US20100107940A1 - Oxyfuel Boiler System and Method of Controlling the Same - Google Patents
Oxyfuel Boiler System and Method of Controlling the Same Download PDFInfo
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- US20100107940A1 US20100107940A1 US12/608,491 US60849109A US2010107940A1 US 20100107940 A1 US20100107940 A1 US 20100107940A1 US 60849109 A US60849109 A US 60849109A US 2010107940 A1 US2010107940 A1 US 2010107940A1
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- oxygen
- gas
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- port
- burner
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- 238000000034 method Methods 0.000 title claims description 6
- 239000007789 gas Substances 0.000 claims abstract description 217
- 239000001301 oxygen Substances 0.000 claims abstract description 123
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 123
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 122
- 239000003245 coal Substances 0.000 claims abstract description 59
- 238000002485 combustion reaction Methods 0.000 claims abstract description 51
- 238000010079 rubber tapping Methods 0.000 claims abstract description 28
- 239000007800 oxidant agent Substances 0.000 claims description 19
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 230000002829 reductive effect Effects 0.000 description 26
- 239000000446 fuel Substances 0.000 description 15
- 238000010304 firing Methods 0.000 description 14
- 230000001276 controlling effect Effects 0.000 description 12
- 230000009467 reduction Effects 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 230000001590 oxidative effect Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 230000001105 regulatory effect Effects 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- 238000006477 desulfuration reaction Methods 0.000 description 5
- 230000023556 desulfurization Effects 0.000 description 5
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 5
- 238000010248 power generation Methods 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000003134 recirculating effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C9/00—Combustion apparatus characterised by arrangements for returning combustion products or flue gases to the combustion chamber
- F23C9/003—Combustion apparatus characterised by arrangements for returning combustion products or flue gases to the combustion chamber for pulverulent fuel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L7/00—Supplying non-combustible liquids or gases, other than air, to the fire, e.g. oxygen, steam
- F23L7/007—Supplying oxygen or oxygen-enriched air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C2202/00—Fluegas recirculation
- F23C2202/20—Premixing fluegas with fuel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
Definitions
- the present invention relates to an oxyfuel boiler system and a method of controlling the same.
- Japanese Unexamined Patent Application Publication No. 2007-147162 discloses a technology for adjusting oxygen concentration in the total gas introduced to a boiler main body by controlling recirculation flow rate of combustion exhaust gas so that the heat absorbing amount of the boiler main body becomes the target heat absorbing amount.
- the present invention provides an oxyfuel boiler system comprising: an oxygen generator; a coal mill; a burner burning pulverized coal; an after-gas port to which oxygen generated at the oxygen generator is supplied; a boiler provided with the burner and the after-gas port on its wall; a flue introducing combustion exhaust gas from the boiler to the outside; a recirculation gas supply pipe having an exhaust gas tapping port disposed in the midway of the flue and supplying recirculation exhaust gas to the coal mill, the burner, and the after gas port; and an oxygen supply pipe supplying oxygen from the oxygen generator to the burner and the after-gas port; wherein the exhaust gas tapping port is disposed downstream of a dry dust-removing apparatus arranged in the flue, and an oxygen controlling apparatus for making a concentration of oxygen to be supplied to the after-gas port lower than that of oxygen to be supplied to the burner is provided.
- FIG. 1 illustrates configuration of an oxyfuel boiler system according to a first embodiment
- FIG. 2 illustrates configuration of an oxyfuel boiler system according to a second embodiment
- FIG. 5 illustrates an example of a calculation result of reductive combustion zone temperature of a boiler in the first embodiment
- FIG. 1 illustrates a configuration of an oxyfuel boiler system.
- Fuel coal is supplied to a coal mill 11 via a coal transfer device and is pulverized to a particle size suitable for pulverized coal firing.
- the pulverized coal (powdered coal) is supplied to a burner 12 through a coal supply pipe 19 .
- the coal mill 11 is connected with a primary gas pipe 14 a which supplies recirculation exhaust gas to the coal mill 11 .
- An oxygen supply pipe 16 is connected to a location along the coal supply pipe 19 , where oxygen is mixed as needed. Mixing of a proper amount of oxygen with the recirculation exhaust gas in the coal supply pipe 19 has the effect of enhancing the ignition performance of the coal in the burner 12 .
- the burner 12 is provided with a secondary gas pipe 14 b , which is a recirculation gas supply pipe, and the oxygen supply pipe 16 is connected to the secondary gas pipe 14 b. Also, the burner 12 ejects gas mixture of the oxygen supplied from the oxygen supply pipe 16 and the recirculation exhaust gas to a furnace. Further, the burner 12 also ejects the pulverized coal supplied from the coal supply pipe 19 to the furnace and forms a flame by the pulverized coal and the gas mixture.
- the flow rates of the recirculated exhaust gases supplied to the coal mill 11 , burner 12 , and after-gas port 13 can each be regulated independently by a flow rate regulator attached to the primary gas pipe 14 a, secondary gas pipe 14 b, and after-gas pipe 14 c respectively.
- the oxygen supply pipe 16 also has separate flow regulators in its branches for regulating the supply amount to the branches. These three recirculation gas supply pipes 14 are connected with gas sampling pipes for measuring each oxygen concentration.
