US20100101588A1 - Machine for manufacturing pouches of cohesionless material - Google Patents

Machine for manufacturing pouches of cohesionless material Download PDF

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Publication number
US20100101588A1
US20100101588A1 US12/531,475 US53147508A US2010101588A1 US 20100101588 A1 US20100101588 A1 US 20100101588A1 US 53147508 A US53147508 A US 53147508A US 2010101588 A1 US2010101588 A1 US 2010101588A1
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US
United States
Prior art keywords
station
machine
pouches
tubular
tobacco
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/531,475
Inventor
Fulvio Boldrini
Roberto Ghiotti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Azionaria Costruzioni Macchine Automatiche ACMA SpA
Original Assignee
Azionaria Costruzioni Macchine Automatiche ACMA SpA
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Filing date
Publication date
Application filed by Azionaria Costruzioni Macchine Automatiche ACMA SpA filed Critical Azionaria Costruzioni Macchine Automatiche ACMA SpA
Assigned to AZIONARIA COSTRUZIONI MACCHINE AUTOMATICHE A.C.M.A. S.P.A. reassignment AZIONARIA COSTRUZIONI MACCHINE AUTOMATICHE A.C.M.A. S.P.A. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BOLDRINI, FULVIO, GHIOTTI, ROBERTO
Publication of US20100101588A1 publication Critical patent/US20100101588A1/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10—Applying or generating heat or pressure or combinations thereof
    • B65B51/22—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding
    • B65B51/225—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding by ultrasonic welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B29C65/083—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil
    • B29C65/086—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil using a rotary anvil
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7888—Means for handling of moving sheets or webs
    • B29C65/7891—Means for handling of moving sheets or webs of discontinuously moving sheets or webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/03—After-treatments in the joint area
    • B29C66/032—Mechanical after-treatments
    • B29C66/0326—Cutting, e.g. by using waterjets, or perforating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/431—Joining the articles to themselves
    • B29C66/4312—Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/49—Internally supporting the, e.g. tubular, article during joining
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/729—Textile or other fibrous material made from plastics
    • B29C66/7294—Non woven mats, e.g. felt
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/81463—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8351—Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws
    • B29C66/83511—Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws jaws mounted on rollers, cylinders or drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/84—Specific machine types or machines suitable for specific applications
    • B29C66/849—Packaging machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B29/00—Packaging of materials presenting special problems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
    • B65B37/08—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by rotary feeders
    • B65B37/12—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by rotary feeders of centrifugal type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10—Applying or generating heat or pressure or combinations thereof
    • B65B51/26—Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/213—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web having intermittent motion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/0854—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns in the form of a non-woven mat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/712—Containers; Packaging elements or accessories, Packages
    • B29L2031/7128—Bags, sacks, sachets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/7414—Smokers'' requisites, e.g. pipe cleaners

Definitions

  • the present invention relates to a machine for manufacturing individual bags or sachets of cohesionless material, and in particular, pouches of nasal snuff, or of moist snuff (also known as snus) for oral use.
  • the prior art embraces machines of the type in question, which comprise a dispensing disc rotatable intermittently about a vertical axis and furnished with a ring of cavities, each containing a quantity or portion of tobacco that will correspond to the contents of a single pouch.
  • the portions are released into the single cavities at a filling station from a hopper containing a supply of powdered tobacco en masse, treated with flavouring and moisturizing agents.
  • the cavities are directed through a transfer station where the single portion of tobacco contained in each cavity is ejected.
  • pneumatic ejection means comprising a nozzle positioned above the dispensing disc. At each pause in the movement of the disc, a portion of tobacco is forced by the nozzle from the relative cavity into a duct, of which the mouth lies beneath the disc and in alignment with the nozzle, and toward a wrapping station where the single pouches are formed.
  • the wrapping station comprises a tubular element, placed at the outlet of the duct and functioning as a mandrel over which to fashion a tubular envelope, for example, of paper material or nonwoven fabric.
  • the material in question consists of a continuous web decoiled from a roll and fed in a direction parallel to the axis of the tubular element, which is wrapped progressively around the element and sealed longitudinally.
  • the machine is equipped with transverse sealing means of which the operation is intermittent and synchronized with the transfer of the tobacco portions, in such a way that each successive portion will be sealed in a relative segment of the continuous tubular envelope of wrapping material delimited by two consecutive transverse seals.
  • the successive tubular segments of wrapping material formed as pouches containing respective portions of tobacco, are separated one from the next through the action of cutting means positioned downstream of the transverse sealing means.
  • the amount of tobacco deposited on the walls of the connecting duct and the tubular element increases significantly, in particular, when the moisture content of the tobacco exceeds certain limits, jeopardizing correct operation of the machine.
  • the object of the present invention is to provide a machine for manufacturing single pouches of smokeless tobacco that will be unaffected by the drawbacks mentioned above in connection with machines of the prior art, and able to guarantee a high production tempo while avoiding the formation of tobacco deposits internally of the aforementioned connecting duct and tubular element.
  • FIG. 1 which shows a machine according to the present invention, viewed schematically and in a front elevation.
  • numeral 1 denotes a machine for manufacturing pouches 2 containing a cohesionless material, in particular a smokeless tobacco product.
  • the machine 1 comprises a hopper 3 filled with the material in question and constituting tobacco feed means 100 , also conveying means 4 rotatable between a delivery station 5 at which the cohesionless tobacco material is taken up from the feed means, and a transfer station 6 at which successive portions 7 of tobacco are ejected.
  • the machine 1 further comprises a wrapping station 8 where the portions 7 of tobacco removed from the transfer station 6 are taken up and enclosed in respective pouches 2 .
  • the conveying means 4 are embodied as a drum 9 rotatable intermittently and anticlockwise, as viewed in the drawing, about a horizontal axis A.
  • the drum 9 is interposed between a bottom end of the hopper 3 , delimited by two side walls 3 a and 3 b, and the aforementioned transfer station 6 .
  • the drum 9 presents a cylindrical wall, denoted 10 , that includes a band 11 of predetermined width rendered permeable to air by a plurality of through holes 11 a.
  • the enclosure 12 delimited by the cylindrical wall 10 is divided by two radial walls 12 a and 12 b into two sectors, denoted 13 and 14 .
  • a first sector 13 located adjacent to the outlet of the hopper 3 and extending around to the transfer station 6 , is connected to a source of negative pressure (not illustrated).
  • a second sector 14 positioned adjacent to and in alignment with the transfer station 6 , is angularly complementary to the first sector 13 and connected to a first source of compressed air (not illustrated).
  • the second sector 14 provides the machine 1 with forcing means 102 .
  • interconnecting means denoted 15 embodied as a rectilinear duct 16 , interposed between the transfer station 6 and the wrapping station 8 .
  • the mouth of the duct 16 is in fluid communication with a second source of compressed air (not illustrated)
  • the wrapping station 8 comprises a tubular mandrel 17 positioned at the outlet end of the rectilinear duct 16 , around which a continuous web 18 a of wrapping material is formed into tubular envelope 18 .
  • the web 18 a of material is decoiled from a roll (not illustrated) and wrapped around the tubular mandrel 17 , by degrees, through the agency of suitable folding means.
  • the edges of the web are sealed by welders 19 positioned next to the tubular mandrel 17 , so as to close the tubular envelope 18 longitudinally.
  • the machine 1 also comprises sealing means 20 located beyond the tubular mandrel 17 , of which the function is to bond the tubular envelope 18 transversely and thus form a continuous succession 101 of pouches 2 , each containing a single portion 7 of tobacco.
  • the longitudinal welders 19 and the transverse sealing means 20 are of ultrasonic type.
  • the longitudinal ultrasonic welders 19 are located in close proximity to, and substantially in contact with the tubular mandrel 17 .
  • aspirating means 21 located at the outlet end of the tubular mandrel 17 and able, given the porosity of the wrapping material, to create a draught internally of the mandrel 17 such as will ease the passage of the tobacco along the selfsame mandrel.
  • the transverse sealing means 20 are followed downstream by a pair of transport belts 22 looped around respective pairs of pulleys 22 a, serving to advance the continuous succession 101 of pouches 2 toward cutting means 23 by which the single pouches 2 of the succession 101 are separated one from the next.
  • the air-permeable band 11 will gradually attract a continuous stream 24 of tobacco.
  • the continuous stream 24 advances as far as the transfer station 6 , where a given length of the selfsame stream 24 , corresponding in quantity to one portion 7 , will be detached gradually from the drum by a jet of compressed air forced through the holes 11 a of the air-permeable band 11 , and directed into the duct 16 .
  • the portion 7 of tobacco passes along the rectilinear connecting duct 16 and into the tubular mandrel 17 , which is ensheathed by the web 18 of wrapping material.
  • the portion 7 of tobacco is carried forward with the additional force of the air jet generated at the mouth of the rectilinear duct 16 by the aforementioned second source of compressed air.
  • the envelope 18 of paper is sealed lengthwise by the ultrasonic welders 19 , and crosswise, at the outlet end of the tubular mandrel 17 , by the transverse sealing means 20 .
  • transverse sealing means 20 The operation of the transverse sealing means 20 is intermittent, and timed to match the frequency at which successive portions 7 of tobacco are fed into the transfer station 6 , in such a way that each portion 7 of tobacco will be enclosed between two consecutive transverse seals.
  • the single pouches 2 are separated one from the next by the cutting means 23 .
  • the conveying means will consist in a drum with two air-permeable bands, in such a way that two portions of tobacco can be supplied simultaneously to the transfer station, and each then directed into a respective duct.
  • the machine according to the present invention is able to overcome the aforementioned drawbacks connected with the prior art, by virtue of the fact that the ultrasonic longitudinal welding means serve not only to form the tubular envelope of wrapping material, but also to generate a shaking action on the tubular mandrel internally of which the tobacco advances, and thus prevent the accumulation of deposits on the inside wall of the mandrel.
  • the mandrel remains free of obstructions internally, and there is no need for any stoppage of the machine to allow the removal of tobacco deposits manually from the inside wall.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Making Paper Articles (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Wrappers (AREA)
  • Packages (AREA)
  • Manufacture Of Tobacco Products (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)

Abstract

A machine manufacturing pouches of a smokeless tobacco product, or other similarly cohesionless material, comprises a feed system (100) by which the tobacco is supplied to a conveyor (4) at a delivery station (5), from where it is transported by the conveyor (4) to a transfer station (6), also a system (102) operating at the transfer station (6) by which predetermined portions (7) of the product are directed from the conveyor (4) into at least one duct (16) linked to a form-fill-and-seal wrapping station (8) where the portions (7) are enclosed in a continuous succession (101) of pouches (2). The wrapping station (8) is equipped with ultrasonic welders.

Description

  • This application is the National Phase of International Application PCT/IB2008/000663 filed on Mar. 19, 2008 which designated the U.S. and that International Application was published under PCT Article 21(2) in English.
  • This application claims priority to Italian Patent Application BO2007A000197 filed Mar. 20, 2007 and PCT/IB2008/000663 filed Mar. 19, 2008, which applications are incorporated by reference herein.
    • TECHNICAL FIELD
  • The present invention relates to a machine for manufacturing individual bags or sachets of cohesionless material, and in particular, pouches of nasal snuff, or of moist snuff (also known as snus) for oral use.
  • Reference is made explicitly to tobacco in the course of the following specification, albeit no limitation in scope is implied, as the cohesionless material might consist similarly, for example, in powdered pharmaceutical or confectionery products treated with moisturizing agents.
    • BACKGROUND ART
  • The prior art embraces machines of the type in question, which comprise a dispensing disc rotatable intermittently about a vertical axis and furnished with a ring of cavities, each containing a quantity or portion of tobacco that will correspond to the contents of a single pouch.
  • The portions are released into the single cavities at a filling station from a hopper containing a supply of powdered tobacco en masse, treated with flavouring and moisturizing agents.
  • With the disc in rotation, the cavities are directed through a transfer station where the single portion of tobacco contained in each cavity is ejected.
  • Installed at this same station are pneumatic ejection means comprising a nozzle positioned above the dispensing disc. At each pause in the movement of the disc, a portion of tobacco is forced by the nozzle from the relative cavity into a duct, of which the mouth lies beneath the disc and in alignment with the nozzle, and toward a wrapping station where the single pouches are formed.
  • The wrapping station comprises a tubular element, placed at the outlet of the duct and functioning as a mandrel over which to fashion a tubular envelope, for example, of paper material or nonwoven fabric.
  • The material in question consists of a continuous web decoiled from a roll and fed in a direction parallel to the axis of the tubular element, which is wrapped progressively around the element and sealed longitudinally.
  • Beyond the tubular element, the machine is equipped with transverse sealing means of which the operation is intermittent and synchronized with the transfer of the tobacco portions, in such a way that each successive portion will be sealed in a relative segment of the continuous tubular envelope of wrapping material delimited by two consecutive transverse seals.
  • The successive tubular segments of wrapping material, formed as pouches containing respective portions of tobacco, are separated one from the next through the action of cutting means positioned downstream of the transverse sealing means.
  • Machines of the type in question present certain drawbacks.
  • In effect, such machines are not able to guarantee a completely smooth flow of the tobacco product through the connecting duct and the tubular element.
  • The amount of tobacco deposited on the walls of the connecting duct and the tubular element increases significantly, in particular, when the moisture content of the tobacco exceeds certain limits, jeopardizing correct operation of the machine.
  • In order to remove the tobacco accumulating internally of the connecting duct and of the tubular element, the machine must be shut down, whereupon these same parts have to be dismantled so that the tobacco deposited on their inside surfaces can be removed by hand.
  • These operations are a source of high maintenance costs, and have the effect of reducing production capacity.
  • The object of the present invention is to provide a machine for manufacturing single pouches of smokeless tobacco that will be unaffected by the drawbacks mentioned above in connection with machines of the prior art, and able to guarantee a high production tempo while avoiding the formation of tobacco deposits internally of the aforementioned connecting duct and tubular element.
    • DISCLOSURE OF THE INVENTION
  • The invention will now be described in detail, by way of example, with the aid of the accompanying drawing,
  • FIG. 1, which shows a machine according to the present invention, viewed schematically and in a front elevation.
    •
  • With reference to FIG. 1, numeral 1 denotes a machine for manufacturing pouches 2 containing a cohesionless material, in particular a smokeless tobacco product.
  • The machine 1 comprises a hopper 3 filled with the material in question and constituting tobacco feed means 100, also conveying means 4 rotatable between a delivery station 5 at which the cohesionless tobacco material is taken up from the feed means, and a transfer station 6 at which successive portions 7 of tobacco are ejected.
  • The machine 1 further comprises a wrapping station 8 where the portions 7 of tobacco removed from the transfer station 6 are taken up and enclosed in respective pouches 2.
  • The conveying means 4 are embodied as a drum 9 rotatable intermittently and anticlockwise, as viewed in the drawing, about a horizontal axis A. The drum 9 is interposed between a bottom end of the hopper 3, delimited by two side walls 3 a and 3 b, and the aforementioned transfer station 6.
  • The drum 9 presents a cylindrical wall, denoted 10, that includes a band 11 of predetermined width rendered permeable to air by a plurality of through holes 11 a.
  • The enclosure 12 delimited by the cylindrical wall 10 is divided by two radial walls 12 a and 12 b into two sectors, denoted 13 and 14.
  • A first sector 13, located adjacent to the outlet of the hopper 3 and extending around to the transfer station 6, is connected to a source of negative pressure (not illustrated).
  • A second sector 14, positioned adjacent to and in alignment with the transfer station 6, is angularly complementary to the first sector 13 and connected to a first source of compressed air (not illustrated).
  • The second sector 14 provides the machine 1 with forcing means 102.
  • Also indicated are interconnecting means denoted 15, embodied as a rectilinear duct 16, interposed between the transfer station 6 and the wrapping station 8.
  • The mouth of the duct 16 is in fluid communication with a second source of compressed air (not illustrated)
  • The wrapping station 8 comprises a tubular mandrel 17 positioned at the outlet end of the rectilinear duct 16, around which a continuous web 18 a of wrapping material is formed into tubular envelope 18.
  • The web 18 a of material is decoiled from a roll (not illustrated) and wrapped around the tubular mandrel 17, by degrees, through the agency of suitable folding means.
  • The edges of the web are sealed by welders 19 positioned next to the tubular mandrel 17, so as to close the tubular envelope 18 longitudinally.
  • As illustrated in FIG. 1, the machine 1 also comprises sealing means 20 located beyond the tubular mandrel 17, of which the function is to bond the tubular envelope 18 transversely and thus form a continuous succession 101 of pouches 2, each containing a single portion 7 of tobacco.
  • Advantageously, the longitudinal welders 19 and the transverse sealing means 20 are of ultrasonic type.
  • More exactly, the longitudinal ultrasonic welders 19 are located in close proximity to, and substantially in contact with the tubular mandrel 17.
  • Also forming part of the wrapping station 8 are aspirating means 21, located at the outlet end of the tubular mandrel 17 and able, given the porosity of the wrapping material, to create a draught internally of the mandrel 17 such as will ease the passage of the tobacco along the selfsame mandrel.
  • The transverse sealing means 20 are followed downstream by a pair of transport belts 22 looped around respective pairs of pulleys 22 a, serving to advance the continuous succession 101 of pouches 2 toward cutting means 23 by which the single pouches 2 of the succession 101 are separated one from the next.
  • In operation, with the drum 9 set in rotation and exposed to the aspirating action of the negative pressure source, the air-permeable band 11 will gradually attract a continuous stream 24 of tobacco.
  • The continuous stream 24 advances as far as the transfer station 6, where a given length of the selfsame stream 24, corresponding in quantity to one portion 7, will be detached gradually from the drum by a jet of compressed air forced through the holes 11 a of the air-permeable band 11, and directed into the duct 16.
  • Forced along by the air jet, the portion 7 of tobacco passes along the rectilinear connecting duct 16 and into the tubular mandrel 17, which is ensheathed by the web 18 of wrapping material.
  • The portion 7 of tobacco is carried forward with the additional force of the air jet generated at the mouth of the rectilinear duct 16 by the aforementioned second source of compressed air.
  • The envelope 18 of paper is sealed lengthwise by the ultrasonic welders 19, and crosswise, at the outlet end of the tubular mandrel 17, by the transverse sealing means 20.
  • The operation of the transverse sealing means 20 is intermittent, and timed to match the frequency at which successive portions 7 of tobacco are fed into the transfer station 6, in such a way that each portion 7 of tobacco will be enclosed between two consecutive transverse seals.
  • Thus, a continuous succession 101 of tobacco-filled pouches 2 will emerge, as aforementioned, joined one to the next by way of the transverse seals.
  • At a given point downstream of the transverse sealing means 20, the single pouches 2 are separated one from the next by the cutting means 23.
  • The elements of the design as described above are readily applicable to a twin track type of machine.
  • In this instance, the conveying means will consist in a drum with two air-permeable bands, in such a way that two portions of tobacco can be supplied simultaneously to the transfer station, and each then directed into a respective duct.
  • Self-evidently, the machine according to the present invention is able to overcome the aforementioned drawbacks connected with the prior art, by virtue of the fact that the ultrasonic longitudinal welding means serve not only to form the tubular envelope of wrapping material, but also to generate a shaking action on the tubular mandrel internally of which the tobacco advances, and thus prevent the accumulation of deposits on the inside wall of the mandrel.
  • Accordingly, the mandrel remains free of obstructions internally, and there is no need for any stoppage of the machine to allow the removal of tobacco deposits manually from the inside wall.

Claims (4)

1) A machine for manufacturing pouches (2) of cohesionless material, comprising:
feed means (100) by which the material is supplied to conveying means (4) at a delivery station (5), from where the selfsame material is transported by the conveying means (4) to a transfer station (6);
forcing means (102), operating at the transfer station (6), by which predetermined portions (7) of the material are directed from the conveying means (4) into at least one connecting duct (12) associated with a wrapping station (8) where the portions (7) are enclosed in a continuous succession of pouches (2);
characterized in that the wrapping station (8) is equipped with ultrasonic welding means (19).
2) A machine as in claim 1, wherein the wrapping station (8) comprises a tubular mandrel (17) positioned at the outlet end of the connecting duct (16), around which a continuous web (18 a) of wrapping material is formed into tubular envelope (18), the welding means (19) serving to seal the tubular envelope (18) longitudinally and operating substantially in contact with the tubular mandrel (17) in such a way as to transmit vibrations at ultrasonic frequencies to the selfsame mandrel (17).
3) A machine as in claim 2, wherein the wrapping station (8) comprises ultrasonic sealing means (20) located downstream of the tubular mandrel (17), of which the function is to bond the tubular envelope (18) transversely and thus form a continuous succession (101) of pouches (2).
4) A machine as in claim 2, wherein the wrapping station (8) further comprises aspirating means (21) operating at the outlet end of the tubular mandrel (17).
US12/531,475 2007-03-20 2008-03-19 Machine for manufacturing pouches of cohesionless material Abandoned US20100101588A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
IT000197A ITBO20070197A1 (en) 2007-03-20 2007-03-20 MACHINE FOR THE PRODUCTION OF BAGS OF UNCONTROL MATERIAL.
ITBO2007A000197 2007-03-20
PCT/IB2008/000663 WO2008114133A1 (en) 2007-03-20 2008-03-19 A machine for manufacturing pouches of cohesionless material

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US20100101588A1 true US20100101588A1 (en) 2010-04-29

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US (1) US20100101588A1 (en)
EP (1) EP2125335B1 (en)
CN (1) CN101641203B (en)
AT (1) ATE498485T1 (en)
DE (1) DE602008004996D1 (en)
DK (1) DK2125335T3 (en)
IT (1) ITBO20070197A1 (en)
WO (1) WO2008114133A1 (en)

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WO2012030946A1 (en) 2010-09-02 2012-03-08 R. J. Reynolds Tobacco Company Apparatus for manufacturing a smokeless tobacco product incorporating an object, and associated method
US20120289391A1 (en) * 2011-05-12 2012-11-15 SN Maschinenbau, GmbH Apparatus for simultaneously separating a plurality of pouches, transferring the pouches and method of same
WO2014164509A1 (en) 2013-03-11 2014-10-09 Niconovum Usa, Inc. Method and apparatus for differentiating oral pouch products
JP2015506717A (en) * 2012-02-16 2015-03-05 アール・ジエイ・レイノルズ・タバコ・カンパニー Apparatus and associated method for forming a filter component of a smoking article
WO2016040754A1 (en) 2014-09-12 2016-03-17 R. J. Reynolds Tobacco Company Nonwoven pouch comprising heat sealable binder fiber
WO2016090075A1 (en) 2014-12-05 2016-06-09 R. J. Reynolds Tobacco Company Smokeless tobacco pouch
WO2017093486A1 (en) * 2015-12-02 2017-06-08 Swedish Match North Europe Ab Sealing device
US10414530B2 (en) 2011-02-18 2019-09-17 SN Maschinenbau GmbH Method for the two stage filling of flexible pouches
US11019840B2 (en) 2014-07-02 2021-06-01 R.J. Reynolds Tobacco Company Oral pouch products
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WO2021116853A1 (en) 2019-12-09 2021-06-17 Nicoventures Trading Limited Fibrous fleece material
WO2021116837A1 (en) 2019-12-09 2021-06-17 Nicoventures Trading Limited Pouched products
WO2021116852A1 (en) 2019-12-09 2021-06-17 Nicoventures Trading Limited Oral product with dissolvable component
WO2021116893A1 (en) 2019-12-09 2021-06-17 Nicoventures Trading Limited Oral product and method of manufacture
WO2021116894A1 (en) 2019-12-09 2021-06-17 Nicoventures Trading Limited Pouched products with heat sealable binder
WO2022162558A1 (en) 2021-01-28 2022-08-04 Nicoventures Trading Limited Method for sealing pouches
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WO2023194959A1 (en) 2022-04-06 2023-10-12 Nicoventures Trading Limited Pouched products with heat sealable binder
WO2024079722A1 (en) 2022-10-14 2024-04-18 Nicoventures Trading Limited Capsule-containing pouched products
WO2024089588A1 (en) 2022-10-24 2024-05-02 Nicoventures Trading Limited Shaped pouched products
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US8402720B2 (en) * 2007-10-12 2013-03-26 Azionaria Costruzioni Macchine Automatiche A.C.M.A. S.P.A. Machine for manufacturing pouches containing a tobacco mixture
US20100199601A1 (en) * 2007-10-12 2010-08-12 Azionaria Costruzioni Macchine Automatiche A.C.M.A. S.P.A. Machine for manufacturing pouches containing a tobacco mixture
WO2012030946A1 (en) 2010-09-02 2012-03-08 R. J. Reynolds Tobacco Company Apparatus for manufacturing a smokeless tobacco product incorporating an object, and associated method
CN103118556A (en) * 2010-09-02 2013-05-22 R.J.雷诺兹烟草公司 Apparatus for manufacturing a smokeless tobacco product incorporating an object, and associated method
JP2013538061A (en) * 2010-09-02 2013-10-10 アール・ジエイ・レイノルズ・タバコ・カンパニー Apparatus and related method for producing smokeless tobacco products incorporating objects
US10028520B2 (en) 2010-09-02 2018-07-24 R.J. Reynolds Tobacco Company Apparatus for manufacturing a smokeless tobacco product incorporating an object, and associated method
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US10414530B2 (en) 2011-02-18 2019-09-17 SN Maschinenbau GmbH Method for the two stage filling of flexible pouches
US9944037B2 (en) * 2011-05-12 2018-04-17 Pouch Pac Innovations, Llc Apparatus for simultaneously separating a plurality of pouches, transferring the pouches and method of same
US20120289391A1 (en) * 2011-05-12 2012-11-15 SN Maschinenbau, GmbH Apparatus for simultaneously separating a plurality of pouches, transferring the pouches and method of same
JP2015506717A (en) * 2012-02-16 2015-03-05 アール・ジエイ・レイノルズ・タバコ・カンパニー Apparatus and associated method for forming a filter component of a smoking article
US9854833B2 (en) 2012-02-16 2018-01-02 R. J. Reynolds Tobacco Company Apparatus and associated method for forming a filter component of a smoking article
WO2014164509A1 (en) 2013-03-11 2014-10-09 Niconovum Usa, Inc. Method and apparatus for differentiating oral pouch products
US11019840B2 (en) 2014-07-02 2021-06-01 R.J. Reynolds Tobacco Company Oral pouch products
US10959456B2 (en) 2014-09-12 2021-03-30 R.J. Reynolds Tobacco Company Nonwoven pouch comprising heat sealable binder fiber
WO2016040754A1 (en) 2014-09-12 2016-03-17 R. J. Reynolds Tobacco Company Nonwoven pouch comprising heat sealable binder fiber
US11793235B2 (en) 2014-09-12 2023-10-24 R.J. Reynolds Tobacco Company Nonwoven pouch comprising heat sealable binder fiber
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EP2125335B1 (en) 2011-02-16
ITBO20070197A1 (en) 2008-09-21
CN101641203A (en) 2010-02-03
WO2008114133A1 (en) 2008-09-25
DE602008004996D1 (en) 2011-03-31
CN101641203B (en) 2012-07-04
DK2125335T3 (en) 2011-05-23
EP2125335A1 (en) 2009-12-02
ATE498485T1 (en) 2011-03-15

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