US20100319523A1 - Ceramic armor component - Google Patents
Ceramic armor component Download PDFInfo
- Publication number
- US20100319523A1 US20100319523A1 US12/587,059 US58705909A US2010319523A1 US 20100319523 A1 US20100319523 A1 US 20100319523A1 US 58705909 A US58705909 A US 58705909A US 2010319523 A1 US2010319523 A1 US 2010319523A1
- Authority
- US
- United States
- Prior art keywords
- ceramic
- tiles according
- armor
- channels
- tiles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H5/00—Armour; Armour plates
- F41H5/02—Plate construction
- F41H5/023—Armour plate, or auxiliary armour plate mounted at a distance of the main armour plate, having cavities at its outer impact surface, or holes, for deflecting the projectile
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H5/00—Armour; Armour plates
- F41H5/02—Plate construction
- F41H5/04—Plate construction composed of more than one layer
- F41H5/0414—Layered armour containing ceramic material
Definitions
- This invention relates to the ceramic armor component field.
- Ceramic armor is typically used for body armor and for the protection of different types of vehicles, such as various types of land vehicles, ships, and aircraft.
- a ceramic armor is made of a ceramic tile and composite material as backing.
- ceramic tiles are adhesively secured to a substrate then encapsulated in an outer cover. These substrate and cover represent the backing composite material.
- the ceramic armor system is then attached to a vehicle by a variety of means or merely placed in a fabric pocket, as in the case of body armor.
- the function of the ceramic layer is to break the bullets while the function of the composite backing is to hold the ceramic in places during the impact and to catch the fragments produced during the impact and dissipate their mechanical energy by a plastic deformation.
- a very important characteristic of ceramic component armors is their ability to defeat multiple shots within a relatively small area.
- the challenge in developing multi-hit ceramic composite armor is to control the damage of the armor structure after the impact in its proximity.
- metal armor have inherently this characteristic, that is related to the metal ductility and ability to withstand plastic deformation, in ceramic armor components it must be addressed by an appropriate design of the armor components.
- the damage produced in ceramic hard face components by projectile impact can be classified into (1) a comminution zone of highly pulverized material in the shape of a conoid under the incident projectile footprint,
- the most common approach to increase the multihit capability of a ceramic composite armor is the use of ceramic tiles mosaics.
- the physical separation between the tiles in the mosaic constitute a barrier to the propagation of the ceramic damage that occur during the impact.
- the area of the ceramic strike face damaged by an impact is limited to the size of tile, or maximum to a portion of two if the impact occurs across the junction.
- FIG. 1 ( a - b ) schematic representation of a ceramic tile according to this invention and a perpendicular section respectively.
- FIG. 2 ( a - c ) details of channels realization in section
- FIG. 3 ( a - e ) different realizations of the invention in which channels are disposed according to various geometries.
- ceramic tiles for armors according to the invention are standard tiles ( 10 ) with channels ( 11 ) joining the opposite surfaces.
- Tiles can have smooth and continuous borders or they can present ( 12 ) cavities represented by part of the channels ( 11 ) (preferably an half of total number as shown in FIG. 1 ).
- Channels can be simple holes or hollow tubes placed in the body of the tile, constituting an open channel on both opposite surfaces.
- Channels can have circular or polygonal section (for example, square, hexagonal, triangular, pentagonal) and can be perpendicularly disposed or inclined across the tiles surfaces.
- channels internal dimensions should be between 0.5 and 5 mm.
- channels could have a rectangular (FIG. 1 - a ), conic or biconic inner section, or be tapered off at one or the other or both ends ( FIG. 2 a - c ).
- channels according to this invention considerably increase the multi-hit resistance, because shock waves propagation through the tile is stopped thanks to these diffraction lines inside the material itself.
- the internal volume of the channels could be streamlined with materials that have an acoustic impendence, as for example alumina, zirconia, boron carbide or silicon carbide, silicon nitride, silica or mixture thereof, metals as copper, iron, steel and wolfram, different from the ceramic one, such as plastic materials (low acoustic impendence) or metallic/ceramic materials (high acoustic impendence).
- plastic materials low acoustic impendence
- metallic/ceramic materials high acoustic impendence
- a further advantage of this invention is the weight reduction obtained by the presence of channels. This characteristic is very important because ballistic armors always represent a parasitic weight.
- This invention involves tiles commonly made of ceramic materials such as: aluminum oxide, boron carbide, silicon carbide, glass ceramic materials, titanium diboride, or their mixtures and other similar products. They are manufactured following well known processes (using moulds or by extrusion).
- the channels related to this invention are easily realized, by extrusion or by cold pressing using moulds with punch matrixes. These are the most common forming techniques used for mass production.
- Possible streamline can be easily conducted during the manufacturing process of the ballistic panel or as an intermediate phase after the ceramic tile production. While filling of channels can be made successively, after the monolithic tile production and can obtained by fusion of plastic, metal or vitreous materials.
- channels can be filled with powder that are sintered with an additional thermal treatment.
- a further producing system consists of the co-shaping of two ceramic powders or a ceramic and metal one. Recently, systems of co-injection of different ceramic materials have been set up, in order to obtain composite ceramic products.
- Another manufacturing system consists of the filling of a mould with two powders, that are the matrix and the channels, with the second one placed upright resembling channels shape.
- Multiple components proportioning systems are well known and used in many technical ceramics applications.
- channels create 2-10 mm discontinuities (channels diameter 1 mm, at a distance of 2 mm from each other) while slots create discontinuities of 20-50 mm.
- a higher discontinuity density heightens the effects and improves the capacity of arresting of the fracture propagation.
- channels permits the mechanical connection of the two parts of the ballistic inserts making the whole structure more strong and firm. While, there is no possibility to reach this purpose with tiles with slots, because such slots should not have a diameter of more than 0.5 mm.
- the high discontinuity density enhances the multi-hit power, in fact near to the impact point there will always be conjunction points between the two parts of the composite panel (front and rear). This increases the ceramic confinement. It is well known in literature that the ceramic confinement improves the multi-hit characteristics.
- Channels can be distributed in the ceramic body of the tiles in a casual way or according to repeated geometric drawings, such as: parallel lines equidistant or at different distances from each other. Channels can be disposed in squares, hexagons, star-like shape etc. as schematically shown in FIG. 3 .
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Aiming, Guidance, Guns With A Light Source, Armor, Camouflage, And Targets (AREA)
- Compositions Of Oxide Ceramics (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/161,280 US8375841B2 (en) | 2009-06-17 | 2011-06-15 | Armor tile |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITFI2009A000130 | 2009-06-17 | ||
IT000130A ITFI20090130A1 (it) | 2009-06-17 | 2009-06-17 | Componenti per corazze ceramiche. |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/161,280 Continuation-In-Part US8375841B2 (en) | 2009-06-17 | 2011-06-15 | Armor tile |
Publications (1)
Publication Number | Publication Date |
---|---|
US20100319523A1 true US20100319523A1 (en) | 2010-12-23 |
Family
ID=41528665
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/587,059 Abandoned US20100319523A1 (en) | 2009-06-17 | 2009-09-30 | Ceramic armor component |
Country Status (4)
Country | Link |
---|---|
US (1) | US20100319523A1 (it) |
IL (1) | IL210048A (it) |
IT (1) | ITFI20090130A1 (it) |
WO (1) | WO2010146106A1 (it) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012081002A1 (en) * | 2010-12-13 | 2012-06-21 | Gigi Simovich | Lightweight impact resistant panel |
US8375841B2 (en) | 2009-06-17 | 2013-02-19 | Industrie Bitossi, S.p.A. | Armor tile |
US20130316116A1 (en) * | 2012-05-11 | 2013-11-28 | Richard Adams | Composite Ceramic Structure and Method of Manufacture |
CN104457431A (zh) * | 2014-11-25 | 2015-03-25 | 浙江立泰复合材料有限公司 | 防弹陶瓷插板止裂结构 |
US11498874B2 (en) | 2016-05-05 | 2022-11-15 | Saint-Gobain Ceramics & Plastics, Inc. | Multi-phasic ceramic composite |
Citations (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4347796A (en) * | 1976-06-24 | 1982-09-07 | The United States Of America As Represented By The Secretary Of The Army | Blast suppressive shielding |
US4704943A (en) * | 1981-06-15 | 1987-11-10 | Mcdougal John A | Impact structures |
US4981067A (en) * | 1989-09-18 | 1991-01-01 | The United States Of America As Represented By The Secretary Of The Army | Reactived armor improvement |
US5007326A (en) * | 1990-01-16 | 1991-04-16 | The United States Of America As Represented By The Secretary Of The Army | Cast single plate P900 armor |
US6240858B1 (en) * | 1997-05-27 | 2001-06-05 | Michael C. Mandall | Penetration resistant panel |
US6405630B1 (en) * | 2000-11-03 | 2002-06-18 | The United States Of America As Reresented By The Secretary Of The Army | Foraminous ballistic grill |
US20020088340A1 (en) * | 1999-09-30 | 2002-07-11 | Chu Henry S. | Lightweight armor system and process for producing the same |
US20040216595A1 (en) * | 2003-03-17 | 2004-11-04 | Dickson Lawrence J. | Formed metal armor assembly |
US6892623B2 (en) * | 2000-02-21 | 2005-05-17 | The State Of Israel, Ministry Of Defense, Armament Development Authority | Ballistic armor panel |
US20050217471A1 (en) * | 2003-11-25 | 2005-10-06 | Sgl Carbon Ag | Ceramic antiballistic layer, process for producing the layer and protective device having the layer |
US20060162537A1 (en) * | 2001-06-22 | 2006-07-27 | Anderson Charles E Jr | Multi-layered momentum trap ballistic armor |
US20070252234A1 (en) * | 2006-04-28 | 2007-11-01 | Semiconductor Energy Laboratory Co., Ltd. | Semiconductor device and method for manufacturing the same |
US20080264244A1 (en) * | 2006-11-26 | 2008-10-30 | Plasan Sasa Ltd. | Armor |
US20090136702A1 (en) * | 2007-11-15 | 2009-05-28 | Yabei Gu | Laminated armor having a non-planar interface design to mitigate stress and shock waves |
US20090229453A1 (en) * | 2005-05-26 | 2009-09-17 | Dickson Lawrence J | Ceramic multi-hit armor |
US20100089228A1 (en) * | 2006-08-15 | 2010-04-15 | Scott Brian R | Composite armor with a cellular structure |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2655413B1 (fr) * | 1989-12-06 | 1994-06-03 | Europ Propulsion | Blindage de protection balistique. |
US5824940A (en) * | 1997-01-27 | 1998-10-20 | Alfred University | Ceramic bullet-proof fabric |
US20060213360A1 (en) * | 2005-03-23 | 2006-09-28 | Mosche Ravid | Perforated armor plates |
GB2439958A (en) * | 2006-07-11 | 2008-01-16 | Np Aerospace Ltd | Armour tile arrangement |
-
2009
- 2009-06-17 IT IT000130A patent/ITFI20090130A1/it unknown
- 2009-09-30 US US12/587,059 patent/US20100319523A1/en not_active Abandoned
-
2010
- 2010-06-17 WO PCT/EP2010/058520 patent/WO2010146106A1/en active Application Filing
- 2010-12-16 IL IL210048A patent/IL210048A/en not_active IP Right Cessation
Patent Citations (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4347796A (en) * | 1976-06-24 | 1982-09-07 | The United States Of America As Represented By The Secretary Of The Army | Blast suppressive shielding |
US4704943A (en) * | 1981-06-15 | 1987-11-10 | Mcdougal John A | Impact structures |
US4981067A (en) * | 1989-09-18 | 1991-01-01 | The United States Of America As Represented By The Secretary Of The Army | Reactived armor improvement |
US5007326A (en) * | 1990-01-16 | 1991-04-16 | The United States Of America As Represented By The Secretary Of The Army | Cast single plate P900 armor |
US6240858B1 (en) * | 1997-05-27 | 2001-06-05 | Michael C. Mandall | Penetration resistant panel |
US20020088340A1 (en) * | 1999-09-30 | 2002-07-11 | Chu Henry S. | Lightweight armor system and process for producing the same |
US6892623B2 (en) * | 2000-02-21 | 2005-05-17 | The State Of Israel, Ministry Of Defense, Armament Development Authority | Ballistic armor panel |
US6405630B1 (en) * | 2000-11-03 | 2002-06-18 | The United States Of America As Reresented By The Secretary Of The Army | Foraminous ballistic grill |
US20060162537A1 (en) * | 2001-06-22 | 2006-07-27 | Anderson Charles E Jr | Multi-layered momentum trap ballistic armor |
US20040216595A1 (en) * | 2003-03-17 | 2004-11-04 | Dickson Lawrence J. | Formed metal armor assembly |
US20050217471A1 (en) * | 2003-11-25 | 2005-10-06 | Sgl Carbon Ag | Ceramic antiballistic layer, process for producing the layer and protective device having the layer |
US20090229453A1 (en) * | 2005-05-26 | 2009-09-17 | Dickson Lawrence J | Ceramic multi-hit armor |
US20070252234A1 (en) * | 2006-04-28 | 2007-11-01 | Semiconductor Energy Laboratory Co., Ltd. | Semiconductor device and method for manufacturing the same |
US20100089228A1 (en) * | 2006-08-15 | 2010-04-15 | Scott Brian R | Composite armor with a cellular structure |
US20080264244A1 (en) * | 2006-11-26 | 2008-10-30 | Plasan Sasa Ltd. | Armor |
US20090136702A1 (en) * | 2007-11-15 | 2009-05-28 | Yabei Gu | Laminated armor having a non-planar interface design to mitigate stress and shock waves |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8375841B2 (en) | 2009-06-17 | 2013-02-19 | Industrie Bitossi, S.p.A. | Armor tile |
WO2012081002A1 (en) * | 2010-12-13 | 2012-06-21 | Gigi Simovich | Lightweight impact resistant panel |
US20130316116A1 (en) * | 2012-05-11 | 2013-11-28 | Richard Adams | Composite Ceramic Structure and Method of Manufacture |
CN104457431A (zh) * | 2014-11-25 | 2015-03-25 | 浙江立泰复合材料有限公司 | 防弹陶瓷插板止裂结构 |
US11498874B2 (en) | 2016-05-05 | 2022-11-15 | Saint-Gobain Ceramics & Plastics, Inc. | Multi-phasic ceramic composite |
Also Published As
Publication number | Publication date |
---|---|
WO2010146106A1 (en) | 2010-12-23 |
IL210048A0 (en) | 2011-02-28 |
IL210048A (en) | 2014-05-28 |
ITFI20090130A1 (it) | 2010-12-18 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: INDUSTRIE BITOSSI INC., NEW JERSEY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:BOCINI, LORIANO;BORGHINI, FRANCESCO;ROVAI, RICCARDO;REEL/FRAME:023367/0060 Effective date: 20090713 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |