US20110209601A1 - Protective sleeve and related manufacturing method - Google Patents

Protective sleeve and related manufacturing method Download PDF

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Publication number
US20110209601A1
US20110209601A1 US13/129,193 US200913129193A US2011209601A1 US 20110209601 A1 US20110209601 A1 US 20110209601A1 US 200913129193 A US200913129193 A US 200913129193A US 2011209601 A1 US2011209601 A1 US 2011209601A1
Authority
US
United States
Prior art keywords
protective sleeve
cords
yarn
filaments
knitting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/129,193
Inventor
Pere Relats Casas
Jordi Relats Manent
Anna Fruns Martin
Josep Ramon Martinez
Dolors Artola Solé
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Relats SA
Original Assignee
Relats SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Relats SA filed Critical Relats SA
Publication of US20110209601A1 publication Critical patent/US20110209601A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02—Details
    • H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
    • H02G3/0462—Tubings, i.e. having a closed section
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/225—Elongated tubular articles of small diameter, e.g. coverings or reinforcements for cables or hoses
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/20—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
    • D04B21/205—Elongated tubular articles of small diameter, e.g. coverings or reinforcements for cables or hoses
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00—Protection of pipes or objects of similar shape against external or internal damage or wear
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00—Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/06—Protection of pipes or objects of similar shape against external or internal damage or wear against wear
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/12—Vehicles

Definitions

  • the present invention refers to a protective sleeve, specially designed for protecting cables in automobiles.
  • the present invention also refers to a method for manufacturing said protective sleeve.
  • these protective sleeves are formed from a plurality of yarns knitted to each other with different materials and features, according to their particular application. Furthermore, if necessary, these protective sleeves can be covered with any material that provides any enhancement to their features.
  • protective sleeves are known that comprise braids formed by yarns, see e.g. EP-A-1 119 656 and U.S. Pat. No. 5,744,206.
  • the braids included in these protective sleeves only cover a limited portion of the sleeve surface, because their end is not to protect mechanically the cables that are housed inside it, but to provide a space between the internal surface of the sleeve and the cables inside it. Therefore, these known sleeves are suitable to provide thermal protection, thanks to the air chamber defined inside the sleeve by said braids or cords.
  • the present invention refers to a protective sleeve comprising a plurality of yarns and/or cords knitted to each other, that is characterised in that said cords are formed by textile structures that are bound to each other and cover in a substantially complete way the external surface of said sleeve.
  • the yarns of said cords are from polymeric material, aramid, metal, polyethereherketone (PEEK), glass fibres and/or silica derivates, or any material that can be knitted.
  • the yarns of said cords can be straight or textured multi-filaments twisted or non-twisted and/or mono-filaments, which have a circular, oval or rectangular cross-section, or with any other suitable shape.
  • the linear density of the yarns of said cords is from 10 dTex to 10,000 dTex.
  • the cords preferably has a round, square or rectangular cross-section, with a thickness from 0.5 mm to 35 mm.
  • the sleeve its diameter is from 1 mm to 500 mm, and the thickness of the sleeve wall is from 0.5 mm to 50 mm. If wished, said sleeve can be finished with silicone, polyurethane, resin, acrylics, or any suitable finish.
  • the present invention refers to a method for manufacturing the protective sleeve previously cited, that is characterised in that comprises the following steps:
  • Said knitting of said yarns to form the cords can be done by twisting, folding, braiding, knitbraiding, warp knitting, weft circular knitting, flat bed knitting, weaving and/or non-woven fabrics.
  • the braiding of said plurality of cords to form said sleeve is done by braiding inserting the cord as a straight yarn, braided braiding the cord, warpknitting inserting the cord on Raschel machines, knitting or laying the cord, knitting in narrow fabric machines wefting the cord or inserting the cord or both at the same time, and/or flat bed knitting inserting the cord, knitting or laying the cord.
  • the sleeve can be done integrally from cords braided to each other, or mixing cords and textile material.
  • the method can comprise, if whisked, an additional step of finishing with silicone, polyurethane, resin, acrylics or any suitable finish.
  • the protective sleeve has the main advantage that provides a great resistance to impacts, protecting completely the cables housed inside it.
  • the protective sleeve of the present invention resists absorbing said impact and it does not affect the cables housed inside it.
  • the sleeve that is obtained has the following features:
  • the sleeve that is obtained has the following features:
  • the sleeve that is obtained has the following features:
  • the sleeve that is obtained has the following features:

Abstract

A protective sleeve includes a plurality of cords braided together. Each of the plurality of cords is formed from yarn that are knitted together. The plurality of cords form a substantially complete external surface of the protective sleeve.

Description

  • The present invention refers to a protective sleeve, specially designed for protecting cables in automobiles. The present invention also refers to a method for manufacturing said protective sleeve.
    • BACKGROUND OF THE INVENTION
  • In the automobile industry the automobile cables are covered with textile protective sleeves. These protective sleeve must have thermal and mechanical protective features.
  • Usually, these protective sleeves are formed from a plurality of yarns knitted to each other with different materials and features, according to their particular application. Furthermore, if necessary, these protective sleeves can be covered with any material that provides any enhancement to their features.
  • However, in the practice it has been shown that in case of an impact on the automobile, the protective sleeves currently known cannot protect completely the cables housed inside them.
  • It must be pointed out that protective sleeves are known that comprise braids formed by yarns, see e.g. EP-A-1 119 656 and U.S. Pat. No. 5,744,206. However, the braids included in these protective sleeves only cover a limited portion of the sleeve surface, because their end is not to protect mechanically the cables that are housed inside it, but to provide a space between the internal surface of the sleeve and the cables inside it. Therefore, these known sleeves are suitable to provide thermal protection, thanks to the air chamber defined inside the sleeve by said braids or cords.
    • DESCRIPTION OF THE INVENTION
  • With the protective sleeve and the method of the invention said drawbacks can be solved, presenting other advantages that will be described.
  • According to a first aspect, the present invention refers to a protective sleeve comprising a plurality of yarns and/or cords knitted to each other, that is characterised in that said cords are formed by textile structures that are bound to each other and cover in a substantially complete way the external surface of said sleeve.
  • Advantageously, the yarns of said cords are from polymeric material, aramid, metal, polyethereherketone (PEEK), glass fibres and/or silica derivates, or any material that can be knitted.
  • The yarns of said cords can be straight or textured multi-filaments twisted or non-twisted and/or mono-filaments, which have a circular, oval or rectangular cross-section, or with any other suitable shape.
  • Preferably, the linear density of the yarns of said cords is from 10 dTex to 10,000 dTex.
  • The cords preferably has a round, square or rectangular cross-section, with a thickness from 0.5 mm to 35 mm.
  • Regarding the sleeve, its diameter is from 1 mm to 500 mm, and the thickness of the sleeve wall is from 0.5 mm to 50 mm. If wished, said sleeve can be finished with silicone, polyurethane, resin, acrylics, or any suitable finish.
  • According to a second aspect, the present invention refers to a method for manufacturing the protective sleeve previously cited, that is characterised in that comprises the following steps:
      • knitting a plurality of yarns to form a plurality of cords;
      • braiding said plurality of cord to form said sleeve.
  • Said knitting of said yarns to form the cords can be done by twisting, folding, braiding, knitbraiding, warp knitting, weft circular knitting, flat bed knitting, weaving and/or non-woven fabrics.
  • On the other hand, the braiding of said plurality of cords to form said sleeve is done by braiding inserting the cord as a straight yarn, braided braiding the cord, warpknitting inserting the cord on Raschel machines, knitting or laying the cord, knitting in narrow fabric machines wefting the cord or inserting the cord or both at the same time, and/or flat bed knitting inserting the cord, knitting or laying the cord.
  • It must be pointed out that the sleeve can be done integrally from cords braided to each other, or mixing cords and textile material.
  • The method can comprise, if whisked, an additional step of finishing with silicone, polyurethane, resin, acrylics or any suitable finish.
  • The protective sleeve has the main advantage that provides a great resistance to impacts, protecting completely the cables housed inside it. E.g. in case of an impact in an automobile, the protective sleeve of the present invention resists absorbing said impact and it does not affect the cables housed inside it.
    • DESCRIPTION OF PREFERRED EMBODIMENTS Example 1 Braided Sleeve Braiding the Cord as Straight Yarn
      • Embodiment of the cord:
        • Number of needles: 4
        • Number of yarns: 4
        • Density: 12 stitches in 3 cm.
        • Kind of yarn: multi-filament of polyester (PES) 1100 dtex
        • Kind of structure: movement on 3 needles
  • The sleeve that is obtained has the following features:
      • Diameter or thickness: 2 mm
      • Embodiment of the sleeve:
        • Number of reels: 56
        • Yarns per reel: 2
        • Number of reels of straight yarn: 28
        • Yarns per reel of straight yarn: knitbraided cord with polyester multi-filament (PES) 1100 dtex
        • Density: 24 stitches in 3 cm.
        • Kind of yarn: polyester multi-filament (PES) 11000 dtex
  • The sleeve that is obtained has the following features:
      • Wall thickness: 3 mm
      • Internal diameter: 16 mm
    Example 2
  • Knitbraided Sleeve Knitting with the Cord
      • Embodiment of the cord
        • Number of needles: 4
        • Number of yarns: 4
        • Density: 12 stitches in 3 cm.
        • Kind of yarn: Polyester multi-filament (PES) 2200 dtex
        • Kind of structure: movement on 2 needles
  • The sleeve that is obtained has the following features:
      • Diameter or thickness: 3 mm
      • Embodiment of the sleeve:
        • Number of the needles: 12
        • Number of yarns (cords): 12
        • Density: 3 stitches in 3 cm
        • Kind of yarn: knitbraided cord with polyester multi-filament (PES) 2200 dtex
        • Kind of structure: movement on 3 needles
  • The sleeve that is obtained has the following features:
      • Wall thickness: 9 mm
      • Internal diameter: 16 mm
  • Even though reference is made to a specific embodiment of the invention, it is apparent for a person skilled in the art that the described protective sleeve and the method are susceptible of numerous variations and modifications, and that all the details cited can be substituted by other technically equivalent ones, without departing from the scope of protection defined by the attached claims.

Claims (20)

1. A protective sleeve comprising a plurality of cords braided together, each of the plurality of cords being formed from yarn knitted together, wherein the plurality of cords form a substantially complete external surface of said protective sleeve.
2. The protective sleeve of claim 1, wherein each yarn is made from at least one of polymeric material, aramid, metal, polyethereherketone (PEEK), glass fibres and silica derivates.
3. The protective sleeve of claim 1, wherein each yarn includes mono-filaments.
4. The protective sleeve of claim 3, wherein each of said mono-filaments has a cross-section that is one of circular, oval and rectangular.
5. The protective sleeve of claim 1, wherein the linear density of each yarn is between approximately 10 dTex and 10,000 dTex.
6. The protective sleeve of claim 1, wherein each of the plurality of cords has one of a round, square and rectangular cross-section.
7. The protective sleeve of claim 6, wherein each of the plurality of cords has a thickness between approximately 0.5 mm and 35 mm.
8. The protective sleeve of claim 1, wherein the protective sleeve has a diameter between approximately 1 mm and 500 mm.
9. The protective sleeve of claim 8, wherein the protective sleeve has a wall with a thickness between approximately 0.5 mm and 50 mm.
10. The protective sleeve of claim 1, wherein said protective sleeve is finished with at least one of silicone, polyurethane, resin and acrylics.
11. A method for manufacturing a protective sleeve comprising the following steps:
knitting yarn to form a plurality of cords and
braiding said plurality of cords to form said protective sleeve, wherein the plurality of cords form a substantially complete external surface of said protective sleeve.
12. The method of claim 11, wherein said knitting of said yarns to form the plurality of cords includes at least one of twisting, folding, braiding, knitbraiding, warp knitting, weft circular knitting, flat bed knitting, and weaving.
13. (canceled)
14. The method of claim 11, further comprising
finishing with at least one silicone, polyurethane, resin, and acrylics.
15. The protective sleeve of claim 1, wherein the each yarn includes multi-filaments.
16. The protective sleeve of claim 15, wherein the multi-filaments are straight.
17. The protective sleeve of claim 15, wherein multi-filaments are textured.
18. The protective sleeve of claim 15, wherein the multi-filaments are twisted.
19. The protective sleeve of claim 15, wherein the multi-filaments of yarn are non-twisted.
20. The protective sleeve of claim 3, wherein each yarn includes multi-filaments.
US13/129,193 2008-11-13 2009-11-13 Protective sleeve and related manufacturing method Abandoned US20110209601A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP08382064.7 2008-11-13
EP08382064 2008-11-13
PCT/IB2009/055053 WO2010055486A2 (en) 2008-11-13 2009-11-13 Protective tube and related manufacturing method

Publications (1)

Publication Number Publication Date
US20110209601A1 true US20110209601A1 (en) 2011-09-01

Family

ID=42170479

Family Applications (1)

Application Number Title Priority Date Filing Date
US13/129,193 Abandoned US20110209601A1 (en) 2008-11-13 2009-11-13 Protective sleeve and related manufacturing method

Country Status (5)

Country Link
US (1) US20110209601A1 (en)
EP (1) EP2355278A4 (en)
CN (1) CN102334256B (en)
MX (1) MX2011005126A (en)
WO (1) WO2010055486A2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9347158B2 (en) * 2013-03-15 2016-05-24 Delfingen Fr-Anteuil Elongate self-closing sleeve for protecting elongate members
CN105671785A (en) * 2016-01-19 2016-06-15 河南科技大学 Novel triaxially braided material and manufacturing method thereof
US9745679B2 (en) 2013-03-13 2017-08-29 Federal-Mogul Powertrain Warp knit wrappable sleeve with extendable electro-functional yarns and method of construction thereof
US10804002B2 (en) 2014-08-13 2020-10-13 General Cable Technologies Corporation Radiation and heat resistant cables
US11499254B2 (en) 2019-01-23 2022-11-15 Federal-Mogul Powertrain Llc Braided protective sleeve with heat-shrinkable yarns and method of construction thereof

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* Cited by examiner, † Cited by third party
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EP3012930A4 (en) * 2013-06-19 2017-03-08 Relats, S.A. Self-closing thermal and electrical fire protection sheath
US10590574B2 (en) * 2016-01-22 2020-03-17 Federal-Mogul Powertrain Llc Abrasion resistant braided textile sleeve and method of construction thereof
CN109680405B (en) * 2018-11-02 2022-01-28 广州凯恒科塑有限公司 High-temperature-resistant expandable protective sleeve and preparation method thereof

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US3866512A (en) * 1969-10-03 1975-02-18 August Heroz Maschinenfabrik Apparatus for braiding knotless netting
US3805667A (en) * 1970-08-21 1974-04-23 Columbian Rope Co Braided rope
US4936080A (en) * 1988-04-06 1990-06-26 Oy M. Haloila Ab Device and method for spreading of a top wrapping film
US5082297A (en) * 1990-12-18 1992-01-21 Davlyn Manufacturing Gasket and gasketed joint
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9745679B2 (en) 2013-03-13 2017-08-29 Federal-Mogul Powertrain Warp knit wrappable sleeve with extendable electro-functional yarns and method of construction thereof
US9347158B2 (en) * 2013-03-15 2016-05-24 Delfingen Fr-Anteuil Elongate self-closing sleeve for protecting elongate members
US9657417B2 (en) 2013-03-15 2017-05-23 Delfingen Fr-Anteuil Elongate self-closing sleeve for protecting elongate members having improved sound dampening quality
US10804002B2 (en) 2014-08-13 2020-10-13 General Cable Technologies Corporation Radiation and heat resistant cables
CN105671785A (en) * 2016-01-19 2016-06-15 河南科技大学 Novel triaxially braided material and manufacturing method thereof
US11499254B2 (en) 2019-01-23 2022-11-15 Federal-Mogul Powertrain Llc Braided protective sleeve with heat-shrinkable yarns and method of construction thereof

Also Published As

Publication number Publication date
CN102334256B (en) 2017-02-15
MX2011005126A (en) 2011-10-27
WO2010055486A3 (en) 2013-01-03
CN102334256A (en) 2012-01-25
WO2010055486A2 (en) 2010-05-20
EP2355278A2 (en) 2011-08-10
EP2355278A4 (en) 2015-08-26

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