US20100143806A1 - Method for producing low-acid lithium borate salts and mixtures of low-acid lithium borate salts and lithium hydride - Google Patents
Method for producing low-acid lithium borate salts and mixtures of low-acid lithium borate salts and lithium hydride Download PDFInfo
- Publication number
- US20100143806A1 US20100143806A1 US12/667,550 US66755008A US2010143806A1 US 20100143806 A1 US20100143806 A1 US 20100143806A1 US 66755008 A US66755008 A US 66755008A US 2010143806 A1 US2010143806 A1 US 2010143806A1
- Authority
- US
- United States
- Prior art keywords
- lithium
- borate salt
- lithium borate
- alkyl
- solvent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- RIUWBIIVUYSTCN-UHFFFAOYSA-N trilithium borate Chemical class [Li+].[Li+].[Li+].[O-]B([O-])[O-] RIUWBIIVUYSTCN-UHFFFAOYSA-N 0.000 title claims abstract description 83
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 77
- 239000000203 mixture Substances 0.000 title claims abstract description 45
- 229910000103 lithium hydride Inorganic materials 0.000 title claims abstract description 38
- 239000002253 acid Substances 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title description 7
- 238000000034 method Methods 0.000 claims abstract description 42
- 239000003792 electrolyte Substances 0.000 claims abstract description 12
- 229910052744 lithium Inorganic materials 0.000 claims description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 239000000010 aprotic solvent Substances 0.000 claims description 33
- 125000000217 alkyl group Chemical group 0.000 claims description 30
- 239000002904 solvent Substances 0.000 claims description 29
- 238000001035 drying Methods 0.000 claims description 14
- 229910052731 fluorine Inorganic materials 0.000 claims description 13
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 12
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 claims description 11
- 150000002825 nitriles Chemical group 0.000 claims description 10
- 125000003118 aryl group Chemical group 0.000 claims description 9
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims description 8
- -1 perfluorokerosenes Chemical compound 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 8
- 229930195733 hydrocarbon Natural products 0.000 claims description 7
- 150000002430 hydrocarbons Chemical class 0.000 claims description 7
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 6
- 125000003545 alkoxy group Chemical group 0.000 claims description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 6
- 239000002738 chelating agent Substances 0.000 claims description 6
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 claims description 6
- 238000001704 evaporation Methods 0.000 claims description 6
- 230000008020 evaporation Effects 0.000 claims description 6
- 125000001072 heteroaryl group Chemical group 0.000 claims description 6
- 238000006386 neutralization reaction Methods 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 6
- 238000010992 reflux Methods 0.000 claims description 6
- 229910052717 sulfur Inorganic materials 0.000 claims description 6
- 239000000356 contaminant Substances 0.000 claims description 5
- 238000002425 crystallisation Methods 0.000 claims description 5
- 238000004821 distillation Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- ZZXUZKXVROWEIF-UHFFFAOYSA-N 1,2-butylene carbonate Chemical compound CCC1COC(=O)O1 ZZXUZKXVROWEIF-UHFFFAOYSA-N 0.000 claims description 4
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 claims description 4
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 claims description 4
- 150000004651 carbonic acid esters Chemical class 0.000 claims description 4
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 claims description 4
- 150000001983 dialkylethers Chemical class 0.000 claims description 4
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 claims description 4
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 claims description 4
- 125000000457 gamma-lactone group Chemical group 0.000 claims description 4
- GAEKPEKOJKCEMS-UHFFFAOYSA-N gamma-valerolactone Chemical compound CC1CCC(=O)O1 GAEKPEKOJKCEMS-UHFFFAOYSA-N 0.000 claims description 4
- 239000011261 inert gas Substances 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 229930195734 saturated hydrocarbon Natural products 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 claims description 4
- 239000004215 Carbon black (E152) Substances 0.000 claims description 3
- 150000007513 acids Chemical class 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 3
- 150000001733 carboxylic acid esters Chemical class 0.000 claims description 3
- 150000002170 ethers Chemical class 0.000 claims description 3
- 150000002576 ketones Chemical class 0.000 claims description 3
- BKIMMITUMNQMOS-UHFFFAOYSA-N nonane Chemical compound CCCCCCCCC BKIMMITUMNQMOS-UHFFFAOYSA-N 0.000 claims description 3
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- UVWPNDVAQBNQBG-UHFFFAOYSA-N 1,1,1,2,2,3,3,4,4,5,5,6,6,7,7,8,8,9,9,9-icosafluorononane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F UVWPNDVAQBNQBG-UHFFFAOYSA-N 0.000 claims description 2
- LWRNQOBXRHWPGE-UHFFFAOYSA-N 1,1,2,2,3,3,4,4,4a,5,5,6,6,7,7,8,8a-heptadecafluoro-8-(trifluoromethyl)naphthalene Chemical compound FC1(F)C(F)(F)C(F)(F)C(F)(F)C2(F)C(C(F)(F)F)(F)C(F)(F)C(F)(F)C(F)(F)C21F LWRNQOBXRHWPGE-UHFFFAOYSA-N 0.000 claims description 2
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 claims description 2
- AOPDRZXCEAKHHW-UHFFFAOYSA-N 1-pentoxypentane Chemical compound CCCCCOCCCCC AOPDRZXCEAKHHW-UHFFFAOYSA-N 0.000 claims description 2
- 238000011109 contamination Methods 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 230000007717 exclusion Effects 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- 238000005374 membrane filtration Methods 0.000 claims description 2
- 229950011087 perflunafene Drugs 0.000 claims description 2
- UWEYRJFJVCLAGH-IJWZVTFUSA-N perfluorodecalin Chemical compound FC1(F)C(F)(F)C(F)(F)C(F)(F)[C@@]2(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)[C@@]21F UWEYRJFJVCLAGH-IJWZVTFUSA-N 0.000 claims description 2
- YVBBRRALBYAZBM-UHFFFAOYSA-N perfluorooctane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F YVBBRRALBYAZBM-UHFFFAOYSA-N 0.000 claims description 2
- 239000007790 solid phase Substances 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims description 2
- 239000008096 xylene Substances 0.000 claims description 2
- 150000003738 xylenes Chemical class 0.000 claims description 2
- 239000000470 constituent Substances 0.000 claims 3
- 230000000996 additive effect Effects 0.000 claims 2
- 238000010533 azeotropic distillation Methods 0.000 claims 1
- SYWDWCWQXBUCOP-UHFFFAOYSA-N benzene;ethene Chemical compound C=C.C1=CC=CC=C1 SYWDWCWQXBUCOP-UHFFFAOYSA-N 0.000 claims 1
- 238000005119 centrifugation Methods 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 230000007935 neutral effect Effects 0.000 claims 1
- BPHQIXJDBIHMLT-UHFFFAOYSA-N perfluorodecane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F BPHQIXJDBIHMLT-UHFFFAOYSA-N 0.000 claims 1
- 238000011403 purification operation Methods 0.000 claims 1
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 15
- 239000000243 solution Substances 0.000 description 14
- 239000000047 product Substances 0.000 description 9
- SIAPCJWMELPYOE-UHFFFAOYSA-N lithium hydride Chemical compound [LiH] SIAPCJWMELPYOE-UHFFFAOYSA-N 0.000 description 8
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- 238000009835 boiling Methods 0.000 description 6
- VJCWMEFPGCASIT-UHFFFAOYSA-N *.*.FBF.O=C1OBOC1=O.[Li+].[Li+] Chemical compound *.*.FBF.O=C1OBOC1=O.[Li+].[Li+] VJCWMEFPGCASIT-UHFFFAOYSA-N 0.000 description 5
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 239000003115 supporting electrolyte Substances 0.000 description 5
- AWPJUXYUCSPYAC-UHFFFAOYSA-N CC(C)(O)CC(C)(C)C(=O)O Chemical compound CC(C)(O)CC(C)(C)C(=O)O AWPJUXYUCSPYAC-UHFFFAOYSA-N 0.000 description 4
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 229910015900 BF3 Inorganic materials 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 229910001290 LiPF6 Inorganic materials 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 3
- 239000004327 boric acid Substances 0.000 description 3
- 150000001642 boronic acid derivatives Chemical class 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 229910003002 lithium salt Inorganic materials 0.000 description 3
- 159000000002 lithium salts Chemical class 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- ZEJLJXKDCNSYLH-UHFFFAOYSA-N C.CC(C)(O)CC(C)(C)C(=O)O Chemical compound C.CC(C)(O)CC(C)(C)C(=O)O ZEJLJXKDCNSYLH-UHFFFAOYSA-N 0.000 description 2
- 229910011140 Li2C2 Inorganic materials 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 2
- UDSAIICHUKSCKT-UHFFFAOYSA-N bromophenol blue Chemical compound C1=C(Br)C(O)=C(Br)C=C1C1(C=2C=C(Br)C(O)=C(Br)C=2)C2=CC=CC=C2S(=O)(=O)O1 UDSAIICHUKSCKT-UHFFFAOYSA-N 0.000 description 2
- 239000010406 cathode material Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000003446 ligand Substances 0.000 description 2
- 239000011244 liquid electrolyte Substances 0.000 description 2
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 description 2
- 229910052808 lithium carbonate Inorganic materials 0.000 description 2
- 229910001496 lithium tetrafluoroborate Inorganic materials 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
- 150000004682 monohydrates Chemical class 0.000 description 2
- 235000006408 oxalic acid Nutrition 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 239000002798 polar solvent Substances 0.000 description 2
- 239000011253 protective coating Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000005979 thermal decomposition reaction Methods 0.000 description 2
- 238000004448 titration Methods 0.000 description 2
- XJRHWVMSUNRDCA-UHFFFAOYSA-N 1,1,1,2,2,3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,11,11,12,12,13,13,13-octacosafluorotridecane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F XJRHWVMSUNRDCA-UHFFFAOYSA-N 0.000 description 1
- VAYTZRYEBVHVLE-UHFFFAOYSA-N 1,3-dioxol-2-one Chemical compound O=C1OC=CO1 VAYTZRYEBVHVLE-UHFFFAOYSA-N 0.000 description 1
- HFSKWPUHEMGYMQ-UHFFFAOYSA-N 1,3-dioxolan-2-one Chemical compound O=C1OCCO1.O=C1OCCO1 HFSKWPUHEMGYMQ-UHFFFAOYSA-N 0.000 description 1
- YIQUTYFGUKCQCY-UHFFFAOYSA-N 1-tert-butyl-2-methoxybenzene Chemical compound COC1=CC=CC=C1C(C)(C)C YIQUTYFGUKCQCY-UHFFFAOYSA-N 0.000 description 1
- UKRMTDMNPNQXHN-UHFFFAOYSA-N 4-methyl-1,3-dioxolan-2-one Chemical compound CC1COC(=O)O1.CC1COC(=O)O1 UKRMTDMNPNQXHN-UHFFFAOYSA-N 0.000 description 1
- KZMGYPLQYOPHEL-UHFFFAOYSA-N Boron trifluoride etherate Chemical compound FB(F)F.CCOCC KZMGYPLQYOPHEL-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
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- ALQJKCCMUQNZNB-UHFFFAOYSA-N C.C.C.C.C.C.C.C.C.O.O.O.O.O.O.O.O.OOC#COO.OOC#COO.[Li]OB=O Chemical compound C.C.C.C.C.C.C.C.C.O.O.O.O.O.O.O.O.OOC#COO.OOC#COO.[Li]OB=O ALQJKCCMUQNZNB-UHFFFAOYSA-N 0.000 description 1
- OKZKWTIPVHKERC-UHFFFAOYSA-M C.C.C.C.C.C.C.C.C.O.O.O.O.O=BOO.O=C1OB(O)OC1=O.O=C1OB2(OC1=O)OC(=O)C(=O)O2.OOC#COO.[HH].[LiH].[Li]F.[Li]P(F)(F)(F)(F)(F)F Chemical compound C.C.C.C.C.C.C.C.C.O.O.O.O.O=BOO.O=C1OB(O)OC1=O.O=C1OB2(OC1=O)OC(=O)C(=O)O2.OOC#COO.[HH].[LiH].[Li]F.[Li]P(F)(F)(F)(F)(F)F OKZKWTIPVHKERC-UHFFFAOYSA-M 0.000 description 1
- ZONPUTHNKKDWFU-UHFFFAOYSA-M C.C.C.CCOCC.FB(F)F.O=C1OB(F)(F)OC1=O.[LiH].[Li]F Chemical compound C.C.C.CCOCC.FB(F)F.O=C1OB(F)(F)OC1=O.[LiH].[Li]F ZONPUTHNKKDWFU-UHFFFAOYSA-M 0.000 description 1
- PDHYQSFSTDGBGA-UHFFFAOYSA-N C.C.OOC#COO Chemical compound C.C.OOC#COO PDHYQSFSTDGBGA-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 229910013178 LiBO2 Inorganic materials 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- AXYOMAFTXJVSBC-UHFFFAOYSA-M O.O.O.O.O=BOO.O=BOO.OOC#COO.OOC#COO.[HH].[HH].[Li]O Chemical compound O.O.O.O.O=BOO.O=BOO.OOC#COO.OOC#COO.[HH].[HH].[Li]O AXYOMAFTXJVSBC-UHFFFAOYSA-M 0.000 description 1
- 229910019256 POF3 Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 229910000102 alkali metal hydride Inorganic materials 0.000 description 1
- 150000008046 alkali metal hydrides Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 150000001639 boron compounds Chemical class 0.000 description 1
- 229910052810 boron oxide Inorganic materials 0.000 description 1
- CJBYUPBUSUVUFH-UHFFFAOYSA-N buta-1,3-diene;carbonic acid Chemical compound C=CC=C.OC(O)=O CJBYUPBUSUVUFH-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 150000005676 cyclic carbonates Chemical class 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
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- 238000010586 diagram Methods 0.000 description 1
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000004255 ion exchange chromatography Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
- ZCYXXKJEDCHMGH-UHFFFAOYSA-N nonane Chemical compound CCCC[CH]CCCC ZCYXXKJEDCHMGH-UHFFFAOYSA-N 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- FFUQCRZBKUBHQT-UHFFFAOYSA-N phosphoryl fluoride Chemical compound FP(F)(F)=O FFUQCRZBKUBHQT-UHFFFAOYSA-N 0.000 description 1
- 238000000247 postprecipitation Methods 0.000 description 1
- FVSKHRXBFJPNKK-UHFFFAOYSA-N propionitrile Chemical compound CCC#N FVSKHRXBFJPNKK-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000010517 secondary reaction Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000012453 solvate Substances 0.000 description 1
- 229910052566 spinel group Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0567—Liquid materials characterised by the additives
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F5/00—Compounds containing elements of Groups 3 or 13 of the Periodic Table
- C07F5/02—Boron compounds
- C07F5/022—Boron compounds without C-boron linkages
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0568—Liquid materials characterised by the solutes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0569—Liquid materials characterised by the solvents
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0025—Organic electrolyte
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0025—Organic electrolyte
- H01M2300/0028—Organic electrolyte characterised by the solvent
- H01M2300/0034—Fluorinated solvents
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0088—Composites
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the invention provides a process for producing low-acid lithium borate salts for applications in battery electrolytes.
- Lithium batteries have become established as energy stores above all for applications in portable electronics (laptops, mobile telephones), because of their high energy density and power density in comparison to other battery types.
- primary lithium batteries which are non-rechargeable batteries having mostly lithium metal anodes, and secondary systems, in other words rechargeable batteries.
- Both battery types contain anhydrous liquid or gel-like ion-conductive electrolytes, in which supporting electrolytes, for example LiPF 6 , LiBF 4 , lithium imides, lithium methides or lithium borate salts, for example lithium bis(oxalato)borate (LiBOB, corresponding to Li[B(C 2 O 4 ) 2 ]), are present in dissolved form.
- supporting electrolytes for example LiPF 6 , LiBF 4 , lithium imides, lithium methides or lithium borate salts, for example lithium bis(oxalato)borate (LiBOB, corresponding to Li[B(C 2 O 4 ) 2 ]
- lithium borate salts such as LiBOB bring about a significant improvement in cycle stability and safety properties in secondary lithium batteries (Cox, S. S. Zhang, U. Lee, J. L. Allen, T. R. Jow, J. Power Sources 46, 2005, 79-85).
- Lithium borate salts for example having the general formulae I or II are used:
- L is a chelating agent having two terminal oxygen atoms with the general formula
- Lithium borate salts are generally produced by reacting an oxidic boron compound (for example boric acid, boron oxide or a boric acid ester) with oxalic acid or an oxalic acid salt or a fluoride donor, for example BF 3 , and optionally further dihydroxy compounds, for example dicarboxyl compounds, diphenols, and a lithium raw material, for example lithium carbonate, lithium hydroxide, lithium alcoholate or similar.
- an oxidic boron compound for example boric acid, boron oxide or a boric acid ester
- oxalic acid or an oxalic acid salt or a fluoride donor for example BF 3
- dihydroxy compounds for example dicarboxyl compounds, diphenols
- a lithium raw material for example lithium carbonate, lithium hydroxide, lithium alcoholate or similar.
- the commonest method of producing bis(chelato)borates of type I involves suspending the components in a solvent and separating off the water azeotropically (E. Bessler and J. Weidlein, Z. Naturforsch. 37b, 1020-1025, 1982).
- Suitable solvents are those which form an azeotrope with water, for example saturated or aromatic solvents such as heptane, octane, toluene or cumene.
- the alkali metal can also be incorporated via the lithium salt of the ligand (LiHL or Li 2 L) or a metal borate, for example LiBO 2 , for example:
- a further production possibility is to react a metal tetraalkoxyborate M[B(OR) 4 ] with two equivalents of the ligands in an organic solvent (DE-C-19829030), for example:
- R is an alkyl radical, for example H 3 C or C 2 H 5 .
- the alcohol itself (formed in the reaction, ROH), for example methanol or ethanol, or an aprotic, polar solvent, for example acetonitrile, can be used as the organic solvent.
- DE-A-10108608 discloses the synthesis of alkali metal bis(chelato)borates by means of the reactions listed above without addition of solvents in the heterogeneous phase and removal of the water formed during the reaction. This process has the disadvantage of relatively poor drying results.
- DE-A-10108608, Example 1 discloses a product having a water content of 0.4%. This water content is well above the values required for supporting electrolytes for batteries.
- LiDFOB lithium difluorooxalatoborate
- LiDFOB a complex of boron trifluoride with diethyl ether as solvate
- Li 2 C 2 O 4 Li 2 C 2 O 4
- the gaseous products formed during the hydrolysis of fluorine-containing supporting electrolytes are highly caustic and damaging to the other battery components, for example the cathode materials.
- HF leads to the disintegration of manganese spinels, for example, and destroys the top coating on the electrode materials, which is important for a long operating life.
- the cycle stability of secondary batteries is impaired as a consequence.
- Borate electrolytes are also sensitive to water. In this case hydrolysis products, some of them insoluble, are formed, which likewise impair the functional properties of the batteries.
- Hydrolysis products such as boric acid or oxalic acid are acid-corrosive and similarly impair the formation of the top coating on the cathode or anode materials.
- DE-A-10049097 discloses the separation of water and protic contaminants from an organic liquid electrolyte by bringing it into contact with insoluble alkali-metal hydrides and separating off the insoluble secondary reaction products.
- the disadvantage of the process described is that the drying times are relatively long and the amounts of drying agent to be used are very high; thus approx. 0.4 to 6 g of lithium hydride are used per kg of electrolyte solution, corresponding to about 2 to 25 g per kg of lithium borate salt content.
- the object of the present invention is to provide a simple, cost-effective process for producing anhydrous and acid-free (or low-water and low-acid) solid lithium borate salts and solutions thereof in aprotic organic solvents.
- the object is achieved by mixing crude lithium borate salts contaminated with water and/or acid, abbreviated below to crude lithium borate salt, in the solid phase, or suspended in a solvent which does not dissolve the crude lithium borate salt, with lithium hydride and stirring them together, preferably at elevated temperature.
- This treatment preferably takes place either under vacuum or in a dry atmosphere, most particularly preferably in an inert-gas atmosphere.
- the compounds represented by the generic formulae I and II are used as lithium borate salts:
- L is a chelating agent having two terminal oxygen atoms with the general formula
- lithium bis(oxalato)borate LiBOB
- lithium malonato-oxalato-borate LiMOB
- lithium glycolato-oxalatoborate LiGOB
- lithium salicylato-oxalatoborate LiSOB
- lithium lactato-oxalatoborate LiLOB
- lithium catecholato-oxalatoborate LiBZOB
- lithium difluorooxalatoborate LiDFOB
- lithium difluoro-malonatoborate lithium difluoroglycolatoborate
- lithium difluorosalicylatoborate lithium difluorolactatoborate
- lithium difluorocatecholatoborate lithium difluorocatecholatoborate.
- the lithium hydride is particularly preferably used in finely dispersed form, i.e. ground.
- the average particle size D 50 is preferably 100 ⁇ m or below.
- LiBOB lithium bis(oxalato)borate
- LiBOB undergoes thermal decomposition with formation of gases as follows:
- the mixing of lithium borate salt and lithium hydride can take place in pure form or with addition of an aprotic solvent or solvent blend which does not dissolve the lithium borate salt, with a boiling point or range of at least 100° C. under normal pressure (referred to below as aprotic solvent).
- aprotic solvent preferably boils in the range between 110 and 280° C.
- Suitable aprotic solvents are aromatic or saturated hydrocarbons, perfluorinated or partially fluorinated hydrocarbons or dialkyl ethers.
- aromatic hydrocarbons examples include: toluene, ethyl benzene, xylenes, cumene; examples of saturated hydrocarbons: heptane, octane, nonane, decane, undecane and dodecane and mixtures thereof. Most particularly suitable too are commercially obtainable hydrocarbon blends such as for example Shellsol D70 or D100 or Halpasols.
- fluorinated hydrocarbons are: perfluoro(methyldecalin), perfluorononane, perfluorooctane, perfluorotridecane, perfluorodecalin or commercially obtainable perfluorocarbon blends such as perfluorokerosene with a boiling range between 210 and 240° C.
- High-boiling dialkyl ethers such as dibutyl ether, diamyl ether or diphenyl ether or mixtures thereof are also suitable.
- the amount of lithium hydride to be used is governed by the concentration of protic contaminants in the crude lithium borate salt. As a general rule, a minimum of 0.001 wt. % and a maximum of 10 wt. %, relative to the weight of lithium borate salt used, should be used.
- the preferred amount of LiH is between 0.01 and 1 wt. %.
- the reaction between lithium borate salt and lithium hydride in the absence of an aprotic solvent or solvent blend takes place under an inert-gas atmosphere or under vacuum at temperatures of between 40 and 280° C., particularly preferably under pressures of less than 50 mbar and at temperatures of between 110 and 220° C.
- the duration of the reaction is between 10 min and 24 hours, preferably between 0.5 and 10 hours.
- drying and neutralisation preferably take place at a temperature at which the solvent boils.
- the boiling process brings about an acceleration of the drying process through cavitation effects.
- the aprotic solvents used for the process according to the invention form azeotropic mixtures with water, i.e. water that is present forms a low-boiling-point mixture with the solvent.
- Water and aprotic solvent separate in the condensate.
- the water phase can be separated off using suitable prior art apparatus so that only the aprotic solvent returns to the lithium borate salt/LiH/aprotic solvent blend. A most particularly efficient drying can take place in this way.
- the necessary drying times in the presence of an aprotic solvent which does not dissolve the lithium borate salt are dependent on the drying temperature, the amount of lithium hydride used, etc.
- the concentration of lithium hydride, relative to the weight of crude lithium borate salt, is at least 0.001 and at most 10 wt. % and the concentration of solids (i.e. lithium borate salt and lithium hydride) in the solvent is at least 5 and at most 95% in total.
- drying is carried out in the preferred temperature range of between 110 and 220° C., 0.5 to 10 hours are generally found to be sufficient.
- the aprotic solvent is removed from the lithium borate salt/lithium hydride mixture. This can take place either via a mechanical liquid/solid separation operation, for example filtration or decanting, or alternatively by means of total evaporation. In total evaporation the condensate is discharged from the distillation apparatus rather than being returned to the distillation vessel. This process can take place under normal pressure or reduced pressure. It is particularly preferable for the final drying to lower the pressure. The final pressure is preferably less than 100 mbar. In this way the aprotic solvent can be removed particularly completely from the lithium borate salt/LiH mixture.
- lithium borate salts After the drying and neutralisation operation, mixtures of solids are present which are contaminated with excess lithium hydride and reaction products thereof (LiOH, Li 2 CO 3 , Li 2 C 2 O 4 ). They contain a maximum of 100 ⁇ mol of water and a maximum of 10 ⁇ mol of H + per g of crude lithium borate salt. As such mixtures cannot be used directly as supporting electrolytes for lithium batteries, a further object is to separate the cited contaminants from the lithium borate salt. This is achieved most simply through a selective dissolution process. Whereas lithium borate salts generally have a high solubility in many aprotic, polar solvents, the contaminants are scarcely soluble or not at all soluble in the same solvents.
- the crude lithium borate salt dried and neutralised according to the invention hereinafter simply called the crude salt according to the invention, is brought into contact with a likewise aprotic anhydrous and acid-free solvent or solvent blend which dissolves the crude salt well.
- Ethers, ketones, carbonic acid esters, ⁇ -lactones, carboxylic acid esters and nitriles either in pure form or blended with one another or mixed with a hydrocarbon, e.g. toluene, ethyl benzene or methyl cyclohexane, are suitable as such crude-salt-dissolving aprotic solvents.
- Carbonic acid esters in particular cyclic carbonates such as ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC) and the like, nitriles such as acetonitrile and propionitrile and ⁇ -lactones such as ⁇ -butyrolactone and ⁇ -valerolactone, are most particularly suitable.
- cyclic carbonates such as ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC) and the like
- nitriles such as acetonitrile and propionitrile
- ⁇ -lactones such as ⁇ -butyrolactone and ⁇ -valerolactone
- the concentration of the dissolved crude lithium borate salt is 1 to 50%, preferably 5 to 30%. It was found that the contamination with water is at most 100 ⁇ mol/g and that with acids (H + ) is at most 10 ⁇ mol/g of dissolved crude lithium borate salt.
- LiBOB is used as a representative of a lithium borate salt.
- Crude LiBOB produced according to the prior art typically contains 0.1 to 0.2% water and has a relatively high acid content of >100 ⁇ mol/g.
- the acid content is titrated using a specific method in the anhydrous medium (titration with tertiary amines against bromophenol blue as indicator).
- 0.1 to 0.5% lithium hydride powder is preferably added to the crude LiBOB and the mixture is then heated with intensive thorough mixing. This operation particularly preferably takes place in the presence of aliphatic hydrocarbons having a boiling range between 110 and 280° C. at temperatures of between 110 and 220° C.
- the dried and neutralised crude salt isolated from this process either by total evaporation or by a solid/liquid separation process is then introduced with exclusion of air and water, i.e. under vacuum or under an inert-gas atmosphere, into an aprotic solvent which dissolves LiBOB well, preferably ethylene carbonate, propylene carbonate or butylene carbonate, to produce an approx. 10 to 20% solution.
- the dissolving process can be accelerated by stirring and/or heating. In a stirred system the dissolving process is completed after a few minutes to approx. 5 hours.
- the crude salt solution containing undissolved residues is then stirred at elevated temperatures, for example at 50 to 200° C., for around 10 minutes to 10 hours. Any remaining traces of water and acid introduced with the aprotic solvent and/or the crude lithium borate salt are removed or neutralised by this measure.
- the turbid solution treated as described above is then filtered, decanted or centrifuged according to the prior art to separate the sediment.
- Membrane filtration using filter media having pore diameters of less than 0.5 ⁇ m is most particularly preferred.
- the product solution can be mixed in this form with other components, in other words solvents, lithium salts (e.g. LiPF 6 ) or special additives (e.g. film-forming substances such as vinylene carbonate or redox shuttle molecules such as for example 1,2-divinyl furoate, 1,3-butadiene carbonate or 2-tert-butyl anisole) and then used as a battery electrolyte.
- solvents such as for example acetonitrile or butyl acetate, which are not commonly found in batteries, are used for the separation process.
- the solvent must either be removed by total evaporation or the dissolved lithium borate salt must be isolated by crystallisation (displacement, evaporative or cooling crystallisation).
- LiBOB/LiH mixture from Example 1 263 g were introduced into 1380 g of dry PC (water content 30 ppm), which had been placed in an inerted 2-litre double-jacketed reactor. Then the stirred turbid mixture was stirred for 3 hours at 120° C. under an argon blanket. After cooling to room temperature the solution was filtered through a membrane filter supplied by Cuno (SCF nylon, pore size 100 nm).
- the solid was then blown dry with argon and vacuum dried at 100° C.
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Abstract
A mixture of low-acid lithium borate salts and lithium hydride, to methods for producing the same and to the use thereof for battery electrolytes.
Description
- The invention provides a process for producing low-acid lithium borate salts for applications in battery electrolytes.
- Lithium batteries have become established as energy stores above all for applications in portable electronics (laptops, mobile telephones), because of their high energy density and power density in comparison to other battery types. A distinction is made between primary lithium batteries, which are non-rechargeable batteries having mostly lithium metal anodes, and secondary systems, in other words rechargeable batteries.
- Both battery types contain anhydrous liquid or gel-like ion-conductive electrolytes, in which supporting electrolytes, for example LiPF6, LiBF4, lithium imides, lithium methides or lithium borate salts, for example lithium bis(oxalato)borate (LiBOB, corresponding to Li[B(C2O4)2]), are present in dissolved form.
- In comparison to lithium element fluorides such as LiPF6 or LiBF4, lithium borate salts such as LiBOB bring about a significant improvement in cycle stability and safety properties in secondary lithium batteries (Cox, S. S. Zhang, U. Lee, J. L. Allen, T. R. Jow, J. Power Sources 46, 2005, 79-85). This is due to a modified form of protective coating formation on the carbon anode of a lithium battery: borate electrolytes give rise to the formation of a thin, very stable Li+-conductive coating on this anode, which is stable even at elevated temperatures and thus prevents dangerous decomposition reactions between the charged anode and the electrolyte, for example (J.-C. Panitz, U. Wietelmann, M. Wachtler, S. Ströbele, M. Wohlfahrt-Mehrens, J. Power Sources 153, 2006, 396-401; Chemetall brochure 2005). The improvements to the protective coating brought about by borate salts offer users new possibilities for electrolyte formulation. For instance, the difficult-to-handle ethylene carbonate (1,3-dioxolan-2-one), for example, can be abandoned in favour of propylene carbonate (4-methyl-1,3-dioxolan-2-one) (K. Xu, S. Zhang, R. Jow, J. Power Sources 143, 2005, 197-202).
- Lithium borate salts for example having the general formulae I or II are used:
- L is a chelating agent having two terminal oxygen atoms with the general formula
- wherein:
-
- Y1 and Y2 together denote O, where m=0 or 1, n=0 or 1, o=0 and R1 and R2 independently of one another denote H, F, Cl, Br, OR(R=alkyl) or R′ (alkyl), or
- Y1, Y2, Y3, Y4 independently of one another each denote OR(R=alkyl), H, F, Cl, Br, R′ (alkyl), where m=0 or 1, n=0, o=1, or
- Y1, Y2, Y3 and C2 are members of a 5- or 6-membered aromatic or heteroaromatic ring (with N, O or S as heteroelement), which can optionally be substituted with alkyl, alkoxy, carboxy or nitrile, wherein Y2 and Y4 are omitted, with n=0 and m=0 or 1, o=1.
- Lithium borate salts are generally produced by reacting an oxidic boron compound (for example boric acid, boron oxide or a boric acid ester) with oxalic acid or an oxalic acid salt or a fluoride donor, for example BF3, and optionally further dihydroxy compounds, for example dicarboxyl compounds, diphenols, and a lithium raw material, for example lithium carbonate, lithium hydroxide, lithium alcoholate or similar.
- The commonest method of producing bis(chelato)borates of type I involves suspending the components in a solvent and separating off the water azeotropically (E. Bessler and J. Weidlein, Z. Naturforsch. 37b, 1020-1025, 1982).
- Suitable solvents are those which form an azeotrope with water, for example saturated or aromatic solvents such as heptane, octane, toluene or cumene.
- In a variant the alkali metal can also be incorporated via the lithium salt of the ligand (LiHL or Li2L) or a metal borate, for example LiBO2, for example:
- A further production possibility is to react a metal tetraalkoxyborate M[B(OR)4] with two equivalents of the ligands in an organic solvent (DE-C-19829030), for example:
- where R is an alkyl radical, for example H3C or C2H5.
- The alcohol itself (formed in the reaction, ROH), for example methanol or ethanol, or an aprotic, polar solvent, for example acetonitrile, can be used as the organic solvent.
- Finally, the production of LiBOB in homogeneous aqueous solution by reaction according to (1), (2), (3) or (4) and isolation in solid, anhydrous form after total evaporation and vacuum drying is known. The disadvantage of this process is that the space-time yield is relatively low. For instance, in DE-C-19829030, Example 1, only 185 g of product are obtained from approx. 3.1 kg of reaction solution.
- DE-A-10108608 discloses the synthesis of alkali metal bis(chelato)borates by means of the reactions listed above without addition of solvents in the heterogeneous phase and removal of the water formed during the reaction. This process has the disadvantage of relatively poor drying results. For instance, DE-A-10108608, Example 1, discloses a product having a water content of 0.4%. This water content is well above the values required for supporting electrolytes for batteries.
- Compounds having the general formula II can be produced by reacting boron trifluoride with lithium salts. For example, lithium difluorooxalatoborate (LiDFOB) is produced by reacting BF3.Et2O (a complex of boron trifluoride with diethyl ether as solvate) and Li2C2O4 (S. S. Zhang, Electrochem. Commun. 8 (2000, 1423-1428):
- Many supporting electrolytes decompose more or less quickly in the presence of protic compounds such as water, in the following manner for example:
- The gaseous products formed during the hydrolysis of fluorine-containing supporting electrolytes, for example HF and POF3, are highly caustic and damaging to the other battery components, for example the cathode materials. Thus HF leads to the disintegration of manganese spinels, for example, and destroys the top coating on the electrode materials, which is important for a long operating life. The cycle stability of secondary batteries is impaired as a consequence. Borate electrolytes are also sensitive to water. In this case hydrolysis products, some of them insoluble, are formed, which likewise impair the functional properties of the batteries. Hydrolysis products such as boric acid or oxalic acid are acid-corrosive and similarly impair the formation of the top coating on the cathode or anode materials.
- It is therefore essential to use products with the lowest possible water and acid contents for the production of battery electrolytes if batteries having long-term cycle stability are required.
- The removal of water and/or acids can take place at the liquid electrolyte stage. DE-A-10049097 discloses the separation of water and protic contaminants from an organic liquid electrolyte by bringing it into contact with insoluble alkali-metal hydrides and separating off the insoluble secondary reaction products. The disadvantage of the process described is that the drying times are relatively long and the amounts of drying agent to be used are very high; thus approx. 0.4 to 6 g of lithium hydride are used per kg of electrolyte solution, corresponding to about 2 to 25 g per kg of lithium borate salt content.
- In order to keep the amount of purification work at the end of the electrolyte production process as low as possible, it is necessary to use a lithium borate salt which is already largely dry and free from acid.
- The object of the present invention is to provide a simple, cost-effective process for producing anhydrous and acid-free (or low-water and low-acid) solid lithium borate salts and solutions thereof in aprotic organic solvents.
- Surprisingly, the object is achieved by mixing crude lithium borate salts contaminated with water and/or acid, abbreviated below to crude lithium borate salt, in the solid phase, or suspended in a solvent which does not dissolve the crude lithium borate salt, with lithium hydride and stirring them together, preferably at elevated temperature. This treatment preferably takes place either under vacuum or in a dry atmosphere, most particularly preferably in an inert-gas atmosphere. The compounds represented by the generic formulae I and II are used as lithium borate salts:
- L is a chelating agent having two terminal oxygen atoms with the general formula
- wherein
-
- Y1 and Y2 together denote O, where m=0 or 1, n=0 or 1, o=0 and R1 and R2 independently of one another denote H, F, Cl, Br, OR(R=alkyl) or R′ (alkyl), or
- Y1, Y2, Y3, Y4 independently of one another each denote OR(R=alkyl), H, F, Cl, Br, R′ (alkyl), where m=0 or 1, n=0, o=1, or
- Y1, C1, Y3 and C2 are members of a 5- or 6-membered aromatic or heteroaromatic ring (with N, O or S as heteroelement), which can optionally be substituted with alkyl, alkoxy, carboxy or nitrile, wherein Y2 and Y4 are omitted, with n=0 and m=0 or 1, o=1.
- Particularly preferred are: lithium bis(oxalato)borate (LiBOB), lithium malonato-oxalato-borate (LiMOB), lithium glycolato-oxalatoborate (LiGOB), lithium salicylato-oxalatoborate (LiSOB), lithium lactato-oxalatoborate (LiLOB), lithium catecholato-oxalatoborate (LiBZOB), lithium difluorooxalatoborate (LiDFOB), lithium difluoro-malonatoborate, lithium difluoroglycolatoborate, lithium difluorosalicylatoborate, lithium difluorolactatoborate, lithium difluorocatecholatoborate.
- The lithium hydride is particularly preferably used in finely dispersed form, i.e. ground. The average particle size D50 is preferably 100 μm or below.
- Surprisingly it was found that the reducing agent LiH does not react with the lithium borate salt, even at high temperatures.
- This is illustrated by way of example by the behaviour of a special lithium borate salt having structure I, lithium bis(oxalato)borate (LiBOB). The diagram below shows the thermal stability of pure LiBOB contaminated with approx. 0.2% water, LiBOB monohydrate and LiBOB (0.2% water) mixed with 5 wt. % of ground LiH. The experiments were performed in closed steel vessels having a volume of approx. 5 ml.
- LiBOB undergoes thermal decomposition with formation of gases as follows:
- giving rise in closed equipment to a corresponding pressure build-up. The decomposition process is accelerated in the presence of water. The progress of the pressure build-up in closed vessels thus mirrors the progress of the thermal decomposition of the lithium borate salt. It can be seen from the top curves that LiBOB monohydrate decomposes at the lowest temperature (approx. 230° C.). LiBOB slightly contaminated with water begins to build up pressure above about 270° C.
- Unexpectedly, however, when mixed with lithium hydride, decomposition begins only at temperatures 50 to 60° C. higher. The expected reduction of the carbonyl groups by the hydride surprisingly does not take place. Furthermore, various analytical methods (ion chromatography, NMR spectroscopy, etc.) identify no substances which might indicate an attack by LiH on the BOB anion.
- The mixing of lithium borate salt and lithium hydride can take place in pure form or with addition of an aprotic solvent or solvent blend which does not dissolve the lithium borate salt, with a boiling point or range of at least 100° C. under normal pressure (referred to below as aprotic solvent). The aprotic solvent preferably boils in the range between 110 and 280° C. Suitable aprotic solvents are aromatic or saturated hydrocarbons, perfluorinated or partially fluorinated hydrocarbons or dialkyl ethers. Examples of aromatic hydrocarbons are: toluene, ethyl benzene, xylenes, cumene; examples of saturated hydrocarbons: heptane, octane, nonane, decane, undecane and dodecane and mixtures thereof. Most particularly suitable too are commercially obtainable hydrocarbon blends such as for example Shellsol D70 or D100 or Halpasols. Examples of fluorinated hydrocarbons are: perfluoro(methyldecalin), perfluorononane, perfluorooctane, perfluorotridecane, perfluorodecalin or commercially obtainable perfluorocarbon blends such as perfluorokerosene with a boiling range between 210 and 240° C.
- High-boiling dialkyl ethers such as dibutyl ether, diamyl ether or diphenyl ether or mixtures thereof are also suitable.
- The amount of lithium hydride to be used is governed by the concentration of protic contaminants in the crude lithium borate salt. As a general rule, a minimum of 0.001 wt. % and a maximum of 10 wt. %, relative to the weight of lithium borate salt used, should be used. The preferred amount of LiH is between 0.01 and 1 wt. %.
- The reaction between lithium borate salt and lithium hydride in the absence of an aprotic solvent or solvent blend takes place under an inert-gas atmosphere or under vacuum at temperatures of between 40 and 280° C., particularly preferably under pressures of less than 50 mbar and at temperatures of between 110 and 220° C. The duration of the reaction is between 10 min and 24 hours, preferably between 0.5 and 10 hours.
- In the presence of an aprotic solvent which does not dissolve the lithium borate salt, drying and neutralisation preferably take place at a temperature at which the solvent boils. The boiling process brings about an acceleration of the drying process through cavitation effects. Moreover, the aprotic solvents used for the process according to the invention form azeotropic mixtures with water, i.e. water that is present forms a low-boiling-point mixture with the solvent.
- Water and aprotic solvent separate in the condensate. The water phase can be separated off using suitable prior art apparatus so that only the aprotic solvent returns to the lithium borate salt/LiH/aprotic solvent blend. A most particularly efficient drying can take place in this way.
- The necessary drying times in the presence of an aprotic solvent which does not dissolve the lithium borate salt are dependent on the drying temperature, the amount of lithium hydride used, etc. The concentration of lithium hydride, relative to the weight of crude lithium borate salt, is at least 0.001 and at most 10 wt. % and the concentration of solids (i.e. lithium borate salt and lithium hydride) in the solvent is at least 5 and at most 95% in total.
- If drying is carried out in the preferred temperature range of between 110 and 220° C., 0.5 to 10 hours are generally found to be sufficient.
- At the end of the drying and neutralisation process the aprotic solvent is removed from the lithium borate salt/lithium hydride mixture. This can take place either via a mechanical liquid/solid separation operation, for example filtration or decanting, or alternatively by means of total evaporation. In total evaporation the condensate is discharged from the distillation apparatus rather than being returned to the distillation vessel. This process can take place under normal pressure or reduced pressure. It is particularly preferable for the final drying to lower the pressure. The final pressure is preferably less than 100 mbar. In this way the aprotic solvent can be removed particularly completely from the lithium borate salt/LiH mixture.
- After the drying and neutralisation operation, mixtures of solids are present which are contaminated with excess lithium hydride and reaction products thereof (LiOH, Li2CO3, Li2C2O4). They contain a maximum of 100 μmol of water and a maximum of 10 μmol of H+ per g of crude lithium borate salt. As such mixtures cannot be used directly as supporting electrolytes for lithium batteries, a further object is to separate the cited contaminants from the lithium borate salt. This is achieved most simply through a selective dissolution process. Whereas lithium borate salts generally have a high solubility in many aprotic, polar solvents, the contaminants are scarcely soluble or not at all soluble in the same solvents.
- To this end the crude lithium borate salt dried and neutralised according to the invention, hereinafter simply called the crude salt according to the invention, is brought into contact with a likewise aprotic anhydrous and acid-free solvent or solvent blend which dissolves the crude salt well. Ethers, ketones, carbonic acid esters, γ-lactones, carboxylic acid esters and nitriles, either in pure form or blended with one another or mixed with a hydrocarbon, e.g. toluene, ethyl benzene or methyl cyclohexane, are suitable as such crude-salt-dissolving aprotic solvents. Carbonic acid esters, in particular cyclic carbonates such as ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC) and the like, nitriles such as acetonitrile and propionitrile and γ-lactones such as γ-butyrolactone and γ-valerolactone, are most particularly suitable.
- Depending on the individual solubility, the concentration of the dissolved crude lithium borate salt is 1 to 50%, preferably 5 to 30%. It was found that the contamination with water is at most 100 μmol/g and that with acids (H+) is at most 10 μmol/g of dissolved crude lithium borate salt.
- The process according to the invention is described below by way of example, without the description being intended to limit the scope to a specific crude lithium borate salt or to a specific process.
- LiBOB is used as a representative of a lithium borate salt. Crude LiBOB produced according to the prior art typically contains 0.1 to 0.2% water and has a relatively high acid content of >100 μmol/g. The acid content is titrated using a specific method in the anhydrous medium (titration with tertiary amines against bromophenol blue as indicator).
- 0.1 to 0.5% lithium hydride powder is preferably added to the crude LiBOB and the mixture is then heated with intensive thorough mixing. This operation particularly preferably takes place in the presence of aliphatic hydrocarbons having a boiling range between 110 and 280° C. at temperatures of between 110 and 220° C. The dried and neutralised crude salt isolated from this process either by total evaporation or by a solid/liquid separation process is then introduced with exclusion of air and water, i.e. under vacuum or under an inert-gas atmosphere, into an aprotic solvent which dissolves LiBOB well, preferably ethylene carbonate, propylene carbonate or butylene carbonate, to produce an approx. 10 to 20% solution. The dissolving process can be accelerated by stirring and/or heating. In a stirred system the dissolving process is completed after a few minutes to approx. 5 hours.
- In a particular embodiment of the process according to the invention the crude salt solution containing undissolved residues is then stirred at elevated temperatures, for example at 50 to 200° C., for around 10 minutes to 10 hours. Any remaining traces of water and acid introduced with the aprotic solvent and/or the crude lithium borate salt are removed or neutralised by this measure.
- The turbid solution treated as described above is then filtered, decanted or centrifuged according to the prior art to separate the sediment. Membrane filtration using filter media having pore diameters of less than 0.5 μm is most particularly preferred.
- If for the purification process described solvents are used such as are used in lithium batteries, no further purification and separation operations are generally necessary.
- The product solution can be mixed in this form with other components, in other words solvents, lithium salts (e.g. LiPF6) or special additives (e.g. film-forming substances such as vinylene carbonate or redox shuttle molecules such as for example 1,2-divinyl furoate, 1,3-butadiene carbonate or 2-tert-butyl anisole) and then used as a battery electrolyte. It is a different matter if solvents such as for example acetonitrile or butyl acetate, which are not commonly found in batteries, are used for the separation process.
- In this case the solvent must either be removed by total evaporation or the dissolved lithium borate salt must be isolated by crystallisation (displacement, evaporative or cooling crystallisation).
- It was found that even the solid lithium borate products isolated from the anhydrous and acid-free solutions are generated with much lower water and acid contents than is the case if crude lithium borate salts not pre-treated according to the invention are used. The various aspects of the invention are illustrated by reference to the examples below, without being restricted thereto.
- 1.18 kg of crude LiBOB having a water content of 800 ppm and 1.9 g of LiH powder in 2.9 kg of “Halpasol 166-170” were suspended in a 5-litre vertical dryer with reflux divider, condenser and discharge means for the aqueous phase in the condensate. The heat transfer oil temperature was set to 205° C. and the mixture was refluxed for 1 h (boiling temperature 165 to 167° C.). 0.5 ml of water separated out. After refluxing for a further 1.5 h the reflux divider was switched from reflux to distillation.
- Once the bulk of the solvent had condensed, the pressure was gradually reduced, ending at 15 mbar.
- The remaining colourless, dry crystallisate was discharged whilst still hot into an inerted, i.e. dried and filled with protective gas, glass flask.
-
Yield: 1.16 kg LiBOB Acid content: 2.5 μmol H+/g LiBOB (titration with triethylamine against bromophenol blue in propylene carbonate solution) Water content: 219 ppm (corresponding to 12 μmol/g LiBOB) Insoluble 1.3 wt. % (in acetonitrile) proportion: - 263 g of LiBOB/LiH mixture from Example 1 were introduced into 1380 g of dry PC (water content 30 ppm), which had been placed in an inerted 2-litre double-jacketed reactor. Then the stirred turbid mixture was stirred for 3 hours at 120° C. under an argon blanket. After cooling to room temperature the solution was filtered through a membrane filter supplied by Cuno (SCF nylon, pore size 100 nm).
-
Resulting 1429 g (87% of theoretical) of a clear, yellowish weight: solution. The solution proves to be stable in storage, i.e. no post-precipitation occurs when stored for several months. Li+: 0.81 mmol/g (corresponding to 15.7% LiBOB) Acid content: 2.0 μmol H+/g LiBOB content Water content: 235 ppm (corresponding to 82 μmol/g LiBOB content) - 1186 g of the clear LiBOB solution from Example 2 were crystallised in a 0.5-litre double-jacketed reactor fitted with pitched-blade turbine, distillate divider and jacketed-coil condenser.
- To this end 500 ml of the clear solution were first introduced into the reactor, which had previously been dried and filled with argon. Then the reactor was evacuated to a pressure of 10 mbar and the heating jacket temperature adjusted to 150 to 155° C. within 60 min. The reactor contents boiled under these conditions and the discharged distillate was continuously replaced by further fresh solution. 971 g of PC were condensed off in total. Then the vacuum was broken, the reactor cooled to 120° C. and the suspension formed discharged onto a reverse-flow sintered-glass filter preheated to 100° C. After removing the mother liquor, the crystallisate was washed with a total of 950 g of diethyl carbonate.
- The solid was then blown dry with argon and vacuum dried at 100° C.
-
Yield: 124 g of white, coarsely crystalline salt (67% of theoretical) Li+: 5.25 mmol/g Acid content: 5.7 μmol H+/g LiBOB Water content: 81 ppm (corresponding to 4 μmol/g LiBOB)
The product dissolved in PC and acetonitrile with very slight turbidity (less than 100 NTU).
Claims (35)
1-34. (canceled)
35. A mixture of crude lithium borate salts, lithium hydride and an aprotic solvent or solvent blend which does not dissolve the lithium borate salt, wherein the concentration of lithium hydride, relative to the weight of crude lithium borate salt, is at least 0.001 and at most 10 wt. % and the concentration of dissolved and undissolved solids in the solvent is at least 5 and at most 95% in total and the water content is at most 100 μmol/g and the acid content is at most 10 μmol H+ of crude lithium borate salt.
36. The mixture according to claim 35 , wherein the lithium hydride is present in powder form with an average particle size of at most 100 μm.
37. A mixture according to claim 35 , wherein the crude lithium borate salt is of formula I or formula II
and wherein
Y1 and Y2 together denote O, where m=0 or 1, n=0 or 1, o=0 and R1 and R2 independently of one another denote H, F, Cl, Br, OR(R=alkyl) or R′ (alkyl), or
Y1, Y2, Y3, Y4 independently of one another each denote OR(R=alkyl), H, F, Cl, Br, R′ (alkyl), where m=0 or 1, n=0, o=1, or
Y1, C1, Y3 and C2 are members of a 5- or 6-membered aromatic or heteroaromatic ring (with N, O or S as heteroelement), which can optionally be substituted with alkyl, alkoxy, carboxy or nitrile, wherein Y2 and Y4 are omitted, with n=0 and m=0 or 1, o=1.
38. A mixture according to claim 35 , wherein the crude lithium borate salt is selected from the group comprising lithium bis(oxalato)borate (LiBOB), lithium malonato-oxalatoborate (LiMOB), lithium glycolato-oxalatoborate (LiGOB), lithium salicylato-oxalatoborate (LiSOB), lithium lactato-oxalatoborate (LiLOB), lithium catecholato-oxalatoborate (LiBZOB), lithium difluorooxalatoborate (LiDFOB), lithium difluoromalonatoborate, lithium difluoroglycolatoborate, lithium difluorosalicylatoborate, lithium difluorolactatoborate, lithium difluorocatecholatoborate.
39. A mixture according to claim 35 , wherein the aprotic solvent or solvent blend contains aromatic or saturated hydrocarbons, perfluorinated or partially fluorinated hydrocarbons or dialkyl ethers or is selected from these.
40. A solvent-free mixture of a crude lithium borate salt and lithium hydride, wherein the percentage by weight of lithium hydride is at least 0.001 and at most 10 wt. % and the water content is at most 100 μmol/g and the acid content is at most 10 μmol H+/g of crude lithium borate salt.
41. A solvent-free mixture according to claim 40 , wherein the lithium hydride is present in powder form with an average particle size of at most 100 μm.
42. A solvent-free mixture according to claim 40 , wherein that crude lithium borate salts according to formula I or formula II
and wherein
Y1 and Y2 together denote O, where m=0 or 1, n=0 or 1, o=0 and R1 and R2 independently of one another denote H, F, Cl, Br, OR(R=alkyl) or R′ (alkyl), or
Y1, Y2, Y3, Y4 independently of one another each denote OR(R=alkyl), H, F, Cl, Br, R′ (alkyl), where m=0 or 1, n=0, o=1, or
Y1, C1. Y3 and C2 are members of a 5- or 6-membered aromatic or heteroaromatic ring (with N, O or S as heteroelement), which can optionally be substituted with alkyl, alkoxy, carboxy or nitrile, wherein Y2 and Y4 are omitted, with n=0 and m=0 or 1, o=1.
43. A solvent-free mixture according to claim 40 , wherein the crude lithium borate salt is selected from the group comprising lithium bis(oxalato)borate (LiBOB), lithium malonato-oxalatoborate (LiMOB), lithium glycolato-oxalatoborate (LiGOB), lithium salicylato-oxalatoborate (LiSOB), lithium lactato-oxalatoborate (LiLOB), lithium catecholato-oxalatoborate (LiBZOB), lithium difluorooxalatoborate (LiDFOB), lithium difluoro-malonatoborate, lithium difluoroglycolatoborate, lithium difluorosalicylatoborate, lithium difluorolactatoborate, lithium difluorocatecholatoborate.
44. A solution of a lithium borate salt in an aprotic solvent which dissolves the lithium borate salt or an aprotic solvent blend, wherein the concentration of the lithium borate salt is at least 1 and at most 50%, preferably at least 5 and at most 30%, and the contamination with water is at most 100 μmol/g and that with acids at most 10 μmol H+ per g of dissolved lithium borate salt.
45. A solution of a lithium borate salt according to claim 44 , wherein lithium borate salts according to formula I or formula II
and wherein
Y1 and Y2 together denote O, where m=0 or 1, n=0 or 1, o=0 and R1 and R2 independently of one another denote H, F, Cl, Br, OR(R=alkyl) or R′ (alkyl), or
Y1, Y2, Y3, Y4 independently of one another each denote OR(R=alkyl), H, F, Cl, Br, R′ (alkyl), where m=0 or 1, n=0, o=1, or
Y1, C1, Y3 and C2 are members of a 5- or 6-membered aromatic or heteroaromatic ring (with N, O or S as heteroelement), which can optionally be substituted with alkyl, alkoxy, carboxy or nitrile, wherein Y2 and Y4 are omitted, with n=0 and m=0 or 1, o=1.
46. A solution of a lithium borate salt according to claim 44 , wherein the lithium-borate-salt-dissolving aprotic solvent contains ethers, ketones, carbonic acid esters, γ-lactones, carboxylic acid esters and/or nitriles or consists of these.
47. A process for producing a mixture according to claim 35 of crude lithium borate salts, lithium hydride and an aprotic solvent or solvent blend which does not dissolve the lithium borate salt, wherein a crude lithium borate salt in the solid phase or in suspension is brought into contact with an aprotic solvent or solvent blend which does not dissolve the lithium borate salt and lithium hydride, and stirred or otherwise mixed in an appropriate way so that all or some of the protic contaminants react to form neutral or insoluble products.
48. A process according to claim 47 , wherein the concentration of lithium hydride relative to the amount of crude lithium borate salt is 0.001 to 10%.
49. A process according to claim 47 , wherein mixing takes place in a mixing unit with exclusion of air and moisture.
50. A process according to claim 47 , wherein the purification operation is preferably performed under inert gas or under vacuum and furthermore at elevated temperatures, generally between 40 and 280° C.
51. A process according to claim 47 , wherein the aprotic solvent or solvent blend which does not dissolve lithium borate salt boils in the range between 110 and 280° C.
52. A process according to claim 47 , wherein the solvent or solvent blend contains aromatic or saturated hydrocarbons, perfluorinated or partially fluorinated hydrocarbons or dialkyl ethers.
53. A process according to claim 47 , wherein the aprotic solvent or solvent blend comprises at least one member selected from the group consisting of toluene, ethylene benzene, xylenes, cumene, heptane, octane, nonane, decane, undecane, dodecane, perfluoro(methyldecalin), perfluorononane, perfluorooctane, perfluorodecane, perfluorodecalin, perfluorokerosenes, dibutyl ether, diamyl ether and diphenyl ether.
54. A process according to claim 47 , wherein drying and neutralization preferably take place at temperatures of between 110 and 220° C. and under pressures of less than 50 mbar.
55. A process according to claim 47 , wherein drying and neutralization take place under reflux conditions in the presence of an aprotic solvent which does not dissolve the lithium borate salt and water is completely or partially separated off by azeotropic distillation.
56. A process for producing a solvent-free mixture of crude lithium borate salts and lithium hydride wherein the percentage by weight of lithium hydride is at least 0.001 and at most 10 wt. % and the water content is at most 100 μmol/g and the acid content is at most 10 μmol H+/g of crude lithium borate salt, wherein the process steps according to claim 47 are performed and then the aprotic solvent which does not dissolve the lithium borate salt is removed from the mixture of lithium borate salt and lithium hydride either by distillation or by mechanical solid/liquid separation.
57. A process according to claim 56 , wherein the removal of the aprotic solvent by distillation preferably takes place under reduced pressure.
58. A process for producing a solution of a lithium borate salt according to claim 44 , wherein a crude lithium borate salt-containing substance that is a solvent-free mixture of a crude lithium borate salt and lithium hydride, wherein the percentage by weight of lithium hydride is at least 0.001 and at most 10 wt. % and the water content is at most 100 μmol/g and the acid content is at most 10 μmol H+/g of crude lithium borate salt, is brought into contact with a solvent or solvent blend which dissolves the crude lithium borate salt and the crude lithium borate salt is dissolved therein.
59. A process according to claim 58 , wherein the constituents which are insoluble in the aprotic solvent or solvent blend are removed by a solid/liquid separation operation.
60. A process for producing a clear solution of an anhydrous lithium borate salt in an aprotic solvent according to claim 58 , wherein insoluble constituents are removed by either filtration or centrifugation.
61. A process for producing a pure lithium borate salt from clear solutions according to claim 58 , wherein the lithium borate salt is obtained from the clear solution by one of the operations total evaporation, displacement crystallisation, evaporative crystallisation or a combination of the cited processes and isolated in solid form.
62. A process according to claim 58 , wherein as crude lithium borate salts those having the general formula I or formula II
and wherein
Y1 and Y2 together denote O, where m=0 or 1, n=0 or 1, o=0 and R1 and R2 independently of one another denote H, F, Cl, Br, OR(R=alkyl) or R′ (alkyl), or
Y1, Y2, Y3, Y4 independently of one another each denote OR(R=alkyl), H, F, Cl, Br, R′ (alkyl), where m=0 or 1, n=0, o=1, or
Y1, C1, Y3 and C2 are members of a 5- or 6-membered aromatic or heteroaromatic ring (with N, O or S as heteroelement), which can optionally be substituted with alkyl, alkoxy, carboxy or nitrile, wherein Y2 and Y4 are omitted, with n=0 and m=0 or 1, o=1.
63. A process according to claim 58 , wherein the aprotic solvent which dissolves the crude lithium borate salt contains ethers, ketones, carbonic acid esters, carboxylic acid esters, γ-lactones and/or nitriles or consists thereof.
64. A process according to claim 58 , wherein the aprotic solvent which dissolves the crude lithium borate salt additionally contains a hydrocarbon.
65. A process according to claim 58 , wherein the aprotic solvent which dissolves the crude lithium borate salt is selected from the group comprising ethylene carbonate, propylene carbonate, butylene carbonate, γ-butyrolactone or γ-valerolactone.
66. A process according to claim 58 , wherein the separation of insoluble constituents takes place by membrane filtration, wherein the pore size of the filter material is less than 0.5 μm.
67. A battery electrolyte comprising the mixture of claim 35 and an additive.
68. A battery electrolyte according to claim 67 , further comprising an additive selected from the group consisting of a film-forming substance and a redox shuttle molecule.
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US20150110951A1 (en) * | 2011-06-01 | 2015-04-23 | Toyota Jidosha Kabushiki Kaisha | Method for producing electrode active material and electrode active material |
CN105355976A (en) * | 2015-11-13 | 2016-02-24 | 华南师范大学 | An electrolyte containing a tripropylborate additive, a preparing method thereof and applications of the electrolyte |
US20160181661A1 (en) * | 2014-12-17 | 2016-06-23 | E I Du Pont De Nemours And Company | Nonaqueous electrolyte compositions comprising lithium glycolatoborate and fluorinated solvent |
US9509014B2 (en) | 2009-02-18 | 2016-11-29 | Chemetall Gmbh | Galvanic cell having a lithium metal or an alloy comprising a lithium metal as anode material and an electrolyte having lithium . . . complex salt |
CN111389335A (en) * | 2020-04-29 | 2020-07-10 | 湖南航盛新能源材料有限公司 | Production device of lithium ion battery electrolyte containing lithium borate |
US10720668B2 (en) * | 2015-12-18 | 2020-07-21 | Basf Se | Non-aqueous electrolytes for lithium-ion batteries comprising asymmetric borates |
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DE102010060770A1 (en) | 2010-11-24 | 2012-05-24 | Westfälische Wilhelms Universität Münster | Process for the preparation of organic lithium salts |
CN103840209A (en) * | 2012-11-26 | 2014-06-04 | 华为技术有限公司 | Nonaqueous organic electrolyte additive, preparation method of nonaqueous organic electrolyte additive, nonaqueous organic electrolyte and lithium ion secondary battery |
CN105870504B (en) * | 2016-05-04 | 2019-11-22 | 宁德新能源科技有限公司 | A kind of electrolyte and lithium ion battery |
US20180163548A1 (en) * | 2016-12-13 | 2018-06-14 | General Electric Company | Selective thermal barrier coating repair |
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CN111825704A (en) * | 2019-04-17 | 2020-10-27 | 江苏长园华盛新能源材料有限公司 | Method for purifying lithium difluoro (oxalato) borate |
AR119183A1 (en) | 2019-06-18 | 2021-12-01 | Schlumberger Technology Bv | LITHIUM EXTRACTION |
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- 2008-07-03 DE DE102008040153A patent/DE102008040153A1/en not_active Withdrawn
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US9509014B2 (en) | 2009-02-18 | 2016-11-29 | Chemetall Gmbh | Galvanic cell having a lithium metal or an alloy comprising a lithium metal as anode material and an electrolyte having lithium . . . complex salt |
US20150110951A1 (en) * | 2011-06-01 | 2015-04-23 | Toyota Jidosha Kabushiki Kaisha | Method for producing electrode active material and electrode active material |
US10305096B2 (en) * | 2011-06-01 | 2019-05-28 | Toyota Jidosha Kabushiki Kaisha | Method for producing electrode active material and electrode active material |
US20160181661A1 (en) * | 2014-12-17 | 2016-06-23 | E I Du Pont De Nemours And Company | Nonaqueous electrolyte compositions comprising lithium glycolatoborate and fluorinated solvent |
US10199684B2 (en) * | 2014-12-17 | 2019-02-05 | Solvay Sa | Nonaqueous electrolyte compositions comprising lithium glycolatoborate and fluorinated solvent |
CN105355976A (en) * | 2015-11-13 | 2016-02-24 | 华南师范大学 | An electrolyte containing a tripropylborate additive, a preparing method thereof and applications of the electrolyte |
US10720668B2 (en) * | 2015-12-18 | 2020-07-21 | Basf Se | Non-aqueous electrolytes for lithium-ion batteries comprising asymmetric borates |
CN111389335A (en) * | 2020-04-29 | 2020-07-10 | 湖南航盛新能源材料有限公司 | Production device of lithium ion battery electrolyte containing lithium borate |
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JP2010531800A (en) | 2010-09-30 |
US9847552B2 (en) | 2017-12-19 |
EP2185569B1 (en) | 2014-09-24 |
CN101796057A (en) | 2010-08-04 |
EP2185569A1 (en) | 2010-05-19 |
WO2009004059A1 (en) | 2009-01-08 |
JP5506671B2 (en) | 2014-05-28 |
CN101796057B (en) | 2013-07-17 |
DE102008040153A1 (en) | 2009-01-08 |
US20160028120A1 (en) | 2016-01-28 |
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