US20120037519A1

US20120037519A1 - Packaging unit comprising insulating material

Info

Publication number: US20120037519A1
Application number: US13/318,490
Authority: US
Inventors: Klaus-Dieter Nies
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-05-02
Filing date: 2009-11-28
Publication date: 2012-02-16
Also published as: WO2010127648A1; RU2011146886A; EP2424790A1; BRPI0925062A2; DE202009006441U1; EP2424790B1; PL2424790T3; MX2011011620A; CN102438915A

Abstract

The invention relates to a packaging unit of an insulating material, and, in particular, of high-temperature wool, preferably formed from a mineral fibrous raw material, and of a wrapper (6) made of a foil (6) or the like. To create a packaging unit (1), for which significantly less space is needed for transport and storage without destroying the inner fiber structure, thereby incurring enormous cost savings, particularly transport costs, an elongated insulating material (2) is rolled up into a bale (3) having straight long sections (4) and round short sections (5).

Description

The invention relates to a packaging unit comprising: an insulating material, and, in particular, high-temperature wool, the wool being preferably formed from a mineral fibrous raw material, and a wrapper made of a film or the like.
The transport and storage of insulating materials presents several problems associated with the material bulkiness and the requirement for increased amounts of transport and storage space. Another problem arises from the fact that such materials must be handled carefully during packaging because the internal fiber structure of the products must be preserved in order to maintain the desired insulating effect.
It is one goal of this invention to provide a packaging unit of this type, which would require significantly less transport and storage space without destroying the inner fiber structure thereof, all of which would translate into enormous cost savings, especially with respect to transportation costs.
These tasks are achieved with a packaging unit having the features as in claim 1.
Further embodiments of the invention are set forth in the dependent claims.
A characteristic of the packaging unit according to the present invention is the special way of rolling the insulating material, which incurs space savings of up to 20% compared to conventional insulating materials, which are stacked in sheets or rolled into rolls. The subsequent compression of the packing unit achieves further space savings, which then amounts to about 50% space savings compared to conventional insulating materials. This space saving arrangement results in substantially lower warehousing and transport costs because the available space can be better utilized, and twice as much of the insulating material can be stacked on a pallet or the like and can be transported on a truck and/or in a container.
After the release of the insulating material by opening of the packaging unit, i.e., after removing the surrounding foil, the insulating material expands again as is customary according to industry standards. Although approximately 3-5% volume is lost (relative to the initial expanded state), the benefits are tremendous due to the significantly lower transportation costs, and the loss can be neglected.

Additional advantages of the invention will become apparent from the following description on the basis of the exemplary embodiments illustrating the invention and shown in the accompanying drawings, wherein:

FIG. 1 shows a top view of the packing unit comprising the insulating material rolled up into a bale and foil prior to compression,

FIG. 2 shows a top view of the packing unit comprising the insulating material rolled up into a bale and foil after compression,

FIG. 3 shows a perspective view of a storage and transportation unit comprising a palette with multiple layers, stacked one above the other, of packaging units rolled up into rolls (related art), and

FIG. 4 shows a perspective view of a storage and transportation unit comprising a palette with multiple layers, stacked one above the other, of packaging units rolled up into bales and compressed.

With reference to the figures, the packaging unit 1 comprises an insulating material 2, in particular, made of a high-temperature wool comprising a mineral fibrous raw material, rolled up into bales 3 comprising long sections 4 and round short sections 5, wherein the insulating material 2 is an elongated strip in an unpackaged state. The rolled up bale 3 (see especially FIG. 1) is provided with a wrapper 6 made of foil.
To roll up of the insulating material 2, a roll-up template 7 is preferably inserted into the bale 3 and is disposed on the first straight long section 4 a.
The bale 3, rolled in this way, provides, as mentioned, space savings of up to 20% compared to conventional insulating materials that are stacked as sheets or rolled up into rolls. To increase the space savings by up to 50%, the packaging unit 1 is compressed after being rolled up such that a smaller and close-to-rectangular cross-section of the packaging unit 1 is formed (see FIG. 2). The opening of the wrapper 6, which is preferably formed as a sack made of foil, is sealed after compression.
The compression of the packing unit 1 can be performed, for example, by a mechanical device or by creating a vacuum, wherein the creation of a vacuum and the subsequent closing or welding of the wrapper 6 formed as a sack, the packaging unit 1 or, as the case may be, the insulating material 2 remains in a compressed state.
FIG. 4 shows a storage and transport unit 8 comprising a palette 9 with a plurality of stacked layers 10 of the inventive packaging units 1 rolled up into bales and compressed. In this figure, it is clearly visible that twice as many packaging units 1 (of this invention) can be stored and transported as compared to the number of the packaging units 15 (of the related art) shown in FIG. 3 and contained in the storage and transport units 11, which include a palette 12 with multiple stacked layers 13 of the packaging units 15 rolled up into rolls 14.
For example, a container can be loaded with 20 storage and transport units 8, 11, i.e., a container with the storage and transport units 11, containing packaging units 15 (of the related art) rolled up into rolls 14 can hold 480 rolls (20 storage and transport units 11 each with 4 layers each with 6 rolls 14). In contrast, a container with the storage and transport units 8 comprising packaging units 1 (of this invention) rolled up into bales 3 and compressed, can hold 960 rolls (20 storage and transport units 11 each with 4 layers each with 12 rolls 14).

REFERENCE LIST

1. Packaging unit
2. Insulating material of 1
3. Bales of 2
4. Straight long sections of 3
4 a. First straight long section of 3
5. Round short sections of 3
6. Wrapper of 2 or of 1
7. Roll-up template
8. Storage and transport unit (FIG. 4)
9. Palette of 8 (FIG. 4)
10. Layers of 1 or of 2 (FIG. 4)
11. Storage and transport unit (FIG. 3)
12. Palette of 11 (FIG. 3)
13. Layers of 15 (FIG. 3)
14. Rolls of 15
15. Packaging unit (FIG. 3)

Claims

1. A packaging unit comprising an insulating material, especially of a high-temperature wool, the wool being preferably of a mineral fibrous raw material, and a wrapper comprising a film or the like; wherein the elongated insulating material (2) is rolled up into a bale (3), said bale (3) comprising straight long sections (4) and round short sections (5).

2. The packaging unit of claim 1, wherein for the purpose of rolling up of said insulating material (2) into said bale (3), a roll-up template (7) is inserted into said bale (3) and is disposed on said first straight long section (4 a).

3. The packaging unit of claim 1, wherein the packaging unit (1) is compressed after being rolled up such that a smaller, approximately rectangular cross-section of the packaging unit (1) is formed, wherein after the compression, the opening of the wrapper (6), which is formed from foil into the form of a sack, is sealed.

4. The packaging unit of claim 3, wherein the compression of the packaging unit (1) is performed by a mechanical device.

5. The packaging unit of claim 3, wherein the compression of the packaging unit (1) is performed by creating a vacuum.

6. The packaging unit of claim 2, wherein the packaging unit (1) is compressed after being rolled up such that a smaller, approximately rectangular cross-section of the packaging unit (1) is formed, wherein after the compression, the opening of the wrapper (6), which is formed from foil into the form of a sack, is sealed.

7. The packaging unit of claim 6, wherein the compression of the packaging unit (1) is performed by a mechanical device.

8. The packaging unit of claim 6, wherein the compression of the packaging unit (1) is performed by creating a vacuum.