US20100252520A1 - Storage rack - Google Patents
Storage rack Download PDFInfo
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- US20100252520A1 US20100252520A1 US12/784,458 US78445810A US2010252520A1 US 20100252520 A1 US20100252520 A1 US 20100252520A1 US 78445810 A US78445810 A US 78445810A US 2010252520 A1 US2010252520 A1 US 2010252520A1
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- Prior art keywords
- storage system
- divider
- divider panels
- shelving
- panels
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- Abandoned
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- 230000008878 coupling Effects 0.000 claims abstract description 18
- 238000010168 coupling process Methods 0.000 claims abstract description 18
- 238000005859 coupling reaction Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 9
- 238000003197 gene knockdown Methods 0.000 claims description 6
- 230000000295 complement effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
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- 230000000284 resting effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B47/00—Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements
- A47B47/02—Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements made of metal only
- A47B47/021—Racks or shelf units
- A47B47/024—Racks or shelf units with shelves between uprights without separate horizontal shelf supports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B12/00—Jointing of furniture or the like, e.g. hidden from exterior
- F16B12/10—Jointing of furniture or the like, e.g. hidden from exterior using pegs, bolts, tenons, clamps, clips, or the like
- F16B12/12—Jointing of furniture or the like, e.g. hidden from exterior using pegs, bolts, tenons, clamps, clips, or the like for non-metal furniture parts, e.g. made of wood, of plastics
- F16B12/24—Jointing of furniture or the like, e.g. hidden from exterior using pegs, bolts, tenons, clamps, clips, or the like for non-metal furniture parts, e.g. made of wood, of plastics using separate pins, dowels, or the like
Definitions
- the present invention relates to storage and organizational apparatus, and in particular, to a storage assembly that can be conveniently assembled for use and disassembled for transportation or storage.
- Knock-down storage systems have been very popular in recent times.
- Knock-down storage refers to racks having modular components (e.g., shelves, compartments, connectors and support posts) that can be assembled and disassembled relatively quickly and conveniently, so that the user can (i) deploy the resulting storage system at any number of different locations, and/or (ii) re-configure the storage system by adding or omitting shelves, compartments and posts.
- modular components e.g., shelves, compartments, connectors and support posts
- knock-down storage systems There are numerous knock-down storage systems that are available in the market. Unfortunately, most of these systems suffer from one of many drawbacks, but the most common problem relates to the convenience of assembling, and disassembling, the system. In addition, some connectors are difficult to use, or do not provide sufficient stability. The resulting system should simultaneously meet all of the following objectives: (i) it must allow stable and secure connection of the shelf or compartment to the post, (ii) it must be easy and convenient to assemble and disassemble, and (iii) it should have a simple construction to minimize production cost. Unfortunately, none of the currently-available knock-down storage systems meet all of these three objectives.
- the present invention provides a storage system comprising a rear frame, a plurality of divider panels. and a plurality of shelving supports (e.g., panels).
- the divider panels include a first divider panel and a second divider panel, each divider panel having a front vertical bar and a rear vertical bar, each divider panel being removably connected to the rear frame adjacent the rear vertical bar.
- the edges of the shelving supports are secured to the front vertical bars and the rear vertical bars of the divider panels using prong and hoop type couplings.
- a plurality of U-shaped connectors is provided in spaced apart manner along the front vertical bars and the rear vertical bars of each divider panel.
- Each shelving support has a perimeter (e.g., four-sided configuration) that defines corners (e.g., four corners), with each corner of each shelving support fitted inside a U-shaped connector.
- a plurality of loop-shaped connectors is provided in spaced apart manner along the front vertical bars and the rear vertical bars of each divider panel.
- Each shelving support has a four-sided configuration that defines four corners, with each corner having a prong extending therefrom. Each prong fits into a loop-shaped connector, forming a secure coupling between a corner of the shelving support and the associated vertical bar.
- the shape of the footprint of the storage system may take various geometries (e.g., square, rectangle, triangle, etc.), with the shape of the perimeter of the shelving supports taking complementary geometries.
- the rear frame provides reinforcement to the maintain rigidity of the storage system.
- the rear frame may be one-piece, or in segments that can be coupled to form the rear frame.
- FIG. 1 is a rear perspective view of a storage system according to one embodiment of the present invention.
- FIG. 2 is an exploded front perspective view of the system of FIG. 1 .
- FIG. 3 is an enlarged perspective view of a U-shaped connector and a corner of a shelving panel for the system of FIG. 1 , taken from the area A in FIG. 2 .
- FIG. 4 is an exploded view of FIG. 3 .
- FIG. 5 is an exploded enlarged view showing the connection of a divider panel to the rear frame.
- FIG. 6 is an enlarged perspective view of another embodiment of prong and hoop coupling between a shelving panel and divider panel.
- FIG. 7 is a front perspective view of a storage system in accordance with another embodiment of the present invention.
- FIG. 8 is a rear perspective view of the storage system of FIG. 7 .
- FIG. 9 is a perspective view showing the coupling between sections of the rear frame of the storage system of FIG. 7 , in accordance with one embodiment of the present invention.
- FIG. 10 is a front perspective view of a storage system according to another embodiment of the present invention.
- FIG. 11 is a rear perspective view of the storage system of FIG. 10 .
- FIG. 12 is a perspective view showing the coupling between sections of the rear frame of the storage system of FIG. 11 , in accordance with another embodiment of the present invention.
- FIG. 13 is a front perspective view of a storage system according to yet another embodiment of the present invention.
- FIG. 14 is a rear perspective view of the storage system of FIG. 13 .
- FIG. 15 is an exploded view showing the assembly of the storage system of FIG. 13 .
- FIG. 16 shows the combination of various modules of storage systems.
- the present invention provides a storage system that has a simple construction, and which can be easily and conveniently assembled for use, and disassembled for storage, re-configuration or transportation.
- the connection for each panel or shelf is simple yet provides a stable support for the resulting system.
- the system 10 of the present invention can be quickly and conveniently assembled by putting together a rear frame 12 , a plurality of divider panels 14 , 16 , 18 , and a plurality of shelving supports in the shape of panels 20 .
- the rear frame 12 has a bottom horizontal bar 30 , a top horizontal bar 32 , and three vertical bars 34 , 36 , 38 .
- the vertical bar 36 can be a center vertical bar.
- the bars 30 , 32 , 34 , 36 , 38 are connected together (e.g., by welding) or made in one piece. and can be made of a metal.
- a female connector 40 is provided at the top of each vertical bar 34 , 36 , 38
- another female connector 42 is provided at the bottom of each vertical bar 34 , 36 , 38 .
- Each female connector 40 , 42 extends transverse to the plane of the bars 30 , 32 , 34 , 36 , 38 , and has an opening 45 for receiving the end of a shaft 44 of a divider panel 14 , 16 or 18 .
- Each divider panel 14 , 16 , 18 has the same configuration, and has a four-sided configuration defined by four bars 46 , 48 , 50 , 52 .
- the shelving panels 20 are securely coupled to the divider panels 14 , 16 and 18 (i.e., to the vertical bars of the divider panels) using prong and hoop type couplings.
- the frame 12 When coupled to the divider panels, the frame 12 provides a rigid brace framework to define the overall box structure comprising the divider panels and shelving panels of the storage system 10 .
- a plurality of U-shaped connectors is provided in spaced apart manner along the front and rear vertical bars 48 and 52 of the divider panels 14 , 16 and 18 .
- Each shelving panel has a four-sided configuration that defines four corners, with each corner of each shelving panel fitted inside a U-shaped connector.
- a plurality of U-shaped connectors 54 are welded or otherwise attached to the four bars 46 , 48 , 50 , 52 .
- connectors 54 are attached to the four corners of the divider panels 14 , 16 or 18 , and additional connectors 54 are attached to the vertical bars 48 and 52 .
- the connectors 54 are aligned so that a connector 54 on one vertical bar 48 is at the same level as a corresponding connector 54 on the other vertical bar 52 of the same divider panel.
- Shafts 44 extend rearwardly from the horizontal bars 46 and 50 , with the shafts 44 adapted to be inserted into the opening 45 of the corresponding female connector 40 , 42 for a friction-fit.
- An optional wall material 56 can be attached to or otherwise provided with the bars 46 , 48 , 50 , 52 in the same plane as the bars 46 , 48 , 50 52 .
- the wall material 56 can be made of a cardboard material, plastic, fabric, metal or any material that can be used as a divider.
- Each U-shaped connector 54 has a U-shaped body with enlarged opposite ends 58 .
- the center of the U-shaped body is attached to the inner side of the corresponding bar 48 or 52 by welding or similar attachment techniques.
- Each connector 54 can be provided in the same material as the bars 46 , 48 , 50 , 52 .
- Each shelving panel 20 has the same configuration, and has a four-sided configuration defined by four bars 60 , 62 , 64 , 66 . See FIG. 2 .
- a planar board 70 can be attached to or otherwise provided with the bars 60 , 62 , 64 , 66 in the same plane as the bars 60 , 62 , 64 , 66 .
- the board 70 can be made of a cardboard material, plastic, fabric, metal or any material that is strong enough to be used to support items or objects placed on it.
- Each corner connection for the bars 60 , 62 , 64 , 66 of the shelving panel 20 can be rounded with an opening 72 defined between the corner connection for the adjacent pair of bars (e.g., 60 and 66 ) and the board 70 . See FIGS. 3 and 4 .
- the divider panels 14 , 16 , 18 are first attached to the rear frame 12 by inserting the shafts 44 of the divider panels 14 , 16 , 18 into the openings 45 of each corresponding female connector 40 , 42 .
- the shelving panels 20 can then be connected to each set of U-shaped connectors 54 .
- Each set of U-shaped connectors 54 will include four such connectors 54 provided on two adjacent parallel divider panels 14 and 16 , or 16 and 18 .
- FIG. 2 shows a shelving panel 20 connected to the four top U-shaped connectors 54 of the divider panels 14 and 16 . Referring to FIGS.
- the connection is accomplished by inserting an end 58 of a U-shaped connector 54 into each of the four openings 72 of the shelving panel 20 .
- an end 58 of a U-shaped connector 54 As shown in FIG. 3 , when a corner of the shelving panel 20 is resting adjacent the bottom of the U-shaped connector 54 , the interaction between the rounded corner of the shelving panel 20 and the U-shaped connector 54 provides a stable connection for the shelving panel 20 to the divider panel 16 .
- FIG. 2 is coupled to the upper-most connectors 54 along the divider panels 14 and 16 to function as a roof or top panel, with two corners of the exploded panel 20 coupled to one connector 54 each from the bars 48 and 52 of the divider panel 14 , and the other two corners of the exploded panel 20 coupled to one connector 54 each from the bars 48 and 52 of the divider panel 16 .
- shelving panels 20 may be used to form a base or floor for the storage system 10 , to form a top or roof, and to form actual shelves intended to hold objects and items such as shoes, among other things.
- the system 10 in FIGS. 1 and 2 shows two rows of four shelves formed by three divider panels 14 , 16 , 18 , and five shelving panels 20 between each pair of divider panels. Storage spaces S are defined by the divider panels 14 , 16 or 16 , 18 on either side, and the shelving panels 20 directly above and below.
- the modularity of the system 10 and its components allows the user to assemble storage systems 10 of different sizes and shapes.
- one or more of the shelving panels 20 can be omitted (not used) in FIG. 1 to provide a larger storage space S so that one of the shelves can be used to store larger objects.
- four divider panels can be used to form three rows of shelves (see, FIGS. 7 and 8 ).
- the number of U-shaped connectors 54 on the divider panels 14 , 16 , 18 can be varied, and positioned at different locations, to provide different numbers of storage spaces S, and to provide storage spaces S of varying sizes.
- each shelving panel 20 To disassemble the system 10 , the user simply lifts up the corners of each shelving panel 20 to disengage each shelving panel 20 .
- the divider panels 14 , 16 , 18 can be disengaged from the rear frame 12 by merely pulling the shafts 44 of the divider panels 14 , 16 , 18 from the female connectors 40 , 42 of each vertical bar 34 , 36 , 38 . Then, the rear frame 12 , the divider panels 14 , 16 , 18 , and the shelving panels 20 can be stacked on top of each other for transportation or storage.
- the U-shaped connectors 54 allow for quick and convenient assembly and disassembly, yet provides sufficient stability to the resulting system 10 .
- a plurality of loop-shaped connectors is provided in spaced apart manner along the front vertical bars and the rear vertical bars of each divider panel.
- Each shelving panel has a four-sided configuration that defines four corners, with each corner having a prong extending therefrom.
- Each prong fits into a loop-shaped connector, forming a secure coupling between a corner of the shelving panel and the associated vertical bar.
- hoops 172 e.g., oval loop-shaped as shown
- bars 148 and 152 are provided in FIG. 6 (only rear vertical bar 152 is shown, but the hoop structure is similar for the front vertical bar 148 not shown (but similar to bar 48 )).
- Complementary prongs 154 are provided on the shelving panels 120 , instead of the openings 72 defined at each corner of the shelving panels. As shown in the embodiment illustrated in FIG.
- each prong 154 take the shape of curved hook, terminating in a slight enlarged end 158 (similar to the enlarged end 58 of the U-shaped connector 54 in the embodiment of FIG. 3 ).
- the remaining structures of the divider panels 116 and the shelving panels 120 are similar to those in the embodiment described earlier (e.g., planar board 170 is similar to planar board 70 in the earlier embodiment.
- planar board 170 is similar to planar board 70 in the earlier embodiment.
- FIGS. 7 and 8 illustrate a storage system 110 having three vertical rows of shelves in accordance with another embodiment of the present invention (specifically, a 3 ⁇ 3 shelves storage system).
- the structure of the storage system 110 is generally similar to the structure of the storage system 10 disclosed in the earlier embodiment.
- an additional divider panel 19 is provided to provide for the additional vertical row of shelves, making up four identical divider panels 14 , 16 , 18 and 19 .
- the structure of divider panel 19 is substantially similar to the divider panels 14 , 16 and 18 .
- the four divider panels 14 , 16 , 18 and 19 are interchangeable, in that they are substantially identical in structure at least with respect to the hoop and prong couplings.
- All the divider panels are interchangeable with one another within the storage system 110 , in that it does not matter which of the four divider panels are to be placed on the outside of the storage system and which are to be placed in the interior of the storage system.
- the prongs or hoops provided along the vertical bars of each divider panel are symmetrical with respect to both sides of each vertical bar (or both planar sides of each panel).
- the divider panels 14 and 19 may be structured slightly different from the divider panels 16 and 18 , in that the prongs (or hoops) provided on the outer panels 14 and 19 may not need to be symmetrical with respect to both sides of each of those panels.
- the U-shaped connectors (or hoops) provided on the vertical bars of the divider panels 14 and 19 may be half that of those provided on the vertical bars of the divider panels 16 and 18 .
- the symmetry of the divider panel at its edge allows two shelving panels to be positioned on either side of the divider panel, at the same horizontal level.
- the interchangeability of the divider panels avoids the need to maintain different parts inventory and ease of manufacturing.
- the shelving panels 20 are interchangeable and/or substantially identical in structure.
- the prong and hoop coupling between a shelving panel 120 and a divider panel is similar to the U-shaped connector 54 shown in FIG. 3 . It is well within the scope and spirit of the present invention to instead use the prong 154 and hoops 172 shown in FIG. 6 .
- the rear frame 112 in the storage system 110 is wider than the earlier embodiment, comprising an additional vertical bar 39 and additional top and bottom horizontal bars 130 and 132 .
- the frame 112 When coupled to the divider panels, the frame 112 provides a rigid brace framework to define the overall box structure comprising the divider panels and shelving panels of the storage system 110 .
- the frame 112 is coupled to (or a location near) the top and bottom corners on the same outward facing edge of each divider panel. It is appreciated that the frame 112 may be coupled to other than the corners of the divider panels (i.e., at locations long the vertical bars of the divider panels), and still be able to provide the necessary rigid brace framework to define the overall box structure of the storage system 110 .
- the frame may be in the form of cross braces (not-shown) (e.g., in the shape of an X-frame) extending from one corner divider panel to a diagonally opposite corner of another divider panel (viewing the storage system 110 in a direction parallel to the plane of the divider panels).
- cross braces not-shown
- the frame may be in the form of cross braces (not-shown) (e.g., in the shape of an X-frame) extending from one corner divider panel to a diagonally opposite corner of another divider panel (viewing the storage system 110 in a direction parallel to the plane of the divider panels).
- the rear frame 112 can comprise multiple sections that are coupled together.
- the rear frame 112 comprises two sections 180 and 182 , coupled together by the top and bottom horizontal bars 130 and 132 at the middle of the frame.
- the coupling of the horizontal bars 132 is in the form of a male end 184 of the bar of section 180 and a female connector 186 at the end of the horizontal bar of section 182 .
- the female connector 186 can simply be a cylindrical or split cylindrical sleeve, which aligns and couples identical male ends 184 of axially adjacent horizontal bar 132 of the sections 180 and 182 .
- FIGS. 10 to 12 illustrate a storage system 210 in accordance with another embodiment of the present invention, which is a variation of the embodiment of FIGS. 7 to 9 .
- the structure of the storage system 210 is generally similar to the structure of the storage system 110 illustrated in the earlier embodiment of FIGS. 7 to 9 (i.e., the storage system 210 has similar divider panels and shelving panels coupled together, and to a rear frame). Compared to the embodiment of FIGS. 7 to 9 , the primary difference is in the structure of the rear frame 212 .
- the rear frame 212 in the storage system 210 is another embodiment of a multi-sectional frame, which is assembled from straight bar segments (vertical segments 230 and horizontal segment 232 ) using corner couplers 234 and 236 that also couple to the divider panels.
- a horizontal segment 230 and a vertical segment 232 are coupled to the respective ends of the top and bottom horizontal bars of the outer divider panels 14 and 19 using a 3-way corner coupler 236 .
- two horizontal segments 230 and a vertical segment 232 are coupled to the respective ends of the top and bottom horizontal bars of the inner divider panels 16 and 18 using a 4-way corner coupler 234 .
- the corner couplers 234 and 236 have female connection ends receiving the ends of the bars.
- the frame 212 When coupled to the divider panels, the frame 212 provides a rigid brace framework to define the overall box structure comprising the divider panels and shelving panels of the storage system 210 . As illustrated in FIG. 11 , and similarly to the earlier described embodiments, the frame 212 is coupled to (or a location near) the top and bottom corners on the same outward facing edge of each divider panel. It is appreciated that the frame 212 may be coupled to other than the corners of the divider panels (i.e., at locations long the vertical bars of the divider panels), and still be able to provide the necessary rigid brace framework to define the overall box structure of the storage system 210 .
- the frame may be in the form of cross braces (not-shown) (e.g., in the shape of an X-frame) extending from one corner divider panel to a diagonally opposite corner of another divider panel (viewing the storage system 210 in a direction parallel to the plane of the divider panels).
- cross braces not-shown
- the frame may be in the form of cross braces (not-shown) (e.g., in the shape of an X-frame) extending from one corner divider panel to a diagonally opposite corner of another divider panel (viewing the storage system 210 in a direction parallel to the plane of the divider panels).
- FIGS. 13 to 15 illustrates a storage system 310 in accordance with another embodiment of the present invention, which has a footprint of a different geometry compared to the earlier embodiments.
- the storage system 310 has a triangular footprint, which is particularly useful for placement of the storage system 310 at a corner location (e.g., wall corner of a room, or at the end of a storage system shown in the earlier embodiments).
- the shelving supports are in the form of shelving panels 320 that have a triangular perimeter.
- the rear frame 312 in this embodiment is in the form of a single vertical bar 356 .
- the divider panels 380 and 382 are similar in structure to the divider panels in the earlier embodiments in various respects, except that the hoops or prongs for coupling to shelving panels are provided only along the front vertical bars 348 of the divider panels 380 and 382 and not along the rear vertical bars 352 .
- the rear ends 354 of top and bottom horizontal bars 346 and 350 of the divider panels 380 and 382 are coupled to the vertical bar 356 of the frame 312 using 3-way corner couplers 358 .
- the frame 312 provides reinforcement to the overall storage system 310 , by interconnecting the two divider panels 380 and 382 , so that the structure of the storage system 310 would be more rigid, compared to a structure in which the divider panels 380 and 382 are directly coupled without the vertical bar 356 . Hoops or prongs are provided along the vertical bar 356 .
- a hoop or prong is provided, similar to the earlier embodiment, which couples to a complementary prong or hoop provided on the front vertical bar 348 of the divider panels 380 and 382 and vertical bar 356 , in a manner similar to the previous embodiment.
- prongs 54 are provided along the front vertical bars 348 of the divider panels 380 and 382 , and the vertical bar 356 of the rear frame 312 , and hoops 372 are provided at the corners of each shelving panel.
- the hoops or prongs do not need to be provided in symmetric pairs at each location along the vertical bars (i.e., unlike the structure shown in FIG. 3 , only one prong/hoop needs to be provided on the side of the divider panel facing the shelving panels).
- symmetric hoops or prongs can be provided along the vertical bar 348 of the divider panels 380 and/or 382 , so that triangular shelving panels 320 can be placed on one side of the divider panel 380 or 382 , and a rectangular shelving panel (e.g., the shelving panels 20 shown in the earlier embodiments) on the other side of the divider panel.
- the triangular storage system 310 can be mixed and matched with the rectangular storage systems 10 , 110 and 210 , to build an overall storage system having a section having one or more columns of rectangular shelves, which are bordered by a section of a column of triangular shelves at one or both sides of the rectangular shelve section, as illustrated by the embodiment of FIG. 16 .
- the shelving supports may be shelving panels as illustrated in the figures, or in other configurations, such as basket, buckets, racks, etc., to provide additional flexibility for a user to configure the storage system for desired usage.
- the bars found in the storage system in the various embodiments described herein may be solid or hollow bars (e.g., tubes), which may have a circular, square, rectangular or other cross-sectional geometry.
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Abstract
A storage system includes a rear frame, a plurality of divider panels, and a plurality of shelving supports. The divider panels include a first divider panel and a second divider panel, each divider panel having a front vertical bar and a rear vertical bar, each divider panel being removably connected to the rear frame adjacent the rear vertical bar. The shelving supports are coupled to the divider panel by hoop and prong couplings. A plurality of U-shaped connectors are provided in spaced apart manner along the front vertical bars and the rear vertical bars of each divider panel. Each shelving support has a perimeter that defines corners, with each corner of each shelving support fitted inside a U-shaped connector. Alternatively, loops are provided along the vertical bars of each divider panel, and prongs are provided at the corners of the shelving supports.
Description
- This application is a continuation of U.S. patent application Ser. No. 12/214,871 filed Jun. 23, 2008. This application also claims the benefit of U.S. Provisional Application No. 61/180,033 filed on May 20, 2009. These applications are fully incorporated by reference as if fully set forth herein.
- 1. Field of the Invention
- The present invention relates to storage and organizational apparatus, and in particular, to a storage assembly that can be conveniently assembled for use and disassembled for transportation or storage.
- 2. Description of the Prior Art
- Knock-down storage systems have been very popular in recent times. Knock-down storage refers to racks having modular components (e.g., shelves, compartments, connectors and support posts) that can be assembled and disassembled relatively quickly and conveniently, so that the user can (i) deploy the resulting storage system at any number of different locations, and/or (ii) re-configure the storage system by adding or omitting shelves, compartments and posts.
- There are numerous knock-down storage systems that are available in the market. Unfortunately, most of these systems suffer from one of many drawbacks, but the most common problem relates to the convenience of assembling, and disassembling, the system. In addition, some connectors are difficult to use, or do not provide sufficient stability. The resulting system should simultaneously meet all of the following objectives: (i) it must allow stable and secure connection of the shelf or compartment to the post, (ii) it must be easy and convenient to assemble and disassemble, and (iii) it should have a simple construction to minimize production cost. Unfortunately, none of the currently-available knock-down storage systems meet all of these three objectives.
- It is an object of the present invention to provide a storage system that meets the objectives set forth above.
- In order to accomplish the above-described and other objects of the present invention, the present invention provides a storage system comprising a rear frame, a plurality of divider panels. and a plurality of shelving supports (e.g., panels). The divider panels include a first divider panel and a second divider panel, each divider panel having a front vertical bar and a rear vertical bar, each divider panel being removably connected to the rear frame adjacent the rear vertical bar. The edges of the shelving supports are secured to the front vertical bars and the rear vertical bars of the divider panels using prong and hoop type couplings. In one embodiment, a plurality of U-shaped connectors is provided in spaced apart manner along the front vertical bars and the rear vertical bars of each divider panel. Each shelving support has a perimeter (e.g., four-sided configuration) that defines corners (e.g., four corners), with each corner of each shelving support fitted inside a U-shaped connector. In another embodiment, a plurality of loop-shaped connectors is provided in spaced apart manner along the front vertical bars and the rear vertical bars of each divider panel. Each shelving support has a four-sided configuration that defines four corners, with each corner having a prong extending therefrom. Each prong fits into a loop-shaped connector, forming a secure coupling between a corner of the shelving support and the associated vertical bar.
- The shape of the footprint of the storage system may take various geometries (e.g., square, rectangle, triangle, etc.), with the shape of the perimeter of the shelving supports taking complementary geometries. The rear frame provides reinforcement to the maintain rigidity of the storage system. The rear frame may be one-piece, or in segments that can be coupled to form the rear frame.
-
FIG. 1 is a rear perspective view of a storage system according to one embodiment of the present invention. -
FIG. 2 is an exploded front perspective view of the system ofFIG. 1 . -
FIG. 3 is an enlarged perspective view of a U-shaped connector and a corner of a shelving panel for the system ofFIG. 1 , taken from the area A inFIG. 2 . -
FIG. 4 is an exploded view ofFIG. 3 . -
FIG. 5 is an exploded enlarged view showing the connection of a divider panel to the rear frame. -
FIG. 6 is an enlarged perspective view of another embodiment of prong and hoop coupling between a shelving panel and divider panel. -
FIG. 7 is a front perspective view of a storage system in accordance with another embodiment of the present invention. -
FIG. 8 is a rear perspective view of the storage system ofFIG. 7 . -
FIG. 9 is a perspective view showing the coupling between sections of the rear frame of the storage system ofFIG. 7 , in accordance with one embodiment of the present invention. -
FIG. 10 is a front perspective view of a storage system according to another embodiment of the present invention. -
FIG. 11 is a rear perspective view of the storage system ofFIG. 10 . -
FIG. 12 is a perspective view showing the coupling between sections of the rear frame of the storage system ofFIG. 11 , in accordance with another embodiment of the present invention. -
FIG. 13 is a front perspective view of a storage system according to yet another embodiment of the present invention. -
FIG. 14 is a rear perspective view of the storage system ofFIG. 13 . -
FIG. 15 is an exploded view showing the assembly of the storage system ofFIG. 13 . -
FIG. 16 shows the combination of various modules of storage systems. - The following detailed description is of the best presently contemplated modes of carrying out the invention. This description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating general principles of embodiments of the invention. The scope of the invention is best defined by the appended claims.
- The present invention provides a storage system that has a simple construction, and which can be easily and conveniently assembled for use, and disassembled for storage, re-configuration or transportation. In addition, the connection for each panel or shelf is simple yet provides a stable support for the resulting system.
- Referring to
FIGS. 1-5 , thesystem 10 of the present invention can be quickly and conveniently assembled by putting together arear frame 12, a plurality ofdivider panels panels 20. - As best shown in
FIGS. 1 and 5 , therear frame 12 has a bottomhorizontal bar 30, a tophorizontal bar 32, and threevertical bars vertical bar 36 can be a center vertical bar. Thebars female connector 40 is provided at the top of eachvertical bar female connector 42 is provided at the bottom of eachvertical bar female connector bars opening 45 for receiving the end of ashaft 44 of adivider panel - Each
divider panel bars shelving panels 20 are securely coupled to thedivider panels frame 12 provides a rigid brace framework to define the overall box structure comprising the divider panels and shelving panels of thestorage system 10. - In one embodiment, a plurality of U-shaped connectors is provided in spaced apart manner along the front and rear
vertical bars divider panels U-shaped connectors 54 are welded or otherwise attached to the fourbars connectors 54 are attached to the four corners of thedivider panels additional connectors 54 are attached to thevertical bars connectors 54 are aligned so that aconnector 54 on onevertical bar 48 is at the same level as a correspondingconnector 54 on the othervertical bar 52 of the same divider panel.Shafts 44 extend rearwardly from thehorizontal bars shafts 44 adapted to be inserted into theopening 45 of the correspondingfemale connector optional wall material 56 can be attached to or otherwise provided with thebars bars wall material 56 can be made of a cardboard material, plastic, fabric, metal or any material that can be used as a divider. - Each
U-shaped connector 54 has a U-shaped body with enlarged opposite ends 58. The center of the U-shaped body is attached to the inner side of the correspondingbar connector 54 can be provided in the same material as thebars - Each
shelving panel 20 has the same configuration, and has a four-sided configuration defined by fourbars FIG. 2 . Aplanar board 70 can be attached to or otherwise provided with thebars bars board 70 can be made of a cardboard material, plastic, fabric, metal or any material that is strong enough to be used to support items or objects placed on it. Each corner connection for thebars shelving panel 20 can be rounded with anopening 72 defined between the corner connection for the adjacent pair of bars (e.g., 60 and 66) and theboard 70. SeeFIGS. 3 and 4 . - To assemble the
system 10, thedivider panels rear frame 12 by inserting theshafts 44 of thedivider panels openings 45 of each correspondingfemale connector shelving panels 20 can then be connected to each set ofU-shaped connectors 54. Each set ofU-shaped connectors 54 will include foursuch connectors 54 provided on two adjacentparallel divider panels FIG. 2 shows ashelving panel 20 connected to the four topU-shaped connectors 54 of thedivider panels FIGS. 3 and 4 , the connection is accomplished by inserting anend 58 of aU-shaped connector 54 into each of the fouropenings 72 of theshelving panel 20. As shown inFIG. 3 , when a corner of theshelving panel 20 is resting adjacent the bottom of theU-shaped connector 54, the interaction between the rounded corner of theshelving panel 20 and theU-shaped connector 54 provides a stable connection for theshelving panel 20 to thedivider panel 16. The explodedpanel 20 inFIG. 2 is coupled to theupper-most connectors 54 along thedivider panels panel 20 coupled to oneconnector 54 each from thebars divider panel 14, and the other two corners of the explodedpanel 20 coupled to oneconnector 54 each from thebars divider panel 16. - The user can choose to utilize or connect as
many shelving panels 20 in whatever pattern he or she desires. For example, as shown inFIGS. 1 and 2 ,shelving panels 20 may be used to form a base or floor for thestorage system 10, to form a top or roof, and to form actual shelves intended to hold objects and items such as shoes, among other things. Thesystem 10 inFIGS. 1 and 2 shows two rows of four shelves formed by threedivider panels shelving panels 20 between each pair of divider panels. Storage spaces S are defined by thedivider panels shelving panels 20 directly above and below. However, this is merely a non-limiting example since the modularity of thesystem 10 and its components allows the user to assemblestorage systems 10 of different sizes and shapes. For example, one or more of theshelving panels 20 can be omitted (not used) inFIG. 1 to provide a larger storage space S so that one of the shelves can be used to store larger objects. Alternatively, four divider panels can be used to form three rows of shelves (see,FIGS. 7 and 8 ). In addition, the number ofU-shaped connectors 54 on thedivider panels - To disassemble the
system 10, the user simply lifts up the corners of eachshelving panel 20 to disengage eachshelving panel 20. Thedivider panels rear frame 12 by merely pulling theshafts 44 of thedivider panels female connectors vertical bar rear frame 12, thedivider panels shelving panels 20 can be stacked on top of each other for transportation or storage. - Thus, the
U-shaped connectors 54 allow for quick and convenient assembly and disassembly, yet provides sufficient stability to the resultingsystem 10. - Instead of providing prongs (e.g., the U-shaped connectors) on the vertical bars of the divider panels, in another embodiment, a plurality of loop-shaped connectors is provided in spaced apart manner along the front vertical bars and the rear vertical bars of each divider panel. Each shelving panel has a four-sided configuration that defines four corners, with each corner having a prong extending therefrom. Each prong fits into a loop-shaped connector, forming a secure coupling between a corner of the shelving panel and the associated vertical bar.
- Referring to
FIG. 6 , the instead of providing theU-shaped connectors 54 along thevertical bars FIG. 1 andFIG. 3 , hoops 172 (e.g., oval loop-shaped as shown) are provided alongbars 148 and 152 inFIG. 6 (only rearvertical bar 152 is shown, but the hoop structure is similar for the front vertical bar 148 not shown (but similar to bar 48)).Complementary prongs 154 are provided on theshelving panels 120, instead of theopenings 72 defined at each corner of the shelving panels. As shown in the embodiment illustrated inFIG. 6 , eachprong 154 take the shape of curved hook, terminating in a slight enlarged end 158 (similar to theenlarged end 58 of theU-shaped connector 54 in the embodiment ofFIG. 3 ). The remaining structures of the divider panels 116 and theshelving panels 120 are similar to those in the embodiment described earlier (e.g.,planar board 170 is similar toplanar board 70 in the earlier embodiment. To securely attach ashelving panel 120 to the divider panels 116, eachprong 154 of theshelving panel 120 is inserted into acorresponding hoop 172 on thevertical bar 148 or 152 of a divider panel 116. -
FIGS. 7 and 8 illustrate astorage system 110 having three vertical rows of shelves in accordance with another embodiment of the present invention (specifically, a 3×3 shelves storage system). The structure of thestorage system 110 is generally similar to the structure of thestorage system 10 disclosed in the earlier embodiment. Essentially, compared to the embodiment ofFIGS. 1 and 2 , anadditional divider panel 19 is provided to provide for the additional vertical row of shelves, making up fouridentical divider panels divider panel 19 is substantially similar to thedivider panels divider panels storage system 110, in that it does not matter which of the four divider panels are to be placed on the outside of the storage system and which are to be placed in the interior of the storage system. In other words, the prongs or hoops provided along the vertical bars of each divider panel are symmetrical with respect to both sides of each vertical bar (or both planar sides of each panel). Alternatively, thedivider panels divider panels outer panels divider panels divider panels shelving panels 20 are interchangeable and/or substantially identical in structure. - Four
additional shelving panels 20 are provided between theadditional divider panel shelving panel 120 and a divider panel (14, 16, 18) is similar to theU-shaped connector 54 shown inFIG. 3 . It is well within the scope and spirit of the present invention to instead use theprong 154 andhoops 172 shown inFIG. 6 . - The
rear frame 112 in thestorage system 110 is wider than the earlier embodiment, comprising an additionalvertical bar 39 and additional top and bottomhorizontal bars 130 and 132. When coupled to the divider panels, theframe 112 provides a rigid brace framework to define the overall box structure comprising the divider panels and shelving panels of thestorage system 110. As illustrated inFIG. 8 , and similarly to the earlier described embodiment, theframe 112 is coupled to (or a location near) the top and bottom corners on the same outward facing edge of each divider panel. It is appreciated that theframe 112 may be coupled to other than the corners of the divider panels (i.e., at locations long the vertical bars of the divider panels), and still be able to provide the necessary rigid brace framework to define the overall box structure of thestorage system 110. It is also contemplated that instead of a rectangular structure as shown, the frame may be in the form of cross braces (not-shown) (e.g., in the shape of an X-frame) extending from one corner divider panel to a diagonally opposite corner of another divider panel (viewing thestorage system 110 in a direction parallel to the plane of the divider panels). - In the embodiment of
FIGS. 7 and 8 , given the wider format of the storage system, therear frame 112 can comprise multiple sections that are coupled together. In the embodiment illustrated inFIG. 8 , therear frame 112 comprises twosections horizontal bars 130 and 132 at the middle of the frame. More specifically, in the embodiment illustrated inFIG. 9 , the coupling of the horizontal bars 132 (similar for horizontal bars 130 not shown) is in the form of amale end 184 of the bar ofsection 180 and afemale connector 186 at the end of the horizontal bar ofsection 182. Thefemale connector 186 can simply be a cylindrical or split cylindrical sleeve, which aligns and couples identical male ends 184 of axially adjacenthorizontal bar 132 of thesections -
FIGS. 10 to 12 illustrate astorage system 210 in accordance with another embodiment of the present invention, which is a variation of the embodiment ofFIGS. 7 to 9 . The structure of thestorage system 210 is generally similar to the structure of thestorage system 110 illustrated in the earlier embodiment ofFIGS. 7 to 9 (i.e., thestorage system 210 has similar divider panels and shelving panels coupled together, and to a rear frame). Compared to the embodiment ofFIGS. 7 to 9 , the primary difference is in the structure of therear frame 212. Therear frame 212 in thestorage system 210 is another embodiment of a multi-sectional frame, which is assembled from straight bar segments (vertical segments 230 and horizontal segment 232) usingcorner couplers FIG. 12 , at the outer part of theframe 212 at the outside divider panels of thestorage system 212, ahorizontal segment 230 and avertical segment 232 are coupled to the respective ends of the top and bottom horizontal bars of theouter divider panels way corner coupler 236. At the inner part of theframe 212, twohorizontal segments 230 and avertical segment 232 are coupled to the respective ends of the top and bottom horizontal bars of theinner divider panels way corner coupler 234. Thecorner couplers rear frame 212 has a simple compact knock-down structure, which saves costs in production, inventory, packaging and/or shipping. - When coupled to the divider panels, the
frame 212 provides a rigid brace framework to define the overall box structure comprising the divider panels and shelving panels of thestorage system 210. As illustrated inFIG. 11 , and similarly to the earlier described embodiments, theframe 212 is coupled to (or a location near) the top and bottom corners on the same outward facing edge of each divider panel. It is appreciated that theframe 212 may be coupled to other than the corners of the divider panels (i.e., at locations long the vertical bars of the divider panels), and still be able to provide the necessary rigid brace framework to define the overall box structure of thestorage system 210. It is also contemplated that instead of a rectangular structure as shown, the frame may be in the form of cross braces (not-shown) (e.g., in the shape of an X-frame) extending from one corner divider panel to a diagonally opposite corner of another divider panel (viewing thestorage system 210 in a direction parallel to the plane of the divider panels). -
FIGS. 13 to 15 illustrates astorage system 310 in accordance with another embodiment of the present invention, which has a footprint of a different geometry compared to the earlier embodiments. Compared to the earlier embodiments, thestorage system 310 has a triangular footprint, which is particularly useful for placement of thestorage system 310 at a corner location (e.g., wall corner of a room, or at the end of a storage system shown in the earlier embodiments). In the illustrated embodiment, the shelving supports are in the form ofshelving panels 320 that have a triangular perimeter. Therear frame 312 in this embodiment is in the form of a singlevertical bar 356. Thedivider panels vertical bars 348 of thedivider panels vertical bars 352. - The rear ends 354 of top and bottom
horizontal bars divider panels vertical bar 356 of theframe 312 using 3-way corner couplers 358. Theframe 312 provides reinforcement to theoverall storage system 310, by interconnecting the twodivider panels storage system 310 would be more rigid, compared to a structure in which thedivider panels vertical bar 356. Hoops or prongs are provided along thevertical bar 356. In the illustrated embodiment, at each corners of theshelving panels 320, a hoop or prong is provided, similar to the earlier embodiment, which couples to a complementary prong or hoop provided on the frontvertical bar 348 of thedivider panels vertical bar 356, in a manner similar to the previous embodiment. In the illustrated embodiment, prongs 54 are provided along the frontvertical bars 348 of thedivider panels vertical bar 356 of therear frame 312, andhoops 372 are provided at the corners of each shelving panel. - It is noted that unlike the earlier embodiments, the hoops or prongs do not need to be provided in symmetric pairs at each location along the vertical bars (i.e., unlike the structure shown in
FIG. 3 , only one prong/hoop needs to be provided on the side of the divider panel facing the shelving panels). However, if thestorage system 310 is intended to be integrated as a module at the end or side of those storage systems in the earlier embodiments, then symmetric hoops or prongs can be provided along thevertical bar 348 of thedivider panels 380 and/or 382, so thattriangular shelving panels 320 can be placed on one side of thedivider panel shelving panels 20 shown in the earlier embodiments) on the other side of the divider panel. In other words, thetriangular storage system 310 can be mixed and matched with therectangular storage systems FIG. 16 . - The shelving supports may be shelving panels as illustrated in the figures, or in other configurations, such as basket, buckets, racks, etc., to provide additional flexibility for a user to configure the storage system for desired usage. The bars found in the storage system in the various embodiments described herein may be solid or hollow bars (e.g., tubes), which may have a circular, square, rectangular or other cross-sectional geometry.
- While the description above refers to particular embodiments of the present invention, it will be understood that many modifications may be made without departing from the spirit thereof. The accompanying claims are intended to cover such modifications as would fall within the true scope and spirit of the present invention.
Claims (22)
1. A storage system, comprising:
at least two divider panels;
a plurality of shelving supports between the divider panels, wherein edge of each shelving support is securely coupled to the divider panels using prong and hoop couplings; and
a frame coupled to the divider panels, interconnecting the divider panels to brace the divider panels to form a rigid structure.
2. The storage system of claim 1 , wherein the frame is removably coupled to the divider panels.
3. The storage system of claim 2 , wherein the frame has a plurality of female connectors, and each divider panel has an end that is fitted inside one of the female connectors.
4. The storage system of claim 2 , wherein the frame is removably coupled to edges of the divider panels.
5. The storage system of claim 4 , wherein the frame is removably coupled to top and bottom corners along same outward facing edges of the divider panels.
6. The storage system of claim 2 , wherein the divider panels each has a first vertical bar and a second vertical bar, and wherein the frame is removably coupled to the divider panels adjacent to at least one of the first and second vertical bars of both divider panels.
7. The storage system of claim 1 , wherein the frame comprises more than one section coupled together.
8. The storage system of claim 7 , wherein each section comprised a straight segment, and wherein the segments of the more than one section are coupled together using corner couplers.
9. The storage system of claim 1 , wherein each shelving support is coupled to the divider panels via corners of each shelving support to vertical edges of the divider panels.
10. The storage system of claim 9 , wherein each corner of each shelving support is provided with a hoop, and complementary prongs are provided along vertical edges of the divider panels, and wherein a prong is inserted into a hoop to form a secure coupling.
11. The storage system of claim 9 , wherein each corner of each shelving support is provided with a prong, and complementary hoops are provided along vertical edges of the divider panels, and wherein a prong is inserted into a hoop to form a secure coupling.
12. The storage system of claim 11 , wherein the prongs are each in the form of a U-shaped connector having a U-shaped body with opposite enlarged ends.
13. The storage system of claim 12 , wherein the vertical edges of the divider panels are defined by vertical bars, and wherein each U-shaped connector is attached to a vertical bar of a divider panel at about the center of the U-shaped connector.
14. The storage system of claim 13 , wherein the U-shaped connectors along the first vertical bar of each divider panel are provided at the same level as the U-shaped connectors along the second vertical bar of the corresponding divider panel, so that when all the corners of a shelving support are fitted inside U-shaped connectors from two adjacent divider panels, the shelving support is oriented at the same horizontal level.
15. The storage system of claim 1 , wherein the divider panels and shelving supports define a plurality of storage spaces, with each storage space defined by two adjacent divider panels and two adjacent shelving supports positioned between the two adjacent divider panels.
16. The storage system of claim 15 , wherein each divider panel has a perimeter defined by the first and second vertical bars, as well as first and second horizontal bars, and wherein each divider panel includes a wall material extending within the perimeter defined.
17. The storage system of claim 16 , wherein each shelving support has a perimeter defined by bars, wherein each shelving support includes a planar material extending within the perimeter defined.
18. The storage system of claim 17 , wherein each shelving support comprises at least one of triangular shape and rectangular shape.
19. The storage system of claim 1 , wherein the divider panels are interchangeable with each other.
20. The storage system of claim 19 , wherein each divider panel is symmetrical with respect to both planar sides of each panel.
21. The storage system of claim 1 , wherein the frame comprises at least one vertical segment, to which the divider panels are coupled.
22. A knock-down storage system, comprising:
a plurality of interchangeable divider panels;
a plurality of shelving supports; and
a frame,
wherein the storage system is assembled by coupling the frame to the divider panels, to interconnect the divider panels to brace the divider panels to form a rigid structure, and coupling the shelving supports, wherein edge of each shelving support is securely coupled to the divider panels using prong and hoop couplings.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US12/784,458 US20100252520A1 (en) | 2008-06-23 | 2010-05-20 | Storage rack |
Applications Claiming Priority (3)
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US12/214,871 US7967156B2 (en) | 2008-06-23 | 2008-06-23 | Storage rack |
US18003309P | 2009-05-20 | 2009-05-20 | |
US12/784,458 US20100252520A1 (en) | 2008-06-23 | 2010-05-20 | Storage rack |
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US12/214,871 Continuation-In-Part US7967156B2 (en) | 2008-06-23 | 2008-06-23 | Storage rack |
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US12/784,458 Abandoned US20100252520A1 (en) | 2008-06-23 | 2010-05-20 | Storage rack |
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US20090314731A1 (en) * | 2008-06-23 | 2009-12-24 | Li-Han Hsu | Storage rack |
US8196344B1 (en) * | 2009-11-16 | 2012-06-12 | Sharon Jane Roberts | Modular plant tower assembly |
US20140325863A1 (en) * | 2012-11-12 | 2014-11-06 | Sheryl Blum | Collapsible chamber with suspension devices to dry hairpiece articles |
US9206827B2 (en) | 2012-11-20 | 2015-12-08 | Avery Dennison Corporation | Wall mount organization system |
US20160198848A1 (en) * | 2013-08-21 | 2016-07-14 | Lcc 2015 Aps | A system for the mounting of shelves |
US9775436B2 (en) | 2013-08-21 | 2017-10-03 | Lcc 2015 Aps | Shelf |
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US20090014400A1 (en) * | 2005-11-04 | 2009-01-15 | Clairson, Inc. | Hook/hanger component mounting systems, components thereof, and related methods |
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US9781998B2 (en) * | 2013-08-21 | 2017-10-10 | Lcc 2015 Aps | System for the mounting of shelves |
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Legal Events
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AS | Assignment |
Owner name: SEVILLE CLASSICS, INC., CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HSU, LI-HAN;REEL/FRAME:024569/0633 Effective date: 20100607 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |