US20110297694A1 - Cloth Dispenser - Google Patents
Cloth Dispenser Download PDFInfo
- Publication number
- US20110297694A1 US20110297694A1 US12/792,606 US79260610A US2011297694A1 US 20110297694 A1 US20110297694 A1 US 20110297694A1 US 79260610 A US79260610 A US 79260610A US 2011297694 A1 US2011297694 A1 US 2011297694A1
- Authority
- US
- United States
- Prior art keywords
- refill
- housing
- sidewall
- dispenser
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K10/00—Body-drying implements; Toilet paper; Holders therefor
- A47K10/24—Towel dispensers, e.g. for piled-up or folded textile towels; Toilet-paper dispensers; Dispensers for piled-up or folded textile towels provided or not with devices for taking-up soiled towels as far as not mechanically driven
- A47K10/32—Dispensers for paper towels or toilet-paper
- A47K10/42—Dispensers for paper towels or toilet-paper dispensing from a store of single sheets, e.g. stacked
- A47K10/421—Dispensers for paper towels or toilet-paper dispensing from a store of single sheets, e.g. stacked dispensing from the top of the dispenser
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K10/00—Body-drying implements; Toilet paper; Holders therefor
- A47K10/24—Towel dispensers, e.g. for piled-up or folded textile towels; Toilet-paper dispensers; Dispensers for piled-up or folded textile towels provided or not with devices for taking-up soiled towels as far as not mechanically driven
- A47K10/32—Dispensers for paper towels or toilet-paper
- A47K10/42—Dispensers for paper towels or toilet-paper dispensing from a store of single sheets, e.g. stacked
- A47K10/421—Dispensers for paper towels or toilet-paper dispensing from a store of single sheets, e.g. stacked dispensing from the top of the dispenser
- A47K10/422—Dispensers for paper towels or toilet-paper dispensing from a store of single sheets, e.g. stacked dispensing from the top of the dispenser with means for urging the whole stack upwards towards the dispensing opening, e.g. a spring, a counterweight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D83/00—Containers or packages with special means for dispensing contents
- B65D83/08—Containers or packages with special means for dispensing contents for dispensing thin flat articles in succession
- B65D83/0894—Containers or packages with special means for dispensing contents for dispensing thin flat articles in succession the articles being positioned relative to one another or to the container in a special way, e.g. for facilitating dispensing, without additional support
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
Definitions
- This invention relates to a dispenser for inter-folded cloth sheets. More particularly, the invention is directed to a dispensing system including a floating top and a refill housing.
- a stack of sheets is generally dispensed from an enclosed dispenser provided with an elongate opening along a surface.
- U.S. Pat. No. 7,568,594 shows an oblong dispenser including a flat stack of sheets formed into an arch-shaped folded stack. One section of the topmost sheet extends out of the opening to be grasped and dispensed by a user. Pulling the topmost sheet out of the box causes one section of the next paper towel to protrude from the opening. This method of “pop-up” sheet dispensing is convenient for many applications, since the next sheet is readily presented for quick access.
- U.S. Pat. No. 7,028,860 shows a dispenser for inter-folded sheets that includes a cartridge with a stack of inter-folded food service sheets secured to a generally planar rectangular core.
- U.S. Pat. No. 3,145,840 shows a boxlike dispenser that has an upper section and a lower section that are severable.
- these dispensers are generally disposed after one use creating large amounts of waste, and there is either still a gap between the topmost sheet and the opening or it is easy to pull the top of the dispenser off when removing a sheet.
- the dispenser includes a bottom housing.
- the bottom housing includes a base trim and a bottom sidewall extending away from the base trim.
- the bottom sidewall has a bottom sidewall height.
- the dispenser also includes a top housing.
- the top housing includes a top panel and a top sidewall extending from the top panel.
- the top side wall has a top sidewall height, and the top panel has a dispensing opening.
- the dispenser also includes a refill housing.
- the refill housing includes a refill base, a refill support extending away from the refill base, a refill sidewall extending away from the refill base, and a plurality of refill cloths.
- the refill cloths are formed into a generally U-shaped stack by folding a flat stack about a transverse fold axis.
- the U-shaped stack rests on the refill support, and the refill housing is nested within the bottom housing.
- the top panel of the top housing rests on a top of the U-shaped stack.
- the top housing is partially nested within the bottom housing such that the top housing moves relative to the bottom housing as the refill cloths are depleted.
- the dispenser also includes a means for maintaining a connection between the bottom housing and the top housing.
- the means for maintaining a connection between the bottom housing and the top housing is a guide slot and a guide pin that travels in the guide slot. Either the guide track or the guide pin is located on an outer surface of the top sidewall, and the other of the guide track and the guide pin is located on the inner surface of the bottom sidewall.
- the dispenser may also include a groove and a tab.
- Either the groove or the tab is located on an outer surface of the top sidewall, and the other of the groove and the tab is located on the inner surface of the bottom sidewall.
- the grove and the tab extend in the direction of a longitudinal axis which extends along the bottom sidewall away from the base trim. The tab can slidably engage the groove as the top housing moves relative to the bottom housing.
- the dispenser can include a top trim and a flip top.
- the flip top includes a lid connected to a flange by a hinge.
- the flange is affixed to the top trim, and the flip top is dimensioned to seal an opening in the top trim.
- the top housing of the dispenser is transparent.
- the top sidewall height and the bottom sidewall height of the dispenser are such that the top housing rests on the base trim when the refill cloths are depleted.
- the dispenser is substantially rectangular.
- the dispenser is oblong.
- the refill support of the dispenser has a refill support height that is substantially equal to the bottom sidewall height.
- the bottom housing of the dispenser has an opening surrounded by the base trim and the refill housing is installed through the opening.
- the invention provides a dispenser including a bottom housing.
- the bottom housing includes a base trim and a bottom sidewall, which extends away from the base trim, The bottom sidewall has a bottom sidewall height.
- the dispenser also includes a top housing.
- the top housing has a top panel and a top sidewall, which extends away from the top panel and has a top sidewall height.
- the top panel has a dispensing opening.
- the dispenser also includes a refill housing.
- the refill housing includes a refill base, a refill support which extends away from the refill base, a refill sidewall which extends away from the refill base, and a plurality of refill cloths. The refill cloths are formed into a generally U-shaped stack by folding a flat stack about a transverse fold axis.
- the U-shaped stack rests on the refill support.
- the refill housing is nested within the bottom housing.
- the top panel of the top housing rests on a top of the U-shaped stack and the bottom housing is partially nested within the top housing such that the top housing moves relative to the bottom housing as the refill cloths are depleted.
- the dispenser may also include a groove and a tab.
- Either the groove or the tab is located on an inner surface of the top sidewall, and the other of the groove and the tab is located on the outer surface of the bottom sidewall.
- the grove and the tab extend in the direction of a longitudinal axis which extends along the bottom sidewall away from the base trim. The tab can slidably engage the groove as the top housing moves relative to the bottom housing.
- the dispenser can include a top trim and a flip top.
- the flip top includes a lid connected to a flange by a hinge.
- the flange is affixed to the top trim, and the flip top is dimensioned to seal an opening in the top trim.
- the top housing of the dispenser is transparent.
- the top sidewall height and the bottom sidewall height of the dispenser are such that the top housing rests on the base trim when the refill cloths are depleted.
- dispenser is substantially rectangular.
- the dispenser is oblong.
- the refill support of the dispenser has a refill support height that is substantially equal to the bottom sidewall height.
- the bottom housing of the dispenser has an opening surrounded by the base trim and the refill housing is installed through the opening.
- the invention provides a refill housing for installation in a holder of a dispenser.
- the refill housing includes a refill base, a refill support extending from the refill base, a refill sidewall extending from the refill base, and a plurality of refill cloths.
- the refill cloths are formed into a generally U-shaped stack by folding a flat stack about a transverse fold axis. The U-shaped stack rests on the refill support.
- the refill base of the refill housing includes a pair of spaced apart raised surfaces. Each raised surface supports an end of the U-shaped stack.
- the raised surfaces of the refill base are at least partially angled with respect to the refill base.
- the top of the U-shaped stack of refill cloths extends above a top edge of the refill sidewall.
- the refill support has a refill support height and the refill sidewall has a refill sidewall height.
- the refill support height is substantially equal to the refill sidewall height.
- FIG. 1 is a perspective view of a dispenser in accordance with a first embodiment of the invention including a closed flip top.
- FIG. 2 is a perspective view of a dispenser in accordance with the first embodiment of the invention including an open flip top.
- FIG. 3 is an exploded perspective view of a dispenser in accordance with the first embodiment of the invention.
- FIG. 4 is an exploded perspective view of a dispenser in accordance with the first embodiment of the invention.
- FIG. 5 is an exploded perspective view of a refill housing in accordance with the first embodiment of the invention.
- FIG. 6 is a side elevation, fragmentary view taken along line 6 - 6 of FIG. 1 showing the flip top of the dispenser in accordance with the first embodiment of the invention.
- FIG. 7 is a top elevation, fragmentary view taken along line 7 - 7 of FIG. 1 showing a groove and tab of the dispenser in accordance with the first embodiment of the invention.
- FIG. 8 is a cross-sectional view taken along line 8 - 8 of a dispenser in accordance with the first embodiment of the invention.
- FIG. 9 is a perspective view of a dispenser in accordance with a second embodiment of the invention.
- FIG. 10 is an exploded perspective view of the dispenser of FIG. 9 .
- FIG. 11 is a perspective view of a dispenser in accordance with the third embodiment of the invention.
- FIG. 12 is an exploded perspective view of the dispenser of FIG. 11 .
- FIG. 13 is an exploded perspective view of the dispenser of FIG. 11 .
- FIG. 14 is a cross-sectional view taken along line 14 - 14 of FIG. 11 .
- the dispenser 10 is substantially rectangular in shape and includes a bottom housing (indicated generally at 20 ), a flip top lid (indicated generally at 40 ), a top housing (indicated generally at 60 ), and a refill housing (indicated generally at 80 ).
- the bottom housing 20 , flip top lid 40 , and top housing 60 may be fabricated from metallic materials, ceramic materials, or various transparent, translucent, or pigmented polymeric materials, such as polyethylene and polypropylene.
- the bottom housing 20 , flip top lid 40 , and top housing 60 comprise a pigmented polyolefin such as polyethylene or polypropylene.
- the bottom housing 20 includes a base trim 24 and a bottom sidewall 22 .
- both the base trim 24 and the bottom sidewall 22 are substantially rectangular in shape, however, it is contemplated that the base trim 24 and the bottom sidewall 22 could be other shapes such as oblong.
- the base trim 24 is designed to fit snugly around the bottom edge of the bottom sidewall 22 .
- the bottom sidewall may include a groove 26 extending downward from the top edge of the bottom sidewall 22 for aiding positioning of the other sections of the dispenser.
- the groove 26 may be located on the surface of the bottom sidewall 22 or the groove 26 may be an opening in the bottom sidewall 22 as shown in FIGS. 1-4 .
- the flip top lid 40 includes a top trim 42 and a flip top 44 connected to a flange 46 by a hinge 48 .
- the flange is affixed to the top trim.
- the flip top lid 40 also includes a catch 50 attached to the underside of the flip top 44 , a latch 52 attached to the top trim 42 , and a release button 54 for opening the flip top 44 .
- the top housing 60 is better illustrated in FIGS. 3-4 .
- the top housing 60 includes a top panel 62 and a top sidewall 64 .
- the top panel 62 and the top sidewall 64 are substantially rectangular in shape, however, the top panel 62 and the top sidewall 64 could be other shapes such as oblong.
- the top panel 62 and the top sidewall 64 are preferably substantially the same shape as the base trim 24 and the bottom sidewall 22 .
- the top sidewall 64 is dimensioned such that it can fit inside of the bottom sidewall 22 , however, the top sidewall 64 may also be dimensioned such that the bottom sidewall 22 fits inside the top sidewall 64 .
- the top panel 62 includes an opening 66 .
- the top panel 62 also includes a tab 68 for slidably engaging groove 26 on the bottom sidewall 22 as shown in greater detail in FIG. 7 .
- the tab 68 could be located on either the bottom sidewall 22 or the top sidewall 64 .
- the groove would then be located on the other of the bottom sidewall 22 or the top sidewall 64 .
- the tab 68 would be located on either the inner surface of the bottom sidewall 22 or the outer surface of the top sidewall 64 .
- the tab 68 would be located on either the outer surface of the bottom sidewall 22 or the inner surface of the top sidewall 64 .
- the refill housing 80 includes a refill base 82 , a refill sidewall 84 and a refill support 86 .
- the refill base 82 , refill sidewall 84 and refill support 86 may be fabricated from metallic materials, ceramic materials, or various transparent, translucent, or pigmented polymeric materials, such as polyethylene and polypropylene.
- the refill base 82 , refill sidewall 84 and refill support 86 comprise a transparent polyolefin such as polyethylene or polypropylene.
- the refill housing 80 also includes a plurality of refill cloths 88 .
- the refill housing 80 includes 10-50 refill cloths 88 ; more preferably the refill housing 80 includes 20-40 refill cloths 88 ; and most preferably the refill housing 80 includes 30 refill cloths 88 .
- the refill cloths 88 may be arranged such that the individual cloths are V-folded, W-folded, or Z-folded.
- the individual sheets are folded into two panels and interlocked such that a portion of the leading panel of the next sheet in a flat stack is positioned between the two panels of the preceding sheet.
- This configuration enables pop-up because withdrawing one sheet from the dispenser pulls at least a portion of the next sheet out of the dispenser.
- the leading panel of the folded stack have a width that is 1% to 95% of the width of the center panel of the folded stack, and that the trailing panel of the folded stack have a width that is 1% to 100% of the width of the center panel of the folded stack.
- the leading panel of the folded stack has a width that is 10% to 60% of the width of the center panel of the folded stack; and more preferably, the leading panel of the folded stack has a width that is 20% to 40% of the width of the center panel of the folded stack.
- the leading panel of the folded stack has a width that is 30% of the width of the center panel of the folded stack.
- W-folded stacks are created by folding individual sheets into four panels and positioning the leading panel and a first center panel of a subsequent sheet between a second center panel and a trailing panel of the preceding sheet. This interlocked position can provide more reliable pop-up dispensing because more surface area of the sheets is in contact to prevent fallback into the dispenser when the dispenser is nearly empty.
- the flat stack of V, Z, or W-folded refill cloths is then formed into a generally U-shaped stack of refill cloths 88 by folding the flat stack about a transverse fold axis.
- the U-shaped stack of refill cloths 88 is placed in the refill housing 80 so that the bend of the U rests on the refill support 86 .
- the dispenser 10 is constructed by inserting the refill housing 80 into an opening in the bottom of the bottom housing 20 , so that the refill housing 80 is nested within the bottom housing 20 .
- the top housing 60 is placed on top of the refill housing 80 such that the underside (not shown) of the top panel 62 rests on the topmost refill cloth.
- the flip top lid 40 is then placed on the top edge of the bottom sidewall 22 such that it covers the top housing 60 .
- the dispenser 110 is substantially rectangular in shape and includes a bottom housing (indicated generally at 120 ), a top housing (indicated generally at 160 ), and a refill housing similar to refill housing 80 of the embodiment of FIGS. 1-8 . Each section will be described individually below.
- the bottom housing 120 includes a base trim 124 and a bottom sidewall 122 .
- both the base trim 124 and the bottom sidewall 122 are substantially rectangular in shape, however, it is contemplated that the base trim 124 and the bottom sidewall 122 could be other shapes such as oblong.
- the base trim 124 is designed to fit snugly around the bottom edge of the bottom sidewall 122 .
- the bottom sidewall 122 may include a groove 126 extending downward from the top edge of the bottom sidewall 122 for aiding positioning of the other sections of the dispenser.
- the groove 126 may be located on the surface of the bottom sidewall 122 or the groove 126 may be an opening in the bottom sidewall 122 as shown in FIGS. 9-10 .
