US20100276200A1 - Bearing blocks for drill bits, drill bit assemblies including bearing blocks and related methods - Google Patents
Bearing blocks for drill bits, drill bit assemblies including bearing blocks and related methods Download PDFInfo
- Publication number
- US20100276200A1 US20100276200A1 US12/766,988 US76698810A US2010276200A1 US 20100276200 A1 US20100276200 A1 US 20100276200A1 US 76698810 A US76698810 A US 76698810A US 2010276200 A1 US2010276200 A1 US 2010276200A1
- Authority
- US
- United States
- Prior art keywords
- bearing block
- drill bit
- drilling
- rubbing surface
- formation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/42—Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits
- E21B10/43—Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits characterised by the arrangement of teeth or other cutting elements
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
- E21B10/54—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits
- E21B10/55—Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of the rotary drag type, e.g. fork-type bits with preformed cutting elements
Definitions
- the disclosed approaches are somewhat generalized in nature and fail to accommodate or implement an engineered approach to achieving a target ROP in combination with more stable, predictable bit performance. Furthermore, the disclosed approaches do not provide a bit or method of drilling which is generally tolerant to being axially loaded with an amount of weight-on-bit over and in excess what would be optimum for the current rate-of-penetration for the particular formation being drilled and which would not generate high amounts of potentially bit-stopping (e.g., stick-slip) or bit-damaging torque-on-bit should the bit nonetheless be subjected to such excessive amounts of weight-on-bit.
- bit-stopping e.g., stick-slip
- FIG. 2 shows a partial view of the drill bit having the attached bearing block of FIG. 1 .
- first and second thicknesses 56 and 58 may be different, as illustrated, enabling the bearing block 50 to be designed specifically for a particular application in order to achieve optimal TDOC for different cutters 14 associated with the block 50 .
- the TDOC may be modified for different applications for a given bit frame or bit body by providing a block having the desired thickness or thicknesses without necessitating modification to the bit frame or bit body.
- the bearing block 50 of this embodiment is “peanut-shaped,” as is the complementary socket 60 of a blade 62 ( FIG. 5A ), that the shape of the bearing block 50 and socket 60 may take on any shape consistent with the capabilities of manufacturing of such structures.
- a keyed bearing block 70 includes three different thicknesses 76 , 77 , and 78 and three different rubbing surfaces 72 , 73 , and 74 , respectively.
- the bearing block 70 is “keyed” in the sense of providing two or more thicknesses, each thickness may be associated with one or more adjacent cutters when bearing block 70 is attached to a bit body or frame.
- the bearing block 70 is “keyed” in that each rubbing surface may exhibit an inclination (tilt) or a complex contour and be specifically tied to the TDOC to be provided a given cutter or cutters, in order to provide a combination of TDOCs within a single bearing block.
- the angle of inclination may be selected to approximate a helix angle traveled by a cutter as it rotates and travels with the bit at a specific radial location on the bit face when the bit operates at a selected rate of penetration (ROP) or range of ROPs.
- the bearing block 70 comprises thicknesses 76 , 77 , 78 having rubbing surface 72 tilted toward its leading side, the rubbing surface 73 that is substantially flat, and the rubbing surface 74 being substantially round or convex, respectively.
- the cutters (not shown) of a blade 82 will provide highly precise TDOCs, which may also advantageously enable the bearing block 70 to have one or more advantageous contact levels and orientations with the formation being drilled.
- the bearing block 70 may be secured to the receptacle 80 of the blade 82 by a brazing process 86 .
- a concave bearing block 130 is shown.
- the concave bearing block 130 may be bonded by a braze alloy 138 to a receptacle 132 in a blade 140 .
- the concave bearing block 130 may include a base portion 134 partially received within the receptacle 132 and a distal portion 135 including a rubbing surface 136 .
- the bearing block 130 may include a first material forming the distal portion 135 (e.g., the rubbing surface 136 ) and a second material forming the base portion 134 .
- the distal portion 135 may be formed from a relatively softer material selected for wear and the base portion 134 may be foamed from a relatively harder material selected for resistance to wear.
- a drill bit having the bearing block 130 disposed in the blade 140 of the drill bit may be designed to initially contact a subterranean formation during a drilling process with the distal portion 135 formed from the relatively softer material.
- the relatively softer material will wear during the operation causing the DOC to increase and exposing the relatively harder material of the base portion 134 disposed proximate to the receptacle 132 in the blade 140 of the drill bit.
- a bearing block 190 including a rounded (i.e., a convex shape), enlarged distal portion 195 having a rubbing surface 196 is shown.
- the distal portion 175 is enlarged relative to a base portion 194 of the bearing block 190 .
- the bearing block 190 may provide an enlarged rubbing surface 196 at the distal end of the bearing block 190 .
- the enlarged rubbing surface 196 may provide a greater surface area of the rubbing surface 196 or rubbing surfaces of multiple bearing blocks enabling for improved flexibility in the WOB applied to the drill string.
- the bearing block may comprise a “harder” material exhibiting high hardness and wear-resistant properties such as abrasion- and erosion-resistant characteristics.
- So-called “harder” materials may comprise materials such as tungsten carbide, natural or synthetic diamond (polycrystalline diamond compact (PDC) or thermally stable polycrystalline (TSP)), ceramic materials, or impregnated materials composed of diamond material, such as natural or synthetic diamond grit, dispersed within a matrix of wear resistant material.
- PDC polycrystalline diamond compact
- TSP thermally stable polycrystalline
- Use of harder materials in the bearing block may allow for a relatively consistent DOC during a drilling operation through one or more formations. That is, the harder, wear-resistant bearing block will substantially maintain its thickness throughout the drilling operation. Thus, an initially TDOC specified will be substantially maintained during a drilling operation.
- Such a bearing block may exhibit a reduced coefficient of friction between the rubbing surface of the bearing block and the formation as the rubbing surface travels across the formation as compared to another rubbing surface of the drill bit (i.e., another surface of the drill bit that contacts the formation during a drilling process).
- a rubbing surface of a portion of the bit body of the drill bit e.g., the blades 18 of the drill bit 10
- a bearing block exhibiting a reduced coefficient of friction as compared to another rubbing surface of the drill bit may allow for reduced torque in the drill string as the rubbing surface of the bearing block travels across the formation.
- increasing the WOB increases the forces between the bearing block and the cutting elements increase and also increases the amount of torque required to turn the drill string. Therefore, providing a bearing block with a rubbing surface exhibiting a lower coefficient between the rubbing surface and the formation will allow for reduced torque in a drill operation under a given amount of WOB. Further, reduced friction reduces the amount of torque required to rotate the drill bit, which may be significant in directional drilling using downhole motors wherein the torque output is limited.
- the DOC will increase until the thickness 78 of the harder rubbing surface 72 is equal to or greater than that of the thickness 76 of the softer rubbing surface 74 .
- the rubbing surface 136 of the bearing block 130 may comprise a softer material, as described above.
- the base portion 134 may comprise a harder material, as also discussed above.
- the rubbing surface 136 of the bearing block 130 may provide an initial DOC. However, as the rubbing surface 136 is reduced, the DOC will increase until the base portion 134 is exposed.
- the bearing block may be located substantially in the cone region on a blade of the bit frame, in the cone/nose region, in the nose region, etc.
- the interchangeable, modifiable bearing block according to embodiments of the invention brings manufacturing selectability by providing a customizable product suitable for use with a common bit frame, thus, not requiring a complex assortment of stocked bit frames.
- Each bearing block is selectably insertable into a bit frame, enabling a bit to be customized or adapted for different drilling applications, including difficult formations, or for different drilling systems.
- different cutting characteristics may be advantageously obtained without affecting or requiring alteration of the bit frame.
- the bearing block may be designed for specific associated cutters or sets of cutters to obtain customized cutter profiles and TDOCs, due to the ability of the bearing block with a customized profile and wear properties to be connected to a common bit frame without alteration thereto.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Earth Drilling (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/766,988 US20100276200A1 (en) | 2009-04-30 | 2010-04-26 | Bearing blocks for drill bits, drill bit assemblies including bearing blocks and related methods |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US17441209P | 2009-04-30 | 2009-04-30 | |
US12/766,988 US20100276200A1 (en) | 2009-04-30 | 2010-04-26 | Bearing blocks for drill bits, drill bit assemblies including bearing blocks and related methods |
Publications (1)
Publication Number | Publication Date |
---|---|
US20100276200A1 true US20100276200A1 (en) | 2010-11-04 |
Family
ID=43029563
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/766,988 Abandoned US20100276200A1 (en) | 2009-04-30 | 2010-04-26 | Bearing blocks for drill bits, drill bit assemblies including bearing blocks and related methods |
Country Status (4)
Country | Link |
---|---|
US (1) | US20100276200A1 (de) |
EP (1) | EP2425089A4 (de) |
BR (1) | BRPI1014619A2 (de) |
WO (1) | WO2010126817A2 (de) |
Cited By (50)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8066084B2 (en) | 1999-08-26 | 2011-11-29 | Baker Hughes Incorporated | Drilling apparatus with reduced exposure of cutters and methods of drilling |
US8141665B2 (en) | 2005-12-14 | 2012-03-27 | Baker Hughes Incorporated | Drill bits with bearing elements for reducing exposure of cutters |
US20120121846A1 (en) * | 2008-12-22 | 2012-05-17 | Cutting & Wear Resistant Developments Limited | Wear Piece Element and Method of Construction |
US8439137B1 (en) * | 2010-01-15 | 2013-05-14 | Us Synthetic Corporation | Superabrasive compact including at least one braze layer thereon, in-process drill bit assembly including same, and method of manufacture |
US8459382B2 (en) | 2007-06-14 | 2013-06-11 | Baker Hughes Incorporated | Rotary drill bits including bearing blocks |
CN103603605A (zh) * | 2013-11-21 | 2014-02-26 | 西南石油大学 | 流道表面具有贯通凹坑的抗泥包pdc钻头 |
US8684112B2 (en) | 2010-04-23 | 2014-04-01 | Baker Hughes Incorporated | Cutting elements for earth-boring tools, earth-boring tools including such cutting elements and related methods |
US20140102798A1 (en) * | 2009-07-01 | 2014-04-17 | Smith International, Inc. | Stabilizing members for fixed cutter drill bit |
US8936659B2 (en) | 2010-04-14 | 2015-01-20 | Baker Hughes Incorporated | Methods of forming diamond particles having organic compounds attached thereto and compositions thereof |
US9097065B2 (en) | 2011-09-30 | 2015-08-04 | Baker Hughes Incorporated | Drill bit design for mitigation of stick slip |
US9103174B2 (en) | 2011-04-22 | 2015-08-11 | Baker Hughes Incorporated | Cutting elements for earth-boring tools, earth-boring tools including such cutting elements and related methods |
US9140072B2 (en) | 2013-02-28 | 2015-09-22 | Baker Hughes Incorporated | Cutting elements including non-planar interfaces, earth-boring tools including such cutting elements, and methods of forming cutting elements |
US9243452B2 (en) | 2011-04-22 | 2016-01-26 | Baker Hughes Incorporated | Cutting elements for earth-boring tools, earth-boring tools including such cutting elements, and related methods |
US9309723B2 (en) | 2009-10-05 | 2016-04-12 | Baker Hughes Incorporated | Drill bits and tools for subterranean drilling, methods of manufacturing such drill bits and tools and methods of directional and off center drilling |
US9376867B2 (en) | 2011-09-16 | 2016-06-28 | Baker Hughes Incorporated | Methods of drilling a subterranean bore hole |
EP2864573A4 (de) * | 2012-06-22 | 2016-07-20 | Varel Int Ind Lp | Verfahren zum reparieren von verschlissenen oder erodierten pcd-schneidern, damit reparierte schneider und verwendung der reparierten pdc-schneider in bohrmeisseln oder anderen werkzeugen |
US9428966B2 (en) | 2012-05-01 | 2016-08-30 | Baker Hughes Incorporated | Cutting elements for earth-boring tools, earth-boring tools including such cutting elements, and related methods |
WO2016209238A1 (en) * | 2015-06-25 | 2016-12-29 | Halliburton Energy Services, Inc. | Hardfacing metal parts |
US9650837B2 (en) | 2011-04-22 | 2017-05-16 | Baker Hughes Incorporated | Multi-chamfer cutting elements having a shaped cutting face and earth-boring tools including such cutting elements |
US9683415B2 (en) | 2008-12-22 | 2017-06-20 | Cutting & Wear Resistant Developments Limited | Hard-faced surface and a wear piece element |
US9821437B2 (en) | 2012-05-01 | 2017-11-21 | Baker Hughes Incorporated | Earth-boring tools having cutting elements with cutting faces exhibiting multiple coefficients of friction, and related methods |
US9976353B2 (en) | 2014-06-18 | 2018-05-22 | Halliburton Energy Services, Inc. | Rolling element assemblies |
US20180252044A1 (en) * | 2014-05-13 | 2018-09-06 | Baker Hughes Incorporated | Earth-boring tools including bearing element assemblies, and related methods |
US10072464B2 (en) | 2014-05-07 | 2018-09-11 | Baker Hughes Incorporated | Earth-boring tools including formation-engaging structures having retention features and related methods |
US10107040B2 (en) | 2015-09-23 | 2018-10-23 | Baker Hughes, A Ge Company, Llc | Earth-boring tool having back up cutting elements with flat surfaces formed therein and related methods |
US10124404B2 (en) | 2010-10-08 | 2018-11-13 | Baker Hughes Incorporated | Composite materials including nanoparticles, earth-boring tools and components including such composite materials, polycrystalline materials including nanoparticles, and related methods |
US10173300B1 (en) * | 2014-10-06 | 2019-01-08 | Us Synthetic Corporation | Polycrystalline diamond compact, drill bit incorporating same, and methods of manufacture |
US10458189B2 (en) | 2017-01-27 | 2019-10-29 | Baker Hughes, A Ge Company, Llc | Earth-boring tools utilizing selective placement of polished and non-polished cutting elements, and related methods |
US10480254B2 (en) | 2017-07-06 | 2019-11-19 | Baker Hughes, A Ge Company, Llc | Drill bits having tailored depth of cut control features and related methods |
US10502001B2 (en) | 2014-05-07 | 2019-12-10 | Baker Hughes, A Ge Company, Llc | Earth-boring tools carrying formation-engaging structures |
CN111236851A (zh) * | 2020-03-06 | 2020-06-05 | 西南石油大学 | 一种长寿命模块切削齿及采用该切削齿的pdc钻头 |
US10697248B2 (en) | 2017-10-04 | 2020-06-30 | Baker Hughes, A Ge Company, Llc | Earth-boring tools and related methods |
US10760342B2 (en) | 2016-10-05 | 2020-09-01 | Halliburton Energy Services, Inc. | Rolling element assembly with a compliant retainer |
US10954721B2 (en) | 2018-06-11 | 2021-03-23 | Baker Hughes Holdings Llc | Earth-boring tools and related methods |
US10968991B2 (en) | 2018-07-30 | 2021-04-06 | XR Downhole, LLC | Cam follower with polycrystalline diamond engagement element |
US11015395B2 (en) | 2016-06-17 | 2021-05-25 | Halliburton Energy Services, Inc. | Rolling element with half lock |
US11014759B2 (en) | 2018-07-30 | 2021-05-25 | XR Downhole, LLC | Roller ball assembly with superhard elements |
US11035407B2 (en) | 2018-07-30 | 2021-06-15 | XR Downhole, LLC | Material treatments for diamond-on-diamond reactive material bearing engagements |
US11054000B2 (en) | 2018-07-30 | 2021-07-06 | Pi Tech Innovations Llc | Polycrystalline diamond power transmission surfaces |
US11187040B2 (en) | 2018-07-30 | 2021-11-30 | XR Downhole, LLC | Downhole drilling tool with a polycrystalline diamond bearing |
US11220869B2 (en) | 2017-02-02 | 2022-01-11 | National Oilwell DHT, L.P. | Drill bit inserts and drill bits including same |
US11225842B2 (en) * | 2018-08-02 | 2022-01-18 | XR Downhole, LLC | Polycrystalline diamond tubular protection |
US11242891B2 (en) | 2018-07-30 | 2022-02-08 | XR Downhole, LLC | Polycrystalline diamond radial bearing |
US11286985B2 (en) | 2018-07-30 | 2022-03-29 | Xr Downhole Llc | Polycrystalline diamond bearings for rotating machinery with compliance |
US11332980B2 (en) * | 2017-09-29 | 2022-05-17 | Baker Hughes Holdings Llc | Earth-boring tools having a gauge insert configured for reduced bit walk and method of drilling with same |
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Also Published As
Publication number | Publication date |
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WO2010126817A3 (en) | 2011-03-03 |
WO2010126817A4 (en) | 2011-04-21 |
BRPI1014619A2 (pt) | 2016-04-05 |
WO2010126817A2 (en) | 2010-11-04 |
EP2425089A2 (de) | 2012-03-07 |
EP2425089A4 (de) | 2014-06-04 |
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