US20120199776A1 - Quick Disconnect Actuator Mounting - Google Patents
Quick Disconnect Actuator Mounting Download PDFInfo
- Publication number
- US20120199776A1 US20120199776A1 US13/368,068 US201213368068A US2012199776A1 US 20120199776 A1 US20120199776 A1 US 20120199776A1 US 201213368068 A US201213368068 A US 201213368068A US 2012199776 A1 US2012199776 A1 US 2012199776A1
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- Prior art keywords
- actuator
- valve
- base
- coupler
- mount
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
- F16K31/05—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor specially adapted for operating hand-operated valves or for combined motor and hand operation
- F16K31/055—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor specially adapted for operating hand-operated valves or for combined motor and hand operation for rotating valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
- F16K31/041—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor for rotating valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
- F16K31/041—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor for rotating valves
- F16K31/043—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor for rotating valves characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means
- F16K31/045—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor for rotating valves characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means with torque limiters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49895—Associating parts by use of aligning means [e.g., use of a drift pin or a "fixture"]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49947—Assembling or joining by applying separate fastener
Definitions
- the present invention is directed to actuators for valves and dampers, such as for attaching a valve actuator to the home main water valve. More particularly, the present invention is directed to methods and structures for attaching an actuator which supports the weight and moments of the actuator.
- Actuators have long been used in HVAC systems to control valves and dampers.
- the actuator typically includes an electric motor geared to provide the torque to turn the valve stem or damper handle.
- An HVAC control system often provides an electrical signal to determine when and how far the actuator should open or close the attached valve or damper.
- the actuator may include a wireless receiver to receive a wireless signal indicating when and how far the actuator should open or close the attached valve or damper.
- U.S. Pat. No. 7,641,172 incorporated by reference herein, discloses an actuator which is controlled by a wireless signal.
- the mounting structure should attempt to keep the mounting force, and the forces transferred to the valve or damper upon movement, to a minimum.
- the mounting system should be user friendly and permit speedy assembly and replacement of the actuator.
- many prior art actuator mounting structures do not adequately consider the limited space next to the valve or damper to accomplish as quick of a connection or disconnection as desirable.
- the present invention is a mounting apparatus and method to couple an actuator to a valve or damper for controllable actuation of the valve or damper.
- the mounting apparatus permits assembly with as few tools as possible, and particularly without the need for rotational advancement of a fastener toward or away from the valve or actuator within the confined space between the actuator and the valve or damper.
- the coupler includes a base which mates with an actuator mount, both of which encircle a rotational member for the valve or damper. A bail slides into an aligned hole in the base and the actuator mount to secure them together, so detachment and replacement of the actuator can be accomplished without tools.
- FIG. 1 is a perspective view of the quick disconnect actuator coupler of the present invention coupling an actuator to a valve.
- FIG. 2 is an exploded perspective view of the assembled quick disconnect actuator coupler of FIG. 1 .
- FIG. 3 is an assembled end view of the quick disconnect actuator coupler of FIGS. 1 and 2 .
- FIG. 4 is an assembled side view of the quick disconnect actuator coupler of FIGS. 1-3 .
- FIG. 5 is an exploded end view of the quick disconnect actuator coupler of FIGS. 1-4 .
- FIG. 6 is an assembled side view of the quick disconnect actuator coupler of FIGS. 1-5 .
- FIGS. 7-10 are top, end, bottom and side views of the valve adapter used in the quick disconnect actuator coupler of FIGS. 1-6 .
- FIG. 11 is a cross-sectional view taken along lines 11 - 11 of FIGS. 7 and 8 .
- FIG. 12 is a cross-sectional view taken along lines 12 - 12 of FIGS. 7 and 8 .
- FIG. 13-16 are top, end, bottom and rear (upside down) views of the actuator mount used in the quick disconnect actuator coupler of FIGS. 1-6 .
- FIG. 17 is a cross-sectional view taken along lines 17 - 17 of FIG. 14 .
- FIG. 18 is a cross-sectional view taken along lines 18 - 18 of FIG. 14 .
- FIGS. 19 and 20 are top and end views of the bail used in the quick disconnect actuator coupler of FIGS. 1-6 .
- FIG. 21 is a cross-sectional view taken along lines 21 - 21 of FIG. 19 .
- FIG. 22 is a perspective view of the coupler used in the quick disconnect actuator coupler of FIGS. 1-6 .
- FIGS. 23-25 are top, side and bottom views of the coupler used in the quick disconnect actuator coupler of FIGS. 1-6 .
- FIG. 26 is a cross-sectional view taken along lines 26 - 26 of FIG. 24 .
- FIGS. 27-30 are top, end, bottom and side views of the handle used in the quick disconnect actuator coupler of FIGS. 1-6 .
- FIG. 31 is a cross-sectional view taken along lines 31 - 31 of FIG. 27 .
- the present invention is a quick disconnect actuator mounting apparatus 10 and method.
- the apparatus 10 includes only five primary parts used to connect an actuator 12 to a valve 14 (or damper, not shown).
- Two of the parts a coupler 16 (shown in FIGS. 2 , 5 and 6 ) and a handle 18 , rotate with the valve stem 20 (shown in FIGS. 2 , 5 and 6 ) and are used to transfer the torque generated by the actuator motor to the valve stem 20 .
- Two of the parts, a valve adapter 22 (also called the valve base) and an actuator mount 24 (also called the actuator base) are attached to the valve housing 26 and the actuator body 28 , respectively, and remain stationary during actuation of the valve 14 .
- the fifth part, a bail 30 is used to attach and detach the valve adapter 22 and the actuator mount 24 .
- the valve 14 includes a valve stem 20 extending from an actuator mounting pad 32 .
- the valve stem 20 is joined to the flow closure member (i.e., the “ball” of a ball valve) within the valve housing 26 .
- the particular valve 14 depicted is a three way ball valve in which turning the valve stem 20 fully in one direction positions the flow closure member to connect an input port 34 with one of the outlet ports 36 , and turning the valve stem 20 fully in the other direction moves the flow closure member to connect the input port 34 with the second outlet port 38 .
- the valve 14 could alternatively be used with the opposite flow direction, i.e., as a mixing valve rather than as a diverting valve, or could alternative be only a two way valve.
- valve 14 has 3 ⁇ 4′′ threaded ports 34 , 36 , 38 .
- the various dimensions reported herein correspond with a quick disconnect actuator coupler 10 for the 3 ⁇ 4′′ ball valve, but can be readily modified in size corresponding to a larger or smaller valve or to a larger or smaller actuator depending upon the torque needed for the particular valve.
- the valve stem 20 is a rectangular drive, such as a 0.28 inch square drive.
- the actuator mounting pad 32 includes a flat top surface 40 (shown in FIGS. 5 and 6 ) with a plurality of threaded bolt holes spaced around the valve stem 20 , each bolt hole residing within a boss 42 .
- the valve housing 26 and the valve stem 20 are preferably both formed of a strong, corrosion-resistant rigid material, such as brass or steel.
- valve adapter 22 One side of the valve adapter 22 provides an alignment plate 44 which mates against the actuator mounting pad 32 .
- the alignment plate 44 of the valve adapter 22 has a valve contact surface 46 which preferably covers the entire top side of the actuator mounting pad 32 to take its parallelism and alignment from the flat top surface 40 .
- the alignment and parallelism of the valve adapter 22 results in the alignment and parallelism of the actuator 12 relative to the valve stem 20 , and thus a substantial size of contact area between the valve contact surface 46 and the actuator mounting pad 32 is beneficial.
- the alignment plate 44 of the valve adapter 22 includes two bolt holes 48 which are sized and positioned to mate with two of the bolt holes 42 in the actuator mounting pad 32 of the specific valve 14 for which the valve adapter 22 is intended, i.e., if the valve has a different configuration of actuator mounting pad or holes therein, the alignment plate 44 should be correspondingly modified. In the preferred embodiment, this results in a generally rectangular (square) or diamond shape of the alignment plate 44 , with an overall width of about 1.55 inches (around the bolt holes 48 ) and an overall length of about 1.43 inches.
- the valve adapter could have a number of openings to mate with a variety of bolt hole patterns on different configurations of actuator mounting pads.
- valve adapter 22 could attach to the valve housing 26 through mechanisms other than bolts, such as with a clip-on snap fit. However, a bolted or screwed attachment is well known and unlikely to become dislodged over years or decades of use.
- the valve adapter 22 could be arranged in a configuration which wraps around the valve housing 26 or attaches to other structure on the valve housing 26 such as one or more of the hexagonal port profiles. In most installations however, the parallelism and alignment benefits achieved with an actuator mounting pad 32 will outweigh the height lost of the actuator 12 above the valve housing 26 .
- the alignment plate 44 should be sufficiently thick to be rigid based upon its material of construction.
- the valve adapter 22 is injection molded of a lightweight, strong polymer, such as GS-63-13 NYLATRON.
- a high pressure indicator card (not shown) can be positioned on the actuator mounting pad 32 between the valve housing 26 and the valve adapter 22 , to show which port supplies the high pressure side of the valve 14 .
- the alignment plate 44 includes a central opening 50 which extends around the valve stem 20 .
- the preferred central opening 50 includes a cylindrical portion 52 connected with a larger 90° recess 54 .
- the cylindrical portion 52 of the depicted central opening 50 has a radius of about 0.28 inches, while the larger 90° recess 54 has a radius of about 0.49 inches.
- this central opening 50 preferably extends around a lower portion 56 of the coupler 16 without contact, but alternatively could provide a bearing surface for the coupler 16 .
- the valve adapter 22 includes a locking extension 58 extending from the alignment plate 44 , upward in the orientation shown in the figures.
- the locking extension 58 mates circumferentially within a recess in the actuator mount 24 in a male female relationship, to transfer both rotational torques and gravitational moments between the actuator body 28 and the valve housing 26 .
- the locking extension 58 should be high enough and wide enough (in both directions) in contact within the actuator mount 24 to support these forces.
- the locking extension 58 is preferably short enough so the height of the actuator 12 above the valve 14 is minimized and the actuated valve can fit in a smaller space.
- the locking extension 58 extends upward from the alignment plate 44 with a height of about 1 ⁇ 3 inch.
- the shape of the locking extension 58 is generally rectangular, such as about 11 ⁇ 2 inches by 11 ⁇ 3 inches.
- the locking extension 58 is provided by a peripheral wall 60 extending from an intermediate wall 62 , such as at wall thicknesses of about 0.1 inches when molded of the preferred material.
- the valve adapter 22 encircles the rotational axis 64 of the valve stem 20 .
- the locking extension 58 extends further off one direction from the axis 64 of the valve stem 20 , i.e., the valve stem 20 is about 1 ⁇ 2 inch from one end of the locking extension 58 and about 1 inch from the other end of the locking extension 58 .
- the valve adapter 22 better supports the weight of the preferred actuator 12 .
- the orientation that the valve adapter 22 is placed on the valve 14 will result in the orientation of the actuator 12 relative to the valve 14 .
- the valve adapter 22 has four potential orientations relative to the valve 14 : two primary orientations wherein the actuator 12 will be in line with the valve 14 , one shown in FIGS.
- the locking extension 58 could alternatively be centered about the valve stem opening 50 .
- the valve adapter 22 has two through-holes 66 when viewed from the side views of FIGS. 10-12 .
- the through-holes 66 are just above the intermediate wall 62 in the cross-sectional views of FIGS. 11 and 12 , such that they extend transversely relative to the rotational axis 64 of the valve stem 20 .
- the through-holes 66 are spaced on opposing sides of the valve stem 20 , such as about 1.17 inches apart. Due to the offset of the valve adapter 22 , this places one of the through holes 66 about 0.81 inches from the valve stem axis 64 and the other through hole about 0.37 inches from the valve stem axis 64 .
- the through-holes 66 are actually provided as four through-hole slots 66 individually shown in FIG. 9 , i.e., formed in the molding operation and without any drilling operation. These through-holes 66 are subsequently used to quick-attach the valve adapter 22 to the actuator mount 24 .
- the actuator mount 24 includes a peripheral locking extension wall 68 joined to an actuator base portion 70 by an intermediate wall 72 .
- the actuator mount 24 is injection molded of the same lightweight, strong polymer as used for the valve adapter 22 .
- the locking extension wall 68 mates around the peripheral wall 60 of the locking extension 58 of the valve adapter 22 .
- the locking extension wall 68 also encircles the rotational axis 64 of the valve stem 20 .
- Four tabs 74 can be provided as stops when inserting the valve adapter 22 into the actuator mount 24 .
- the peripheral locking extension wall 68 of the actuator mount 24 preferably has the same height as the locking extension 58 on the valve adapter 22 .
- the locking extension wall 68 of the actuator mount 24 has through-holes 76 that align with the through-holes 66 of the locking extension 58 of the valve adapter 22 .
- the locking extension wall 68 has four through-hole slots 76 individually shown in FIG. 13 , i.e., formed in the molding operation and without any drilling operation. These through-holes 76 of the actuator mount 24 are subsequently used in conjunction with the through-holes 66 of the valve adapter 22 to quick-attach the valve adapter 22 to the actuator mount 24 .
- the actuator base portion 70 is generally sized to match the construction of the actuator 12 that will be used.
- four bolt holes 78 are provided at locations determined by the actuator body 28 , which in this case is a rectangular pattern of about 11 ⁇ 3 ⁇ 13 ⁇ 4 inches.
- the generally rectangular outer shape of the locking extension 68 is modified somewhat to avoid interference with the bolt holes 78 , as is the corresponding mating shape of the attachment extension 58 .
- a large curved front wall 80 mirrors the curvature of the front of the preferred actuator 12 .
- the front wall 80 of the actuator base portion 70 includes a small tab portion 82 , and the side walls 84 of the actuator base portion 70 include small notches 86 (shown in FIGS. 13 and 16 ), both to match the contours of the bottom of the preferred actuator 12 .
- One or two retention key members 88 are used in the aligned through-holes 76 of the actuator mount 24 and throughholes 66 of the valve adapter 22 to secure the valve adapter 22 to the actuator mount 24 .
- the keying is provided by a flexible forked bail 30 .
- the bail 30 includes two legs 88 each sized to match the size of the through-holes 66 , 76 . When in place, the legs 88 extend around the coupler 16 and hold the actuator mount 24 to the valve adapter 22 on both sides of the coupler 16 .
- the two legs 88 are joined with a clip portion 90 , which provides a grasping location for hand pushing the legs 88 into the through-holes 66 , 76 and hand pulling the legs 88 out of the through-holes 66 , 76 .
- the preferred clip portion 90 When fully inserted, the preferred clip portion 90 mates with a snap or detent into a retention notch 92 on the actuator mount 24 .
- the bail 30 can be formed of a material which is more flexible than the material of the adapter 22 and mount 24 , such as out of ULTRAMID polymer.
- the retention notch 92 is only provided on one side of the actuator mount 24 , while the aligned through-holes 66 , 76 are available on both sides of the actuator mount. If desired, the bail 30 can be used from the other side of the aligned through-holes 66 , 76 without using the retention notch 92 .
- a second retention notch (not shown) can be placed on the other side of the actuator mount 24 , allowing the bail 30 to be used from whichever side of the actuator 12 provides the easiest access.
- the coupler 16 and the handle 18 both rotate with the valve stem 20 , transferring torque from the actuator 12 to the valve stem 20 .
- the coupler 16 is a relatively small part transferring significant forces, it is preferably formed of a strong, corrosion resistant metal, such as machined from 316 stainless steel.
- the coupler 16 includes a socket end 56 sized to match the valve stem 20 . During use, the socket end 56 resides within the valve adapter 22 .
- a central portion 94 of the coupler 16 can be generally cylindrical but include directional pointer 96 . The directional pointer 96 is helpful to identifying rotation of the valve stem 20 or actuator 12 in troubleshooting any problems.
- the opposite end 98 of the coupler 16 is splined with pinion teeth 100 extending about 1 ⁇ 2 inch from the central portion 94 .
- the handle 18 is used both to connect the actuator 12 for transferring the rotational torque of the actuator 12 to the coupler 16 and thereby to the valve stem 20 , and for rotating the valve stem 20 by hand. It can be formed of a strong polymer such as glass filled nylon.
- the handle 18 includes a 16 mm round shaft 102 which mounts directly to the actuator 12 .
- the handle 18 also includes two angular pointers 104 which are used in conjunction with the actuator 12 to read out the rotational position of the handle 18 .
- the pinion teeth 100 of the coupler 16 mate into a splined or pinion tooth opening 106 in the shaft 102 so the handle 18 transfers torque to the coupler 16 .
- the actuator mount 24 is attached to the actuator 12 such as with screws or bolts 108 (shown in FIG. 2 ).
- the handle 18 and the coupler 16 are also positioned and secured by the rotational collar of the actuator 12 .
- all of this assembly can be performed either by the manufacturer or supplier of the actuator 12 or on a bench, i.e., not in the location of final use where space may be limited.
- the valve adapter 22 is attached onto the valve 14 such as with screws or bolts 108 . Again this could be done by the valve manufacturer or supplier or on a bench. More commonly the valve 14 is first installed into piping by a plumber and the valve adapter 22 is then attached to the actuator mounting pad 32 by the actuator installer.
- valve adapter 22 attached to the valve 14 prior to placement of the actuator 12 , at a minimum the space which will be occupied by the actuator 12 will be available for tightening the bolts 108 into the bolt holes/bosses 42 on the actuator mounting pad 32 .
- the handle 18 and coupler 16 are rotated to the position of the valve stem 20 (or vice versa), and then the attachment extension wall 68 of the actuator mount 24 is slid over the attachment extension 58 of the valve adapter 22 , pushing the actuator 12 down toward the valve 14 so the valve stem 20 seats in the socket end 56 of the coupler 16 and the through-holes 76 on the actuator mount 24 align with the through-holes 66 on the valve adapter 22 .
- the bail 30 is then slid into the aligned through-holes 66 , 76 , and pushed in by hand until the clip 90 snaps into place in the retention notch 92 .
- the bail 30 then holds the actuator mount 24 to the valve adapter 22 at four separate locations, essentially at the four corners of the rectangular shape.
- the four corner attachment readily withstands any bumping or jostling of the actuator 12 during years or decades of normal use.
- quick disconnect actuator coupler 10 of the present invention permits initial assembly with as few tools as possible, and particularly without the need for rotational advancement of fasteners toward or away from the valve 14 (or damper) or actuator 12 within the confined space between the actuator 12 and the valve 14 (or damper).
- the entire stack can be assembled in a space of only about 33 ⁇ 4 inches from the actuator mounting pad 32 .
- the electrical connections to the actuator 12 are then completed using methods known in the art (such as using a screwdriver to attach the actuator power wires).
- the technician can quickly disconnect the actuator 12 from the valve 14 without any tools by hand grasping and bending the clip 90 on the bail 30 out of the retention notch 92 and then sliding the bail 30 outward.
- the actuator 12 with the attached actuator mount 24 is then simply slid (upward in FIGS. 1-6 ) away from the valve 14 , freeing the actuator 12 for service or replacement outside of the tight confines around the valve 14 .
- the technician can alternatively use a tool such as a pliers to grasp and pull the bail 30 from the through-holes 66 , 76 .
- a tie (not shown) can be used with the bail 30 so the bail 30 is held to the valve 14 and not lost during the time that the actuator 12 is being worked on.
- the tie can also be used to pull the bail 30 from the through-holes 66 , 76 .
- the quick disconnect actuator coupler 10 of the present invention permits subsequent detachment and reattachment of the actuator 12 without any tools, with the bail 30 only moving in a direction transverse to the rotational axis 64 , i.e., without moving the bail 30 toward or away from the valve 14 (or damper) or toward or away from the actuator 12 within the confined space between the actuator 12 and the valve 14 (or damper).
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Abstract
Description
- This application claims priority from Provisional Application No. 61/440,954, filed Feb. 9, 2011, entitled QUICK DISCONNECT ACTUATOR MOUNTING.
- The present invention is directed to actuators for valves and dampers, such as for attaching a valve actuator to the home main water valve. More particularly, the present invention is directed to methods and structures for attaching an actuator which supports the weight and moments of the actuator.
- Actuators have long been used in HVAC systems to control valves and dampers. The actuator typically includes an electric motor geared to provide the torque to turn the valve stem or damper handle. An HVAC control system often provides an electrical signal to determine when and how far the actuator should open or close the attached valve or damper. More recently, the actuator may include a wireless receiver to receive a wireless signal indicating when and how far the actuator should open or close the attached valve or damper. For example, U.S. Pat. No. 7,641,172, incorporated by reference herein, discloses an actuator which is controlled by a wireless signal.
- Many different mounting structures have been used for mounting the actuator to its associated valve or damper. Often the valve or damper is positioned in the building next to a wall, ceiling, floor or other structure which obstructs open access to the valve or damper. Not only must the actuator fit within the space around the valve or damper, but the mounting structure must also permit the same. Because the structures around the valve or damper change from installation to installation, it is beneficial for the mounting structure for the actuator to mount directly to the valve or damper, and not to any wall or other building structure.
- However, this means that the mounting forces will be borne by the valve or damper. The mounting structure should attempt to keep the mounting force, and the forces transferred to the valve or damper upon movement, to a minimum. Within the limited space and mounting force considerations, the mounting system should be user friendly and permit speedy assembly and replacement of the actuator. However, many prior art actuator mounting structures do not adequately consider the limited space next to the valve or damper to accomplish as quick of a connection or disconnection as desirable.
- The present invention is a mounting apparatus and method to couple an actuator to a valve or damper for controllable actuation of the valve or damper. The mounting apparatus permits assembly with as few tools as possible, and particularly without the need for rotational advancement of a fastener toward or away from the valve or actuator within the confined space between the actuator and the valve or damper. The coupler includes a base which mates with an actuator mount, both of which encircle a rotational member for the valve or damper. A bail slides into an aligned hole in the base and the actuator mount to secure them together, so detachment and replacement of the actuator can be accomplished without tools.
-
FIG. 1 is a perspective view of the quick disconnect actuator coupler of the present invention coupling an actuator to a valve. -
FIG. 2 is an exploded perspective view of the assembled quick disconnect actuator coupler ofFIG. 1 . -
FIG. 3 is an assembled end view of the quick disconnect actuator coupler ofFIGS. 1 and 2 . -
FIG. 4 is an assembled side view of the quick disconnect actuator coupler ofFIGS. 1-3 . -
FIG. 5 is an exploded end view of the quick disconnect actuator coupler ofFIGS. 1-4 . -
FIG. 6 is an assembled side view of the quick disconnect actuator coupler ofFIGS. 1-5 . -
FIGS. 7-10 are top, end, bottom and side views of the valve adapter used in the quick disconnect actuator coupler ofFIGS. 1-6 . -
FIG. 11 is a cross-sectional view taken along lines 11-11 ofFIGS. 7 and 8 . -
FIG. 12 is a cross-sectional view taken along lines 12-12 ofFIGS. 7 and 8 . -
FIG. 13-16 are top, end, bottom and rear (upside down) views of the actuator mount used in the quick disconnect actuator coupler ofFIGS. 1-6 . -
FIG. 17 is a cross-sectional view taken along lines 17-17 ofFIG. 14 . -
FIG. 18 is a cross-sectional view taken along lines 18-18 ofFIG. 14 . -
FIGS. 19 and 20 are top and end views of the bail used in the quick disconnect actuator coupler ofFIGS. 1-6 . -
FIG. 21 is a cross-sectional view taken along lines 21-21 ofFIG. 19 . -
FIG. 22 is a perspective view of the coupler used in the quick disconnect actuator coupler ofFIGS. 1-6 . -
FIGS. 23-25 are top, side and bottom views of the coupler used in the quick disconnect actuator coupler ofFIGS. 1-6 . -
FIG. 26 is a cross-sectional view taken along lines 26-26 ofFIG. 24 . -
FIGS. 27-30 are top, end, bottom and side views of the handle used in the quick disconnect actuator coupler ofFIGS. 1-6 . -
FIG. 31 is a cross-sectional view taken along lines 31-31 ofFIG. 27 . - While the above-identified drawing figures set forth a preferred embodiment, other embodiments of the present invention are also contemplated, some of which are noted in the discussion. In all cases, this disclosure presents the illustrated embodiments of the present invention by way of representation and not limitation. Numerous other minor modifications and embodiments can be devised by those skilled in the art which fall within the scope and spirit of the principles of this invention.
- The present invention is a quick disconnect
actuator mounting apparatus 10 and method. As shown inFIGS. 1 through 6 , theapparatus 10 includes only five primary parts used to connect anactuator 12 to a valve 14 (or damper, not shown). Two of the parts, a coupler 16 (shown inFIGS. 2 , 5 and 6) and ahandle 18, rotate with the valve stem 20 (shown inFIGS. 2 , 5 and 6) and are used to transfer the torque generated by the actuator motor to thevalve stem 20. Two of the parts, a valve adapter 22 (also called the valve base) and an actuator mount 24 (also called the actuator base), are attached to thevalve housing 26 and theactuator body 28, respectively, and remain stationary during actuation of thevalve 14. The fifth part, abail 30, is used to attach and detach thevalve adapter 22 and theactuator mount 24. - As best shown in
FIG. 2 , thevalve 14 includes avalve stem 20 extending from anactuator mounting pad 32. As well known in the valve art, thevalve stem 20 is joined to the flow closure member (i.e., the “ball” of a ball valve) within thevalve housing 26. Theparticular valve 14 depicted is a three way ball valve in which turning thevalve stem 20 fully in one direction positions the flow closure member to connect aninput port 34 with one of theoutlet ports 36, and turning thevalve stem 20 fully in the other direction moves the flow closure member to connect theinput port 34 with thesecond outlet port 38. Thevalve 14 could alternatively be used with the opposite flow direction, i.e., as a mixing valve rather than as a diverting valve, or could alternative be only a two way valve. In this case, the depictedvalve 14 has ¾″ threadedports disconnect actuator coupler 10 for the ¾″ ball valve, but can be readily modified in size corresponding to a larger or smaller valve or to a larger or smaller actuator depending upon the torque needed for the particular valve. Thevalve stem 20 is a rectangular drive, such as a 0.28 inch square drive. - The
actuator mounting pad 32 includes a flat top surface 40 (shown inFIGS. 5 and 6 ) with a plurality of threaded bolt holes spaced around thevalve stem 20, each bolt hole residing within aboss 42. In the preferredvalve 14, there are four bolt holes/bosses 42 in a square or diamond pattern (bolt hole centers about 0.64 inches apart) surrounding thevalve stem 20, with two of the bolt holes/bosses 42 aligned with the center line of the flow direction. Thevalve housing 26 and thevalve stem 20 are preferably both formed of a strong, corrosion-resistant rigid material, such as brass or steel. - One side of the
valve adapter 22 provides analignment plate 44 which mates against theactuator mounting pad 32. Thealignment plate 44 of thevalve adapter 22 has avalve contact surface 46 which preferably covers the entire top side of theactuator mounting pad 32 to take its parallelism and alignment from theflat top surface 40. The alignment and parallelism of thevalve adapter 22 results in the alignment and parallelism of theactuator 12 relative to thevalve stem 20, and thus a substantial size of contact area between thevalve contact surface 46 and theactuator mounting pad 32 is beneficial. Thealignment plate 44 of thevalve adapter 22 includes twobolt holes 48 which are sized and positioned to mate with two of the bolt holes 42 in theactuator mounting pad 32 of thespecific valve 14 for which thevalve adapter 22 is intended, i.e., if the valve has a different configuration of actuator mounting pad or holes therein, thealignment plate 44 should be correspondingly modified. In the preferred embodiment, this results in a generally rectangular (square) or diamond shape of thealignment plate 44, with an overall width of about 1.55 inches (around the bolt holes 48) and an overall length of about 1.43 inches. Alternatively, the valve adapter could have a number of openings to mate with a variety of bolt hole patterns on different configurations of actuator mounting pads. As another alternative, thevalve adapter 22 could attach to thevalve housing 26 through mechanisms other than bolts, such as with a clip-on snap fit. However, a bolted or screwed attachment is well known and unlikely to become dislodged over years or decades of use. As another alternative for use with a valve not having an actuator mounting pad, thevalve adapter 22 could be arranged in a configuration which wraps around thevalve housing 26 or attaches to other structure on thevalve housing 26 such as one or more of the hexagonal port profiles. In most installations however, the parallelism and alignment benefits achieved with anactuator mounting pad 32 will outweigh the height lost of theactuator 12 above thevalve housing 26. - The
alignment plate 44 should be sufficiently thick to be rigid based upon its material of construction. In the preferred embodiment, thevalve adapter 22 is injection molded of a lightweight, strong polymer, such as GS-63-13 NYLATRON. For this preferred material, an alignment plate thickness of about 0.1 inches is appropriate. If desired, a high pressure indicator card (not shown) can be positioned on theactuator mounting pad 32 between thevalve housing 26 and thevalve adapter 22, to show which port supplies the high pressure side of thevalve 14. - The
alignment plate 44 includes acentral opening 50 which extends around thevalve stem 20. As best shown inFIGS. 7 and 9 , the preferredcentral opening 50 includes acylindrical portion 52 connected with a larger 90°recess 54. For instance, thecylindrical portion 52 of the depictedcentral opening 50 has a radius of about 0.28 inches, while the larger 90°recess 54 has a radius of about 0.49 inches. When assembled, thiscentral opening 50 preferably extends around alower portion 56 of thecoupler 16 without contact, but alternatively could provide a bearing surface for thecoupler 16. - The
valve adapter 22 includes a lockingextension 58 extending from thealignment plate 44, upward in the orientation shown in the figures. The lockingextension 58 mates circumferentially within a recess in theactuator mount 24 in a male female relationship, to transfer both rotational torques and gravitational moments between theactuator body 28 and thevalve housing 26. The lockingextension 58 should be high enough and wide enough (in both directions) in contact within theactuator mount 24 to support these forces. At the same time, the lockingextension 58 is preferably short enough so the height of theactuator 12 above thevalve 14 is minimized and the actuated valve can fit in a smaller space. In the preferred embodiment, the lockingextension 58 extends upward from thealignment plate 44 with a height of about ⅓ inch. In plan view, the shape of the lockingextension 58 is generally rectangular, such as about 1½ inches by 1⅓ inches. To reduce weight and enhance moldability, the lockingextension 58 is provided by aperipheral wall 60 extending from anintermediate wall 62, such as at wall thicknesses of about 0.1 inches when molded of the preferred material. Whether provided merely as aperipheral wall 60 defining an interior hollow or provided as solid around thecentral opening 50, thevalve adapter 22 encircles therotational axis 64 of thevalve stem 20. - While the
preferred valve adapter 22 is bilaterally symmetrical, the lockingextension 58 extends further off one direction from theaxis 64 of thevalve stem 20, i.e., thevalve stem 20 is about ½ inch from one end of the lockingextension 58 and about 1 inch from the other end of the lockingextension 58. By being offset in this direction, thevalve adapter 22 better supports the weight of thepreferred actuator 12. The orientation that thevalve adapter 22 is placed on thevalve 14 will result in the orientation of theactuator 12 relative to thevalve 14. With twobolt holes 48 in thealignment plate 44, thevalve adapter 22 has four potential orientations relative to the valve 14: two primary orientations wherein theactuator 12 will be in line with thevalve 14, one shown inFIGS. 1-6 and at 180° thereto, and two secondary orientations which use the other two bolt holes in theactuator mounting pad 32 and orient theactuator 12 at 90° to the orientation shown inFIGS. 1-6 . For other actuators which are centered on thevalve stem 20, the lockingextension 58 could alternatively be centered about the valve stem opening 50. - The
valve adapter 22 has two through-holes 66 when viewed from the side views ofFIGS. 10-12 . The through-holes 66 are just above theintermediate wall 62 in the cross-sectional views ofFIGS. 11 and 12 , such that they extend transversely relative to therotational axis 64 of thevalve stem 20. The through-holes 66 are spaced on opposing sides of thevalve stem 20, such as about 1.17 inches apart. Due to the offset of thevalve adapter 22, this places one of the throughholes 66 about 0.81 inches from thevalve stem axis 64 and the other through hole about 0.37 inches from thevalve stem axis 64. Because the lockingextension 58 is primarily provided as aperipheral wall 60 and for moldability, the through-holes 66 are actually provided as four through-hole slots 66 individually shown inFIG. 9 , i.e., formed in the molding operation and without any drilling operation. These through-holes 66 are subsequently used to quick-attach thevalve adapter 22 to theactuator mount 24. - The
actuator mount 24 includes a peripherallocking extension wall 68 joined to anactuator base portion 70 by anintermediate wall 72. In the preferred embodiment, theactuator mount 24 is injection molded of the same lightweight, strong polymer as used for thevalve adapter 22. The lockingextension wall 68 mates around theperipheral wall 60 of the lockingextension 58 of thevalve adapter 22. Thus, the lockingextension wall 68 also encircles therotational axis 64 of thevalve stem 20. Fourtabs 74 can be provided as stops when inserting thevalve adapter 22 into theactuator mount 24. The peripherallocking extension wall 68 of theactuator mount 24 preferably has the same height as the lockingextension 58 on thevalve adapter 22. - The locking
extension wall 68 of theactuator mount 24 has through-holes 76 that align with the through-holes 66 of the lockingextension 58 of thevalve adapter 22. To connect on both sides of the lockingextension 58, the lockingextension wall 68 has four through-hole slots 76 individually shown inFIG. 13 , i.e., formed in the molding operation and without any drilling operation. These through-holes 76 of theactuator mount 24 are subsequently used in conjunction with the through-holes 66 of thevalve adapter 22 to quick-attach thevalve adapter 22 to theactuator mount 24. - The
actuator base portion 70 is generally sized to match the construction of theactuator 12 that will be used. In this case, fourbolt holes 78 are provided at locations determined by theactuator body 28, which in this case is a rectangular pattern of about 1⅓×1¾ inches. As best shown in the plan view ofFIG. 15 , the generally rectangular outer shape of the lockingextension 68 is modified somewhat to avoid interference with the bolt holes 78, as is the corresponding mating shape of theattachment extension 58. - A large curved
front wall 80 mirrors the curvature of the front of thepreferred actuator 12. Thefront wall 80 of theactuator base portion 70 includes asmall tab portion 82, and theside walls 84 of theactuator base portion 70 include small notches 86 (shown inFIGS. 13 and 16 ), both to match the contours of the bottom of thepreferred actuator 12. - One or two
retention key members 88 are used in the aligned through-holes 76 of theactuator mount 24 andthroughholes 66 of thevalve adapter 22 to secure thevalve adapter 22 to theactuator mount 24. In the preferred embodiment, the keying is provided by a flexible forkedbail 30. Thebail 30 includes twolegs 88 each sized to match the size of the through-holes legs 88 extend around thecoupler 16 and hold theactuator mount 24 to thevalve adapter 22 on both sides of thecoupler 16. The twolegs 88 are joined with aclip portion 90, which provides a grasping location for hand pushing thelegs 88 into the through-holes legs 88 out of the through-holes - When fully inserted, the
preferred clip portion 90 mates with a snap or detent into aretention notch 92 on theactuator mount 24. To enable this snap-fit, thebail 30 can be formed of a material which is more flexible than the material of theadapter 22 andmount 24, such as out of ULTRAMID polymer. In the preferred embodiment, theretention notch 92 is only provided on one side of theactuator mount 24, while the aligned through-holes bail 30 can be used from the other side of the aligned through-holes retention notch 92. Alternatively, a second retention notch (not shown) can be placed on the other side of theactuator mount 24, allowing thebail 30 to be used from whichever side of theactuator 12 provides the easiest access. - The
coupler 16 and thehandle 18 both rotate with thevalve stem 20, transferring torque from theactuator 12 to thevalve stem 20. Because thecoupler 16 is a relatively small part transferring significant forces, it is preferably formed of a strong, corrosion resistant metal, such as machined from 316 stainless steel. Thecoupler 16 includes asocket end 56 sized to match thevalve stem 20. During use, thesocket end 56 resides within thevalve adapter 22. Acentral portion 94 of thecoupler 16 can be generally cylindrical but includedirectional pointer 96. Thedirectional pointer 96 is helpful to identifying rotation of thevalve stem 20 oractuator 12 in troubleshooting any problems. Theopposite end 98 of thecoupler 16 is splined withpinion teeth 100 extending about ½ inch from thecentral portion 94. - The
handle 18 is used both to connect theactuator 12 for transferring the rotational torque of theactuator 12 to thecoupler 16 and thereby to thevalve stem 20, and for rotating thevalve stem 20 by hand. It can be formed of a strong polymer such as glass filled nylon. Thehandle 18 includes a 16 mmround shaft 102 which mounts directly to theactuator 12. Thehandle 18 also includes twoangular pointers 104 which are used in conjunction with theactuator 12 to read out the rotational position of thehandle 18. Thepinion teeth 100 of thecoupler 16 mate into a splined orpinion tooth opening 106 in theshaft 102 so thehandle 18 transfers torque to thecoupler 16. - To secure the
actuator 12 to thevalve 14, first theactuator mount 24 is attached to theactuator 12 such as with screws or bolts 108 (shown inFIG. 2 ). In the preferred method, thehandle 18 and thecoupler 16 are also positioned and secured by the rotational collar of theactuator 12. Note that all of this assembly can be performed either by the manufacturer or supplier of theactuator 12 or on a bench, i.e., not in the location of final use where space may be limited. Thevalve adapter 22 is attached onto thevalve 14 such as with screws orbolts 108. Again this could be done by the valve manufacturer or supplier or on a bench. More commonly thevalve 14 is first installed into piping by a plumber and thevalve adapter 22 is then attached to theactuator mounting pad 32 by the actuator installer. But, with thevalve adapter 22 attached to thevalve 14 prior to placement of theactuator 12, at a minimum the space which will be occupied by theactuator 12 will be available for tightening thebolts 108 into the bolt holes/bosses 42 on theactuator mounting pad 32. - The
handle 18 andcoupler 16 are rotated to the position of the valve stem 20 (or vice versa), and then theattachment extension wall 68 of theactuator mount 24 is slid over theattachment extension 58 of thevalve adapter 22, pushing theactuator 12 down toward thevalve 14 so the valve stem 20 seats in thesocket end 56 of thecoupler 16 and the through-holes 76 on theactuator mount 24 align with the through-holes 66 on thevalve adapter 22. Thebail 30 is then slid into the aligned through-holes clip 90 snaps into place in theretention notch 92. Thebail 30 then holds theactuator mount 24 to thevalve adapter 22 at four separate locations, essentially at the four corners of the rectangular shape. The four corner attachment readily withstands any bumping or jostling of theactuator 12 during years or decades of normal use. - This attachment is quickly and easily done by hand, sliding the bail 30 (horizontally as oriented in the figures) in line with the piping and in the space between the actuator 12 and the
valve 14. Thus, it will be understood that quickdisconnect actuator coupler 10 of the present invention permits initial assembly with as few tools as possible, and particularly without the need for rotational advancement of fasteners toward or away from the valve 14 (or damper) oractuator 12 within the confined space between the actuator 12 and the valve 14 (or damper). With the preferredactuator 12, the entire stack can be assembled in a space of only about 3¾ inches from theactuator mounting pad 32. The electrical connections to theactuator 12 are then completed using methods known in the art (such as using a screwdriver to attach the actuator power wires). - An even larger benefit is achieved if the
actuator 12 needs to be serviced or replaced. Instead of attempting to service theactuator 12 in place, the technician can quickly disconnect the actuator 12 from thevalve 14 without any tools by hand grasping and bending theclip 90 on thebail 30 out of theretention notch 92 and then sliding thebail 30 outward. Theactuator 12 with the attachedactuator mount 24 is then simply slid (upward inFIGS. 1-6 ) away from thevalve 14, freeing theactuator 12 for service or replacement outside of the tight confines around thevalve 14. Of course, while thebail 30 can be removed without any tools, the technician can alternatively use a tool such as a pliers to grasp and pull thebail 30 from the through-holes bail 30 so thebail 30 is held to thevalve 14 and not lost during the time that theactuator 12 is being worked on. The tie can also be used to pull thebail 30 from the through-holes disconnect actuator coupler 10 of the present invention permits subsequent detachment and reattachment of theactuator 12 without any tools, with thebail 30 only moving in a direction transverse to therotational axis 64, i.e., without moving thebail 30 toward or away from the valve 14 (or damper) or toward or away from theactuator 12 within the confined space between the actuator 12 and the valve 14 (or damper). - Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.
Claims (16)
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US13/368,068 US8789807B2 (en) | 2011-02-09 | 2012-02-07 | Quick disconnect actuator mounting |
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US8789807B2 US8789807B2 (en) | 2014-07-29 |
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