US20120159931A1 - Exhaust system and heating-up method - Google Patents

Exhaust system and heating-up method Download PDF

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Publication number
US20120159931A1
US20120159931A1 US13/326,077 US201113326077A US2012159931A1 US 20120159931 A1 US20120159931 A1 US 20120159931A1 US 201113326077 A US201113326077 A US 201113326077A US 2012159931 A1 US2012159931 A1 US 2012159931A1
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United States
Prior art keywords
catalytic converter
cat
oxicat
exhaust gas
fuel mixture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/326,077
Inventor
Harald Bressler
Dirk Heilig
Björn Damson
Andreas Fath
Tobias Ohrnberger
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Bosch Emission Systems GmbH and Co KG
Original Assignee
Bosch Emission Systems GmbH and Co KG
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Assigned to BOSCH EMISSION SYSTEMS GMBH & CO. KG reassignment BOSCH EMISSION SYSTEMS GMBH & CO. KG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FATH, ANDREAS, HEILIG, DIRK, DAMSON, BJORN, OHRNBERGER, TOBIAS, BRESSLER, HARALD
Publication of US20120159931A1 publication Critical patent/US20120159931A1/en
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/103Oxidation catalysts for HC and CO only
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • F01N13/0097Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are arranged in a single housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/025Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust
    • F01N3/0253Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using fuel burner or by adding fuel to exhaust adding fuel to exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • F01N3/035Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2006Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
    • F01N3/2013Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using electric or magnetic heating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2006Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
    • F01N3/2033Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using a fuel burner or introducing fuel into exhaust duct
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2053By-passing catalytic reactors, e.g. to prevent overheating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present invention relates to an exhaust system for a combustion engine, particularly of a vehicle, having the features of the preamble of Claim 1 .
  • the invention additionally relates to a method for the heating-up of a particle filter in an exhaust system of a combustion engine, particularly a vehicle.
  • an exhaust system which upstream of an oxidation catalytic converter, oxicat in brief, comprises an electrically heatable catalytic converter, so-called E-cat, wherein in addition a fuel injector is arranged upstream of the E-cat.
  • a NOX-storage catalytic converter, NOX-storage cat in brief, is additionally arranged between the E-cat and the oxicat.
  • a bypass which bypasses the arrangement of fuel injector, E-cat ad NOX-storage cat and re-enters upstream of the oxicat is provided with the known exhaust system. With deactivated bypass, the entire exhaust gas flow flows through the E-cat and the oxicat.
  • the E-cat can be heated electrically to the extent that reaches its minimum operating temperature or light-off temperature.
  • fuel can be injected into the exhaust gas flow upstream of the E-cat with the fuel injector, which is converted in the E-cat.
  • the highly exothermic reaction that occurs in the process generates hot exhaust gases, with the help of which the NOX-storage cat can be regenerated.
  • an exhaust system which downstream of an oxidation catalytic converter or oxicat includes a particle filter, wherein downstream of the particle filter an SCR-catalytic converter is additionally arranged.
  • a reduction agent metering device Upstream of the SCR-catalytic converter a reduction agent metering device is arranged, with the help of which a reduction agent can be injected into the exhaust gas flow between the particle filter and the SCR-catalytic converter. Furthermore, a bypass for bypassing the SCR-catalytic converter is provided.
  • particle filters are used in order to filter particles such as for example soot out of the exhaust flow of the diesel engine.
  • Such particle filters have to be regenerated from time to time, which is regularly performed in that the particle charge is burnt off.
  • the particle filter has to be heated until its particle charge self-ignites, the so-called light-off.
  • the exhaust temperature in many operating states of the combustion engine remains below the required light-off temperature, so that it is not easily possible to regenerate the particle filter at the desired point of time.
  • an oxidation catalytic converter in the exhaust line and introduce fuel into the exhaust gas upstream of the oxidation catalytic converter.
  • the oxidation catalytic converter has its minimum operating temperature, it can convert the fuel carried along in the exhaust gas, which leads to a highly exothermic reaction that generates hot exhaust gas, with the help of which the particle filter can be heated up to the regeneration temperature.
  • the exhaust temperature is not adequate to heat the oxidation catalytic converter up to its minimum operating temperature.
  • an electrically heatable catalytic converter instead of a conventional oxidation catalytic converter which can be electrically heated up to its minimum operating temperature. The energy expenditure required for this purpose however is extremely high, which greatly impairs the ecological balance of the combustion engine.
  • the present invention now deals with the problem of stating an improved embodiment for a method for the heating-up of a particle filter for an exhaust system of the type mentioned at the outset, which is more preferably characterized in that a reliable heating-up of the particle filter can be realised with comparatively low energy requirement.
  • the invention is based on the general idea of arranging an oxidation catalytic converter (oxicat) in an exhaust system having a particle filter upstream thereof and to additionally arrange an electrically heatable catalytic converter (E-cat) upstream of said oxicat and additionally provide a fuel injector (HCI) upstream of said E-cat.
  • oxicat oxidation catalytic converter
  • E-cat electrically heatable catalytic converter
  • HCI fuel injector
  • the proposed design results in that although the fuel is being fed to the entire exhaust flow, only a part of the exhaust-fuel mixture flows through the E-cat while the rest of this mixture flows through the bypass, thus bypassing the E-cat.
  • the E-cat dimensioned for the small part-exhaust gas flow can be heated up to its minimum operating temperature with comparatively little electric energy, so that with comparatively little energy expenditure the fuel in the part exhaust gas flow can be exothermically converted.
  • the hot exhaust gases of the E-cat which develop in the process intermix with the remaining gas flow upstream of the oxicat and lead to a heating-up of the oxicat.
  • the oxicat can then exothermically convert the fuel carried along in the remaining exhaust gas flow, as a result of which the temperature in the exhaust gas is further increased, which results in the desired heating-up of the following particle filter.
  • the fundamental idea of the present invention thus consists in heating up only a part flow of the exhaust gas-fuel mixture with the help of an E-cat, so that the E-cat can be dimensioned significantly smaller and thereby consumes significantly less energy than an E-cat that is designed for the entire exhaust gas flow.
  • the E-cat is designed for an exhaust gas flow rate that is between 30% and 70%, preferentially approximately at 50% of the exhaust gas flow rate for which the oxicat is designed.
  • the E-cat and the oxicat can be arranged in a common exhaust pipe or in a common housing in which the bypass path is also formed. Because of this, a compact design is achieved which additionally makes a contribution that allows the heat to rapidly spread within the components.
  • the bypass path can be throttled in order to make possible or control the flow through the E-cat.
  • a flow mixing device can be arranged between E-cat and oxicat, which shortens the required mixing section and thus supports the achievement of a compact design.
  • At least one additional oxidation catalytic converter can be arranged between E-cat and oxicat so that the bypass path bypasses the E-cat and the at least one additional oxicat.
  • the at least one additional oxicat can be designed for a smaller exhaust gas flow rate than the previously mentioned oxicat, which in the following can also be called main oxicat.
  • the E-cat in turn is designed for a smaller exhaust gas flow rate than the additional oxicat. With this design, only a very small exhaust gas flow rate is captured with the help of the E-cat in order to convert the fuel carried along therein.
  • the hot exhaust gases resulting from this are mixed with a further part exhaust gas flow which only bypasses the E-cat via the additional bypass path in order to heat up the additional oxicat so far as to convert therein the fuel of this part flow. Only after the additional oxicat does the intermixing with the remaining exhaust gas flow, which via the (main) bypass path bypasses both the E-cat as well as the additional oxicat, take place. The conversion of the remaining fuel then takes place in the main oxicat in order to be subsequently able to heat up the particle filer with the hot exhaust gas of the main oxicat.
  • the additional oxicat can be designed for an exhaust gas flow rate which is at approximately 30% to 70%, preferentially at approximately 50% of the exhaust gas flow rate for which the main oxicat is designed.
  • E-cat, main oxicat and the at least one additional oxicat can be arranged in a common exhaust pipe or housing, in which the main bypass path and the at least one additional bypass path are also formed.
  • a compact design with improved heat transfer is supported.
  • At least one separating wall can be provided which separates the main bypass path from the at least one additional bypass path.
  • the main bypass path can be throttled.
  • the additional bypass path can be throttled.
  • a flow mixing device can be arranged between E-cat and additional oxicat.
  • a flow mixing device can be arranged between additional oxicat and main oxicat.
  • the method for the heating-up of the particle filter proposed according to the invention thus works in such a manner that initially fuel is injected into a flow of engine exhaust gas transported in the exhaust system in order to form an engine exhaust gas-fuel mixture in this manner. Subsequently, a part flow of the engine exhaust gas-fuel mixture is converted in the E-cat in order to form a catalytic converter waste gas in this manner. This catalytic converter waste gas is then fed to the residual flow of the engine exhaust gas-fuel mixture in order to form a catalytic converter waste gas-engine exhaust gas-fuel mixture. This catalytic converter waste gas-engine exhaust gas-fuel mixture can then be converted in the oxidation catalytic converter in order to form a catalytic converter waste gas for heating-up the particle filter.
  • the residual flow of the engine exhaust gas-fuel mixture can be conducted past the E-cat. It is particularly practical here to conduct the residual flow of the engine exhaust gas-fuel mixture past the E-cat in a heat transferring manner so that the heat from the E-cat is transferred to the residual flow of the engine exhaust gas-fuel mixture.
  • a further part flow of the exhaust gas-fuel mixture is admixed to the catalytic converter waste gas originating from the E-cat in order to form a catalytic converter waste gas-engine exhaust gas-fuel mixture.
  • This catalytic converter waste gas-engine exhaust gas-fuel mixture is then converted in the mentioned additional oxidation catalytic converter in order to form a further catalytic converter waste gas.
  • This further catalytic converter waste gas is then admixed to the residual flow of the engine exhaust gas-fuel mixture so as to form a further catalytic converter waste gas-engine exhaust gas-fuel mixture.
  • this further catalytic converter waste gas-engine exhaust gas-fuel mixture is converted in the main oxidation catalytic converter in order to form a catalytic converter waste gas for heating-up the particle filter.
  • the residual flow of the engine exhaust gas-fuel mixture can also be conducted past the E-cat and/or the additional oxidation catalytic converter in a heat-transferring manner so that the heat from the E-cat and/or from the additional oxidation catalytic converter is transferred to the residual flow of the engine exhaust gas-fuel mixture.
  • FIGS. 1 to 4 in each case a highly simplified schematic representation of an exhaust system in the form of a circuit diagram with different embodiments.
  • an exhaust system 1 comprises a particle filter 2 and upstream thereof an oxidation catalytic converter 3 , which in the following can also be called oxicat 3 or main oxidation catalytic converter 3 or main oxicat 3 .
  • the exhaust system 1 upstream of the main oxicat 3 the exhaust system 1 additionally comprises an electrically heatable catalytic converter 4 , which in the following is also called E-cat 4 .
  • the exhaust system 1 is equipped with a fuel injector 5 , which can also be called HC injector 5 or HCI 5 . With the help of the HC injector 5 , fuel 6 can be injected into the exhaust gas flow.
  • the exhaust system 1 serves for discharging exhaust gases of a combustion engine 7 , which can be arranged in a vehicle.
  • the exhaust system 1 introduced here additionally contains a bypass path 8 , which bypasses the E-cat 4 and in the following can also be called main bypass path 8 .
  • the main bypass path 8 commences between the fuel injector 5 and the E-cat 4 and ends between the E-cat 4 and the main oxicat 3 .
  • the E-cat 4 is designed for a smaller exhaust gas flow rate than the main oxicat 3 . In operation, the E-cat is only subjected to the throughflow of a part flow of the engine exhaust gas generated by the combustion engine 7 , while the residual engine exhaust gas flows through the main bypass path 8 and bypasses the E-cat 4 .
  • FIGS. 2 to 4 differ from the embodiment shown in FIG. 1 in that additionally to the E-cat 4 and to the main oxicat 3 an additional oxidation catalytic converter 9 is provided, which in the following can also be called additional oxicat 9 .
  • the additional oxicat 9 in this case is fluidically arranged between the E-cat 4 and the main oxicat 3 .
  • the additional oxicat 9 is positioned so that the main bypass path also bypasses the additional oxicat 9 and thus ends between the additional oxicat 9 and the main oxicat 3 .
  • an additional bypass path 10 is provided with these embodiments, which bypasses the E-cat 4 and to this end commences upstream of the E-cat 4 and ends between the E-cat 4 and the additional oxicat 9 .
  • the additional oxicat 9 is designed for a smaller exhaust gas flow rate than the main oxicat 3 .
  • the E-cat 4 with these embodiments is designed for a smaller exhaust gas flow rate than the additional oxicat 9 .
  • the additional bypass path 10 with the embodiments of FIGS. 2 to 4 is realised with the help of a separating wall 11 , which divides the main bypass path 8 so that the additional bypass path 10 ultimately represents a branch-off of the main bypass path 8 .
  • the E-cat 4 and the main oxicat 3 can also be arranged in a common exhaust pipe 12 .
  • the additional oxicat 9 can also be accommodated in this common exhaust pipe 12 .
  • FIG. 4 shows an embodiment wherein the E-cat 4 , additional oxicat 9 and main oxicat 3 are accommodated in a common housing 13 .
  • the main bypass path 8 can be throttled.
  • a corresponding throttling point 14 is formed in FIG. 3 by a flow baffle.
  • the additional bypass path 10 can also be practically throttled.
  • a corresponding throttling point 15 is likewise indicated by a flow baffle in FIG. 3 .
  • a flow mixing device 16 can be arranged downstream of the end of the main bypass path 8 which in the example of FIG. 3 is formed by a flow guiding element.
  • a flow mixing device 17 which is arranged downstream of the end of the additional bypass path 10 and which is represented in FIG. 3 by a flow guiding element, can also be arranged between the E-cat 4 and the additional oxicat 9 .
  • the throttling points 14 , 15 and/or the flow mixing devices 16 , 17 are only shown exemplarily in FIG. 3 . It is clear that such throttling points and/or flow mixing devices can also be realised in corresponding manner with the other embodiments shown in FIGS. 1 , 2 and 4 .
  • the mentioned catalytic converter waste gas 21 is admixed to the residual flow 22 of the engine exhaust gas-fuel mixture 19 so as to form a catalytic converter waste gas-engine exhaust gas-fuel mixture 23 .
  • This catalytic converter waste gas-engine exhaust gas-fuel mixture 23 is converted in the oxicat 3 in order to form a catalytic converter waste gas 24 with which the particle filter 2 can be heated up.
  • the bypass path 8 is practically coupled in a heat transferring manner to the E-cat so that the residual flow 22 of the engine exhaust gas-fuel mixture 19 is preheated while flowing through the bypass path 8 .
  • FIGS. 2 to 4 operates as follows for heating-up the particle filter 2 .
  • fuel 6 is again injected into the engine exhaust gas 18 in order to obtain the engine exhaust gas-fuel mixture 19 .
  • a part flow 20 of the engine exhaust gas-fuel mixture 19 is again conducted through the E-cat 4 and converted therein in order to form the catalytic converter waste gas 21 .
  • a further part flow 25 of the engine exhaust gas-fuel mixture 19 in the process bypasses only the E-cat 4 in the additional bypass path 10 while the residual flow 22 of the engine exhaust gas-fuel mixture 19 bypasses the E-cat 4 and the additional oxicat 9 .
  • the catalytic converter waste gas 21 formed in the E-cat 4 is supplied with the further part flow 25 of the engine exhaust gas-fuel mixture 19 in order to form a catalytic converter waste gas-engine exhaust gas-fuel mixture 26 , which is subsequently converted in the additional oxicat 9 .
  • a further catalytic converter waste gas 27 is formed, which is mixed with the residual flow 22 of the engine exhaust gas-fuel mixture 19 so as to form a further catalytic converter waste gas-engine exhaust gas-fuel mixture 28 .
  • This further catalytic converter waste gas-engine exhaust gas-fuel mixture 28 is converted in the main oxicat 3 in order to form the hot catalytic converter waste gas 24 , with the help of which the particle filter 2 can be heated up.
  • the arrangement of E-cat 4 and additional oxicat 9 as well as of the bypass paths 8 , 10 is made within the exhaust pipe 2 or within the housing 13 so that on the one hand the additional bypass path 10 is coupled to the E-cat 4 in a heat transferring manner so that the further part flow 25 of the engine exhaust gas-fuel mixture 19 can be preheated.
  • the main bypass path 8 can also be coupled to the E-cat 4 and to the additional oxicat 9 in a heat-transferring manner so that the residual flow 22 of the engine exhaust gas-fuel mixture 19 can likewise be preheated.
  • a porous evaporation wall 29 is additionally arranged in the housing 13 , mainly upstream of the main oxicat 3 and downstream of the additional oxicat 9 .
  • the porous evaporation wall 29 on the one hand, according to FIG. 4 from the left, is subjected to an onflow by the residual flow 22 of the engine exhaust gas-fuel mixture 19 and on the other hand, according to FIG. 4 from the right to left, subjected to a through-flow by catalytic converter waste gas 27 which comes from the additional oxicat 9 .
  • the fuel carried along in the residual flow 22 of the engine exhaust gas-fuel mixture 19 can precipitate and re-evaporate.
  • the evaporation heat required for this purpose then originates from the catalytic converter waste gas 27 , which flows through the evaporation wall 29 . Downstream of the evaporation wall 29 the mixture formation additionally takes place since the catalytic converter waste gas 27 flows through the evaporation wall 29 and intermixes with the residual flow 22 to the catalytic converter waste gas-engine exhaust gas-fuel mixture 28 on the outflow side.
  • the evaporation wall 29 would have to be arranged between oxicat 3 and E-cat 4 . It would then be again subjected to an onflow of residual flow 22 of the engine exhaust gas-fuel mixture 19 on a first side and to a through-flow of catalytic converter waste gas 21 of the E-cat 4 coming from a second side. On the first side, the catalytic converter-engine exhaust gas-fuel mixture 23 would then form again which flows to the oxicat 3 .

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Materials Engineering (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

The present invention relates to an exhaust system for a combustion engine, particularly of a vehicle, with an oxidation catalytic converter (oxicat), with an electrically heatable catalytic converter (E-cat) arranged upstream of the oxicat and with a fuel injector arranged upstream of the E-cat.
An energetically favourable mode of operation is achieved when a particle filter is arranged downstream of the oxicat, when a bypass path bypassing the E-cat commences downstream of the fuel injector and ends upstream of the oxicat and when the E-cat is designed for a smaller exhaust gas flow rate than the oxicat.

Description

    CROSS-REFERENCE TO RELATED PATENT APPLICATIONS
  • This patent application claims priority to German Application No. 102010064020.4, filed Dec. 23, 2010, the entire teachings and disclosure of which are incorporated herein by reference thereto.
  • FIELD OF THE INVENTION
  • The present invention relates to an exhaust system for a combustion engine, particularly of a vehicle, having the features of the preamble of Claim 1. The invention additionally relates to a method for the heating-up of a particle filter in an exhaust system of a combustion engine, particularly a vehicle.
  • BACKGROUND OF THE INVENTION
  • From DE 196 26 837 A1 an exhaust system is known, which upstream of an oxidation catalytic converter, oxicat in brief, comprises an electrically heatable catalytic converter, so-called E-cat, wherein in addition a fuel injector is arranged upstream of the E-cat. With the known exhaust system, a NOX-storage catalytic converter, NOX-storage cat in brief, is additionally arranged between the E-cat and the oxicat. Furthermore, a bypass which bypasses the arrangement of fuel injector, E-cat ad NOX-storage cat and re-enters upstream of the oxicat is provided with the known exhaust system. With deactivated bypass, the entire exhaust gas flow flows through the E-cat and the oxicat. The E-cat can be heated electrically to the extent that reaches its minimum operating temperature or light-off temperature. With heated-up E-cat, fuel can be injected into the exhaust gas flow upstream of the E-cat with the fuel injector, which is converted in the E-cat. The highly exothermic reaction that occurs in the process generates hot exhaust gases, with the help of which the NOX-storage cat can be regenerated.
  • From DE 196 26 836 A1 a further exhaust system of this type is known.
  • From DE 10 2005 015 479 A1 an exhaust system is known, which downstream of an oxidation catalytic converter or oxicat includes a particle filter, wherein downstream of the particle filter an SCR-catalytic converter is additionally arranged. Upstream of the SCR-catalytic converter a reduction agent metering device is arranged, with the help of which a reduction agent can be injected into the exhaust gas flow between the particle filter and the SCR-catalytic converter. Furthermore, a bypass for bypassing the SCR-catalytic converter is provided.
  • A further exhaust system with SCR-catalytic converter and reduction agent injection is known from DE 101 28 414 A1.
  • Finally, from DE 100 36 401 B4 an exhaust system is known, wherein upstream of a particle filter a NOX-storage catalytic converter is arranged, wherein upstream of this NOX-storage catalytic converter an oxidation catalytic converter is arranged.
  • In particular with diesel engines, particle filters are used in order to filter particles such as for example soot out of the exhaust flow of the diesel engine. Such particle filters have to be regenerated from time to time, which is regularly performed in that the particle charge is burnt off. To this end, the particle filter has to be heated until its particle charge self-ignites, the so-called light-off. In the case of modern combustion engines which operate with a comparatively high efficiency it can be that the exhaust temperature in many operating states of the combustion engine remains below the required light-off temperature, so that it is not easily possible to regenerate the particle filter at the desired point of time.
  • In principle it is possible, upstream of the particle filter, to arrange an oxidation catalytic converter in the exhaust line and introduce fuel into the exhaust gas upstream of the oxidation catalytic converter. Insofar as the oxidation catalytic converter has its minimum operating temperature, it can convert the fuel carried along in the exhaust gas, which leads to a highly exothermic reaction that generates hot exhaust gas, with the help of which the particle filter can be heated up to the regeneration temperature. However, it is such that in many operating states of the combustion engine the exhaust temperature is not adequate to heat the oxidation catalytic converter up to its minimum operating temperature. In principle it is now conceivable to use an electrically heatable catalytic converter instead of a conventional oxidation catalytic converter which can be electrically heated up to its minimum operating temperature. The energy expenditure required for this purpose however is extremely high, which greatly impairs the ecological balance of the combustion engine.
  • SUMMARY OF THE INVENTION
  • The present invention now deals with the problem of stating an improved embodiment for a method for the heating-up of a particle filter for an exhaust system of the type mentioned at the outset, which is more preferably characterized in that a reliable heating-up of the particle filter can be realised with comparatively low energy requirement.
  • According to the invention, this problem is solved through the subjects of the independent claims. Advantageous embodiments are the subject of the dependent claims.
  • The invention is based on the general idea of arranging an oxidation catalytic converter (oxicat) in an exhaust system having a particle filter upstream thereof and to additionally arrange an electrically heatable catalytic converter (E-cat) upstream of said oxicat and additionally provide a fuel injector (HCI) upstream of said E-cat. In addition, a bypass path bypassing the E-cat is proposed, which commences downstream of the HCI and ends upstream of the oxicat. It is now of particular importance that the E-cat is designed for a smaller exhaust gas flow rate that the oxicat. The proposed design results in that although the fuel is being fed to the entire exhaust flow, only a part of the exhaust-fuel mixture flows through the E-cat while the rest of this mixture flows through the bypass, thus bypassing the E-cat. The E-cat dimensioned for the small part-exhaust gas flow can be heated up to its minimum operating temperature with comparatively little electric energy, so that with comparatively little energy expenditure the fuel in the part exhaust gas flow can be exothermically converted. The hot exhaust gases of the E-cat which develop in the process intermix with the remaining gas flow upstream of the oxicat and lead to a heating-up of the oxicat. The oxicat can then exothermically convert the fuel carried along in the remaining exhaust gas flow, as a result of which the temperature in the exhaust gas is further increased, which results in the desired heating-up of the following particle filter.
  • The fundamental idea of the present invention thus consists in heating up only a part flow of the exhaust gas-fuel mixture with the help of an E-cat, so that the E-cat can be dimensioned significantly smaller and thereby consumes significantly less energy than an E-cat that is designed for the entire exhaust gas flow.
  • For example, the E-cat is designed for an exhaust gas flow rate that is between 30% and 70%, preferentially approximately at 50% of the exhaust gas flow rate for which the oxicat is designed.
  • According to an advantageous embodiment, the E-cat and the oxicat can be arranged in a common exhaust pipe or in a common housing in which the bypass path is also formed. Because of this, a compact design is achieved which additionally makes a contribution that allows the heat to rapidly spread within the components.
  • According to another embodiment, the bypass path can be throttled in order to make possible or control the flow through the E-cat. Furthermore, a flow mixing device can be arranged between E-cat and oxicat, which shortens the required mixing section and thus supports the achievement of a compact design.
  • With an advantageous embodiment at least one additional oxidation catalytic converter (additional oxicat) can be arranged between E-cat and oxicat so that the bypass path bypasses the E-cat and the at least one additional oxicat. In this case, the at least one additional oxicat can be designed for a smaller exhaust gas flow rate than the previously mentioned oxicat, which in the following can also be called main oxicat. The E-cat in turn is designed for a smaller exhaust gas flow rate than the additional oxicat. With this design, only a very small exhaust gas flow rate is captured with the help of the E-cat in order to convert the fuel carried along therein. The hot exhaust gases resulting from this are mixed with a further part exhaust gas flow which only bypasses the E-cat via the additional bypass path in order to heat up the additional oxicat so far as to convert therein the fuel of this part flow. Only after the additional oxicat does the intermixing with the remaining exhaust gas flow, which via the (main) bypass path bypasses both the E-cat as well as the additional oxicat, take place. The conversion of the remaining fuel then takes place in the main oxicat in order to be subsequently able to heat up the particle filer with the hot exhaust gas of the main oxicat.
  • For example, the additional oxicat can be designed for an exhaust gas flow rate which is at approximately 30% to 70%, preferentially at approximately 50% of the exhaust gas flow rate for which the main oxicat is designed.
  • It is clear, furthermore, that more than one such additional oxicat can also be provided in order to realise at least one further stage with part conversion of the fuel.
  • According to another advantageous embodiment, E-cat, main oxicat and the at least one additional oxicat can be arranged in a common exhaust pipe or housing, in which the main bypass path and the at least one additional bypass path are also formed. Here, too, a compact design with improved heat transfer is supported.
  • With another embodiment, at least one separating wall can be provided which separates the main bypass path from the at least one additional bypass path. Additionally or alternatively, the main bypass path can be throttled. Additionally or alternatively the additional bypass path can be throttled. Additionally or alternatively a flow mixing device can be arranged between E-cat and additional oxicat. Additionally or alternatively a flow mixing device can be arranged between additional oxicat and main oxicat.
  • The method for the heating-up of the particle filter proposed according to the invention thus works in such a manner that initially fuel is injected into a flow of engine exhaust gas transported in the exhaust system in order to form an engine exhaust gas-fuel mixture in this manner. Subsequently, a part flow of the engine exhaust gas-fuel mixture is converted in the E-cat in order to form a catalytic converter waste gas in this manner. This catalytic converter waste gas is then fed to the residual flow of the engine exhaust gas-fuel mixture in order to form a catalytic converter waste gas-engine exhaust gas-fuel mixture. This catalytic converter waste gas-engine exhaust gas-fuel mixture can then be converted in the oxidation catalytic converter in order to form a catalytic converter waste gas for heating-up the particle filter.
  • Practically, the residual flow of the engine exhaust gas-fuel mixture can be conducted past the E-cat. It is particularly practical here to conduct the residual flow of the engine exhaust gas-fuel mixture past the E-cat in a heat transferring manner so that the heat from the E-cat is transferred to the residual flow of the engine exhaust gas-fuel mixture.
  • With an embodiment additionally comprising at least one additional oxidation catalytic converter in addition to a main oxidation catalytic converter a further part flow of the exhaust gas-fuel mixture is admixed to the catalytic converter waste gas originating from the E-cat in order to form a catalytic converter waste gas-engine exhaust gas-fuel mixture. This catalytic converter waste gas-engine exhaust gas-fuel mixture is then converted in the mentioned additional oxidation catalytic converter in order to form a further catalytic converter waste gas. This further catalytic converter waste gas is then admixed to the residual flow of the engine exhaust gas-fuel mixture so as to form a further catalytic converter waste gas-engine exhaust gas-fuel mixture. Finally, this further catalytic converter waste gas-engine exhaust gas-fuel mixture is converted in the main oxidation catalytic converter in order to form a catalytic converter waste gas for heating-up the particle filter.
  • With this embodiment it is also conceivable to conduct the further part flow of the engine exhaust gas-fuel mixture past the E-cat in a heat-transferring manner, so that the heat from the E-cat is transferred to the further part flow of the engine exhaust gas-fuel mixture.
  • The residual flow of the engine exhaust gas-fuel mixture can also be conducted past the E-cat and/or the additional oxidation catalytic converter in a heat-transferring manner so that the heat from the E-cat and/or from the additional oxidation catalytic converter is transferred to the residual flow of the engine exhaust gas-fuel mixture.
  • Of particular advantage is an embodiment, wherein the residual flow of the engine exhaust gas-fuel mixture flows onto a porous evaporation wall arranged upstream of the (only) oxidation catalytic converter or upstream of the main oxidation catalytic converter, while the catalytic converter waste gas-engine exhaust gas-fuel mixture coming from the E-cat or from the additional oxidation catalytic converter flows through the evaporation wall. In other words, an already heated-up part flow of the exhaust gas is used for heating the evaporation wall while another part of the exhaust gas flow conducts the fuel to be evaporated to the evaporation wall. The evaporated fuel is then discharged by the exhaust gas flows intermixing on the evaporation wall.
  • Further important features and advantages of the invention are obtained from the subclaims, from the drawings and from the corresponding Figure description by means of the drawings.
  • It is to be understood that the features mentioned above and still to be explained in the following cannot only be used in the respective combination stated but also in other combinations or by themselves without leaving the scope of the present invention.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • Preferred exemplary embodiments of the invention are shown in the drawings and are explained in more detail in the following description, wherein same reference characters refer to same or similar or functionally same components.
  • It shows, in each case schematically
  • FIGS. 1 to 4 in each case a highly simplified schematic representation of an exhaust system in the form of a circuit diagram with different embodiments.
  • DETAILED DESCRIPTION OF THE INVENTION
  • According to FIGS. 1 to 4 an exhaust system 1 comprises a particle filter 2 and upstream thereof an oxidation catalytic converter 3, which in the following can also be called oxicat 3 or main oxidation catalytic converter 3 or main oxicat 3. Upstream of the main oxicat 3 the exhaust system 1 additionally comprises an electrically heatable catalytic converter 4, which in the following is also called E-cat 4. In addition, the exhaust system 1 is equipped with a fuel injector 5, which can also be called HC injector 5 or HCI 5. With the help of the HC injector 5, fuel 6 can be injected into the exhaust gas flow. The exhaust system 1 serves for discharging exhaust gases of a combustion engine 7, which can be arranged in a vehicle.
  • The exhaust system 1 introduced here additionally contains a bypass path 8, which bypasses the E-cat 4 and in the following can also be called main bypass path 8. The main bypass path 8 commences between the fuel injector 5 and the E-cat 4 and ends between the E-cat 4 and the main oxicat 3. The E-cat 4 is designed for a smaller exhaust gas flow rate than the main oxicat 3. In operation, the E-cat is only subjected to the throughflow of a part flow of the engine exhaust gas generated by the combustion engine 7, while the residual engine exhaust gas flows through the main bypass path 8 and bypasses the E-cat 4.
  • The embodiments shown in FIGS. 2 to 4 differ from the embodiment shown in FIG. 1 in that additionally to the E-cat 4 and to the main oxicat 3 an additional oxidation catalytic converter 9 is provided, which in the following can also be called additional oxicat 9. The additional oxicat 9 in this case is fluidically arranged between the E-cat 4 and the main oxicat 3. In addition, the additional oxicat 9 is positioned so that the main bypass path also bypasses the additional oxicat 9 and thus ends between the additional oxicat 9 and the main oxicat 3. Furthermore, an additional bypass path 10 is provided with these embodiments, which bypasses the E-cat 4 and to this end commences upstream of the E-cat 4 and ends between the E-cat 4 and the additional oxicat 9. The additional oxicat 9 is designed for a smaller exhaust gas flow rate than the main oxicat 3. In addition, the E-cat 4 with these embodiments is designed for a smaller exhaust gas flow rate than the additional oxicat 9. The additional bypass path 10 with the embodiments of FIGS. 2 to 4 is realised with the help of a separating wall 11, which divides the main bypass path 8 so that the additional bypass path 10 ultimately represents a branch-off of the main bypass path 8.
  • To achieve a compact design, the E-cat 4 and the main oxicat 3 can also be arranged in a common exhaust pipe 12. According to FIGS. 2 and 3, the additional oxicat 9 can also be accommodated in this common exhaust pipe 12. Alternatively, FIG. 4 shows an embodiment wherein the E-cat 4, additional oxicat 9 and main oxicat 3 are accommodated in a common housing 13.
  • According to FIG. 3, the main bypass path 8 can be throttled. A corresponding throttling point 14 is formed in FIG. 3 by a flow baffle. The additional bypass path 10 can also be practically throttled. A corresponding throttling point 15 is likewise indicated by a flow baffle in FIG. 3. Between the E-cat 4 and the main oxicat 3 a flow mixing device 16 can be arranged downstream of the end of the main bypass path 8 which in the example of FIG. 3 is formed by a flow guiding element. In principle, a flow mixing device 17, which is arranged downstream of the end of the additional bypass path 10 and which is represented in FIG. 3 by a flow guiding element, can also be arranged between the E-cat 4 and the additional oxicat 9.
  • The throttling points 14, 15 and/or the flow mixing devices 16, 17 are only shown exemplarily in FIG. 3. It is clear that such throttling points and/or flow mixing devices can also be realised in corresponding manner with the other embodiments shown in FIGS. 1, 2 and 4.
  • The exhaust systems 1 introduced here operate as follows:
  • In order to be able to regenerate the particle filter 2 it has to be heated to a regeneration temperature or to its light-off temperature. With the embodiment shown in FIG. 1, this can be realised in that with the help of the fuel injector 5 fuel 6 is injected into a flow of engine exhaust gas 18 which is discharged in the exhaust system 1 by the combustion engine 7. Through the injection of the fuel 6 an engine exhaust gas-fuel mixture 19 is formed. A part flow 20 of this engine exhaust gas-fuel mixture 19 is converted in the E-cat 4 in order to from a catalytic converter waste gas 21. A residual flow 22 of the engine exhaust gas-fuel mixture 19 bypasses the E-cat 4 in the bypass path 8. The mentioned catalytic converter waste gas 21 is admixed to the residual flow 22 of the engine exhaust gas-fuel mixture 19 so as to form a catalytic converter waste gas-engine exhaust gas-fuel mixture 23. This catalytic converter waste gas-engine exhaust gas-fuel mixture 23 is converted in the oxicat 3 in order to form a catalytic converter waste gas 24 with which the particle filter 2 can be heated up.
  • The bypass path 8 is practically coupled in a heat transferring manner to the E-cat so that the residual flow 22 of the engine exhaust gas-fuel mixture 19 is preheated while flowing through the bypass path 8.
  • The embodiment shown in FIGS. 2 to 4 operates as follows for heating-up the particle filter 2.
  • Initially, fuel 6 is again injected into the engine exhaust gas 18 in order to obtain the engine exhaust gas-fuel mixture 19. Then, a part flow 20 of the engine exhaust gas-fuel mixture 19 is again conducted through the E-cat 4 and converted therein in order to form the catalytic converter waste gas 21. A further part flow 25 of the engine exhaust gas-fuel mixture 19 in the process bypasses only the E-cat 4 in the additional bypass path 10 while the residual flow 22 of the engine exhaust gas-fuel mixture 19 bypasses the E-cat 4 and the additional oxicat 9. The catalytic converter waste gas 21 formed in the E-cat 4 is supplied with the further part flow 25 of the engine exhaust gas-fuel mixture 19 in order to form a catalytic converter waste gas-engine exhaust gas-fuel mixture 26, which is subsequently converted in the additional oxicat 9. Here, a further catalytic converter waste gas 27 is formed, which is mixed with the residual flow 22 of the engine exhaust gas-fuel mixture 19 so as to form a further catalytic converter waste gas-engine exhaust gas-fuel mixture 28. This further catalytic converter waste gas-engine exhaust gas-fuel mixture 28 is converted in the main oxicat 3 in order to form the hot catalytic converter waste gas 24, with the help of which the particle filter 2 can be heated up.
  • Practically, the arrangement of E-cat 4 and additional oxicat 9 as well as of the bypass paths 8, 10 is made within the exhaust pipe 2 or within the housing 13 so that on the one hand the additional bypass path 10 is coupled to the E-cat 4 in a heat transferring manner so that the further part flow 25 of the engine exhaust gas-fuel mixture 19 can be preheated. On the other hand, the main bypass path 8 can also be coupled to the E-cat 4 and to the additional oxicat 9 in a heat-transferring manner so that the residual flow 22 of the engine exhaust gas-fuel mixture 19 can likewise be preheated.
  • With the embodiment shown in FIG. 4 a porous evaporation wall 29 is additionally arranged in the housing 13, mainly upstream of the main oxicat 3 and downstream of the additional oxicat 9. The porous evaporation wall 29 on the one hand, according to FIG. 4 from the left, is subjected to an onflow by the residual flow 22 of the engine exhaust gas-fuel mixture 19 and on the other hand, according to FIG. 4 from the right to left, subjected to a through-flow by catalytic converter waste gas 27 which comes from the additional oxicat 9. On the evaporation wall 29, the fuel carried along in the residual flow 22 of the engine exhaust gas-fuel mixture 19 can precipitate and re-evaporate. The evaporation heat required for this purpose then originates from the catalytic converter waste gas 27, which flows through the evaporation wall 29. Downstream of the evaporation wall 29 the mixture formation additionally takes place since the catalytic converter waste gas 27 flows through the evaporation wall 29 and intermixes with the residual flow 22 to the catalytic converter waste gas-engine exhaust gas-fuel mixture 28 on the outflow side.
  • Insofar as such an evaporation wall 29 is to be realised with an embodiment according to FIG. 1, the evaporation wall 29 would have to be arranged between oxicat 3 and E-cat 4. It would then be again subjected to an onflow of residual flow 22 of the engine exhaust gas-fuel mixture 19 on a first side and to a through-flow of catalytic converter waste gas 21 of the E-cat 4 coming from a second side. On the first side, the catalytic converter-engine exhaust gas-fuel mixture 23 would then form again which flows to the oxicat 3.

Claims (12)

1. An exhaust system for a combustion engine, particularly of a vehicle, comprising:
an oxidation catalytic converter (oxicat);
with an electrically heatable catalytic converter (E-cat) arranged upstream of the oxicat;
a fuel injector arranged upstream of the E-cat;
a particle filter arranged upstream of the oxicat;
a bypass path bypassing the E-cat and commencing upstream of the fuel injector and ending downstream of the oxicat; and
wherein the E-cat is configured for a smaller exhaust gas flow rate than the oxicat.
2. The exhaust system according to claim 1, wherein the E-cat and oxicat are arranged in one of a common exhaust pipe or common housing in which the bypass path is also formed.
3. The exhaust system according to claim 1, including at least one of a configuration wherein the bypass path is throttled, and a configuration between E-cat and oxicat a flow mixing device is arranged.
4. The exhaust system according to claim 1, wherein between the E-cat and oxicat at least one additional oxidation catalytic converter (additional oxicat) is arranged so that the bypass path bypasses the E-cat and the at least one additional oxicat, and at least one additional bypass path that bypasses the E-cat is provided, which commences upstream of the E-cat and ends upstream of the additional oxicat, and wherein the at least one additional oxicat is configured for a smaller exhaust gas flow rate than the main oxicat, and the E-cat is designed for a smaller exhaust gas flow rate than the additional oxicat.
5. The exhaust system according to claim 4, wherein the E-cat, main oxicat and the at least one additional oxicat are arranged in one of a common exhaust pipe or housing in which the main bypass path and the at least one additional bypass path are also formed.
6. The exhaust system according to claim 4, wherein at least one separating wall is provided, which separates the main bypass path from the at least one additional bypass path and comprising a configuration wherein at least one of: the main bypass path is throttled, the additional bypass path is throttled, between the E-cat and the at least one additional oxicat a flow mixing device is arranged, and/or between the at least one additional oxicat and main oxicat a flow mixing device is arranged.
7. A method for heating-up a particle filter in an exhaust system of a combustion engine, particularly of a vehicle, comprising:
injecting fuel into a flow of engine exhaust gas transported in the exhaust system in order to form an engine exhaust gas-fuel mixture;
wherein a part flow of the engine exhaust gas-fuel mixture is converted in an electrically heatable catalytic converter (E-cat) in order to form a catalytic converter waste gas;
wherein the catalytic converter waste gas is admixed to a residual flow of the engine exhaust gas-fuel mixture in order to form a catalytic converter waste gas-engine exhaust gas-fuel mixture; and
wherein the catalytic converter waste gas-engine exhaust gas-fuel mixture is converted in an oxidation catalytic converter in order to form a catalytic converter waste gas for heating-up the particle filter.
8. The exhaust system according to claim 7, wherein the residual flow of the engine exhaust gas-fuel mixture is conducted past the E-cat, and wherein the residual flow of the engine exhaust gas-fuel mixture is conducted past the E-cat so that heat from the E-cat is transferred to the residual flow of the engine exhaust gas-fuel mixture.
9. A method for heating-up a particle filter in an exhaust system of a combustion engine, particularly of a vehicle, comprising:
injecting fuel into a flow of engine exhaust gas transported in the exhaust system in order to form an engine exhaust gas-fuel mixture;
wherein a part flow of the engine exhaust gas-fuel mixture is converted in an electrically heatable catalytic converter (E-cat) in order to form a catalytic converter waste gas;
wherein the catalytic converter waste gas is supplied to a further part flow of the engine exhaust gas-fuel mixture in order to form a catalytic converter waste gas-engine exhaust gas-fuel mixture;
wherein this catalytic converter waste gas-engine exhaust gas-fuel mixture is converted in an additional oxidation catalytic converter in order to form a further catalytic converter waste gas;
wherein the further catalytic converter waste gas is admixed to a residual flow of the engine exhaust gas-fuel mixture in order to form a catalytic converter waste gas-engine exhaust gas-fuel mixture;
wherein the catalytic converter waste gas-engine exhaust gas-fuel mixture is converted in a main oxidation catalytic converter in order to from a catalytic converter waste gas for heating-up the particle filter.
10. The method according to claim 9, wherein the further part flow of the engine exhaust gas-fuel mixture is conducted past the E-cat so that heat from the E-cat is transferred to the further part flow of the engine exhaust gas-fuel mixture.
11. The method according to claim 9, wherein the residual flow of the engine exhaust gas-fuel mixture is conducted past at least one of the E-cat and the additional oxidation catalytic converter in a heat-transferring manner so that heat from the E-cat and/or from the additional oxidation catalytic converter is transferred to the residual flow of the engine exhaust gas-fuel mixture.
12. The method according to claim 9, wherein the residual flow of the engine exhaust gas-fuel mixture flows onto a porous evaporation wall arranged upstream of one of the oxidation catalytic converter or of the main oxidation catalytic converter, while one of the catalytic converter waste gas coming from the E-cat or from the additional oxidation catalytic converter flows through the evaporation wall.
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