US20110197602A1

US20110197602A1 - Heat transfer method

Info

Publication number: US20110197602A1
Application number: US13/122,890
Authority: US
Inventors: Laurent Abbas; Wissam Rached
Original assignee: Arkema France SA
Current assignee: Arkema France SA
Priority date: 2008-10-16
Filing date: 2009-10-13
Publication date: 2011-08-18
Also published as: PL2334750T3; FR2937328A1; ES2668968T3; EP2334750B1; HUE037538T2; CN102177215A; FR2937328B1; JP2015129633A; CN106244112A; CN106244112B; JP2012505946A; WO2010043807A1; JP6077744B2; US10858561B2; US20190048241A1; PT2334750T; EP2334750A1; JP6151731B2

Abstract

The present invention relates to a method of heat transfer by means of a composition containing hydrochlorofluoroolefins. The subject matter of the present invention is more particularly a heat transfer method comprising, successively, a step of evaporation of a coolant fluid, a compression step, a step of condensation of said fluid at a temperature of greater than or equal to 70° C. and a step of expansion of said fluid, characterized in that that coolant fluid comprises at least one hydrochlorofluoroolefin.

Description

The present invention relates to a heat transfer process using a composition containing hydrochlorofluoroolefins. It relates more particularly to the use of a composition containing hydrochlorofluoroolefins in heat pumps.
The problems posed by substances which deplete the atmospheric ozone layer (ODP: ozone depletion potential) were tackled at Montreal, where the protocol imposing a reduction in the production and use of chlorofluorocarbons (CFCs) was signed. This protocol has been the subject of amendments which have required that CFCs be withdrawn and have extended regulatory control to other products.
The refrigeration industry and the air conditioning industry have invested a great deal in the replacement of these refrigerant fluids.
In the automotive industry, the air conditioning systems for vehicles sold in many countries have changed from a chlorofluorocarbon (CFC-12) refrigerant fluid to a hydrofluorocarbon (1,1,1,2-tetrafluoroethane: HFC-134a) refrigerant fluid which is less harmful to the ozone layer. However, from the viewpoint of the objectives set by the Kyoto protocol, HFC-134a (GWP=1300) is regarded as having a high warming potential. The contribution to the greenhouse effect of a fluid is quantified by a criterion, the GWP (Global Warming Potential), which indexes the warming potential by taking a reference value of 1 for carbon dioxide.
As carbon dioxide is non-toxic and non-flammable and has a very low GWP, it has been proposed as a refrigerant fluid for air conditioning systems as a replacement for HFC-134a. However, there are several disadvantages to the use of carbon dioxide, related in particular to the very high pressure of the use thereof as a refrigerant fluid in existing devices and technologies.
Document JP 4110388 describes the use of hydro-fluoropropenes of formula C₃H_mF_nwith m and n representing an integer between 1 and 5 inclusive and m+n=6, as heat transfer fluids, in particular tetrafluoropropene and trifluoropropene.
Document WO 2004/037913 discloses the use of compositions comprising at least one fluoroalkene having three or four carbon atoms, in particular pentafluoropropene and tetrafluoropropene, preferably having a GWP at most of 150, as heat transfer fluids.
In document WO 2007/002625, fluorohaloalkenes having from to 6 carbon atoms, in particular tetrafluoropropenes, pentafluoropropenes and chlorotrifluoropropenes, have been described as capable of being used as a heat transfer fluid.
In the field of heat pumps, substitutes for dichlorotetrafluoroethane (HCFC-114), used under conditions of high condensing temperature, have been proposed. Thus, document U.S. Pat. No. 6,814,884 describes a composition comprising 1,1,1,3,3-pentafluorobutane (HFC-365mfc) and at least one compound chosen from 1,1,1,2-tetrafluoroethane, pentafluoroethane (HFC-125), 1,1,1,3,3-pentafluoropropane (HFC-245fa) and 1,1,1,2,3,3,3-heptafluoropropane (HFC-227ea). However, these compounds have a high GWP.
The applicant has now discovered that compositions containing hydrochlorofluoroolefins are very particularly suitable as heat transfer fluid in heat pumps, in particular heat pumps that operate at a high condensing temperature. Moreover, these compositions have a negligible ODP and a GWP below that of existing heat transfer fluids.
The term “hydrochlorofluoroolefins” is understood to mean olefins having from 3 to 4 carbon atoms that comprise one chlorine atom and at least one fluorine atom. Preferably, the chlorine atom is borne by the unsaturated carbon.
A heat pump is a thermodynamic device allowing the transfer of heat from the coldest medium to the hottest medium. The heat pumps used for heating are referred to as compression heat pumps and the operation is based on the principle of the compression cycle of fluids, referred to as refrigerant fluids. These heat pumps operate with compression systems comprising a single or several stage(s). At a given stage, when the refrigerant fluid is compressed and passes from the gaseous state to the liquid state, an exothermic reaction (condensation) takes place that produces heat. Conversely, if the fluid is expanded by passing it from the liquid state to the gaseous state, an endothermic reaction (evaporation) takes place, which produces a cold sensation. Everything therefore relies on the change of state of a fluid used in a closed circuit.
Each stage of a compression system comprises (i) a step of evaporation during which, in contact with heat drawn from the surroundings, the refrigerant fluid, by virtue of its low boiling point, changes from the liquid state to the gaseous state, (ii) a step of compression during which the gas from the preceding step is brought to high pressure, (iii) a step of condensation during which the gas will transmit its heat to the heating circuit; the refrigerant, still compressed, becomes liquid again and (iv) a step of expansion during which the pressure of the fluid is reduced. The fluid is ready for a new absorption of heat from the cold environment.
One subject of the present invention is a heat transfer process using a compression system having at least one stage successively comprising a step of evaporation of a refrigerant fluid, a step of compression, a step of condensation of said fluid at a temperature greater than or equal to 70° C. and a step of expansion of said fluid characterized in that the refrigerant fluid comprises at least one hydrochlorofluoroolefin.
Preferably, the condensing temperature of the refrigerant fluid is between 70 and 140° C., and advantageously between 95 and 125° C.
Preferably, the hydrochlorofluoroolefins comprise at least three fluorine atoms.
Particularly advantageous hydrochlorofluoroolefins are chlorotrifluoropropenes (HCFO-1233), in particular 1-chloro-3,3,3-trifluoropropene (HCFO-1233zd) and 2-chloro-3,3,3-trifluoropropene (HCFO-1233xf). The 1-chloro-3,3,3-trifluoropropene may be in either cis form or trans form.
Besides the hydrochlorofluoroolefin(s), the refrigerant fluid may comprise at least one hydrofluorocarbon.
As hydrofluorocarbons, mention may especially be made of 1,1,1,3,3-pentafluorobutane, 1,1,1,2-tetrafluoroethane, pentafluoroethane, 1,1,1,3,3-pentafluoropropane, 1,1,1,2,3-pentafluoropropane, 1,1,1,2,2-penta-fluoropropane and 1,1,1,2,3,3,3-heptafluoropropane.
The refrigerant fluid may also comprise at least one fluoroether, preferably at least one hydrofluoroether and advantageously at least one hydrofluoroether having from three to six carbon atoms.
As hydrofluoroethers, mention may especially be made of heptafluoromethoxypropane, nonafluoromethoxybutane and nonafluoroethoxybutane. The hydrofluoroether is available in several isomeric forms such as 1,1,1,2,2,3,3,4,4-nonafluoroethoxybutane, 1,1,1,2,3,3-hexafluoro-2-(trifluoromethyl)-3-ethoxybutane, 1,1,1,2,2,3,3,4,4-nonafluoromethoxybutane and 1,1,1,2,3,3-hexafluoro-2-(trifluoromethyl)-3-methoxybutane.
The refrigerant fluid may also comprise at least one fluoroalkene having from 3 to 6 carbon atoms. Preferably, the fluoroalkene is chosen from fluoropropenes, in particular trifluoropropenes such as 1,1,1-trifluoropropene, tetrafluoropropenes such as 2,3,3,3-tetrafluoropropene (HFO-1234yf), 1,3,3,3-tetrafluoropropene and fluorobutenes. Fluoromethyl-propenes may be suitable.
Preferably, the refrigerant fluid comprises at least 10% by weight of hydrochlorofluoroolefins.
The refrigerant fluid used in the present invention may comprise a stabilizer of the hydrochlorofluoroolefin. The stabilizer represents at most 5% by weight relative to the total composition of the fluid.
As stabilizers, mention may especially be made of nitromethane, ascorbic acid, terephthalic acid, azoles such as tolutriazole or benzotriazole, phenolic compounds such as tocopherol, hydroquinone, t-butylhydroguinone, 2,6-di-cert-butyl-4-methylphenol, epoxides (alkyl, optionally fluorinated or perfluorinated, or alkenyl or aromatic epoxides) such as n-butyl glycidyl ether, hexanediol diglycidyl ether, allyl glycidyl ether or butylphenyl glycidyl ether, phosphites, phosphates, phosphonates, thiols and lactones.
The refrigerant used in the process according to the present invention may comprise lubricants such as mineral oil, alkylbenzene, polyalkylene glycol and polyvinyl ether.

EXPERIMENTAL SECTION

In what follows:
Evap P is the pressure at the evaporator
Cond P is the pressure at the condenser
T cond is the condensing temperature
Te comp is the compressor inlet temperature
Ratio: the compression ratio
T outlet comp is the compressor outlet temperature
COP: coefficient of performance and is defined, where a heat pump is concerned, as being the useful heat power provided the system over the power taken in or consumed by the system
CAP: volumetric capacity, heat capacity per unit volume (kJ/m³)
% CAP or COP is the ratio of the value of the CAP or COP of the fluid relative to that obtained with HCFC-114.

EXAMPLE 1

The performances of the refrigerant fluid under the heat pump operating conditions and by setting the temperature at the evaporator to 10° C. and that at the condenser to 100° C. are given below.
For HCFC-114, the nominal operating pressure is 14.19 bar, the volumetric capacity is 785 kJ/m³and the COP is 2.07 under the following operating conditions:
Isentropic efficiency of the compressor: 80%


			HFC-365mfc/
HCFC-114	HFC-365mfc	HCFO-1233zd	HFC-227ea

Temp evap	10	10	10	10
(° C.)
T e comp	15	15	15	15
Evap P (kPa)	129	30	76
Cond P (kPa)	1419	590	1048
Ratio (p/p)	11.04	19.81	13.72	27.1
T cond (° C.)	100	100	100	100
T outlet	100	100	103
comp (° C.)
CAP (kJ/m³)	785	260	630	374
COP	2.07	2.30	2.42	2.40
% CAP	100	33	80	48
% COP	100	111	117	116

EXAMPLE 2

The performances of the refrigerant fluid under the heat pump operating conditions and by setting the temperature at the evaporator to 50° C. and that at the condenser to 80° C. are given below.
For HCFC-114, the nominal operating pressure is 9.3 bar, the volumetric capacity is 3321 kJ/m³and the COP is 8.19 under the following operating conditions:
Isentropic efficiency of the compressor: 80%


HCFC-114	HFC-365mfc	HCFO-1233zd

Temp outlet evap (° C.)	50	50	50
T e comp (° C.)	65	65	65
Evap P (kPa)	447	142	298
Cond P (kPa)	930	352	663
Ratio(p/p)	2.08	2.48	2.22
T cond (° C.)	80	80	80
T outlet comp (° C.)	90	87	94
CAP (kJ/m³)	3321	1394	2554
COP	8.19	8.60	8.53
% CAP	100	42	77
% COP	100	105	104

EXAMPLE 3

The performances of the refrigerant fluid under the heat pump operating conditions and by setting the temperature at the evaporator to 50° C. and the temperature at the condenser to 95° C. are given below.
For HCFC-114, the nominal operating pressure is 12.82 bar, the volumetric capacity is 2976 kJ/m³and the COP is 5.19 under the following operating conditions:
Isentropic efficiency of the compressor: 80%


HCFC-	HFC-	HCFO-	HFO-
114	365mfc	1233zd	1234yf

Temp evap (° C.)	50	50	50	50
T e comp (° C.)	65	65	65	65
Evap P (kPa)	447	142	298	1283
Cond P (kPa)	1282	522	939	3345
Ratio (p/p)	2.87	3.67	3.15	2.61
T cond (° C)	95	95	95	95
T outlet comp (° C.)	103	98	107	113
CAP (kJ/m³)	2976	1284	2379	4065
COP	5.19	5.56	5.56	2.80
% CAP	100	43	80	137
% COP	100	107	107	54

EXAMPLE 4

The performances of the refrigerant fluid under the heat pump operating conditions and by setting the temperature at the evaporator to 50° C. and that at the condenser to 110° C. are given below.
For HCFC-114, the nominal operating pressure is 17.26 bar, the volumetric capacity is 2573 kJ/m³and the COP is 3.56 under the following operating conditions:
Isentropic efficiency of the compressor: 80%


HCFC-114	HFC-365mfc	HCFO-1233zd

Temp evap (° C.)	50	50	50
T e comp (° C.)	65	65	65
Evap P (kPa)	447	142	298
Cond P (kPa)	1726	748	1294
Ratio (p/p)	3.86	5.26	4.34
T cond (° C.)	110	110	110
T outlet comp (° C.)	116	110	121
CAP (kJ/m³)	2573	1157	2172
COP	3.56	3.97	4.00
% CAP	100	45	84
% COP	100	111	112

EXAMPLE 5

The performances of the refrigerant fluid under the heat pump operating conditions and by setting the temperature at the evaporator to 50° C. and that at the condenser to 120° C. are given below.
For HCFC-114, the nominal operating pressure is 20.82 bar, the volumetric capacity is 2257 kJ/m³and the COP is 2.79 under the following operating conditions:
Isentropic efficiency of the compressor: 80%


HCFC-114	HFC-365mfc	HCFO-1233zd

Temp evap (° C.)	50	50	50
T e comp	65	65	65
Evap P (kPa)	447	142	298
Cond P (kPa)	2082	936	1581
Ratio (p/p)	4.66	6.58	5.30
T cond (° C.)	120	120	120
T outlet comp (° C.)	125	120	130
CAP (kJ/m³)	2257	1063	2015
COP	2.79	3.25	3.29
% CAP	100	47	89
% COP	100	116	118

EXAMPLE 6

The performances of the refrigerant fluid under the heat pump operating conditions and by setting the temperature at the evaporator to 80° C. and that at the condenser to 110° C. are given below.
For HCFC-114, the nominal operating pressure is 17.26 bar, the volumetric capacity is 5475 kJ/m³and the COP is 7.94 under the following operating conditions:
Isentropic efficiency of the compressor: 80%


HCFC-114	HFC-365mfc	HCFO-1233zd

Temp evap (° C.)	80	80	80
T e comp (° C.)	90	90	90
Evap P (kPa)	930	352	663
Cond P (kPa)	1726	748	1294
Ratio (p/p)	1.86	2.12	1.95
T cond (° C.)	110	110	110
T outlet comp (° C.)	116	111	117
CAP (kJ/m³)	5475	2872	4705
COP	7.94	8.83	8.72
% CAP	100	52	86
% COP	100	111	110

EXAMPLE 7

The performances of the refrigerant fluid under the heat pump operating conditions and by setting the temperature at the evaporator to 80° C. and that at the condenser to 120° C. are given below.
For HCFC-114, the nominal operating pressure is 20.82 bar, the volumetric capacity is 4810 kJ/m³and the COP is 5.45 under the following operating conditions:
Isentropic efficiency of the compressor: 80%


HCFC-114	HFC-365mfc	HCFO-1233zd

Temp evap (° C.)	80	80	80
T e comp (° C.)	90	90	90
Evap P (kPa)	930	352	663
Cond P (kPa)	2082	936	1581
Ratio (p/p)	2.24	2.66	2.38
T cond (° C.)	120	120	120
T outlet comp (° C.)	126	120	127
CAP (kJ/m³)	4810	2648	4360
COP	5.45	6.36	6.24
% CAP	100	55	91
% COP	100	117	114

EXAMPLE 8

The performances of the refrigerant fluid under the heat pump operating conditions and by setting the temperature at the evaporator to 80° C. and that at the condenser to 130° C. are given below.
For HCFC-114, the nominal operating pressure is 24.92 bar, the volumetric capacity is 4027 kJ/m³and the COP is 3.79 under the following operating conditions:
Isentropic efficiency of the compressor: 80%


HCFC-114	HFC-365mfc	HCFO-1233zd

Temp evap (° C.)	80	80	80
T e comp (° C.)	90	90	90
Evap P (kPa)	930	352	663
Cond P (kPa)	2492	1157	1913
Ratio (p/p)	2.68	3.28	2.88
T cond (° C.)	130	130	130
T outlet comp (° C.)	136	130	136
CAP (kJ/m³)	4027	2403	3967
COP	3.79	4.81	4.71
% CAP	100	60	99
% COP	100	127	124

EXAMPLE 9

The performances of the refrigerant fluid under the heat pump operating conditions and by setting the temperature at the evaporator to 80° C. and that at the condenser to 140° C. are given below.
For HCFC-114, the nominal operating pressure is 29.61 bar, the volumetric capacity is 2971 kJ/m³and the COP is 2.46 under the following operating conditions:
Isentropic efficiency of the compressor: 80%


HCFC-114	HFC-365mfc	HCFO-1233zd

Temp evap (° C.)	80	80	80
T e comp (° C.)	90	90	90
Evap P (kPa)	930	352	663
Cond P (kPa)	2961	1417	2295
Ratio (p/p)	3.19	4.02	3.46
T cond (° C.)	140	140	140
T outlet comp (° C.)	147	140	147
CAP (kJ/m³)	2971	2134	3520
COP	2.46	3.73	3.62
% CAP	100	72	118
% COP	100	152	147

Claims

1. A heat transfer process using a compression system comprising successively a step of evaporation of a refrigerant fluid, a step of compression of said refrigerant fluid, a step of condensation of said refrigerant fluid at a temperature greater than or equal to 70° C. and a step of expansion of said refrigerant fluid characterized in that the refrigerant fluid comprises at least one hydrochlorofluoroolefin.

2. The process as claimed in claim 1, characterized in that the temperature is between 70 and 140° C.

3. The process as claimed in claim 1, characterized in that the refrigerant fluid comprises at least one hydrofluorocarbon.

4. The process as claimed in claim 1, characterized in that the refrigerant fluid comprises at least one hydrofluoroether.

5. The process as claimed in claim 1, characterized in that the refrigerant fluid comprises at least one fluoroalkene.

6. The process as claimed in claim 1, characterized in that the hydrochlorofluoroolefin comprises at least three fluorine atoms.

7. The process as claimed in claim 1, characterized in that the hydrochlorofluoroolefin is selected from the group consisting of 1-chloro-3,3,3-trifluoropropene and 2-chloro-3,3,3 -trifluoropropene.

8. The process as claimed in claim 1, characterized in that the temperature is between 95 and 125° C.