- the top housing 160 includes a top panel 162 and a top sidewall 164 .
- the top panel 162 and the top sidewall 164 are substantially rectangular in shape, however, it is contemplated that the top panel 162 and the top sidewall 164 could be other shapes such as oblong.
- the top panel 162 and the top sidewall 164 are preferably substantially the same shape as the base trim 124 and the bottom sidewall 122 .
- the top sidewall 164 is dimensioned such that it can fit inside of the bottom sidewall 122 , however, the top sidewall 164 may also be dimensioned such that the bottom sidewall 122 fits inside the top sidewall 164 .
- the top panel 162 includes an opening 166 .
- the top panel 162 also includes a tab 168 for slidably engaging groove 126 on the bottom sidewall 122 .
- the refill housing of the embodiment of FIGS. 9-10 is similar to refill housing 80 of the embodiment of FIGS. 1-8 .
- the refill housing of the embodiment of FIGS. 9-10 includes a refill base 182 , a refill sidewall (similar to 84 in FIGS. 1-8 ) and a refill support (similar to 86 in FIGS. 1-8 ).
- the refill housing of the embodiment of FIGS. 9-10 also includes a plurality of refill cloths 188 .
- the refill cloths 188 may be arranged such that the individual cloths are V-folded, W-folded, or Z-folded.
- the flat stack of V, Z, or W-folded refill cloths is then formed into a generally U-shaped stack of refill cloths 88 by folding the flat stack about a transverse fold axis.
- the U-shaped stack of refill cloths 188 is placed in the refill housing of the embodiment of FIGS. 9-10 so that the bend of the U rests on the refill support as in the embodiment of FIGS. 1-8 .
- the dispenser 110 is constructed by inserting the refill housing into an opening in the bottom of the bottom housing 120 , so that the refill housing is nested within the bottom housing 120 .
- the top housing 160 is placed on top of the refill housing as in the embodiment of FIGS. 1-8 such that the underside (not shown) of the top panel 162 rests on the topmost refill cloth 188 .
- the dispenser 210 is substantially rectangular in shape and includes a bottom housing (indicated generally at 220 ), a top housing (indicated generally at 260 ), and a refill housing (indicated generally at 280 ). Each section will be described individually below.
- the bottom housing 220 includes a base trim 224 and a bottom sidewall 222 .
- both the base trim 224 and the bottom sidewall 222 are substantially rectangular in shape, however, the base trim 224 and the bottom sidewall 222 could be other shapes such as oblong.
- the base trim 224 is designed to fit snugly around the bottom edge of the bottom sidewall 222 .
- the bottom sidewall 222 may include a guide slot 228 extending in the direction of a longitudinal axis along the bottom sidewall 222 away from the base trim 224 for aiding positioning of the other sections of the dispenser.
- the guide slot 228 may be located on the surface of the bottom sidewall 222 or the guide slot 228 may be an opening in the bottom sidewall 222 as shown in FIGS. 11-14 .
- the top housing 260 includes a top panel 262 , a top sidewall 264 , and a top trim 242 .
- the top panel 262 and the top sidewall 264 are substantially rectangular in shape, however, the top panel 262 and the top sidewall 264 could be other shapes such as oblong.
- the top panel 262 and the top sidewall 264 are preferably substantially the same shape as the base trim 224 and the bottom sidewall 222 .
- the top sidewall 264 is dimensioned such that it can fit inside of the bottom sidewall 222 , however, the top sidewall 264 may also be dimensioned such that the bottom sidewall 222 fits inside the top sidewall 264 .
- the top panel 262 includes an opening 266 .
- the top panel 262 also includes a guide pin 270 for slidably engaging guide slot 228 on the bottom sidewall 222 .
- the guide pin 270 may be movable inward for releasing the top housing 260 from the bottom housing 220 .
- the top housing 260 weighs 5 to 5000 grams.
- the guide pin 270 could be located on either the bottom sidewall 222 or the top sidewall 264 .
- the guide slot 228 is then located on the other of the bottom sidewall 222 or the top sidewall 264 . If the top sidewall 264 is dimensioned such that it can fit inside of the bottom sidewall 222 , the guide pin 270 is located on either the inner surface of the bottom sidewall 222 or the outer surface of the top sidewall 264 . If the top sidewall 264 is dimensioned such that the bottom sidewall 222 can fit inside of the top sidewall 264 , the guide slot 228 is located on either the outer surface of the bottom sidewall 222 or the inner surface of the top sidewall 264 .
- the refill housing 280 includes a refill base 282 , a refill sidewall 284 and a refill support 286 .
- the refill housing 280 also includes a plurality of refill cloths 288 .
- the refill cloths 288 may be arranged such that the individual cloths are V-folded, W-folded, or Z-folded.
- the flat stack of V, Z, or W-folded refill cloths is then formed into a generally U-shaped stack of refill cloths 288 by folding the flat stack about a transverse fold axis.
- the U-shaped stack of refill cloths 288 is placed in the refill housing 280 so that the bend of the U rests on the refill support 286 .
- the refill base 282 may have a pair of spaced apart raised surfaces 290 such that the raised surfaces 290 support the edges of the U-shaped stack of refill cloths 288 .
- the dispenser 210 is constructed by inserting the refill housing 280 into an opening in the bottom of the bottom housing 220 , so that the refill housing 280 is nested within the bottom housing 220 .
- the top housing 260 is connected to the bottom housing 220 by means of securing the guide pin 270 in the guide slot 228 of the bottom sidewall 222 .
- the top housing is positioned on top of the refill housing 280 such that the underside (not shown) of the top panel 262 rests on the topmost refill cloth 288 .
- the underside of the top panel 262 is smooth, and may be flat or curved.
- the opening 266 in the top housing 260 has a minor axis 267 and a major axis 269 .
- the top housing 260 When the top housing 260 is positioned on top of the refill housing 280 such that the underside (not shown) of the top panel 262 rests on the topmost refill cloth 288 , the topmost refill cloth 288 will contact the underside of the top panel 262 of the top housing 260 . Certain contact regions between the topmost refill cloth 288 and the underside of the top panel 262 of the top housing 260 are beneficial.
- a contact length of the topmost refill cloth 288 and the underside of the top panel 262 measured in the direction of the minor axis 267 is 1% to 400% of the length of the minor axis 267 . More preferably, the contact length of the topmost refill cloth 288 and the underside of the top panel 262 measured in the direction of the minor axis 267 is 1% to 100% of the length of the minor axis 267 ; more preferably, the contact length of the topmost refill cloth 288 and the underside of the top panel 262 measured in the direction of the minor axis 267 is 1% to 75% of the length of the minor axis 267 ; and even more preferably, the contact length of the topmost refill cloth 288 and the underside of the top panel 262 measured in the direction of the minor axis 267 is 1% to 50% of the length of the minor axis 267 .
- the width of the topmost refill cloth 288 is greater than the length of the major axis 269 . These contact lengths provide for more controlled dispensing of the refill cloths 88 , such as the predictable consistent delivery of a horseshoe-shaped cloth from the first to the last cloth.
- topmost refill cloth 288 and the underside of the top panel 262 have a contact area of 1% to 90% of the area of the underside of the top panel 262 .
- the topmost refill cloth 288 and the underside of the top panel 262 have a contact area of 1% to 70% of the area of the underside of the top panel 262 ; more preferably, the topmost refill cloth 288 and the underside of the top panel 262 have a contact area of 5% to 50% of the area of the underside of the top panel 262 ; and even more preferably, the topmost refill cloth 288 and the underside of the top panel 262 have a contact area of 5% to 25% of the area of the underside of the top panel 262 .
- These contact areas provide for more controlled dispensing of a cloth, such as the predictable consistent delivery of a horseshoe-shaped cloth from the first to the last cloth.
- certain dimensions of the opening 266 in the top housing 260 can provide for more controlled dispensing of a cloth, such as the predictable consistent delivery of a horseshoe-shaped cloth from the first to the last cloth .
- the inner edges of the opening 266 at the opposed ends of the major axis 269 are preferably arced at a radius of 1′′ to 100′′, more preferably, 1′′ to 50′′, more preferably, 1′′ to 25′′, and more preferably, 5′′ to 15′′.
- the bottom sidewall 222 of the bottom housing 220 and the top sidewall 264 of the top housing 260 are transparent so that the refill sidewall 284 of the refill housing 280 can be seen by a user.
- the outer surface of the refill sidewall 284 of the refill housing 280 can be decorated with customized graphics, and the transparent top sidewall 264 and refill sidewall 284 allow a user to see the graphics.
- a user can then select a refill housing 280 having colors that match the interior of the user's home, and the transparent top sidewall 264 and refill sidewall 284 allow the colors to show through.
- the refill housing 280 is shown with the refill cloths 288 spaced from an inner surface of the refill sidewall 284 of the refill housing 280 .
- the refill cloths 288 have a contact area with end panels 291 of the refill sidewall 284 of the refill housing 280 .
- the refill cloths 288 contact 5% to 50% of the area of end panels 291 of the refill sidewall 284 of the refill housing 280 ; more preferably, the refill cloths 288 contact 10% to 30% of the area of end panels 291 ; and more preferably, the refill cloths 288 contact 15% to 25% of the area of end panels 291 .
- the refill support 286 has an upper end 293 of greater width than the lower end of the refill support 286 .
- This provides for enhanced dispensing compared to a support having a plate shape.
- the upper end 293 can have a somewhat upside down U-shape or the somewhat upside down V-shape.
- the refill support 286 provides for constant interface force between the underside of the top panel 162 and the topmost refill cloth 188 .
- a spring can be subsitituted for the refill support 286 to provide the constant interface force.
- dispensers 10 , 110 , 210 for dispensing refill cloths 88 , 188 , 288
- the operation of the dispensers 10 , 110 , 210 can now be described.
- a significant problem with many conventional dispensers is that the sheets fall into the dispenser causing the user to have to reach into the dispenser to get a new sheet. Additionally, most conventional dispensers are designed for only one use, which creates a large amount of waste.
- the dispensers 10 , 110 , 210 of the present invention solve both of these problems.
- the dispenser 10 is ready for use after it has been assembled.
- a user can withdraw a refill cloth 88 by pressing the button 54 to open the flip top 44 .
- the latch 52 releases the catch 50 and the flip top 44 opens.
- the tab 68 on the top sidewall 64 is slidably engaged with the groove 26 on the bottom sidewall 22 such that the top housing 60 slides down into the bottom housing 20 until it rests on the top sheet of the refill cloths 88 .
- the top housing 60 slides down into the bottom housing 20 .
- the top housing 60 continues to slide down further into the bottom housing 20 until the bottom edge of the top housing 60 meets the refill base 82 or the underside of the top panel 62 meets the refill support 86 . This effectively solves the problem of fall back into the dispenser because the top refill cloth 88 always touches the opening 66 in the top panel 62 . This provides easy access to the refill cloths 88 .
- the refill housing 80 When the refill cloths 88 are depleted, the refill housing 80 is removed from the opening in the bottom of the bottom housing 20 . A new refill housing 80 can then be inserted into the bottom of the bottom housing 20 for continued use with less waste than disposing of the entire dispenser 10 .
- the dispenser 110 operates in the same manner, except it does not include a flip top 44 .
- the tab 168 on the top sidewall 164 is slidably engaged with the groove 126 on the bottom sidewall 122 such that the top housing 160 slides down into the bottom housing 120 until it rests on the top sheet of the refill cloths 188 .
- the top housing 160 continues to slide down further into the bottom housing 120 until the bottom edge of the top housing 160 meets the refill base or the underside of the top panel 162 meets the refill support.
- the top housing 60 is dimensioned such that the bottom sidewall 22 fits inside the top sidewall 64 .
- the tab 68 on the top sidewall 64 is slidably engaged with the groove 26 on the bottom sidewall 22 such that the top housing 60 slides down around the bottom housing 20 until it rests on the top sheet of the refill cloths 88 .
- the top housing 60 continues to slide down further around the bottom housing 20 until the bottom edge of the top housing 60 meets the base trim 24 or the underside of the top panel meets the refill support 86 or the top edge of the bottom sidewall 22 .
- the base trim 24 When the dispenser 10 is dimensioned such that the bottom edge of the top housing 60 meets the base trim 24 , the base trim 24 provides a lip around the bottom of the dispenser 10 that facilitates the lifting of the top housing 60 when the refill housing 80 is replaced.
- the base trim 24 allows a user to firmly grasp the bottom housing 20 while lifting the top housing 60 rather than struggling to separate the bottom housing 20 from the top housing 60 .
- the dispenser 210 includes a guide slot 228 located in the bottom sidewall 222 and a guide pin 270 located on the outer surface of the top sidewall 264 .
- the dispenser 210 is constructed such that the guide pin 270 fits in the guide slot 228 to control the position of the top housing 260 with respect to the bottom housing 220 .
- the guide pin 270 on the top sidewall 264 is slidably engaged with the guide slot 228 on the bottom sidewall 222 such that the top housing 260 slides down into the bottom housing 220 until it rests on the top sheet of the refill cloths 288 .
- the top housing 260 continues to slide down further into the bottom housing 220 until the bottom edge of the top housing 260 meets the refill base 282 , the underside of the top panel 262 meets the refill support 286 , the guide pin 270 reaches the bottom of the guide slot 228 , or the top trim 242 meets the top edge of the bottom sidewall 222 .
- the length of the guide slot 228 is such that it does not inhibit movement of the guide pin 270 before the bottom edge of the top housing 260 meets the refill base 282 or the underside of the top panel 262 meets the refill support 286 .
- the inclusion of a guide pin 270 and a guide slot 228 in this embodiment of the dispenser 210 also prevents removal of the top housing 260 from the bottom housing 220 as the guide pin 270 will stop at the top edge 299 of the guide slot 228 .
- any of the dispensers 10 , 110 , 210 can be manufactured to provide for controlled dispensing forces.
- refill cloth 288 dispensing forces of 10% to 90% of the weight of the fully loaded dispensers 10 , 110 , 210 are preferred, with 20% to 80% being more preferred, and with 30% to 60% being more preferred.
- the invention provides dispensers that allow for one handed, consistent and uniform delivery from the first to the last refill cloth.
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Abstract
Description
- Not applicable.
- Not applicable.
- 1. Field of the Invention
- This invention relates to a dispenser for inter-folded cloth sheets. More particularly, the invention is directed to a dispensing system including a floating top and a refill housing.
- 2. Description of the Related Art
- Individual sheets are frequently dispensed from a stack of interfolded or C-folded sheets. A stack of sheets is generally dispensed from an enclosed dispenser provided with an elongate opening along a surface. For example, U.S. Pat. No. 7,568,594 shows an oblong dispenser including a flat stack of sheets formed into an arch-shaped folded stack. One section of the topmost sheet extends out of the opening to be grasped and dispensed by a user. Pulling the topmost sheet out of the box causes one section of the next paper towel to protrude from the opening. This method of “pop-up” sheet dispensing is convenient for many applications, since the next sheet is readily presented for quick access.
- However, as the stack becomes smaller, a larger and larger gap is formed between the opening and the top of the stack, and the pop-up sheet dispensing feature can become unreliable. Frequently, a plastic element in fitted to the opening in an attempt to prevent the adjacent sheets from becoming disconnected from the topmost sheet. Unfortunately, disconnection still occurs frequently, and the user must reach through the opening to pull the next sheet from the box. Various attempts have been made to overcome this problem.
- For example, U.S. Pat. No. 7,028,860 shows a dispenser for inter-folded sheets that includes a cartridge with a stack of inter-folded food service sheets secured to a generally planar rectangular core. U.S. Pat. No. 3,145,840 shows a boxlike dispenser that has an upper section and a lower section that are severable. However, these dispensers are generally disposed after one use creating large amounts of waste, and there is either still a gap between the topmost sheet and the opening or it is easy to pull the top of the dispenser off when removing a sheet.
- Therefore, it would be advantageous to have a re-usable dispenser that solves the problem of sheets falling to the bottom of the dispenser and remains in one piece when a sheet is removed.
- The foregoing needs can be met with a dispenser according to the invention. In one example embodiment the dispenser includes a bottom housing. The bottom housing includes a base trim and a bottom sidewall extending away from the base trim. The bottom sidewall has a bottom sidewall height. The dispenser also includes a top housing. The top housing includes a top panel and a top sidewall extending from the top panel. The top side wall has a top sidewall height, and the top panel has a dispensing opening. The dispenser also includes a refill housing. The refill housing includes a refill base, a refill support extending away from the refill base, a refill sidewall extending away from the refill base, and a plurality of refill cloths. The refill cloths are formed into a generally U-shaped stack by folding a flat stack about a transverse fold axis. The U-shaped stack rests on the refill support, and the refill housing is nested within the bottom housing. The top panel of the top housing rests on a top of the U-shaped stack. The top housing is partially nested within the bottom housing such that the top housing moves relative to the bottom housing as the refill cloths are depleted.
- In one form, the dispenser also includes a means for maintaining a connection between the bottom housing and the top housing. The means for maintaining a connection between the bottom housing and the top housing is a guide slot and a guide pin that travels in the guide slot. Either the guide track or the guide pin is located on an outer surface of the top sidewall, and the other of the guide track and the guide pin is located on the inner surface of the bottom sidewall.
- In a second form, the dispenser may also include a groove and a tab. Either the groove or the tab is located on an outer surface of the top sidewall, and the other of the groove and the tab is located on the inner surface of the bottom sidewall. The grove and the tab extend in the direction of a longitudinal axis which extends along the bottom sidewall away from the base trim. The tab can slidably engage the groove as the top housing moves relative to the bottom housing.
- In a third form, the dispenser can include a top trim and a flip top. The flip top includes a lid connected to a flange by a hinge. The flange is affixed to the top trim, and the flip top is dimensioned to seal an opening in the top trim.
- In a fourth form, the top housing of the dispenser is transparent.
- In a fifth form, the top sidewall height and the bottom sidewall height of the dispenser are such that the top housing rests on the base trim when the refill cloths are depleted.
- In a sixth form, the dispenser is substantially rectangular.
- In a seventh form, the dispenser is oblong.
- In an eighth form, the refill support of the dispenser has a refill support height that is substantially equal to the bottom sidewall height.
- In a ninth form, the bottom housing of the dispenser has an opening surrounded by the base trim and the refill housing is installed through the opening.
- In a second aspect, the invention provides a dispenser including a bottom housing. The bottom housing includes a base trim and a bottom sidewall, which extends away from the base trim, The bottom sidewall has a bottom sidewall height. The dispenser also includes a top housing. The top housing has a top panel and a top sidewall, which extends away from the top panel and has a top sidewall height. The top panel has a dispensing opening. The dispenser also includes a refill housing. The refill housing includes a refill base, a refill support which extends away from the refill base, a refill sidewall which extends away from the refill base, and a plurality of refill cloths. The refill cloths are formed into a generally U-shaped stack by folding a flat stack about a transverse fold axis. The U-shaped stack rests on the refill support. The refill housing is nested within the bottom housing. The top panel of the top housing rests on a top of the U-shaped stack and the bottom housing is partially nested within the top housing such that the top housing moves relative to the bottom housing as the refill cloths are depleted.
- In a second form, the dispenser may also include a groove and a tab. Either the groove or the tab is located on an inner surface of the top sidewall, and the other of the groove and the tab is located on the outer surface of the bottom sidewall. The grove and the tab extend in the direction of a longitudinal axis which extends along the bottom sidewall away from the base trim. The tab can slidably engage the groove as the top housing moves relative to the bottom housing.
- In a third form, the dispenser can include a top trim and a flip top. The flip top includes a lid connected to a flange by a hinge. The flange is affixed to the top trim, and the flip top is dimensioned to seal an opening in the top trim.
- In a fourth form, the top housing of the dispenser is transparent.
- In a fifth form, the top sidewall height and the bottom sidewall height of the dispenser are such that the top housing rests on the base trim when the refill cloths are depleted.
- In a sixth form, dispenser is substantially rectangular.
- In a seventh form, the dispenser is oblong.
- In an eighth form, the refill support of the dispenser has a refill support height that is substantially equal to the bottom sidewall height.
- In a ninth form, the bottom housing of the dispenser has an opening surrounded by the base trim and the refill housing is installed through the opening.
- In a third aspect, the invention provides a refill housing for installation in a holder of a dispenser. The refill housing includes a refill base, a refill support extending from the refill base, a refill sidewall extending from the refill base, and a plurality of refill cloths. The refill cloths are formed into a generally U-shaped stack by folding a flat stack about a transverse fold axis. The U-shaped stack rests on the refill support.
- In a second form, the refill base of the refill housing includes a pair of spaced apart raised surfaces. Each raised surface supports an end of the U-shaped stack.
- In a third form, the raised surfaces of the refill base are at least partially angled with respect to the refill base.
- In a fourth form, the top of the U-shaped stack of refill cloths extends above a top edge of the refill sidewall.
- In fifth form, the refill support has a refill support height and the refill sidewall has a refill sidewall height. The refill support height is substantially equal to the refill sidewall height.
- The foregoing and other objects and advantages of the invention will appear in the detailed description which follows. In the description, reference is made to the accompanying drawings which illustrate a preferred embodiment of the invention.
-
FIG. 1 is a perspective view of a dispenser in accordance with a first embodiment of the invention including a closed flip top. -
FIG. 2 is a perspective view of a dispenser in accordance with the first embodiment of the invention including an open flip top. -
FIG. 3 is an exploded perspective view of a dispenser in accordance with the first embodiment of the invention. -
FIG. 4 is an exploded perspective view of a dispenser in accordance with the first embodiment of the invention. -
FIG. 5 is an exploded perspective view of a refill housing in accordance with the first embodiment of the invention. -
FIG. 6 is a side elevation, fragmentary view taken along line 6-6 ofFIG. 1 showing the flip top of the dispenser in accordance with the first embodiment of the invention. -
FIG. 7 is a top elevation, fragmentary view taken along line 7-7 ofFIG. 1 showing a groove and tab of the dispenser in accordance with the first embodiment of the invention. -
FIG. 8 is a cross-sectional view taken along line 8-8 of a dispenser in accordance with the first embodiment of the invention. -
FIG. 9 is a perspective view of a dispenser in accordance with a second embodiment of the invention. -
FIG. 10 is an exploded perspective view of the dispenser ofFIG. 9 . -
FIG. 11 is a perspective view of a dispenser in accordance with the third embodiment of the invention. -
FIG. 12 is an exploded perspective view of the dispenser ofFIG. 11 . -
FIG. 13 is an exploded perspective view of the dispenser ofFIG. 11 . -
FIG. 14 is a cross-sectional view taken along line 14-14 ofFIG. 11 . - Like reference numerals will be used to refer to like parts from Figure to Figure in the following description of the drawings.
- The invention is described in detail below with reference to several embodiments. Such exemplification is for purposes of explanation and discussion only and is not intended to limit in any way the scope of the invention.
- Looking at
FIGS. 1 to 8 , there is shown an example embodiment of a dispenser (indicated generally at 10) for dispensingcloth sheets 88. Thedispenser 10 is substantially rectangular in shape and includes a bottom housing (indicated generally at 20), a flip top lid (indicated generally at 40), a top housing (indicated generally at 60), and a refill housing (indicated generally at 80). Thebottom housing 20, fliptop lid 40, andtop housing 60 may be fabricated from metallic materials, ceramic materials, or various transparent, translucent, or pigmented polymeric materials, such as polyethylene and polypropylene. In one example embodiment, thebottom housing 20, fliptop lid 40, andtop housing 60 comprise a pigmented polyolefin such as polyethylene or polypropylene. Each section of thedispenser 10 will be described individually below. - As indicated in
FIGS. 1 and 2 , thebottom housing 20 includes abase trim 24 and abottom sidewall 22. In a preferred embodiment, both thebase trim 24 and thebottom sidewall 22 are substantially rectangular in shape, however, it is contemplated that thebase trim 24 and thebottom sidewall 22 could be other shapes such as oblong. The base trim 24 is designed to fit snugly around the bottom edge of thebottom sidewall 22. The bottom sidewall may include agroove 26 extending downward from the top edge of thebottom sidewall 22 for aiding positioning of the other sections of the dispenser. Thegroove 26 may be located on the surface of thebottom sidewall 22 or thegroove 26 may be an opening in thebottom sidewall 22 as shown inFIGS. 1-4 . - As illustrated in more detail in
FIG. 6 , the fliptop lid 40 includes atop trim 42 and a flip top 44 connected to aflange 46 by ahinge 48. The flange is affixed to the top trim. The fliptop lid 40 also includes acatch 50 attached to the underside of the flip top 44, alatch 52 attached to thetop trim 42, and arelease button 54 for opening the flip top 44. - The
top housing 60 is better illustrated inFIGS. 3-4 . Thetop housing 60 includes atop panel 62 and atop sidewall 64. In a preferred embodiment, thetop panel 62 and thetop sidewall 64 are substantially rectangular in shape, however, thetop panel 62 and thetop sidewall 64 could be other shapes such as oblong. Thetop panel 62 and thetop sidewall 64 are preferably substantially the same shape as thebase trim 24 and thebottom sidewall 22. In a preferred embodiment, thetop sidewall 64 is dimensioned such that it can fit inside of thebottom sidewall 22, however, thetop sidewall 64 may also be dimensioned such that thebottom sidewall 22 fits inside thetop sidewall 64. Thetop panel 62 includes anopening 66. - In a preferred embodiment, the
top panel 62 also includes atab 68 for slidably engaginggroove 26 on thebottom sidewall 22 as shown in greater detail inFIG. 7 . However, thetab 68 could be located on either thebottom sidewall 22 or thetop sidewall 64. The groove would then be located on the other of thebottom sidewall 22 or thetop sidewall 64. If thetop sidewall 64 is dimensioned such that it can fit inside of thebottom sidewall 22, thetab 68 would be located on either the inner surface of thebottom sidewall 22 or the outer surface of thetop sidewall 64. If thetop sidewall 64 is dimensioned such that thebottom sidewall 22 can fit inside of thetop sidewall 64, thetab 68 would be located on either the outer surface of thebottom sidewall 22 or the inner surface of thetop sidewall 64. - Turning to
FIGS. 3-5 , therefill housing 80 includes arefill base 82, arefill sidewall 84 and arefill support 86. Therefill base 82,refill sidewall 84 and refillsupport 86 may be fabricated from metallic materials, ceramic materials, or various transparent, translucent, or pigmented polymeric materials, such as polyethylene and polypropylene. In one example embodiment, therefill base 82,refill sidewall 84 and refillsupport 86 comprise a transparent polyolefin such as polyethylene or polypropylene. - The
refill housing 80 also includes a plurality ofrefill cloths 88. Preferably, therefill housing 80 includes 10-50refill cloths 88; more preferably therefill housing 80 includes 20-40refill cloths 88; and most preferably therefill housing 80 includes 30refill cloths 88. The refill cloths 88 may be arranged such that the individual cloths are V-folded, W-folded, or Z-folded. - In order to create a V-folded stack, the individual sheets are folded into two panels and interlocked such that a portion of the leading panel of the next sheet in a flat stack is positioned between the two panels of the preceding sheet. This configuration enables pop-up because withdrawing one sheet from the dispenser pulls at least a portion of the next sheet out of the dispenser.
- In order to create a Z-folded stack, individual sheets are folded into three panels and interlocked such that a portion of a leading panel of the next sheet in a flat stack is positioned between a center panel and a trailing panel of the preceding sheet. The configuration causes the withdrawal of one sheet from a dispenser to pull at least a portion of the next sheet out of the dispenser for easier access to the next sheet. In order to provide for more controlled dispensing of a cloth, such as the predictable consistent delivery of a horseshoe-shaped cloth from the first to the last cloth, certain Z-folded stacks are beneficial. For example, it is preferred that the leading panel of the folded stack have a width that is 1% to 95% of the width of the center panel of the folded stack, and that the trailing panel of the folded stack have a width that is 1% to 100% of the width of the center panel of the folded stack. Preferably, the leading panel of the folded stack has a width that is 10% to 60% of the width of the center panel of the folded stack; and more preferably, the leading panel of the folded stack has a width that is 20% to 40% of the width of the center panel of the folded stack. In one non-limiting form, the leading panel of the folded stack has a width that is 30% of the width of the center panel of the folded stack.
- W-folded stacks are created by folding individual sheets into four panels and positioning the leading panel and a first center panel of a subsequent sheet between a second center panel and a trailing panel of the preceding sheet. This interlocked position can provide more reliable pop-up dispensing because more surface area of the sheets is in contact to prevent fallback into the dispenser when the dispenser is nearly empty.
- Turning now to
FIG. 8 , the flat stack of V, Z, or W-folded refill cloths is then formed into a generally U-shaped stack ofrefill cloths 88 by folding the flat stack about a transverse fold axis. The U-shaped stack ofrefill cloths 88 is placed in therefill housing 80 so that the bend of the U rests on therefill support 86. - The
dispenser 10 is constructed by inserting therefill housing 80 into an opening in the bottom of thebottom housing 20, so that therefill housing 80 is nested within thebottom housing 20. Thetop housing 60 is placed on top of therefill housing 80 such that the underside (not shown) of thetop panel 62 rests on the topmost refill cloth. The fliptop lid 40 is then placed on the top edge of thebottom sidewall 22 such that it covers thetop housing 60. - Turning now to
FIGS. 9 and 10 , a second example embodiment of thedispenser 110 is described. Thedispenser 110 is substantially rectangular in shape and includes a bottom housing (indicated generally at 120), a top housing (indicated generally at 160), and a refill housing similar to refillhousing 80 of the embodiment ofFIGS. 1-8 . Each section will be described individually below. - The
bottom housing 120 includes abase trim 124 and abottom sidewall 122. In a preferred embodiment, both thebase trim 124 and thebottom sidewall 122 are substantially rectangular in shape, however, it is contemplated that thebase trim 124 and thebottom sidewall 122 could be other shapes such as oblong. Thebase trim 124 is designed to fit snugly around the bottom edge of thebottom sidewall 122. Thebottom sidewall 122 may include agroove 126 extending downward from the top edge of thebottom sidewall 122 for aiding positioning of the other sections of the dispenser. Thegroove 126 may be located on the surface of thebottom sidewall 122 or thegroove 126 may be an opening in thebottom sidewall 122 as shown inFIGS. 9-10 . - The
top housing 160 includes atop panel 162 and atop sidewall 164. In a preferred embodiment, thetop panel 162 and thetop sidewall 164 are substantially rectangular in shape, however, it is contemplated that thetop panel 162 and thetop sidewall 164 could be other shapes such as oblong. Thetop panel 162 and thetop sidewall 164 are preferably substantially the same shape as thebase trim 124 and thebottom sidewall 122. In a preferred embodiment, thetop sidewall 164 is dimensioned such that it can fit inside of thebottom sidewall 122, however, thetop sidewall 164 may also be dimensioned such that thebottom sidewall 122 fits inside thetop sidewall 164. Thetop panel 162 includes anopening 166. In a preferred embodiment, thetop panel 162 also includes atab 168 for slidably engaginggroove 126 on thebottom sidewall 122. - The refill housing of the embodiment of
FIGS. 9-10 is similar to refillhousing 80 of the embodiment ofFIGS. 1-8 . In this regard, the refill housing of the embodiment ofFIGS. 9-10 includes arefill base 182, a refill sidewall (similar to 84 inFIGS. 1-8 ) and a refill support (similar to 86 inFIGS. 1-8 ). The refill housing of the embodiment ofFIGS. 9-10 also includes a plurality ofrefill cloths 188. The refill cloths 188 may be arranged such that the individual cloths are V-folded, W-folded, or Z-folded. The flat stack of V, Z, or W-folded refill cloths is then formed into a generally U-shaped stack ofrefill cloths 88 by folding the flat stack about a transverse fold axis. The U-shaped stack ofrefill cloths 188 is placed in the refill housing of the embodiment ofFIGS. 9-10 so that the bend of the U rests on the refill support as in the embodiment ofFIGS. 1-8 . - The
dispenser 110 is constructed by inserting the refill housing into an opening in the bottom of thebottom housing 120, so that the refill housing is nested within thebottom housing 120. Thetop housing 160 is placed on top of the refill housing as in the embodiment ofFIGS. 1-8 such that the underside (not shown) of thetop panel 162 rests on thetopmost refill cloth 188. - Turning now to
FIGS. 11-14 , a third example embodiment of thedispenser 210 is described. Thedispenser 210 is substantially rectangular in shape and includes a bottom housing (indicated generally at 220), a top housing (indicated generally at 260), and a refill housing (indicated generally at 280). Each section will be described individually below. - The
bottom housing 220 includes abase trim 224 and abottom sidewall 222. In a preferred embodiment, both thebase trim 224 and thebottom sidewall 222 are substantially rectangular in shape, however, thebase trim 224 and thebottom sidewall 222 could be other shapes such as oblong. Thebase trim 224 is designed to fit snugly around the bottom edge of thebottom sidewall 222. Thebottom sidewall 222 may include aguide slot 228 extending in the direction of a longitudinal axis along thebottom sidewall 222 away from thebase trim 224 for aiding positioning of the other sections of the dispenser. Theguide slot 228 may be located on the surface of thebottom sidewall 222 or theguide slot 228 may be an opening in thebottom sidewall 222 as shown inFIGS. 11-14 . - The
top housing 260 includes atop panel 262, atop sidewall 264, and atop trim 242. In a preferred embodiment, thetop panel 262 and thetop sidewall 264 are substantially rectangular in shape, however, thetop panel 262 and thetop sidewall 264 could be other shapes such as oblong. Thetop panel 262 and thetop sidewall 264 are preferably substantially the same shape as thebase trim 224 and thebottom sidewall 222. In a preferred embodiment, thetop sidewall 264 is dimensioned such that it can fit inside of thebottom sidewall 222, however, thetop sidewall 264 may also be dimensioned such that thebottom sidewall 222 fits inside thetop sidewall 264. Thetop panel 262 includes anopening 266. In a preferred embodiment, thetop panel 262 also includes aguide pin 270 for slidably engagingguide slot 228 on thebottom sidewall 222. Theguide pin 270 may be movable inward for releasing thetop housing 260 from thebottom housing 220. In one non-limiting example form, thetop housing 260 weighs 5 to 5000 grams. - The
guide pin 270 could be located on either thebottom sidewall 222 or thetop sidewall 264. Theguide slot 228 is then located on the other of thebottom sidewall 222 or thetop sidewall 264. If thetop sidewall 264 is dimensioned such that it can fit inside of thebottom sidewall 222, theguide pin 270 is located on either the inner surface of thebottom sidewall 222 or the outer surface of thetop sidewall 264. If thetop sidewall 264 is dimensioned such that thebottom sidewall 222 can fit inside of thetop sidewall 264, theguide slot 228 is located on either the outer surface of thebottom sidewall 222 or the inner surface of thetop sidewall 264. - As shown in
FIG. 14 , therefill housing 280 includes arefill base 282, arefill sidewall 284 and arefill support 286. Therefill housing 280 also includes a plurality ofrefill cloths 288. The refill cloths 288 may be arranged such that the individual cloths are V-folded, W-folded, or Z-folded. The flat stack of V, Z, or W-folded refill cloths is then formed into a generally U-shaped stack ofrefill cloths 288 by folding the flat stack about a transverse fold axis. The U-shaped stack ofrefill cloths 288 is placed in therefill housing 280 so that the bend of the U rests on therefill support 286. Therefill base 282 may have a pair of spaced apart raisedsurfaces 290 such that the raisedsurfaces 290 support the edges of the U-shaped stack ofrefill cloths 288. - The
dispenser 210 is constructed by inserting therefill housing 280 into an opening in the bottom of thebottom housing 220, so that therefill housing 280 is nested within thebottom housing 220. Thetop housing 260 is connected to thebottom housing 220 by means of securing theguide pin 270 in theguide slot 228 of thebottom sidewall 222. The top housing is positioned on top of therefill housing 280 such that the underside (not shown) of thetop panel 262 rests on thetopmost refill cloth 288. Preferably, the underside of thetop panel 262 is smooth, and may be flat or curved. - Looking at
FIG. 11 , theopening 266 in thetop housing 260 has aminor axis 267 and amajor axis 269. When thetop housing 260 is positioned on top of therefill housing 280 such that the underside (not shown) of thetop panel 262 rests on thetopmost refill cloth 288, thetopmost refill cloth 288 will contact the underside of thetop panel 262 of thetop housing 260. Certain contact regions between thetopmost refill cloth 288 and the underside of thetop panel 262 of thetop housing 260 are beneficial. For example, it is preferred that a contact length of thetopmost refill cloth 288 and the underside of thetop panel 262 measured in the direction of theminor axis 267 is 1% to 400% of the length of theminor axis 267. More preferably, the contact length of thetopmost refill cloth 288 and the underside of thetop panel 262 measured in the direction of theminor axis 267 is 1% to 100% of the length of theminor axis 267; more preferably, the contact length of thetopmost refill cloth 288 and the underside of thetop panel 262 measured in the direction of theminor axis 267 is 1% to 75% of the length of theminor axis 267; and even more preferably, the contact length of thetopmost refill cloth 288 and the underside of thetop panel 262 measured in the direction of theminor axis 267 is 1% to 50% of the length of theminor axis 267. Also, it is preferred that the width of thetopmost refill cloth 288 is greater than the length of themajor axis 269. These contact lengths provide for more controlled dispensing of therefill cloths 88, such as the predictable consistent delivery of a horseshoe-shaped cloth from the first to the last cloth. - It is also preferred that the
topmost refill cloth 288 and the underside of thetop panel 262 have a contact area of 1% to 90% of the area of the underside of thetop panel 262. - More preferably, the
topmost refill cloth 288 and the underside of thetop panel 262 have a contact area of 1% to 70% of the area of the underside of thetop panel 262; more preferably, thetopmost refill cloth 288 and the underside of thetop panel 262 have a contact area of 5% to 50% of the area of the underside of thetop panel 262; and even more preferably, thetopmost refill cloth 288 and the underside of thetop panel 262 have a contact area of 5% to 25% of the area of the underside of thetop panel 262. These contact areas provide for more controlled dispensing of a cloth, such as the predictable consistent delivery of a horseshoe-shaped cloth from the first to the last cloth. - Still referring to
FIG. 11 , certain dimensions of theopening 266 in thetop housing 260 can provide for more controlled dispensing of a cloth, such as the predictable consistent delivery of a horseshoe-shaped cloth from the first to the last cloth . For instance, the inner edges of theopening 266 at the opposed ends of themajor axis 269 are preferably arced at a radius of 1″ to 100″, more preferably, 1″ to 50″, more preferably, 1″ to 25″, and more preferably, 5″ to 15″. - Turning now to
FIG. 12 , it is preferred that thebottom sidewall 222 of thebottom housing 220 and thetop sidewall 264 of thetop housing 260 are transparent so that therefill sidewall 284 of therefill housing 280 can be seen by a user. Specifically, the outer surface of therefill sidewall 284 of therefill housing 280 can be decorated with customized graphics, and the transparenttop sidewall 264 and refillsidewall 284 allow a user to see the graphics. A user can then select arefill housing 280 having colors that match the interior of the user's home, and the transparenttop sidewall 264 and refillsidewall 284 allow the colors to show through. - Referring now to
FIG. 14 , therefill housing 280 is shown with therefill cloths 288 spaced from an inner surface of therefill sidewall 284 of therefill housing 280. However, it is preferred that therefill cloths 288 have a contact area withend panels 291 of therefill sidewall 284 of therefill housing 280. For example, it is preferred that therefill cloths 288 contact 5% to 50% of the area ofend panels 291 of therefill sidewall 284 of therefill housing 280; more preferably, therefill cloths 288contact 10% to 30% of the area ofend panels 291; and more preferably, therefill cloths 288 contact 15% to 25% of the area ofend panels 291. - Still referring to
FIG. 14 , it is preferred that therefill support 286 has anupper end 293 of greater width than the lower end of therefill support 286. This provides for enhanced dispensing compared to a support having a plate shape. For example, theupper end 293 can have a somewhat upside down U-shape or the somewhat upside down V-shape. Therefill support 286 provides for constant interface force between the underside of thetop panel 162 and thetopmost refill cloth 188. However, it is contemplated that a spring can be subsitituted for therefill support 286 to provide the constant interface force. - Having described the construction of example embodiments of
dispensers refill cloths dispensers dispensers - With regards to the first embodiment described above, the
dispenser 10 is ready for use after it has been assembled. A user can withdraw arefill cloth 88 by pressing thebutton 54 to open the flip top 44. When thebutton 54 is pressed, thelatch 52 releases thecatch 50 and the flip top 44 opens. Thetab 68 on thetop sidewall 64 is slidably engaged with thegroove 26 on thebottom sidewall 22 such that thetop housing 60 slides down into thebottom housing 20 until it rests on the top sheet of therefill cloths 88. When a user removes arefill cloth 88 from the dispenser 19, thetop housing 60 slides down into thebottom housing 20. As therefill cloths 88 are depleted, thetop housing 60 continues to slide down further into thebottom housing 20 until the bottom edge of thetop housing 60 meets therefill base 82 or the underside of thetop panel 62 meets therefill support 86. This effectively solves the problem of fall back into the dispenser because thetop refill cloth 88 always touches theopening 66 in thetop panel 62. This provides easy access to therefill cloths 88. - When the
refill cloths 88 are depleted, therefill housing 80 is removed from the opening in the bottom of thebottom housing 20. Anew refill housing 80 can then be inserted into the bottom of thebottom housing 20 for continued use with less waste than disposing of theentire dispenser 10. - With respect to the second embodiment described above, the
dispenser 110 operates in the same manner, except it does not include a flip top 44. Thetab 168 on thetop sidewall 164 is slidably engaged with thegroove 126 on thebottom sidewall 122 such that thetop housing 160 slides down into thebottom housing 120 until it rests on the top sheet of therefill cloths 188. As therefill cloths 188 are depleted, thetop housing 160 continues to slide down further into thebottom housing 120 until the bottom edge of thetop housing 160 meets the refill base or the underside of thetop panel 162 meets the refill support. - In a different embodiment, the
top housing 60 is dimensioned such that thebottom sidewall 22 fits inside thetop sidewall 64. In this embodiment, thetab 68 on thetop sidewall 64 is slidably engaged with thegroove 26 on thebottom sidewall 22 such that thetop housing 60 slides down around thebottom housing 20 until it rests on the top sheet of therefill cloths 88. As therefill cloths 88 are depleted, thetop housing 60 continues to slide down further around thebottom housing 20 until the bottom edge of thetop housing 60 meets thebase trim 24 or the underside of the top panel meets therefill support 86 or the top edge of thebottom sidewall 22. When thedispenser 10 is dimensioned such that the bottom edge of thetop housing 60 meets thebase trim 24, thebase trim 24 provides a lip around the bottom of thedispenser 10 that facilitates the lifting of thetop housing 60 when therefill housing 80 is replaced. The base trim 24 allows a user to firmly grasp thebottom housing 20 while lifting thetop housing 60 rather than struggling to separate thebottom housing 20 from thetop housing 60. - In the third embodiment described above, the
dispenser 210 includes aguide slot 228 located in thebottom sidewall 222 and aguide pin 270 located on the outer surface of thetop sidewall 264. Thedispenser 210 is constructed such that theguide pin 270 fits in theguide slot 228 to control the position of thetop housing 260 with respect to thebottom housing 220. Theguide pin 270 on thetop sidewall 264 is slidably engaged with theguide slot 228 on thebottom sidewall 222 such that thetop housing 260 slides down into thebottom housing 220 until it rests on the top sheet of therefill cloths 288. As therefill cloths 288 are depleted, thetop housing 260 continues to slide down further into thebottom housing 220 until the bottom edge of thetop housing 260 meets therefill base 282, the underside of thetop panel 262 meets therefill support 286, theguide pin 270 reaches the bottom of theguide slot 228, or thetop trim 242 meets the top edge of thebottom sidewall 222. In a preferred embodiment, the length of theguide slot 228 is such that it does not inhibit movement of theguide pin 270 before the bottom edge of thetop housing 260 meets therefill base 282 or the underside of thetop panel 262 meets therefill support 286. The inclusion of aguide pin 270 and aguide slot 228 in this embodiment of thedispenser 210 also prevents removal of thetop housing 260 from thebottom housing 220 as theguide pin 270 will stop at thetop edge 299 of theguide slot 228. - Any of the
dispensers cloth 288 dispensing forces of 10% to 90% of the weight of the fully loadeddispensers - Thus, the invention provides dispensers that allow for one handed, consistent and uniform delivery from the first to the last refill cloth.
- Certain embodiments of the invention has been described in considerable detail. Many modifications and variations to the described embodiments are possible.
- Therefore, the invention should not be limited to the embodiments described.
Claims (25)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/792,606 US20110297694A1 (en) | 2010-06-02 | 2010-06-02 | Cloth Dispenser |
PCT/US2011/000988 WO2011152865A1 (en) | 2010-06-02 | 2011-06-02 | Cloth dispenser |
ARP110101907 AR081569A1 (en) | 2010-06-02 | 2011-06-02 | TOWEL DISPENSER |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/792,606 US20110297694A1 (en) | 2010-06-02 | 2010-06-02 | Cloth Dispenser |
Publications (1)
Publication Number | Publication Date |
---|---|
US20110297694A1 true US20110297694A1 (en) | 2011-12-08 |
Family
ID=44383126
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/792,606 Abandoned US20110297694A1 (en) | 2010-06-02 | 2010-06-02 | Cloth Dispenser |
Country Status (3)
Country | Link |
---|---|
US (1) | US20110297694A1 (en) |
AR (1) | AR081569A1 (en) |
WO (1) | WO2011152865A1 (en) |
Cited By (9)
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US20110272429A1 (en) * | 2010-05-07 | 2011-11-10 | Stacy Harfert | Diaper And Wipe Dispensing System |
US20130048667A1 (en) * | 2011-08-30 | 2013-02-28 | Sca Hygiene Products Ab | Product dispenser and cover member for a product dispenser |
US20160113448A1 (en) * | 2013-05-17 | 2016-04-28 | Sca Hygiene Products Ab | Dispenser for storing and dispensing hygiene products |
US20160374523A1 (en) * | 2014-01-20 | 2016-12-29 | Kimberly-Clark Brasil Industria E Comercio De Produtos De Higiene Ltda | Sheet material dispenser |
EP3079547A4 (en) * | 2013-12-09 | 2017-07-19 | Sca Hygiene Products AB | Dispenser for interfolded napkins |
US10413137B2 (en) * | 2016-03-09 | 2019-09-17 | The Clorox Company | Designer refillable wipes container |
US20210007561A1 (en) * | 2018-03-19 | 2021-01-14 | Essity Hygiene And Health Aktiebolag | Dispenser for sheet products, particularly napkins |
JP2023168970A (en) * | 2022-05-16 | 2023-11-29 | 河淳株式会社 | paper case |
USD1024600S1 (en) * | 2023-01-17 | 2024-04-30 | Youcopia Products, Inc. | Plastic bag dispenser |
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US10674876B2 (en) * | 2013-05-17 | 2020-06-09 | Essity Hygiene And Health Aktiebolag | Dispenser for storing and dispensing hygiene products |
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US20210007561A1 (en) * | 2018-03-19 | 2021-01-14 | Essity Hygiene And Health Aktiebolag | Dispenser for sheet products, particularly napkins |
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Also Published As
Publication number | Publication date |
---|---|
AR081569A1 (en) | 2012-10-03 |
WO2011152865A1 (en) | 2011-12-08 |
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