- High temperature and high pressure steam generated in the boiler 1 is supplied to a steam turbine generating system and is converted to electric power.
- Exhaust gas generated in the boiler 1 is introduced to a flue 20 and supplied to an NO x removing apparatus 2 , and the NO x component in the exhaust gas is reduced.
- an exhaust gas treatment system comprising a plurality of apparatuses treating the exhaust gas is provided in addition to the NO x removing apparatus 2 .
- the NO x removing apparatus 2 may be omitted.
- the exhaust gas exited from the NO x removing apparatus 2 is supplied to a heat exchanger 3 and the temperature is reduced.
- Heat recovered from the exhaust gas by the heat exchanger 3 is given to the recirculation exhaust gas supplied similarly to the heat exchanger 3 for recirculating to the boiler 1 and inhibits deterioration of thermal efficiency of the plant.
- the exhaust gas exited from the heat exchanger 3 is introduced to a dry dust-removing apparatus 4 , and 95% or more of the dust component is removed.
- the present embodiment relates mainly to the item (3) above, and is objected to solve the problems related to inhibit the forming amount of NO x which is the trace harmful substance.
- the features of the oxyfuel boiler system and the problems related to NO x reduction will be described.
- the oxyfuel boiler system employs an exhaust gas recirculation system in which a large amount of the exhaust gas is recirculated, mixed with oxygen, and then supplied to the boiler.
- an exhaust gas recirculation system in which a large amount of the exhaust gas is recirculated, mixed with oxygen, and then supplied to the boiler.
- such system is designed so that the flow rate of the oxidizer gas supplied to the burner and the flow rate of the exhaust gas flowing through the boiler are not less than approximately 70% of the flow rate of the air in an air fired boiler. In this manner, high efficiency thermal recovery and electric power generation can be stably achieved without greatly modifying a conventional air fired boiler system.
- the temperature of the combustion zone is also important in addition to the O 2 concentration and the OH radical concentration described above.
- the forming rate of the fuel NO x lowers. The reason is considered that the reaction in which the NO x generated in the reductive combustion zone reacts with coal, NH 3 , HCN and the like again and is reduced to N 2 is promoted in a field with higher temperature.
- the oxidative combustion zone as the combustion temperature becomes lower, the forming rate of the fuel NO x lowers.
- the oxygen controlling apparatus for oxidizer 25 also has a function of regulating the recirculation gas amount supplied to the burner 12 and after-gas port 13 . Furthermore, the oxygen controlling apparatus for oxidizer 25 sets the O 2 concentration of the oxidizer gas independently. Specifically, the oxygen controlling apparatus for oxidizer 25 makes the concentration of the oxygen supplied to the after-gas port lower than the concentration of the oxygen supplied to the burner. With respect to the regulation target for the O 2 concentration, following values are appropriate.
- the O 2 concentration can be made 28% or less.
- the O 2 concentration should be made 26% or more. Based on the above study, in order to reduce the forming amount of the fuel NO x , the O 2 concentration of the oxidizer gas supplied to the after-gas port can be set in the range between 26% and 28%.
- the CO 2 emission-free oxyfuel boiler system in accordance with the present embodiment can reduce the forming amount of the fuel NO x generated in the combustion, NO x reduction effect can be further enhanced. Also, the harmful component emitted to the atmosphere can be reduced substantially. Thus, the apparatuses related to NO x removal in an exhaust gas treatment system can be substantially miniaturized and simplified, and also the utilities cost of the ammonia solution and the like required for their operation can be reduced.
- the present embodiment comprises many sections constituted of apparatuses having the similar actions as those of the first embodiment and the second embodiment, only the points different from the first embodiment and the second embodiment will be described below.
- the apparatuses not described below have the similar action and effect as the said embodiments.
- the present embodiment comprises many sections constituted of apparatuses having the similar actions as those of the third embodiment, only the points different from the third embodiment will be described below.
- the apparatuses not described below have the similar action and effect as the third embodiment.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Combustion Of Fluid Fuel (AREA)
- Chimneys And Flues (AREA)
Abstract
The oxyfuel boiler system comprises: an oxygen generator; a coal mill; a burner to burn pulverized coal; an after-gas port to which oxygen generated at the oxygen generator is supplied; a boiler provided with the burner and the after-gas port on its wall; a flue introducing combustion exhaust gas from the boiler to the outside; a recirculation gas supply pipe having an exhaust gas tapping port in the midway of the flue and supplying recirculation exhaust gas to the coal mill, the burner, and the after gas port; and an oxygen supply pipe supplying oxygen from the oxygen generator to the burner and the after-gas port, wherein the exhaust gas tapping port is disposed downstream of a dry dust-removing apparatus arranged in the flue, and there is provided an oxygen controlling apparatus for making a concentration of oxygen to be supplied to the after-gas port lower than that of oxygen to be supplied to the burner.
Description
- The present application claims priority from Japanese patent application serial No. 2008-280675, filed on Oct. 31, 2008, the content of which is hereby incorporated by reference into this application.
- The present invention relates to an oxyfuel boiler system and a method of controlling the same.
- A coal firing power generation system configured with a pulverized coal firing boiler and a steam turbine electric generator plays a significant role, given the recent years' price increase of natural gas and the like resulting from oil supply shortage and increase of natural gas demand.
- As a means to greatly reduce CO2 emissions from the coal firing power generation system, oxyfuel boiler systems have been proposed.
- Japanese Unexamined Patent Application Publication No. 2007-147162 discloses a technology for adjusting oxygen concentration in the total gas introduced to a boiler main body by controlling recirculation flow rate of combustion exhaust gas so that the heat absorbing amount of the boiler main body becomes the target heat absorbing amount.
- However, in Japanese Unexamined Patent Application Publication No. 2007-147162, no consideration is given on reduction of fuel NOx.
- In view of above, an object of the present invention is to provide an oxyfuel boiler system and a method of controlling the same capable of further reducing the forming amount of the fuel NOx.
- The present invention provides an oxyfuel boiler system in which an exhaust gas tapping port is arranged downstream of a dry dust-removing apparatus arranged in a flue, and there is provided an oxygen controlling apparatus for making a concentration of oxygen to be supplied to an after-gas port lower than that of oxygen to be supplied to a burner. More specifically, the present invention provides an oxyfuel boiler system comprising: an oxygen generator; a coal mill; a burner burning pulverized coal; an after-gas port to which oxygen generated at the oxygen generator is supplied; a boiler provided with the burner and the after-gas port on its wall; a flue introducing combustion exhaust gas from the boiler to the outside; a recirculation gas supply pipe having an exhaust gas tapping port disposed in the midway of the flue and supplying recirculation exhaust gas to the coal mill, the burner, and the after gas port; and an oxygen supply pipe supplying oxygen from the oxygen generator to the burner and the after-gas port; wherein the exhaust gas tapping port is disposed downstream of a dry dust-removing apparatus arranged in the flue, and an oxygen controlling apparatus for making a concentration of oxygen to be supplied to the after-gas port lower than that of oxygen to be supplied to the burner is provided.
-
FIG. 1 illustrates configuration of an oxyfuel boiler system according to a first embodiment; -
FIG. 2 illustrates configuration of an oxyfuel boiler system according to a second embodiment; -
FIG. 3 illustrates configuration of an oxyfuel boiler system according to a third embodiment; -
FIG. 4 illustrates configuration of an oxyfuel boiler system according to a fourth embodiment; -
FIG. 5 illustrates an example of a calculation result of reductive combustion zone temperature of a boiler in the first embodiment; and -
FIG. 6 illustrates an example of a calculation result of oxidative combustion zone temperature of a boiler in the first embodiment. - Oxyfuel boiler systems according to respective embodiments will be described below referring to the accompanying drawings. However, the present invention is not limited to those embodiments.
- Meaning of each reference numeral in the description below is as follows.
-
- 1: Boiler,
- 2: NOx removing apparatus,
- 3: Heat exchanger,
- 4: Dry dust-removing apparatus,
- 5: Wet desulfurization apparatus,
- 6: Wet dust-removing apparatus,
- 7: Moisture removing cooler,
- 8: CO2 separation and liquefaction apparatus,
- 9: Discharge stack,
- 10: Oxygen generator,
- 11: Coal mill,
- 12: Burner,
- 13: After-gas port,
- 14: Recirculation gas supply pipe,
- 14 a: Primary gas pipe,
- 14 b: Secondary gas pipe,
- 14 c: After-gas pipe,
- 15: Nitrogen gas transfer pipe,
- 16: Oxygen supply pipe,
- 17: Recirculation exhaust gas moisture removing cooler,
- 19: Coal supply pipe,
- 20: Flue,
- 21, 21 a, 21 b: Recirculation fan,
- 22, 22 a, 22 b: Exhaust gas tapping port,
- 23: Oxygen and recirculation gas flow controller,
- 24: Oxygen analyzer, and
- 25: Oxygen controlling apparatus for oxidizer.
-
FIG. 1 illustrates a configuration of an oxyfuel boiler system. Fuel coal is supplied to acoal mill 11 via a coal transfer device and is pulverized to a particle size suitable for pulverized coal firing. The pulverized coal (powdered coal) is supplied to aburner 12 through acoal supply pipe 19. Thecoal mill 11 is connected with aprimary gas pipe 14 a which supplies recirculation exhaust gas to thecoal mill 11. Anoxygen supply pipe 16 is connected to a location along thecoal supply pipe 19, where oxygen is mixed as needed. Mixing of a proper amount of oxygen with the recirculation exhaust gas in thecoal supply pipe 19 has the effect of enhancing the ignition performance of the coal in theburner 12. - An
oxygen generator 10 separates oxygen from air and supplies oxygen to thecoal supply pipe 19 and the like through theoxygen supply pipe 16. A great deal of nitrogen gas generated in separation of oxygen is diffused from adischarge stack 9 by a nitrogengas transfer pipe 15. - The
burner 12 is provided with asecondary gas pipe 14 b, which is a recirculation gas supply pipe, and theoxygen supply pipe 16 is connected to thesecondary gas pipe 14 b. Also, theburner 12 ejects gas mixture of the oxygen supplied from theoxygen supply pipe 16 and the recirculation exhaust gas to a furnace. Further, theburner 12 also ejects the pulverized coal supplied from thecoal supply pipe 19 to the furnace and forms a flame by the pulverized coal and the gas mixture. - An after-
gas port 13 is arranged downstream of theburner 12, and the recirculationgas supply pipe 14 is connected to the after-gas port 13 as well through an after-gas pipe 14 c. Also, theoxygen supply pipe 16 is connected to the after-gas supply pipe 14 c as well. Further, independently of theburner 12, the after-gas port 13 also feeds the gas mixture of the oxygen and the recirculation gas to aboiler 1. - The after-
gas port 13 has a function similar to that of the after-air port of an air fired boiler. That is, by properly regulating the flow amounts of the gas mixture and the oxygen concentration supplied to theburner 12 and the after-gas port 13, a burning zone of reductive atmosphere is formed in theboiler 1, thus reducing the rate of conversion of the nitrogen in the coal to NOx. Also, by the oxygen contained in the gas supplied from the after-gas port 13, a burning zone of oxidative atmosphere is formed in the upper part of the boiler. Further, the jet exiting from the after-gas port 13 promotes gas mixing in the boiler and reduces unburned portion remaining in the exhaust gas of the boiler. - The flow rates of the recirculated exhaust gases supplied to the
coal mill 11,burner 12, and after-gas port 13 can each be regulated independently by a flow rate regulator attached to theprimary gas pipe 14 a,secondary gas pipe 14 b, and after-gas pipe 14 c respectively. Further, theoxygen supply pipe 16 also has separate flow regulators in its branches for regulating the supply amount to the branches. These three recirculationgas supply pipes 14 are connected with gas sampling pipes for measuring each oxygen concentration. - An oxygen controlling apparatus for
oxidizer 25 comprises an oxygen and recirculationgas flow controller 23 and anoxygen analyzer 24. Theoxygen analyzer 24 can always measure the oxygen concentration in the gas mixture in each pipe taken by a gas sampling pipe. The oxygen and recirculationgas flow controller 23 can regulate the recirculation gas flow rate and the oxygen flow rate of the three recirculationgas supply pipes 14 independently. Also, the oxygen and recirculationgas flow controller 23 can automatically control the oxygen concentration using the oxygen concentration measured value from theoxygen analyzer 24 as an input signal. That is, with this controller, for the gas mixture supplied to theboiler 1 from thecoal supply pipe 19,secondary gas pipe 14 b, after-gas pipe 14 c, the distribution ratio of the oxygen feeding amount and oxygen concentration can be set/regulated independently. - High temperature and high pressure steam generated in the
boiler 1 is supplied to a steam turbine generating system and is converted to electric power. - Exhaust gas generated in the
boiler 1 is introduced to aflue 20 and supplied to an NOx removing apparatus 2, and the NOx component in the exhaust gas is reduced. In theflue 20, an exhaust gas treatment system comprising a plurality of apparatuses treating the exhaust gas is provided in addition to the NOx removing apparatus 2. However, when the forming amount of NOx can be sufficiently reduced by improvement of the combustion method and the like, the NOx removing apparatus 2 may be omitted. The exhaust gas exited from the NOx removing apparatus 2 is supplied to aheat exchanger 3 and the temperature is reduced. Heat recovered from the exhaust gas by theheat exchanger 3 is given to the recirculation exhaust gas supplied similarly to theheat exchanger 3 for recirculating to theboiler 1 and inhibits deterioration of thermal efficiency of the plant. The exhaust gas exited from theheat exchanger 3 is introduced to a dry dust-removingapparatus 4, and 95% or more of the dust component is removed. - An exhaust
gas tapping port 22 is disposed downstream of the dry dust-removingapparatus 4. A part of the exhaust gas taken in from the exhaustgas tapping port 22 is induced to a recirculationgas supply pipe 14 by arecirculation fan 21 and is heated by theheat exchanger 3. The exhaust gas is thereafter supplied to thecoal mill 11,burner 12 and after-gas port 13 as described above. - 95% or more of SO2 of the exhaust gas not recirculated is removed by a
wet desulfurization apparatus 5. Then, the exhaust gas is removed of 98% or more of SO3 component by a wet dust-removingapparatus 6, and the moisture content in the exhaust gas is substantially reduced by amoisture removing cooler 7. Further, in the present embodiment, with respect to the removing apparatus for dust and sulfur compound in the exhaust gas such as the dry dust-removing apparatus, wet desulfurization apparatus, and wet dust-removing apparatus, decision on necessity or non-necessity of installation and alteration of specification of the removal rate may be made at a designer's discretion. Also, an apparatus with a similar function such as a dry desulfurization apparatus maybe installed as an alternative. - The CO2 concentration of the exhaust gas exiting from the moisture removing cooler 7 becomes approximately 90% or more. Therefore, a CO2 separation and
liquefaction apparatus 8 can separate and liquefy CO2 in the exhaust gas easily. Also, the separated CO2 may be supplied to a user through a pipe line and the like as high-pressure gas. The balance not liquefied by the CO2 separation andliquefaction apparatus 8 is discharged as off-gas. Main components of the off-gas are nitrogen and oxygen, and minor components of NOx and the like and some amount of CO2 are contained. The off-gas is mixed with a great deal of nitrogen generated by theoxygen generator 10, and is diffused to the atmosphere from thedischarge stack 9. - Here, the basic principle of the oxyfuel boiler system will be described. An ordinary coal firing boiler uses air as oxidizer gas, whereas the oxyfuel boiler uses the gas mixture in which major portion of the combustion exhaust gas is taken out from a location along the flue and is mixed thereafter with high purity oxygen generated by the oxygen generator for regulating the oxygen concentration as the oxidizer gas. Thus, final exhaust gas flow rate discharged from the plant is reduced to approximately ¼th compared with other ordinary systems. Further, because the CO2 concentration of the exhaust gas rises massively, CO2 can be separated and recovered from the exhaust gas easily.
- For CO2 emission-free coal-firing oxyfuel boiler system, the main technical objectives are summarized as follows:
- (1) To suppress reduction in power generation efficiency resulting from energy consumption in the oxygen generator and CO2 separator.
- (2) To establish a plant control method by which the plant can stably respond to various conditions such as starting, stopping and changing loads, and realize the stable operation by cooperation with peripheral facilities (such as oxygen generator and a CO2 separator).
- (3) To achieve stable burning performance and suppress the formation of trace harmful substance when burning coal with an oxidizer mixture gas of recirculation exhaust gas and oxygen.
- (4) To prevent various problems arising from increased concentrations of components contained in the various exhaust gas resulting from introduction of a configuration in which a large amount of the exhaust gas is recirculated.
- The present embodiment relates mainly to the item (3) above, and is objected to solve the problems related to inhibit the forming amount of NOx which is the trace harmful substance. Below, the features of the oxyfuel boiler system and the problems related to NOx reduction will be described.
- If CO2 recovery from exhaust gas is the only object, burning coal exclusively with oxygen is an effective way. When coal is burned exclusively with oxygen, the major components of the exhaust gas are CO2 and H2O. Therefore, by separating and removing the H2O from the exhaust gas, for example, by cooling the exhaust gas, CO2 of a high concentration can be readily collected. However, when coal is burned with oxygen only, the temperature of the burning flame is higher than those in air fired boiler system by 500 higher. Therefore, when this oxygen firing is employed in a coal firing plant, expensive heat resistant steels need to be used for metal materials constituting the boiler. Another problem is that the oxidizer gas jet velocity in the burner is relatively low, thus making it difficult to forma stable flame. Also, the amount of the exhaust gas generated is less than ¼th of those in air firing, and therefore the velocity of the exhaust gas flowing through the heat transfer tube of the boiler is extremely slower. Accordingly, the thermal transfer efficiency degrades and the thermal recovery becomes difficult.
- To overcome above problems, the oxyfuel boiler system employs an exhaust gas recirculation system in which a large amount of the exhaust gas is recirculated, mixed with oxygen, and then supplied to the boiler. Specifically, such system is designed so that the flow rate of the oxidizer gas supplied to the burner and the flow rate of the exhaust gas flowing through the boiler are not less than approximately 70% of the flow rate of the air in an air fired boiler. In this manner, high efficiency thermal recovery and electric power generation can be stably achieved without greatly modifying a conventional air fired boiler system.
- In the oxyfuel boiler system with such basic configuration, the problems related to NOx reduction are as below.
- In the oxyfuel boiler system, nitrogen (N2) concentration in the exhaust gas is maintained extremely low. Therefore, thermal NOx formed by reaction of N2 and oxygen (O2) in the high temperature zone in the upper part of the boiler is suppressed greatly. As a result, the NOx forming amount per unit supplied heat amount can be reduced compared with those in the air fired boiler. Accordingly, in order to further reduce the NOx forming amount in the oxyfuel boiler system, the forming amount of fuel NOx generated by oxidation of N portion in coal needs to be suppressed.
- The reaction pathway that forms the fuel NOx from N portion in coal is considered to be an oxidation reaction of ammonia (NH3) and cyanogen (HCN) generated from the coal. The mechanism of the oxidation reaction of NH3 and HCN is different in the reductive combustion zone with extremely low O2 concentration and in the oxidative combustion zone with high O2 concentration. OH radical mainly contributes to oxidation in the reductive combustion zone, whereas oxidation rests upon O2 in the oxidative combustion zone. Accordingly, how these oxidation reaction rates are suppressed according to the atmosphere of the combustion zone is a key point for the fuel NOx reduction.
- Also, as a factor affecting NOx formation from NH3 and HCN, the temperature of the combustion zone is also important in addition to the O2 concentration and the OH radical concentration described above. In the reductive combustion zone, as the combustion temperature becomes higher, the forming rate of the fuel NOx lowers. The reason is considered that the reaction in which the NOx generated in the reductive combustion zone reacts with coal, NH3, HCN and the like again and is reduced to N2 is promoted in a field with higher temperature. On the other hand, in the oxidative combustion zone, as the combustion temperature becomes lower, the forming rate of the fuel NOx lowers. The reason is that, out of NH3, HCN formed in the reductive combustion zone in the lower part of the boiler, those remaining until the oxidative combustion zone in the upper part of the boiler are oxidized in this zone, and the N portion contained is converted to NOx or N2, where, when the combustion temperature of the oxidative combustion zone is higher, conversion rate to NOx rises, whereas when the combustion temperature is lower, conversion rate to N2 rises.
- To summarize above, in order to suppress formation of the fuel NOx in the oxyfuel boiler system, it is necessary to lower the OH radical concentration in the reductive combustion zone to the most and to raise the combustion temperature. Also, it is required to lower the O2 concentration in the oxidative combustion zone while controlling the combustion temperature lower.
- In this connection, in the present embodiment, the oxygen controlling apparatus for
oxidizer 25 is provided with a function of regulating the recirculation gas amount supplied to thecoal mill 11, which is a coal supply apparatus,burner 12, and after-gas port 13 and setting the O2 concentration of the oxidizer gas independently. - In the air fired type coal firing boiler, the air excess ratio at the boiler outlet is made approximately 1.15, and the distribution ratio of the combustion air amount supplied to the burner and the combustion air amount supplied to the after-air port is made approximately 0.8:0.35. Therefore, NOx and unburned portion can be reduced with a good balance. Regulating air excess ratio/distribution ratio of the combustion air amount is equivalent with regulating oxygen excess ratio/distribution ratio of the oxygen contained in the air. Therefore, in the oxyfuel boiler also, it is preferable to set the oxygen amount supplied to the burner and the oxygen amount supplied to the after-gas port as well as the oxygen excess ratio at the furnace outlet using the condition described above for the air firing case. That is, in the present embodiment, the total oxygen amount supplied to the boiler is set to approximately 1.15 times of the oxygen amount required for complete combustion of coal. Also, the distribution ratio of the oxygen amount supplied to the
burner 12 and the oxygen amount supplied to the after-gas port 13 is made approximately 0.8:0.35. - In addition, the oxygen controlling apparatus for
oxidizer 25 also has a function of regulating the recirculation gas amount supplied to theburner 12 and after-gas port 13. Furthermore, the oxygen controlling apparatus foroxidizer 25 sets the O2 concentration of the oxidizer gas independently. Specifically, the oxygen controlling apparatus foroxidizer 25 makes the concentration of the oxygen supplied to the after-gas port lower than the concentration of the oxygen supplied to the burner. With respect to the regulation target for the O2 concentration, following values are appropriate. - It is preferable to set the O2 concentration of the oxidizer gas in the
coal supply pipe 19 and thesecondary gas pipe 14 b connected to the burner between 32% and 36%.FIG. 5 illustrates a calculation result of the combustion temperature in the reductive combustion zone in theboiler 1 in accordance with the present embodiment. In order to obtain the combustion temperature similar to that of the air firing, the O2 concentration of approximately 30% is needed. Also, it was found that the combustion temperature rose with the increase of the O2 concentration of the oxidizer gas. As described above, in the reductive combustion zone, the forming rate of the fuel NOx lowers with the rise of the combustion temperature. Therefore, in order to obtain a stable high temperature flame, O2 concentration can be made 32% or more. - On the other hand, when the combustion temperature rises by 150° C. or higher if compared with the time of the air firing, problems occur in the heat resistance performance of the burner and boiler water tube material. Therefore, from this viewpoint, the O2 concentration should be 36% or less. Based on the above study, in order to reduce the forming amount of the fuel NOx, the O2 concentration of the oxidizer gas supplied to the burner can be set in the range between approximately 32% and 36%.
- Next, the O2 concentration of the oxidizer gas in the after-
gas pipe 14 c connected to the after-gas port can be set between 26% and 28%.FIG. 6 illustrates a calculation result of the combustion temperature in the oxidative combustion zone in theboiler 1 in accordance with the present embodiment. By making the O2 concentration 30%, the combustion temperature approximately similar to that in the air firing can be obtained. - As described above, in the oxidative combustion zone, forming rate of the fuel NOx lowers with the lowering of the combustion temperature. Therefore, in order to obtain a stable temperature lowering effect, the O2 concentration can be made 28% or less.
- On the other hand, when the combustion temperature lowers by 100° C. or higher, there is a risk that the concentration of the unburned portion at the boiler outlet rises exceeding an allowable range. Therefore, the O2 concentration should be made 26% or more. Based on the above study, in order to reduce the forming amount of the fuel NOx, the O2 concentration of the oxidizer gas supplied to the after-gas port can be set in the range between 26% and 28%.
- Because the CO2 emission-free oxyfuel boiler system in accordance with the present embodiment can reduce the forming amount of the fuel NOx generated in the combustion, NOx reduction effect can be further enhanced. Also, the harmful component emitted to the atmosphere can be reduced substantially. Thus, the apparatuses related to NOx removal in an exhaust gas treatment system can be substantially miniaturized and simplified, and also the utilities cost of the ammonia solution and the like required for their operation can be reduced.
- Further, setting value of the appropriate O2 concentration changes also according to the distribution ratio of the oxygen, oxygen excess ratio, boiler structure, kind of coal, and the like. Therefore, the setting value should be decided after each case is assessed, and the values of the appropriate O2 concentration setting range described above does not limit the scope of the present embodiment.
-
FIG. 2 illustrates a schematic diagram of the oxyfuel boiler system in accordance with the present embodiment. - Because the present embodiment comprises many sections constituted of apparatuses having the similar actions as those of the first embodiment, only the points different from the first embodiment will be described below. The apparatuses not described below have the similar action and effect as the first embodiment.
- The point of the present embodiment different from the first embodiment is that the exhaust
gas tapping port 22 is disposed downstream of the moisture removing cooler 7, and the recirculation exhaust gas removed with the dust and moisture can be supplied to the boiler. The moisture removing cooler 7 serves as a moisture removing apparatus. In the configuration in accordance with the first embodiment, the moisture density in the recirculation exhaust gas is approximately 30%. On the other hand, in the configuration in accordance with the present embodiment, the moisture density in the recirculation exhaust gas can be made 5% or less. Because the moisture density in the recirculation exhaust gas lowers, the moisture amount supplied from the burner also decreases. Therefore, OH radical concentration derived from the moisture in the reductive combustion zone greatly lowers. As described above, lowering of the OH radical concentration in the reductive combustion zone is effective in reduction of the fuel NOx. - Thus, with the configuration in accordance with the present embodiment, the NOx reduction effect greater than that of the first embodiment can be obtained.
-
FIG. 3 illustrates a schematic diagram of the oxyfuel boiler system in accordance with the third embodiment. - Because the present embodiment comprises many sections constituted of apparatuses having the similar actions as those of the first embodiment and the second embodiment, only the points different from the first embodiment and the second embodiment will be described below. The apparatuses not described below have the similar action and effect as the said embodiments.
- The configuration of the present embodiment is similar to the first embodiment in that the exhaust
gas tapping port 22 is disposed downstream of the dry dust-removingapparatus 4 and upstream of the other exhaust gas treatment apparatuses. However, the configuration is different in that the recirculationgas supply pipe 14 branches to two lines before entering theheat exchanger 3. Out of the recirculation gas supply pipes that branched, the first line is connected to theprimary gas pipe 14 a and thesecondary gas pipe 14 b through theheat exchanger 3 after the moisture in the gas is removed through the recirculation exhaust gas moisture removing cooler 17. Out of the recirculation gas supply pipes that branched, the second line is connected to the after-gas pipe 14 c through theheat exchanger 3 without removing the moisture. With the configuration in accordance with the present embodiment, similar to the second embodiment, the OH radical concentration in the reductive combustion zone is substantially reduced. Also, the moisture in the recirculation exhaust gas supplied to the after-gas port which does not affect the NOx reduction is not removed. Therefore, the thermal loss of the recirculation exhaust gas supplied to the after-gas port decreases, and the total capacity of the moisture removing cooler 7 and the recirculation exhaust gas moisture removing cooler 17 can be reduced. Also, when the wet desulfurization apparatus and the wet dust-removing apparatus are arranged like in the case of the present embodiment, the gas amount flowing through these apparatuses becomes less than ¼th of that of the second embodiment, therefore the apparatuses can be miniaturized. - Accordingly, with the present embodiment, the oxyfuel boiler system having the NOx reduction effect greater than that of the first embodiment and with the improved thermal efficiency and with the miniaturized apparatuses when compared with the second embodiment can be realized.
-
FIG. 4 illustrates a schematic diagram of the oxyfuel boiler system in accordance with the fourth embodiment. - Because the present embodiment comprises many sections constituted of apparatuses having the similar actions as those of the third embodiment, only the points different from the third embodiment will be described below. The apparatuses not described below have the similar action and effect as the third embodiment.
- The point of the present embodiment different from the third embodiment is that the exhaust gas tapping port for the recirculation gas is arranged in two positions of an exhaust
gas tapping port 22 a and an exhaustgas tapping port 22 b. Similar to the third embodiment, the exhaustgas tapping port 22 a is disposed immediately after the dry dust-removing apparatus. The exhaust gas taken in from the exhaustgas tapping port 22 a is sent out to the boiler side by arecirculation fan 21 a through theheat exchanger 3, and is supplied to the after-gas pipe 14 c only. Also, similar to the second embodiment, the exhaustgas tapping port 22 b is disposed immediately after themoisture removing cooler 7. The exhaust gas taken in from the exhaustgas tapping port 22 b is supplied to the boiler side by arecirculation fan 21 b through theheat exchanger 3, and is supplied to theprimary gas pipe 14 a and thesecondary gas pipe 14 b only. - With these configurations, similar to the third embodiment, the OH radical reduction effect in the reductive combustion zone can be obtained without arranging the recirculation exhaust gas moisture removing cooler. That is, because it is not necessary to arrange the moisture removing apparatuses in two positions, layout of equipment and piping is facilitated, therefore the apparatuses can be made more simple and inexpensive.
- According to the embodiments in accordance with the present invention, with configuration of a CO2 emission-free oxyfuel boiler system, a substantial reduction of the NOx discharge can be realized by more simple apparatuses, therefore spread of CO2 emission-free power generation can be promoted contributing to suppressing global warming.
Claims (5)
1. An oxyfuel boiler system comprising:
an oxygen generator to separate oxygen from air;
a coal mill to dry and pulverize coal;
a burner to burn the dried and pulverized coal with oxygen generated at the oxygen generator;
an after-gas port to which oxygen generated at the oxygen generator is supplied;
a boiler provided with the burner and the after-gas port on its wall;
a flue introducing combustion exhaust gas from the boiler to the outside;
a recirculation gas supply pipe having an exhaust gas tapping port disposed in the midway of the flue and supplying recirculation exhaust gas to the coal mill, the burner, and the after-gas port; and
an oxygen supply pipe supplying oxygen from the oxygen generator to the burner and the after-gas port,
wherein the exhaust gas tapping port is disposed downstream of a dry dust-removing apparatus arranged in the flue, and
there is provided an oxygen controlling apparatus for making a concentration of oxygen to be supplied to the after-gas port lower than that of oxygen to be supplied to the burner.
2. An oxyfuel boiler system according to claim 1 ,
wherein the exhaust gas tapping port is disposed downstream of the dry dust-removing apparatus and downstream of a moisture removing cooler.
3. The oxyfuel boiler system according to claim 1 ,
wherein the exhaust gas tapping port is disposed downstream of the dry dust-removing apparatus and upstream of a first moisture removing cooler, and
a second moisture removing cooler is provided in the midway of the recirculation gas supply pipe.
4. An oxyfuel boiler system comprising:
an oxygen generator to separate oxygen from air;
a coal mill to dry and pulverize coal;
a burner to burn the dried and pulverized coal with oxygen generated at the oxygen generator;
an after-gas port to which oxygen generated at the oxygen generator is supplied;
a boiler provided with the burner and the after-gas port on its wall;
a flue introducing combustion exhaust gas from the boiler to the outside;
recirculation gas supply pipes having two exhaust gas tapping ports disposed in the midway of the flue and supplying recirculation exhaust gas taken in from the respective exhaust gas tapping ports to the boiler; and
an oxygen supply pipe supplying oxygen from the oxygen generator to the burner and the after-gas port,
wherein the oxyfuel boiler system has:
the first exhaust gas tapping port arranged in the flue and disposed downstream of a dry dust-removing apparatus and the second exhaust gas tapping port arranged in the flue and disposed downstream of a moisture removing cooler;
the recirculation gas supply pipe including a first line supplying exhaust gas taken in from the first exhaust gas tapping port to the after-gas port and a second line supplying exhaust gas taken in from the second exhaust gas tapping port to the burner; and
an oxygen controlling apparatus for oxidizer making a concentration of oxygen to be supplied to the after-gas port lower than that of oxygen supplied to the burner.
5. A method of controlling an oxyfuel boiler system, comprising:
an oxygen generator to separate oxygen from air;
a coal mill to dry and pulverize coal;
a burner to burn the dried and pulverized coal with oxygen generated at the oxygen generator;
an after-gas port to which oxygen generated at the oxygen generator is supplied;
a boiler provided with the burner and the after-gas port on its wall;
a flue introducing combustion exhaust gas from the boiler to the outside;
a recirculation gas supply pipe having an exhaust gas tapping port disposed in the midway of the flue and supplying recirculation exhaust gas to the coal mill, the burner and the after-gas port; and
an oxygen supply pipe supplying oxygen from the oxygen generator to pipes supplying exhaust gas to the coal mill, the burner and the after-gas port by the recirculation gas supply pipe,
the method comprising the steps of:
taking exhaust gas in from downstream of a dry dust-removing apparatus arranged in the flue; and
making a concentration of oxygen to be supplied to the after-gas port lower than that of oxygen to be supplied to the burner.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008-280675 | 2008-10-31 | ||
| JP2008280675A JP5174618B2 (en) | 2008-10-31 | 2008-10-31 | Oxyfuel combustion boiler system and control method for oxygen combustion boiler system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20100107940A1 true US20100107940A1 (en) | 2010-05-06 |
Family
ID=41687542
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/608,491 Abandoned US20100107940A1 (en) | 2008-10-31 | 2009-10-29 | Oxyfuel Boiler System and Method of Controlling the Same |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20100107940A1 (en) |
| EP (1) | EP2182279B1 (en) |
| JP (1) | JP5174618B2 (en) |
| ES (1) | ES2616203T3 (en) |
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| US20110045421A1 (en) * | 2008-03-06 | 2011-02-24 | Ihi Corporation | Method and apparatus of controlling oxygen supply for boiler |
| US20120145052A1 (en) * | 2010-11-16 | 2012-06-14 | Alstom Technology Ltd. | Apparatus and method of controlling the thermal performance of an oxygen-fired boiler |
| US20120152362A1 (en) * | 2010-12-17 | 2012-06-21 | Fluor Technologies Corporation | Devices and methods for reducing oxygen infiltration |
| US20120244479A1 (en) * | 2011-03-22 | 2012-09-27 | General Electric Company | Combustion System Using Recycled Flue Gas to Boost Overfire Air |
| CN102884377A (en) * | 2010-05-14 | 2013-01-16 | 株式会社神户制钢所 | Method for preventing ignition and device for preventing ignition in pulverizer |
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| CN120140743A (en) * | 2025-04-21 | 2025-06-13 | 国家能源集团科学技术研究院有限公司 | Boiler low load furnace NOx generation control system and boiler combustion system |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP5174618B2 (en) | 2013-04-03 |
| EP2182279B1 (en) | 2016-12-14 |
| JP2010107129A (en) | 2010-05-13 |
| ES2616203T3 (en) | 2017-06-09 |
| EP2182279A2 (en) | 2010-05-05 |
| EP2182279A3 (en) | 2014-01-01 |
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