US20120263606A1 - Electrical Submersible Pump with Reciprocating Linear Motor - Google Patents
Electrical Submersible Pump with Reciprocating Linear Motor Download PDFInfo
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- US20120263606A1 US20120263606A1 US13/089,102 US201113089102A US2012263606A1 US 20120263606 A1 US20120263606 A1 US 20120263606A1 US 201113089102 A US201113089102 A US 201113089102A US 2012263606 A1 US2012263606 A1 US 2012263606A1
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- pump
- wellbore
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- linear
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- 238000005086 pumping Methods 0.000 claims description 10
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B47/00—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
- F04B47/02—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps the driving mechanisms being situated at ground level
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/12—Methods or apparatus for controlling the flow of the obtained fluid to or in wells
- E21B43/121—Lifting well fluids
- E21B43/128—Adaptation of pump systems with down-hole electric drives
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B47/00—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
- F04B47/06—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps having motor-pump units situated at great depth
Definitions
- This invention generally relates to the field of electrical submersible pumps and in particular to an electrical submersible pump having a reciprocating linear motor.
- ESP Electrical submersible pumps
- Conventional ESPs are rotary pumps or push-rod reciprocating pumps.
- the rotary pumps generally include an electric motor that rotates one or more impellers.
- the push-rod reciprocating pumps generally include an actuating rod that is driven by a motor located on the surface of the earth.
- Both types of conventional pumps can have a diameter that is too large to fit through various types of tubing that may be used within a wellbore.
- the conventional ESPs can be so big that they require substantial equipment on a drilling rig to insert them into a wellbore. Therefore, it is desirable to have a pump that can be sufficiently small to fit within tubing and be deployed without a drilling rig.
- a linear pump can be used pumping wellbore fluids.
- the linear pump can include a pump body, a chamber located within the pump body, a piston located within the chamber, and an actuator that has an expandable material.
- the expandable material can change from a first shape to a second shape in response to a stimulus, and the change from the first shape to the second shape can cause the piston to move axially from a first piston position to a second piston position.
- the linear pump can also include a first port, the first port being an opening through a surface of the pump body and being in communication with the chamber. The first port can be operable to allow fluid to pass through the port.
- the linear pump can also have a second port in communication with the chamber.
- the first port can include a switch. In one embodiment, the first port is controlled with a valve.
- the linear pump can also include a stimulus generator connected to the pump. The stimulus can be provided by the stimulus generator. In one embodiment, the stimulus is an electrical charge. In one embodiment, the stimulus is a magnetic field.
- a power supply can be located on the surface of the earth and is connected to the stimulus generator.
- the expandable material can include various materials, such as piezoelectric, electrostriction, magnetostrictive, and piezomagnetism properties.
- the linear pump is adapted to be submerged in a wellbore fluid in a wellbore and draw the wellbore fluid into the chamber in response to movement of the piston.
- the linear pump can be adapted to be located in a wellbore and urge a wellbore fluid toward the surface of the earth.
- the linear pump is adapted to be located in a wellbore and inject a fluid from the surface of the earth into the wellbore.
- the pump can intake a fluid from one subterranean wellbore zone and discharge the fluid into a different subterranean wellbore zone.
- a system can be used for pumping wellbore fluid.
- the system can include a first linear pump, the first linear pump can have a pump body having an exterior surface, a chamber located within the pump body, and a piston located within the chamber.
- the linear pump can also include an actuator that includes an expandable material and a stimulus generator, the expandable material changing from a first shape to a second shape in response to a stimulus from the stimulus generator, the change from the first shape to the second shape causing the piston to move axially from a first piston position to a second piston position; and a power supply to transmit power to the stimulus generator.
- the system can have a first port, the first port being an opening through the exterior surface of the pump body that is in communication with the chamber and can be operable to allow fluid to flow through the port.
- the first linear pump is adapted to be submerged in a wellbore fluid in a wellbore and draw wellbore fluid from the wellbore, through the first port, into the chamber when the piston moves from the first piston position to the second piston position.
- the system can include a second port and well production tubing, the first linear pump being located within the well production tubing and the second port adapted to communicate fluid between the chamber and the well production tubing.
- the power supply can be located on the surface of the earth.
- One embodiment can include an annular packer forming a seal between the exterior surface and a portion of the well production tubing.
- the system can also have a second linear pump, the second linear pump.
- That second linear pump can have a pump body having an exterior surface, a chamber located within the pump body, a first port, the first port being an opening through the exterior surface of the pump body and being in communication with the chamber, a second port, the second port being in communication with the chamber, a piston located within the chamber, and an expandable material, the expandable material changing from a first shape to a second shape in response to an electrical stimulus from a stimulus generator, the change from the first shape to the second shape causing the piston to move axially from a first piston position to a second piston position.
- the first linear pump and the second linear pump can be spaced axially apart in the well production tubing.
- the system can include a bypass tube, wherein the fluid pumped from the first pump bypasses the second pump.
- An umbilical can be connected to the power supply and at least the first linear pump and the second linear pump.
- the first linear pump can be located in a wellbore and inject fluids from the surface of the earth into the wellbore.
- the first linear pump can intake fluid from one subterranean wellbore zone and discharge it into a different subterranean wellbore zone.
- a method for pumping wellbore fluid from a wellbore can include creating a linear pump having a chamber, the chamber defined by a sidewall, and a piston, the chamber having an inlet valve connected to a passage through the sidewall and an expandable material in axial alignment with the piston to define a reciprocating linear motor pump; submerging the reciprocating linear motor pump in a wellbore fluid in a wellbore; applying alternating electric current to axially contract the expandable material to cause the piston to draw the wellbore fluid from outside the reciprocating linear motor pump, through the inlet valve, into the chamber, the outlet valve closing to prevent wellbore fluid from the tubing from entering the chamber and the inlet valve opening to allow wellbore fluid from outside the reciprocating linear motor pump to enter the chamber and then axially extending the expandable material to cause the piston to push wellbore fluid out of the chamber through the outlet valve, the inlet valve closing to prevent wellbore fluid from exiting the chamber through the inlet valve and the outlet valve opening to
- the method can include the step of placing a second reciprocating linear motor pump in the wellbore, the second reciprocating linear motor pump being spaced axially apart from the reciprocating linear motor pump.
- the method can include the step of placing a packer on the tubing between the reciprocating linear motor pump and the second reciprocating linear motor pump to isolate the inlet valves of the pumps from one another.
- the packer can isolate a first wellbore region from a second wellbore region, and the method can further include the step selectively pumping from one of the wellbore regions.
- the wellbore fluid is pumped from the wellbore to the surface of the earth or the wellbore fluid is pumped from the surface of the earth into the wellbore.
- a linear pump for pumping wellbore fluids can include a pump body, a chamber located within the pump body, a piston located within the chamber; and an actuator comprising an expandable material, the expandable material changing from a first shape to a second shape in response to a stimulus, the change from the first shape to the second shape causing the piston to move axially from a first piston position to a second piston position, the piston being adapted to move wellbore fluid when moving from the first piston position to the second piston position.
- FIG. 1 is a sectional view of an exemplary embodiment of a linear pump in a wellbore.
- FIG. 2 is a sectional view of another embodiment of the linear pump of FIG. 1 .
- FIG. 3 is a sectional view of an embodiment having a plurality of linear pumps located within a length of tubing in a wellbore.
- FIG. 4 is a sectional view of an embodiment having a plurality of linear pumps located within a length of tubing in a wellbore, wherein fluid pumped by one of the pumps can bypass another of the pumps.
- FIG. 5 is a diagrammatic view of an embodiment of the pump of FIG. 1 , wherein a plurality of pumps are located within tubing.
- FIG. 6 is a diagrammatic view of an embodiment of the pump of FIG. 1 having an “inchworm” type linear motor.
- linear pump 100 can be a reciprocating pump located in wellbore 102 .
- Wellbore 102 can be a subterranean well for recovering fluids located in formations within the depths of the earth.
- Wellbore fluids can include any type of fluid in a wellbore, including, for example, hydrocarbon liquids, hydrocarbon gasses, naturally occurring water-drive water, secondary-recovery injected water, potable water, and secondary recovery gasses.
- Linear pump 100 can include pump body 103 , and be powered by an actuator such as linear motor 104 .
- Linear motor 104 can include expandable material 106 .
- Expandable material 106 can be a material that grows or shrinks in response to a stimulus. The stimulus can come from various types of stimulus generators.
- expandable material 106 can be a piezoelectric material, wherein the application of electrical current causes the material to grow. Expandable material 106 can be an electrostriction material, wherein the material shrinks in response to electric current.
- expandable material 106 can be a material that grows or shrinks in response to a magnetic field.
- expandable material 106 can be a piezomagnetic material that expands when a magnetic field is applied.
- expandable material 106 can be a magnetostrictive material that contracts when a magnetic field is applied.
- expandable material 106 can include a stack of individual elements 106 ′. Each element 106 ′ can expand and contract, giving a larger cumulative expansion and contraction than might otherwise be achieved.
- linear pump 100 does not use any bearings and, thus, there are no bearings to fail during operation.
- the stimulus generator can include an electromagnetic coil 108 , which can be used to generate a magnetic field.
- the electromagnetic coil can be a coil wrapped around all or a portion of expandable material 106 .
- a power supply which can include power cable 109 , can be used to provide electricity to the stimulus generator.
- the piezomagnetic or magnetostrictive materials responsively expand or contract which, in turn, can drive piston 110 back and forth within chamber 114 .
- Chamber 114 can be a vessel through which wellbore fluid is pumped. Chamber 114 can have a generally cylindrical shape, or other shapes can be used. Sidewall 116 can define the sides of the cylinder.
- the face of piston 110 can define an end of the cylinder.
- the other end of the cylinder can be defined by top 117 .
- piston 110 , sidewall 116 and top 117 can define chamber 114 .
- the exterior of linear pump 100 can be a portion or surface the surface of pump 100 that is in contact with wellbore fluid, before the fluid is drawn into chamber 114 , when linear pump 100 is submerged in wellbore fluid in a wellbore.
- Piston 110 can be a piston that is connected to expandable material 106 such that it moves bi-directionally in response to the expansion and contraction of material 106 .
- piston 110 can be connected to a spring (not shown) that causes piston 110 to move in one direction after material 106 has caused the piston 110 to move in the opposite direction.
- Piston 110 can be sized to be approximately the diameter of chamber 114 .
- piston 110 can have a sealing ring (not shown) to provide a relatively fluid tight seal between piston 110 and sidewall 116 of chamber 114 .
- Port 118 can be a passage that can communicate wellbore fluid 120 between wellbore 102 and chamber 114 .
- port 118 can be through sidewall 116 , as shown in FIG. 1 .
- port 118 can pass through top 117 or other locations into chamber 114 .
- Valve 122 can control the flow of fluid in or out of chamber 114 .
- Valve 122 can be a switch that employs any fluid flow technique to control the flow of fluid between the exterior of linear pump 100 and chamber 114 by, for example, stopping flow, allowing fluid to flow in only a particular direction, or allowing free flow.
- Valve 122 can be connected to port 118 .
- Port 118 and valve 122 can be sufficiently large to allow wellbore fluids to pass therethrough.
- valve 122 is an inlet one-way valve that can allow wellbore fluid 120 to enter chamber 114 , but prevent fluid within chamber 114 from passing back out through port 118 .
- Valve 122 can be any type of valve that can permit fluid to pass in one direction, either in or out, but not in the other direction.
- valve 122 can be a mechanical check valve.
- valve 122 can be an active check valve.
- an active check valve can be a powered check valve that can open or close in response to a stimulus, such as a change in pressure differential on either side of the valve.
- valve 122 can be a bi-directional one-way valve, wherein the valve can function as a one-way valve in either direction.
- valve 122 can allow fluid to enter chamber 114 but not exit chamber 114 , or it can allow fluid to exit chamber 114 but not enter chamber 114 .
- Outlet port 126 can communicate fluid between chamber 114 and an area outside of chamber 114 such as into tubing 130 or to the exterior of linear pump 100 .
- Valve 128 can be a switch that controls the flow of fluid in or out of chamber 114 by, for example, stopping flow, allowing fluid to flow in only a particular direction, or allowing free flow.
- Valve 128 can be connected to port 126 .
- Port 126 and valve 128 can be sufficiently large to allow wellbore fluids to pass therethrough.
- valve 128 can be a one-way valve that can permit fluid to pass out of chamber 114 , but prevent fluid from entering chamber 114 .
- the fluid that exits chamber 114 , through outlet port 126 can be pumped through tubing 130 toward the surface of the earth.
- Tubing 130 can be production tubing or any other kind of pipe or tubing.
- Pump 100 can be submerged in wellbore fluid in a wellbore. Indeed, pump 100 is adapted to withstand the temperature, pressure, and pH associated with a subterranean wellbore. As the pump operates, the expandable material can cause the piston to move away from top 117 , thus increasing the volume of chamber 114 . This process can draw wellbore fluid through port 118 into chamber 114 . The expandable material 106 can then cause the piston 110 to move toward top 117 , which can cause valve 122 to close, thus preventing wellbore fluid from passing out of chamber 114 back into wellbore 102 .
- the increased pressure of the wellbore fluid inside chamber 114 can cause valve 128 to open, and the fluid can be forced out through outlet port 126 , into tubing 130 , toward the surface of the earth.
- the fluid pumped through chamber 114 includes only wellbore fluid drawn from the wellbore 102 , which was not contained in any manufactured reservoir prior to entering chamber 114 .
- the fluid that is pumped through chamber 114 is not recirculated back into chamber 114 .
- pump 100 can be used to inject fluid into the wellbore.
- fluid can be moved from the surface of the earth, or from another subterranean wellbore zone, and discharged into the subterranean wellbore zone in which pump 100 is located.
- switches such as bi-directional valves can be used to withdraw fluid from the wellbore or inject fluid into the wellbore by switching the configuration of the bi-directional one-way valves.
- linear pump 200 is shown in wellbore 202 .
- the outer diameter of pump body 203 is approximately the same diameter as tubing 230 from which it is suspended.
- the outer diameter of pump body 203 is sufficiently small to permit pump 200 to be deployed through production tubing 234 .
- the nature of linear pump 200 , and its linear motor 204 permits pump 200 to be deployed through relatively narrow tubing.
- linear pump 200 like linear pump 100 ( FIG. 1 ) can have a smaller outer diameter than a rotary pump or a conventional reciprocating pump.
- packer 236 can sealingly engage linear pump 200 and the inner diameter surface of production tubing 234 .
- the inlet port 218 can be isolated from another portion of the wellbore.
- the linear motor 204 can be actuated in response to electric current.
- the expandable material 206 in linear motor 204 can be a piezoelectric material, wherein the material grows in response to electric current.
- expandable material 206 can be an electrostriction material, wherein the material contracts in response to electric current.
- the stimulus generator can include electrodes 238 , which can be used to provide electric current to the expandable material.
- a pumping system can include multiple linear pumps.
- a wellbore 302 can include linear pump 300 and another linear pump 340 that is axially spaced apart from linear pump 300 .
- the pumps 300 , 340 can both be in the same tubing 330 .
- the pumps 300 , 340 can be isolated from one another by packer 342 such that the pumps 300 , 340 can independently pump from different wellbore regions, or subterranean wellbore zones.
- pump 300 can be in subterranean wellbore zone 348
- pump 340 can be in subterranean wellbore zone 350 .
- Subterranean wellbore zone 348 could be, for example, a higher or lower pressure region than subterranean wellbore zone 350 . It could be useful to operate both pumps, but pump a greater volume from one pump than from the other pump.
- pumps 300 and 340 can each pump fluid through production tubing 344 .
- each of the linear pumps can be suspended from the same production tubing 344 within tubing 330 .
- production tubing 344 can have a tubing outlet 346 such that fluid from pump 300 is pumped upward through tubing 330 and then exits tubing 330 through tubing outlet 346 . Subsequently, the fluid that was pumped by linear pump 300 , which can be mixed with wellbore fluid from production region 350 , can enter pump 340 and be further pumped toward the surface.
- bypass tube 454 can be used to pass fluid around a downstream linear pump 440 .
- fluid pumped from pump 400 can travel upward through production tubing 444 to bypass tube 454 . That fluid can travel through bypass tube 454 and then continue through production tubing 444 ′ toward the surface of the earth.
- linear pump 440 can pump fluid, or not pump fluid, into production tubing 444 ′.
- each linear pump 500 can have an axial length and a width, or diameter, that are each sufficiently small to permit each linear pump 500 to be used with coiled tubing 556 .
- Coiled tubing 556 can be any diameter including, for example, approximately 1′′ to 3.25′′.
- Coiled tubing 556 can be deployed by a variety of techniques including, for example, from a reel 558 .
- Coiled tubing 556 can be deployed into a wellbore without the use of a drilling derrick. Therefore, a drilling derrick or drilling rig is not necessary to deploy some embodiments of linear pump 500 .
- Linear pumps 500 can be deployed anywhere in a wellbore.
- the linear pumps 500 can be in a vertical or horizontal application within the wellbore.
- each can be selectively activated to pump fluid.
- the linear pump can use an “inchworm” motor 660 .
- the inchworm motor can have an expandable element 662 , a first grippers 664 , and a second grippers 666 .
- the grippers 664 and 666 can be an expandable material, each with its own stimulus generator (not shown). Alternatively, the grippers can be any other type of holding device that can engage expandable material 662 .
- a stimulus generator 668 can cause the expandable material 662 to expand and contract.
- the second grippers can engage the expandable element 662
- the first grippers 664 can release (not engage) the expandable element
- the stimulus generator can cause at least the length of expandable element 662 located between the grippers to expand. This action advances the end 670 of the expandable element 662 toward the piston 610 .
- the first grippers 662 can then engage the expandable element 662 and the second grippers can disengage the expandable element 662 , at which time the stimulus generator can cause the expandable material to contract.
- the cycle then begins again, with the first grippers disengaging, the second grippers engaging, and the expandable material expanding to push the piston further into the chamber.
- Each cycle of the expandable material 662 and the grippers 664 , 666 can cause the piston to advance a distance equal to the expansion distance of the portion of expandable material 662 located between the grippers.
- the process can repeat to cause the piston 610 to travel a distance that is substantially longer than the distance associated with a single expansion of the expandable material 662 . Indeed, the piston can advance a distance equal to nearly the entire length of expandable material 662 , one actuation at a time.
- the process can be reversed to retract the piston 610 from the chamber 614 .
- the repeated actuations of piston 610 can draw fluid in through inlet port 618 and force it out through outlet 626 .
- Optional or optionally means that the subsequently described event or circumstances may or may not occur.
- the description includes instances where the event or circumstance occurs and instances where it does not occur.
- Ranges may be expressed herein as from about one particular value, and/or to about another particular value. When such a range is expressed, it is to be understood that another embodiment is from the one particular value and/or to the other particular value, along with all combinations within said range.
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Abstract
Description
- 1. Technical Field of the Invention
- This invention generally relates to the field of electrical submersible pumps and in particular to an electrical submersible pump having a reciprocating linear motor.
- 2. Description of the Related Art
- Electrical submersible pumps (“ESP”) can be used to produce fluids from a wellbore. Conventional ESPs are rotary pumps or push-rod reciprocating pumps. The rotary pumps generally include an electric motor that rotates one or more impellers. The push-rod reciprocating pumps generally include an actuating rod that is driven by a motor located on the surface of the earth.
- Both types of conventional pumps can have a diameter that is too large to fit through various types of tubing that may be used within a wellbore. Furthermore, the conventional ESPs can be so big that they require substantial equipment on a drilling rig to insert them into a wellbore. Therefore, it is desirable to have a pump that can be sufficiently small to fit within tubing and be deployed without a drilling rig.
- A linear pump can be used pumping wellbore fluids. The linear pump can include a pump body, a chamber located within the pump body, a piston located within the chamber, and an actuator that has an expandable material. The expandable material can change from a first shape to a second shape in response to a stimulus, and the change from the first shape to the second shape can cause the piston to move axially from a first piston position to a second piston position. The linear pump can also include a first port, the first port being an opening through a surface of the pump body and being in communication with the chamber. The first port can be operable to allow fluid to pass through the port. The linear pump can also have a second port in communication with the chamber.
- In one embodiment, the first port can include a switch. In one embodiment, the first port is controlled with a valve. The linear pump can also include a stimulus generator connected to the pump. The stimulus can be provided by the stimulus generator. In one embodiment, the stimulus is an electrical charge. In one embodiment, the stimulus is a magnetic field. A power supply can be located on the surface of the earth and is connected to the stimulus generator.
- The expandable material can include various materials, such as piezoelectric, electrostriction, magnetostrictive, and piezomagnetism properties. In one embodiment, the linear pump is adapted to be submerged in a wellbore fluid in a wellbore and draw the wellbore fluid into the chamber in response to movement of the piston. In one embodiment, the linear pump can be adapted to be located in a wellbore and urge a wellbore fluid toward the surface of the earth. In one embodiment, the linear pump is adapted to be located in a wellbore and inject a fluid from the surface of the earth into the wellbore. In one embodiment, the pump can intake a fluid from one subterranean wellbore zone and discharge the fluid into a different subterranean wellbore zone.
- In one embodiment, a system can be used for pumping wellbore fluid. The system can include a first linear pump, the first linear pump can have a pump body having an exterior surface, a chamber located within the pump body, and a piston located within the chamber. The linear pump can also include an actuator that includes an expandable material and a stimulus generator, the expandable material changing from a first shape to a second shape in response to a stimulus from the stimulus generator, the change from the first shape to the second shape causing the piston to move axially from a first piston position to a second piston position; and a power supply to transmit power to the stimulus generator. In one embodiment, the system can have a first port, the first port being an opening through the exterior surface of the pump body that is in communication with the chamber and can be operable to allow fluid to flow through the port. In one embodiment, the first linear pump is adapted to be submerged in a wellbore fluid in a wellbore and draw wellbore fluid from the wellbore, through the first port, into the chamber when the piston moves from the first piston position to the second piston position. In one embodiment, the system can include a second port and well production tubing, the first linear pump being located within the well production tubing and the second port adapted to communicate fluid between the chamber and the well production tubing. In one embodiment, the power supply can be located on the surface of the earth. One embodiment can include an annular packer forming a seal between the exterior surface and a portion of the well production tubing. The system can also have a second linear pump, the second linear pump. That second linear pump can have a pump body having an exterior surface, a chamber located within the pump body, a first port, the first port being an opening through the exterior surface of the pump body and being in communication with the chamber, a second port, the second port being in communication with the chamber, a piston located within the chamber, and an expandable material, the expandable material changing from a first shape to a second shape in response to an electrical stimulus from a stimulus generator, the change from the first shape to the second shape causing the piston to move axially from a first piston position to a second piston position. In one embodiment, the first linear pump and the second linear pump can be spaced axially apart in the well production tubing.
- In one embodiment, the system can include a bypass tube, wherein the fluid pumped from the first pump bypasses the second pump. An umbilical can be connected to the power supply and at least the first linear pump and the second linear pump. In one embodiment, the first linear pump can be located in a wellbore and inject fluids from the surface of the earth into the wellbore. In one embodiment, the first linear pump can intake fluid from one subterranean wellbore zone and discharge it into a different subterranean wellbore zone.
- In one embodiment, a method for pumping wellbore fluid from a wellbore is described. The method can include creating a linear pump having a chamber, the chamber defined by a sidewall, and a piston, the chamber having an inlet valve connected to a passage through the sidewall and an expandable material in axial alignment with the piston to define a reciprocating linear motor pump; submerging the reciprocating linear motor pump in a wellbore fluid in a wellbore; applying alternating electric current to axially contract the expandable material to cause the piston to draw the wellbore fluid from outside the reciprocating linear motor pump, through the inlet valve, into the chamber, the outlet valve closing to prevent wellbore fluid from the tubing from entering the chamber and the inlet valve opening to allow wellbore fluid from outside the reciprocating linear motor pump to enter the chamber and then axially extending the expandable material to cause the piston to push wellbore fluid out of the chamber through the outlet valve, the inlet valve closing to prevent wellbore fluid from exiting the chamber through the inlet valve and the outlet valve opening to allow wellbore fluid to exit the chamber through the outlet valve; and applying alternating electric current to cause the expandable material to extend and contract.
- In one embodiment, the method can include the step of placing a second reciprocating linear motor pump in the wellbore, the second reciprocating linear motor pump being spaced axially apart from the reciprocating linear motor pump. In one embodiment, the method can include the step of placing a packer on the tubing between the reciprocating linear motor pump and the second reciprocating linear motor pump to isolate the inlet valves of the pumps from one another. The packer can isolate a first wellbore region from a second wellbore region, and the method can further include the step selectively pumping from one of the wellbore regions. In various embodiments, the wellbore fluid is pumped from the wellbore to the surface of the earth or the wellbore fluid is pumped from the surface of the earth into the wellbore.
- In one embodiment, a linear pump for pumping wellbore fluids is described. The linear pump can include a pump body, a chamber located within the pump body, a piston located within the chamber; and an actuator comprising an expandable material, the expandable material changing from a first shape to a second shape in response to a stimulus, the change from the first shape to the second shape causing the piston to move axially from a first piston position to a second piston position, the piston being adapted to move wellbore fluid when moving from the first piston position to the second piston position.
-
FIG. 1 is a sectional view of an exemplary embodiment of a linear pump in a wellbore. -
FIG. 2 is a sectional view of another embodiment of the linear pump ofFIG. 1 . -
FIG. 3 is a sectional view of an embodiment having a plurality of linear pumps located within a length of tubing in a wellbore. -
FIG. 4 is a sectional view of an embodiment having a plurality of linear pumps located within a length of tubing in a wellbore, wherein fluid pumped by one of the pumps can bypass another of the pumps. -
FIG. 5 is a diagrammatic view of an embodiment of the pump ofFIG. 1 , wherein a plurality of pumps are located within tubing. -
FIG. 6 is a diagrammatic view of an embodiment of the pump ofFIG. 1 having an “inchworm” type linear motor. - The present invention will now be described more fully hereinafter with reference to the accompanying drawing which illustrates embodiments of the invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the illustrated embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout, and the prime notation, if used, indicates similar elements in alternative embodiments.
- Referring to
FIG. 1 ,linear pump 100 can be a reciprocating pump located inwellbore 102.Wellbore 102 can be a subterranean well for recovering fluids located in formations within the depths of the earth. Wellbore fluids can include any type of fluid in a wellbore, including, for example, hydrocarbon liquids, hydrocarbon gasses, naturally occurring water-drive water, secondary-recovery injected water, potable water, and secondary recovery gasses. -
Linear pump 100 can includepump body 103, and be powered by an actuator such aslinear motor 104.Linear motor 104 can includeexpandable material 106.Expandable material 106 can be a material that grows or shrinks in response to a stimulus. The stimulus can come from various types of stimulus generators. For example,expandable material 106 can be a piezoelectric material, wherein the application of electrical current causes the material to grow.Expandable material 106 can be an electrostriction material, wherein the material shrinks in response to electric current. Alternatively,expandable material 106 can be a material that grows or shrinks in response to a magnetic field. For example,expandable material 106 can be a piezomagnetic material that expands when a magnetic field is applied. Alternatively,expandable material 106 can be a magnetostrictive material that contracts when a magnetic field is applied. In one embodiment,expandable material 106 can include a stack ofindividual elements 106′. Eachelement 106′ can expand and contract, giving a larger cumulative expansion and contraction than might otherwise be achieved. In one embodiment,linear pump 100 does not use any bearings and, thus, there are no bearings to fail during operation. - In embodiments using magnetostrictive or piezomagnetic materials, the stimulus generator can include an
electromagnetic coil 108, which can be used to generate a magnetic field. The electromagnetic coil can be a coil wrapped around all or a portion ofexpandable material 106. A power supply, which can includepower cable 109, can be used to provide electricity to the stimulus generator. As electric current is applied or removed fromcoil 108, the piezomagnetic or magnetostrictive materials responsively expand or contract which, in turn, can drivepiston 110 back and forth withinchamber 114.Chamber 114 can be a vessel through which wellbore fluid is pumped.Chamber 114 can have a generally cylindrical shape, or other shapes can be used.Sidewall 116 can define the sides of the cylinder. The face ofpiston 110 can define an end of the cylinder. The other end of the cylinder can be defined bytop 117. Thus,piston 110,sidewall 116 and top 117 can definechamber 114. The exterior oflinear pump 100 can be a portion or surface the surface ofpump 100 that is in contact with wellbore fluid, before the fluid is drawn intochamber 114, whenlinear pump 100 is submerged in wellbore fluid in a wellbore. -
Piston 110 can be a piston that is connected toexpandable material 106 such that it moves bi-directionally in response to the expansion and contraction ofmaterial 106. Alternatively,piston 110 can be connected to a spring (not shown) that causespiston 110 to move in one direction aftermaterial 106 has caused thepiston 110 to move in the opposite direction.Piston 110 can be sized to be approximately the diameter ofchamber 114. In one embodiment,piston 110 can have a sealing ring (not shown) to provide a relatively fluid tight seal betweenpiston 110 andsidewall 116 ofchamber 114. -
Port 118 can be a passage that can communicatewellbore fluid 120 betweenwellbore 102 andchamber 114. In one embodiment,port 118 can be throughsidewall 116, as shown inFIG. 1 . Alternatively,port 118 can pass through top 117 or other locations intochamber 114.Valve 122 can control the flow of fluid in or out ofchamber 114.Valve 122 can be a switch that employs any fluid flow technique to control the flow of fluid between the exterior oflinear pump 100 andchamber 114 by, for example, stopping flow, allowing fluid to flow in only a particular direction, or allowing free flow.Valve 122 can be connected toport 118.Port 118 andvalve 122 can be sufficiently large to allow wellbore fluids to pass therethrough. - In one embodiment,
valve 122 is an inlet one-way valve that can allowwellbore fluid 120 to enterchamber 114, but prevent fluid withinchamber 114 from passing back out throughport 118.Valve 122 can be any type of valve that can permit fluid to pass in one direction, either in or out, but not in the other direction. For example,valve 122 can be a mechanical check valve. Alternatively,valve 122 can be an active check valve. One of skill in the art will appreciate that an active check valve can be a powered check valve that can open or close in response to a stimulus, such as a change in pressure differential on either side of the valve. In another embodiment,valve 122 can be a bi-directional one-way valve, wherein the valve can function as a one-way valve in either direction. Thus,valve 122 can allow fluid to enterchamber 114 but not exitchamber 114, or it can allow fluid to exitchamber 114 but not enterchamber 114. -
Outlet port 126 can communicate fluid betweenchamber 114 and an area outside ofchamber 114 such as intotubing 130 or to the exterior oflinear pump 100.Valve 128 can be a switch that controls the flow of fluid in or out ofchamber 114 by, for example, stopping flow, allowing fluid to flow in only a particular direction, or allowing free flow.Valve 128 can be connected toport 126.Port 126 andvalve 128 can be sufficiently large to allow wellbore fluids to pass therethrough. In one embodiment,valve 128 can be a one-way valve that can permit fluid to pass out ofchamber 114, but prevent fluid from enteringchamber 114. The fluid that exitschamber 114, throughoutlet port 126, can be pumped throughtubing 130 toward the surface of the earth.Tubing 130 can be production tubing or any other kind of pipe or tubing. - Pump 100 can be submerged in wellbore fluid in a wellbore. Indeed, pump 100 is adapted to withstand the temperature, pressure, and pH associated with a subterranean wellbore. As the pump operates, the expandable material can cause the piston to move away from top 117, thus increasing the volume of
chamber 114. This process can draw wellbore fluid throughport 118 intochamber 114. Theexpandable material 106 can then cause thepiston 110 to move towardtop 117, which can causevalve 122 to close, thus preventing wellbore fluid from passing out ofchamber 114 back intowellbore 102. The increased pressure of the wellbore fluid insidechamber 114 can causevalve 128 to open, and the fluid can be forced out throughoutlet port 126, intotubing 130, toward the surface of the earth. In one embodiment, the fluid pumped throughchamber 114 includes only wellbore fluid drawn from thewellbore 102, which was not contained in any manufactured reservoir prior to enteringchamber 114. In one embodiment, the fluid that is pumped throughchamber 114 is not recirculated back intochamber 114. In another embodiment, pump 100 can be used to inject fluid into the wellbore. For example, fluid can be moved from the surface of the earth, or from another subterranean wellbore zone, and discharged into the subterranean wellbore zone in which pump 100 is located. Embodiments using switches such as bi-directional valves can be used to withdraw fluid from the wellbore or inject fluid into the wellbore by switching the configuration of the bi-directional one-way valves. - Referring to
FIG. 2 ,linear pump 200 is shown inwellbore 202. In this embodiment, the outer diameter ofpump body 203 is approximately the same diameter astubing 230 from which it is suspended. In one embodiment, the outer diameter ofpump body 203 is sufficiently small to permitpump 200 to be deployed throughproduction tubing 234. The nature oflinear pump 200, and itslinear motor 204, permits pump 200 to be deployed through relatively narrow tubing. For example,linear pump 200, like linear pump 100 (FIG. 1 ) can have a smaller outer diameter than a rotary pump or a conventional reciprocating pump. In one embodiment,packer 236 can sealingly engagelinear pump 200 and the inner diameter surface ofproduction tubing 234. Thus, theinlet port 218 can be isolated from another portion of the wellbore. - In one embodiment, the
linear motor 204 can be actuated in response to electric current. For example, theexpandable material 206 inlinear motor 204 can be a piezoelectric material, wherein the material grows in response to electric current. In another embodiment,expandable material 206 can be an electrostriction material, wherein the material contracts in response to electric current. The stimulus generator can includeelectrodes 238, which can be used to provide electric current to the expandable material. - Referring to
FIG. 3 , in one embodiment, a pumping system can include multiple linear pumps. For example, awellbore 302 can includelinear pump 300 and anotherlinear pump 340 that is axially spaced apart fromlinear pump 300. Thepumps same tubing 330. In one embodiment, thepumps packer 342 such that thepumps subterranean wellbore zone 348, whilepump 340 can be insubterranean wellbore zone 350.Subterranean wellbore zone 348 could be, for example, a higher or lower pressure region thansubterranean wellbore zone 350. It could be useful to operate both pumps, but pump a greater volume from one pump than from the other pump. - In one embodiment, pumps 300 and 340 can each pump fluid through
production tubing 344. In this embodiment, each of the linear pumps can be suspended from thesame production tubing 344 withintubing 330. In one embodiment,production tubing 344 can have atubing outlet 346 such that fluid frompump 300 is pumped upward throughtubing 330 and then exitstubing 330 throughtubing outlet 346. Subsequently, the fluid that was pumped bylinear pump 300, which can be mixed with wellbore fluid fromproduction region 350, can enter pump 340 and be further pumped toward the surface. - In one embodiment, as shown in
FIG. 4 ,bypass tube 454 can be used to pass fluid around a downstreamlinear pump 440. In this embodiment, fluid pumped frompump 400 can travel upward throughproduction tubing 444 to bypasstube 454. That fluid can travel throughbypass tube 454 and then continue throughproduction tubing 444′ toward the surface of the earth. Meanwhile,linear pump 440 can pump fluid, or not pump fluid, intoproduction tubing 444′. - Referring to
FIG. 5 , in one embodiment, eachlinear pump 500 can have an axial length and a width, or diameter, that are each sufficiently small to permit eachlinear pump 500 to be used with coiledtubing 556.Coiled tubing 556 can be any diameter including, for example, approximately 1″ to 3.25″.Coiled tubing 556 can be deployed by a variety of techniques including, for example, from areel 558.Coiled tubing 556 can be deployed into a wellbore without the use of a drilling derrick. Therefore, a drilling derrick or drilling rig is not necessary to deploy some embodiments oflinear pump 500. - Linear pumps 500 can be deployed anywhere in a wellbore. For example, the
linear pumps 500 can be in a vertical or horizontal application within the wellbore. In one embodiment having multiplelinear pumps 500 located within a wellbore, each can be selectively activated to pump fluid. - Referring to
FIG. 6 , in one embodiment, the linear pump can use an “inchworm”motor 660. As one of skill in the art will appreciate, the inchworm motor can have anexpandable element 662, afirst grippers 664, and a second grippers 666. Thegrippers 664 and 666 can be an expandable material, each with its own stimulus generator (not shown). Alternatively, the grippers can be any other type of holding device that can engageexpandable material 662. - A
stimulus generator 668 can cause theexpandable material 662 to expand and contract. To advance the piston intochamber 614, the second grippers can engage theexpandable element 662, thefirst grippers 664 can release (not engage) the expandable element, and the stimulus generator can cause at least the length ofexpandable element 662 located between the grippers to expand. This action advances theend 670 of theexpandable element 662 toward thepiston 610. Thefirst grippers 662 can then engage theexpandable element 662 and the second grippers can disengage theexpandable element 662, at which time the stimulus generator can cause the expandable material to contract. The cycle then begins again, with the first grippers disengaging, the second grippers engaging, and the expandable material expanding to push the piston further into the chamber. - Each cycle of the
expandable material 662 and thegrippers 664, 666 can cause the piston to advance a distance equal to the expansion distance of the portion ofexpandable material 662 located between the grippers. The process can repeat to cause thepiston 610 to travel a distance that is substantially longer than the distance associated with a single expansion of theexpandable material 662. Indeed, the piston can advance a distance equal to nearly the entire length ofexpandable material 662, one actuation at a time. When thepiston 610 reaches a predetermined distance into thechamber 614, the process can be reversed to retract thepiston 610 from thechamber 614. As with the linear pumps described above, the repeated actuations ofpiston 610 can draw fluid in throughinlet port 618 and force it out throughoutlet 626. - Although the present invention has been described in detail, it should be understood that various changes, substitutions, and alterations can be made hereupon without departing from the principle and scope of the invention. Accordingly, the scope of the present invention should be determined by the following claims and their appropriate legal equivalents.
- The singular forms “a”, “an” and “the” include plural referents, unless the context clearly dictates otherwise.
- Optional or optionally means that the subsequently described event or circumstances may or may not occur. The description includes instances where the event or circumstance occurs and instances where it does not occur.
- Ranges may be expressed herein as from about one particular value, and/or to about another particular value. When such a range is expressed, it is to be understood that another embodiment is from the one particular value and/or to the other particular value, along with all combinations within said range.
- Throughout this application, where patents or publications are referenced, the disclosures of these references in their entireties are intended to be incorporated by reference into this application, in order to more fully describe the state of the art to which the invention pertains, except when these reference contradict the statements made herein.
Claims (29)
Priority Applications (6)
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CA2832199A CA2832199C (en) | 2011-04-18 | 2012-04-18 | Electrical submersible pump with reciprocating linear motor |
PCT/US2012/033994 WO2012145348A2 (en) | 2011-04-18 | 2012-04-18 | Electrical submersible pump with reciprocating linear motor |
EP12716998.5A EP2699762B1 (en) | 2011-04-18 | 2012-04-18 | Electrical submersible pump with reciprocating linear motor |
AU2012245613A AU2012245613B2 (en) | 2011-04-18 | 2012-04-18 | Electrical submersible pump with reciprocating linear motor |
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US13/089,102 US9145885B2 (en) | 2011-04-18 | 2011-04-18 | Electrical submersible pump with reciprocating linear motor |
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Also Published As
Publication number | Publication date |
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WO2012145348A2 (en) | 2012-10-26 |
CA2832199A1 (en) | 2012-10-26 |
EP2699762B1 (en) | 2017-05-31 |
CA2832199C (en) | 2016-04-12 |
WO2012145348A3 (en) | 2013-09-26 |
DK2699762T3 (en) | 2017-09-18 |
AU2012245613A1 (en) | 2013-10-31 |
AU2012245613B2 (en) | 2017-02-02 |
EP2699762A2 (en) | 2014-02-26 |
US9145885B2 (en) | 2015-09-29 |
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