US20090236798A1 - Sheet processing device - Google Patents
Sheet processing device Download PDFInfo
- Publication number
- US20090236798A1 US20090236798A1 US12/478,803 US47880309A US2009236798A1 US 20090236798 A1 US20090236798 A1 US 20090236798A1 US 47880309 A US47880309 A US 47880309A US 2009236798 A1 US2009236798 A1 US 2009236798A1
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- United States
- Prior art keywords
- sheet
- sheets
- jogger
- offset
- fence
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/34—Apparatus for squaring-up piled articles
- B65H31/38—Apparatus for vibrating or knocking the pile during piling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/42—Piling, depiling, handling piles
- B65H2301/421—Forming a pile
- B65H2301/4219—Forming a pile forming a pile in which articles are offset from each other, e.g. forming stepped pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
- B65H2801/06—Office-type machines, e.g. photocopiers
Definitions
- the present invention relates to a sheet processing device for transporting a plurality of sheets and stacking them on a sheet table such as a stack tray selectively at transversely offset positions with respect to a sheet transporting direction.
- a transversely moveable jogger is used for jogging of pushing each sheet to a transversely offset position with respect to the transport direction of the sheet. See patent document 1, for instance.
- a primary object of the present invention is to provide a sheet processing device such as an offset stacker that can transport a plurality of sheets and stack the sheets on a stack table as individual sets that are transversely offset from one set to another and contain sheets with highly neatly lined up side edges.
- a sheet processing device for transporting sheets having first side edges and second side edge in a sheet transporting direction and stacking the sheets on a stack tray selectively at a regular position and at least one transversely offset position, comprising: an offset transport unit configured to eject sheets onto the stack tray selectively at the regular position and a first transitional offset position which is more transversely offset than a first final offset position; a first jogger provided on a first side of the stack tray to jog the first side edges of first selected sheets; and a first sheet fence provided on a second side of the stack tray to support the second side edges of the first selected sheets; wherein the first sheet fence is positioned to support the first selected sheets at the first final offset position when the first side edges are jogged by the first jogger.
- the first final offset position is defined by the first sheet fence, even when the transient offset position at which the sheets are stacked on the stack tray varies from one sheet to another and/or the jogging action produces uneven results, the side edges of the first selected sheets can be lined up by the jogging action of the first joggers without fail.
- the sheet processing device further comprises a second jogger provided on the second side of the stack tray to jog the second side edges of second selected sheets; and a second sheet fence provided on the first side of the stack tray to support the first side edges of the second selected sheets; wherein the offset transport unit is additionally configured to eject sheets to a second transitional offset position which is more transversely offset than a second first final offset position, the second final offset position being offset from the regular position opposite to the first final offset position; and the second sheet fence is positioned to support the second selected sheets at the second final offset position when the second side edges are jogged by the second jogger.
- the side edges of the sheets can be neatly lined up at two different offset positions, and this enhances the convenience of the present invention.
- the first jogger and first sheet fence are used for a simple stack mode in which the sheets are always stacked at a regular position, and the second jogger and second sheet are selectively used for an offset stack mode which is transversely offset from the regular position. It is also possible not to use the joggers and sheet fences in a simple stack mode by stacking the sheets directly at a regular position.
- the first jogger and first sheet fence are used for a first offset stack mode in which the sheet stack is offset in a first transverse direction
- the second jogger and second sheet fence are used for a second offset stack mode in which the sheet stack is offset in a second transverse direction which is opposite to the first transverse direction.
- the second jogger is located transversely further away from the sheets than the first sheet fence
- the first jogger is located transversely further away from the sheets than the second sheet fence
- the first and second sheet fences being configured to be raised selectively so as not to interfere with transportation of sheets to the stack tray.
- the first and second sheet fences comprise fence members each provided with an upper end pivotally supported by a moveable frame and a free end that can be placed on a sheet stack of the stack tray, each fence member extending obliquely downward in a downstream direction, so that the sheet fences may be pushed out of the way by the incoming sheets without requiring any complex powered arrangement.
- the first jogger and second sheet fence are both attached to a first moveable frame configured to be moved transversely with respect to the sheet transporting direction to effect a jogging movement of the first jogger and to adjustably define the second final offset position; and the second jogger and first sheet fence are both attached to a second moveable frame configured to be moved transversely with respect to the sheet transporting direction to effect a jogging movement of the second jogger and to adjustably define the first final offset position.
- FIG. 1 is a simplified front view of a sheet processing device embodying the present invention
- FIG. 2 is a fragmentary front view of the sheet processing device shown in FIG. 1 ;
- FIG. 3 is a side view of the offset transport unit shown in FIG. 2 ;
- FIG. 4 is a plan view showing the first sheet lineup unit shown in FIG. 2 ;
- FIG. 5 is a plan view showing the second sheet lineup unit shown in FIG. 2 ;
- FIGS. 6A to 6C are fragmentary side views showing the sequential steps of stacking sheets on the stack tray at a position offset toward the front;
- FIGS. 7A to 7C are fragmentary side views showing the sequential steps of stacking sheets on the stack tray at a position offset toward the rear.
- FIG. 1 illustrates an offset stacker embodying the present invention.
- This stacker 1 may be used, for instance, in a printing system for on-demand printing, and comprises a stack tray (sheet table) 3 which supports a stack of paper sheets S ejected from an imaging device 2 such as a photocopier, printer or the like located on the left hand side of FIG. 1 and a dolly 4 which is configured to carry the stack tray 3 supporting the paper stack and carrying it out of the stacker 1 .
- the side of the system facing the user is referred to as a front side ( FIG. 1 )
- the side of the system facing away from the user is referred to as a rear side.
- the sheets are transported from left to right or in a sheet transporting direction as seen from the user.
- the stacker 1 further comprises a sheet processing unit 5 for placing the paper sheets S on the stack tray 3 with their edges in a properly lined-up condition as will be described hereinafter.
- the paper sheets S ejected from the imaging device 2 are transported to the sheet processing unit 5 via a sheet transport passage L 1 fitted with rollers or other means for transporting paper sheets.
- the stacker 1 is configured to stack paper sheets S either in a simple stack mode or an offset stack mode as desired.
- the simple stack mode the paper sheets S are stacked strictly on a standard position of the stack tray 3 .
- the offset stack mode the paper sheets S may be stacked in a position slightly offset from the standard position in a direction (transverse direction) perpendicular to the direction of transporting the paper sheets S as required.
- This stacker 1 is additionally configured to operate in a top-pass ejection mode and a bypass mode.
- each sheet S is ejected onto an upper tray 6 located at an uppermost part of the stacker via a corresponding sheet transport passage L 2 .
- each sheet S is ejected out of the stacker 1 via a corresponding sheet transport passage L 3 , and is passed on to another device such as a second stacker that may be connected to a downstream end of the stacker 1 .
- the stacker 1 includes a tray lift mechanism 11 that can raise and lower a tray lift table 12 supporting the stack tray 3 to a height corresponding to the number of paper sheets S stacked on the stack tray 3 .
- the height of the tray lift table 12 may be determined by counting the number of paper sheets S stacked on the stack tray 3 , and lowering the tray lift table 12 by a corresponding distance. Thereby, the stack tray 3 can be maintained at a height that is suitable for receiving the sheets S transported through the sheet transport passage L 1 .
- FIG. 2 is a front view of the sheet processing unit 5 shown in FIG. 1 .
- the sheet processing unit 5 comprises an offset transport unit 21 for transporting or ejecting paper sheets S onto the stack tray 3 in a transversely offset relationship as required, a first sheet lineup unit 22 for lining up the paper sheets S in the sheet transporting direction and a second sheet lineup unit 23 for lining up the paper sheets S in the transverse direction or in the direction perpendicular to the sheet transporting direction.
- the offset transport unit 21 comprises outlet rollers 31 , pinch rollers 32 nipping the paper sheets S in cooperation with the corresponding outlet rollers 31 and a moveable frame 33 supporting the outlet rollers 31 and pinch rollers 32 .
- the moveable frame 33 is in turn supported by a fixed frame (not shown in the drawing) so as to be moveable in the transverse direction (perpendicular to the paper plane of FIG. 2 ).
- Adjacent to the moveable frame 33 is provided a detector 34 for detecting the axial position of the outlet rollers 31 and pinch rollers 32 , and the detected signal is used for the purpose of controlling the positions of these rollers.
- the outlet rollers 31 a are integrally and commonly supported by a shaft 65 ( FIG. 3 ) which is in turn rotatably supported by the moveable frame 33 .
- Each pinch roller 32 is resiliently and individually supported by the moveable frame 33 via a sheet spring 35 , and is urged thereby against the corresponding outlet roller 31 .
- a paddle wheel 36 provided under each outlet roller 31 turns in synchronism with the outlet roller 31 .
- Each paddle wheel 36 strikes the rear edge of each paper sheet S ejected onto the stack tray 3 , and forces it downward.
- a detector 37 for detecting the passage of each sheet S transported along the sheet transport passage L 1 is provided at an upstream end of the outlet rollers 31 .
- a first sensor bar 41 having a base end pivotally supported by a fixed frame, and extending obliquely downwardly and toward the downstream direction.
- the free end of the first sensor bar 41 rests upon the paper sheet stack S on the stack tray under the gravitational force, and a first detector 42 for detecting the movement of the first sensor bar 41 is provided on the fixed frame adjacent to the sensor bar 41 .
- a second sensor bar 43 having a lower end pivotally supported by the fixed frame and extending substantially upright so as to be engaged by the trailing edge of the paper sheets on the stack tray 3 .
- Adjacent to the second sensor bar 43 is provided a second detector 44 for detecting the movement of the second sensor bar 43 .
- the presence of paper sheets S on the stack tray 3 and the height thereof can be determined from the detection signals of the detectors 42 and 44 and the vertical position of the stack tray 3 .
- FIG. 3 is a side view of the offset transport unit 21 shown in FIG. 2 .
- the offset transport unit 21 comprises a drive unit 51 for transversely moving the moveable frame 33 , along with the outlet rollers 31 and pinch rollers 32 , so that the outlet rollers 31 and pinch rollers 32 , with a paper sheet nipped between them, can be moved by a small distance in the axial (transverse) direction, and the paper sheets S can be ejected onto the stack tray 3 in a transversely offset relationship.
- the drive unit 51 incorporates a rack and pinion mechanism for producing a linear movement, and causes the axial movement of the outlet rollers 31 and pinch rollers 32 .
- the drive unit 51 includes an electric motor 52 , a rack member 53 having a rack formed along the lower edge thereof and extending in parallel with the shaft 65 integrally supporting the outlet rollers 31 , a pinion 54 meshing with the rack of the rack member 53 , and reduction gears 55 and 56 interposed between the output shaft of the electric motor 52 and pinion 54 .
- the rack member 53 is connected to the moveable frame 33 , and is integrally provided with a pair of sliders 59 sliding along a guide slot 58 formed in the fixed frame 57 in parallel with the shaft 65 so that the rack member 53 moves along the guide slot 58 as the motor 52 is actuated in either direction.
- the outlet rollers 31 and pinch rollers 32 are enabled to move in either axial direction.
- the outlet rollers 31 are actuated by an electric motor 61 .
- the actuating force of the electric motor 61 is transmitted from a pulley 62 on the output shaft of the motor 61 to a pulley 63 connected to a drive gear 67 via an endless belt 64 .
- the drive gear 67 meshes with a driven gear 66 coaxially attached to an end of the shaft 65 integrally supporting the outlet rollers 31 so that the outlet rollers 31 are turned as the electric motor 61 is actuated.
- the drive gear 67 is elongated in the axial direction so that the meshing between the drive gear 67 and driven gear 66 is maintained even when the driven gear 66 along with the shaft 65 is actuated over the entire stroke thereof by the drive unit 51 .
- FIG. 4 is a plan view of the first sheet lineup unit 22 shown in FIG. 2 which lines up or makes even the leading edges of the paper sheets S in the sheet transporting direction.
- the first sheet lineup unit 22 comprises a pair of stoppers 71 that engage the leading edges of the paper sheets S ejected from the offset transport unit 21 to the stack tray 3 and a drive unit 72 for adjusting the position of the stoppers 71 .
- the drive unit 72 is configured to move the support member 73 for the stoppers 71 to adjust the position of the stoppers 71 in the sheet transporting direction, and comprises an electric motor 81 , pulleys 82 to 84 pivotally supported by a fixed frame 80 in a triangular arrangement, an endless belt 85 passed around these pulleys and attached to the support member 73 at a point of a section thereof extending in the sheet transporting direction, and reduction gears 86 to 88 interposed between the output shaft of the electric motor 81 and one of the pulleys 82 .
- the support member 73 for the stoppers 71 is provided with sliders 90 slidably guided by a pair of parallel guide slots 89 formed in the fixed frame 80 and elongated along the direction of ejecting the paper sheets S (sheet transporting direction). Thereby, as the electric motor 81 turns in either direction, the support member 73 is actuated along the guide slots 89 , and this in turn causes the stoppers 71 to move in the sheet transporting direction for the adjustment of the position of the stoppers 71 .
- each stopper 71 comprises a stem portion 76 which is received in a guide portion 75 of a base member 74 connected to the support member 73 so that the stopper 71 is moveable vertically between a lowermost position and an uppermost position over a prescribed stroke.
- the stoppers 71 are supported by the base member 74 in such a manner that the stoppers 71 rest upon the stack tray 3 or upon the stack of paper sheets S on the stack tray 3 under its own weight.
- the guide portions 75 retain the stoppers 71 at the lowermost position thereof.
- the tray lift mechanism 11 lowers the lift table 12 until the stoppers 71 drop to the lowermost position and are cleared from the upper surface of the paper stack, and are then moved horizontally to a position corresponding to the leading edge of the smaller sheet S. Thereafter, the lift table 12 is raised until the stoppers 71 come into engagement with the uppermost sheet on the stack tray 3 , and are pushed slightly upward thereby. As a result, the leading edges of the smaller sheets that will follow the larger sheets can be lined up by the stoppers 71 .
- FIG. 5 is a plan view of the second sheet lineup unit 23 illustrated in FIG. 2 .
- the second sheet lineup unit 23 lines up the position of the sheets S in the transverse direction which is perpendicular to the sheet transporting direction, and comprises a front jogger 101 and rear jogger 102 for jogging each sheet to a prescribed offset position, a front sheet fence 103 and rear sheet fence 104 that engage the front and rear side edges of the paper sheet, respectively, to support the paper sheets against the jogging action performed by the corresponding joggers 101 and 102 and drive units 105 and 106 for actuating the corresponding joggers 101 and 102 .
- the front jogger 101 is supported by a front support member 107
- the rear jogger 102 is supported by a rear support member 108
- the front sheet fence 103 is mounted on a part of the front support member 107 more inwardly or closer to the paper stack S than the front jogger 101
- the rear sheet fence 104 is mounted on a part of the rear support member 108 more inwardly or closer to the paper stack S than the rear jogger 102 .
- the front and rear sheet fences 103 and 104 are actuated integrally with the front and rear joggers 101 and 102 , respectively.
- each sheet fence 103 , 104 comprises a rod member having a base end 111 pivotally supported by the corresponding support member 107 , 108 via a pivot shaft 112 and a middle part 114 extending obliquely downward in a downstream direction and a free end 113 having a convex or otherwise smoothly curved surface facing downward. Therefore, even when each sheet fence 103 , 104 is located in a position that could interfere with the sheets S ejected from the offset transport unit 21 onto the stack tray 3 , the sheet fence is swung upward by the incoming sheets S, and does not prevent the sheets S to be properly stacked upon the stack tray 3 .
- the drive unit 105 is provided for actuating the front jogger 101 transversely or in the direction perpendicular to the sheet transporting direction.
- the drive unit 105 comprises an electric motor 121 attached to a fixed frame 120 , a rack member 122 attached to the front support member 107 and provided with a rack extending in the transverse direction, a pinion 123 meshing with the rack and a plurality of reduction gears 124 to 127 interposed between the output shaft of the electric motor 121 and the pinion 123 .
- the rack member 122 is provided with a pair of sliders 129 guided by a transversely extending guide slot 128 formed in the fixed frame 120 .
- the rack member 122 and front support member 107 are actuated in either transverse direction while the sliders 129 are guided by the guide slot 128 as the electric motor 131 is actuated in a corresponding direction, and this causes the front jogger 101 to perform the prescribed jogging movement in the transverse direction.
- the drive unit 106 is provided for actuating the rear jogger 102 transversely or in the direction perpendicular to the sheet transporting direction.
- the drive unit 106 comprises an electric motor 131 attached to the fixed frame 120 , a rack member 132 attached to the rear support member 108 and provided with a rack extending in the transverse direction, a pinion 133 meshing with the rack and a plurality of reduction gears 134 to 137 interposed between the output shaft of the electric motor 131 and the pinion 133 .
- the rack member 132 is provided with a pair of sliders 139 guided by a transversely extending guide slot 138 formed in the fixed frame 120 .
- the rack member 132 and front support member 108 are actuated in either transverse direction while the sliders 139 are guided by the guide slot 138 as the electric motor 131 is actuated in a corresponding direction, and this causes the rear jogger 102 to perform the prescribed jogging movement in the transverse direction.
- a position detector 141 Adjacent to the front rack member 122 is provided a position detector 141 for detecting the current position of the rack member 122 .
- the position of the front jogger 101 can be adjusted according to the output signal of the position detector 141 and a control signal from the electric motor 121 .
- a position detector 142 for detecting the current position of the rack member 132 .
- the position of the rear jogger 102 can be adjusted according to the output signal of the position detector 142 and a control signal from the electric motor 131 .
- the other drive unit can be conveniently used for positioning the sheet fence for the particular offset stack mode.
- FIGS. 6 and 7 are side views (as seen from the downstream end of the sheet transporting direction) showing the sequential states of the sheet processing unit 5 shown in FIG. 2 .
- FIG. 6 illustrates the case where the sheets S are offset toward the front side
- FIG. 7 illustrates the case where the sheets S are offset toward the rear side.
- the sheets S ejected from the imaging device are forwarded to the outlet rollers 31 and pinch rollers 32 which are at their neutral positions.
- the front support member 107 supporting the front jogger 101 and front sheet fence 103 is at an outermost (frontmost) position thereof.
- the rear support member 108 supporting the rear jogger 102 and rear sheet fence 104 is at a prescribed offset position which is slightly more inwardly located than an outermost (rearmost) position thereof.
- the outlet rollers 31 and pinch rollers 32 are shifted transversely toward the front by a prescribed distance (15 mm, for instance) while the incoming sheet S is being nipped by the rollers 31 and 32 , and this causes the incoming sheet S to be stacked upon the stack tray 3 at a correspondingly transversely offset position on the stack tray 3 which is more offset than a final offset position as shown in FIG. 6B .
- the incoming sheet S pushes up the front sheet fence 103 to move it out of the way of the incoming sheet to be stacked upon the stack tray 3 , and the free end of the sheet fence 103 rests upon the sheet S once the sheet S has been stacked upon the stack tray 3 .
- the front jogger 101 is actuated toward the opposing side edge of the sheet S by a prescribed distance (10 mm, for instance). This causes the sheet S to be pushed into engagement with the rear sheet fence 104 , and reach the final offset position toward the front as shown in FIG. 6C .
- the sheets S are desired to be stacked upon the stack tray 3 at a position offset toward the rear, it can be accomplished in a similar fashion with appropriate modifications.
- the outlet rollers 31 and pinch rollers 32 are shifted toward the rear by a prescribed distance (15 mm, for instance) as shown in FIG. 7A .
- the rear jogger 102 is moved inwardly by a prescribed distance (10 mm, for instance) as illustrated in FIG. 7B . This causes the incoming sheet S to be pushed against the front sheet fence 103 and to reach the prescribed final offset position as illustrated in FIG. 7C .
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Abstract
In a sheet processing device in the form of an offset stacker, a sheet fence (103, 104) is provided on a side of sheets (S) to be processed stacked on a stack tray (3) opposite from a jogger (101, 102) so that the sheet fence accurately defines a final offset position of the sheets. Thereby, even when a transient offset position at which the sheets are stacked on the stack tray varies from one sheet to another, the side edges of sheets selected for offset stacking can be lined up without fail owing to the jogging action of the jogger and the supporting action of the sheet fence. A pair of joggers may be arranged on either side of the sheets, along with a pair of corresponding sheets fences on the opposing sides. The jogger and sheet fence on a same side may be supported by a common moveable frame (107, 108) so that the jogging action and sheet fence adjustment can be achieved by a common structure and a common drive unit.
Description
- The present invention relates to a sheet processing device for transporting a plurality of sheets and stacking them on a sheet table such as a stack tray selectively at transversely offset positions with respect to a sheet transporting direction.
- To facilitate the handling of sheets such as paper sheets which are ejected from an imaging device such as photocopiers and printers, it is desirable to use an offset stacker that stacks the sheets on a stack table as individual sets that are transversely offset from one set to another. Japanese patent laid open publications JP2003-312931A (patent document 1) and JP2003-341908A (patent document 2) disclose such offset stackers.
- In such an offset stacker, typically, a transversely moveable jogger is used for jogging of pushing each sheet to a transversely offset position with respect to the transport direction of the sheet. See
patent document 1, for instance. - However, according the prior art, as the jogger pushes each sheet transversely, the offset distance could vary from one sheet to another owing to the unevenness in the frictional property between the sheets. Therefore, the side edges of the sheets in each set may not be lined up evenly, and this may cause some inconvenience in the subsequent handling of each set of sheets.
- In view of such problems of the prior art, a primary object of the present invention is to provide a sheet processing device such as an offset stacker that can transport a plurality of sheets and stack the sheets on a stack table as individual sets that are transversely offset from one set to another and contain sheets with highly neatly lined up side edges.
- According to the present invention, such an object can be accomplished by providing a sheet processing device for transporting sheets having first side edges and second side edge in a sheet transporting direction and stacking the sheets on a stack tray selectively at a regular position and at least one transversely offset position, comprising: an offset transport unit configured to eject sheets onto the stack tray selectively at the regular position and a first transitional offset position which is more transversely offset than a first final offset position; a first jogger provided on a first side of the stack tray to jog the first side edges of first selected sheets; and a first sheet fence provided on a second side of the stack tray to support the second side edges of the first selected sheets; wherein the first sheet fence is positioned to support the first selected sheets at the first final offset position when the first side edges are jogged by the first jogger.
- Because the first final offset position is defined by the first sheet fence, even when the transient offset position at which the sheets are stacked on the stack tray varies from one sheet to another and/or the jogging action produces uneven results, the side edges of the first selected sheets can be lined up by the jogging action of the first joggers without fail.
- According to a preferred embodiment of the present invention, the sheet processing device further comprises a second jogger provided on the second side of the stack tray to jog the second side edges of second selected sheets; and a second sheet fence provided on the first side of the stack tray to support the first side edges of the second selected sheets; wherein the offset transport unit is additionally configured to eject sheets to a second transitional offset position which is more transversely offset than a second first final offset position, the second final offset position being offset from the regular position opposite to the first final offset position; and the second sheet fence is positioned to support the second selected sheets at the second final offset position when the second side edges are jogged by the second jogger.
- Thereby, the side edges of the sheets can be neatly lined up at two different offset positions, and this enhances the convenience of the present invention. According to a certain embodiment of the present invention, the first jogger and first sheet fence are used for a simple stack mode in which the sheets are always stacked at a regular position, and the second jogger and second sheet are selectively used for an offset stack mode which is transversely offset from the regular position. It is also possible not to use the joggers and sheet fences in a simple stack mode by stacking the sheets directly at a regular position. The first jogger and first sheet fence are used for a first offset stack mode in which the sheet stack is offset in a first transverse direction, and the second jogger and second sheet fence are used for a second offset stack mode in which the sheet stack is offset in a second transverse direction which is opposite to the first transverse direction.
- According to a certain aspect of the present invention, the second jogger is located transversely further away from the sheets than the first sheet fence, and the first jogger is located transversely further away from the sheets than the second sheet fence, the first and second sheet fences being configured to be raised selectively so as not to interfere with transportation of sheets to the stack tray. Thereby, space requirements are minimized. In this case, it is preferable if the first and second sheet fences comprise fence members each provided with an upper end pivotally supported by a moveable frame and a free end that can be placed on a sheet stack of the stack tray, each fence member extending obliquely downward in a downstream direction, so that the sheet fences may be pushed out of the way by the incoming sheets without requiring any complex powered arrangement.
- According to a particularly preferred embodiment of the present invention, the first jogger and second sheet fence are both attached to a first moveable frame configured to be moved transversely with respect to the sheet transporting direction to effect a jogging movement of the first jogger and to adjustably define the second final offset position; and the second jogger and first sheet fence are both attached to a second moveable frame configured to be moved transversely with respect to the sheet transporting direction to effect a jogging movement of the second jogger and to adjustably define the first final offset position.
- Thereby, the jogging action and sheet fence adjustment can be achieved by a common structure and a common drive unit.
- Now the present invention is described in the following with reference to the appended drawings, in which:
-
FIG. 1 is a simplified front view of a sheet processing device embodying the present invention; -
FIG. 2 is a fragmentary front view of the sheet processing device shown inFIG. 1 ; -
FIG. 3 is a side view of the offset transport unit shown inFIG. 2 ; -
FIG. 4 is a plan view showing the first sheet lineup unit shown inFIG. 2 ; -
FIG. 5 is a plan view showing the second sheet lineup unit shown inFIG. 2 ; -
FIGS. 6A to 6C are fragmentary side views showing the sequential steps of stacking sheets on the stack tray at a position offset toward the front; and -
FIGS. 7A to 7C are fragmentary side views showing the sequential steps of stacking sheets on the stack tray at a position offset toward the rear. -
FIG. 1 illustrates an offset stacker embodying the present invention. Thisstacker 1 may be used, for instance, in a printing system for on-demand printing, and comprises a stack tray (sheet table) 3 which supports a stack of paper sheets S ejected from animaging device 2 such as a photocopier, printer or the like located on the left hand side ofFIG. 1 and adolly 4 which is configured to carry thestack tray 3 supporting the paper stack and carrying it out of thestacker 1. In the following description, the side of the system facing the user is referred to as a front side (FIG. 1 ), and the side of the system facing away from the user is referred to as a rear side. The sheets are transported from left to right or in a sheet transporting direction as seen from the user. - The
stacker 1 further comprises asheet processing unit 5 for placing the paper sheets S on thestack tray 3 with their edges in a properly lined-up condition as will be described hereinafter. The paper sheets S ejected from theimaging device 2 are transported to thesheet processing unit 5 via a sheet transport passage L1 fitted with rollers or other means for transporting paper sheets. - The
stacker 1 is configured to stack paper sheets S either in a simple stack mode or an offset stack mode as desired. In the simple stack mode, the paper sheets S are stacked strictly on a standard position of thestack tray 3. In the offset stack mode, the paper sheets S may be stacked in a position slightly offset from the standard position in a direction (transverse direction) perpendicular to the direction of transporting the paper sheets S as required. - This
stacker 1 is additionally configured to operate in a top-pass ejection mode and a bypass mode. In the top-pass ejection mode, each sheet S is ejected onto anupper tray 6 located at an uppermost part of the stacker via a corresponding sheet transport passage L2. In the bypass mode, each sheet S is ejected out of thestacker 1 via a corresponding sheet transport passage L3, and is passed on to another device such as a second stacker that may be connected to a downstream end of thestacker 1. - In the illustrated embodiment, the
stacker 1 includes atray lift mechanism 11 that can raise and lower a tray lift table 12 supporting thestack tray 3 to a height corresponding to the number of paper sheets S stacked on thestack tray 3. The height of the tray lift table 12 may be determined by counting the number of paper sheets S stacked on thestack tray 3, and lowering the tray lift table 12 by a corresponding distance. Thereby, thestack tray 3 can be maintained at a height that is suitable for receiving the sheets S transported through the sheet transport passage L1. -
FIG. 2 is a front view of thesheet processing unit 5 shown inFIG. 1 . Thesheet processing unit 5 comprises anoffset transport unit 21 for transporting or ejecting paper sheets S onto thestack tray 3 in a transversely offset relationship as required, a firstsheet lineup unit 22 for lining up the paper sheets S in the sheet transporting direction and a secondsheet lineup unit 23 for lining up the paper sheets S in the transverse direction or in the direction perpendicular to the sheet transporting direction. - The
offset transport unit 21 comprisesoutlet rollers 31,pinch rollers 32 nipping the paper sheets S in cooperation with thecorresponding outlet rollers 31 and amoveable frame 33 supporting theoutlet rollers 31 andpinch rollers 32. Themoveable frame 33 is in turn supported by a fixed frame (not shown in the drawing) so as to be moveable in the transverse direction (perpendicular to the paper plane ofFIG. 2 ). Adjacent to themoveable frame 33 is provided adetector 34 for detecting the axial position of theoutlet rollers 31 andpinch rollers 32, and the detected signal is used for the purpose of controlling the positions of these rollers. - The outlet rollers 31 a are integrally and commonly supported by a shaft 65 (
FIG. 3 ) which is in turn rotatably supported by themoveable frame 33. Eachpinch roller 32 is resiliently and individually supported by themoveable frame 33 via asheet spring 35, and is urged thereby against thecorresponding outlet roller 31. Apaddle wheel 36 provided under eachoutlet roller 31 turns in synchronism with theoutlet roller 31. Eachpaddle wheel 36 strikes the rear edge of each paper sheet S ejected onto thestack tray 3, and forces it downward. Adetector 37 for detecting the passage of each sheet S transported along the sheet transport passage L1 is provided at an upstream end of theoutlet rollers 31. - Above the
stack tray 3 is provided a first sensor bar 41 having a base end pivotally supported by a fixed frame, and extending obliquely downwardly and toward the downstream direction. The free end of the first sensor bar 41 rests upon the paper sheet stack S on the stack tray under the gravitational force, and afirst detector 42 for detecting the movement of the first sensor bar 41 is provided on the fixed frame adjacent to the sensor bar 41. Below theoutlet rollers 31 is provided asecond sensor bar 43 having a lower end pivotally supported by the fixed frame and extending substantially upright so as to be engaged by the trailing edge of the paper sheets on thestack tray 3. Adjacent to thesecond sensor bar 43 is provided asecond detector 44 for detecting the movement of thesecond sensor bar 43. The presence of paper sheets S on thestack tray 3 and the height thereof can be determined from the detection signals of thedetectors stack tray 3. -
FIG. 3 is a side view of the offsettransport unit 21 shown inFIG. 2 . The offsettransport unit 21 comprises adrive unit 51 for transversely moving themoveable frame 33, along with theoutlet rollers 31 andpinch rollers 32, so that theoutlet rollers 31 andpinch rollers 32, with a paper sheet nipped between them, can be moved by a small distance in the axial (transverse) direction, and the paper sheets S can be ejected onto thestack tray 3 in a transversely offset relationship. - The
drive unit 51 incorporates a rack and pinion mechanism for producing a linear movement, and causes the axial movement of theoutlet rollers 31 andpinch rollers 32. Thedrive unit 51 includes anelectric motor 52, arack member 53 having a rack formed along the lower edge thereof and extending in parallel with theshaft 65 integrally supporting theoutlet rollers 31, apinion 54 meshing with the rack of therack member 53, and reduction gears 55 and 56 interposed between the output shaft of theelectric motor 52 andpinion 54. - The
rack member 53 is connected to themoveable frame 33, and is integrally provided with a pair ofsliders 59 sliding along aguide slot 58 formed in the fixedframe 57 in parallel with theshaft 65 so that therack member 53 moves along theguide slot 58 as themotor 52 is actuated in either direction. Thereby, theoutlet rollers 31 andpinch rollers 32 are enabled to move in either axial direction. - The
outlet rollers 31 are actuated by anelectric motor 61. The actuating force of theelectric motor 61 is transmitted from apulley 62 on the output shaft of themotor 61 to apulley 63 connected to adrive gear 67 via anendless belt 64. Thedrive gear 67 meshes with a drivengear 66 coaxially attached to an end of theshaft 65 integrally supporting theoutlet rollers 31 so that theoutlet rollers 31 are turned as theelectric motor 61 is actuated. Thedrive gear 67 is elongated in the axial direction so that the meshing between thedrive gear 67 and drivengear 66 is maintained even when the drivengear 66 along with theshaft 65 is actuated over the entire stroke thereof by thedrive unit 51. -
FIG. 4 is a plan view of the firstsheet lineup unit 22 shown inFIG. 2 which lines up or makes even the leading edges of the paper sheets S in the sheet transporting direction. The firstsheet lineup unit 22 comprises a pair ofstoppers 71 that engage the leading edges of the paper sheets S ejected from the offsettransport unit 21 to thestack tray 3 and adrive unit 72 for adjusting the position of thestoppers 71. - The
drive unit 72 is configured to move thesupport member 73 for thestoppers 71 to adjust the position of thestoppers 71 in the sheet transporting direction, and comprises anelectric motor 81, pulleys 82 to 84 pivotally supported by a fixedframe 80 in a triangular arrangement, anendless belt 85 passed around these pulleys and attached to thesupport member 73 at a point of a section thereof extending in the sheet transporting direction, and reduction gears 86 to 88 interposed between the output shaft of theelectric motor 81 and one of thepulleys 82. - The
support member 73 for thestoppers 71 is provided withsliders 90 slidably guided by a pair ofparallel guide slots 89 formed in the fixedframe 80 and elongated along the direction of ejecting the paper sheets S (sheet transporting direction). Thereby, as theelectric motor 81 turns in either direction, thesupport member 73 is actuated along theguide slots 89, and this in turn causes thestoppers 71 to move in the sheet transporting direction for the adjustment of the position of thestoppers 71. - Referring to
FIG. 2 , eachstopper 71 comprises astem portion 76 which is received in aguide portion 75 of abase member 74 connected to thesupport member 73 so that thestopper 71 is moveable vertically between a lowermost position and an uppermost position over a prescribed stroke. Thus, thestoppers 71 are supported by thebase member 74 in such a manner that thestoppers 71 rest upon thestack tray 3 or upon the stack of paper sheets S on thestack tray 3 under its own weight. When there is no paper sheet stack or stack tray to limit the downward movement of thestoppers 71, theguide portions 75 retain thestoppers 71 at the lowermost position thereof. - Supposed that a relatively small sheet S is stacked upon a relatively large sheet S. The
stoppers 71 have been previously at the position corresponding to the leading edge of the larger sheet S. When the smaller sheet S is about to be stacked on thestack tray 3, the tray lift mechanism 11 (seeFIG. 1 ) lowers the lift table 12 until thestoppers 71 drop to the lowermost position and are cleared from the upper surface of the paper stack, and are then moved horizontally to a position corresponding to the leading edge of the smaller sheet S. Thereafter, the lift table 12 is raised until thestoppers 71 come into engagement with the uppermost sheet on thestack tray 3, and are pushed slightly upward thereby. As a result, the leading edges of the smaller sheets that will follow the larger sheets can be lined up by thestoppers 71. -
FIG. 5 is a plan view of the secondsheet lineup unit 23 illustrated inFIG. 2 . The secondsheet lineup unit 23 lines up the position of the sheets S in the transverse direction which is perpendicular to the sheet transporting direction, and comprises afront jogger 101 andrear jogger 102 for jogging each sheet to a prescribed offset position, afront sheet fence 103 andrear sheet fence 104 that engage the front and rear side edges of the paper sheet, respectively, to support the paper sheets against the jogging action performed by the correspondingjoggers units joggers - The
front jogger 101 is supported by afront support member 107, and therear jogger 102 is supported by arear support member 108. Thefront sheet fence 103 is mounted on a part of thefront support member 107 more inwardly or closer to the paper stack S than thefront jogger 101, and therear sheet fence 104 is mounted on a part of therear support member 108 more inwardly or closer to the paper stack S than therear jogger 102. Thus, the front andrear sheet fences rear joggers - As shown in
FIG. 2 , eachsheet fence base end 111 pivotally supported by thecorresponding support member pivot shaft 112 and amiddle part 114 extending obliquely downward in a downstream direction and a free end 113 having a convex or otherwise smoothly curved surface facing downward. Therefore, even when eachsheet fence transport unit 21 onto thestack tray 3, the sheet fence is swung upward by the incoming sheets S, and does not prevent the sheets S to be properly stacked upon thestack tray 3. - Referring to
FIG. 5 , thedrive unit 105 is provided for actuating thefront jogger 101 transversely or in the direction perpendicular to the sheet transporting direction. Thedrive unit 105 comprises anelectric motor 121 attached to a fixedframe 120, arack member 122 attached to thefront support member 107 and provided with a rack extending in the transverse direction, apinion 123 meshing with the rack and a plurality of reduction gears 124 to 127 interposed between the output shaft of theelectric motor 121 and thepinion 123. Therack member 122 is provided with a pair ofsliders 129 guided by a transversely extendingguide slot 128 formed in the fixedframe 120. Thus, therack member 122 andfront support member 107 are actuated in either transverse direction while thesliders 129 are guided by theguide slot 128 as theelectric motor 131 is actuated in a corresponding direction, and this causes thefront jogger 101 to perform the prescribed jogging movement in the transverse direction. - Similarly, the
drive unit 106 is provided for actuating therear jogger 102 transversely or in the direction perpendicular to the sheet transporting direction. Thedrive unit 106 comprises anelectric motor 131 attached to the fixedframe 120, arack member 132 attached to therear support member 108 and provided with a rack extending in the transverse direction, apinion 133 meshing with the rack and a plurality of reduction gears 134 to 137 interposed between the output shaft of theelectric motor 131 and thepinion 133. Therack member 132 is provided with a pair ofsliders 139 guided by a transversely extendingguide slot 138 formed in the fixedframe 120. Thus, therack member 132 andfront support member 108 are actuated in either transverse direction while thesliders 139 are guided by theguide slot 138 as theelectric motor 131 is actuated in a corresponding direction, and this causes therear jogger 102 to perform the prescribed jogging movement in the transverse direction. - Adjacent to the
front rack member 122 is provided aposition detector 141 for detecting the current position of therack member 122. The position of thefront jogger 101 can be adjusted according to the output signal of theposition detector 141 and a control signal from theelectric motor 121. Similarly, adjacent to therear rack member 132 is provided aposition detector 142 for detecting the current position of therack member 132. The position of therear jogger 102 can be adjusted according to the output signal of theposition detector 142 and a control signal from theelectric motor 131. As can be appreciated from the foregoing and following description, at each given moment while the offset stacking mode is in progress, only one of thejoggers -
FIGS. 6 and 7 are side views (as seen from the downstream end of the sheet transporting direction) showing the sequential states of thesheet processing unit 5 shown inFIG. 2 .FIG. 6 illustrates the case where the sheets S are offset toward the front side, whileFIG. 7 illustrates the case where the sheets S are offset toward the rear side. - Referring to
FIG. 6A , when the sheets S are desired to be offset toward the front side, the sheets S ejected from the imaging device are forwarded to theoutlet rollers 31 andpinch rollers 32 which are at their neutral positions. At this time, thefront support member 107 supporting thefront jogger 101 andfront sheet fence 103 is at an outermost (frontmost) position thereof. Therear support member 108 supporting therear jogger 102 andrear sheet fence 104 is at a prescribed offset position which is slightly more inwardly located than an outermost (rearmost) position thereof. When the trailing edge of an incoming sheet S is detected by the detector 37 (seeFIG. 2 ) located at the inlet end of theoutlet rollers 31 or the sheet S is fully pulled into thesheet processing unit 5, following a prescribed short waiting time period, theoutlet rollers 31 andpinch rollers 32 are shifted transversely toward the front by a prescribed distance (15 mm, for instance) while the incoming sheet S is being nipped by therollers stack tray 3 at a correspondingly transversely offset position on thestack tray 3 which is more offset than a final offset position as shown inFIG. 6B . At this time, the incoming sheet S pushes up thefront sheet fence 103 to move it out of the way of the incoming sheet to be stacked upon thestack tray 3, and the free end of thesheet fence 103 rests upon the sheet S once the sheet S has been stacked upon thestack tray 3. - Thereafter, the
front jogger 101 is actuated toward the opposing side edge of the sheet S by a prescribed distance (10 mm, for instance). This causes the sheet S to be pushed into engagement with therear sheet fence 104, and reach the final offset position toward the front as shown inFIG. 6C . The final offset position is offset by 5 mm (=15 mm−10 mm) from the regular position at which the paper sheet S would have been stacked if theoutlet rollers 31 andpinch rollers 32 were at their neutral position. Therefore, even when there are some variations in the positions of the sheets stacked upon thestack tray 3 in the offset stack mode, thefront jogger 101 jogs or pushes them toward the final offset position in cooperation with therear fence 104. - When the sheets S are desired to be stacked upon the
stack tray 3 at a position offset toward the rear, it can be accomplished in a similar fashion with appropriate modifications. When the incoming sheet S is about to be stacked upon thestack tray 3 but is still nipped between theoutlet rollers 31 andpinch rollers 32, theoutlet rollers 31 andpinch rollers 32 are shifted toward the rear by a prescribed distance (15 mm, for instance) as shown inFIG. 7A . Once the incoming sheet S is stacked upon thestack tray 3, therear jogger 102 is moved inwardly by a prescribed distance (10 mm, for instance) as illustrated inFIG. 7B . This causes the incoming sheet S to be pushed against thefront sheet fence 103 and to reach the prescribed final offset position as illustrated inFIG. 7C . - When all the sheets are desired to be stacked at a same position, it is possible to position the
outlet rollers 31 andpinch rollers 32 at the neutral position, and eject the sheets S onto thestack tray 3 without using the joggers, or to offset all the sheets to the front or rear final offset position by using the corresponding jogger. - Although the present invention has been described in terms of a preferred embodiment thereof, it is obvious to a person skilled in the art that various alterations and modifications are possible without departing from the scope of the present invention which is set forth in the appended claims.
- The contents of the original Japanese patent application which is published as Japanese patent laid open publication No. 2008-308243 as well as those of the prior art mentioned in the disclosure are incorporated in this application by reference.
Claims (5)
1. A sheet processing device for transporting sheets having first side edges and second side edge in a sheet transporting direction and stacking the sheets on a stack tray selectively at a regular position and at least one transversely offset position, comprising:
an offset transport unit configured to eject sheets onto the stack tray selectively at the regular position and a first transitional offset position which is more transversely offset than a first final offset position;
a first jogger provided on a first side of the stack tray to jog the first side edges of first selected sheets; and
a first sheet fence provided on a second side of the stack tray to support the second side edges of the first selected sheets;
wherein the first sheet fence is positioned to support the first selected sheets at the first final offset position when the first side edges are jogged by the first jogger.
2. The sheet processing device according to claim 1 , further comprising a second jogger provided on the second side of the stack tray to jog the second side edges of second selected sheets; and
a second sheet fence provided on the first side of the stack tray to support the first side edges of the second selected sheets;
wherein the offset transport unit is additionally configured to eject sheets to a second transitional offset position which is more transversely offset than a second first final offset position, the second final offset position being offset from the regular position opposite to the first final offset position; and
the second sheet fence is positioned to support the second selected sheets at the second final offset position when the second side edges are jogged by the second jogger.
3. The sheet processing device according to claim 2 , wherein the second jogger is located transversely further away from the sheets than the first sheet fence, and the first jogger is located transversely further away from the sheets than the second sheet fence, the first and second sheet fences being configured to be raised selectively so as not to interfere with transportation of sheets to the stack tray.
4. The sheet processing device according to claim 3 , wherein the first and second sheet fences comprise fence members each provided with an upper end pivotally supported by a moveable frame and a free end that can be placed on a sheet stack of the stack tray, each fence member extending obliquely downward in a downstream direction.
5. The sheet processing device according to claim 2 , wherein the first jogger and second sheet fence are both attached to a first moveable frame configured to be moved transversely with respect to the sheet transporting direction to effect a jogging movement of the first jogger and to adjustably define the second final offset position; and
the second jogger and first sheet fence are both attached to a second moveable frame configured to be moved transversely with respect to the sheet transporting direction to effect a jogging movement of the second jogger and to adjustably define the first final offset position.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/494,592 US8511679B2 (en) | 2007-06-12 | 2012-06-12 | Sheet processing device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007154885A JP2008308243A (en) | 2007-06-12 | 2007-06-12 | Sheet handling device and stacker having the same |
JP2007-154885 | 2007-06-12 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/494,592 Continuation US8511679B2 (en) | 2007-06-12 | 2012-06-12 | Sheet processing device |
Publications (1)
Publication Number | Publication Date |
---|---|
US20090236798A1 true US20090236798A1 (en) | 2009-09-24 |
Family
ID=40236203
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/478,803 Abandoned US20090236798A1 (en) | 2007-06-12 | 2009-06-05 | Sheet processing device |
US13/494,592 Expired - Fee Related US8511679B2 (en) | 2007-06-12 | 2012-06-12 | Sheet processing device |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/494,592 Expired - Fee Related US8511679B2 (en) | 2007-06-12 | 2012-06-12 | Sheet processing device |
Country Status (2)
Country | Link |
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US (2) | US20090236798A1 (en) |
JP (1) | JP2008308243A (en) |
Cited By (5)
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US20100044958A1 (en) * | 2008-08-25 | 2010-02-25 | Ricoh Company, Limited | Sheet processing device, image forming apparatus, and image forming system |
US20130051968A1 (en) * | 2010-05-12 | 2013-02-28 | Macarbox, S.L.U. | Piling machine for flat items |
US20140291920A1 (en) * | 2013-03-29 | 2014-10-02 | Brother Kogyo Kabushiki Kaisha | Image forming apparatus |
US20140373781A1 (en) * | 2013-06-25 | 2014-12-25 | Xerox Corporation | Method and apparatus for combining one or more of tamping a stack of substrates, laterally offsetting a substrate, and actuating other mechanisms useful in printing in an image forming device |
CN115231244A (en) * | 2022-08-26 | 2022-10-25 | 辽宁镁晶建材科技有限公司 | Plate template stacking and overlapping-preventing upper die device and method |
Families Citing this family (3)
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JP5009188B2 (en) * | 2008-02-21 | 2012-08-22 | 株式会社リコー | Paper aligning device, paper stacking device, and image forming device |
JP2012158444A (en) * | 2011-02-01 | 2012-08-23 | Ricoh Elemex Corp | Sheet stacking device |
US10343856B2 (en) * | 2016-10-14 | 2019-07-09 | A.G. Stacker Inc. | Reconfigurable tamping system |
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CN115231244A (en) * | 2022-08-26 | 2022-10-25 | 辽宁镁晶建材科技有限公司 | Plate template stacking and overlapping-preventing upper die device and method |
Also Published As
Publication number | Publication date |
---|---|
JP2008308243A (en) | 2008-12-25 |
US20120299238A1 (en) | 2012-11-29 |
US8511679B2 (en) | 2013-08-20 |
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