US20130047344A1 - Method and apparatus for preventing an imbalance in a laundry treating appliance - Google Patents
Method and apparatus for preventing an imbalance in a laundry treating appliance Download PDFInfo
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- US20130047344A1 US20130047344A1 US13/220,120 US201113220120A US2013047344A1 US 20130047344 A1 US20130047344 A1 US 20130047344A1 US 201113220120 A US201113220120 A US 201113220120A US 2013047344 A1 US2013047344 A1 US 2013047344A1
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- Prior art keywords
- drum
- imbalance
- profile
- acceleration
- phase
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F34/00—Details of control systems for washing machines, washer-dryers or laundry dryers
- D06F34/14—Arrangements for detecting or measuring specific parameters
- D06F34/16—Imbalance
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F2105/00—Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
- D06F2105/46—Drum speed; Actuation of motors, e.g. starting or interrupting
- D06F2105/48—Drum speed
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F25/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and having further drying means, e.g. using hot air
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F34/00—Details of control systems for washing machines, washer-dryers or laundry dryers
- D06F34/28—Arrangements for program selection, e.g. control panels therefor; Arrangements for indicating program parameters, e.g. the selected program or its progress
Definitions
- the laundry treating appliance may experience undesirable vibrations and movements when the drum rotates at high spin speeds.
- FIG. 2 is a schematic view of a controller of the laundry treating appliance of FIG. 1 .
- FIG. 4 illustrates the position of the laundry load in the treating chamber of the laundry treating appliance of FIG. 1 , illustrating the imbalance may be counterbalanced by applying a first acceleration profile onto the speed profile, with the rotational speed of the treating chamber equal to or greater than that of FIG. 3 .
- FIG. 5 illustrates the position of the laundry load in the treating chamber of the laundry treating appliance of FIG. 1 , illustrating that the imbalance may be further counterbalanced by applying a second acceleration profile onto the speed profile, with the rotational speed of the treating chamber greater than that of FIG. 4 .
- FIG. 6 is a plot of a sinusoidal acceleration profile applied to the speed profile of the drum during an acceleration phase, with the sinusoidal acceleration profile 180 degrees out of phase to the speed profile to counterbalance the imbalance in the drum of the laundry treating appliance of FIG. 1 .
- Washing machines are typically categorized as either a vertical axis washing machine or a horizontal axis washing machine.
- the “vertical axis” washing machine refers to a washing machine having a rotatable drum, perforate or imperforate, that holds fabric items and a clothes mover, such as an agitator, impeller, nutator, and the like within the drum.
- the clothes mover moves within the drum to impart mechanical energy directly to the clothes or indirectly through liquid in the drum.
- the liquid may include one of wash liquid and rinse liquid.
- the wash liquid may have at least one of water and a wash aid.
- the rinse liquid may have at least one of water and a rinse aid.
- the clothes mover may typically be moved in a reciprocating rotational movement.
- the drum rotates about a vertical axis generally perpendicular to a surface that supports the washing machine.
- the rotational axis need not be vertical.
- the drum may rotate about an axis inclined relative to the vertical axis.
- the “horizontal axis” washing machine refers to a washing machine having a rotatable drum, perforated or imperforate, that holds fabric items and washes the fabric items by rubbing against one another as the drum rotates.
- the drum rotates about a horizontal axis generally parallel to a surface that supports the washing machine.
- the rotational axis need not be horizontal.
- the drum may rotate about an axis inclined relative to the horizontal axis.
- washing machine 10 includes both the tub 22 and the drum 18 , with the drum 18 defining the laundry treating chamber 20 , it is within the scope of the invention for either the drum 18 or tub 22 to define the treating chamber 20 as well as the washing machine 10 including only one receptacle, with the one receptacle defining the laundry treating chamber for receiving a laundry load to be treated.
- the pump 56 may direct fluid to a drain conduit 58 , which may drain the liquid from the washing machine 10 , or to a recirculation conduit 60 , which may terminate at a recirculation inlet 62 .
- the recirculation inlet 62 may direct the liquid from the recirculation conduit 60 into the drum 18 .
- the recirculation inlet 62 may introduce the liquid into the drum 18 in any suitable manner, such as by spraying, dripping, or providing a steady flow of the liquid.
- the user may enter many different types of information, including, without limitation, cycle selection and cycle parameters, such as cycle options. Any suitable cycle may be used. Non-limiting examples include, Heavy Duty, Normal, Delicates, Rinse and Spin, Sanitize, and Bio-Film Clean Out.
- the motor torque sensor 68 may include a motor controller or similar data output on the motor 30 that provides data communication with the motor 30 and outputs motor characteristic information such as oscillations, generally in the form of an analog or digital signal, to the controller 14 that is indicative of the applied torque.
- the controller 14 may use the motor characteristic information to determine the torque applied by the motor 30 using a computer program that may be stored in the controller memory 64 .
- the motor torque sensor 68 may be any suitable sensor, such as a voltage or current sensor, for outputting a current or voltage signal indicative of the current or voltage supplied to the motor 30 to determine the torque applied by the motor 30 .
- the motor torque sensor 68 may be a physical sensor or may be integrated with the motor 30 and combined with the capability of the controller 14 , may function as a sensor.
- motor characteristics such as speed, current, voltage, torque etc., may be processed such that the data provides information in the same manner as a separate physical sensor. In contemporary motors, the motors often have their own controller that outputs data for such information.
- the drum When the drum rotates with a rotational axis of the drum, the drum may show an excursion with a rotational movement off the rotational axis. The excursion may lead to a contact between the drum and the tub during a cycle of operation. Excursion of the drum may be observed while the motor rotates the drum at various speeds in either rotational direction in accordance with a cycle of operation. While there may be multiple reasons or factors for such excursion, one of the common reasons is the presence of non-uniformly distributed laundry load in the interior of drum, which may result in an imbalance for a given rotating speed of the drum.
- Drum excursions that are more apt to result in contact with other components of the laundry treating appliance tend to happen at higher drum rotational speeds, especially rotational speeds where at least a portion of the laundry is ‘satellized’ or ‘plastered’ within the drum, which may be referred to as a spin speed.
- satellized or plastered it is meant that the centrifugal force applied to at least some of the laundry by the rotating drum is sufficient to hold the at least some of the laundry at a fixed position on the drum.
- the magnitude of such a force is typically equal to or greater than the force of gravity, 1G, but may vary, for example because the rotational axis may be at an angle to the horizontal.
- not all items in a laundry load will be satellized at the same time.
- not all the laundry articles 84 that make up the laundry load 80 are located an equal distance from the axis of rotation.
- the centrifugal force acting on each laundry article 84 in the treating chamber 20 is proportional to the distance from the axis of rotation.
- the centrifugal force exhibited on the individual laundry articles 84 will vary. Accordingly, the closer the laundry article 84 lies to the axis of rotation, the smaller the centrifugal force acting thereon.
- not all of the laundry articles 84 forming the laundry load 80 have the same density and/or mass.
- the centrifugal force applied to each laundry article 84 must be great enough to overcome the mass of the given laundry article 84 to effect satellization.
- the treating chamber 20 To satellize all of the laundry articles 84 , the treating chamber 20 must be rotated at a speed sufficient such that the centrifugal force acting on all of the laundry articles 84 , regardless of radial location and mass, is greater than the gravity force acting on each of the laundry articles 84 .
- the user may generally interrupt or hold a cycle of operation to redistribute the laundry articles in the interior of the drum before the user resumes the cycle of operation to complete the treatment of the laundry articles, which may take additional treatment time and cause customer dissatisfaction.
- the invention addresses the problem by preventing the imbalance during the rotation of the drum, which is accomplished by monitoring a speed profile of the drum and applying an acceleration profile onto the speed profile. It has been observed that the speed profile of the drum may be temporarily altered by applying the acceleration profile out of phase relative to the location of the imbalance to form a counterbalance to the imbalance already formed in the drum. This process is repeated many times during the speed profile, resulting in an essentially even distribution of the laundry about the drum.
- the imbalance detection method can detect relatively small magnitude imbalances, the method creates a corresponding counterbalance before the magnitude of the imbalance can cause an excursion.
- the repeated formation of the relatively small counterbalances essentially distributes the laundry evenly about the drum. In an extreme example, it can be thought of as creating infinitesimally small counterbalances about the drum to create an even distribution of the laundry about the drum.
- the rotational speed may not be high enough to satellize all of the laundry load 80 to the inner wall of the drum 18 , resulting some laundry articles 84 tumbling and some satellized, which may form the imbalance 82 .
- the tumbling articles may be used to form a counterbalance to the imbalance.
- the rotational speed of the drum 18 may increase with time according to the speed profile in the absence of any imbalance 82 coupled to the drum 18 .
- such an increase is designed to be linear.
- the imbalance 82 may, depending on its magnitude, impair the control of the motor 30 to rotate the drum 18 according to a non-linear speed profile because gravity acting on the imbalance 82 may result in local acceleration and deceleration of the drum 18 attributable to the force of gravity acting on the imbalance.
- the drum 18 may have a tendency to accelerate when the imbalance 82 is located at the right half of the drum, as viewed in FIG. 3 , as the gravitational force aids rotation, and may decelerate when the imbalance 82 is located on the left half of the drum, as viewed in FIG. 3 , as the gravitation force retards rotation.
- FIG. 4 illustrates the position of the laundry load in the drum 18 illustrating that the imbalance 82 is counterbalanced by a counterbalance 86 by controlling the rotational speed of the drum relative to the speed profile. It may be noted that the rotational speed of the drum 18 may be equal to or greater than that of FIG. 3 , which may or may not high enough to satellize all the laundry articles 84 .
- a counterbalance 86 formed from multiple pieces of laundry articles 84 may be formed substantially diametrically opposite to the imbalance 82 in the drum 18 .
- the creation of the counterbalance 86 also tends to uniformly distribute the articles about the drum 18 . While the counterbalance 86 is illustrated being formed by multiple laundry articles 84 , this is for illustration only. The actual number of laundry articles can be one or more.
- the acceleration profile may decelerate the drum 18 when the imbalance 82 is located near the lowest point of rotation within the drum 18 , when non-satellized laundry articles 84 may satellize near the highest point of rotation, which may be diametrically opposite to the imbalance 82 to form the counterbalance 86 .
- FIG. 5 illustrates the position of the laundry load 80 in the treating chamber 20 of the laundry treating appliance 10 of FIG. 1 , illustrating that the multiple imbalances 82 , 82 ′, 82 ′′ and 82 ′ are counterbalanced by multiple counterbalances 86 , 86 ′, 86 ′′ and 86 ′ by applying multiple acceleration profiles onto the speed profile. It may be noted that the rotational speed of the treating chamber 20 may be greater than that of FIG. 4 , and may be high enough to satellize almost all the laundry load 80 .
- Each imbalance 82 , 82 ′, 82 ′′ and 82 ′ may require an application of a different acceleration profiles as each imbalance 82 , 82 ′, 82 ′′ and 82 ′ is located at a different rotational position.
- Each of the acceleration profiles may be determined as previously described.
- the formation of the counterbalance 86 may not exactly offset the imbalance because of the size, mass and radial locations of the articles available to form the counterbalance. If the mass of the counterbalance is greater than the mass of the imbalance, then then a portion of the counterbalance may form an imbalance that is subsequently counterbalanced.
- FIG. 6 illustrates a plot of a sinusoidal acceleration profile applied to the speed profile of the drum 18 during an acceleration phase, with the sinusoidal acceleration profile 180 degrees out of phase to the location of the imbalance 82 to form a counterbalance 86 in the drum 18 of the laundry treating appliance 10 of FIG. 1 .
- the acceleration phase of the speed profile is a linear function (represented as ‘reference speed profile’) that, in reality, is turned into a non-linear, periodic speed profile because of the presence of the imbalance in the drum 18 .
- the periodic nature of the acceleration phase is indicative of the location of the imbalance.
- an acceleration profile that is 180 degrees out of phase with the resulting speed profile may be applied to effect a formation of the counterbalance opposite the imbalance.
- the signal for the speed profile may be collected from the motor torque sensor 68 , and may include multiple data such as amplitude or frequency.
- the speed profile modified by the imbalance may include a sinusoidal profile while other profiles having a periodic nature, such as a square wave profile, triangle wave profile, or sawtooth wave profile, may be also possible.
- the acceleration profile may be determined from the data collected for the speed profile.
- the acceleration profile may be complementary to and out of phase with the speed profile to which the acceleration profile may be applied.
- the acceleration profile may be in the form of the sinusoidal profile as illustrated, while other profiles such as a square wave profile, triangle wave profile, or sawtooth wave profile may be also possible, depending on the shape of the speed profile.
- the sinusoidal acceleration profile may be approximately 180 degree out of phase with the speed profile.
- the sinusoidal acceleration profile may be applied from 90 degrees through 270 degrees out of phase with respect to the location of the imbalance 86 .
- the sinusoidal acceleration profile may be applied for a predetermined time period during which the imbalance 86 may be counterbalanced by the laundry articles 84 that are satellized practically diametrically opposite to the position of the imbalance 86 .
- the invention described herein provides a method to counterbalance the imbalance 86 in the interior of the drum 18 .
- the method of the invention can be advantageously used in preventing the formation of the imbalance 86 by temporarily altering the speed profile of the drum 18 having the imbalance 86 in the drum 18 .
- the speed profile may be temporarily altered by applying the acceleration profile approximately 180 degrees out of phase with respect to the location of the imbalance 86 .
- the imbalance 86 may be counterbalanced during the acceleration of the drum 18 , without interrupting or holding the rotation of the drum 18 to redistribute the laundry load 80 to fix any imbalance 86 .
Abstract
An apparatus and method for preventing an imbalance for a laundry treating appliance.
Description
- Laundry treating appliances, such as a washing machine in which a drum defines a treating chamber for receiving a laundry load, may implement a cycle of operation for treating laundry. The cycle of operation may include different phases during which liquid is applied to the laundry load. The cycle of operation my further include phases during which the applied liquid may be removed from the laundry load, an example of which is an extraction phase where a drum holding the laundry rotates at speeds high enough to impart a sufficient centrifugal force on the laundry load to remove the liquid.
- During the extraction phase, if the laundry load is not uniformly distributed in the rotating drum, an imbalance may result. If a sufficiently large imbalance is present, the laundry treating appliance may experience undesirable vibrations and movements when the drum rotates at high spin speeds.
- The invention relates to a method of operating a laundry treating appliance having a rotating drum, a motor, and a controller by rotating the drum according to a speed profile, determining a magnitude of an imbalance in the drum during the rotating of the drum, determining a location of an imbalance in the drum during the rotating of the drum, and altering the rotation of the drum from the speed profile to form a counter balance to the imbalance with a subset of the multiple articles forming the laundry load.
- In the drawings:
-
FIG. 1 is a schematic, cross-sectional view of a laundry treating appliance in the form of a washing machine according to one embodiment of the invention. -
FIG. 2 is a schematic view of a controller of the laundry treating appliance ofFIG. 1 . -
FIG. 3 illustrates the position of a laundry load, including an imbalance, in a treating chamber of the laundry treating appliance ofFIG. 1 , while the drum rotates according to a speed profile during a cycle of operation. -
FIG. 4 illustrates the position of the laundry load in the treating chamber of the laundry treating appliance ofFIG. 1 , illustrating the imbalance may be counterbalanced by applying a first acceleration profile onto the speed profile, with the rotational speed of the treating chamber equal to or greater than that ofFIG. 3 . -
FIG. 5 illustrates the position of the laundry load in the treating chamber of the laundry treating appliance ofFIG. 1 , illustrating that the imbalance may be further counterbalanced by applying a second acceleration profile onto the speed profile, with the rotational speed of the treating chamber greater than that ofFIG. 4 . -
FIG. 6 is a plot of a sinusoidal acceleration profile applied to the speed profile of the drum during an acceleration phase, with the sinusoidal acceleration profile 180 degrees out of phase to the speed profile to counterbalance the imbalance in the drum of the laundry treating appliance ofFIG. 1 . -
FIG. 1 is a schematic, cross sectional view of a laundry treating appliance in the form of a horizontalaxis washing machine 10 according to one embodiment of the invention. While the laundry treating appliance is illustrated as a horizontalaxis washing machine 10, the laundry treating appliance according to the invention may be any machine that treats articles such as clothing or fabrics. Non-limiting examples of the laundry treating appliance may include a front loading/horizontal axis washing machine; a top loading/vertical axis washing machine; a combination washing machine and dryer; an automatic dryer; a tumbling or stationary refreshing/revitalizing machine; an extractor; a non-aqueous washing apparatus; and a revitalizing machine. Thewashing machine 10 described herein shares many features of a traditional automatic washing machine, which will not be described in detail except as necessary for a complete understanding of the invention. - Washing machines are typically categorized as either a vertical axis washing machine or a horizontal axis washing machine. As used herein, the “vertical axis” washing machine refers to a washing machine having a rotatable drum, perforate or imperforate, that holds fabric items and a clothes mover, such as an agitator, impeller, nutator, and the like within the drum. The clothes mover moves within the drum to impart mechanical energy directly to the clothes or indirectly through liquid in the drum. The liquid may include one of wash liquid and rinse liquid. The wash liquid may have at least one of water and a wash aid. Similarly, the rinse liquid may have at least one of water and a rinse aid. The clothes mover may typically be moved in a reciprocating rotational movement. In some vertical axis washing machines, the drum rotates about a vertical axis generally perpendicular to a surface that supports the washing machine. However, the rotational axis need not be vertical. The drum may rotate about an axis inclined relative to the vertical axis. As used herein, the “horizontal axis” washing machine refers to a washing machine having a rotatable drum, perforated or imperforate, that holds fabric items and washes the fabric items by rubbing against one another as the drum rotates. In some horizontal axis washing machines, the drum rotates about a horizontal axis generally parallel to a surface that supports the washing machine. However, the rotational axis need not be horizontal. The drum may rotate about an axis inclined relative to the horizontal axis. In horizontal axis washing machines, the clothes are lifted by the rotating drum and then fall in response to gravity to form a tumbling action. Mechanical energy is imparted to the clothes by the tumbling action formed by the repeated lifting and dropping of the clothes. Vertical axis and horizontal axis machines are best differentiated by the manner in which they impart mechanical energy to the fabric items. The illustrated exemplary washing machine of
FIG. 1 is a horizontal axis washing machine. - The
washing machine 10 may include acabinet 12, which may be a frame to which decorative panels are mounted. Acontroller 14 may be provided on thecabinet 12 and controls the operation of thewashing machine 10 to implement a cycle of operation. Auser interface 16 may be included with thecontroller 14 to provide communication between the user and the controller. Theuser interface 16 may include one or more knobs, switches, displays, and the like for communicating with the user, such as to receive input and provide output. - A
rotatable drum 18 may be disposed within the interior of thecabinet 12 and defines a treatingchamber 20 for treating laundry. Therotatable drum 18 may be mounted within animperforate tub 22, which is suspended within thecabinet 12 by aresilient suspension system 24. Thedrum 18 may include a plurality ofperforations 26, such that liquid may flow between thetub 22 and thedrum 18 through theperforations 26. Thedrum 18 may further include a plurality oflifters 28 disposed on an inner surface of thedrum 18 to lift a laundry load (not shown here) received in thelaundry treating chamber 20 while thedrum 18 rotates. - While the illustrated
washing machine 10 includes both thetub 22 and thedrum 18, with thedrum 18 defining thelaundry treating chamber 20, it is within the scope of the invention for either thedrum 18 ortub 22 to define the treatingchamber 20 as well as thewashing machine 10 including only one receptacle, with the one receptacle defining the laundry treating chamber for receiving a laundry load to be treated. - A
motor 30 is provided to rotate thedrum 18. Themotor 30 includes astator 32 and arotor 34, which are mounted to adrive shaft 36 extending from thedrum 18 for selective rotation of the treatingchamber 20 during a cycle of operation. It is also within the scope of the invention for themotor 30 to be coupled with thedrive shaft 36 through a drive belt and/or a gearbox for selective rotation of the treatingchamber 20. - The
motor 30 may be any suitable type of motor for rotating thedrum 18. In one example, themotor 30 may be a brushless permanent magnet (BPM) motor having astator 32 and arotor 34. Other motors, such as an induction motor or a permanent split capacitor (PSC) motor, may also be used. Themotor 30 may rotate thedrum 18 at various speeds in either rotational direction. - The
washing machine 10 may also include at least onebalance ring 38 containing a balancing material moveable within thebalance ring 38 to counterbalance an imbalance that may be caused by laundry in the treatingchamber 20 during rotation of thedrum 18. The balancing material may be in the form of metal balls, fluid or a combination thereof. Thebalance ring 38 may extend circumferentially around a periphery of thedrum 18 and may be located at any desired location along an axis of rotation of thedrum 18. Whenmultiple balance rings 38 are present, they may be equally spaced along the axis of rotation of thedrum 18. - The
washing machine 10 ofFIG. 1 may further include a liquid supply and recirculation system. Liquid, such as water, may be supplied to thewashing machine 10 from awater supply 42, such as a household water supply. Asupply conduit 44 may fluidly couple thewater supply 42 to thetub 22 and atreatment dispenser 46. Thesupply conduit 44 may be provided with aninlet valve 48 for controlling the flow of liquid from thewater supply 42 through thesupply conduit 44 to either thetub 22 or thetreatment dispenser 46. Thedispenser 46 may be a single-use dispenser, that stores and dispenses a single dose of treating chemistry and must be refilled for each cycle of operation, or a multiple-use dispenser, also referred to as a bulk dispenser, that stores and dispenses multiple doses of treating chemistry over multiple executions of one or more cycles of operation. - A
liquid conduit 50 may fluidly couple thetreatment dispenser 46 with thetub 22. Theliquid conduit 50 may couple with thetub 22 at any suitable location on thetub 22 and is shown as being coupled to a front wall of thetub 22 inFIG. 1 for exemplary purposes. The liquid that flows from thetreatment dispenser 46 through theliquid conduit 50 to thetub 22 typically enters a space between thetub 22 and thedrum 18 and may flow by gravity to asump 52 formed in part by a lower portion of thetub 22. Thesump 52 may also be formed by asump conduit 54 that may fluidly couple the lower portion of thetub 22 to apump 56. Thepump 56 may direct fluid to adrain conduit 58, which may drain the liquid from thewashing machine 10, or to arecirculation conduit 60, which may terminate at arecirculation inlet 62. Therecirculation inlet 62 may direct the liquid from therecirculation conduit 60 into thedrum 18. Therecirculation inlet 62 may introduce the liquid into thedrum 18 in any suitable manner, such as by spraying, dripping, or providing a steady flow of the liquid. - The liquid supply and recirculation system may further include one or more devices for heating the liquid such as a
steam generator 65 and/or asump heater 63. Thesteam generator 65 may be provided to supply steam to the treatingchamber 20, either directly into thedrum 18 or indirectly through thetub 22 as illustrated. Theinlet valve 48 may also be used to control the supply of water to thesteam generator 65. Thesteam generator 65 is illustrated as a flow-through steam generator, but may be other types, including a tank type steam generator. Alternatively, the heating element, in the form of thesump heater 63, may be used to heat laundry (not shown), air, therotatable drum 18, or liquid in thetub 22 to generate steam, in place of or in addition to thesteam generator 65. Thesteam generator 65 may be used to heat to the laundry as part of a cycle of operation, much in the same manner asheating element 63, as well as to introduce steam to treat the laundry. - Additionally, the liquid supply and recirculation system may differ from the configuration shown in
FIG. 1 , such as by inclusion of other valves, conduits, wash aid dispensers, heaters, sensors, to control the flow of treating liquid through thewashing machine 10 and for the introduction of more than one type of detergent/wash aid. Further, the liquid supply and recirculation system need not include the recirculation portion of the system or may include other types of recirculation systems. - The
controller 14 may be provided in thecabinet 12 and communicably couple one or more components to receive an output signal from components and control the operation of thewashing machine 10 to implement one or more cycles of operation, which is further described in detail with reference toFIG. 2 . Thecontroller 14 may be provided with amemory 64 and a central processing unit (CPU) 66. Thememory 64 may be used for storing the control software in the form of executable instructions that is executed by theCPU 66 in completing one or more cycles of operation using thewashing machine 10 and any additional software. For example, thememory 64 may store one or more pre-programmed cycles of operation that may be selected by a user and completed by thewashing machine 10. The pre-programmed cycles of operations may include an imbalance location program to detect the location of the imbalance within the treatingchamber 20 relative to a position of thedrum 18. The particular imbalance location program is not germane to the invention. Any imbalance location program may be used. An example of such an imbalance location program is disclosed in U.S. patent application Ser. No. 12/964,763. - The
memory 64 may also be used to store information, such as a database or table, or to store data received from one or more components of thewashing machine 10 that may be communicably coupled with thecontroller 14 as needed to execute the cycle of operation. - The
controller 14 may be operably coupled with one or more components of thewashing machine 10 for communicating with and controlling the operation of the component to complete a cycle of operation. For example, thecontroller 14 may be coupled with theuser interface 16 for receiving user selected inputs and communicating information with the user. Theuser interface 16 may be provided that has operational controls such as dials, lights, knobs, levers, buttons, switches, sound device, and displays enabling the user to input commands to acontroller 14 and receive information about a specific cleaning cycle from sensors (not shown) in thewashing machine 10 or via input by the user through theuser interface 16. - The user may enter many different types of information, including, without limitation, cycle selection and cycle parameters, such as cycle options. Any suitable cycle may be used. Non-limiting examples include, Heavy Duty, Normal, Delicates, Rinse and Spin, Sanitize, and Bio-Film Clean Out.
- The
controller 14 may further be operably coupled to themotor 30 for controlling at least one of the direction, rotational speed, acceleration and power consumption of themotor 30, and thetreatment dispenser 46 for dispensing a treating chemistry during a cycle of operation. The controller may be coupled to thesteam generator 65 and thesump heater 63 to heat the liquid as required by thecontroller 14. The controller may also be coupled to thepump 56 andinlet valve 48 for controlling the flow of liquid during a cycle of operation. - The
controller 14 may also receive input from one ormore sensors 70, which are known in the art. Non-limiting examples of sensors that may be communicably coupled with thecontroller 14 include: a treating chamber temperature sensor, a moisture sensor, a weight sensor, a drum position sensor, a motor speed sensor, amotor torque sensor 68 or the like. - The
motor torque sensor 68 may include a motor controller or similar data output on themotor 30 that provides data communication with themotor 30 and outputs motor characteristic information such as oscillations, generally in the form of an analog or digital signal, to thecontroller 14 that is indicative of the applied torque. Thecontroller 14 may use the motor characteristic information to determine the torque applied by themotor 30 using a computer program that may be stored in thecontroller memory 64. Specifically, themotor torque sensor 68 may be any suitable sensor, such as a voltage or current sensor, for outputting a current or voltage signal indicative of the current or voltage supplied to themotor 30 to determine the torque applied by themotor 30. Additionally, themotor torque sensor 68 may be a physical sensor or may be integrated with themotor 30 and combined with the capability of thecontroller 14, may function as a sensor. For example, motor characteristics, such as speed, current, voltage, torque etc., may be processed such that the data provides information in the same manner as a separate physical sensor. In contemporary motors, the motors often have their own controller that outputs data for such information. - Prior to describing a method of operation, a brief summary of the underlying phenomena may be useful to aid in the overall understanding. When the drum rotates with a rotational axis of the drum, the drum may show an excursion with a rotational movement off the rotational axis. The excursion may lead to a contact between the drum and the tub during a cycle of operation. Excursion of the drum may be observed while the motor rotates the drum at various speeds in either rotational direction in accordance with a cycle of operation. While there may be multiple reasons or factors for such excursion, one of the common reasons is the presence of non-uniformly distributed laundry load in the interior of drum, which may result in an imbalance for a given rotating speed of the drum.
- Drum excursions that are more apt to result in contact with other components of the laundry treating appliance tend to happen at higher drum rotational speeds, especially rotational speeds where at least a portion of the laundry is ‘satellized’ or ‘plastered’ within the drum, which may be referred to as a spin speed. By satellized or plastered, it is meant that the centrifugal force applied to at least some of the laundry by the rotating drum is sufficient to hold the at least some of the laundry at a fixed position on the drum. The magnitude of such a force is typically equal to or greater than the force of gravity, 1G, but may vary, for example because the rotational axis may be at an angle to the horizontal. The greatest rotational speeds of the drum typically occur during an extraction phase, where liquid is removed from the laundry by centrifugal force. Contemporary laundry treating appliances have rotational speeds up to 1400 rpm for extraction phases when satellizing occurs at around 90 rpm, which is dependent on drum size.
- For a variety of reasons, not all items in a laundry load will be satellized at the same time. For example, not all the
laundry articles 84 that make up thelaundry load 80 are located an equal distance from the axis of rotation. The centrifugal force acting on eachlaundry article 84 in the treatingchamber 20 is proportional to the distance from the axis of rotation. Thus, along the radius of the treatingchamber 20, the centrifugal force exhibited on theindividual laundry articles 84 will vary. Accordingly, the closer thelaundry article 84 lies to the axis of rotation, the smaller the centrifugal force acting thereon. Further, not all of thelaundry articles 84 forming thelaundry load 80 have the same density and/or mass. The centrifugal force applied to eachlaundry article 84 must be great enough to overcome the mass of the givenlaundry article 84 to effect satellization. To satellize all of thelaundry articles 84, the treatingchamber 20 must be rotated at a speed sufficient such that the centrifugal force acting on all of thelaundry articles 84, regardless of radial location and mass, is greater than the gravity force acting on each of thelaundry articles 84. - Once an imbalance-induced, drum excursion occurs during a cycle of operation, the user may generally interrupt or hold a cycle of operation to redistribute the laundry articles in the interior of the drum before the user resumes the cycle of operation to complete the treatment of the laundry articles, which may take additional treatment time and cause customer dissatisfaction.
- The invention addresses the problem by preventing the imbalance during the rotation of the drum, which is accomplished by monitoring a speed profile of the drum and applying an acceleration profile onto the speed profile. It has been observed that the speed profile of the drum may be temporarily altered by applying the acceleration profile out of phase relative to the location of the imbalance to form a counterbalance to the imbalance already formed in the drum. This process is repeated many times during the speed profile, resulting in an essentially even distribution of the laundry about the drum. As the imbalance detection method can detect relatively small magnitude imbalances, the method creates a corresponding counterbalance before the magnitude of the imbalance can cause an excursion. The repeated formation of the relatively small counterbalances essentially distributes the laundry evenly about the drum. In an extreme example, it can be thought of as creating infinitesimally small counterbalances about the drum to create an even distribution of the laundry about the drum.
-
FIGS. 3-5 graphically illustrate the method of forming counterbalances about the drum, opposite detected imbalances, to form an even distribution of the laundry about the drum during an acceleration phase of a cycle of operation. - Referring to
FIG. 3 , a non-uniformly distributedlaundry load 80 is illustrated as having multiple articles that are free to move about the drum as it is rotated according to a speed profile for the selected cycle of operation. The speed profile may include at least one of the accelerating phase and a constant speed phase. - As is illustrated, during the rotation of the
drum 18, the rotational speed may not be high enough to satellize all of thelaundry load 80 to the inner wall of thedrum 18, resulting somelaundry articles 84 tumbling and some satellized, which may form theimbalance 82. The tumbling articles may be used to form a counterbalance to the imbalance. - During the acceleration phase, the rotational speed of the
drum 18 may increase with time according to the speed profile in the absence of anyimbalance 82 coupled to thedrum 18. Typically, such an increase is designed to be linear. However, theimbalance 82 may, depending on its magnitude, impair the control of themotor 30 to rotate thedrum 18 according to a non-linear speed profile because gravity acting on theimbalance 82 may result in local acceleration and deceleration of thedrum 18 attributable to the force of gravity acting on the imbalance. For example, thedrum 18 may have a tendency to accelerate when theimbalance 82 is located at the right half of the drum, as viewed inFIG. 3 , as the gravitational force aids rotation, and may decelerate when theimbalance 82 is located on the left half of the drum, as viewed inFIG. 3 , as the gravitation force retards rotation. - As the acceleration/deceleration attributable to the
imbalance 82 happens on a per revolution of the drum basis, the rotational speed changes in the presence of theimbalance 82, and the speed profile may be represented in a profile having periodicity, instead of the designed linear profile. Under this condition, the speed profile may include multiple data such as an amplitude or frequency of the speed profile of thedrum 18 havingimbalance 82. The amplitude or frequency of the speed profile may be correlated to the magnitude or location of theimbalance 82 in the interior of thedrum 18. The data about the speed profile may be collected by themotor torque sensor 68 for a predetermined time period to define the speed profile of thedrum 18 when thedrum 18 rotates in accordance with the speed profile. The data about the speed profile may be received and acted on by thecontroller 14 to implement a cycle of operation. For example, thecontroller 14 may use the data to determine an acceleration profile by control software stored in thememory 64 of thecontroller 14. -
FIG. 4 illustrates the position of the laundry load in thedrum 18 illustrating that theimbalance 82 is counterbalanced by acounterbalance 86 by controlling the rotational speed of the drum relative to the speed profile. It may be noted that the rotational speed of thedrum 18 may be equal to or greater than that ofFIG. 3 , which may or may not high enough to satellize all thelaundry articles 84. - As illustrated, a
counterbalance 86 formed from multiple pieces oflaundry articles 84 may be formed substantially diametrically opposite to theimbalance 82 in thedrum 18. The creation of thecounterbalance 86 also tends to uniformly distribute the articles about thedrum 18. While thecounterbalance 86 is illustrated being formed bymultiple laundry articles 84, this is for illustration only. The actual number of laundry articles can be one or more. - The counterbalancing may be performed by altering the rotational speed of the
drum 18, such as by applying an acceleration profile on top of the speed profile. The acceleration profile may be determined based on the multiple data, such as frequency or amplitude, collected from the speed profile such that the acceleration profile may be approximately 180 degrees out of phase with the location of theimbalance 82 to form thecounterbalance 86 opposite theimbalance 82. - For example, contrary to the behavior of speed profile of the
drum 18 having theimbalance 82, the acceleration profile may be configured to decelerate thedrum 18 when theimbalance 82 is located at the lower-right portion of thedrum 18, as viewed inFIG. 4 , while it accelerates thedrum 18 when theimbalance 82 is located at the upper-left portion of thedrum 18, as viewed inFIG. 4 . In one example, the acceleration profile may accelerate thedrum 18 when the imbalance is located near the highest point of rotation within thedrum 18. Under this condition,non-satellized laundry articles 84 in thedrum 18 are encouraged to satellize near the lowest point of rotation within thedrum 18, which may be diametrically opposite to theimbalance 82 to form thecounterbalance 86. Conversely, the acceleration profile may decelerate thedrum 18 when theimbalance 82 is located near the lowest point of rotation within thedrum 18, whennon-satellized laundry articles 84 may satellize near the highest point of rotation, which may be diametrically opposite to theimbalance 82 to form thecounterbalance 86. -
FIG. 5 illustrates the position of thelaundry load 80 in the treatingchamber 20 of thelaundry treating appliance 10 ofFIG. 1 , illustrating that themultiple imbalances multiple counterbalances chamber 20 may be greater than that ofFIG. 4 , and may be high enough to satellize almost all thelaundry load 80. Eachimbalance imbalance - It is further noted that the formation of the
counterbalance 86 may not exactly offset the imbalance because of the size, mass and radial locations of the articles available to form the counterbalance. If the mass of the counterbalance is greater than the mass of the imbalance, then then a portion of the counterbalance may form an imbalance that is subsequently counterbalanced. -
FIG. 6 illustrates a plot of a sinusoidal acceleration profile applied to the speed profile of thedrum 18 during an acceleration phase, with the sinusoidal acceleration profile 180 degrees out of phase to the location of theimbalance 82 to form acounterbalance 86 in thedrum 18 of thelaundry treating appliance 10 ofFIG. 1 . - It may be noted that the acceleration phase of the speed profile is a linear function (represented as ‘reference speed profile’) that, in reality, is turned into a non-linear, periodic speed profile because of the presence of the imbalance in the
drum 18. Thus, the periodic nature of the acceleration phase is indicative of the location of the imbalance. And, when applying an acceleration profile onto the speed profile to form the counterbalance, an acceleration profile that is 180 degrees out of phase with the resulting speed profile may be applied to effect a formation of the counterbalance opposite the imbalance. - The signal for the speed profile may be collected from the
motor torque sensor 68, and may include multiple data such as amplitude or frequency. As illustrated, the speed profile modified by the imbalance may include a sinusoidal profile while other profiles having a periodic nature, such as a square wave profile, triangle wave profile, or sawtooth wave profile, may be also possible. - The acceleration profile may be determined from the data collected for the speed profile. The acceleration profile may be complementary to and out of phase with the speed profile to which the acceleration profile may be applied. The acceleration profile may be in the form of the sinusoidal profile as illustrated, while other profiles such as a square wave profile, triangle wave profile, or sawtooth wave profile may be also possible, depending on the shape of the speed profile. As illustrated, the sinusoidal acceleration profile may be approximately 180 degree out of phase with the speed profile. Alternatively the sinusoidal acceleration profile may be applied from 90 degrees through 270 degrees out of phase with respect to the location of the
imbalance 86. The sinusoidal acceleration profile may be applied for a predetermined time period during which theimbalance 86 may be counterbalanced by thelaundry articles 84 that are satellized practically diametrically opposite to the position of theimbalance 86. - The invention described herein provides a method to counterbalance the
imbalance 86 in the interior of thedrum 18. The method of the invention can be advantageously used in preventing the formation of theimbalance 86 by temporarily altering the speed profile of thedrum 18 having theimbalance 86 in thedrum 18. The speed profile may be temporarily altered by applying the acceleration profile approximately 180 degrees out of phase with respect to the location of theimbalance 86. As a result, theimbalance 86 may be counterbalanced during the acceleration of thedrum 18, without interrupting or holding the rotation of thedrum 18 to redistribute thelaundry load 80 to fix anyimbalance 86. - While the invention has been specifically described in connection with certain specific embodiments thereof, it is to be understood that this is by way of illustration and not of limitation. Reasonable variation and modification are possible within the scope of the forgoing disclosure and drawings without departing from the spirit of the invention which is defined in the appended claims.
Claims (20)
1. A method for operating a laundry treating appliance having a rotating drum defining a treating chamber for receiving a laundry load formed of multiple articles for treatment, a motor rotating the drum, and a controller operably coupled to the motor to control the rotation of the treating chamber according to a cycle of operation, the method comprising:
a) rotating the drum according to a speed profile;
b) determining a magnitude of an imbalance in the drum during the rotating of the drum;
c) determining a location of an imbalance in the drum during the rotating of the drum; and
d) altering the rotation of the drum from the speed profile to form a counterbalance to the imbalance with a subset of the multiple articles forming the laundry load.
2. The method of claim 1 wherein the forming the counterbalance is accomplished without stopping or reversing the rotation of the treating chamber.
3. The method of claim 1 wherein the forming the counterbalance comprises forming the counterbalance substantially diametrically opposite to the imbalance.
4. The method of claim 1 wherein the determining the magnitude of the imbalance comprises monitoring a signal of the motor torque in the frequency domain.
5. The method of claim 4 wherein monitoring the signal in the frequency domain comprises monitoring a frequency representative of the rotational speed of the drum.
6. The method of claim 1 wherein the speed profile comprises at least one of an acceleration phase and a constant speed phase.
7. The method of claim 1 wherein altering the rotation of the drum from the speed profile comprises temporarily accelerating the drum out of phase with the location of the imbalance.
8. The method of claim 7 wherein the temporarily accelerating the drum occurs when the imbalance is located near the highest point of rotation within the drum.
9. The method of claim 8 wherein the temporarily accelerating the drum occurs when the imbalance is located within 90 degrees of the highest point of rotation within the drum.
10. The method of claim 7 wherein the temporarily accelerating the drum out of phase comprises temporarily accelerating the drum approximately 180 degrees out of phase with the location of the imbalance.
11. The method of claim 10 wherein the temporarily accelerating the drum begins within 90 degrees out of phase with the location of the imbalance.
12. The method of claim 11 wherein the temporarily accelerating the drum ends within 270 degrees out of phase with the location of the imbalance.
13. The method of claim 7 wherein the altering the rotation of the drum comprises applying a sinusoidal acceleration profile onto the speed profile with the sinusoidal acceleration profile that is approximately 180 degrees out of phase with the location of the imbalance.
14. A method for operating a laundry treating appliance having a rotating drum defining a treating chamber for receiving a laundry load formed of multiple articles for treatment, a motor rotating the drum, and a controller operably coupled to the motor to control the rotation of the treating chamber according to a cycle of operation, the method comprising:
a) rotating the drum according to a speed profile;
b) determining a location of an imbalance in the drum during the rotating of the drum; and
c) accelerating the drum according to an acceleration profile applied on top of the speed profile, where the acceleration profile is approximately 180 degrees out of phase with the determined location of the drum.
15. The method of claim 14 wherein the speed profile comprises an acceleration phase and the acceleration profile is applied on top of the speed profile during the acceleration phase.
16. The method of claim 15 wherein the greatest acceleration of the acceleration profile occurs when the imbalance is located near the highest point of rotation within the drum.
17. The method of claim 16 wherein the acceleration profile comprises a sinusoid applied to the speed profile.
18. A laundry treating appliance, comprising:
a rotatable drum defining a treating chamber for receiving a laundry load comprising multiple items for treatment;
a motor operably coupled to the rotatable treating chamber to drivingly rotate the treating chamber; and
a controller operably coupled to the motor and rotating the drum according to a speed profile and accelerating the drum according to an acceleration profile applied on top of the speed profile, where the acceleration profile is approximately 180 degrees out of phase with a location of an imbalance in the treating chamber.
19. The laundry treating appliance of claim 17 wherein the controller further comprises an imbalance location program for detecting the location of the imbalance within the treating chamber relative to a position of the drum.
20. The laundry treating appliance of claim 17 wherein the acceleration profile comprises a sinusoid applied to the speed profile.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/220,120 US20130047344A1 (en) | 2011-08-29 | 2011-08-29 | Method and apparatus for preventing an imbalance in a laundry treating appliance |
DE102012105832A DE102012105832A1 (en) | 2011-08-29 | 2012-07-02 | METHOD AND DEVICE FOR BALANCING PREVENTION IN WASHING TREATMENT DEVICES |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US13/220,120 US20130047344A1 (en) | 2011-08-29 | 2011-08-29 | Method and apparatus for preventing an imbalance in a laundry treating appliance |
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US20130047344A1 true US20130047344A1 (en) | 2013-02-28 |
Family
ID=47665335
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US13/220,120 Abandoned US20130047344A1 (en) | 2011-08-29 | 2011-08-29 | Method and apparatus for preventing an imbalance in a laundry treating appliance |
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US (1) | US20130047344A1 (en) |
DE (1) | DE102012105832A1 (en) |
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US9863080B2 (en) | 2015-11-19 | 2018-01-09 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US9873968B2 (en) | 2015-11-19 | 2018-01-23 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US9885135B2 (en) | 2015-11-19 | 2018-02-06 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US9890490B2 (en) | 2015-11-19 | 2018-02-13 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US9988751B2 (en) | 2015-07-29 | 2018-06-05 | Whirlpool Corporation | Laundry treating appliance and methods of reducing tub contact therein |
US9988753B2 (en) | 2015-11-19 | 2018-06-05 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US10041202B2 (en) | 2015-11-19 | 2018-08-07 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US10273621B2 (en) | 2015-10-01 | 2019-04-30 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
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US5671494A (en) * | 1994-12-21 | 1997-09-30 | Whirlpool Europe B.V. | Method and arrangement for achieving load balance in washing machines |
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Cited By (13)
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US9988751B2 (en) | 2015-07-29 | 2018-06-05 | Whirlpool Corporation | Laundry treating appliance and methods of reducing tub contact therein |
US10273621B2 (en) | 2015-10-01 | 2019-04-30 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US11739466B2 (en) | 2015-10-01 | 2023-08-29 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US11486074B2 (en) | 2015-10-01 | 2022-11-01 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US10669663B2 (en) | 2015-10-01 | 2020-06-02 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US10041202B2 (en) | 2015-11-19 | 2018-08-07 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US9863080B2 (en) | 2015-11-19 | 2018-01-09 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US10087565B2 (en) | 2015-11-19 | 2018-10-02 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US9988753B2 (en) | 2015-11-19 | 2018-06-05 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US10301762B2 (en) | 2015-11-19 | 2019-05-28 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US9890490B2 (en) | 2015-11-19 | 2018-02-13 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US9885135B2 (en) | 2015-11-19 | 2018-02-06 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
US9873968B2 (en) | 2015-11-19 | 2018-01-23 | Whirlpool Corporation | Laundry treating appliance and methods of operation |
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