brevity, the construction of the firstpivotable side portion 316 will be described. However, it is to be understood that the secondpivotable side portion 318 can also include the same features. - The first
pivotable side portion 316 can be pivotably connected to the base 86′ of thearticle portion 14′ of thefold line 90′. The firstpivotable side portion 316 can include one or more panels. For example, the firstpivotable side portion 316 can include a first panel, such as anouter panel 320. Theouter panel 320 can be configured to couple with theresilient member 128. Theouter panel 320 can include a securingflap 322. The securingflap 322 can be connected pivotably to theouter panel 320 along afold line 324. The securingflap 322 can be disposed within a body portion of theouter panel 320. For example, the securingflap 322 can be surrounded by theouter panel 320 on all sides except along the side defined by thefold line 324. In some embodiments, the securingflap 322 can have a free portion, such as one ormore corners outer panel 320, such as via a friction fit. - As illustrated in
FIG. 1A , theouter panel 320 can have onemore tabs 326 that correspond with and are complementary to one ormore cutouts 328 in the securingflap 322. As illustrated inFIG. 1A , the securingflap 322 and theouter panel 320 can both be pivotably connected along thefold line 324 to asecond panel 330. Thesecond panel 330 can includenotches second panel 330 can optionally be pivotably connected alongfold line 338 to athird panel 332. Thus, each ofpanels pivotable side portion 316 can vary. - In some embodiments, the
width 340 of theouter panel 320 can define the depth of thearticle portion 14′ when thearticle portion 14″ is in a closed configuration. In some embodiments, thewidth 340 of theouter panel 320 can be less than the depth of thecontainer portion 12 when thecontainer portion 12 is in an assembled configuration, so that thearticle portion 14′ can nest within thecontainer portion 12. In these embodiments, thewidth 340 of theouter panel 320 of thearticle portion 14′ can be less than the height of each of thewall panels outer panels width 342 of thesecond panel 330 can be greater than thewidth 340 of theouter panel 320. In other embodiments, theouter panel 320 can have amaximum width 340 that is generally equal to themaximum width 342 of thesecond panel 330. In some embodiments, theouter panel 320 can have awidth 340 of about 2.75 inches. Thesecond panel 330 can have awidth 342 of about 3.25 inches and/or thethird panel 332 can have a width of about 1.75 inches. - As illustrated in
FIG. 1 , the substantiallyrigid member 10 can further include a securingportion 110. The securingportion 110 can include anend wall 112 that is pivotable relative to thearticle portion 14. In some embodiments, the securingportion 110 can be pivotably connected to thebase 86 of thearticle portion 14 at thefold line 88. The securingportion 110 can further include opposingflaps end wall 112 atfold lines flaps end wall 112 can have aninner surface 122 that is configured to contact an outer surface of thesingle wall panel 52 of theend wall portion 22 when the substantiallyrigid member 10 is in an assembled, closed configuration. - Advantageously, the substantially
rigid member 10 described herein can form a fully enclosed container (e.g., substantially enclosing a cavity on all sides) from thecontainer portion 12 and thearticle portion 14, without requiring other portions (e.g., a tongue portion, a suspension portion, and/or a tensioning portion) attached to, e.g., theend wall portion 22. As described herein, in some embodiments the substantiallyrigid member 10 can be cut from a single rectangular substantially rigid material, such as a piece of cardboard. The distance from theupper edge 64 of thesingle wall panel 52 to thelower edge 124 of theend wall 112 defines the outermost extremes of one of the dimensions (e.g., length or width) of the starting material. Those skilled in the art can appreciate that a substantially rigid member having a length measured from thelower edge 124 to theupper edge 64 will have a smaller length than a substantially rigid member having additional portions extending above or below either the securingportion 110 or theend wall portion 22 from thelower edge 124 or theupper edge 64, respectively. Assuming that all other dimensions (e.g., width) are the same, the substantiallyrigid members 10 described herein can be cut from a smaller piece of starting material as compared to other substantially rigid members that can include additional portions. Advantageously, the substantiallyrigid members 10 described herein can form closed containers having the same or similar internal dimensions as compared to other packages in the art, while requiring less starting material. Requiring less starting material can advantageously conserve both environmental and financial resources. - The assembly of the
container portion 12 is illustrated inFIGS. 2-3 . In the assembled configuration, thecontainer portion 12 can be folded to create a cavity that is bounded by thebase 16,lateral wall portions wall portions single wall panel 52 of theend wall portion 22 can be folded towards thebase 16 alongfold line 54 such that theend wall portion 22 is generally perpendicular to thebase 16, as illustrated inFIG. 2 . Additionally, the corner flaps 56, 58 can be folded towards thebase 16 alongfold lines base 16 and thesingle wall panel 52, as illustrated inFIG. 2 . In this configuration, the corner flaps 56, 58 can also be generally parallel to theedges adjacent aperture 42. In some embodiments, the corner flaps 56, 58 can be generally parallel but also offset from theedges corner flap 56 and theouter panel 28. As described further herein, this spacing can receive theflap 114 when the substantially rigid member is in the secured configuration. - As illustrated in
FIG. 2 , thesingle wall panel 72 of theend wall portion 24 can be folded towards thebase 16 along thefold line 74 such that theend wall portion 24 is generally perpendicular to thebase 16. The corner flaps 76, 78 can be folded towards thebase 16 along the fold lines 80, 82, such that the corner flaps 76, 78 are generally perpendicular to both thebase 16 and thesingle wall panel 72, as illustrated inFIG. 2 . In this configuration, the corner flaps 76, 78 can also be generally parallel to the opposingedges base 16. The corner flaps 76, 76 can, inc some embodiments, partially overlap eachadjacent aperture 42. - After the
single wall panels lateral wall portions FIG. 3 . As such, for example, thecorner flap 56 can be sandwiched between theouter panel 28 and theinner panel 30. Thecorner flap 76 can be sandwiched between theouter panel 28 and theinner panel 30. In some embodiments, the corner flaps 56, 58, can each include anotch notches aperture 42. Without thenotch 68, for example, thecorner flap 56 can block theaperture 42. In other embodiments, thecorner flap 56 can be shortened so as to not block theaperture 42 from receiving the tab 40, or can only partially block theaperture 42. The corner flaps 76, 78 can also include similar notches. - When in the assembled configuration, those skilled in the art can appreciate that folding along
fold line 38 can create a first crease and folding alongfold line 26 can crate a second crease. As illustrated inFIG. 8 , when in the assembled configuration, the first crease can nest, or fit into, the second crease. - As illustrated in
FIG. 3 , when thecontainer portion 12 is in the assembled configuration, theinner panel 30 and the corresponding panel of thelateral wall portion 20 now form inner walls of acavity 126. Similarly, thesingle wall panels cavity 126, with the base 16 forming the bottom thereof. - The packaging systems described herein can include a
resilient member 128. In some embodiments, the packaging systems described herein can include a singleresilient member 128. One embodiment of aresilient member 128 is illustrated inFIG. 4 . Theresilient member 128 can include aresilient body 130. For purposes of convenience for the following description, theresilient body 130 is identified as having a midpoint M positioned in the vicinity of the middle of theresilient body 130. In some embodiments, theresilient member 128 can also include first andsecond pockets pockets pivotable side portions resilient member 128 does not include pockets. For example, theresilient member 128 can be a single-layer, planar piece of film having resilient properties. In the illustrated embodiment, theresilient member 128 is formed of a single piece of resilient material, and is sized to cooperate with the first and secondpivotable side portions article portion 14 of the substantiallyrigid member 10. - In the illustrated embodiment, the
pockets folds resilient body 130 which have been attached (e.g., heat sealed) along lateral opposite edges thereof. In this embodiment, the heat sealing process forms heat sealinglines heat sealing lines - Those skilled in the art can appreciate that there are numerous methods for forming pockets in a resilient sheet material such as the
resilient body 130. However, it has been found that heat sealing is particularly advantageous as it does not require expensive adhesives and the time-consuming steps required for using such adhesives. Regardless, such adhesives can be used if desired. - The
resilient member 128 has a length L1 that is sized depending on the other devices with which theresilient member 128 is to cooperate. Thus, the length L1 can be sized such that when theresilient member 128 is engaged with the first and secondpivotable side portions article portion 14, where the length of thearticle portion 14 is measured as the distance fromedge 206 to edge 208. For example, the length L1 can be about 14 inches and the length of thearticle portion 14 can be about 18 inches. In these embodiments, because the length L1 of theresilient member 128 is less than the length of thearticle portion 14, theresilient member 128 experiences tension when it is coupled with thearticle portion 14. Thus, the length L1 will be smaller where a higher tension is desired and will be larger where a lower tension is desired. Additionally, the length L1 might be different for different sized articles that are to be packaged. Those skilled in the art can determine the length L1 for the desired application. - The
resilient member 128 can be formed of any material that is plastic, elastic, pliable, resilient, flexible, and/or compliant. In use, theresilient member 128 can stretch and deform to fit the shape of an article over which it is stretched. In some embodiments, theresilient member 128 can be made of a polymeric film, such as a polyethylene film. However, virtually any polymer, elastomer, or plastic film can be used to form theresilient member 128. In some embodiments, theresilient member 128 is a pliable film. The density of the film can be varied to provide the desired retention characteristics such as overall strength, resiliency, and vibrational response. In some embodiments, the density of theresilient member 128 is determined such that theresilient member 128 is substantially resilient when used to package a desired article. - The
resilient member 128 can be configured to couple with thearticle portion 14 of the substantiallyrigid member 10. In some embodiments, theresilient member 128 is configured to couple with the first and secondpivotable side portions resilient member 128 with thearticle portion 14 can occur via a variety of mechanisms, including but not limited to inserting a portion of each of the first and secondpivotable side portions pockets - As illustrated in
FIGS. 5-6 , in the assembled configuration, theinner panel 98 of thearticle portion 14 can be folded towards theinner surface 108 of thebase 86 alongfold line 90. Themiddle panel 100 can be folded away from theinner surface 108 of thebase 86 alongfold line 104. Theouter panel 102 can be folded away from theinner surface 108 of thebase 86 alongfold line 106. - When the
article portion 14 has achieved the assembled configuration illustrated inFIGS. 5-6 , the first and secondpivotable side portions resilient member 128. As illustrated inFIGS. 5-6 , the first and secondpivotable side portions pockets resilient member 128. In the illustrated embodiment, theouter panel 102 and the corresponding structure on the secondpivotable side portion 96 are disposed within thepockets resilient member 128 can be coupled with other portions of the first and secondpivotable side portions - As described herein, in some embodiments the
resilient member 128 does not includepockets resilient member 128 can be coupled with the first and secondpivotable side portions resilient member 128 can be attached or secured to at least a portion of the first and/or secondpivotable side portions - As illustrated in
FIG. 6 and as described herein, theresilient member 128 can be sized so that tension exists across the length L1 of theresilient member 128 when it is coupled to the first and secondpivotable side portions FIG. 6 , theresilient member 128 stretches from the firstpivotable side portion 94 to the secondpivotable side portion 96. Theresilient member 128 is separated from theinner surface 108 of thebase 86 of thearticle portion 14 by thewidth 212 of theinner panel 98 and the corresponding width of the inner panel of the secondpivotable side portion 96. Also, as illustrated inFIG. 6 , theresilient member 128 does not contact theinner surface 108 of the base 86 when the inner panels are folded towards and perpendicular to theinner surface 108 of thebase 86. - As described herein, in some embodiments the substantially
rigid member 10 can includearticle portion 14′. Thearticle portion 14′ can also be movable to an assembled configuration as illustrated inFIG. 6A . InFIG. 6A , an assembledarticle portion 14 is shown attached to an assembledcontainer portion 12. In the assembled configuration, theouter panel 320 can be folded towards theinner surface 360 of the base 86′ alongfold line 90′. Thesecond panel 330 can also be folded towards theinner surface 360 alongfold line 324. Thethird panel 332 can be folded towards theouter panel 320 alongfold line 338. As illustrated inFIG. 6A , when in the assembled configuration, the firstpivotable side portion 316 has a cross section generally in the shape of a right triangle, wherein theouter panel 320 and thethird panel 332 form with the two legs and thesecond panel 330 forms the hypotenuse. The secondpivotable side portion 318 can be folded in a similar manner. - In some embodiments, the packaging kit can further include a
retention member 344, which is illustrated inFIG. 6B . Theretention member 344 can include anelongate body 346, which is pivotably connected to twoflaps fold lines FIG. 6B , thebody 346 can include one ormore notches body 346 can have a width, as measured fromfold line 352 to foldline 354, that is generally equal to or slightly less than the width ofbase 86′, as measured fromfold line 90 to foldline 92. The width of theflap 348, as measured fromfold line 352 to the opposite edge, can be generally equal to or slightly less than thewidth 340 of theouter panel 320. The width of theflap 350 can be about the same as the width of theflap 348. - In embodiments that include a
retention member 344, theretention member 344 can be mated with thearticle portion 14′ as illustrated inFIG. 6C . In these embodiments, thenotches retention member 344 can mate with thenotches 334 and the corresponding notch on the secondpivotable side portion 318. Although not illustrated, those skilled in the art will appreciate that some embodiments can include tworetention members 344, wherein thefirst retention member 344 mates with thenotch 334 and the corresponding notch on the secondpivotable side portion 18, while thesecond retention member 344 mates with thenotch 336 on the first pivotable side portion and also with the corresponding notch on the secondpivotable side portion 318. As illustrated inFIG. 6C , theretention member 344 can be coupled with thearticle portion 14′. Thebody portion 346 of the retention member can be generally planar and can be oriented generally parallel to theinner surface 360 of the base 86′.Flaps fold lines body portion 346 of theretention member 344. Furthermore, as illustrated inFIG. 6C , theflaps outer panel 320 on the firstpivotable side portion 316, as well as to the corresponding outer panel on the secondpivotable side portion 318. Advantageously, theretention member 344 can help to maintain the triangular cross-sectional shape of the first and secondpivotable side portions second panel 330, is securely spaced from theouter panel 320. As described further herein, spacing the inner panel from the outer wall can help to cushion thearticle 148 therein from any bumps or other damage that may occur to the outermost surface. Accordingly, this configuration of thearticle portion 14′, optionally in combination with theretention member 344, can help to further secure thearticle 148. Once thearticle portion 14′ is folded into the configuration illustrated inFIG. 6C , thearticle portion 14′ can be coupled to aresilient member 128. As described herein, at least a portion of the first and secondpivotable side portions resilient member 128. For example, the securingflaps pockets resilient member 128. - Once the
resilient member 128 is coupled with the securing flaps 322, 362, the resilient member and the securing flaps can be secured in place, as illustrated inFIGS. 6D to 6E . This can be accomplished by tucking the corner of securingflaps outer panel 320 such that the corners of the securing flaps 364, 366 are held in a friction fit with theouter panel 320, as illustrated inFIG. 6E . As illustrated inFIG. 6D , when the securingflaps 322 are mated with theouter panel 320, tension can be created across theresilient member 128. As illustrated inFIG. 6D ,resilient member 128 can be nearly planar when the securing flaps 322, 362 have been coupled with theouter panel 320. As described herein, the tension across theresilient member 128 contributes to securing thearticle 148 that is secured within the container. Advantageously, tension across theresilient member 128 can be established and maintained without the use of additional materials such as glue, tape, staples, or the like. - When the substantially
rigid member 10 has been assembled as described herein and coupled with theresilient member 128, anarticle 148 to be packaged can be placed into thecavity 126. When received in thecavity 126, thearticle 148 can directly contact and/or be placed on thebase 16, thesupport panel 32, and/or thesupport panel 154. The substantiallyrigid member 10 can then be closed. - In the closed configuration, illustrated in
FIGS. 7-9 , at least a part of thearticle portion 14 can be nested or placed in thecontainer portion 12. As illustrated inFIG. 8 , in the closed configuration, a first panel, such as theinner panel 98, can be folded towards aninner surface 108 of thebase 86 alongfold line 90, such that theinner panel 98 is generally perpendicular to thebase 86. Where the firstpivotable side portion 94 further includes amiddle panel 100, themiddle panel 100 can be folded away from theinner surface 108 of thebase 86 alongfold line 104, such that themiddle panel 100 is generally perpendicular to theinner panel 98 and generally parallel to thebase 86. Where the firstpivotable side portion 94 further includes anouter panel 102, theouter panel 102 can be folded away from theinner surface 108 of thebase 86 alongfold line 106, such that theouter panel 102 is generally parallel to theinner panel 98 and generally perpendicular to thebase 86. As illustrated inFIG. 8 , themiddle panel 100 can space theinner panel 98 from theouter panel 102 to yield a double-wall construction. Advantageously, the space created between theinner panel 98 and theouter panel 102 can act to absorb shock and further cushion the article being packaged. - When the substantially rigid member is moved to the closed configuration, each of the first and second
pivotable side portions resilient member 128 from the base of thearticle portion 14. As illustrated inFIG. 8 , when thearticle portion 14 is nested in thecontainer portion 12, theinner panels resilient member 128 from the opposite side edges of thebase 86, as defined byfold lines width inner panels FIG. 8 , theresilient member 128 is positioned adjacent theinner surface 108 of thebase 86 of thearticle portion 14. Theresilient member 128 can be pressed over thearticle 148, helping to secure thearticle 148 in place. Those skilled in the art can appreciate that the tension in theresilient member 128 created as theresilient member 128 stretches over thearticle 148 can help to secure thearticle 148 in place. Thesupport panels article 148, and are described further herein. - Although not illustrated herein, those skilled in the art will appreciate that
article portion 14′ can be pivotably moved to a closed configuration in the same way as described herein with respect to thearticle portion 14. When in the closed configuration, thearticle portion 14′ can be nested in thecontainer portion 12. Each of the outer panels can space theresilient member 128 from the base of the article portion at least by a distance defined by a width each of the outer panels, such aswidth 340. Furthermore, thesecond panel 330, optionally in combination with one ormore retention members 344, yields a multiwall construction that can space thearticle 148 from the outermost walls of the container, thus advantageously providing further protection to thearticle 148 from outside forces. Additionally, those skilled in the art will appreciate that when thearticle portion 14′ is in the closed configuration, theresilient member 128 can be pressed over thearticle 148 to contribute to securing thearticle 148, as described herein with respect to thearticle portion 14 as illustrated inFIG. 8 . - As illustrated in
FIG. 9 , in the closed configuration, theflaps inner surface 122 of theend wall 112 alongfold lines flaps end wall 112. Theend wall 112 can be pivoted towards theinner surface 108 of thebase 86, such that theinner surface 122 of theend wall 112 can contact the outer surface of thesingle wall panel 52. When theend wall 112 is pivoted towards thebase 86, the foldedflap 114 can be inserted into a space between thecorner flap 56 and theouter panel 28 of thecontainer portion 12. The foldedflap 116 can be inserted into a space between thecorner flap 58 and the outer panel of thelateral wall portion 20. When thearticle portion 14 is pivoted alongfold line 84 and nested in thecontainer portion 12, theend wall 112 is pivoted alongfold line 88 towards thesingle wall panel 52, and theflaps portion 110 and received by thecontainer portion 12, then the substantially rigid member is in its fully assembled, closed, and secured configuration. - As described herein, in some embodiments, the article portion of the substantially
rigid member 10 can be a tongue portion instead of a lid portion. In these embodiments, the substantially rigid member can further include a separate top panel that forms an outermost surface of the resulting container. One embodiment of a substantiallyrigid member 10″ that includes atongue portion 368 and atop panel 370 is illustrated inFIG. 18 . As illustrated inFIG. 18 , the substantiallyrigid member 10″ can include acontainer portion 12″ and atongue portion 368. Thetongue portion 368 can be substantially similar to thearticle portion 14 and/or thearticle portion 14′ described herein, except that thetongue portion 368 does not include a securingportion 110. Furthermore, thetongue portion 368 does not form an outermost surface of the assembled container when it is in a closed configuration. -
Container portion 12″ can be generally similar tocontainer portion 12, although in some embodiments theend wall portion 22″ and/or theend wall portion 24″ can be modified. For example, theend wall portion 24″ can include asingle wall panel 72″ and flaps 76″, 78″. Thesingle wall panel 72″ and flaps 76″, 78″ can each have a width (also referred to as a “height” when in the assembled configuration) that is less than the width of theouter panels single wall panel 52″. - As illustrated in
FIG. 19 , asingle wall panel 72″ can be shorter thansingle panel 52″ in order to allow thetop panel 370 to comfortably pass over thetongue portion 368 to close the container. Those skilled in the art will appreciate that if thesingle wall panel 72″ and thesingle wall panel 52″ were the same height, then thetongue portion 368 might interfere with thetop panel 370 when thetop panel 370 is folded over thetongue portion 368, and can prevent the container from fully closing. - As further illustrated in
FIG. 18 ,single wall panel 52″ can be modified in that instead of having afold line 64, thesingle wall panel 52″ has afold line 62″ that pivotably connects thesingle wall panel 52″ to thetop panel 370. Thetop panel 370 can be further pivotably connected to awall panel 372 via afold line 374. Thewall panel 372 can also be pivotably connected on opposite ends to cornerflaps fold lines top panel 370 can vary. Generally, the dimensions of thetop panel 370 can be equal to the dimensions of thebase 16. In some embodiments, the dimensions of thetop panel 370 can be slightly greater than the dimensions of thetongue portion 368. Those skilled in the art can appreciate that this is because thetongue portion 368 can nest within thecontainer portion 12″, whereas thetop panel 370 can cover thetongue portion 368 to form an outermost surface of the container. The dimensions of thewall panel 372 can be generally equal to or slightly greater than the dimensions of thesingle wall panel 72″. When in an assembled closed configuration, thewall panel 372 will cover thesingle wall panel 72″. - To assemble the substantially
rigid member 10″, thecontainer portion 12″ can be assembled as described herein with regards tocontainer portion 12. Thetongue portion 368 can also be assembled generally as described herein with regards toarticle portion 14 and/orarticle 14″. Accordingly thetongue portion 368 can be coupled with a resilient member. An article can be placed into thecavity 126 that is formed by thecontainer portion 12″ in the assembled configuration. Thetongue portion 368, when coupled with a resilient member, can be nested or placed in thecontainer portion 12″ in a manner described herein with regards to thearticle portion 14 and/or the article portion”. At that point, the resilient member can be pressed over the article that is in the cavity helping to secure the article in place. - One example of a
tongue portion 368 nested in acontainer portion 12″ is illustrated inFIG. 19 . As illustrated inFIG. 19 , thetop panel 370 can be folded alongfold line 64″ towards thetongue portion 368. In this configuration, thetop panel 370 can generally cover and can be generally parallel to thetongue portion 368. Furthermore, as illustrated inFIG. 19 , thetop panel 370 can form an outermost surface of the container. The corner flaps 376, 378 can then be folded alongfold lines wall panel 376, similar to the manner described herein with regards to the substantiallyrigid member 10 as illustrated inFIG. 9 . In this configuration, the corner flaps 376, 378 can be generally perpendicular to thewall panel 372. As illustrated inFIG. 19 , thewall panel 372 can be pivoted towards thesingle wall panel 72″ in the direction indicated by the arrow, such that an inner surface of thewall panel 372 can contact an outer surface of thesingle wall panel 72″. When thewall panel 372 is pivoted towards thesingle wall panel 72″, the foldedcorner 376 can be inserted into a space between thecorner flap 76″ and theouter panel 28″ of thecontainer portion 12″, similar to the analogous components of the securingportion 110 described herein. The foldedcorner flap 378 can be inserted into a space between thecorner flap 78″ and theouter panel 210 of thelateral wall portion 20. At this point, the substantiallyrigid member 10″ can be in its fully assembled and closed configuration. - Some embodiments herein are directed to a substantially rigid member that can include a
container portion 12 having asupport panel pivotable flaps FIG. 10 , thepivotable flaps outer edges support panels support panel fold line FIG. 10 , thefold line cavity 126. The pivotable flaps 156, 158 can be spaced from theinner panels distance - As illustrated in
FIG. 10 , thepivotable flaps support panels base 16. This step can be completed when thecontainer portion 12 is being folded into the assembled configuration. Upon folding, thepivotable flaps base 16. Those skilled in the art can appreciate that the area of contact between thepivotable flaps pivotable flaps support panels rigid article 10 is arranged in the closed configuration such that thearticle portion 14 is nested in thecontainer portion 12, the tension applied to thearticle 148 by theresilient member 128 and/or thearticle portion 14 can result in the application of force to thepivotable flaps - Advantageously, the
pivotable flaps base 16. In addition, thepivotable flaps article 148,resilient member 128, and/orarticle portion 14. This combination of forces helps to secure thearticle 148 in a tight fit within thecavity 126. The upward force can also space thearticle 148 from thebase 16, further protecting thearticle 148 from bumps or other damage that can occur to the exterior of thebase 16. - Additional embodiments of
pivotable flaps FIG. 11 . Those skilled in the art will appreciate that inFIG. 11 , theend wall portion 22 is depicted in an unfolded state so as to more clearly illustrate thepivotable flaps end wall portion 22 can be folded upwards and the corner flaps 56, 58 secured between the inner and outer panels of thelateral wall portions Pivotable flap 160 is located in a body portion of thesupport panel 32, as opposed to an edge portion.Pivotable flap 160 is generally rectangular with three free edges and afold line 184 that extends generally parallel to the fold lines 38. Thefold line 184 is separated from thefold line 38 by adistance 188 that is generally equal to awidth 190 of thepivotable flap 160. To assemblepivotable flap 160, thepivotable flap 160 is folded under the support panel and towards the base. Thepivotable flap 160 in the folded position is illustrated inFIG. 12 . - Because the
pivotable flap 160 is separated from thefold line 38 by a distance generally equal to the width of 190 of thepivotable flap 160, when thepivotable flap 160 is folded, anedge 192 of thepivotable flap 160 is wedged into a crease created byfold line 26. Accordingly, thepivotable flap 160 can interfere with the crease created byfold line 26. - Those skilled in the art can appreciate that when the
pivotable flap 160 is in an interference position with the crease, the support panel can be prevented from fully contacting thebase 16. When anarticle 148 is placed on a support panel that includes apivotable flap 160, thepivotable flap 160 can prevent thearticle 148 from directly contacting thebase 16. As described herein the space between thearticle 148 and the base 16 can help to cushion thearticle 148 from any bumps or damage that can occur to the exterior of thebase 16. Additionally, as described herein with respect to thepivotable flaps pivotable flap 160 in the folded position can exert an upwards force (e.g., a force in the opposite direction as that which is being applied by thearticle 148,resilient member 128, and/or article portion 14) to thearticle 148. This upwards force can provide a tight fit for thearticle 148 and contribute to securing the article within thecavity 126. - In some embodiments, the support panel can include
pivotable flap 162. Thepivotable flap 162, as illustrated inFIG. 11-12 , is similar to thepivotable flap 160, except that thepivotable flap 162 further includes a latch mechanism that retains thepivotable flap 162 in a pivoted position. The latch mechanism can include alatch 194 that is configured to be received within anaperture 196. In this embodiment, thelatch 194 is configured as a tab, and the aperture has a size and shape configured to receive the tab therein in a friction fit. However, those skilled in the art can appreciate that other latch styles can be used to secure thepivotable flap 162 in the folded position. Advantageously, thepivotable flap 162 can be folded towards thebase 16 alongfold line 186 and secured in place with the combination of thelatch 194 andaperture 196. This embodiment can be useful in assembly processes where it is important for a pivotable flap to be secure in its folded position. - In other embodiments, the support panel can include
pivotable flap 164, as illustrated inFIGS. 11-13 . Thepivotable flap 164 can extend outside of the perimeter of thesupport panel 32. Similar to thepivotable flap 156, thepivotable flap 164 can be connected to thesupport panel 32 by afold line 198 that extends generally perpendicular to thefold 38. Thepivotable flap 164 can include anedge 200 that is aligned with thefold 38. Accordingly, when thepivotable flap 164 is folded towards the base 16 (e.g., downwards), thepivotable flap 164 can be in an interference fit with a crease defined by thefold 26, as illustrated inFIGS. 12-13 . Thepivotable flap 164 can function in a manner similar to that described for thepivotable flap 160. - In yet other embodiments, the support panel can include
pivotable flap 166, as illustrated inFIGS. 11-13 . Thepivotable flap 166 is similar to thepivotable flap 164, except that it includes alatch 202 that is configured to be received within anaperture 204. In this embodiment, thelatch 202 is in the shape of a flange, and the aperture has a size and shape for receiving and retaining the flange therein. However, those skilled in the art can appreciate that other latch styles can be used to secure thepivotable flap 166 in the folded position. As illustrated inFIG. 13 , thepivotable flap 166, when in the folded position, can be in an interference fit with a crease defined by thefold line 66. - In use, a downward force F can be applied to the
support panels 32 and/or 154. For example, the downward force F can be applied by an article that is placed within the cavity of the container portion and onto the support panels. As illustrated inFIG. 13 , as the force F is applied to thesupport panel 154, a portion of thesupport panel 154 can be deflected into a deflectedposition 155. However, thepivotable flap 166 in the folded position can interfere with and thus hinder thesupport panel 154 from fully contacting thebase 16. Accordingly, thesupport panel 154 can resist the downward force F. Those skilled in the art can therefore appreciate that thesupport panel 154 and thepivotable flap 166 together can operate as a leaf spring that can suspend the article and absorb outside forces such as bumps, vibrations, and the like. Thesupport panel 32 and thepivotable flap 164 can also operate together as a leaf spring for these same reasons. - Those skilled in the art can appreciate that all of the substantially
rigid members 10 described herein can include one or morepivotable flaps FIGS. 10-13 can include a container portion, an article portion, a securing portion, and/or any of their respective features as described herein. Furthermore, in some embodiments, the substantiallyrigid member 10 does not include anypivotable flaps pivotable flaps FIGS. 10-13 are provided as examples, and that other positions can also be used. For example, in some embodiments thepivotable flap 156 can be located adjacent theend wall portion 22, rather than theend wall portion 24. Similarly, in some embodiments thepivotable flap 164 can be located adjacent theend wall portion 24, rather than theend wall portion 22. - Some embodiments herein are directed to a packaging kit that can include a
removable retention member 216 that is configured to fit within thecavity 126 of thecontainer portion 12. In some embodiments, theremovable retention member 216 can be configured to fit completely or wholly within thecavity 126. Theremovable retention member 216 can include aframe 218 and a second resilient member 220 configured to couple with theframe 218. Theremovable retention member 216 can be reversibly movable from a planar unassembled configuration, illustrated inFIGS. 14-15 , to a non-planar assembled configuration, illustrated inFIG. 16 . - The
frame 218 in an unassembled configuration is illustrated inFIG. 14 . As illustrated inFIG. 14 , theframe 218 can include aninterfacing panel 222. Theinterfacing panel 222 can include a periphery having four edges defined byfold lines interfacing panel 222. As described herein, theremovable retention member 216 can be configured to fit within thecavity 126 of thecontainer portion 12. Accordingly, the size (e.g., dimensions) of theinterfacing panel 222 can be chosen by one of ordinary skill in the art depending on the size (e.g., dimensions) of thecavity 126. For example, theinterfacing panel 222 can have a length and a width that are each less than the length and the width of thebase 16. As illustrated inFIG. 14 , the interfacing panel can have four edges defined by the four fold lines and can be square-shaped. However, those skilled in the art can appreciate that theinterfacing panel 222 can have other dimensions (e.g., square or rectangular) for use in packaging modems, hard drives, or any other article that is to be packaged in the packaging systems described herein. - As illustrated in
FIG. 14 , theinterfacing panel 222 can include awindow 232. Thewindow 232 can be cut out from the body of theinterfacing panel 222, such that theinterfacing panel 222 surrounds thewindow 232 in at least one plane. As described further herein, the second resilient member 220 can cover thewindow 232 to contact thearticle 18. Accordingly, the size (e.g., dimensions) and shape of thewindow 232 can be chosen by one of ordinary skill in the art depending on the size and shape of thearticle 148. In some embodiments, the length and width of thewindow 232 will be larger than the length and width of thearticle 148. As illustrated inFIG. 14 , thewindow 232 can be in the shape of a square with rounded corners. However, those skilled in the art can appreciate that theinterfacing panel 222 can have other dimensions (e.g., square, rectangular, circular, or variations thereof) for use in packaging modems, hard drives, or any other article that is to be packaged in the packaging systems described herein. - As illustrated in
FIG. 14 , theinterfacing panel 222 can include one ormore apertures 242. The aperture can be configured to receive a tab disposed on an inner panel of one of thelateral wall portions aperture 242 can be aligned with (e.g., can have one edge along) one of thefold lines lateral wall portions interfacing panel 222 has two apertures 242 (e.g., one along eachfold line 226, 230). In other embodiments, theinterfacing panel 222 has four apertures 242 (e.g., two along eachfold line 226, 230). - As illustrated in
FIG. 14 , theframe 218 can include opposinglateral wall portions interfacing panel 222. The opposinglateral wall portions opposite edges FIG. 14 . In some embodiments, the opposinglateral wall portions interfacing panel 222. Theframe 218 can also include opposingend wall portions interfacing panel 222. The opposingend wall portions opposite edges FIG. 14 . In some embodiments, the opposingend wall portions interfacing panel 222. In some embodiments, the opposingwall portions frame 218, respectively. - For brevity, the construction of the
lateral wall portion 234 will be described. However, it is to be understood that thelateral wall portion 236 also can include the same features. Thelateral wall portion 236 can be pivotably connected to theinterfacing panel 22 atfold line 230. As illustrated inFIG. 14 , thefold line 230 can define one edge of theinterfacing panel 222. Thelateral wall portion 234 can include one or more panels. For example, thelateral wall portion 234 can include anouter panel 244 and aninner panel 246. In some embodiments, thelateral wall portion 234 can include anintermediate panel 248. The panels of thelateral wall portion 234 can be pivotably connected to one another, for example, alongfold lines FIG. 14 , theouter panel 244 can be pivotably connected to theinterfacing panel 222 atfold line 230. Theintermediate panel 248 can be pivotably connected to theouter panel 244 and theinner panel 246 atfold lines - Those skilled in the art will appreciate that the fold lines described herein with respect to the
frame 218 of theremovable retention member 216 can have all of the properties of the fold lines described herein with respect to the substantiallyrigid member 10. For example, the fold lines can be formed as perforations in theframe 218, e.g., broken cut lines passing partially or completely through the material forming theframe 218. Furthermore, theframe 218 can be constructed from any of the materials described herein with respect to the substantiallyrigid member 10. For example, theframe 218 can be formed from a single wall corrugated C-flute cardboard. - The panels of the
lateral wall portion 234 can be configured to form a double wall portion when folded. In the illustrated embodiment, when thelateral wall portion 234 is folded upwardly and inwardly toward theinterfacing panel 222, theinner panel 246 forms an inner wall of the assembledframe 218 and theouter panel 244 forms an outer wall. Theintermediate panel 248, in betweenfold lines lateral wall portion 234. - The
lateral wall portion 234 can also include structures for securing the walls in place when folded. As illustrated inFIG. 14 , theinner panel 246 can include one ormore tabs 254 extending from an edge of theinner panel 246 that is opposite of thefold line 252. As described further herein, thetabs 254 can be received in theapertures 242 when theframe 218 is in the assembled configuration. Accordingly, the number, size, and position of thetabs 254 can be adjusted based on the number, size, and position of theapertures 242. Those skilled in the art can appreciate that thetabs 254 and theapertures 242 can cooperate to maintain theframe 218 in the assembled configuration wherein theinterfacing panel 222 extends generally horizontally and the wall portions assemble into four walls extending generally vertically. - Those skilled in the art can appreciate that the
width 256 of theouter panel 244 can generally define the height of the assembledframe 218. In some embodiments, theinner panel 246 can have a width (not including the tabs 254) that is generally equal to thewidth 256 of theouter panel 244. - For brevity, the construction of the
end wall portion 238 will be described. However, it is to be understood that theend wall portion 240 also can include the same features. Theend wall portion 238 can include asingle wall portion 260. Thesingle wall panel 260 can be pivotably connected to theinterfacing panel 222 along thefold line 224. Theend wall portion 238 can also include corner flaps 262, 264 connected to thesingle wall panel 260 alongfold lines single wall panel 260 can have awidth 270 that is generally the same as the width of theouter panel 244. When in the assembled configuration, the widths of the single wall panels and the widths of the outer panels can define the height of theframe 218. - The
removable retention member 216 can also include a secondresilient member 272, illustrated inFIG. 15 . The secondresilient member 272 can include many of the same features as theresilient member 128. The secondresilient member 272 can include aresilient body 274. For purposes of convenience for the following description, theresilient body 274 is identified as having a midpoint M2 positioned in the vicinity of the middle of theresilient body 274. In some embodiments, the secondresilient member 272 can also include first andsecond pockets resilient member 272 can be configured to couple with theframe 218. Accordingly, thepockets lateral wall portions resilient member 272 does not include pockets. For example, the secondresilient member 272 can be a single-layer, planar piece of film having resilient properties. In the illustrated embodiment, the secondresilient member 272 is formed of a single piece of resilient material, and is sized to cooperate with thelateral wall portions frame 218. - In the illustrated embodiment, the
pockets folds resilient body 274 which have been attached (e.g., heat sealed) along lateral opposite edges thereof. In this embodiment, the heat sealing process forms heat sealinglines heat sealing lines - Those skilled in the art can appreciate that there are numerous methods for forming pockets in a resilient sheet material such as the
resilient body 274. However, it has been found that heat sealing is particularly advantageous as it does not require expensive adhesives and the time-consuming steps required for using such adhesives. Regardless, such adhesives can be used if desired. - The second
resilient member 272 has a length L2 that is sized depending on the other devices with which the secondresilient member 272 is to cooperate. Thus, the length L2 can be sized such that when the secondresilient member 272 is engaged with thelateral wall portions frame 218, where the length of theframe 218 is measured as the distance fromtab edge 292 totab edge 294. For example, the length L2 can be about 18 inches and the length of theframe 218 can be about 19 inches. In these embodiments, because the length L2 of the secondresilient member 272 is less than the length of theframe 218, the secondresilient member 272 experiences tension when it is coupled with theframe 218. Thus, the length L2 will be smaller where a higher tension is desired and will be larger where a lower tension is desired. Additionally, the length L2 might be different for different sized articles that are to be packaged. Those skilled in the art can determine the length L2 for the desired application. - As illustrated in
FIG. 15 , the secondresilient member 272 also has a width W that is sized depending on the other devices with which the secondresilient member 272 is to cooperate (e.g., the frame 218). In some embodiments, the secondresilient member 272 is configured to completely cover thewindow 232 of theframe 218. Accordingly, the secondresilient member 272 can have a width W that is at least equal to the width of thewindow 232, where the width of thewindow 232 is measured generally as the shortest distance from the edge adjacent to foldline 224 to the edge adjacent to foldline 228. In some embodiments, the width W of the secondresilient member 272 can be generally equal to the width of theinterfacing panel 222, wherein the width of the interfacing panel is defined as the shortest distance fromfold line 224 to foldline 228. - The second
resilient member 272 can be formed of any of the materials disclosed herein as being suitable for theresilient member 128. In some embodiments, the secondresilient member 272 can be made of a polymeric film, such as a polyethylene film. - The second
resilient member 272 can be configured to couple with thelateral wall portions frame 218. As described herein, the coupling of the secondresilient member 272 with theframe 218 can occur via a variety of mechanisms, including but not limited to inserting at least a portion of each of theinner panels pockets - As illustrated in
FIG. 15 , in the assembled configuration, thesingle wall panels panel 222 alongfold lines end wall portions interfacing panel 222. Additionally, the corner flaps 262, 264, 300, 302 can be folded toward the base alongfold lines interfacing panel 222 and thesingle wall panels lines fold lines outer panels - Either before or after this step, the second
resilient member 272 can be coupled with theframe 218. At least a portion of each of theinner panels pockets resilient member 272. Theresilient member 272 can contact an outer surface of the interfacing panel 222 (e.g., the surface opposite theinner surface 310 illustrated inFIG. 14 . - After the
single wall panels lateral wall portions tabs 254 can also be secured in theapertures 242. As such, for example, thecorner flap 300 can be sandwiched between theouter panel 244 and theinner panel 246. In some embodiments, the corner flaps 262, 264, 300, 302 can include a notch similar to thenotch - As illustrated in
FIG. 16 , when in the assembled configuration, the secondresilient member 272 stretches taut across the outer surface of the interfacing panel 222 (and also across the outer surface of theouter panels 244, 296) to cover thewindow 232. Accordingly, the secondresilient member 272 is generally planar and exhibits tension across thewindow 232. - A cross sectional view of an assembled packaging kit that includes a substantially
rigid member 10 coupled to a firstresilient member 128 and aremovable retention member 216 coupled to a secondresilient member 272 is illustrated inFIG. 17 . - In use, the assembled
removable retention member 216 is placed into thecavity 126 of thecontainer portion 12 of any of the substantiallyrigid members 10 described herein, such as that illustrated inFIG. 17 . The assembledremovable retention member 216 is oriented such that the secondresilient member 272 comprises a top surface for contactingarticle 148, with acavity 314 below. Theintermediate panels container portion 12. Anarticle 148 can be placed on the secondresilient member 272. The downward force of thearticle 148 is counteracted at least in part by the tension exhibited across the secondresilient member 272. As illustrated inFIG. 17 , thearticle 148 is distanced from thebase 16 of thecontainer portion 12. Advantageously, distancing or spacing thearticle 148 from any of the outer walls of the container can help to insulate thearticle 148 from any outside forces. As illustrated inFIG. 17 , thearticle portion 14 can then be moved to a closed configuration similar to that illustrated inFIG. 8 and described in the accompanying description. As illustrated inFIG. 17 , thearticle 148 can be advantageously suspended from both the top and bottom walls of the container. Furthermore, the tworesilient members article 148, minimizing shifting or movement of thearticle 148 within the container, e.g., during transit. - Those skilled in the art will appreciate that in some embodiments, the packaging kits described herein can include a
removable retention member 216 instead of one ormore support panels removable retention member 216 and one ormore support panels - Although the present inventions have been described in terms of certain embodiments, other embodiments apparent to those of ordinary skill in the art also are within the scope of these inventions. Thus, various changes and modifications can be made without departing from the spirit and scope of the inventions. For instance, various components can be repositioned as desired. Moreover, not all of the features, aspects and advantages are necessarily required to practice the present inventions.
Claims (32)
1. A packaging kit for packaging an article, comprising:
a substantially rigid member comprising:
a container portion configured to form a portion of a container capable of containing an article; and
a lid portion comprising at least a top panel and two opposing pivotable side portions, the top panel being pivotable relative to the container portion;
the lid portion further configured to be movable between an open configuration and a closed configuration, wherein when in the closed configuration, at least a portion of each of the two opposing pivotable side portions is pivoted towards an interior surface of the top panel at an angle of about 90 degrees relative to the interior surface; and
a pliable film configured to couple with the opposing pivotable side portions, wherein when the pliable film is coupled with the opposing pivotable side portions and the lid portion is in the closed configuration, each of the opposing pivotable side portions space the pliable film from the top panel.
2. The packaging kit of claim 1 , wherein the container portion comprises at least a bottom panel having four edges, opposing side wall portions pivotably extending from two of the edges, and opposing end wall portions pivotably extending from the other two edges.
3. A packaging kit for packaging an article, comprising:
a substantially rigid member comprising:
a container portion configured to form a portion of a container capable of containing an article; and
an article portion comprising at least a base and first and second pivotable side portions, the base being pivotable relative to the container portion;
the article portion further configured to be movable between an open configuration and a closed configuration, wherein in the closed configuration at least a portion of each of the first and second pivotable side portions is pivoted towards an interior surface of the base of the article portion; and
a resilient member configured to couple with the first and second pivotable side portions, wherein when the resilient member is coupled with the first and second pivotable side portions and the article portion is in the closed configuration, each of the first and second pivotable side portions space the resilient member from the base of the article portion.
4. The packaging kit of claim 3 , wherein the substantially rigid member further comprises a securing portion having an end wall and two opposing flaps, the end wall pivotable relative to the article portion and configured to contact an outer surface of another of the opposing end wall portions.
5. The packaging kit of claim 3 , wherein the resilient member comprises a body portion and first and second pockets disposed at opposite ends of the body portion, and wherein each of the first and second pockets are configured to receive at least a portion of each of the first and second pivotable side portions.
6. The packaging kit of claim 3 , wherein the first and second pivotable side portions each comprise an outer panel configured to couple with the resilient member.
7. The packaging kit of claim 6 , wherein a securing flap disposed within a body portion of the outer panel, the securing flap configured to couple with the resilient member and having a free portion that is configured to reversibly couple with the outer panel.
8. The packaging kit of claim 7 , wherein the securing flap comprises a corner that is configured to reversibly couple with the outer panel in a friction fit.
9. The packaging kit of claim 3 , wherein the resilient member is configured to be attached to at least a portion of each of the first and second pivotable side portions.
10. The packaging kit of claim 3 , wherein the resilient member and the article portion each have a length extending in generally the same direction, the length of the resilient member being less than the length of the article portion.
11. The packaging kit of claim 3 , wherein the first and second pivotable side portions each comprise three panels, and wherein each panel is pivotably connected to at least one other panel.
12. The packaging kit of claim 2 , wherein the pivotable side portions each comprise a first panel pivotably connected to the base of the article portion, and wherein when the article portion is moved to the closed configuration, each of the first panels space the resilient member from the base of the article portion at least by a distance defined by a width of each of the first panels.
13. The packaging kit of claim 12 , wherein the first panels each have a width, the width of each first panel being less than a height of each of the inner and outer panels of the opposing lateral wall portions.
14. The packaging kit of claim 3 , further comprising a removable retention member configured to fit within the container portion, the removable retention member comprising a frame and a second resilient member configured to couple with the frame.
15. A packaging kit for packaging an article, comprising:
a substantially rigid member comprising:
a container portion configured to form a portion of a container capable of containing an article, the container portion comprising at least a base and a support panel pivotable relative to the base and configured to resist a force applied by the article; and
an article portion comprising at least a base and first and second pivotable side portions, the base being pivotable relative to the container portion;
the article portion further configured to be movable between an open configuration and a closed configuration, wherein when in the closed configuration at least a portion of each of the first and second pivotable side portions is pivoted towards an interior surface of the base of the article portion; and
a resilient member configured to couple with the first and second pivotable side portions, wherein when the resilient member is coupled with the first and second pivotable side portions and the article portion is in the closed configuration, each of the first and second pivotable side portions space the resilient member from the base of the article portion.
16. The packaging kit of claim 15 , wherein the support panel further comprises a pivotable flap.
17. The packaging kit of claim 15 , wherein:
the container portion comprises the base, opposing lateral wall portions, and opposing end wall portions, wherein at least one opposing lateral wall portion comprises an outer panel, an inner panel, and the support panel; and
the inner panel is connected to the support panel at a first fold line and the outer panel is connected to the base at a second fold line, the first and second fold lines when folded creating first and second creases; and
the first crease is configured to nest in the second crease.
18. The packaging kit of claim 15 , wherein the substantially rigid member comprises a single piece of corrugated cardboard.
19. The packaging kit of claim 17 , wherein the first and second pivotable side portions each comprise an outer panel, the outer panels of the article portion having a width that is less than a height of each of the opposing end wall portions of the container portion.
20. The packaging kit of claim 15 , wherein the resilient member comprises a body portion and first and second pockets disposed at opposite ends of the body portion, and wherein each of the first and second pockets are configured to receive at least a portion of each of the first and second pivotable side portions.
21. The substantially rigid member of claim 15 , wherein when the pivotable flap is pivoted towards the base, an edge of the pivotable flap is in an interference fit with the second crease.
22. The substantially rigid member of claim 15 , wherein the pivotable flap comprises a latch mechanism configured to retain the pivotable flap in a pivoted position.
23. A substantially rigid member configured to form a container capable of containing an article, the substantially rigid member comprising a container portion, the container portion comprising at least a base and a support panel, the support panel pivotable relative to the base and configured to resist a force applied by the article.
24. The substantially rigid member of claim 23 , wherein the support panel comprises a pivotable flap.
25. The substantially rigid member of claim 24 , wherein the container portion further comprises opposing lateral wall portions extending from a periphery of the base, and opposing end wall portions extending from the periphery of the base.
26. The substantially rigid member of claim 25 , wherein each opposing lateral wall portion comprises an outer panel, an inner panel, and the support panel, the inner panel and the support panel connected at a first crease that is configured to nest in a second crease dividing the base from the lateral wall portion.
27. The substantially rigid member of claim 24 , wherein the pivotable flap is located at an outer edge of the support panel.
28. The substantially rigid member of claim 24 , wherein the pivotable flap is located in a body portion of the support panel.
29. The substantially rigid member of claim 24 , wherein when the pivotable flap is pivoted towards the base, an edge of the pivotable flap is in an interference fit with the second crease.
30. The substantially rigid member of claim 24 , wherein the pivotable flap comprises a latch mechanism configured to retain the pivotable flap in a pivoted position.
31. The substantially rigid member of claim 30 , wherein the latch mechanism comprises a tab and an aperture, the aperture configured to retain the tab in a friction fit.
32. The substantially rigid member of claim 23 , further comprising an article portion and a securing portion.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/221,784 US20130048533A1 (en) | 2011-08-30 | 2011-08-30 | Packaging systems and kits |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/221,784 US20130048533A1 (en) | 2011-08-30 | 2011-08-30 | Packaging systems and kits |
Publications (1)
Publication Number | Publication Date |
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US20130048533A1 true US20130048533A1 (en) | 2013-02-28 |
Family
ID=47742088
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US13/221,784 Abandoned US20130048533A1 (en) | 2011-08-30 | 2011-08-30 | Packaging systems and kits |
Country Status (1)
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US (1) | US20130048533A1 (en) |
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USD740134S1 (en) * | 2013-06-21 | 2015-10-06 | Scott C. Brinda | Box serving tray |
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US20160101923A1 (en) * | 2015-10-12 | 2016-04-14 | Thatbox Design, Llc | Suspension pack box designs, blanks and methods |
US20160107799A1 (en) * | 2014-10-16 | 2016-04-21 | Target Brands, Inc. | Package with locking window member |
US9463915B2 (en) | 2013-10-28 | 2016-10-11 | John McDonald | Compressible packaging assembly |
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US10315829B2 (en) | 2012-09-14 | 2019-06-11 | Clearpak, Llc | Multi-layered suspension package assembly |
US10392156B2 (en) | 2017-04-10 | 2019-08-27 | John McDonald | Return shipping system |
US10589891B2 (en) | 2014-06-12 | 2020-03-17 | Michael LIEBER | Apparatus, system and methods for a fold down multiple cavity divider |
US11124348B2 (en) | 2014-03-21 | 2021-09-21 | John McDonald | Heat sealed packaging assemblies and methods of producing and using the same |
US20220234782A1 (en) * | 2021-01-28 | 2022-07-28 | Apple Inc. | Packaging with simultaneously foldable base and tray |
US20230202707A1 (en) * | 2021-12-28 | 2023-06-29 | Philip Dowden | Box insert and corresponding box assembly |
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US10315829B2 (en) | 2012-09-14 | 2019-06-11 | Clearpak, Llc | Multi-layered suspension package assembly |
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US20230202707A1 (en) * | 2021-12-28 | 2023-06-29 | Philip Dowden | Box insert and corresponding box assembly |
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Legal Events
Date | Code | Title | Description |
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AS | Assignment |
Owner name: CLEARPAK, LLC, CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:MCDONALD, JOHN;COMERFORD, MYLES;COMERFORD, FRANK;REEL/FRAME:028038/0964 Effective date: 20120316 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO PAY ISSUE FEE |