US20100028128A1 - Component with diagonally extending recesses in the surface and process for operating a turbine - Google Patents

Component with diagonally extending recesses in the surface and process for operating a turbine Download PDF

Info

Publication number
US20100028128A1
US20100028128A1 US12/521,912 US52191207A US2010028128A1 US 20100028128 A1 US20100028128 A1 US 20100028128A1 US 52191207 A US52191207 A US 52191207A US 2010028128 A1 US2010028128 A1 US 2010028128A1
Authority
US
United States
Prior art keywords
component
recess
turbine
layer
angle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/521,912
Other languages
English (en)
Inventor
Marcus Fischer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens AG
Original Assignee
Siemens AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens AG filed Critical Siemens AG
Assigned to SIEMENS AKTIENGESELLSCHAFT reassignment SIEMENS AKTIENGESELLSCHAFT ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FISCHER, MARCUS
Publication of US20100028128A1 publication Critical patent/US20100028128A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/288Protective coatings for blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/14Form or construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/08Cooling; Heating; Heat-insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/08Cooling; Heating; Heat-insulation
    • F01D25/12Cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/14Form or construction
    • F01D5/18Hollow blades, i.e. blades with cooling or heating channels or cavities; Heating, heat-insulating or cooling means on blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R3/00Continuous combustion chambers using liquid or gaseous fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R3/00Continuous combustion chambers using liquid or gaseous fuel
    • F23R3/002Wall structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00Manufacture
    • F05D2230/10Manufacture by removing material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00Manufacture
    • F05D2230/10Manufacture by removing material
    • F05D2230/13Manufacture by removing material using lasers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/10Two-dimensional
    • F05D2250/18Two-dimensional patterned
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/10Two-dimensional
    • F05D2250/19Two-dimensional machined; miscellaneous
    • F05D2250/192Two-dimensional machined; miscellaneous bevelled
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/20Heat transfer, e.g. cooling
    • F05D2260/202Heat transfer, e.g. cooling by film cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23MCASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M2900/00Special features of, or arrangements for combustion chambers
    • F23M2900/05003Details of manufacturing specially adapted for combustion chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23MCASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M2900/00Special features of, or arrangements for combustion chambers
    • F23M2900/05004Special materials for walls or lining
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23RGENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
    • F23R2900/00Special features of, or arrangements for continuous combustion chambers; Combustion processes therefor
    • F23R2900/00018Manufacturing combustion chamber liners or subparts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00Aeronautics or air transport
    • Y02T50/60Efficient propulsion technologies, e.g. for aircraft

Definitions

  • the invention relates to a component with diagonally extending recesses on the surface, and to a process for operating a turbine.
  • turbomachines for example gas turbines
  • U.S. Pat. No. 6,703,137 B2 discloses recesses which extend perpendicularly with respect to the surface in a turbine blade or vane and have an outer thermal barrier coating on a bonding layer.
  • the object is achieved by means of a component having recesses extending diagonally with respect to the direction of flow and by means of a process for operating a turbine comprising such components.
  • the recesses preferably extend only in one layer, i.e. are preferably present within one layer.
  • the recesses are then present only in the outermost layer.
  • the outermost layer is a ceramic layer in which the recesses are present.
  • FIGS. 1 , 2 , 3 , 4 , 5 , 6 show exemplary embodiments
  • FIG. 7 shows a gas turbine
  • FIG. 8 shows a perspective view of a turbine blade or vane
  • FIG. 9 shows a perspective view of a combustion chamber.
  • FIG. 1 shows a component 1 in cross section.
  • the component 1 is a turbine rotor blade or guide vane 120 , 130 ( FIGS. 7 , 8 ) or a combustion chamber element 155 ( FIG. 9 ).
  • the invention is explained merely by way of example with reference to turbine blades or vanes 120 , 130 of gas turbines 100 , but may be used for any desired component which has a medium flowing over or around it, that is to say also in gas turbines for aircraft or in steam turbines or compressors.
  • the component 1 , 120 , 130 , 155 comprises a substrate 4 which, particularly in the case of high-temperature applications, such as in gas turbines, consists of a nickel-base or cobalt-base alloy. Iron-base superalloys are also used in the case of components of steam turbines.
  • a bonding layer 7 which preferably consists of an alloy of the MCrAlX type and to which an outer ceramic thermal barrier coating 10 has been applied is preferably present on the substrate 4 .
  • the recesses 19 start from a surface 16 of the component 120 , 130 , 155 and may be present in a solid component 120 , 130 , 155 (component comprising only a substrate 4 ) or in layers 7 , 10 ( FIGS. 1 , 2 , 3 ).
  • the recesses 19 may also extend through one or more layers 7 , 10 (not shown).
  • the component 1 has a medium flowing over or around it in the direction of flow 13 .
  • the recesses 19 preferably extend diagonally in the direction of flow 13 ( FIGS. 1 , 2 , 3 ). Equally, however, they may also extend diagonally counter to the direction of flow 13 .
  • the recess 19 represents a blind hole or always has a base 28 . It is therefore not used as a film-cooling hole.
  • the recesses 19 have a longitudinal direction 22 which extends within the recess 19 from the base 28 of the recess 19 as far as the surface 16 of the component and which extends at an angle ⁇ diagonally with respect to the direction of flow 13 or with respect to the surface 16 ( FIG. 2 ).
  • the penetration depth d of a recess 19 extends perpendicularly with respect to the surface 16 of the component 120 , 130 and may be dimensioned in values relative to the layer thickness s of the individual layers 7 , 10 and to the overall layer thickness.
  • a penetration depth d of the recess into one layer 10 or into the layers 7 , 10 is preferably defined in values relative to the layer thickness s of the outermost layer.
  • the penetration depth extends perpendicularly with respect to the outer surface 16 . It is preferably 10%-120% of the layer thickness s, i.e. in the case of 120%, it extends into the substrate 4 or an underlying and/or underlying layer 7 and into the substrate 4 via the outer layer 10 .
  • the penetration depth d is preferably between 10% and 90% of the layer thickness s of the outermost layer 10 , i.e. it is arranged only within the outermost layer 10 . Particular preference is given to using penetration depths of 50%-80% of the layer thickness of the outermost layer 10 ( FIG. 3 ).
  • the outermost layer 10 preferably has a thickness of from 1-2 mm and, for the recess 19 , has a penetration depth d of 1 mm.
  • the recesses 19 preferably have the same penetration depth d ( FIG. 2 ) from the surface 16 of the component.
  • a penetration depth d is preferably from 10% to 120% of the layer thickness s.
  • the angle ⁇ is not 90° ( ⁇ 90°, i.e. ⁇ >90° or ⁇ 90°).
  • the difference from 90° is selected such that it is outside a tolerance range given for the production of perpendicularly extending recesses, as is known from U.S. Pat. No. 6,703,137 B2.
  • the angle ⁇ is preferably ⁇ 80° or >100°.
  • the angle ⁇ is preferably between 20° and 80°.
  • the recess 19 is preferably of elongated form in the plane of the surface 16 of the component 1 , 120 , 130 , 155 , i.e. the extent 1 in the plane of the surface 16 is preferably at least ten times greater than the penetration depth d ( FIGS. 3 , 4 ).
  • the recess 19 may also be bent ( FIG. 4 ).
  • the recess 19 may also surround a component 120 , 130 , 155 , i.e. may surround the main blade or vane part 406 in the case of a turbine blade or vane 120 , 130 .
  • the angle ⁇ is defined by the direction of flow 13 and a lateral direction 25 , which represents an edge of the recess 19 level with the surface 16 .
  • FIG. 2 shows a further exemplary embodiment.
  • film-cooling holes 418 , 419 are present in the substrate 4 and/or also in the layers 7 , 10 .
  • the film-cooling holes 418 extend from a cavity of the component preferably until they are level with the penetration depth d of the recesses 19 .
  • the film-cooling holes 418 may also extend as far as the surface 16 (not shown), where recesses 19 are located or else where no recesses 19 are located.
  • concealed film-cooling holes 419 are present, and these are present underneath the thermal barrier coating 10 and underneath the bonding layer 7 .
  • the film-cooling hole 418 may be as wide as the recess at the level of the plane 20 , and may be thinner or else wider than the extent of the recess 19 in the direction of flow 13 .
  • the recess may have any desired cross section.
  • the recesses are in the form of a parallelogram. In cross section parallel to the surface 16 , the edges of the recess 19 have edges extending in parallel in cross section.
  • the recess 19 may also be wider in the region of the surface 16 than in the region of the base 28 of the recess 19 ( FIG. 4 ).
  • the width of the recess 19 ′′ on the surface 16 may also be smaller than on the base 28 level with the penetration depth d.
  • the longitudinal direction 22 is always formed by a line which extends in the plane of a side wall 23 , 26 and has the smallest distance between the base 28 of the recess 19 and the surface 16 of the recess 19 .
  • the recesses 19 may be introduced in different ways. In the case of metallic layers 7 or metallic substrates 4 , this can be done using a known mechanical method. In the case of ceramics and under ceramic layers 10 , this is preferably done by means of a laser, as is also explained in U.S. Pat. No. 6,703,137 B2, or by means of electron irradiation.
  • the recesses 19 have the effect that the air molecules do not move and thus form a type of open porosity, in which case the air remains in the recesses or slots 19 as a result of the diagonal position in the direction of flow 13 .
  • FIG. 6 shows by way of example a partial longitudinal section through a gas turbine 100 .
  • the gas turbine 100 has a rotor 103 which is mounted such that it can rotate about an axis of rotation 102 , has a shaft 101 , and is also referred to as the turbine rotor.
  • the annular combustion chamber 110 is in communication with a for example annular hot gas duct 111 .
  • a for example annular hot gas duct 111 There, by way of example, four successive turbine stages 112 form the turbine 108 .
  • Each turbine stage 112 is formed for example from two blade rings. As seen in the direction of flow of a working medium 113 , a guide vane row 115 is followed in the hot gas duct 111 by a row 125 formed from rotor blades 120 .
  • the guide vanes 130 are secured to an inner casing 138 of a stator 143 , whereas the rotor blades 120 belonging to a row 125 are arranged on the rotor 103 , for example by means of a turbine disk 133 .
  • a generator (not shown) is coupled to the rotor 103 .
  • air 135 is drawn in through the intake casing 104 and compressed by the compressor 105 .
  • the compressed air provided at the turbine end of the compressor 105 is passed to the burners 107 , where it is mixed with a fuel.
  • the mixture is then burnt in the combustion chamber 110 , forming the working medium 113 .
  • the working medium 113 flows along the hot gas duct 111 past the guide vanes 130 and the rotor blades 120 .
  • the working medium 113 is expanded at the rotor blades 120 , transferring its momentum, so that the rotor blades 120 drive the rotor 103 and the latter in turn drives the generator coupled to it.
  • Substrates of the components may likewise have a directional structure, i.e. they are in single-crystal form (SX structure) or have only longitudinally oriented grains (DS structure).
  • SX structure single-crystal form
  • DS structure longitudinally oriented grains
  • iron-base, nickel-base or cobalt-base superalloys are used as material for the components, in particular for the turbine blade or vane 120 , 130 and components of the combustion chamber 110 .
  • the guide vane 130 has a guide vane root (not shown here) facing the inner casing 138 of the turbine 108 and a guide vane head at the opposite end from the guide vane root.
  • the guide vane head faces the rotor 103 and is fixed to a securing ring 140 of the stator 143 .
  • FIG. 7 shows a perspective view of a rotor blade 120 or guide vane 130 of a turbomachine, which extends along a longitudinal axis 121 .
  • the turbomachine may be a gas turbine of an aircraft or of a power plant for generating electricity, a steam turbine or a compressor.
  • the blade or vane 120 , 130 has, in succession along the longitudinal axis 121 , a securing region 400 , an adjoining blade or vane platform 403 , a main blade or vane part 406 and a blade or vane tip 415 .
  • the vane 130 may have a further platform (not shown) at its vane tip 415 .
  • a blade or vane root 183 which is used to secure the rotor blades 120 , 130 to a shaft or a disk (not shown), is formed in the securing region 400 .
  • the blade or vane root 183 is designed, for example, in hammerhead form. Other configurations, such as a fir-tree or dovetail root, are possible.
  • the blade or vane 120 , 130 has a leading edge 409 and a trailing edge 412 for a medium which flows past the main blade or vane part 406 .
  • the blade or vane 120 , 130 may in this case be produced by a casting process, also by means of directional solidification, by a forging process, by a milling process or combinations thereof.
  • Workpieces with a single-crystal structure or structures are used as components for machines which, in operation, are exposed to high mechanical, thermal and/or chemical stresses.
  • Single-crystal workpieces of this type are produced, for example, by directional solidification from the melt. This involves casting processes in which the liquid metallic alloy solidifies to form the single-crystal structure, i.e. the single-crystal workpiece, or solidifies directionally.
  • dendritic crystals are oriented along the direction of heat flow and form either a columnar crystalline grain structure (i.e. grains which run over the entire length of the workpiece and are referred to here, in accordance with the language customarily used, as directionally solidified) or a single-crystal structure, i.e. the entire workpiece consists of one single crystal.
  • a transition to globular (polycrystalline) solidification needs to be avoided, since non-directional growth inevitably forms transverse and longitudinal grain boundaries, which negate the favorable properties of the directionally solidified or single-crystal component.
  • directionally solidified microstructures refers in general terms to directionally solidified microstructures, this is to be understood as meaning both single crystals, which do not have any grain boundaries or at most have small-angle grain boundaries, and columnar crystal structures, which do have grain boundaries running in the longitudinal direction but do not have any transverse grain boundaries.
  • This second form of crystalline structures is also described as directionally solidified microstructures (directionally solidified structures).
  • the blades or vanes 120 , 130 may likewise have coatings protecting against corrosion or oxidation, e.g. (MCrAlX; M is at least one element selected from the group consisting of iron (Fe), cobalt (Co), nickel (Ni), X is an active element and stands for yttrium (Y) and/or silicon and/or at least one of the rare earth elements, or hafnium (Hf)). Alloys of this type are known from EP 0 486 489 B1, EP0 786 017 B1, EP0 412 397 B1 or EP 1 306 454 A1, which are intended to form part of this disclosure with regard to the chemical composition of the alloy.
  • MrAlX M is at least one element selected from the group consisting of iron (Fe), cobalt (Co), nickel (Ni)
  • X is an active element and stands for yttrium (Y) and/or silicon and/or at least one of the rare earth elements, or hafnium (Hf)). Allo
  • the density is preferably 95% of the theoretical density.
  • thermal barrier coating which is preferably the outermost layer and consists for example of ZrO 2 , Y 2 O 3 —ZrO 2 , i.e. unstabilized, partially stabilized or fully stabilized by yttrium oxide and/or calcium oxide and/or magnesium oxide, to be present on the MCrAlX.
  • the thermal barrier coating covers the entire MCrAlX layer.
  • Columnar grains are produced in the thermal barrier coating by means of suitable coating processes, such as for example electron beam physical vapor deposition (EB-PVD).
  • suitable coating processes such as for example electron beam physical vapor deposition (EB-PVD).
  • the thermal barrier coating may have grains that are porous and/or include micro-cracks or macro-cracks in order to improve the resistance to thermal shocks. Therefore, the thermal barrier coating is preferably more porous than the MCrAlX layer.
  • the blade or vane 120 , 130 may be hollow or solid in form. If the blade or vane 120 , 130 is to be cooled, it is hollow and may also have film-cooling holes 418 (indicated by dashed lines).
  • FIG. 8 shows a combustion chamber 110 of the gas turbine 100 .
  • the combustion chamber 110 is configured, for example, as what is known as an annular combustion chamber, in which a multiplicity of burners 107 , which generate flames 156 and are arranged circumferentially around an axis of rotation 102 , open out into a common combustion chamber space 154 .
  • the combustion chamber 110 overall is of annular configuration positioned around the axis of rotation 102 .
  • the combustion chamber 110 is designed for a relatively high temperature of the working medium M of approximately 1000° C. to 1600° C.
  • the combustion chamber wall 153 is provided, on its side which faces the working medium M, with an inner lining formed from heat shield elements 155 .
  • a cooling system may also be provided for the heat shield elements 155 and/or their holding elements, on account of the high temperatures in the interior of the combustion chamber 110 .
  • the heat shield elements 155 are then for example hollow and may also have cooling holes (not shown) which open out into the combustion chamber space 154 .
  • each heat shield element 155 made from an alloy is equipped with a particularly heat-resistant protective layer (MCrAlX layer and/or ceramic coating) or is made from material that is able to withstand high temperatures (solid ceramic bricks).
  • M is at least one element selected from the group consisting of iron (Fe), cobalt (Co), nickel (Ni), X is an active element and stands for yttrium (Y) and/or silicon and/or at least one of the rare earth elements, or hafnium (Hf). Alloys of this type are known from EP 0 486 489 B1, EP 0 786 017 B1, EP 0 412 397 B1 or EP 1 306 454 A1, which are intended to form part of this disclosure with regard to the chemical composition of the alloy.
  • a for example ceramic thermal barrier coating consisting for example of ZrO 2 , Y 2 O 3 —ZrO 2 , i.e. unstabilized, partially stabilized or fully stabilized by yttrium oxide and/or calcium oxide and/or magnesium oxide, may also be present on the MCrAlX.
  • Columnar grains are produced in the thermal barrier coating by suitable coating processes, such as for example electron beam physical vapor deposition (EB-PVD).
  • EB-PVD electron beam physical vapor deposition
  • the thermal barrier coating may have grains that are porous and/or include micro-cracks or macro-cracks in order to improve the resistance to thermal shocks.
  • Refurbishment means that after they have been used, protective layers may have to be removed from turbine blades or vanes 120 , 130 , heat shield elements 155 (e.g. by sand-blasting). Then, the corrosion and/or oxidation layers and products are removed. If appropriate, cracks in the turbine blade or vane 120 , 130 or the heat shield element 155 are also repaired. This is followed by recoating of the turbine blades or vanes 120 , 130 , heat shield elements 155 , after which the turbine blades or vanes 120 , 130 or the heat shield elements 155 can be reused.
  • protective layers may have to be removed from turbine blades or vanes 120 , 130 , heat shield elements 155 (e.g. by sand-blasting). Then, the corrosion and/or oxidation layers and products are removed. If appropriate, cracks in the turbine blade or vane 120 , 130 or the heat shield element 155 are also repaired. This is followed by recoating of the turbine blades or vanes 120 , 130 , heat
US12/521,912 2007-01-05 2007-10-29 Component with diagonally extending recesses in the surface and process for operating a turbine Abandoned US20100028128A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP07000189.6 2007-01-05
EP07000189A EP1942250A1 (de) 2007-01-05 2007-01-05 Bauteil mit schräg verlaufenden Vertiefungen in der Oberfläche und Verfahren zum Betreiben einer Turbine
PCT/EP2007/061609 WO2008080655A1 (de) 2007-01-05 2007-10-29 Bauteil mit schräg verlaufenden vertiefungen in der oberfläche und verfahren zum betreiben einer turbine

Publications (1)

Publication Number Publication Date
US20100028128A1 true US20100028128A1 (en) 2010-02-04

Family

ID=38134902

Family Applications (1)

Application Number Title Priority Date Filing Date
US12/521,912 Abandoned US20100028128A1 (en) 2007-01-05 2007-10-29 Component with diagonally extending recesses in the surface and process for operating a turbine

Country Status (8)

Country Link
US (1) US20100028128A1 (de)
EP (2) EP1942250A1 (de)
JP (1) JP2010514984A (de)
KR (1) KR20090107520A (de)
CN (1) CN101573510B (de)
AT (1) ATE506524T1 (de)
DE (1) DE502007007024D1 (de)
WO (1) WO2008080655A1 (de)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120167573A1 (en) * 2010-12-30 2012-07-05 United Technologies Corporation Thermal Barrier Coatings and Methods of Application
US20140349065A1 (en) * 2011-11-24 2014-11-27 Siemens Aktiengesellschaft Modified interface around a hole
US20160201912A1 (en) * 2013-09-11 2016-07-14 Siemens Aktiengesellschaft Wedge-shaped ceramic heat shield of a gas turbine combustion chamber
US20160281511A1 (en) * 2012-11-16 2016-09-29 Siemens Aktiengesellschaft Modified surface around a hole
US10995624B2 (en) * 2016-08-01 2021-05-04 General Electric Company Article for high temperature service
US11788421B2 (en) * 2017-06-27 2023-10-17 General Electric Company Slotted ceramic coatings for improved CMAS resistance and methods of forming the same

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2586985A1 (de) * 2011-10-25 2013-05-01 Siemens Aktiengesellschaft Oberfläche mit speziell ausgeformten Vertiefungen und Bauteil
EP2602352A1 (de) * 2011-12-05 2013-06-12 Siemens Aktiengesellschaft Bauteil mit Filmkühlloch
WO2016039716A1 (en) * 2014-09-08 2016-03-17 Siemens Aktiengesellschaft Insulating system for surface of gas turbine engine component
CN109442479B (zh) * 2018-09-19 2019-11-29 南京航空航天大学 一种燃烧室壁面的复合热防护结构及旋转爆震发动机

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3701536A (en) * 1970-05-19 1972-10-31 Garrett Corp Labyrinth seal
US3843278A (en) * 1973-06-04 1974-10-22 United Aircraft Corp Abradable seal construction
US4466772A (en) * 1977-07-14 1984-08-21 Okapuu Uelo Circumferentially grooved shroud liner
US4764089A (en) * 1986-08-07 1988-08-16 Allied-Signal Inc. Abradable strain-tolerant ceramic coated turbine shroud
US5233828A (en) * 1990-11-15 1993-08-10 General Electric Company Combustor liner with circumferentially angled film cooling holes
US5951892A (en) * 1996-12-10 1999-09-14 Chromalloy Gas Turbine Corporation Method of making an abradable seal by laser cutting
US6024792A (en) * 1997-02-24 2000-02-15 Sulzer Innotec Ag Method for producing monocrystalline structures
US6102656A (en) * 1995-09-26 2000-08-15 United Technologies Corporation Segmented abradable ceramic coating
US6703137B2 (en) * 2001-08-02 2004-03-09 Siemens Westinghouse Power Corporation Segmented thermal barrier coating and method of manufacturing the same
US6726444B2 (en) * 2002-03-18 2004-04-27 General Electric Company Hybrid high temperature articles and method of making
US6846574B2 (en) * 2001-05-16 2005-01-25 Siemens Westinghouse Power Corporation Honeycomb structure thermal barrier coating

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4274806A (en) * 1979-06-18 1981-06-23 General Electric Company Staircase blade tip
US4726735A (en) * 1985-12-23 1988-02-23 United Technologies Corporation Film cooling slot with metered flow
GB2244673B (en) * 1990-06-05 1993-09-01 Rolls Royce Plc A perforated sheet and a method of making the same
US6142734A (en) * 1999-04-06 2000-11-07 General Electric Company Internally grooved turbine wall
US6573474B1 (en) * 2000-10-18 2003-06-03 Chromalloy Gas Turbine Corporation Process for drilling holes through a thermal barrier coating
US6607355B2 (en) * 2001-10-09 2003-08-19 United Technologies Corporation Turbine airfoil with enhanced heat transfer

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3701536A (en) * 1970-05-19 1972-10-31 Garrett Corp Labyrinth seal
US3843278A (en) * 1973-06-04 1974-10-22 United Aircraft Corp Abradable seal construction
US4466772A (en) * 1977-07-14 1984-08-21 Okapuu Uelo Circumferentially grooved shroud liner
US4764089A (en) * 1986-08-07 1988-08-16 Allied-Signal Inc. Abradable strain-tolerant ceramic coated turbine shroud
US5233828A (en) * 1990-11-15 1993-08-10 General Electric Company Combustor liner with circumferentially angled film cooling holes
US6102656A (en) * 1995-09-26 2000-08-15 United Technologies Corporation Segmented abradable ceramic coating
US5951892A (en) * 1996-12-10 1999-09-14 Chromalloy Gas Turbine Corporation Method of making an abradable seal by laser cutting
US6024792A (en) * 1997-02-24 2000-02-15 Sulzer Innotec Ag Method for producing monocrystalline structures
US6846574B2 (en) * 2001-05-16 2005-01-25 Siemens Westinghouse Power Corporation Honeycomb structure thermal barrier coating
US6703137B2 (en) * 2001-08-02 2004-03-09 Siemens Westinghouse Power Corporation Segmented thermal barrier coating and method of manufacturing the same
US6726444B2 (en) * 2002-03-18 2004-04-27 General Electric Company Hybrid high temperature articles and method of making

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120167573A1 (en) * 2010-12-30 2012-07-05 United Technologies Corporation Thermal Barrier Coatings and Methods of Application
US9139897B2 (en) * 2010-12-30 2015-09-22 United Technologies Corporation Thermal barrier coatings and methods of application
US20140349065A1 (en) * 2011-11-24 2014-11-27 Siemens Aktiengesellschaft Modified interface around a hole
US9957809B2 (en) * 2011-11-24 2018-05-01 Siemens Aktiengesellschaft Modified interface around a hole
US20160281511A1 (en) * 2012-11-16 2016-09-29 Siemens Aktiengesellschaft Modified surface around a hole
US20160201912A1 (en) * 2013-09-11 2016-07-14 Siemens Aktiengesellschaft Wedge-shaped ceramic heat shield of a gas turbine combustion chamber
US10408451B2 (en) * 2013-09-11 2019-09-10 Siemens Aktiengesellschaft Wedge-shaped ceramic heat shield of a gas turbine combustion chamber
US10995624B2 (en) * 2016-08-01 2021-05-04 General Electric Company Article for high temperature service
US11788421B2 (en) * 2017-06-27 2023-10-17 General Electric Company Slotted ceramic coatings for improved CMAS resistance and methods of forming the same

Also Published As

Publication number Publication date
JP2010514984A (ja) 2010-05-06
DE502007007024D1 (de) 2011-06-01
ATE506524T1 (de) 2011-05-15
EP2097616A1 (de) 2009-09-09
CN101573510B (zh) 2012-11-14
EP1942250A1 (de) 2008-07-09
KR20090107520A (ko) 2009-10-13
EP2097616B1 (de) 2011-04-20
CN101573510A (zh) 2009-11-04
WO2008080655A1 (de) 2008-07-10

Similar Documents

Publication Publication Date Title
EP2002030B1 (de) Geschichtete wärmesperrenbeschichtung von hoher porosität und eine komponente davon
EP2385155B1 (de) Keramisches wärmedämmendes Beschichtungssystem mit zwei Keramikschichten
US7592071B2 (en) Layer system
US20100028128A1 (en) Component with diagonally extending recesses in the surface and process for operating a turbine
US7182581B2 (en) Layer system
US20120321905A1 (en) Nano and micro structured ceramic thermal barrier coating
US8025203B2 (en) Process for applying material to a component, a fiber and a fiber mat
US20070186416A1 (en) Component repair process
KR20070099675A (ko) 고온에서의 부식 및 산화에 대해 부품을 보호하기 위한조성을 갖는 합금, 이러한 합금으로 이루어진 보호층, 및이러한 보호층을 갖춘 부품
EP2247765B1 (de) MCrAIY-LEGIERUNG, VERFAHREN ZUR HERSTELLUNG EINER MCrAIY-SCHICHT UND WABENDICHTUNG
US20120211478A1 (en) Multiple laser machining at different angles
US7998600B2 (en) Dry composition, its use, layer system and coating process
US8518485B2 (en) Process for producing a component of a turbine, and a component of a turbine
EP2637823B1 (de) Kugelstrahlen in kombination mit einer wärmebehandlung
US8123464B2 (en) Coating optimization process using a coupon and component comprising a coupon
US20140234662A1 (en) Layer system having a two-ply metal layer
US20140255652A1 (en) Surface having specially formed recesses and component
US20090081445A1 (en) Ceramic Solid Component, Ceramic Layer With High Porosity, Use of Said Layer, and a Component Comprising Said Layer
US20080138648A1 (en) Layer system with blocking layer, and production process
US10371004B2 (en) Layer system with a structured substrate surface and production process
US20100061836A1 (en) Process for producing a turbine blade or vane with an oxide on a metallic layer, use of such a turbine blade or vane, a turbine and a method for operating a turbine
US20120111929A1 (en) Solder rod, soldering of holes, coating process
GB2439312A (en) Protective coating for turbine components

Legal Events

Date Code Title Description
AS Assignment

Owner name: SIEMENS AKTIENGESELLSCHAFT,GERMANY

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:FISCHER, MARCUS;REEL/FRAME:022901/0865

Effective date: 20090623

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION