US20100180607A1 - High pressure cryogenic fluid generator - Google Patents
High pressure cryogenic fluid generator Download PDFInfo
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- US20100180607A1 US20100180607A1 US12/690,866 US69086610A US2010180607A1 US 20100180607 A1 US20100180607 A1 US 20100180607A1 US 69086610 A US69086610 A US 69086610A US 2010180607 A1 US2010180607 A1 US 2010180607A1
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- assembly
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- housing
- positioning bar
- check valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B37/00—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
- F04B37/06—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for evacuating by thermal means
- F04B37/08—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for evacuating by thermal means by condensing or freezing, e.g. cryogenic pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/06—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts for liquids near their boiling point, e.g. under subnormal pressure
- F04B15/08—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts for liquids near their boiling point, e.g. under subnormal pressure the liquids having low boiling points
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/10—Valves; Arrangement of valves
- F04B53/1002—Ball valves
- F04B53/101—Ball valves having means for limiting the opening height
- F04B53/1012—Ball valves having means for limiting the opening height and means for controlling the opening height
Definitions
- the present invention relates to cryogenic pumps and more particularly to a high pressure cryogenic fluid generator for use in cryosurgical procedures.
- cryosurgical device such as liquid nitrogen
- a cryosurgical device's plumbing or transport circuit which is maintained at ambient temperature.
- Pre-cooling the plumbing circuit even if adequately insulated, causes two-phase flow (liquid-gas mixtures), cryogen boil-off, and choking flow due to gas expansion in the transport circuit.
- target temperatures at the distal end of the flow path i.e., cryoprobe tip
- Barber-Nichols, Inc. manufactures a Long Shaft Cryogenic Pump that uses a long, thin-walled shaft to separate the impeller (cold end) from the motor (warm end). This shaft minimizes heat leaking from the motor and atmosphere into the cryogenic fluid.
- the Barber-Nichols pump is rather bulky and cannot generate pressures in ranges required by the present applicant, i.e. greater than 250 psi.
- Near critical cryogenic fluid generators are disclosed in, for example, U.S. patent application Ser. No. 10/757,768 which issued as U.S. Pat. No. 7,410,484, on Aug. 12, 2008 entitled “CRYOTHERAPY PROBE”, filed Jan. 14, 2004 by Peter J. Littrup et al.; U.S. patent application Ser. No. 10/757,769 which issued as U.S. Pat. No. 7,083,612 on Aug. 1, 2006, entitled “CRYOTHERAPY SYSTEM”, filed Jan. 14, 2004 by Peter J. Littrup et al.; U.S. patent application Ser. No. 10/952,531 which issued as U.S. Pat. No. 7,273,479 on Sep.
- the present invention is a high pressure cryogenic fluid generator that includes a container assembly for containing a cryogenic fluid; at least one pump assembly; and, at least one external check valve.
- the at least one pump assembly includes an actuator mounted to the container assembly.
- a pump assembly housing of the pump assembly has a housing opening and is securely attached at a first end thereof to the container assembly.
- the pump assembly housing includes at least one longitudinal positioning opening.
- the pump assembly housing has a pressurization cavity formed therein at a distal end terminating with a pump assembly outlet.
- An internal check valve assembly is operatively associated with the pump assembly housing.
- the internal check valve assembly includes a shaft positioned within the housing opening of the pump assembly housing and having a distal end thereof.
- the shaft extends into the pressurization cavity, the shaft being fixedly attached at a first end to the actuator and including a longitudinal guidance slot.
- the shaft has a fluid passageway formed therein that extends from the longitudinal guidance slot to the distal end.
- the distal end of the shaft has an internal sealing surface.
- a positioning bar assembly is operatively positioned within the longitudinal guidance slot.
- a biasing element is supported at a first end by the pump assembly housing and supported at a second end by the positioning bar assembly.
- a connecting rod assembly is securely connected at a first end to the positioning bar, the connecting rod being positioned within the fluid passageway.
- the connecting rod assembly terminates with a flow inhibiting element.
- a seal element is positioned between the pump assembly housing and the internal check valve assembly to provide a closure for the pressurization cavity.
- At least one external check valve is in fluid communication with the pump assembly housing outlet for maintaining the fluid pressure provided by the at least one pump assembly.
- the actuator positions the shaft at an upper position in which the positioning bar assembly is biased by the biasing element against a stop portion of the pump assembly housing.
- a flow passage is formed allowing cryogenic fluid to flow from the container assembly, through the longitudinal positioning opening of the pump assembly housing, through the longitudinal guidance slot of the shaft, through the fluid passageway of the shaft, through a space formed between the flow inhibiting element and the internal sealing surface, and into the pressurization cavity.
- the shaft moves in a first direction longitudinally through the pressurization cavity toward the flow inhibiting element.
- the internal sealing surface of the shaft contacts the flow inhibiting element creating a seal therebetween.
- the shaft moves longitudinally further through the pressurization cavity compressing the fluid within the pressurization cavity and displacing the fluid through the fluid generator outlet.
- the internal check valve assembly moves in a second, reverse direction in the pressurization cavity until the positioning bar assembly contacts the stop portion of the pump assembly housing.
- the shaft continues to move in the second direction while other portions of the internal check valve assembly remain stationary, thus creating an expanding gap between the flow inhibiting element and the internal sealing surface and allowing fluid to flow into the pressurization cavity.
- the shaft moves to the initial fill position.
- the present invention is very reliable, efficient, and compact relative to prior art pump designs.
- a centrifugal pump requires multiple stages to pressurize at relatively high pressures.
- the present invention provides single stage operation. Aside from the actuator itself, the only moving part is the internal check valve assembly. This provides space and efficiency advantages. Minimization of the moving parts provides less energy loss due to frictional heating. Bellows pumps generally have lower life cycles and operating pressures; and, are more costly.
- the present invention provides operation in a pressure regime greater than 250 psi under cryogenic temperature conditions.
- the flanged seal element is preferably formed of plastic.
- Use of plastic is advantageous because it takes up the tolerance variations inherent in all mechanical components; it minimizes leakage; and, enhances reliability relative to metal to metal sealing arrangements or seal less designs.
- a plastic seal could be utilized because of the extreme temperatures and cyclic loading during operation.
- use of TEFLON® plastic has been found to be an acceptable material for this sealing element.
- FIG. 1 is a cutaway perspective illustration of the high pressure cryogenic fluid generator of the present invention, showing the interior of the fluid generator, with a phantom line showing of the exterior thereof.
- FIG. 2 is an overall cross section taken from FIG. 1 .
- FIG. 3 is a section showing initial fill.
- FIG. 4 is a section showing intermediate fill.
- FIG. 5 is a section showing shutoff position.
- FIG. 6 is a section showing the pressurization cycle position.
- FIG. 7 is a section showing the beginning of upstroke.
- FIG. 8 is a section showing the intermediate part of upstroke.
- FIG. 9 is a section showing the end of upstroke.
- FIG. 1 illustrates a preferred embodiment of the high pressure cryogenic fluid generator of the present invention, designated generally as 10 .
- the generator 10 includes a container assembly (i.e. dewar assembly 12 ) for containing a cryogenic liquid; and, a pair of pump assemblies 14 .
- the dewar assembly 12 has a fixed structural top plate 16 .
- Each pump assembly 14 includes a linear actuator 18 mounted to the dewar assembly 12 having a portion thereof extending externally from the dewar assembly 12 and another portion extending internally within the dewar assembly 12 .
- a dewar assembly 12 other types of suitable insulated container assemblies may be used as known in this field.
- the linear actuator used may be, for example, a d.c. stepper motor. However, other types of linear actuators or other actuators may be used.
- Alternative actuators include, for example, pneumatic and hydraulic actuators. Alternate linear type actuators may be, for example, servo control motor types.
- a structural support assembly 20 of each pump assembly 14 is securely attached at a first end thereof to the dewar assembly 12 .
- the structural support assembly 20 has a central housing opening (i.e. support assembly opening).
- a positioning bar housing 22 is attached to a second end of the structural support assembly 20 .
- the positioning bar housing 22 includes at least one longitudinal positioning slot 24 .
- An internal check valve assembly housing 26 is securely attached to the positioning bar housing 22 .
- the internal check valve assembly housing 26 has a pressurization cavity 28 formed therein and an internal check valve assembly outlet 30 .
- the structural support assembly 20 , positioning bar housing 22 and internal check valve assembly housing 26 are collectively referred to as a pump assembly housing.
- An internal check valve assembly 32 is operatively associated with the internal check valve assembly housing 26 .
- the internal check valve assembly 32 includes a shaft 34 , a positioning bar assembly 36 , a biasing element, (i.e. spring 38 ), a connecting rod 40 , and a flow inhibiting element (i.e. flow inhibiting ball 42 ).
- the connecting rod 40 and flow inhibiting ball 42 are collectively referred to as a connecting rod assembly.
- a flow inhibiting ball 42 has been shown other types of flow inhibiting elements may alternatively be utilized such as a disc shaped element with a curved contact surface.
- the shaft 34 is positioned within the central support assembly opening of the structural support assembly 20 and having a distal end thereof. Furthermore, the shaft 34 is positioned within the positioning bar housing 22 , and concentrically positioned within the pressurization cavity 28 . It is fixedly attached at a first end to the linear actuator 18 , via a stub 44 .
- the shaft 34 includes a longitudinal guidance slot 46 .
- the shaft 34 has a fluid passageway 48 formed therein that extends from the longitudinal guidance slot 46 to the distal end.
- the distal end of the shaft 34 has an internal sealing surface (i.e. conical surface 50 ).
- the positioning bar assembly 36 is operatively positioned within the longitudinal guidance slot 46 .
- the spring 38 is supported at a first end by the positioning bar housing 22 and supported at a second end by the positioning bar assembly 36 .
- the connecting rod 40 is securely connected at a first end to the positioning bar assembly 36 .
- the connecting rod is positioned within the fluid passageway.
- the flow inhibiting ball 42 is securely connected to a second end of the connecting rod 40 .
- a plastic flanged seal element 52 is positioned longitudinally between the positioning bar housing 22 and the internal check valve assembly housing 26 .
- the seal element 52 , the internal check valve assembly 32 , and the positioning bar housing 22 cooperate to provide a closure for the pressurization cavity 28 .
- the seal element is preferably a TEFLON® plastic having an elongation property in the range of about 200% to 600% and a tensile strength within a range of about 2,000 PSI to 6,000 PSI.
- An associated external check valve 56 is in fluid communication with the outlet 30 of the pump assembly housing for maintaining the fluid pressure provided by that pump assembly 14 .
- the linear actuator 18 positions the shaft 34 at an upper position in which the positioning bar assembly 36 is biased by the spring 38 against a stop portion 54 of the lower portion 58 of the structural support assembly 20 .
- a flow passage is formed allowing cryogenic fluid to flow from the dewar assembly 12 , through the longitudinal positioning slot 24 of the positioning bar housing 22 , through the longitudinal guidance slot 46 of the shaft 34 , through the fluid passageway 48 of the shaft, through a space formed between said flow inhibiting ball 42 and the conical surface 50 , and into the pressurization cavity 28 of the internal check valve assembly housing 26 .
- the shaft 34 moves in a first direction longitudinally through the pressurization cavity 28 toward the flow inhibiting ball.
- the shaft 34 moves longitudinally further through the pressurization cavity 28 compressing the fluid within the pressurization cavity 28 and displacing the fluid through the fluid generator outlet.
- the external check valves 56 provide subsequent distribution to the cryoprobe (not shown).
- the internal check valve assembly 32 moves in a second, reverse direction in the pressurization cavity 28 until the positioning bar assembly 36 contacts the stop portion 54 of the positioning bar housing 22 .
- the shaft 34 continues to move in the second direction while other portions of the internal check valve assembly 32 remain stationary, thus creating an expanding gap between the flow inhibiting ball 42 and the conical surface 50 and allowing fluid to flow into the pressurization cavity 28 .
- the fluid generator preferably operates at an inlet pressure of 0 to 45 psig and compressed to a pressure range of 50 psig to 750 psig at the generator outlet.
- the present invention is likely to utilize liquid nitrogen; however other cryogens such as, helium and argon could also be used. This may provide fluid at the outlet of the fluid generator in a liquid state.
- the cryogenic fluid utilized may be near critical. It is preferably near critical; however, other near critical cryogenic fluids may be utilized such as argon, neon, or helium.
- near critical refers to the liquid-vapor critical point. Use of this term is equivalent to the phrase “near a critical point” and it is the region where the liquid-vapor system is adequately close to the critical point, where the dynamic viscosity of the fluid is close to that of a normal gas and much less than that of the liquid; yet, at the same time its density is close to that of a normal liquid state. The thermal capacity of the near critical fluid is even greater than that of its liquid phase.
- near critical point refers to the region where the liquid-vapor system is adequately close to the critical point so that fluctuations of the liquid and vapor phase are large enough to create a large enhancement of the heat capacity over its background value.
- near critical temperature refers to a temperature within ⁇ 10% of the critical point temperature.
- the near critical pressure is between 0.8 and 1.2 times the critical pressure.
- a NEMA 34 stepper motor manufactured by ElectroCraft, Inc., Dover, N.H., marketed as “TP34: TorquePowerTM Stepper Motor” was used as the driving linear actuator.
- the linear actuator is rated above 800 pounds of force at stall condition and above 350 pounds of force at a linear velocity of 1 inch per second.
- the electrical supply requirement for this motor is 48 VDC and 10 amps per phase.
- the piston shaft connecting to the motor is made from 17-4 ph stainless steel.
- the shaft is hardened by heat treating to an H900 condition. The hardened surface reached a 44 Rockwell Hardness to help lengthen the life of the shaft.
- the positioning bar assembly and the connecting rod are made from 300 series stainless steel.
- a 260 brass alloy material was used for the flow inhibiting ball.
- the ball material is intended to be of a softer material than the shaft. This allows the ball to deform during contact with the hardened piston shaft filling ups small voids at the contact point and creating a more uniform sealing surface between the ball and the shaft.
- the circumferential contacting force between the ball and the shaft is critical to maintain a good seal.
- the minimum circumferential force is determined to be 7 pounds per inch for the material conditions of the present example. (Although, the circumferential force within the range of 9 pounds per inch to 15 pounds per inch were designed for the present example.)
- the circumferential force is generated from the spring element installed within the positioning bar housing.
- the spring element is ground flat on both ends to optimize the force vector and minimize the rotational movement of the inhibiting ball.
- the plastic seal is a critical component of the present invention.
- a flange configuration is chosen over a non-flange configuration because it provides a secondary seal against the thermal contraction effect of cryogenic temperature.
- TEFLON® material is chosen due to the cryogenic temperatures.
- a modified version of the virgin TEFLON® material is selected for the combination high tensile strength (5300 psig) and high elongation properties (500%) and a low friction coefficient (0.09).
- the structural support assembly is made of stainless steel material so as to maintain uniform thermal of contraction/expansion with that of the stainless steel shaft.
- the ice ball diameter formed by the nitrogen cryoprobe was 2.10 cm versus 1.28 cm by the argon cryoprobe. In 20° C. gelatin, the ice ball diameter formed by the nitrogen cryoprobe was 4.20 cm versus 3.75 cm by the argon cryoprobe. From these results, it can be seen that liquid nitrogen is a powerful cryogen that can be beneficial in providing cryoablation to treat areas of the body with high heat load such as the beating heart, etc.
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Abstract
Description
- This application claims the benefit of U.S. Provisional Application Ser. No. 61/146,277, filed Jan. 21, 2009, the entire contents of which are hereby incorporated herein by reference thereto.
- 1. Field of the Invention
- The present invention relates to cryogenic pumps and more particularly to a high pressure cryogenic fluid generator for use in cryosurgical procedures.
- 2. Description of the Related Art
- The distribution of boiling (liquid) cryogens, such as liquid nitrogen, is problematic due to the parasitic heat load provided by a cryosurgical device's plumbing or transport circuit, which is maintained at ambient temperature. Pre-cooling the plumbing circuit, even if adequately insulated, causes two-phase flow (liquid-gas mixtures), cryogen boil-off, and choking flow due to gas expansion in the transport circuit. As a result, target temperatures at the distal end of the flow path (i.e., cryoprobe tip) are not reached for many minutes.
- Some prior cryogenic systems and devices are disclosed in U.S. Pat. No. 4,345,598 to Zobac et al.; U.S. Pat. No. 4,472,946 to Zwick; U.S. Pat. No. 4,860,545 to Zwick et al.; U.S. Pat. No. 4,946,460 to Merry et al.; U.S. Pat. No. 5,254,116 to Baust et al.; U.S. Pat. No. 5,257,977 to Eshel; U.S. Pat. No. 5,334,181 to Rubinsky et al.; U.S. Pat. No. 5,400,602 to Chang et al.; U.S. Pat. No. 5,573,532 to Chang et al.; and U.S. Pat. No. 5,916,212 to Baust et al., the entire contents of each being hereby incorporated herein by reference thereto, respectively.
- U.S. Pat. Nos. 7,416,548 and 7,192,426, both issued to Baust et al., and both entitled “Cryogenic System,” disclose a cryogenic system with a pump assembly using a bellows that is submersible in cryogen which provides pressure to a cryoprobe greater than 250 psi. These patents are incorporated herein by reference, in their entireties, for all purposes.
- Barber-Nichols, Inc. (BNI), Arvada, Colo., manufactures a Long Shaft Cryogenic Pump that uses a long, thin-walled shaft to separate the impeller (cold end) from the motor (warm end). This shaft minimizes heat leaking from the motor and atmosphere into the cryogenic fluid. However, the Barber-Nichols pump is rather bulky and cannot generate pressures in ranges required by the present applicant, i.e. greater than 250 psi.
- Near critical cryogenic fluid generators are disclosed in, for example, U.S. patent application Ser. No. 10/757,768 which issued as U.S. Pat. No. 7,410,484, on Aug. 12, 2008 entitled “CRYOTHERAPY PROBE”, filed Jan. 14, 2004 by Peter J. Littrup et al.; U.S. patent application Ser. No. 10/757,769 which issued as U.S. Pat. No. 7,083,612 on Aug. 1, 2006, entitled “CRYOTHERAPY SYSTEM”, filed Jan. 14, 2004 by Peter J. Littrup et al.; U.S. patent application Ser. No. 10/952,531 which issued as U.S. Pat. No. 7,273,479 on Sep. 25, 2007 entitled “METHODS AND SYSTEMS FOR CRYOGENIC COOLING” filed Sep. 27, 2004 by Peter J. Littrup et al.; U.S. patent application Ser. No. 11/447,356 which issued as U.S. Pat. No. 7,507,233 on Mar. 24, 2009 entitled “CRYOTHERAPY SYSTEM”, filed Aug. 6, 2006 by Peter J. Littrup et al.; U.S. Pat. No. 7,410,484, U.S. Pat. No. 7,083,612, U.S. Pat. No. 7,273,479 and U.S. Pat. No. 7,507,233 are incorporated herein by reference, in their entireties, for all purposes.
- In a broad aspect, the present invention is a high pressure cryogenic fluid generator that includes a container assembly for containing a cryogenic fluid; at least one pump assembly; and, at least one external check valve. The at least one pump assembly includes an actuator mounted to the container assembly. A pump assembly housing of the pump assembly has a housing opening and is securely attached at a first end thereof to the container assembly. The pump assembly housing includes at least one longitudinal positioning opening. The pump assembly housing has a pressurization cavity formed therein at a distal end terminating with a pump assembly outlet. An internal check valve assembly is operatively associated with the pump assembly housing. The internal check valve assembly includes a shaft positioned within the housing opening of the pump assembly housing and having a distal end thereof. The shaft extends into the pressurization cavity, the shaft being fixedly attached at a first end to the actuator and including a longitudinal guidance slot. The shaft has a fluid passageway formed therein that extends from the longitudinal guidance slot to the distal end. The distal end of the shaft has an internal sealing surface. A positioning bar assembly is operatively positioned within the longitudinal guidance slot. A biasing element is supported at a first end by the pump assembly housing and supported at a second end by the positioning bar assembly. A connecting rod assembly is securely connected at a first end to the positioning bar, the connecting rod being positioned within the fluid passageway. The connecting rod assembly terminates with a flow inhibiting element. A seal element is positioned between the pump assembly housing and the internal check valve assembly to provide a closure for the pressurization cavity. At least one external check valve is in fluid communication with the pump assembly housing outlet for maintaining the fluid pressure provided by the at least one pump assembly.
- At an initial fill position, the actuator positions the shaft at an upper position in which the positioning bar assembly is biased by the biasing element against a stop portion of the pump assembly housing. A flow passage is formed allowing cryogenic fluid to flow from the container assembly, through the longitudinal positioning opening of the pump assembly housing, through the longitudinal guidance slot of the shaft, through the fluid passageway of the shaft, through a space formed between the flow inhibiting element and the internal sealing surface, and into the pressurization cavity.
- At intermediate fill positions the shaft moves in a first direction longitudinally through the pressurization cavity toward the flow inhibiting element. At a shutoff position, the internal sealing surface of the shaft contacts the flow inhibiting element creating a seal therebetween. In a pressurization cycle, the shaft moves longitudinally further through the pressurization cavity compressing the fluid within the pressurization cavity and displacing the fluid through the fluid generator outlet. At the beginning of an upstroke, the internal check valve assembly moves in a second, reverse direction in the pressurization cavity until the positioning bar assembly contacts the stop portion of the pump assembly housing. At intermediate parts of the upstroke, the shaft continues to move in the second direction while other portions of the internal check valve assembly remain stationary, thus creating an expanding gap between the flow inhibiting element and the internal sealing surface and allowing fluid to flow into the pressurization cavity. At the end of an upstroke, the shaft moves to the initial fill position. Thus, filling is provided without loss of sealing engagement of the shaft and the seal element.
- The present invention is very reliable, efficient, and compact relative to prior art pump designs. For example, a centrifugal pump requires multiple stages to pressurize at relatively high pressures. The present invention, on the other hand, provides single stage operation. Aside from the actuator itself, the only moving part is the internal check valve assembly. This provides space and efficiency advantages. Minimization of the moving parts provides less energy loss due to frictional heating. Bellows pumps generally have lower life cycles and operating pressures; and, are more costly.
- The present invention provides operation in a pressure regime greater than 250 psi under cryogenic temperature conditions. The flanged seal element is preferably formed of plastic. Use of plastic is advantageous because it takes up the tolerance variations inherent in all mechanical components; it minimizes leakage; and, enhances reliability relative to metal to metal sealing arrangements or seal less designs. Heretofore, it was not believed that a plastic seal could be utilized because of the extreme temperatures and cyclic loading during operation. However, use of TEFLON® plastic has been found to be an acceptable material for this sealing element.
-
FIG. 1 is a cutaway perspective illustration of the high pressure cryogenic fluid generator of the present invention, showing the interior of the fluid generator, with a phantom line showing of the exterior thereof. -
FIG. 2 is an overall cross section taken fromFIG. 1 . -
FIG. 3 is a section showing initial fill. -
FIG. 4 is a section showing intermediate fill. -
FIG. 5 is a section showing shutoff position. -
FIG. 6 is a section showing the pressurization cycle position. -
FIG. 7 is a section showing the beginning of upstroke. -
FIG. 8 is a section showing the intermediate part of upstroke. -
FIG. 9 is a section showing the end of upstroke. - Referring now to the drawings and the characters of reference marked thereon,
FIG. 1 illustrates a preferred embodiment of the high pressure cryogenic fluid generator of the present invention, designated generally as 10. Thegenerator 10 includes a container assembly (i.e. dewar assembly 12) for containing a cryogenic liquid; and, a pair ofpump assemblies 14. Thedewar assembly 12 has a fixed structuraltop plate 16. Eachpump assembly 14 includes alinear actuator 18 mounted to thedewar assembly 12 having a portion thereof extending externally from thedewar assembly 12 and another portion extending internally within thedewar assembly 12. Instead of adewar assembly 12, other types of suitable insulated container assemblies may be used as known in this field. The linear actuator used may be, for example, a d.c. stepper motor. However, other types of linear actuators or other actuators may be used. Alternative actuators include, for example, pneumatic and hydraulic actuators. Alternate linear type actuators may be, for example, servo control motor types. - A
structural support assembly 20 of eachpump assembly 14 is securely attached at a first end thereof to thedewar assembly 12. Thestructural support assembly 20 has a central housing opening (i.e. support assembly opening). - Referring now to
FIGS. 2 and 3 , apositioning bar housing 22 is attached to a second end of thestructural support assembly 20. Thepositioning bar housing 22 includes at least onelongitudinal positioning slot 24. - An internal check
valve assembly housing 26 is securely attached to thepositioning bar housing 22. The internal checkvalve assembly housing 26 has apressurization cavity 28 formed therein and an internal checkvalve assembly outlet 30. Thestructural support assembly 20,positioning bar housing 22 and internal checkvalve assembly housing 26 are collectively referred to as a pump assembly housing. - An internal
check valve assembly 32 is operatively associated with the internal checkvalve assembly housing 26. The internalcheck valve assembly 32 includes ashaft 34, apositioning bar assembly 36, a biasing element, (i.e. spring 38), a connectingrod 40, and a flow inhibiting element (i.e. flow inhibiting ball 42). The connectingrod 40 andflow inhibiting ball 42 are collectively referred to as a connecting rod assembly. Although aflow inhibiting ball 42 has been shown other types of flow inhibiting elements may alternatively be utilized such as a disc shaped element with a curved contact surface. - The
shaft 34 is positioned within the central support assembly opening of thestructural support assembly 20 and having a distal end thereof. Furthermore, theshaft 34 is positioned within thepositioning bar housing 22, and concentrically positioned within thepressurization cavity 28. It is fixedly attached at a first end to thelinear actuator 18, via astub 44. Theshaft 34 includes alongitudinal guidance slot 46. Theshaft 34 has afluid passageway 48 formed therein that extends from thelongitudinal guidance slot 46 to the distal end. The distal end of theshaft 34 has an internal sealing surface (i.e. conical surface 50). - The
positioning bar assembly 36 is operatively positioned within thelongitudinal guidance slot 46. Thespring 38 is supported at a first end by thepositioning bar housing 22 and supported at a second end by thepositioning bar assembly 36. The connectingrod 40 is securely connected at a first end to thepositioning bar assembly 36. The connecting rod is positioned within the fluid passageway. Theflow inhibiting ball 42 is securely connected to a second end of the connectingrod 40. - A plastic
flanged seal element 52 is positioned longitudinally between the positioningbar housing 22 and the internal checkvalve assembly housing 26. Theseal element 52, the internalcheck valve assembly 32, and thepositioning bar housing 22 cooperate to provide a closure for thepressurization cavity 28. The seal element is preferably a TEFLON® plastic having an elongation property in the range of about 200% to 600% and a tensile strength within a range of about 2,000 PSI to 6,000 PSI. - An associated
external check valve 56 is in fluid communication with theoutlet 30 of the pump assembly housing for maintaining the fluid pressure provided by thatpump assembly 14. - In the initial fill position illustrated in
FIG. 3 , thelinear actuator 18 positions theshaft 34 at an upper position in which thepositioning bar assembly 36 is biased by thespring 38 against a stop portion 54 of thelower portion 58 of thestructural support assembly 20. A flow passage is formed allowing cryogenic fluid to flow from thedewar assembly 12, through thelongitudinal positioning slot 24 of thepositioning bar housing 22, through thelongitudinal guidance slot 46 of theshaft 34, through thefluid passageway 48 of the shaft, through a space formed between saidflow inhibiting ball 42 and theconical surface 50, and into thepressurization cavity 28 of the internal checkvalve assembly housing 26. - In an intermediate fill position illustrated in
FIG. 4 , theshaft 34 moves in a first direction longitudinally through thepressurization cavity 28 toward the flow inhibiting ball. - At a shutoff position illustrated in
FIG. 5 , theconical surface 50 of theshaft 34 contacts theflow inhibiting ball 42 creating a seal therebetween. - Referring now to
FIG. 6 , in a pressurization cycle, theshaft 34 moves longitudinally further through thepressurization cavity 28 compressing the fluid within thepressurization cavity 28 and displacing the fluid through the fluid generator outlet. Theexternal check valves 56 provide subsequent distribution to the cryoprobe (not shown). - As illustrated in
FIG. 7 , at the beginning of an upstroke, the internalcheck valve assembly 32 moves in a second, reverse direction in thepressurization cavity 28 until thepositioning bar assembly 36 contacts the stop portion 54 of thepositioning bar housing 22. - As illustrated in
FIG. 8 , at intermediate parts of the upstroke, theshaft 34 continues to move in the second direction while other portions of the internalcheck valve assembly 32 remain stationary, thus creating an expanding gap between theflow inhibiting ball 42 and theconical surface 50 and allowing fluid to flow into thepressurization cavity 28. - Referring to
FIG. 9 , at the end of an upstroke, theshaft 34 moves to the initial fill position. Thus, filling is provided without loss of sealing engagement of theshaft 34 and theseal element 52. - The fluid generator preferably operates at an inlet pressure of 0 to 45 psig and compressed to a pressure range of 50 psig to 750 psig at the generator outlet. The present invention is likely to utilize liquid nitrogen; however other cryogens such as, helium and argon could also be used. This may provide fluid at the outlet of the fluid generator in a liquid state.
- The cryogenic fluid utilized may be near critical. It is preferably near critical; however, other near critical cryogenic fluids may be utilized such as argon, neon, or helium. As used herein, the term “near critical” refers to the liquid-vapor critical point. Use of this term is equivalent to the phrase “near a critical point” and it is the region where the liquid-vapor system is adequately close to the critical point, where the dynamic viscosity of the fluid is close to that of a normal gas and much less than that of the liquid; yet, at the same time its density is close to that of a normal liquid state. The thermal capacity of the near critical fluid is even greater than that of its liquid phase. The combination of gas-like viscosity, liquid-like density and very large thermal capacity makes it a very efficient coolant agent. In other words, reference to a near critical point refers to the region where the liquid-vapor system is adequately close to the critical point so that fluctuations of the liquid and vapor phase are large enough to create a large enhancement of the heat capacity over its background value. As used herein, the term near critical temperature refers to a temperature within ±10% of the critical point temperature. The near critical pressure is between 0.8 and 1.2 times the critical pressure.
- In an example, a
NEMA 34 stepper motor manufactured by ElectroCraft, Inc., Dover, N.H., marketed as “TP34: TorquePower™ Stepper Motor” was used as the driving linear actuator. The linear actuator is rated above 800 pounds of force at stall condition and above 350 pounds of force at a linear velocity of 1 inch per second. The electrical supply requirement for this motor is 48 VDC and 10 amps per phase. The piston shaft connecting to the motor is made from 17-4 ph stainless steel. The shaft is hardened by heat treating to an H900 condition. The hardened surface reached a 44 Rockwell Hardness to help lengthen the life of the shaft. The positioning bar assembly and the connecting rod are made from 300 series stainless steel. A 260 brass alloy material was used for the flow inhibiting ball. The ball material is intended to be of a softer material than the shaft. This allows the ball to deform during contact with the hardened piston shaft filling ups small voids at the contact point and creating a more uniform sealing surface between the ball and the shaft. The circumferential contacting force between the ball and the shaft is critical to maintain a good seal. The minimum circumferential force is determined to be 7 pounds per inch for the material conditions of the present example. (Although, the circumferential force within the range of 9 pounds per inch to 15 pounds per inch were designed for the present example.) The circumferential force is generated from the spring element installed within the positioning bar housing. - The spring element is ground flat on both ends to optimize the force vector and minimize the rotational movement of the inhibiting ball. The plastic seal is a critical component of the present invention. A flange configuration is chosen over a non-flange configuration because it provides a secondary seal against the thermal contraction effect of cryogenic temperature. TEFLON® material is chosen due to the cryogenic temperatures. A modified version of the virgin TEFLON® material is selected for the combination high tensile strength (5300 psig) and high elongation properties (500%) and a low friction coefficient (0.09). The structural support assembly is made of stainless steel material so as to maintain uniform thermal of contraction/expansion with that of the stainless steel shaft.
- Comparison tests on the freezing power of liquid nitrogen and high pressure argon gas were performed. Two different test media (water and gelatin) were used and at different initial temperature settings. The first two tests were performed with water at 20° C. and at 36° C. The third test was performed with gelatin at 20° C. Liquid nitrogen from the high pressure fluid generator of the present invention and conventional Joule Thomson technology-based argon cryoprobes were allowed to freeze for 10 minutes duration. At the end of the test the outer diameter of ice formed around each cryoprobe was measured. In 20° C. water, the ice ball diameter formed by the nitrogen cryoprobe was 3.16 cm versus 2.52 cm by the argon cryoprobe. At 36° C. the ice ball diameter formed by the nitrogen cryoprobe was 2.10 cm versus 1.28 cm by the argon cryoprobe. In 20° C. gelatin, the ice ball diameter formed by the nitrogen cryoprobe was 4.20 cm versus 3.75 cm by the argon cryoprobe. From these results, it can be seen that liquid nitrogen is a powerful cryogen that can be beneficial in providing cryoablation to treat areas of the body with high heat load such as the beating heart, etc.
- Other embodiments and configurations may be devised without departing from the spirit of the invention and the scope of the appended claims.
Claims (16)
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PCT/US2010/041794 WO2011090504A1 (en) | 2010-01-20 | 2010-07-13 | High pressure cryogenic fluid generator |
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US12/690,866 US8671700B2 (en) | 2009-01-21 | 2010-01-20 | High pressure cryogenic fluid generator |
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