US20100209280A1 - Screw compressor pulsation damper - Google Patents

Screw compressor pulsation damper Download PDF

Info

Publication number
US20100209280A1
US20100209280A1 US12/678,401 US67840110A US2010209280A1 US 20100209280 A1 US20100209280 A1 US 20100209280A1 US 67840110 A US67840110 A US 67840110A US 2010209280 A1 US2010209280 A1 US 2010209280A1
Authority
US
United States
Prior art keywords
slide valve
piston
screw compressor
piston cylinder
discharge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/678,401
Inventor
Paul J. Flannigan
Bruce A. Fraser
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Carrier Corp
Original Assignee
Carrier Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=40526475&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=US20100209280(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Carrier Corp filed Critical Carrier Corp
Assigned to CARRIER CORPORATION reassignment CARRIER CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FRASER, BRUCE A., FLANNIGAN, PAUL J.
Publication of US20100209280A1 publication Critical patent/US20100209280A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C18/12Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • F04C18/14Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
    • F04C18/16Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • F04C28/10Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by changing the positions of the inlet or outlet openings with respect to the working chamber
    • F04C28/12Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by changing the positions of the inlet or outlet openings with respect to the working chamber using sliding valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/0021Systems for the equilibration of forces acting on the pump
    • F04C29/0035Equalization of pressure pulses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/06Silencing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2270/00Control; Monitoring or safety arrangements
    • F04C2270/12Vibration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2270/00Control; Monitoring or safety arrangements
    • F04C2270/13Noise
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2270/00Control; Monitoring or safety arrangements
    • F04C2270/14Pulsations

Definitions

  • Screw compressors typically comprise a pair of counter-rotating, mating male and female screws that have an intermeshing plurality of lands and channels, respectively, that narrow from an inlet end to a discharge end such that an effluent working fluid or gas, or some other such working matter, is reduced in volume as it is pushed through the screws.
  • the discharged working matter is released in pulses as each mating land and channel pushes a volume of the working matter out of the compressor.
  • Each pulse comprises a burst of wave energy that propagates through the working matter and the screw compressor as the working matter leaves the screws.
  • the screw compressors are typically turned, by motors operating at speeds such that the wave pulsations are discharged at a high frequency.
  • the pulsations not only produce vibration of the screw compressor, but also produce noise that is amplified by the working matter and the compressor. Such vibration is undesirable as it wears components of the compressor and produces additional noise as the compressor vibrates. Noise from the discharging working matter and vibrating compressor is undesirable as it results in loud operating environments.
  • Previous attempts to counteract these problems have involved mufflers, padded mounts and clamps that are mounted external to the screw compressor. These solutions do not address the underlying source of the noise and vibration and only provide after-the-fact countermeasures. In addition to adding cost and weight, such solutions provide only limited noise reduction and do not prevent wear on internal screw compressor components.
  • Other solutions have proposed acoustic barriers that prevent pulsation damage to screw compressor components, but do not attenuate screw compressor noise or vibration. There is, therefore, a need for screw compressors having reduced effects from discharge pulsations.
  • Exemplary embodiments of the invention include a screw compressor comprising a housing, a slide valve assembly and a pulsation damper.
  • the housing receives a supply of working matter from a pair of intermeshing screw rotors, and comprises a slide recess, a pressure pocket, and a piston cylinder.
  • the slide valve assembly regulates the capacity of the screw compressor, and comprises a slide valve axially movable within the slide recess and the pressure pocket, a piston head axially movable within the piston cylinder, and a piston shaft connecting the slide valve with the piston head.
  • the pulsation damper comprises a flange for separating the pressure pocket from the piston cylinder, a bore for receiving the piston rod, and a damping channel extending through the flange for damping pressure pulsations in the working matter discharged from the pair of intermeshing screw rotors.
  • FIG. 1 shows a partially cutaway perspective view of a screw compressor in which the pulsation damper of the present invention is used.
  • FIG. 2 shows a schematic diagram of the screw compressor of FIG. 1 showing an outlet case incorporating the pulsation damper.
  • FIG. 3 shows a partially cutaway perspective view of the outlet case of FIG. 2 showing a plurality of damping channels comprising the pulsation damper.
  • FIG. 1 shows a partially cutaway perspective view of screw compressor 10 , which compresses a working fluid or gas such as a refrigerant that is typically used in refrigeration or air conditioning systems.
  • Screw compressor 10 includes rotor case 12 , outlet case 14 , slide case 16 , male screw rotor 18 , female screw rotor 20 , drive motor 22 and slide valve assembly 23 .
  • Male screw rotor 18 and female screw rotor 20 are disposed within rotor case 12 and include shafting and bearings such that they can be rotationally driven by drive motor 22 .
  • male screw rotor 18 includes shaft 24 A (which extends axially through rotor case 12 and into motor 22 and rests on bearing 26 A), and shaft 24 B (which extends axially into outlet case 14 and rests in bearing 26 B).
  • Refrigerant is introduced into rotor case 12 at suction port 28 , directed around motor 22 and into suction pocket 30 at the inlet of screw rotors 18 and 20 .
  • Male screw rotor 18 and female screw rotor 20 include meshing grooves and lands that form helical flow paths having decreasing cross sectional areas as the grooves and lands extend from suction pocket 30 .
  • the refrigerant is reduced in volume and pressurized as the refrigerant is directed into discharge pocket 32 by screw rotors 18 and 20 , before being discharged at pressure port 34 and released to, for example, a condenser or evaporator of a cooling system.
  • Slide valve assembly 23 which includes slide valve 36 , piston rod 38 , piston head 40 and spring assist 42 , regulates the discharge capacity of screw compressor 10 .
  • piston head 38 , piston rod 40 and spring assist 42 through a control system, translate slide valve 36 axially between rotors 18 and 20 to vary the volume of refrigerant compressed in the helical flow paths.
  • outlet case 14 includes a pulsation damper that mitigates the pulsation effects of the discharged refrigerant.
  • screw compressor 10 comprises a two-screw compressor.
  • the present invention is readily applicable to compressors having three, four our more screw rotors that employ a reciprocating slide valve system.
  • FIG. 2 shows a schematic diagram of screw compressor 10 of FIG. 1 , having pulsation damping means of the present invention.
  • outlet case 14 includes damping channels 46 A and 46 B that attenuate the pulsation effects of refrigerant R within screw compressor 10 .
  • Screw compressor 10 also includes rotor case 12 , slide case 16 , female screw rotor 20 , drive motor 22 , slide valve assembly 23 (including slide valve 36 , piston rod 38 , piston head 40 and spring assist 42 ) and control system 48 .
  • Rotor case 12 includes slide recess 51 , slide stop 52 and recirculation passage 53 .
  • Slide case 16 includes piston cylinder 54
  • outlet case 14 includes rod flange 58 .
  • rotor case 12 , outlet case 14 and slide case 16 comprise a sealed flow path for directing refrigerant R through screw compressor 10 .
  • Refrigerant R is directed into rotor case 12 at suction port 28 , and routed around motor 22 to suction pocket 30 .
  • Refrigerant R from suction pocket 30 is compressed by male screw rotor 18 (not shown) and female screw rotor 20 and discharged into pressure pocket 32 .
  • Female screw rotor 20 includes screw channels, or grooves, 50 A- 50 D that mesh with mating lands or lobes on male screw rotor 18 to form a sealed, decreasing-volume flow path.
  • the sealed flow path decreases in volume such that refrigerant R is pushed and compressed as it moves from suction pocket 30 to discharge pocket 32 . Accordingly, refrigerant R enters, for example, screw channel 50 A at suction pocket 30 having pressure P 1 and is discharged from the same screw channel 50 A at discharge pocket 32 having elevated pressure P 2 . Thus, each screw channel delivers a small volume of refrigerant R to discharge pocket 32 . As screw rotors 18 and 20 rotate, a series of discharge pulses of refrigerant R is released to discharge pocket 32 , which causes undesirable noise and vibration of screw compressor 10 .
  • Outlet case 14 includes damping channels 46 A and 46 B, which act as pulsation dampers to reduce the noise and vibration effects of refrigerant R as it is discharged from screw rotors 18 and 20 .
  • Outlet case 14 which includes discharge pocket 32 , is disposed between rotor case 12 and slide case 16 such that it receives the high pressure side of screw rotors 18 and 20 at a first end, and piston rod 38 of slide assembly 23 at a second end.
  • Slide valve 36 of slide assembly 23 is positioned within slide recess 51 of rotor case 12 such that it is disposed between male screw rotor 18 and female screw rotor 20 .
  • Slide valve 36 is connected with piston rod 38 and piston head 40 such that slide valve 36 can be axially withdrawn from slide recess 51 and extended into pressure pocket 32 to control the amount of pressurized refrigerant R entrained within screw channels 50 A- 50 D.
  • slide valve 36 can be extended to the fully-loaded position (to the left in FIG.
  • screw compressor 10 is maximized by maximizing the amount of refrigerant R compressed in the lands and grooves of screw rotors 18 and 20 . From the fully-loaded position, slide valve 36 is moved toward discharge pocket 32 (to the right in FIG. 1 ) to open recirculation passage 53 , decreasing the discharge capacity of screw compressor 10 .
  • Piston rod 38 extends through rod flange 58 to connect slide valve 36 within rotor case 12 to piston head 40 disposed within piston cylinder 54 of slide case 16 .
  • Piston head 40 includes first pressure side 56 A, which is exposed to refrigerant R at pressure P 2 , and second pressure side 56 B, which is exposed to control oil at pressure P 3 .
  • Pressure P 2 is dictated by refrigerant R and screw rotors 18 and 20
  • pressure P 3 is regulated by control system 48 .
  • control system 48 Based on the loading (i.e. cooling demands) of the refrigerator or air conditioner to which screw compressor 10 is connected, control system 48 , which comprises switches, valves, solenoids and the like, selectively provides control oil to piston cylinder 54 .
  • Control oil is admitted into piston cylinder 48 to increase pressure P 3 to exert a force on second pressure side 56 B to move slide valve 36 toward slide stop 52 within slide recess 51 .
  • Pressure P 3 is reduced by removing control oil from piston cylinder 54 such that slide valve 36 can be withdrawn from slide recess 51 .
  • Spring assist 42 pushes on first pressure side 56 A to assist in withdrawing slide valve 36 from slide recess 51 .
  • Piston head 40 is also in contact with refrigerant R, which exerts pressure P 2 on first pressure side 56 A to push piston head 40 away from rod flange 58 .
  • Refrigerant R is admitted into piston cylinder 54 through damping channels 46 A and 46 B disposed within rod flange 58 .
  • Damping channels 46 A and 46 B, piston cylinder 54 and rod flange 58 are configured to attenuate vibration and noise associated with the discharge of refrigerant R from screw rotors 18 and 20 .
  • damping channels 46 A and 46 B act in concert with piston cylinder 54 to provide a Helmholtz resonator to absorb energy from the discharged pulses of refrigerant R.
  • FIG. 3 shows a partially cutaway perspective view of slide valve assembly 23 of FIG. 2 , in which damping channels 46 A- 46 C of rod flange 58 are shown.
  • Slide valve assembly 23 also includes slide valve 36 , piston rod 38 , piston head 40 and spring assist 42 , which is omitted in FIG. 3 for clarity.
  • Slide valve assembly 23 extends axially through rotor case 12 , outlet case 14 and slide case 16 along an actuation path defined by slide recess 51 , pressure pocket 32 and piston cylinder 54 .
  • Outlet case 14 is positioned within screw compressor 10 such that first end A connects with rotor case 12 , and second end B connects with slide case 16 .
  • Slide valve 36 extends from slide recess 51 in rotor case 12 where it is disposed between rotor screws 18 and 20 , and into pressure pocket 32 within outlet case 14 .
  • Piston rod 38 extends axially from slide valve 36 through central bore 60 in rod flange 58 of outlet case 14 , and into piston cylinder 54 of slide case 16 where rod 38 connects with piston head 40 .
  • Rod flange 58 comprises a collar positioned on second end B of outlet case 14 such that central bore 60 axially aligns with slide recess 51 (in which slide valve 36 translates within rotor case 12 ) and piston cylinder 54 (in which piston head 40 translates within slide case 16 ).
  • rod flange 58 is integrally cast or formed with outlet case 14 along second end B.
  • Rod flange 58 separates piston cylinder 54 from slide recess 51 and pressure pocket 32 to form two separate chambers for refrigerant R.
  • Rod flange 58 is provided with seal or bearing ring 62 and is attached to rod flange 58 with snap rings 64 A and 64 B, which are disposed within grooves in ring 62 .
  • ring 62 comprises a seal and prevents refrigerant R from entering piston cylinder 54 between piston rod 38 and rod flange 58 at bore 60 .
  • seal ring 62 comprises a bearing that assists in sliding of piston rod 38 though rod flange 58 as well as performing sealing functions. Damping channels 46 A- 46 C, however, permit refrigerant R to enter piston cylinder 54 within slide case 16 .
  • Slide case 16 comprises piston cylinder 54 , which forms an annular extension of outlet case 14 to accommodate piston rod 38 and piston head 40 .
  • Piston head 40 divides piston cylinder 54 into discharge side 54 A and control side 54 B.
  • Piston head 40 includes seal 65 to prevent flow of control oil and refrigerant R past piston head 40 .
  • Piston cylinder 54 therefore, comprises a sealed canister for actuating piston head 40 .
  • Discharge side 54 A of this sealed canister also acts as a resonance chamber, that along with damping channels 46 A- 46 C, absorb some of the vibrational and acoustical effects of the pulsed discharges of refrigerant R.
  • slide valve assembly 23 is connected with control system 48 ( FIG. 2 ) to actuate the position of slide valve 36 along rotor screws 18 and 20 .
  • Slide valve 36 is translated to regulate the discharge capacity of refrigerant R from screw rotors 18 and 20 .
  • Control system 48 regulates flow of the control oil into control side 54 B of piston cylinder 54 to vary pressure P 3 .
  • Refrigerant R flows into damping channels 46 A- 46 C into piston cylinder 54 within slide case 16 to pressurize discharge side 54 A of piston cylinder 54 to pressure P 2 .
  • Refrigerant R is compressed to pressure P 2 between screw rotors 18 and released in pulsed discharges into pressure pocket 32 at slide valve 36 as screw rotors 18 and 20 counter-rotate to open and close the helical flow paths formed by the lobes and channels.
  • the pulsed discharges of refrigerant R flow past rod flange 58 before being discharged from screw compressor 10 at pressure port 34 ( FIG. 1 ).
  • Damping channels 46 A- 46 C extend through rod flange 58 and permit refrigerant R to enter and pressurize piston cylinder 54 to pressure P 2 .
  • rod flange 50 includes four damping channels: damping channels 46 A- 46 C, each disposed in a quadrant of rod flange 50 , and a fourth damping channel omitted due to the section taken out of FIG. 3 .
  • Damping channels 46 A- 46 C comprise hollowed-out chambers extending through rod flange 58 of outlet case 14 .
  • the lengths of damping channels 46 A- 46 C are determined by the thickness of rod flange 58 , but can be altered by inserting hollow damping tubes 66 A- 66 C into damping channels 46 A- 46 C. Damping tubes 66 A- 66 C are inserted into damping channels 46 A- 46 C such that they extend into piston cylinder 54 and into pressure pocket 32 .
  • damping tube 66 A is inserted into damping channel 46 A, and damping tube 66 B is inserted into damping channel 46 B.
  • damping tubes 66 A- 66 C each having the same length and the same diameter.
  • damping tubes 66 A- 660 comprise stainless steel tubes press fit into damping channels 46 A- 46 C.
  • the specific quantity and geometry of damping channels 46 A- 46 C and damping tubes 66 A- 66 C is selected to dampen the acoustic and vibrational pulsation effects of refrigerant R, and can thus vary depending on the specific design parameters of screw compressor 10 .
  • the number, length and diameter of damping tubes 66 A- 66 C are selected to extract the maximum amount of energy from refrigerant R as refrigerant R travels through tubes 66 A- 66 C into the resonance chamber formed by discharge side 54 A.
  • Refrigerant R is discharged from screw rotors 18 and 20 in pulses at regular intervals having a frequency dictated by the speed at which motor 22 drives screw rotors 18 and 20 . These pulses therefore produce undesirable sound waves that increase the noise generated by screw compressor 10 . The energy contained in these sound waves, however, can be used to do work to attenuate the propagation of the sound waves from screw compressor 10 .
  • Outlet case 14 and slide case 16 are configured to function as a Helmholtz resonator, which comprises a container of fluid or gas having a necked opening, such as is produced by discharge side 54 A, refrigerant R and channels 46 A- 46 C.
  • a Helmholtz resonator utilizes the spring-like compressibility of the fluid or gas to extract energy from a wave oscillating at a given frequency.
  • Refrigerant R fills discharge side 54 A such that additional refrigerant attempting to enter discharge side 54 A through channels 46 A- 46 C must compress the volume of refrigerant R already present within discharge side 54 A.
  • a pulsed wave of refrigerant R attempting to enter discharge side 54 A compresses refrigerant R until the crest of the wave is reached. Then, the pressurized refrigerant R within discharge side 54 A will push back as the wave dissipates to the trough.
  • the pressurized refrigerant R within discharge side 54 A continues to compress and decompress, thus extracting energy from refrigerant R discharged from screw rotors 18 and 20 .
  • the energy extraction reduces the amplitude of the pulsation wave, thereby reducing noise and vibration generated by the pulsed discharges of refrigerant R.
  • a Helmholtz resonator extracts the maximum amount of energy from the fluid or gas when the frequency of the wave matches the natural or resonance frequency of the Helmholtz resonator.
  • the resonance frequency of the Helmholtz resonator produced by discharge side 54 A and damping channels 46 A- 46 C can be configured to match that of the pulsation discharges of refrigerant R as produced by motor 22 .
  • Equation (1) illustrates the resonance frequency of an elongate tube used in a Helmholtz resonator, where f R is the resonance frequency of the tube, v is the speed of sound in the medium filling the tube, A 0 is the area of the tube, L is the length of the tube and V 0 is the volume of resonance chamber.
  • the tube or “necked opening” of the Helmholtz resonator comprises the aggregate of tubes 66 A- 66 C.
  • f R is the resonance frequency of tubes 66 A- 66 C
  • v is the speed of sound in refrigerant R
  • a 0 is the total cross-sectional area of tubes 66 A- 66 C
  • L is the length of one of tubes 66 A- 66 C
  • V 0 is the volume of discharge side 54 A.
  • the dimensions of tubes 66 A- 66 C are selected such that the frequency of the discharge pulses of refrigerant R from screw rotors 18 and 20 at a given capacity matches the resonance frequency of the tubes.
  • screw compressor 10 is configured to operate at 3,600 RPM at full load.
  • Volume V 0 therefore, comprises the volume of discharge side 54 A when piston head 40 is furthest away from rod flange 50 (all the way to the left in FIG. 3 ), and frequency f R is 60 Hz.
  • the areas and lengths of tubes 66 A- 66 C are selected based on other design requirements, such as dimensional constraints of rod flange 58 and slide case 16 .
  • the number of tubes can be selected based on specific design considerations. In the embodiment shown, tubes 66 A- 66 C have the same lengths and diameters.
  • screw compressor 10 is provided with a pulsation damper that is configured for damping pulsation effects of refrigerant R at a specific operating condition.
  • tubes 66 A- 66 C can have different geometries, such as different lengths and/or different diameters, such that the pulsation damper is tuned to one specific resonance frequency, or can attenuate vibration and acoustic effects over a range of frequencies.
  • rod flange 58 comprises a circular disk or annular ring that can be bolted or otherwise secured to piston cylinder 54 within slide case 16 such that pulsation dampers configured for different resonance frequencies can be interchangeably installed into screw compressor 10 .

Abstract

A screw compressor (10) comprises a housing (12, 14, 16), a slide valve assembly (23) and a pulsation damper. The housing (12, 14, 16) receives a supply of working matter from a pair of intermeshing screw rotors (18, 20), and comprises a slide recess (51), a pressure pocket (32), and a piston cylinder (54). The slide valve assembly (23) regulates the capacity of the screw compressor (10), and comprises a slide valve (36) axially movable within the slide recess (51) and the pressure pocket (32), a piston head (40) axially movable within the piston cylinder (54), and a piston shaft (38) connecting the slide valve (36) with the piston head (40). The pulsation damper comprises a flange (58) for separating the pressure pocket (32) from the piston cylinder (54), a bore (60) for receiving the piston rod (38), and a damping channel (46A) extending through the flange (58).

Description

    BACKGROUND
  • The present invention relates generally to screw compressors. Screw compressors typically comprise a pair of counter-rotating, mating male and female screws that have an intermeshing plurality of lands and channels, respectively, that narrow from an inlet end to a discharge end such that an effluent working fluid or gas, or some other such working matter, is reduced in volume as it is pushed through the screws. The discharged working matter is released in pulses as each mating land and channel pushes a volume of the working matter out of the compressor. Each pulse comprises a burst of wave energy that propagates through the working matter and the screw compressor as the working matter leaves the screws. The screw compressors are typically turned, by motors operating at speeds such that the wave pulsations are discharged at a high frequency. The pulsations not only produce vibration of the screw compressor, but also produce noise that is amplified by the working matter and the compressor. Such vibration is undesirable as it wears components of the compressor and produces additional noise as the compressor vibrates. Noise from the discharging working matter and vibrating compressor is undesirable as it results in loud operating environments. Previous attempts to counteract these problems have involved mufflers, padded mounts and clamps that are mounted external to the screw compressor. These solutions do not address the underlying source of the noise and vibration and only provide after-the-fact countermeasures. In addition to adding cost and weight, such solutions provide only limited noise reduction and do not prevent wear on internal screw compressor components. Other solutions have proposed acoustic barriers that prevent pulsation damage to screw compressor components, but do not attenuate screw compressor noise or vibration. There is, therefore, a need for screw compressors having reduced effects from discharge pulsations.
  • SUMMARY
  • Exemplary embodiments of the invention include a screw compressor comprising a housing, a slide valve assembly and a pulsation damper. The housing receives a supply of working matter from a pair of intermeshing screw rotors, and comprises a slide recess, a pressure pocket, and a piston cylinder. The slide valve assembly regulates the capacity of the screw compressor, and comprises a slide valve axially movable within the slide recess and the pressure pocket, a piston head axially movable within the piston cylinder, and a piston shaft connecting the slide valve with the piston head. The pulsation damper comprises a flange for separating the pressure pocket from the piston cylinder, a bore for receiving the piston rod, and a damping channel extending through the flange for damping pressure pulsations in the working matter discharged from the pair of intermeshing screw rotors.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 shows a partially cutaway perspective view of a screw compressor in which the pulsation damper of the present invention is used.
  • FIG. 2 shows a schematic diagram of the screw compressor of FIG. 1 showing an outlet case incorporating the pulsation damper.
  • FIG. 3 shows a partially cutaway perspective view of the outlet case of FIG. 2 showing a plurality of damping channels comprising the pulsation damper.
  • DETAILED DESCRIPTION
  • FIG. 1 shows a partially cutaway perspective view of screw compressor 10, which compresses a working fluid or gas such as a refrigerant that is typically used in refrigeration or air conditioning systems. Screw compressor 10 includes rotor case 12, outlet case 14, slide case 16, male screw rotor 18, female screw rotor 20, drive motor 22 and slide valve assembly 23. Male screw rotor 18 and female screw rotor 20 are disposed within rotor case 12 and include shafting and bearings such that they can be rotationally driven by drive motor 22. For example, male screw rotor 18 includes shaft 24A (which extends axially through rotor case 12 and into motor 22 and rests on bearing 26A), and shaft 24B (which extends axially into outlet case 14 and rests in bearing 26B). Refrigerant is introduced into rotor case 12 at suction port 28, directed around motor 22 and into suction pocket 30 at the inlet of screw rotors 18 and 20. Male screw rotor 18 and female screw rotor 20 include meshing grooves and lands that form helical flow paths having decreasing cross sectional areas as the grooves and lands extend from suction pocket 30. Thus, the refrigerant is reduced in volume and pressurized as the refrigerant is directed into discharge pocket 32 by screw rotors 18 and 20, before being discharged at pressure port 34 and released to, for example, a condenser or evaporator of a cooling system. Slide valve assembly 23, which includes slide valve 36, piston rod 38, piston head 40 and spring assist 42, regulates the discharge capacity of screw compressor 10. In particular, piston head 38, piston rod 40 and spring assist 42, through a control system, translate slide valve 36 axially between rotors 18 and 20 to vary the volume of refrigerant compressed in the helical flow paths. Due to typically high speeds that motor 22 drives screw rotors 18 and 20, the multiple sets of meshing grooves and lands comprising the helical flow paths discharge the refrigerant into pressure pocket 32 in a series of high frequency pulsations, which effectuates undesirable noise and vibration. Outlet case 14 includes a pulsation damper that mitigates the pulsation effects of the discharged refrigerant. In the embodiment shown, screw compressor 10 comprises a two-screw compressor. However, in other embodiments, the present invention is readily applicable to compressors having three, four our more screw rotors that employ a reciprocating slide valve system.
  • FIG. 2 shows a schematic diagram of screw compressor 10 of FIG. 1, having pulsation damping means of the present invention. In particular, outlet case 14 includes damping channels 46A and 46B that attenuate the pulsation effects of refrigerant R within screw compressor 10. Screw compressor 10 also includes rotor case 12, slide case 16, female screw rotor 20, drive motor 22, slide valve assembly 23 (including slide valve 36, piston rod 38, piston head 40 and spring assist 42) and control system 48. Rotor case 12 includes slide recess 51, slide stop 52 and recirculation passage 53. Slide case 16 includes piston cylinder 54, and outlet case 14 includes rod flange 58. Together, rotor case 12, outlet case 14 and slide case 16 comprise a sealed flow path for directing refrigerant R through screw compressor 10. Refrigerant R is directed into rotor case 12 at suction port 28, and routed around motor 22 to suction pocket 30. Refrigerant R from suction pocket 30 is compressed by male screw rotor 18 (not shown) and female screw rotor 20 and discharged into pressure pocket 32. Female screw rotor 20 includes screw channels, or grooves, 50A-50D that mesh with mating lands or lobes on male screw rotor 18 to form a sealed, decreasing-volume flow path. The sealed flow path decreases in volume such that refrigerant R is pushed and compressed as it moves from suction pocket 30 to discharge pocket 32. Accordingly, refrigerant R enters, for example, screw channel 50A at suction pocket 30 having pressure P1 and is discharged from the same screw channel 50A at discharge pocket 32 having elevated pressure P2. Thus, each screw channel delivers a small volume of refrigerant R to discharge pocket 32. As screw rotors 18 and 20 rotate, a series of discharge pulses of refrigerant R is released to discharge pocket 32, which causes undesirable noise and vibration of screw compressor 10. Outlet case 14 includes damping channels 46A and 46B, which act as pulsation dampers to reduce the noise and vibration effects of refrigerant R as it is discharged from screw rotors 18 and 20.
  • Outlet case 14, which includes discharge pocket 32, is disposed between rotor case 12 and slide case 16 such that it receives the high pressure side of screw rotors 18 and 20 at a first end, and piston rod 38 of slide assembly 23 at a second end. Slide valve 36 of slide assembly 23 is positioned within slide recess 51 of rotor case 12 such that it is disposed between male screw rotor 18 and female screw rotor 20. Slide valve 36 is connected with piston rod 38 and piston head 40 such that slide valve 36 can be axially withdrawn from slide recess 51 and extended into pressure pocket 32 to control the amount of pressurized refrigerant R entrained within screw channels 50A-50D. For example, slide valve 36 can be extended to the fully-loaded position (to the left in FIG. 1) such that it abuts slide stop 52 and contacts the entire length of screw rotors 18 and 20. Thus, the capacity of screw compressor 10 is maximized by maximizing the amount of refrigerant R compressed in the lands and grooves of screw rotors 18 and 20. From the fully-loaded position, slide valve 36 is moved toward discharge pocket 32 (to the right in FIG. 1) to open recirculation passage 53, decreasing the discharge capacity of screw compressor 10.
  • Piston rod 38 extends through rod flange 58 to connect slide valve 36 within rotor case 12 to piston head 40 disposed within piston cylinder 54 of slide case 16. Piston head 40 includes first pressure side 56A, which is exposed to refrigerant R at pressure P2, and second pressure side 56B, which is exposed to control oil at pressure P3. Pressure P2 is dictated by refrigerant R and screw rotors 18 and 20, while pressure P3 is regulated by control system 48. Based on the loading (i.e. cooling demands) of the refrigerator or air conditioner to which screw compressor 10 is connected, control system 48, which comprises switches, valves, solenoids and the like, selectively provides control oil to piston cylinder 54. Control oil is admitted into piston cylinder 48 to increase pressure P3 to exert a force on second pressure side 56B to move slide valve 36 toward slide stop 52 within slide recess 51. Pressure P3 is reduced by removing control oil from piston cylinder 54 such that slide valve 36 can be withdrawn from slide recess 51. Spring assist 42 pushes on first pressure side 56A to assist in withdrawing slide valve 36 from slide recess 51. Piston head 40 is also in contact with refrigerant R, which exerts pressure P2 on first pressure side 56A to push piston head 40 away from rod flange 58. Refrigerant R, is admitted into piston cylinder 54 through damping channels 46A and 46B disposed within rod flange 58. Damping channels 46A and 46B, piston cylinder 54 and rod flange 58 are configured to attenuate vibration and noise associated with the discharge of refrigerant R from screw rotors 18 and 20. Specifically, damping channels 46A and 46B act in concert with piston cylinder 54 to provide a Helmholtz resonator to absorb energy from the discharged pulses of refrigerant R.
  • FIG. 3 shows a partially cutaway perspective view of slide valve assembly 23 of FIG. 2, in which damping channels 46A-46C of rod flange 58 are shown. Slide valve assembly 23 also includes slide valve 36, piston rod 38, piston head 40 and spring assist 42, which is omitted in FIG. 3 for clarity. Slide valve assembly 23 extends axially through rotor case 12, outlet case 14 and slide case 16 along an actuation path defined by slide recess 51, pressure pocket 32 and piston cylinder 54. Outlet case 14 is positioned within screw compressor 10 such that first end A connects with rotor case 12, and second end B connects with slide case 16. Slide valve 36 extends from slide recess 51 in rotor case 12 where it is disposed between rotor screws 18 and 20, and into pressure pocket 32 within outlet case 14. Piston rod 38 extends axially from slide valve 36 through central bore 60 in rod flange 58 of outlet case 14, and into piston cylinder 54 of slide case 16 where rod 38 connects with piston head 40.
  • Rod flange 58 comprises a collar positioned on second end B of outlet case 14 such that central bore 60 axially aligns with slide recess 51 (in which slide valve 36 translates within rotor case 12) and piston cylinder 54 (in which piston head 40 translates within slide case 16). In the embodiment shown, rod flange 58 is integrally cast or formed with outlet case 14 along second end B. Rod flange 58 separates piston cylinder 54 from slide recess 51 and pressure pocket 32 to form two separate chambers for refrigerant R. Rod flange 58 is provided with seal or bearing ring 62 and is attached to rod flange 58 with snap rings 64A and 64B, which are disposed within grooves in ring 62. In one embodiment, ring 62 comprises a seal and prevents refrigerant R from entering piston cylinder 54 between piston rod 38 and rod flange 58 at bore 60. In another embodiment, seal ring 62 comprises a bearing that assists in sliding of piston rod 38 though rod flange 58 as well as performing sealing functions. Damping channels 46A-46C, however, permit refrigerant R to enter piston cylinder 54 within slide case 16.
  • Slide case 16 comprises piston cylinder 54, which forms an annular extension of outlet case 14 to accommodate piston rod 38 and piston head 40. Piston head 40 divides piston cylinder 54 into discharge side 54A and control side 54B. Piston head 40 includes seal 65 to prevent flow of control oil and refrigerant R past piston head 40. Piston cylinder 54, therefore, comprises a sealed canister for actuating piston head 40. Discharge side 54A of this sealed canister, however, also acts as a resonance chamber, that along with damping channels 46A-46C, absorb some of the vibrational and acoustical effects of the pulsed discharges of refrigerant R.
  • As explained above, slide valve assembly 23 is connected with control system 48 (FIG. 2) to actuate the position of slide valve 36 along rotor screws 18 and 20. Slide valve 36 is translated to regulate the discharge capacity of refrigerant R from screw rotors 18 and 20. Control system 48 regulates flow of the control oil into control side 54B of piston cylinder 54 to vary pressure P3. Refrigerant R flows into damping channels 46A-46C into piston cylinder 54 within slide case 16 to pressurize discharge side 54A of piston cylinder 54 to pressure P2. Refrigerant R is compressed to pressure P2 between screw rotors 18 and released in pulsed discharges into pressure pocket 32 at slide valve 36 as screw rotors 18 and 20 counter-rotate to open and close the helical flow paths formed by the lobes and channels. The pulsed discharges of refrigerant R flow past rod flange 58 before being discharged from screw compressor 10 at pressure port 34 (FIG. 1). Damping channels 46A-46C extend through rod flange 58 and permit refrigerant R to enter and pressurize piston cylinder 54 to pressure P2.
  • In the embodiment shown in FIG. 3, rod flange 50 includes four damping channels: damping channels 46A-46C, each disposed in a quadrant of rod flange 50, and a fourth damping channel omitted due to the section taken out of FIG. 3. Damping channels 46A-46C comprise hollowed-out chambers extending through rod flange 58 of outlet case 14. The lengths of damping channels 46A-46C are determined by the thickness of rod flange 58, but can be altered by inserting hollow damping tubes 66A-66C into damping channels 46A-46C. Damping tubes 66A-66C are inserted into damping channels 46A-46C such that they extend into piston cylinder 54 and into pressure pocket 32. As is illustrated in FIG. 3, damping tube 66A is inserted into damping channel 46A, and damping tube 66B is inserted into damping channel 46B. In the embodiment shown, damping tubes 66A-66C each having the same length and the same diameter. In one embodiment, damping tubes 66A-660 comprise stainless steel tubes press fit into damping channels 46A-46C. The specific quantity and geometry of damping channels 46A-46C and damping tubes 66A-66C, however, is selected to dampen the acoustic and vibrational pulsation effects of refrigerant R, and can thus vary depending on the specific design parameters of screw compressor 10. Specifically, the number, length and diameter of damping tubes 66A-66C are selected to extract the maximum amount of energy from refrigerant R as refrigerant R travels through tubes 66A-66C into the resonance chamber formed by discharge side 54A.
  • Refrigerant R is discharged from screw rotors 18 and 20 in pulses at regular intervals having a frequency dictated by the speed at which motor 22 drives screw rotors 18 and 20. These pulses therefore produce undesirable sound waves that increase the noise generated by screw compressor 10. The energy contained in these sound waves, however, can be used to do work to attenuate the propagation of the sound waves from screw compressor 10. Outlet case 14 and slide case 16 are configured to function as a Helmholtz resonator, which comprises a container of fluid or gas having a necked opening, such as is produced by discharge side 54A, refrigerant R and channels 46A-46C. A Helmholtz resonator utilizes the spring-like compressibility of the fluid or gas to extract energy from a wave oscillating at a given frequency. Refrigerant R fills discharge side 54A such that additional refrigerant attempting to enter discharge side 54A through channels 46A-46C must compress the volume of refrigerant R already present within discharge side 54A. Thus, a pulsed wave of refrigerant R attempting to enter discharge side 54A, compresses refrigerant R until the crest of the wave is reached. Then, the pressurized refrigerant R within discharge side 54A will push back as the wave dissipates to the trough. As the pulsed wave propagates through crests and waves, the pressurized refrigerant R within discharge side 54A continues to compress and decompress, thus extracting energy from refrigerant R discharged from screw rotors 18 and 20. The energy extraction reduces the amplitude of the pulsation wave, thereby reducing noise and vibration generated by the pulsed discharges of refrigerant R.
  • A Helmholtz resonator extracts the maximum amount of energy from the fluid or gas when the frequency of the wave matches the natural or resonance frequency of the Helmholtz resonator. Thus, the resonance frequency of the Helmholtz resonator produced by discharge side 54A and damping channels 46A-46C can be configured to match that of the pulsation discharges of refrigerant R as produced by motor 22. Equation (1) illustrates the resonance frequency of an elongate tube used in a Helmholtz resonator, where fR is the resonance frequency of the tube, v is the speed of sound in the medium filling the tube, A0 is the area of the tube, L is the length of the tube and V0 is the volume of resonance chamber.
  • f R = v 2 π A 0 V 0 L equation ( 1 )
  • For the present invention, the tube or “necked opening” of the Helmholtz resonator comprises the aggregate of tubes 66A-66C. Applying this equation to the embodiment of the present invention shown in FIG. 3, fR is the resonance frequency of tubes 66A-66C, v is the speed of sound in refrigerant R, A0 is the total cross-sectional area of tubes 66A-66C, L is the length of one of tubes 66A-66C, and V0 is the volume of discharge side 54A. The dimensions of tubes 66A-66C are selected such that the frequency of the discharge pulses of refrigerant R from screw rotors 18 and 20 at a given capacity matches the resonance frequency of the tubes. For example, in one embodiment of the invention, screw compressor 10 is configured to operate at 3,600 RPM at full load. Volume V0, therefore, comprises the volume of discharge side 54A when piston head 40 is furthest away from rod flange 50 (all the way to the left in FIG. 3), and frequency fR is 60 Hz. Thus, the areas and lengths of tubes 66A-66C are selected based on other design requirements, such as dimensional constraints of rod flange 58 and slide case 16. Additionally, the number of tubes can be selected based on specific design considerations. In the embodiment shown, tubes 66A-66C have the same lengths and diameters. Thus, screw compressor 10 is provided with a pulsation damper that is configured for damping pulsation effects of refrigerant R at a specific operating condition. However, in other embodiments, tubes 66A-66C can have different geometries, such as different lengths and/or different diameters, such that the pulsation damper is tuned to one specific resonance frequency, or can attenuate vibration and acoustic effects over a range of frequencies. In other embodiments of the invention, rod flange 58 comprises a circular disk or annular ring that can be bolted or otherwise secured to piston cylinder 54 within slide case 16 such that pulsation dampers configured for different resonance frequencies can be interchangeably installed into screw compressor 10.
  • While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims (24)

1. An outlet case for a screw compressor comprising:
a main body portion having:
a first end configured for receiving discharged working matter from screw rotors in the compressor;
a second end configured for receiving a piston cylinder of a slide valve assembly; and
a rod flange dividing the first end from the second end; and
a pulsation damper carried by the main body to dampen pressure pulsations in the discharged working matter entering the piston cylinder.
2. The outlet case for a screw compressor of claim 1 wherein:
the first end is configured as a discharge pocket for receiving a slide valve of the slide valve assembly;
the rod flange includes an opening for receiving a piston rod of the slide valve assembly; and
the pulsation damper comprises a channel extending through the rod flange.
3. The outlet case of claim 2 wherein the second end of the main body portion is connected to a slide case having a piston cylinder for receiving a piston head of the slide valve assembly, the piston cylinder axially aligning with the rod flange and the discharge pocket.
4. The outlet case of claim 2 wherein the channel extends between the piston cylinder and the discharge pocket.
5. The outlet case of claim 4 wherein the channel permits working matter discharged from the screw rotors to pressurize the piston cylinder.
6. The outlet case of claim 5 wherein the pressurized working matter within the piston cylinder compresses to extract energy from working matter attempting to enter the piston cylinder.
7. The outlet case of claim 2 wherein the channel reduces an amplitude of a sound wave in the working matter as the working matter passes through the damping bore.
8. The outlet case of claim 1 wherein the pulsation damper comprises a plurality of channels extending into the internal cavity.
9. The outlet case of claim 8 wherein the plurality of channels have different geometries.
10. The outlet case of claim 9 and further comprising a plurality of tubes inserted into the plurality of damping bores.
11. A screw compressor comprising:
a housing for receiving a supply of working matter, the housing comprising:
a rotor case having a suction pocket and a slide recess;
an discharge case having a discharge pocket axially aligned with the slide recess; and
a slide case having a piston cylinder axially aligned with the discharge pocket;
a pair of intermeshing screw rotors disposed within the rotor case between the suction pocket and the slide recess for compressing the working matter and discharging the working matter into the discharge pocket;
a slide valve assembly disposed adjacent the pair of intermeshing screw rotors and axially_movable within the slide recess, discharge pocket and piston cylinder to regulate the capacity of the screw compressor; and
a pulsation damper carried by the discharge case to dampen pressure pulsations of working matter discharged from the screw rotors to the discharge pocket and passing into the piston cylinder.
12. The screw compressor of claim 11 wherein:
the slide valve assembly comprises:
a slide valve axially movable within the slide recess and the discharge pocket;
a piston head axially movable within the piston cylinder; and
a piston shaft connecting the slide valve with the piston head; and
the pulsation damper comprises:
a flange for separating the discharge pocket from the piston cylinder;
a bore for receiving the piston rod; and
a damping channel extending through the flange.
13. The screw compressor of claim 12 wherein the damping channel dampens vibration generated by the working matter.
14. The screw compressor of claim 12 wherein the pulsation damper comprises:
a resonance chamber enclosed within the piston cylinder between the piston head and the flange such that working matter pressurizes the resonance chamber.
15. The screw compressor of claim 14 wherein the damping channel reduces an amplitude of the working matter as the working matter enters the resonance chamber.
16. The screw compressor of claim 14 wherein the pulsation damper comprises a plurality of damping channels.
17. The screw compressor of claim 16 wherein the lengths and diameters of the damping tubes are selected to produce a Helmholtz resonator having a natural frequency matching a frequency of the discharged working matter.
18. The screw compressor of claim 16 and further comprising a plurality of damping tubes inserted through the plurality of damping channels.
19. The screw compressor of claim 11 wherein the pulsation damper further comprises a seal positioned between the bore and the flange.
20. A screw compressor comprising:
a housing for receiving a supply of working matter;
a pair of intermeshing screw rotors disposed within the housing for compressing and discharging the working matter in a series of discharge pulses;
a slide valve assembly movable within the housing to regulate the capacity of the screw compressor, the slide valve assembly comprising:
a slide valve axially movable between the pair of intermeshing screw rotors; and
a piston axially connected to the slide valve for actuating the position of the slide valve; and
a Helmholtz resonator axially positioned between the slide valve and the piston, and configured to extract energy from the discharged pulses of the working matter.
21. A method for reducing discharge pulsations in a screw compressor, the method comprising the steps of:
passing a working matter from a suction port of the screw compressor, through a set of screw rotors, and to a discharge port in the screw compressor to reduce a volume of the working matter;
positioning a slide valve along the screw rotors such that the slide valve extends into the discharge port;
connecting a piston assembly to the slide valve such that a piston rod extends from the discharge port, through a rod flange, and into a piston cylinder; and
positioning an inlet of a fluid compressing pulsation damper on the rod flange such that working matter entering the discharge port passes by the pulsation damper inlet to attenuate pulsations within the working matter as the working matter exits the set of screw rotors.
22. The method for reducing discharge pulsations of claim 21 and further comprising passing at least a portion of the working matter discharged from the set of screw rotors through the damping openings and into a resonance chamber positioned within the piston cylinder.
23. The method for reducing discharge pulsations of claim 21 and further comprising matching a natural frequency of the damping openings to a discharge frequency of the working matter from the set of screw rotors.
24. The screw compressor of claim 20 and further comprising:
a piston cylinder connected to the housing through a rod flange; and
a piston rod extending through the rod flange to connect the slide valve to the piston;
wherein the Helmholtz resonator is defined by the rod flange, the piston cylinder and the piston.
US12/678,401 2007-10-01 2007-10-01 Screw compressor pulsation damper Abandoned US20100209280A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2007/021144 WO2009045187A1 (en) 2007-10-01 2007-10-01 Screw compressor pulsation damper

Publications (1)

Publication Number Publication Date
US20100209280A1 true US20100209280A1 (en) 2010-08-19

Family

ID=40526475

Family Applications (1)

Application Number Title Priority Date Filing Date
US12/678,401 Abandoned US20100209280A1 (en) 2007-10-01 2007-10-01 Screw compressor pulsation damper

Country Status (5)

Country Link
US (1) US20100209280A1 (en)
EP (1) EP2198125B1 (en)
CN (1) CN101809251B (en)
ES (1) ES2629981T3 (en)
WO (1) WO2009045187A1 (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150144367A1 (en) * 2012-04-24 2015-05-28 C. & E. Fein Gmbh Machine tool that can be guided manually and having a housing
US9518680B2 (en) 2013-12-24 2016-12-13 Dongbu Daewoo Electronics Corporation Compressor and valve assembly thereof for reducing pulsation and/or noise
CN106382231A (en) * 2016-11-04 2017-02-08 西安交通大学苏州研究院 Active screw compressor gas pulsation attenuating device
US9903356B2 (en) 2013-12-24 2018-02-27 Dongbu Daewoo Electronics Corporation Compressor and discharging muffler thereof
US10180140B2 (en) 2016-09-30 2019-01-15 Ingersoll-Rand Company Pulsation damper for compressors
US10808969B2 (en) 2015-08-11 2020-10-20 Carrier Corporation Screw compressor economizer plenum for pulsation reduction
US10830239B2 (en) 2015-08-11 2020-11-10 Carrier Corporation Refrigeration compressor fittings
US10907870B2 (en) 2016-11-15 2021-02-02 Carrier Corporation Muffler for lubricant separator
US10941776B2 (en) 2015-10-02 2021-03-09 Carrier Corporation Screw compressor resonator arrays
US11808264B2 (en) 2018-10-02 2023-11-07 Carrier Corporation Multi-stage resonator for compressor

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4401408B2 (en) * 2007-08-30 2010-01-20 日立アプライアンス株式会社 Screw compressor capacity control device
JP5683426B2 (en) * 2011-10-05 2015-03-11 株式会社神戸製鋼所 Screw compressor
US20180274542A1 (en) * 2015-06-11 2018-09-27 Eaton Corporation Bearing plate noise damper
CN113513474B (en) * 2020-04-09 2023-02-21 江森自控空调冷冻设备(无锡)有限公司 Screw compressor, refrigeration system and control method of refrigeration system

Citations (63)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2519913A (en) * 1943-08-21 1950-08-22 Jarvis C Marble Helical rotary compressor with pressure and volume regulating means
US3146720A (en) * 1961-12-06 1964-09-01 Dresser Ind Pressure relief means for pump
US3151806A (en) * 1962-09-24 1964-10-06 Joseph E Whitfield Screw type compressor having variable volume and adjustable compression
US3874828A (en) * 1973-11-12 1975-04-01 Gardner Denver Co Rotary control valve for screw compressors
US3936239A (en) * 1974-07-26 1976-02-03 Dunham-Bush, Inc. Undercompression and overcompression free helical screw rotary compressor
US4018583A (en) * 1975-07-28 1977-04-19 Carrier Corporation Refrigeration heat recovery system
US4025244A (en) * 1974-12-24 1977-05-24 Hokuetsu Kogyo Co., Ltd. Rotary compressor of liquid-cooled type provided with means for adjusting amount of liquid and volume of gas
US4042310A (en) * 1974-06-21 1977-08-16 Svenska Rotor Maskiner Aktiebolag Screw compressor control means
US4076461A (en) * 1974-12-09 1978-02-28 Dunham-Bush, Inc. Feedback control system for helical screw rotary compressors
USRE29597E (en) * 1975-07-18 1978-03-28 Chem Systems Inc. Process for the production of epoxides
US4137018A (en) * 1977-11-07 1979-01-30 General Motors Corporation Rotary vane variable capacity compressor
US4222716A (en) * 1979-06-01 1980-09-16 Dunham-Bush, Inc. Combined pressure matching and capacity control slide valve assembly for helical screw rotary machine
US4234296A (en) * 1978-06-14 1980-11-18 Hitachi, Ltd. Screw compressor
US4342199A (en) * 1980-10-03 1982-08-03 Dunham-Bush, Inc. Screw compressor slide valve engine RPM tracking system
US4351160A (en) * 1980-06-16 1982-09-28 Borg-Warner Corporation Capacity control systems for screw compressor based water chillers
US4362472A (en) * 1979-06-08 1982-12-07 Stal Refrigeration Ab Rotary compressor with variable built-in volume ratio
US4373866A (en) * 1979-06-18 1983-02-15 Uniscrew Limited Process to control the delivery of a single screw compressor
US4388048A (en) * 1981-03-10 1983-06-14 Dunham Bush, Inc. Stepping type unloading system for helical screw rotary compressor
US4412788A (en) * 1981-04-20 1983-11-01 Durham-Bush, Inc. Control system for screw compressor
US4455131A (en) * 1981-11-02 1984-06-19 Svenska Rotor Maskiner Aktiebolag Control device in a helical screw rotor machine for regulating the capacity and the built-in volume ratio of the machine
US4457681A (en) * 1981-06-16 1984-07-03 Frick Company Volume ratio control means for axial flow helical screw type compressor
US4508491A (en) * 1982-12-22 1985-04-02 Dunham-Bush, Inc. Modular unload slide valve control assembly for a helical screw rotary compressor
US4516914A (en) * 1982-09-10 1985-05-14 Frick Company Micro-processor control of moveable slide stop and a moveable slide valve in a helical screw rotary compressor
US4519748A (en) * 1982-09-10 1985-05-28 Frick Company Micro-processor control of compression ratio at full load in a helical screw rotary compressor responsive to compressor drive motor current
US4565508A (en) * 1983-10-24 1986-01-21 Stal Refrigeration Ab Device for controlling the volumetric capacity of a screw compressor
US4575323A (en) * 1984-05-23 1986-03-11 Kabushiki Kaisha Kobe Seiko Sho Slide valve type screw compressor
US4678406A (en) * 1986-04-25 1987-07-07 Frick Company Variable volume ratio screw compressor with step control
US4727725A (en) * 1985-05-20 1988-03-01 Hitachi, Ltd. Gas injection system for screw compressor
US4737082A (en) * 1986-01-31 1988-04-12 Stal Refrigeration Ab Lift valve for rotary screw compressors
US4842501A (en) * 1982-04-30 1989-06-27 Sullair Technology Ab Device for controlling the internal compression in a screw compressor
US4878818A (en) * 1988-07-05 1989-11-07 Carrier Corporation Common compression zone access ports for positive displacement compressor
US4909716A (en) * 1988-10-19 1990-03-20 Dunham-Bush Screw step drive internal volume ratio varying system for helical screw rotary compressor
US4946362A (en) * 1988-04-25 1990-08-07 Svenska Rotor Maskiner Ab Rotary screw compressor with a lift valve mounted in high pressure end wall
US4966531A (en) * 1985-09-02 1990-10-30 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Variable displacement vane compressor
US5018948A (en) * 1987-10-15 1991-05-28 Svenska Rotor Maskiner Ab Rotary displacement compressor with adjustable outlet port edge
US5044894A (en) * 1990-11-30 1991-09-03 Carrier Corporation Capacity volume ratio control for twin screw compressors
US5052901A (en) * 1988-04-25 1991-10-01 Svenska Rotor Maskiner Ab Lift valve in a rotary screw machine
US5108269A (en) * 1986-01-31 1992-04-28 Stal Refrigeration Ab Method of controlling a rotary compressor
US5123822A (en) * 1990-06-30 1992-06-23 Kabushiki Kaisha Kobe Seiko Sho Screw compressor with spacer to prevent movement of volume adjusting valve
US5137439A (en) * 1989-02-17 1992-08-11 Svenska Rotor Maskiner Ab Screw rotor machine with de laval nozzle for noise reduction
US5183395A (en) * 1992-03-13 1993-02-02 Vilter Manufacturing Corporation Compressor slide valve control
US5411387A (en) * 1991-05-14 1995-05-02 Svenska Rotor Maskiner Ab Rotary displacement compressor having adjustable internal volume ratio and a method for regulating the internal volume ratio
US5832737A (en) * 1996-12-11 1998-11-10 American Standard Inc. Gas actuated slide valve in a screw compressor
US5979168A (en) * 1997-07-15 1999-11-09 American Standard Inc. Single-source gas actuation for screw compressor slide valve assembly
US6135744A (en) * 1998-04-28 2000-10-24 American Standard Inc. Piston unloader arrangement for screw compressors
US6195889B1 (en) * 1998-06-10 2001-03-06 Tecumseh Products Company Method to set slot width in a rotary compressor
US6302668B1 (en) * 2000-08-23 2001-10-16 Fu Sheng Industrial Co., Ltd. Capacity regulating apparatus for compressors
US6312232B1 (en) * 1998-05-11 2001-11-06 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Method and apparatus for suppressing resonance
US6467287B2 (en) * 2000-08-15 2002-10-22 Thermo King Corporation Valve arrangement for a compressor
US6638043B1 (en) * 2002-06-28 2003-10-28 Carrier Corporation Diffuser for high-speed screw compressor
US6659729B2 (en) * 2001-02-15 2003-12-09 Mayekawa Mfg. Co., Ltd. Screw compressor equipment for accommodating low compression ratio and pressure variation and the operation method thereof
US6692243B1 (en) * 2002-08-27 2004-02-17 Carrier Corporation Screw compression flow guide for discharge loss reduction
US6739853B1 (en) * 2002-12-05 2004-05-25 Carrier Corporation Compact control mechanism for axial motion control valves in helical screw compressors
US20040173175A1 (en) * 2003-03-04 2004-09-09 Kostun John D. Helmholtz resonator
US6823896B2 (en) * 2001-04-28 2004-11-30 Samsung Gwangju Electronics Co., Ltd. Valve assembly of a reciprocal compressor
US6898948B2 (en) * 2002-09-03 2005-05-31 Bitzer Kuehlmaschinenbau Gmbh Screw compressor
US6976833B2 (en) * 2003-11-17 2005-12-20 Carrier Corporation Compressor discharge chamber with baffle plate
US20060127235A1 (en) * 2004-12-09 2006-06-15 Carrier Corporation Compressor sound suppression
US7069741B2 (en) * 2003-08-27 2006-07-04 Carrier Corporation Economizer chamber for minimizing pressure pulsations
US20060165543A1 (en) * 2005-01-24 2006-07-27 York International Corporation Screw compressor acoustic resonance reduction
US7194862B2 (en) * 2000-09-21 2007-03-27 Siemens Power Generation, Inc. Resonator adopting counter-bored holes and method of suppressing combustion instabilities
US20080131301A1 (en) * 2005-02-07 2008-06-05 Carrier Corporation Screw Compressor Lubrication
US8082747B2 (en) * 2008-12-09 2011-12-27 Thermo King Corporation Temperature control through pulse width modulation

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2608725Y (en) * 2003-03-17 2004-03-31 中国船舶重工集团公司第七一一研究所 Water spray cooling hydrogen screw compressor
DE10359032A1 (en) * 2003-12-15 2005-07-14 Bitzer Kühlmaschinenbau Gmbh screw compressors

Patent Citations (63)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2519913A (en) * 1943-08-21 1950-08-22 Jarvis C Marble Helical rotary compressor with pressure and volume regulating means
US3146720A (en) * 1961-12-06 1964-09-01 Dresser Ind Pressure relief means for pump
US3151806A (en) * 1962-09-24 1964-10-06 Joseph E Whitfield Screw type compressor having variable volume and adjustable compression
US3874828A (en) * 1973-11-12 1975-04-01 Gardner Denver Co Rotary control valve for screw compressors
US4042310A (en) * 1974-06-21 1977-08-16 Svenska Rotor Maskiner Aktiebolag Screw compressor control means
US3936239A (en) * 1974-07-26 1976-02-03 Dunham-Bush, Inc. Undercompression and overcompression free helical screw rotary compressor
US4076461A (en) * 1974-12-09 1978-02-28 Dunham-Bush, Inc. Feedback control system for helical screw rotary compressors
US4025244A (en) * 1974-12-24 1977-05-24 Hokuetsu Kogyo Co., Ltd. Rotary compressor of liquid-cooled type provided with means for adjusting amount of liquid and volume of gas
USRE29597E (en) * 1975-07-18 1978-03-28 Chem Systems Inc. Process for the production of epoxides
US4018583A (en) * 1975-07-28 1977-04-19 Carrier Corporation Refrigeration heat recovery system
US4137018A (en) * 1977-11-07 1979-01-30 General Motors Corporation Rotary vane variable capacity compressor
US4234296A (en) * 1978-06-14 1980-11-18 Hitachi, Ltd. Screw compressor
US4222716A (en) * 1979-06-01 1980-09-16 Dunham-Bush, Inc. Combined pressure matching and capacity control slide valve assembly for helical screw rotary machine
US4362472A (en) * 1979-06-08 1982-12-07 Stal Refrigeration Ab Rotary compressor with variable built-in volume ratio
US4373866A (en) * 1979-06-18 1983-02-15 Uniscrew Limited Process to control the delivery of a single screw compressor
US4351160A (en) * 1980-06-16 1982-09-28 Borg-Warner Corporation Capacity control systems for screw compressor based water chillers
US4342199A (en) * 1980-10-03 1982-08-03 Dunham-Bush, Inc. Screw compressor slide valve engine RPM tracking system
US4388048A (en) * 1981-03-10 1983-06-14 Dunham Bush, Inc. Stepping type unloading system for helical screw rotary compressor
US4412788A (en) * 1981-04-20 1983-11-01 Durham-Bush, Inc. Control system for screw compressor
US4457681A (en) * 1981-06-16 1984-07-03 Frick Company Volume ratio control means for axial flow helical screw type compressor
US4455131A (en) * 1981-11-02 1984-06-19 Svenska Rotor Maskiner Aktiebolag Control device in a helical screw rotor machine for regulating the capacity and the built-in volume ratio of the machine
US4842501A (en) * 1982-04-30 1989-06-27 Sullair Technology Ab Device for controlling the internal compression in a screw compressor
US4519748A (en) * 1982-09-10 1985-05-28 Frick Company Micro-processor control of compression ratio at full load in a helical screw rotary compressor responsive to compressor drive motor current
US4516914A (en) * 1982-09-10 1985-05-14 Frick Company Micro-processor control of moveable slide stop and a moveable slide valve in a helical screw rotary compressor
US4508491A (en) * 1982-12-22 1985-04-02 Dunham-Bush, Inc. Modular unload slide valve control assembly for a helical screw rotary compressor
US4565508A (en) * 1983-10-24 1986-01-21 Stal Refrigeration Ab Device for controlling the volumetric capacity of a screw compressor
US4575323A (en) * 1984-05-23 1986-03-11 Kabushiki Kaisha Kobe Seiko Sho Slide valve type screw compressor
US4727725A (en) * 1985-05-20 1988-03-01 Hitachi, Ltd. Gas injection system for screw compressor
US4966531A (en) * 1985-09-02 1990-10-30 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Variable displacement vane compressor
US4737082A (en) * 1986-01-31 1988-04-12 Stal Refrigeration Ab Lift valve for rotary screw compressors
US5108269A (en) * 1986-01-31 1992-04-28 Stal Refrigeration Ab Method of controlling a rotary compressor
US4678406A (en) * 1986-04-25 1987-07-07 Frick Company Variable volume ratio screw compressor with step control
US5018948A (en) * 1987-10-15 1991-05-28 Svenska Rotor Maskiner Ab Rotary displacement compressor with adjustable outlet port edge
US5052901A (en) * 1988-04-25 1991-10-01 Svenska Rotor Maskiner Ab Lift valve in a rotary screw machine
US4946362A (en) * 1988-04-25 1990-08-07 Svenska Rotor Maskiner Ab Rotary screw compressor with a lift valve mounted in high pressure end wall
US4878818A (en) * 1988-07-05 1989-11-07 Carrier Corporation Common compression zone access ports for positive displacement compressor
US4909716A (en) * 1988-10-19 1990-03-20 Dunham-Bush Screw step drive internal volume ratio varying system for helical screw rotary compressor
US5137439A (en) * 1989-02-17 1992-08-11 Svenska Rotor Maskiner Ab Screw rotor machine with de laval nozzle for noise reduction
US5123822A (en) * 1990-06-30 1992-06-23 Kabushiki Kaisha Kobe Seiko Sho Screw compressor with spacer to prevent movement of volume adjusting valve
US5044894A (en) * 1990-11-30 1991-09-03 Carrier Corporation Capacity volume ratio control for twin screw compressors
US5411387A (en) * 1991-05-14 1995-05-02 Svenska Rotor Maskiner Ab Rotary displacement compressor having adjustable internal volume ratio and a method for regulating the internal volume ratio
US5183395A (en) * 1992-03-13 1993-02-02 Vilter Manufacturing Corporation Compressor slide valve control
US5832737A (en) * 1996-12-11 1998-11-10 American Standard Inc. Gas actuated slide valve in a screw compressor
US5979168A (en) * 1997-07-15 1999-11-09 American Standard Inc. Single-source gas actuation for screw compressor slide valve assembly
US6135744A (en) * 1998-04-28 2000-10-24 American Standard Inc. Piston unloader arrangement for screw compressors
US6312232B1 (en) * 1998-05-11 2001-11-06 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Method and apparatus for suppressing resonance
US6195889B1 (en) * 1998-06-10 2001-03-06 Tecumseh Products Company Method to set slot width in a rotary compressor
US6467287B2 (en) * 2000-08-15 2002-10-22 Thermo King Corporation Valve arrangement for a compressor
US6302668B1 (en) * 2000-08-23 2001-10-16 Fu Sheng Industrial Co., Ltd. Capacity regulating apparatus for compressors
US7194862B2 (en) * 2000-09-21 2007-03-27 Siemens Power Generation, Inc. Resonator adopting counter-bored holes and method of suppressing combustion instabilities
US6659729B2 (en) * 2001-02-15 2003-12-09 Mayekawa Mfg. Co., Ltd. Screw compressor equipment for accommodating low compression ratio and pressure variation and the operation method thereof
US6823896B2 (en) * 2001-04-28 2004-11-30 Samsung Gwangju Electronics Co., Ltd. Valve assembly of a reciprocal compressor
US6638043B1 (en) * 2002-06-28 2003-10-28 Carrier Corporation Diffuser for high-speed screw compressor
US6692243B1 (en) * 2002-08-27 2004-02-17 Carrier Corporation Screw compression flow guide for discharge loss reduction
US6898948B2 (en) * 2002-09-03 2005-05-31 Bitzer Kuehlmaschinenbau Gmbh Screw compressor
US6739853B1 (en) * 2002-12-05 2004-05-25 Carrier Corporation Compact control mechanism for axial motion control valves in helical screw compressors
US20040173175A1 (en) * 2003-03-04 2004-09-09 Kostun John D. Helmholtz resonator
US7069741B2 (en) * 2003-08-27 2006-07-04 Carrier Corporation Economizer chamber for minimizing pressure pulsations
US6976833B2 (en) * 2003-11-17 2005-12-20 Carrier Corporation Compressor discharge chamber with baffle plate
US20060127235A1 (en) * 2004-12-09 2006-06-15 Carrier Corporation Compressor sound suppression
US20060165543A1 (en) * 2005-01-24 2006-07-27 York International Corporation Screw compressor acoustic resonance reduction
US20080131301A1 (en) * 2005-02-07 2008-06-05 Carrier Corporation Screw Compressor Lubrication
US8082747B2 (en) * 2008-12-09 2011-12-27 Thermo King Corporation Temperature control through pulse width modulation

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150144367A1 (en) * 2012-04-24 2015-05-28 C. & E. Fein Gmbh Machine tool that can be guided manually and having a housing
US10160111B2 (en) * 2012-04-24 2018-12-25 C. & E. Fein Gmbh Machine tool that can be guided manually and having a housing
US9518680B2 (en) 2013-12-24 2016-12-13 Dongbu Daewoo Electronics Corporation Compressor and valve assembly thereof for reducing pulsation and/or noise
US9903356B2 (en) 2013-12-24 2018-02-27 Dongbu Daewoo Electronics Corporation Compressor and discharging muffler thereof
US10808969B2 (en) 2015-08-11 2020-10-20 Carrier Corporation Screw compressor economizer plenum for pulsation reduction
US10830239B2 (en) 2015-08-11 2020-11-10 Carrier Corporation Refrigeration compressor fittings
US10941776B2 (en) 2015-10-02 2021-03-09 Carrier Corporation Screw compressor resonator arrays
US10180140B2 (en) 2016-09-30 2019-01-15 Ingersoll-Rand Company Pulsation damper for compressors
CN106382231A (en) * 2016-11-04 2017-02-08 西安交通大学苏州研究院 Active screw compressor gas pulsation attenuating device
US10907870B2 (en) 2016-11-15 2021-02-02 Carrier Corporation Muffler for lubricant separator
US11808264B2 (en) 2018-10-02 2023-11-07 Carrier Corporation Multi-stage resonator for compressor

Also Published As

Publication number Publication date
CN101809251A (en) 2010-08-18
EP2198125A4 (en) 2013-07-24
CN101809251B (en) 2013-07-17
EP2198125B1 (en) 2017-06-21
WO2009045187A1 (en) 2009-04-09
ES2629981T3 (en) 2017-08-17
EP2198125A1 (en) 2010-06-23

Similar Documents

Publication Publication Date Title
EP2198125B1 (en) Screw compressor pulsation damper
US8459963B2 (en) Screw compressor pulsation damper
US9151292B2 (en) Screw compressor with a shunt pulsation trap
KR100194171B1 (en) Scroll compressor
JP4700066B2 (en) Compressor noise reduction
US5584674A (en) Noise attenuator of compressor
US7568898B2 (en) Compressor sound suppression
US8496446B2 (en) Compressor muffler
US20060165543A1 (en) Screw compressor acoustic resonance reduction
AU2005312690A1 (en) Compressor
US8162622B2 (en) Compressor sound suppression
KR20190025250A (en) Scroll compressor
CA2578865A1 (en) Refrigerant/oil separator
US11698072B2 (en) Compressor
US11136982B2 (en) Screw compressor
US20240018961A1 (en) Compressor
KR102100681B1 (en) A rotary compressor
CN111417783B (en) Double rotary compressor and refrigeration cycle device
KR20020027794A (en) Suction muffler in compressor
JP2001349292A (en) Gas compressor
JPS6226398A (en) Lateral rotary compressor

Legal Events

Date Code Title Description
STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION