US20090123293A1 - Method and apparatus of driving multiple shafts in a wet/dry vacuum and liquid pump - Google Patents
Method and apparatus of driving multiple shafts in a wet/dry vacuum and liquid pump Download PDFInfo
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- US20090123293A1 US20090123293A1 US11/936,957 US93695707A US2009123293A1 US 20090123293 A1 US20090123293 A1 US 20090123293A1 US 93695707 A US93695707 A US 93695707A US 2009123293 A1 US2009123293 A1 US 2009123293A1
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- pump
- vacuum
- vacuum unit
- idler
- motor
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- 238000005086 pumping Methods 0.000 claims abstract description 16
- 230000037452 priming Effects 0.000 claims description 81
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Images
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L5/00—Structural features of suction cleaners
- A47L5/12—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum
- A47L5/22—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum with rotary fans
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L7/00—Suction cleaners adapted for additional purposes; Tables with suction openings for cleaning purposes; Containers for cleaning articles by suction; Suction cleaners adapted to cleaning of brushes; Suction cleaners adapted to taking-up liquids
- A47L7/0004—Suction cleaners adapted to take up liquids, e.g. wet or dry vacuum cleaners
- A47L7/0023—Recovery tanks
- A47L7/0028—Security means, e.g. float valves or level switches for preventing overflow
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L7/00—Suction cleaners adapted for additional purposes; Tables with suction openings for cleaning purposes; Containers for cleaning articles by suction; Suction cleaners adapted to cleaning of brushes; Suction cleaners adapted to taking-up liquids
- A47L7/0004—Suction cleaners adapted to take up liquids, e.g. wet or dry vacuum cleaners
- A47L7/0023—Recovery tanks
- A47L7/0038—Recovery tanks with means for emptying the tanks
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
- A47L9/106—Dust removal
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/22—Mountings for motor fan assemblies
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D9/00—Priming; Preventing vapour lock
- F04D9/04—Priming; Preventing vapour lock using priming pumps; using booster pumps to prevent vapour-lock
Definitions
- the invention relates to wet and dry vacuums. More specifically, the invention relates to wet and dry vacuums capable of pumping liquids.
- a suction system with a motor creates a vacuum of pressure less than ambient pressure and is mounted in a lid that is removably attached to a collection drum for receiving the vacuumed materials.
- a portion of the lid extends downward into the drum and mounts a filter support assembly, such as commonly known as a “cage,” that covers a vacuum intake to the suction assembly in the lid.
- the suction system in the lid suctions external air or water through a hose into an opening in the drum, so that water or dirt is deposited into a lower volume of the drum.
- Remaining material mainly air, then flows upward and inward through the filter surrounding the cage, continues through the cage into a suction impeller in the lid, and then is exhausted from the vacuum cleaner.
- the drum Periodically, the drum is emptied of waste. For larger drum capacities, the heavy weight of deposited material therein has caused the creation of alternatives to lifting the container and dumping the waste into a waste container.
- Some vacuum cleaners include an outlet on the lower portion of the drum with a cap that can be removed and at least a portion of the waste allowed to drain.
- many locations, such as in a basement do not facilitate easy draining.
- pumps can be used.
- the pump accessory includes a motor separate from the vacuum motor with an electrical connection that requires another outlet, such as a wall electrical outlet or one built into the vacuum itself.
- the design operates on the principle of a “flooded suction,” in that the suction to the pump is normally below the liquid level and thus will operate without independent priming of the pump each time to start the pumping process.
- Another manufacturer has installed a fluid suction inlet inside the lower portion of the drum with a hose attached between the inlet and the vacuum impeller to pull fluid up through the vacuum inlet.
- the vacuum impeller centrifugally causes the liquid portion of the vacuumed material to flow through a diverter valve and out the unit at a separate exit port from the typical vacuum outlet and so does not constitute a distinct pump separate from the vacuum unit. It also necessitates the vacuum material with the liquid to flow into the drum first and then to enter the vacuum impeller cavity, relying on prefiltration to remove impurities that could clog, impair, or damage the impeller.
- the arrangement makes the disassembly and maintenance of the vacuum somewhat more complicated and the flow paths are problematic.
- the pump generally a centrifugal pump, often needs priming. Without the priming, the pump impeller can spin but no to very little pumping action generally occurs.
- the present disclosure provides a method and system to supply pumping capabilities to a wet and dry vacuum cleaner.
- a single motor can operate a vacuum unit and the pump distinct from the vacuum unit.
- a port in the vacuum flow path can act as a vacuum tap to prime the pump when necessary.
- the pump can be arranged so it pumps fluids out of the drum or can directly pump the fluids without having to flow first into the drum container of the vacuum cleaner.
- the system can allow independent operation of the vacuum unit and the pump, and allow different, more efficient speeds for each, which allows a higher overall performance, since maximum power for the system can be provided to either operating device while the other one is not operating.
- the disclosure further provides a system and method for separately engaging and disengaging the vacuum unit and the pump.
- the various engagements of the pulleys with their respective belts and shafts can be controlled by clutches and other known drive systems to selectively operate in the different modes described herein.
- the disclosure provides a wet and dry vacuum system, comprising: a vacuum unit; a pump coupled to the vacuum unit mounted above a fluid inlet; and at least one motor adapted to drive the vacuum unit, the pump, or a combination thereof.
- the disclosure also provides a method of operating a wet and dry vacuum system having a vacuum unit and a pump distinct from the vacuum unit, comprising: operating the vacuum unit, the pump, or a combination thereof.
- the disclosure further provides a wet and dry vacuum system, comprising: a vacuum unit; a pump coupled to the vacuum unit and mounted above a fluid inlet; at least one motor adapted to drive the vacuum unit, the pump, or a combination thereof; and a means for controlling a coupling and decoupling of the vacuum unit, the pump, or a combination thereof with the motor.
- FIG. 1 is a cross-sectional schematic view of a first embodiment of a combined vacuum and pump system.
- FIG. 1A is an enlarged schematic view of the flow restrictor and the priming hose coupled between the vacuum chamber intake and the pump.
- FIG. 1B is a schematic view of an exemplary embodiment of the flow restrictor.
- FIG. 1C is a bottom schematic view of another exemplary embodiment of the flow restrictor.
- FIG. 2 is a cross-sectional schematic view of the vacuum and pump system in an alternative embodiment.
- FIG. 3A is a cross-sectional schematic view of another embodiment of the vacuum and pump system.
- FIG. 3B is a schematic diagram of an exemplary embodiment of a selectively engageable drive system capable of engaging the vacuum and/or pump in different operational modes.
- FIG. 4 is a cross-sectional schematic view of another embodiment of the vacuum and pump system.
- FIG. 5 is a schematic diagram of an exemplary embodiment of a selectively engageable drive system.
- FIG. 6 is a cross-sectional schematic view of a variation of the selectively engageable drive system shown in FIG. 5 .
- FIG. 7 is a perspective schematic view of an embodiment of a clutch actuator assembly.
- FIG. 8 is a cross-sectional schematic diagram of another embodiment of a selectively engageable drive system.
- FIG. 8A is a schematic diagram of the drive system of FIG. 8 .
- FIG. 9 is a cross-sectional schematic view of another embodiment of the vacuum and pump system.
- the disclosure provides a combined vacuum and pump system that can vacuum, pump, or a combination thereof by switching between different operational modes.
- the mechanical switching control mechanism (or equivalent electrical circuit switching control system) can operate the unit in one or more of the following modes:
- a vacuum mode plus a pump mode operating at the same time A vacuum mode plus a pump mode operating at the same time.
- the above modes can be controlled by a float system to govern the operation of the vacuum and pump. While for graphical representation, a mechanical system is shown, it is to be understood by those with ordinary skill in the art that an electrical system could be made, given the disclosure contained herein, to perform in a similar manner.
- a priming hose can provide a negative pressure (“vacuum”) to the pump chamber relative to ambient pressure to pull fluid through the pump inlet into the pump chamber to prime the pump.
- the vacuum can be obtained using the vacuum unit as exemplified in the embodiments below.
- pump priming can occur by tapping an inlet (“throat”) of the vacuum chamber providing a flow path to the vacuum impeller.
- the priming tap can include a shield that at least partially blocks normal inflow into the vacuum unit to create more vacuum in the priming hose, relative to the drum, and ultimately to prime the pump chamber.
- fluid can be pumped from sources outside the vacuum cleaner drum and even sources of fluid inside the vacuum cleaner drum.
- the pump priming can also occur by tapping the vacuum drum into which fluid and debris are vacuumed by operation of the vacuum unit with the drum being at a relative negative pressure. Such embodiments are useful for pumping sources of fluid outside the vacuum cleaner drum.
- the hose can be attached to the pump at various locations.
- One advantageous location is an upper portion of the pump chamber, distal from the pump inlet, to allow more filling of the pump chamber during priming.
- a priming switch can be employed to close the priming tap hose at different stages of the vacuuming/pumping operation, so the pumped fluid does not backflow through the hose and enter an inappropriate area, such as a vacuum unit or motor.
- a closed priming tap hose can also help maintain vacuuming efficiency in case the pump inlet or outlet is not properly sealed when the pump is not in use, causing an unwanted leak during normal vacuuming operations.
- separate belts can drive the vacuum unit and the pump. Some embodiments can use the same motor and others can have separate motors. Still other embodiments can use a single belt drive to drive the vacuum unit and the pump. Further, the belts can be mounted above and/or below the motor(s) as can be convenient for access and relationship to other system components. In some embodiments, the belts can be driven from both the bottom and top ends of the motor shaft. The belts can be engaged and disengaged as appropriate with clutches, idler pulleys, and other switching elements.
- FIG. 1 is a cross-sectional schematic view of a first embodiment of a combined vacuum and pump system.
- the system 100 which can be based on a wet and dry vacuum cleaner, includes a motor 1 , a pump 2 , and a vacuum unit 11 mounted to a lid 15 .
- the lid 15 is generally attached to a drum 14 that functions as a container of the system.
- the drum 14 has a waste portion 14 A for holding waste materials, including liquids, produced from vacuum operations, in a lower elevation of the container.
- a vacuum unit 11 generally is mounted to the lid 15 and includes a vacuum impeller 11 A mounted in a vacuum chamber 12 with a vacuum chamber intake 12 A.
- a cage/filter 13 is attached to the lid 15 and provides a filtered flow path to the vacuum unit 11 , as is known to those with ordinary skill in the art.
- Air is exhausted from the vacuum chamber through an air exhaust 26 that can be ported outside the lid 15 as is also customary in such vacuum cleaners.
- the actual geometry of the air exhaust is not shown but would be readily known to those with ordinary skill in the art, and that the exhaust could be a ported exhaust or a diffused exhaust.
- a vacuum inlet 16 can be provided in the lid 15 or the drum 14 . The inlet can be coupled to a hose 25 for extending the inlet to conveniently allow vacuum material 25 A to enter through the inlet 16 and into the drum 14 .
- a priming hose 9 can be coupled between the pump 2 on one end and to the vacuum unit 11 on another end.
- the priming hose can be used to convey a negative pressure (vacuum) from the vacuum unit to the pump, where the vacuum is relative to ambient pressure in the pump.
- the priming hose can be coupled to an upper portion of the pump 2 on one end and to the region of the vacuum chamber intake 12 A on the other end.
- a flow restrictor 34 such as a damper, can be movably coupled to the vacuum chamber intake 12 A.
- the flow restrictor 34 can be manually or power-actuated by an actuator 36 .
- the actuator 36 can be a variety of actuators, such as a mechanical lever, electrical switch including a solenoid or servo motor, pneumatic controller, or other devices which can be controllably moved to operate an element.
- the actuator 36 shown schematically, can be mounted in a variety of locations in the system 100 , including in the lid 15 .
- the flow restrictor 34 can at least partially and selectively block the flow path into the vacuum chamber intake 12 A, so that a vacuum occurs in a priming hose 9 , described below, during the pump priming portion of system operation.
- the flow restrictor 34 can be moved to allow normal flow through the vacuum chamber intake 12 A for vacuum operation.
- the vacuum pressure can be sufficient in the priming hose, so that the advantages gained by including the flow restrictor in the system 100 are optional.
- FIG. 1A is an enlarged schematic view of the flow restrictor and the priming hose coupled between the vacuum chamber intake and the pump.
- the vacuum unit 11 includes the impeller 11 A rotatably mounted in a vacuum chamber 12 .
- the intake 12 A to the vacuum chamber is a region having a relatively high vacuum negative pressure when the vacuum impeller 11 A is rotating.
- the priming hose 9 can tap into that region to produce a relatively high vacuum through the hose 9 to the pump 2 .
- the pump 2 generally includes a pump chamber 2 A coupled to the pump inlet 3 , a pump impeller 2 B rotatably coupled in the pump chamber, an upper portion 2 C of the pump chamber, and pump outlet 4 .
- the end of the priming hose for the pump 2 can be coupled to the upper portion 2 C, so that fluid can more fully fill the pump chamber during priming.
- the flow restrictor 34 can at least partially block the vacuum chamber intake to force a higher portion of the vacuum to be directed to the priming hose.
- the directed vacuum pressure can be applied to provide higher priming capabilities to the pump.
- FIG. 1B is a schematic view of an exemplary embodiment of the flow restrictor.
- the flow restrictor 34 can be slidably coupled to the vacuum unit 11 , such as in the region of the vacuum chamber intake 12 A.
- the actuator 36 can actuate the flow restrictor between a normal position where the flow path is open to the intake 12 A and a closed position where the flow path is at least partially blocked.
- FIG. 1C is a bottom schematic view of another exemplary embodiment of the flow restrictor.
- the flow restrictor 34 can also include an assembly portion coupled to the vacuum unit 11 that aligns openings to allow flow into the vacuum chamber intake described herein.
- a fixed ring 34 A can be coupled to the vacuum unit 11 , such as the intake 12 A.
- the ring 34 A can include one or more openings 35 A.
- a corresponding rotatable ring 34 B with one or more openings 35 B can be rotatably coupled to the fixed ring 34 A.
- An actuator 36 described in reference to FIGS. 1 and 1A , can rotate the rotatable ring 34 B to align the openings 35 A, 35 B and allow flow into vacuum chamber intake 12 A, referenced above.
- the actuator When priming the pump, the actuator can rotate the rotatable ring 34 B, so that the openings 35 A, 35 B are out of alignment. When out of alignment, the flow into the vacuum chamber intake is restricted and more of the vacuum pressure from the vacuum unit is applied to the priming hose.
- a priming switch 10 can be coupled to the priming hose 9 to close and open the priming hose.
- the priming switch 10 can “pinch” or otherwise compress or close (such as with a solenoid) the priming hose 9 when priming of the pump is unnecessary.
- the closed priming hose can restrict fluid in the pump from potentially back-flowing through the priming hose and entering the vacuum unit or other portions of the system.
- the closed priming hose can further reduce vacuum “leakage” through the pump when the pump is not operating to increase vacuum efficiency through the vacuum unit 11 .
- the pump 2 includes a pump inlet 3 and a pump outlet 4 .
- the pump 2 is fluidicly disposed generally above the waste portion 14 A of the drum.
- the pump 2 could also be fluidicly disposed generally above a fluid level external to the vacuum and pump, such as on a floor.
- the pump 2 being fluidicly disposed above the fluid level needs at least initial priming to be able to pump the fluid.
- FIG. 1 can use a drain of the drum 14 as a liquid inlet 23 .
- fluid would primarily be brought into the drum 14 through the vacuum inlet 16 and deposited therein.
- the pump would pull the liquid from the drum 14 through a conduit 5 into the pump inlet 3 and thence into the pump 2 .
- the pump 2 would pump out the liquid through the pump outlet 4 and through a conduit 6 coupled to the pump outlet 4 to a location generally away from the system 100 .
- the conduit 5 can be coupled to the drum outlet 23 on one end and to the pump inlet 3 on the other end in some manner, including use of one or more couplings 7 , such as a quick disconnect or hose fitting.
- the conduit 6 can be coupled to the pump outlet 4 in some manner, including use of a coupling 8 .
- a standard garden type hose and standard garden hose fittings can be used as one or more of the couplings.
- the motor 1 can include a shaft that extends through both ends of the motor, such that the vacuum unit 11 can be powered by one end of the motor and the pump 2 can be powered by a second end of the motor. Variations are possible, including the vacuum unit and the pump being powered by the same end of the motor and/or by a single belt.
- the term “belt” is used broadly herein to include a band of material, and can include flexible material or relatively inflexible links of material such as chain links.
- the motor 1 can be rotationally coupled to the pump 2 through the use of a drive system, such as a pulley and belt arrangement.
- the vacuum impeller 11 can be coupled and rotationally coupled to the motor through a similar drive system.
- Such drive systems can include the exemplary idler sets described in reference to FIG. 3 , the clutch systems described in reference to FIG. 5-8 , and other drive systems.
- the motor 1 can provide power input to both the pump 2 and the vacuum unit 11 .
- the motor can provide such power through the use of at least two shafts through the use of a pulley and belt arrangement.
- drive systems could include gears and sprockets as equivalents, and other power transmission products.
- the driven pulley 17 on a pump shaft 17 A can be driven by a driving pulley 18 from the motor 1 , where the pulleys are rotationally coupled together through a pump belt 19 .
- the driven pulley 17 and the driving pulley 18 can be adjusted for different relative sizes to operate the pump at optimal or other speeds.
- Various bearings, mounting units, and other miscellaneous hardware are not detailed but would be known to those with ordinary skill in the art.
- the motor 1 can transmit power to the vacuum unit 11 through use of a pulley and belt arrangement, gear and sprocket, or other power transmission system.
- a driven pulley 21 can be coupled to a vacuum shaft 21 A for the vacuum unit 11 with the vacuum impeller 11 A.
- a driving pulley 20 can be coupled to the motor 1 as described above for the driving pulley 18 .
- the pulleys 20 , 21 can be rotationally coupled together by a vacuum belt 22 .
- the driving pulley 20 and driven pulley 21 can be adjusted in relative size to operate the vacuum unit 11 at an optimal or other speed. Further, the speeds of the pump and the vacuum unit can be independently determined using a single motor by varying the sizes of the relative pulleys.
- a single belt drive system could also be used instead of the dual belt shown. Details of the belt engagement/disengagement system are not shown in the figure, but are described in at least one exemplary embodiment below.
- the vacuum unit or pump coupled to the motor could be driven constantly, while the other device could be driven selectively.
- an operator can activate only the vacuum unit in a first mode, only the pump in a second mode, the pump with a temporarily engaged vacuum unit to prime the pump in a third mode, and the vacuum unit and pump both operational in a fourth mode.
- the motor 1 can rotate the vacuum unit 11 , alone or in combination with the pump 2 .
- the vacuum unit creates a suction inside the drum 14 causing incoming vacuumed air or water 25 A to enter the inlet 16 and flow into the drum 14 . Solids and liquids fall out of the flow path into the bottom of the drum 14 , while the remainder of the air in the flow path flows through the cage/filter 13 for filtering, through the vacuum unit 11 , and out of the vacuum chamber 12 through the air exhaust 26 .
- the motor 1 can rotate the pump 2 , alone or in combination with the vacuum unit.
- the pump 2 will generally be incapable of starting operation without priming.
- Such priming has been heretofore problematic, because the pump is located above a liquid inlet 23 on the conduit 5 .
- the present disclosure provides for priming of the pump 2 by use of the priming hose 9 .
- the flow restrictor 34 can be actuated to at least partially block the normal flow path into the vacuum chamber 12 that helps create more vacuum pressure in the priming hose 9 , relative to the pressure in the drum, and thence to the pump 2 .
- the vacuum draws the water or other fluid from the drum and through the liquid inlet 3 into the pump 2 by the negative pressure through the priming hose 9 .
- the pump becomes primed and can sustain pumping operations thereafter as the fluid is available through the inlet 3 .
- the liquid 24 can be pumped out of the pump 2 through the pump outlet 4 , and out of the conduit 6 to another location.
- the priming switch can be opened to allow a vacuum in the priming hose 9 to draw fluid, such as in the drum 14 , through the conduit 5 through the pump inlet 3 and into the pump 2 .
- the priming switch 10 can close the priming hose.
- the system allows an elevated pump mounted in a more convenient location inside the lid 15 with the other elements above a fluid level, allows an operation of multiple devices by a single motor, and allows pumping from the drum or pumping of a fluid that is independent of a flow path into the drum 14 .
- FIG. 2 is a cross-sectional schematic view of the vacuum and pump system in an alternative embodiment.
- the elements will be labeled similarly as in FIG. 1 .
- a direct flow path includes liquid from a source external to the drum 14 , entering a conduit 5 , and flowing into the pump inlet 3 through the pump 2 , out the pump outlet 4 , and out the conduit 6 for distribution to a different location. Since the pump can pump fluids from sources external to the drum 14 , the operator can avoid emptying the drum 14 of its dry waste prior to pumping the water through the external direct flow circuit described above.
- the belts are both shown on a lower portion of the motor using only one end of the shaft as the drive.
- the motor 1 can provide power input to both the pump 2 and the vacuum unit 11 .
- the motor can provide power to the pump through the use of a pulley and belt arrangement, sprocket and gear, or other power transmission system.
- the driven pulley 17 on a pump shaft 17 A can be driven by a driving pulley 18 from the motor 1 , where the pulleys are rotationally coupled together through a pump belt 19 .
- the driven pulley 17 and the driving pulley 18 can be adjusted for different relative sizes to operate the pump at optimal or other speeds.
- the motor 1 can transmit power to the vacuum unit 11 .
- a driven pulley 21 can be coupled to a vacuum shaft 21 A for the vacuum unit 11 that operates the vacuum impeller.
- a driving pulley 20 can be coupled to the motor 1 as described above for the driving pulley 18 .
- the pulleys 20 , 21 can be rotationally coupled together by a belt 22 .
- the driving pulley 20 and driven pulley 21 can be adjusted in relative size to operate the vacuum unit 11 at an optimal or other speed. Further, the speeds of the pump and the vacuum unit can be independently determined using a single motor by varying the sizes of the relative pulleys.
- the vacuum unit can be used to vacuum materials into the drum 14 . If fluid outside the drum is to be pumped from an elevation below the pump, the pump can be primed by causing a vacuum through the priming hose to be applied to the pump.
- the pump can operate concurrently with the vacuum unit after priming where the vacuum unit may continue to function, or the vacuum unit can be turned to an off mode, while the pump continues to pump, or the pump can be turned to an off mode after pumping while the vacuum unit continues to vacuum.
- FIG. 3A is a cross-sectional schematic view of another embodiment of the vacuum and pump system. Similar elements will be similarly labeled as above.
- the motor 1 can drive both the pump 2 and the vacuum unit 11 with a single driving pulley 18 A and a single belt 19 A. If desired, the pump 2 and the vacuum unit 11 can be independently operated.
- An idler pulley system such as described in referenced to FIG. 3B below, can change the engagement of the belt 19 A with the pump driven pulley 17 for the pump 2 , the vacuum driven pulley on the shaft 21 A for the vacuum unit 11 , or a combination thereof.
- the idler pulley system can include a pump idler set 122 and a vacuum idler set 128 , described in FIG. 3B . Other variations are contemplated.
- Inlet 16 allows vacuumed materials to enter the drum 14 .
- the materials generally fall to the bottom inside the drum, while remaining air is pulled through the cage/filter 13 through the vacuum unit 11 and exhausted through the air exhaust 26 , which is generally a port through the lid 15 .
- the pump 2 can be selectively operated to draw liquid through the liquid inlet 23 through the pump inlet 3 into the pump 2 , and pumped out the pump outlet 4 and the conduit 6 to dispose of the liquid 24 at a different location.
- the priming hose 9 can be coupled on one end to the pump and on the other end to the vacuum chamber intake 12 A, as described above.
- a priming switch also described above, is not shown but can be included.
- the flow restrictor 34 can be used to increase vacuum in the priming hose 9 during the pump priming.
- FIG. 3B is a schematic diagram of an exemplary embodiment of a selectively engageable drive system capable of engaging the vacuum and/or pump in different operational modes. Three positions for three modes of operation are shown.
- a motor as described above can rotate a driving pulley 18 A so that a belt 19 A rotates a pump pulley 17 and a vacuum pulley 21 .
- the engagement and disengagement with the pump pulley and the vacuum pulley can be accomplished by movement of two sets of idler pulleys, as described below.
- a tension pulley 118 can maintain tension on the belt 19 A in the different modes of operation in conjunction with a bias element 120 . While the embodiment illustrates a single belt, it is to be understood that the concepts are to be applied to multiple belt configurations using different idler sets.
- the two idler sets each include at least one idler pulley, and advantageously a pair of idler pulleys that are spaced a distance from each other, which together can be moved to different positions, generally in an arc, around the pump pulley or the vacuum pulley, respectively.
- the idler sets can move the belt 19 A into different positions, so that they cause the belt to engage the pump pulley, the vacuum pulley, or both.
- the movement can occur from manual movement of the idler sets, such as through levers, or through powered devices, such as switches, solenoids, and the like.
- the actuation can occur automatically depending on sensed conditions such as waste levels, fluid levels, filter condition, and other conditions.
- movement of the two idler sets can cause the different modes described above, namely vacuum mode only, pump mode only, pump mode temporarily engaged with a vacuum mode for pump priming purposes, and a vacuum mode plus a pump mode.
- the drive pulley 18 A In all the belt positions described herein, the drive pulley 18 A generally remains engaged with the belt 19 A to power the belt through the various modes with the idler pulleys in different positions.
- a pump idler set 122 includes an outside idler 124 and an inside idler 126 based upon the relative position with respect to the belt 19 A.
- the pump idler set 122 can be moved along an arc 138 about the pump pulley 17 to cause engagement and disengagement of the belt 19 A with the pulley 17 .
- the vacuum idler set 128 is similarly assembled with an outer idler 130 and an inner idler 132 .
- the vacuum idler set 128 can be rotated in an arc around the vacuum pulley 21 to cause engagement and disengagement of the belt 19 A with the pulley 21 .
- the outer idler 130 and the inner idler 132 are generally fixed in position relative to each other, although their collective position within the system changes as the idlers are moved about the arc 142 around the pulley 21 .
- Miscellaneous hardware such as linkages and bearings, are not shown as would be known to those with ordinary skill in the art given the disclosure herein.
- the length of belt 19 A can be selected to accommodate the relative dimensions of the system, including the pulleys and travel lengths. While arcs 138 , 142 are described, it is understood that the pulleys can be moved to different relative positions that may not track an arc.
- a vacuum-only mode represented by first belt position 144 disengages the belt 19 A from the pump pulley 17 and allows engagement of the belt 19 A with the vacuum pulley 21 .
- the pump idler set 122 is rotated along the arc 138 to a first position 134 .
- the outer idler 124 can be disengaged from the belt 19 A and the inner idler 126 is engaged on an inside surface of the belt 19 A in a position that does not allow the belt 19 A to drive the pump pulley 17 .
- the vacuum idler set 128 is in a corresponding first position 134 A in the vacuum mode only.
- the outer idler 130 engages the outer surface of the belt 19 A while the inner idler 132 need not contact the belt 19 A.
- the position of the outer idler 130 allows the belt 19 A to contact the vacuum pulley 21 and to operate the vacuum unit 11 described above.
- the two idler sets are adjusted to different relative positions.
- the pump idler set 122 can be adjusted to a second position 136 .
- the outer idler 124 is engaged with an outside surface of the belt 19 A, while the inner idler 126 need not contact the belt 19 A.
- the engagement on the outer surface of the belt allows the belt 19 A to contact and rotate the pump pulley 17 .
- the vacuum idler set 128 is moved to a second position 136 A.
- the outer idler 130 need not contact the outer surface of the belt 19 A, while the inner idler 132 is engaged with an inner surface of the belt 19 A.
- the engagement of the inner surface by the inner idler 132 pulls the belt away from the vacuum pulley 21 , so that the vacuum unit does not rotate in the pump mode only.
- the idler sets are moved to different relative positions. Specifically, the pump idler set 122 can be moved into the second position 136 , so that the outer idler 124 can engage the outer surface of the belt 19 A, while the inner idler 126 can be disengaged from the belt surface. That position allows the belt 19 A to contact and rotate the pump pulley 17 .
- the vacuum idler set 128 can be moved to the first position 134 A. In the position, the outer idler 130 contacts the outer surface of the belt 19 A, while the inner idler 132 need not contact the inner surface of the belt 19 A. That position allows the belt 19 A to contact and rotate the vacuum idler 21 , so that both the pump and vacuum unit operate.
- one or more of the idler sets may include a single idler pulley.
- the single idler pulley may be individually manipulated to engage and disengage the belt to actuate the vacuum unit and/or pump.
- FIG. 4 is a cross-sectional schematic view of another embodiment of the vacuum and pump system.
- a motor 1 is coupled to the vacuum unit 11 .
- a second motor 1 A is coupled to the pump 2 .
- the priming hose 9 can be coupled, for example, between the pump 2 and the drum 14 , or other locations described herein.
- a switch box 31 can be installed in the lid 15 to control the motor 1 , the motor 1 A, or a combination thereof. Further, the switch box 31 can include the ability to operate the priming switch 10 at selective times in the system operation.
- the system includes other elements previously described, such as the conduit 5 to allow fluid to enter the inlet 3 to the pump 2 and out the outlet 4 , and through the conduit 6 to another location.
- a power cord 30 can provide power to the switchbox 31 for operation of the system.
- the embodiment shown uses the negative pressure in the drum 14 caused by the vacuum unit 11 to provide the vacuum through the priming hose 9 to the pump 2 . It should also be understood that priming can be achieved by the configuration previously described in FIGS. 1 and 2 .
- the motor 1 can be activated to operate the vacuum unit 11 .
- the vacuum pressure pulls air, liquid, or a combination thereof into the vacuum inlet 16 where the heavy materials, such as dirt, debris, and liquid, fall to the bottom of the drum 14 while the lighter material, such as air, flows through the cage/filter 13 through the vacuum unit 11 and out the air exhaust 26 , as described above.
- the pump can pump fluid through the conduit 5 , the inlet 3 , the pump 2 , the outlet 4 , and the conduit 6 with the power provided by the motor 1 A.
- the switchbox 31 can operate the vacuum unit 11 , the pump 2 , or a combination thereof.
- a priming hose 9 can be coupled between the pump 2 and the drum 14 .
- the internal volume in the drum 14 would generally be at a negative pressure when the vacuum unit 11 is operational.
- a negative pressure in the priming hose 9 can pull the fluid through the conduit 5 into the pump 2 .
- the priming switch 10 can be operated through the switchbox 31 .
- the switchbox can include a switch 31 A to selectively choose between modes: vacuum on or off, pump on or off, priming, and including both vacuum and pump on at the same time.
- the priming function can override the mutually exclusivity, so that the vacuum unit can operate temporarily to prime the pump.
- the priming switch 10 can be normally closed, so that the priming switch closes the priming hose 9 when not activated to reduce vacuum leaks and backflow from the pump into other portions of the system.
- the system can accommodate a certain maximum amount of operating current. By controlling the engagement of the pump 2 or vacuum unit 11 , more current can be provided to either the pump or the vacuum unit when the other device is not operating. The higher current directed to one of the devices rather than both at the same time can increase the performance level of the device, such as increased speed for higher vacuum or greater flow.
- FIGS. 5-8 and 9 show various aspects of clutch systems that can also be used to engage and disengage one or more belts to drive one or more embodiments of the vacuum and pump system.
- FIG. 5 is a schematic diagram of an exemplary embodiment of a selectively engageable drive system.
- the drive system shown can be used advantageously with various embodiments having a single motor, described herein.
- the motor 1 directly drives the vacuum unit 11 while selectively engaging and driving the pump 2 , although a reverse embodiment can be used.
- the pump 2 can be activated by a float dependent upon the level of fluid in, for example, the drum 14 , shown in FIG. 2 .
- the motor 1 can be coupled to a lid portion 15 A for support.
- a clutch assembly 40 can be used to selectively drive the pump 2 .
- the motor shaft can effectively function as the shaft 21 A described above for the vacuum unit 11 and is coupled thereto.
- a first disk clutch 42 can be rotationally coupled to the shaft 21 A.
- a second clutch disk 44 is slidably and rotatably disengagable from the shaft 21 A.
- the second clutch disk 44 is rotationally coupled to the pulley 18 described above.
- a bearing 38 is disposed between the pulley 18 and the second clutch disk 44 .
- the belt 19 is coupled between the pulley 18 on the shaft 21 A and the pulley 17 on the shaft 17 A, as described above.
- a variety of support bearings 46 , 48 on the vacuum shaft 21 A and support bearings 50 , 52 on the pump shaft 17 A can be used to maintain alignment of the shaft, as is known in the art.
- a floating assembly can selectively engage and disengage the clutch assembly 40 .
- a float 56 can be disposed in a container, such as the drum 14 , and engaged with a clutch actuator assembly 58 , described in more detail below.
- the clutch actuator assembly 58 is anchored at a fixed pivot 60 , but allowed to move up and down (in the exemplary orientation) at a movable pivot 62 distal from the fixed pivot 60 .
- a link 64 couples the clutch actuator assembly 58 to the second clutch disk 44 .
- the motor 1 can be activated so that it operates the vacuum unit 11 . Because the first clutch disk 42 of the clutch assembly 40 is rotationally coupled to the shaft 21 , the first clutch disk 42 rotates with the shaft 21 A. However, the second clutch disk 44 is only selectively rotationally coupled to the shaft 21 A. Therefore, the shaft 21 A rotates within the bearing 38 without necessarily rotating the second clutch disk 44 and the pulley 18 coupled thereto.
- the float 56 raises as fluid rises, causing the end 62 of the clutch actuator assembly to rise.
- the link 64 rises and causes the second clutch disk to engage the first clutch disk 42 and become rotationally coupled.
- the pulley 18 rotates, causing the belt 19 to rotate.
- the pulley 17 rotates and causes the pump shaft 17 A to rotate and operate the pump 2 .
- the clutch actuator assembly lowers and causes the second clutch disk 44 to become disengaged from the first clutch disk 42 and therefore rotationally decoupled, this is, disengaged, to stop pump operations.
- FIG. 6 is a cross-sectional schematic view of a variation of the selectively engageable drive system shown in FIG. 5 . Similar elements are similarly numbered.
- a float 56 operates the clutch actuator assembly 58 to selectively engage and disengage the clutch assembly 40 .
- the clutch assembly 40 is engaged and the motor 1 is operating to rotate the shaft 21 A, the driving pulley 18 rotates, causing the belt 19 to rotate and thus rotating the driven pulley 17 .
- the rotation of the driven pulley 17 causes the pump shaft 17 A to rotate and thence the pump to operate.
- the vacuum unit 11 can vacuum debris and other vacuumed materials into a container, such as the drum 14 , described above, and exhaust remaining air through the air exhaust 26 .
- fluid can enter the pump inlet 3 (where the conduit is not shown but has been described previously), flow through the impeller of the pump and out of the pump outlet 4 .
- the various elements described can be mounted to the lid portion 15 A of the lid 15 described above.
- the clutch actuator can be connected on one end to a fixed pivot 60 and on another end to a movable pivot 62 that in turn is connected to the float 56 .
- FIG. 7 is a perspective schematic view of an embodiment of a clutch actuator assembly.
- the clutch actuator assembly 58 includes a frame 66 that can be coupled on one end at a fixed pivot 60 to the lid or portion thereof, and on another end, at the movable pivot 62 to the float 56 , described above.
- a link pivot 68 can be formed at some position between the fixed pivot 60 and the movable pivot 62 .
- the link pivot 68 is adapted to receive the link 64 rotatably therein.
- One of more link couplers 70 can be used to couple the link 64 to the frame 66 .
- the fixed pivot 60 can be coupled to the lid portion 15 A while the movable pivot 62 can be coupled to the float 56 .
- the clutch actuator assembly 58 can remain secured on the fixed pivot 60 .
- the link 64 can move a portion of the clutch assembly 40 up and down.
- the link 64 can rotate in the link pivot 68 .
- the belt 19 does not rotate and the pulley 17 coupled to the shaft 17 A of the pump 2 does not rotate.
- the movable pivot 62 from one end of the clutch actuator assembly 58 moves consistent with the float movement, that is, upward, as shown in FIG. 5 .
- the upward movement of the movable pivot 62 causes the link 64 to also move upward and press the second clutch disk 44 against the first clutch disk 42 .
- the second clutch disk 44 rotates with the pulley 18 , causing the belt 19 to rotate.
- the pulley 17 coupled to the shaft 17 A causes the pump 2 to rotate as well.
- the pump continues to operate until the fluid level is decreased in the container, such as the drum, sufficiently to allow the float 56 to lower. As the float lowers, the movable pivot 62 also lowers the link 64 and the second clutch disk 44 , causing a disengagement with the first clutch disk 42 . The pulley 18 is no longer powered and the pump stops pumping.
- FIG. 8 is a cross-sectional schematic diagram of another embodiment of a selectively engageable drive system.
- FIG. 8A is a schematic diagram of the drive system of FIG. 8 . Similar elements have been similarly numbered as described above.
- this embodiment includes a clutch actuator for the pump and a clutch actuator for the vacuum unit. Further, the embodiment can include a pump clutch actuator assembly and a vacuum unit clutch actuator assembly.
- the system can drive both the pump and the vacuum unit through a single belt as shown in the schematic illustration of FIG. 8A . More specifically, the system includes a motor 1 having a pulley 18 A rotationally coupled thereto.
- a drive belt 19 A is rotationally coupled to the driving pulley 18 A that is coupled to the motor, the driven pulley 17 that is coupled to the pump 2 , and the driven pulley 21 that is coupled with the vacuum unit 11 .
- the pulley 17 is rotationally decoupled from the pump shaft 17 A when the clutch assembly 40 is disengaged by the use of bearing 38 disposed between the pulley 17 and the associated portion of the clutch assembly 40 , and the shaft 17 A.
- the clutch assembly 40 includes a first clutch disk 42 that is rotationally coupled to the shaft 17 A, and a rotatable second clutch disk 44 that is rotationally disengageable from the shaft 17 A.
- the bearing 38 is disposed between the second clutch disk 44 and the pulley 17 to allow the second clutch disk to rotate around the shaft 17 A when not engaged with the first clutch disk 42 .
- the embodiment can include a vacuum unit clutch assembly 72 .
- the clutch assembly 72 can operate in a similar fashion with similar elements as have been described above with the clutch assembly 40 .
- the clutch assembly 72 can include a first clutch disk that is rotationally coupled to the shaft 21 A, and a second clutch disk that is selectively rotationally decoupled from the shaft 21 A by use of a bearing 82 disposed between the shaft and the second clutch disk in a similar fashion as the clutch assembly 40 .
- the clutch assembly 72 is actuated so that the first and second clutch disks engage, the vacuum unit 11 rotates due to the rotation of the motor through the pulley 18 A and the drive belt 19 A around the pulley 21 .
- the system further includes a method of selectively actuating the pump and the vacuum unit.
- a clutch actuator assembly 58 can be coupled to a float 56 and the clutch assembly 40 .
- the clutch actuator assembly 58 includes a fixed pivot 60 coupled to a stationery object, such as a lid or lid portion (not shown).
- the clutch actuator assembly also includes a movable pivot 62 that can be coupled to the float 56 and can translate up and down in association with the float 56 .
- the clutch actuator assembly can further include a link 64 that can be coupled with the clutch assembly 40 .
- a vacuum clutch actuator 74 can have a fixed pivot 76 anchored at one portion of the actuator 74 , and a movable pivot 80 distal from the fixed pivot 76 .
- a link 90 similar to the link 64 can be coupled to the second clutch disk of the clutch assembly 72 , as has been described above for the second clutch disk 44 .
- the first clutch disk of the clutch assembly 72 can be rotationally coupled to the shaft 21 A as has been described above for the first disk clutch 42 of the clutch assembly 40 .
- the clutch actuator assembly 74 can be biased with a bias element 78 so that in a normal operating position, the clutch assembly 72 is engaged and the vacuum unit 11 can operate. While the system shown generally has the vacuum impeller engaged and the pump disengaged, other default positions can certainly be designed.
- the motor 1 can be activated which in a normal position actuates the vacuum unit 11 , but not the pump 2 due to the positions of the respective clutch assembly components.
- the vacuum unit pulls material into a container, such as a drum 14 , described above.
- a container such as a drum 14
- the upward movement of the float raises the movable pivot 62 that also raises the link 64 .
- the link 64 then causes the second clutch disk 44 to engage the first clutch disk 42 , causing the shaft 17 A to rotate.
- the pump is actuated to pump liquids as had been described above.
- a bias element 84 such as a compressive spring, can be disposed between the float 56 and the clutch actuator assembly 58 of the pump.
- the bias element 84 can be compressed and allow further travel of the float 56 for engagement with the movable pivot 80 .
- some pressure is placed on the clutch actuator assembly 58 by the upward movement of the float 56 through the bias element 84 , while allowing the float to rise even after causing the clutch assembly 40 to become engaged.
- the float 56 can contact the movable pivot 80 of the vacuum unit clutch actuator assembly 74 and raise the movable pivot 80 . Raising the movable pivot 80 also raises the link 90 , causing the clutch assembly 72 to disengage. The disengagement will stop the vacuum unit from operating, so as to avoid pulling in more material into the container, such as the drum 14 . Independently, however, the pump 2 can continue to operate.
- the float As the fluid level decreases, the float lowers which allows the movable pivot 80 to lower and the link 90 to move the link 90 in a similar fashion. The movement causes the clutch assembly 72 to re-actuate the vacuum unit 11 . As the fluid continues to fall, the float lowers. The movable pivot 62 of the clutch actuator assembly 58 for the pump 2 can also lower which then allows the clutch assembly 40 to disengage and the pump stops pumping.
- FIG. 9 is a cross-sectional schematic view of another embodiment of the vacuum and pump system. Similar elements are similarly numbered as above.
- a motor 1 can be coupled to the system in the lid 15 .
- the motor can drive a driving pulley 18 A coupled to a belt 19 A for both the vacuum unit 11 and the pump 2 .
- the vacuum unit 11 and pump 2 can be independently operated based upon the engagement of clutch assemblies coupled to each device.
- a clutch engagement switch 101 can control the operation of the vacuum unit 11
- a clutch engagement switch 102 can control the operation of the pump 2 .
- the switches 101 , 102 can be positioned external to the lid 15 for easy operator access.
- a clutch assembly 72 generally includes a first clutch disk 71 that is rotationally coupled to the shaft 21 A and a rotationally decoupled second clutch disk 73 that can be selectively coupled to the first clutch disk 71 .
- a driven pulley 21 is rotationally coupled to the second clutch disk 73 .
- the clutch assembly 40 can include a first clutch disk 42 rotationally coupled to the shaft 17 A and associated with the pump 2 .
- a second clutch disk 44 is rotationally coupled to the pulley 17 where both can rotate freely around the shaft 17 A and be selectively decoupled when not engaged with the first disk 42 .
- the pump can include an inlet 3 and an outlet 4 . Further, the system can include a vacuum inlet 16 .
- the clutch engagement switch 101 can be manipulated to a vacuum position to actuate the clutch assembly 72 , so that the clutch engagement shaft 110 causes the first clutch disk 71 to become engaged with the second clutch disk 73 .
- the motor 1 rotates the pulley 18 A and the belt 19 A, so that power is transmitted to rotate the pulley 21 with the second clutch disk 73 .
- the second clutch disk 73 rotates the first clutch disk 71 when engaged, causing the shaft 21 A to rotate with the vacuum unit 11 .
- the impeller of the vacuum unit 11 rotates causing a vacuum through the vacuum inlet 16 to deposit vacuumed material into the drum 14 .
- the clutch engagement switch 102 can activate the pump by manipulating the clutch engagement shaft 111 to engage the clutch assembly 40 , so that the first clutch disk 42 engages the rotating second clutch disk 44 with the pulley 17 .
- the engagement causes the shaft 17 A to rotate to activate the pump 2 to pull fluids into the pump inlet 3 and pump the fluids out of the outlet 4 .
- a priming hose shown in previous figures, can be used to pull a vacuum on the pump 2 and cause the pump to be primed.
- the vacuum unit 11 can be shut off when the pump is operating or remain on. Further, the vacuum unit can be temporarily turned on to effect priming of the pump and then turned off. It may be advantageous to operate both the vacuum unit and the pump at the same time.
- the clutch engagement switch 101 can be independently operated from the clutch engagement switch 102 in at least some embodiments. In other embodiments, due to current flow limitations, it can be advantageous to control the operation of one switch relative to the other.
- Coupled can include any method or device for securing, binding, bonding, fastening, attaching, joining, inserting therein, forming thereon or therein, communicating, or otherwise associating, for example, mechanically, magnetically, electrically, chemically, directly or indirectly with intermediate elements, one or more pieces of members together and can further include without limitation integrally forming one functional member with another in a unity fashion.
- the coupling can occur in any direction, including rotationally.
- the word “comprise” or variations such as “comprises” or “comprising”, should be understood to imply the inclusion of at least the stated element or step or group of elements or steps or equivalents thereof, and not the exclusion of a greater numerical quantity or any other element or step or group of elements or steps or equivalents thereof.
- the device or system may be used in a number of directions and orientations. Further, the order of steps can occur in a variety of sequences unless otherwise specifically limited.
- the various steps described herein can be combined with other steps, interlineated with the stated steps, and/or split into multiple steps. Additionally, the headings herein are for the convenience of the reader and are not intended to limit the scope of the invention.
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Abstract
The present disclosure provides a method and system to supply pumping capabilities to a wet and dry vacuum cleaner. A single motor can operate a vacuum unit and the pump distinct from the vacuum unit. A port in the vacuum flow path can act as a vacuum tap to prime the pump when necessary. The pump can directly pump the fluids without having to flow first into the drum container of the vacuum cleaner. The system can allow independent operation of the vacuum unit and the pump and at different, more optimal speeds for each, allowing a higher performance on each of the vacuum unit and the pump, since maximum power for the system can be provided to either the operating device while the other one is not operating. Accordingly, the disclosure further provides a system and method for separately engaging and disengaging the vacuum unit and the pump.
Description
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- 1. Field of the Invention
- The invention relates to wet and dry vacuums. More specifically, the invention relates to wet and dry vacuums capable of pumping liquids.
- 2. Description of Related Art
- Well known wet and dry vacuum cleaners can vacuum wet or dry materials into a container. Typically, a suction system with a motor creates a vacuum of pressure less than ambient pressure and is mounted in a lid that is removably attached to a collection drum for receiving the vacuumed materials. A portion of the lid extends downward into the drum and mounts a filter support assembly, such as commonly known as a “cage,” that covers a vacuum intake to the suction assembly in the lid. The suction system in the lid suctions external air or water through a hose into an opening in the drum, so that water or dirt is deposited into a lower volume of the drum. Remaining material, mainly air, then flows upward and inward through the filter surrounding the cage, continues through the cage into a suction impeller in the lid, and then is exhausted from the vacuum cleaner.
- Periodically, the drum is emptied of waste. For larger drum capacities, the heavy weight of deposited material therein has caused the creation of alternatives to lifting the container and dumping the waste into a waste container. Some vacuum cleaners include an outlet on the lower portion of the drum with a cap that can be removed and at least a portion of the waste allowed to drain. However, many locations, such as in a basement, do not facilitate easy draining. In other circumstances, pumps can be used. Recently, one manufacturer has introduced a compact pump accessory that can be threadably attached to the external surfaces of the drum outlet and pump the liquids to a remote location using a hose. In that design, the pump accessory includes a motor separate from the vacuum motor with an electrical connection that requires another outlet, such as a wall electrical outlet or one built into the vacuum itself. Further, the design operates on the principle of a “flooded suction,” in that the suction to the pump is normally below the liquid level and thus will operate without independent priming of the pump each time to start the pumping process.
- Another manufacturer has installed a fluid suction inlet inside the lower portion of the drum with a hose attached between the inlet and the vacuum impeller to pull fluid up through the vacuum inlet. The vacuum impeller centrifugally causes the liquid portion of the vacuumed material to flow through a diverter valve and out the unit at a separate exit port from the typical vacuum outlet and so does not constitute a distinct pump separate from the vacuum unit. It also necessitates the vacuum material with the liquid to flow into the drum first and then to enter the vacuum impeller cavity, relying on prefiltration to remove impurities that could clog, impair, or damage the impeller. The arrangement makes the disassembly and maintenance of the vacuum somewhat more complicated and the flow paths are problematic.
- Mounting the pump above the water line such as in the lid at the top of the vacuum cleaner with the vacuum motor can also be problematic. The pump, generally a centrifugal pump, often needs priming. Without the priming, the pump impeller can spin but no to very little pumping action generally occurs.
- Thus, there remains a need for an improved pumping system for a wet and dry vacuum cleaner.
- The present disclosure provides a method and system to supply pumping capabilities to a wet and dry vacuum cleaner. A single motor can operate a vacuum unit and the pump distinct from the vacuum unit. A port in the vacuum flow path can act as a vacuum tap to prime the pump when necessary. The pump can be arranged so it pumps fluids out of the drum or can directly pump the fluids without having to flow first into the drum container of the vacuum cleaner. The system can allow independent operation of the vacuum unit and the pump, and allow different, more efficient speeds for each, which allows a higher overall performance, since maximum power for the system can be provided to either operating device while the other one is not operating. Accordingly, the disclosure further provides a system and method for separately engaging and disengaging the vacuum unit and the pump. In at least one embodiment, the various engagements of the pulleys with their respective belts and shafts can be controlled by clutches and other known drive systems to selectively operate in the different modes described herein.
- The disclosure provides a wet and dry vacuum system, comprising: a vacuum unit; a pump coupled to the vacuum unit mounted above a fluid inlet; and at least one motor adapted to drive the vacuum unit, the pump, or a combination thereof.
- The disclosure also provides a method of operating a wet and dry vacuum system having a vacuum unit and a pump distinct from the vacuum unit, comprising: operating the vacuum unit, the pump, or a combination thereof.
- The disclosure further provides a wet and dry vacuum system, comprising: a vacuum unit; a pump coupled to the vacuum unit and mounted above a fluid inlet; at least one motor adapted to drive the vacuum unit, the pump, or a combination thereof; and a means for controlling a coupling and decoupling of the vacuum unit, the pump, or a combination thereof with the motor.
- While the inventions disclosed herein are susceptible to various modifications and alternative forms, only a few specific embodiments have been shown by way of example in the drawings and are described in detail below. The figures and detailed descriptions of these specific embodiments are not intended to limit the breadth or scope of the inventive concepts or the appended claims in any manner. Rather, the figures and detailed written descriptions are provided to illustrate the inventive concepts to a person of ordinary skill in the art as required by 35 U.S.C. § 112.
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FIG. 1 is a cross-sectional schematic view of a first embodiment of a combined vacuum and pump system. -
FIG. 1A is an enlarged schematic view of the flow restrictor and the priming hose coupled between the vacuum chamber intake and the pump. -
FIG. 1B is a schematic view of an exemplary embodiment of the flow restrictor. -
FIG. 1C is a bottom schematic view of another exemplary embodiment of the flow restrictor. -
FIG. 2 is a cross-sectional schematic view of the vacuum and pump system in an alternative embodiment. -
FIG. 3A is a cross-sectional schematic view of another embodiment of the vacuum and pump system. -
FIG. 3B is a schematic diagram of an exemplary embodiment of a selectively engageable drive system capable of engaging the vacuum and/or pump in different operational modes. -
FIG. 4 is a cross-sectional schematic view of another embodiment of the vacuum and pump system. -
FIG. 5 is a schematic diagram of an exemplary embodiment of a selectively engageable drive system. -
FIG. 6 is a cross-sectional schematic view of a variation of the selectively engageable drive system shown inFIG. 5 . -
FIG. 7 is a perspective schematic view of an embodiment of a clutch actuator assembly. -
FIG. 8 is a cross-sectional schematic diagram of another embodiment of a selectively engageable drive system. -
FIG. 8A is a schematic diagram of the drive system ofFIG. 8 . -
FIG. 9 is a cross-sectional schematic view of another embodiment of the vacuum and pump system. - One or more illustrative embodiments incorporating the invention disclosed herein are presented below. Not all features of an actual implementation are described or shown in this application for the sake of clarity. It is understood that in the development of an actual embodiment incorporating the present invention, numerous implementation-specific decisions must be made to achieve the developer's goals, such as compliance with system-related, business-related and other constraints, which vary by implementation and from time to time. While a developer's efforts might be complex and time-consuming, such efforts would be, nevertheless, a routine undertaking for those of ordinary skill in the art having benefit of this disclosure.
- In general, the disclosure provides a combined vacuum and pump system that can vacuum, pump, or a combination thereof by switching between different operational modes. Specifically, the mechanical switching control mechanism (or equivalent electrical circuit switching control system) can operate the unit in one or more of the following modes:
- A vacuum mode only, where the pump is disconnected from operation;
- A pump mode only, where the vacuum is disconnected from operation;
- A pump mode with temporarily engaged vacuum mode for pump priming purposes; and
- A vacuum mode plus a pump mode operating at the same time.
- Further, in at least one embodiment, the above modes can be controlled by a float system to govern the operation of the vacuum and pump. While for graphical representation, a mechanical system is shown, it is to be understood by those with ordinary skill in the art that an electrical system could be made, given the disclosure contained herein, to perform in a similar manner.
- While different embodiments are shown herein, in general, a priming hose can provide a negative pressure (“vacuum”) to the pump chamber relative to ambient pressure to pull fluid through the pump inlet into the pump chamber to prime the pump. The vacuum can be obtained using the vacuum unit as exemplified in the embodiments below. In general, pump priming can occur by tapping an inlet (“throat”) of the vacuum chamber providing a flow path to the vacuum impeller. The priming tap can include a shield that at least partially blocks normal inflow into the vacuum unit to create more vacuum in the priming hose, relative to the drum, and ultimately to prime the pump chamber. In such embodiments, fluid can be pumped from sources outside the vacuum cleaner drum and even sources of fluid inside the vacuum cleaner drum. The pump priming can also occur by tapping the vacuum drum into which fluid and debris are vacuumed by operation of the vacuum unit with the drum being at a relative negative pressure. Such embodiments are useful for pumping sources of fluid outside the vacuum cleaner drum.
- On a distal end of the priming hose from the vacuum tap, the hose can be attached to the pump at various locations. One advantageous location is an upper portion of the pump chamber, distal from the pump inlet, to allow more filling of the pump chamber during priming. Further, a priming switch can be employed to close the priming tap hose at different stages of the vacuuming/pumping operation, so the pumped fluid does not backflow through the hose and enter an inappropriate area, such as a vacuum unit or motor. A closed priming tap hose can also help maintain vacuuming efficiency in case the pump inlet or outlet is not properly sealed when the pump is not in use, causing an unwanted leak during normal vacuuming operations.
- In some embodiments, separate belts can drive the vacuum unit and the pump. Some embodiments can use the same motor and others can have separate motors. Still other embodiments can use a single belt drive to drive the vacuum unit and the pump. Further, the belts can be mounted above and/or below the motor(s) as can be convenient for access and relationship to other system components. In some embodiments, the belts can be driven from both the bottom and top ends of the motor shaft. The belts can be engaged and disengaged as appropriate with clutches, idler pulleys, and other switching elements.
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FIG. 1 is a cross-sectional schematic view of a first embodiment of a combined vacuum and pump system. In general, thesystem 100, which can be based on a wet and dry vacuum cleaner, includes amotor 1, apump 2, and avacuum unit 11 mounted to alid 15. Thelid 15 is generally attached to adrum 14 that functions as a container of the system. Thedrum 14 has awaste portion 14A for holding waste materials, including liquids, produced from vacuum operations, in a lower elevation of the container. Avacuum unit 11 generally is mounted to thelid 15 and includes avacuum impeller 11A mounted in avacuum chamber 12 with avacuum chamber intake 12A. A cage/filter 13 is attached to thelid 15 and provides a filtered flow path to thevacuum unit 11, as is known to those with ordinary skill in the art. Air is exhausted from the vacuum chamber through anair exhaust 26 that can be ported outside thelid 15 as is also customary in such vacuum cleaners. The actual geometry of the air exhaust is not shown but would be readily known to those with ordinary skill in the art, and that the exhaust could be a ported exhaust or a diffused exhaust. Avacuum inlet 16 can be provided in thelid 15 or thedrum 14. The inlet can be coupled to ahose 25 for extending the inlet to conveniently allowvacuum material 25A to enter through theinlet 16 and into thedrum 14. A priminghose 9 can be coupled between thepump 2 on one end and to thevacuum unit 11 on another end. The priming hose can be used to convey a negative pressure (vacuum) from the vacuum unit to the pump, where the vacuum is relative to ambient pressure in the pump. In at least one embodiment, the priming hose can be coupled to an upper portion of thepump 2 on one end and to the region of thevacuum chamber intake 12A on the other end. - A
flow restrictor 34, such as a damper, can be movably coupled to thevacuum chamber intake 12A. The flow restrictor 34 can be manually or power-actuated by anactuator 36. Theactuator 36 can be a variety of actuators, such as a mechanical lever, electrical switch including a solenoid or servo motor, pneumatic controller, or other devices which can be controllably moved to operate an element. Theactuator 36, shown schematically, can be mounted in a variety of locations in thesystem 100, including in thelid 15. The flow restrictor 34 can at least partially and selectively block the flow path into thevacuum chamber intake 12A, so that a vacuum occurs in apriming hose 9, described below, during the pump priming portion of system operation. After the pump is primed, theflow restrictor 34 can be moved to allow normal flow through thevacuum chamber intake 12A for vacuum operation. In some embodiments, the vacuum pressure can be sufficient in the priming hose, so that the advantages gained by including the flow restrictor in thesystem 100 are optional. - Turning to
FIGS. 1A-1C for details of the flow restrictor and related elements,FIG. 1A is an enlarged schematic view of the flow restrictor and the priming hose coupled between the vacuum chamber intake and the pump. Thevacuum unit 11 includes theimpeller 11A rotatably mounted in avacuum chamber 12. Theintake 12A to the vacuum chamber is a region having a relatively high vacuum negative pressure when thevacuum impeller 11A is rotating. Thus, the priminghose 9 can tap into that region to produce a relatively high vacuum through thehose 9 to thepump 2. Thepump 2 generally includes apump chamber 2A coupled to thepump inlet 3, apump impeller 2B rotatably coupled in the pump chamber, an upper portion 2C of the pump chamber, and pumpoutlet 4. The end of the priming hose for thepump 2 can be coupled to the upper portion 2C, so that fluid can more fully fill the pump chamber during priming. - As described above, in some embodiments, the
flow restrictor 34 can at least partially block the vacuum chamber intake to force a higher portion of the vacuum to be directed to the priming hose. The directed vacuum pressure can be applied to provide higher priming capabilities to the pump. -
FIG. 1B is a schematic view of an exemplary embodiment of the flow restrictor. The flow restrictor 34 can be slidably coupled to thevacuum unit 11, such as in the region of thevacuum chamber intake 12A. Theactuator 36 can actuate the flow restrictor between a normal position where the flow path is open to theintake 12A and a closed position where the flow path is at least partially blocked. -
FIG. 1C is a bottom schematic view of another exemplary embodiment of the flow restrictor. The flow restrictor 34 can also include an assembly portion coupled to thevacuum unit 11 that aligns openings to allow flow into the vacuum chamber intake described herein. In at least one embodiment, a fixedring 34A can be coupled to thevacuum unit 11, such as theintake 12A. Thering 34A can include one ormore openings 35A. A correspondingrotatable ring 34B with one ormore openings 35B can be rotatably coupled to the fixedring 34A. Anactuator 36, described in reference toFIGS. 1 and 1A , can rotate therotatable ring 34B to align theopenings vacuum chamber intake 12A, referenced above. When priming the pump, the actuator can rotate therotatable ring 34B, so that theopenings - Referring again to
FIG. 1 , apriming switch 10 can be coupled to thepriming hose 9 to close and open the priming hose. The priming switch 10 can “pinch” or otherwise compress or close (such as with a solenoid) thepriming hose 9 when priming of the pump is unnecessary. Among other aspects, the closed priming hose can restrict fluid in the pump from potentially back-flowing through the priming hose and entering the vacuum unit or other portions of the system. The closed priming hose can further reduce vacuum “leakage” through the pump when the pump is not operating to increase vacuum efficiency through thevacuum unit 11. - The
pump 2 includes apump inlet 3 and apump outlet 4. Thepump 2 is fluidicly disposed generally above thewaste portion 14A of the drum. Thepump 2 could also be fluidicly disposed generally above a fluid level external to the vacuum and pump, such as on a floor. Thus, in general, thepump 2 being fluidicly disposed above the fluid level needs at least initial priming to be able to pump the fluid. - Further, the embodiment shown in
FIG. 1 can use a drain of thedrum 14 as aliquid inlet 23. Thus, in this embodiment, fluid would primarily be brought into thedrum 14 through thevacuum inlet 16 and deposited therein. Then, the pump would pull the liquid from thedrum 14 through aconduit 5 into thepump inlet 3 and thence into thepump 2. Thepump 2 would pump out the liquid through thepump outlet 4 and through aconduit 6 coupled to thepump outlet 4 to a location generally away from thesystem 100. Theconduit 5 can be coupled to thedrum outlet 23 on one end and to thepump inlet 3 on the other end in some manner, including use of one ormore couplings 7, such as a quick disconnect or hose fitting. Similarly, theconduit 6 can be coupled to thepump outlet 4 in some manner, including use of acoupling 8. For convenience, a standard garden type hose and standard garden hose fittings can be used as one or more of the couplings. - In this exemplary embodiment, the
motor 1 can include a shaft that extends through both ends of the motor, such that thevacuum unit 11 can be powered by one end of the motor and thepump 2 can be powered by a second end of the motor. Variations are possible, including the vacuum unit and the pump being powered by the same end of the motor and/or by a single belt. The term “belt” is used broadly herein to include a band of material, and can include flexible material or relatively inflexible links of material such as chain links. Themotor 1 can be rotationally coupled to thepump 2 through the use of a drive system, such as a pulley and belt arrangement. Similarly, thevacuum impeller 11 can be coupled and rotationally coupled to the motor through a similar drive system. Such drive systems can include the exemplary idler sets described in reference toFIG. 3 , the clutch systems described in reference toFIG. 5-8 , and other drive systems. - The
motor 1 can provide power input to both thepump 2 and thevacuum unit 11. In at least one embodiment, the motor can provide such power through the use of at least two shafts through the use of a pulley and belt arrangement. It would be known to those in ordinary skill in the art that such drive systems could include gears and sprockets as equivalents, and other power transmission products. In this embodiment, for example and without limitation, the drivenpulley 17 on apump shaft 17A can be driven by a drivingpulley 18 from themotor 1, where the pulleys are rotationally coupled together through apump belt 19. Advantageously, the drivenpulley 17 and the drivingpulley 18 can be adjusted for different relative sizes to operate the pump at optimal or other speeds. Various bearings, mounting units, and other miscellaneous hardware are not detailed but would be known to those with ordinary skill in the art. - Similarly, the
motor 1 can transmit power to thevacuum unit 11 through use of a pulley and belt arrangement, gear and sprocket, or other power transmission system. For example, a drivenpulley 21 can be coupled to avacuum shaft 21A for thevacuum unit 11 with thevacuum impeller 11A. A drivingpulley 20 can be coupled to themotor 1 as described above for the drivingpulley 18. Thepulleys vacuum belt 22. In a similar fashion, the drivingpulley 20 and drivenpulley 21 can be adjusted in relative size to operate thevacuum unit 11 at an optimal or other speed. Further, the speeds of the pump and the vacuum unit can be independently determined using a single motor by varying the sizes of the relative pulleys. - As would be known to those with ordinary skill in the art, a single belt drive system could also be used instead of the dual belt shown. Details of the belt engagement/disengagement system are not shown in the figure, but are described in at least one exemplary embodiment below. The vacuum unit or pump coupled to the motor could be driven constantly, while the other device could be driven selectively.
- In operation, an operator can activate only the vacuum unit in a first mode, only the pump in a second mode, the pump with a temporarily engaged vacuum unit to prime the pump in a third mode, and the vacuum unit and pump both operational in a fourth mode. For the vacuum modes, in general the
motor 1 can rotate thevacuum unit 11, alone or in combination with thepump 2. The vacuum unit creates a suction inside thedrum 14 causing incoming vacuumed air orwater 25A to enter theinlet 16 and flow into thedrum 14. Solids and liquids fall out of the flow path into the bottom of thedrum 14, while the remainder of the air in the flow path flows through the cage/filter 13 for filtering, through thevacuum unit 11, and out of thevacuum chamber 12 through theair exhaust 26. - For the pump modes, the
motor 1 can rotate thepump 2, alone or in combination with the vacuum unit. However, thepump 2 will generally be incapable of starting operation without priming. Such priming has been heretofore problematic, because the pump is located above aliquid inlet 23 on theconduit 5. However, the present disclosure provides for priming of thepump 2 by use of the priminghose 9. To prime the pump, theflow restrictor 34 can be actuated to at least partially block the normal flow path into thevacuum chamber 12 that helps create more vacuum pressure in thepriming hose 9, relative to the pressure in the drum, and thence to thepump 2. The vacuum draws the water or other fluid from the drum and through theliquid inlet 3 into thepump 2 by the negative pressure through the priminghose 9. As the fluid at least partially fills thepump 2, the pump becomes primed and can sustain pumping operations thereafter as the fluid is available through theinlet 3. The liquid 24 can be pumped out of thepump 2 through thepump outlet 4, and out of theconduit 6 to another location. For the embodiments having the primingswitch 10, the priming switch can be opened to allow a vacuum in thepriming hose 9 to draw fluid, such as in thedrum 14, through theconduit 5 through thepump inlet 3 and into thepump 2. Once the pump is primed, thepriming switch 10 can close the priming hose. - Thus, the system allows an elevated pump mounted in a more convenient location inside the
lid 15 with the other elements above a fluid level, allows an operation of multiple devices by a single motor, and allows pumping from the drum or pumping of a fluid that is independent of a flow path into thedrum 14. -
FIG. 2 is a cross-sectional schematic view of the vacuum and pump system in an alternative embodiment. The elements will be labeled similarly as inFIG. 1 . In the embodiment shown, a direct flow path includes liquid from a source external to thedrum 14, entering aconduit 5, and flowing into thepump inlet 3 through thepump 2, out thepump outlet 4, and out theconduit 6 for distribution to a different location. Since the pump can pump fluids from sources external to thedrum 14, the operator can avoid emptying thedrum 14 of its dry waste prior to pumping the water through the external direct flow circuit described above. In addition, the belts are both shown on a lower portion of the motor using only one end of the shaft as the drive. - The
motor 1 can provide power input to both thepump 2 and thevacuum unit 11. For example, the motor can provide power to the pump through the use of a pulley and belt arrangement, sprocket and gear, or other power transmission system. In this embodiment, for example and without limitation, the drivenpulley 17 on apump shaft 17A can be driven by a drivingpulley 18 from themotor 1, where the pulleys are rotationally coupled together through apump belt 19. Advantageously, the drivenpulley 17 and the drivingpulley 18 can be adjusted for different relative sizes to operate the pump at optimal or other speeds. - Similarly, the
motor 1 can transmit power to thevacuum unit 11. For example, a drivenpulley 21 can be coupled to avacuum shaft 21A for thevacuum unit 11 that operates the vacuum impeller. A drivingpulley 20 can be coupled to themotor 1 as described above for the drivingpulley 18. Thepulleys belt 22. In a similar fashion, the drivingpulley 20 and drivenpulley 21 can be adjusted in relative size to operate thevacuum unit 11 at an optimal or other speed. Further, the speeds of the pump and the vacuum unit can be independently determined using a single motor by varying the sizes of the relative pulleys. - In operation, the vacuum unit can be used to vacuum materials into the
drum 14. If fluid outside the drum is to be pumped from an elevation below the pump, the pump can be primed by causing a vacuum through the priming hose to be applied to the pump. The pump can operate concurrently with the vacuum unit after priming where the vacuum unit may continue to function, or the vacuum unit can be turned to an off mode, while the pump continues to pump, or the pump can be turned to an off mode after pumping while the vacuum unit continues to vacuum. -
FIG. 3A is a cross-sectional schematic view of another embodiment of the vacuum and pump system. Similar elements will be similarly labeled as above. In general, themotor 1 can drive both thepump 2 and thevacuum unit 11 with a single drivingpulley 18A and asingle belt 19A. If desired, thepump 2 and thevacuum unit 11 can be independently operated. An idler pulley system, such as described in referenced toFIG. 3B below, can change the engagement of thebelt 19A with the pump drivenpulley 17 for thepump 2, the vacuum driven pulley on theshaft 21A for thevacuum unit 11, or a combination thereof. The idler pulley system can include a pump idler set 122 and a vacuum idler set 128, described inFIG. 3B . Other variations are contemplated. -
Inlet 16 allows vacuumed materials to enter thedrum 14. The materials generally fall to the bottom inside the drum, while remaining air is pulled through the cage/filter 13 through thevacuum unit 11 and exhausted through theair exhaust 26, which is generally a port through thelid 15. Thepump 2 can be selectively operated to draw liquid through theliquid inlet 23 through thepump inlet 3 into thepump 2, and pumped out thepump outlet 4 and theconduit 6 to dispose of the liquid 24 at a different location. The priminghose 9 can be coupled on one end to the pump and on the other end to thevacuum chamber intake 12A, as described above. A priming switch, also described above, is not shown but can be included. The flow restrictor 34 can be used to increase vacuum in thepriming hose 9 during the pump priming. -
FIG. 3B is a schematic diagram of an exemplary embodiment of a selectively engageable drive system capable of engaging the vacuum and/or pump in different operational modes. Three positions for three modes of operation are shown. In general, a motor as described above can rotate a drivingpulley 18A so that abelt 19A rotates apump pulley 17 and avacuum pulley 21. The engagement and disengagement with the pump pulley and the vacuum pulley can be accomplished by movement of two sets of idler pulleys, as described below. Atension pulley 118 can maintain tension on thebelt 19A in the different modes of operation in conjunction with abias element 120. While the embodiment illustrates a single belt, it is to be understood that the concepts are to be applied to multiple belt configurations using different idler sets. - The two idler sets each include at least one idler pulley, and advantageously a pair of idler pulleys that are spaced a distance from each other, which together can be moved to different positions, generally in an arc, around the pump pulley or the vacuum pulley, respectively. In a given position, the idler sets can move the
belt 19A into different positions, so that they cause the belt to engage the pump pulley, the vacuum pulley, or both. The movement can occur from manual movement of the idler sets, such as through levers, or through powered devices, such as switches, solenoids, and the like. In some embodiments, the actuation can occur automatically depending on sensed conditions such as waste levels, fluid levels, filter condition, and other conditions. Thus, movement of the two idler sets can cause the different modes described above, namely vacuum mode only, pump mode only, pump mode temporarily engaged with a vacuum mode for pump priming purposes, and a vacuum mode plus a pump mode. In all the belt positions described herein, thedrive pulley 18A generally remains engaged with thebelt 19A to power the belt through the various modes with the idler pulleys in different positions. - A pump idler set 122 includes an
outside idler 124 and aninside idler 126 based upon the relative position with respect to thebelt 19A. The pump idler set 122 can be moved along anarc 138 about thepump pulley 17 to cause engagement and disengagement of thebelt 19A with thepulley 17. The vacuum idler set 128 is similarly assembled with anouter idler 130 and aninner idler 132. The vacuum idler set 128 can be rotated in an arc around thevacuum pulley 21 to cause engagement and disengagement of thebelt 19A with thepulley 21. Theouter idler 130 and theinner idler 132 are generally fixed in position relative to each other, although their collective position within the system changes as the idlers are moved about thearc 142 around thepulley 21. Miscellaneous hardware, such as linkages and bearings, are not shown as would be known to those with ordinary skill in the art given the disclosure herein. The length ofbelt 19A can be selected to accommodate the relative dimensions of the system, including the pulleys and travel lengths. Whilearcs first belt position 144 disengages thebelt 19A from thepump pulley 17 and allows engagement of thebelt 19A with thevacuum pulley 21. In thebelt position 144, the pump idler set 122 is rotated along thearc 138 to afirst position 134. In that position, theouter idler 124 can be disengaged from thebelt 19A and theinner idler 126 is engaged on an inside surface of thebelt 19A in a position that does not allow thebelt 19A to drive thepump pulley 17. Further, the vacuum idler set 128 is in a correspondingfirst position 134A in the vacuum mode only. In that position, theouter idler 130 engages the outer surface of thebelt 19A while theinner idler 132 need not contact thebelt 19A. The position of theouter idler 130 allows thebelt 19A to contact thevacuum pulley 21 and to operate thevacuum unit 11 described above. - In a pump mode only, represented by
belt position 146, the two idler sets are adjusted to different relative positions. Specifically, the pump idler set 122 can be adjusted to asecond position 136. In this position, theouter idler 124 is engaged with an outside surface of thebelt 19A, while theinner idler 126 need not contact thebelt 19A. The engagement on the outer surface of the belt allows thebelt 19A to contact and rotate thepump pulley 17. In a corresponding manner, the vacuum idler set 128 is moved to asecond position 136A. In this position, theouter idler 130 need not contact the outer surface of thebelt 19A, while theinner idler 132 is engaged with an inner surface of thebelt 19A. The engagement of the inner surface by theinner idler 132 pulls the belt away from thevacuum pulley 21, so that the vacuum unit does not rotate in the pump mode only. - When both the vacuum unit and the pump are actuated, the idler sets are moved to different relative positions. Specifically, the pump idler set 122 can be moved into the
second position 136, so that theouter idler 124 can engage the outer surface of thebelt 19A, while theinner idler 126 can be disengaged from the belt surface. That position allows thebelt 19A to contact and rotate thepump pulley 17. The vacuum idler set 128 can be moved to thefirst position 134A. In the position, theouter idler 130 contacts the outer surface of thebelt 19A, while theinner idler 132 need not contact the inner surface of thebelt 19A. That position allows thebelt 19A to contact and rotate thevacuum idler 21, so that both the pump and vacuum unit operate. - While the above idler system has been described in terms of idler sets having a pair of idler pulleys for convenience, it is understood that one or more of the idler sets may include a single idler pulley. The single idler pulley may be individually manipulated to engage and disengage the belt to actuate the vacuum unit and/or pump.
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FIG. 4 is a cross-sectional schematic view of another embodiment of the vacuum and pump system. In this embodiment, amotor 1 is coupled to thevacuum unit 11. Asecond motor 1A is coupled to thepump 2. The priminghose 9 can be coupled, for example, between thepump 2 and thedrum 14, or other locations described herein. Aswitch box 31 can be installed in thelid 15 to control themotor 1, themotor 1A, or a combination thereof. Further, theswitch box 31 can include the ability to operate thepriming switch 10 at selective times in the system operation. The system includes other elements previously described, such as theconduit 5 to allow fluid to enter theinlet 3 to thepump 2 and out theoutlet 4, and through theconduit 6 to another location. Apower cord 30 can provide power to theswitchbox 31 for operation of the system. The embodiment shown uses the negative pressure in thedrum 14 caused by thevacuum unit 11 to provide the vacuum through the priminghose 9 to thepump 2. It should also be understood that priming can be achieved by the configuration previously described inFIGS. 1 and 2 . - In operation, the
motor 1 can be activated to operate thevacuum unit 11. The vacuum pressure pulls air, liquid, or a combination thereof into thevacuum inlet 16 where the heavy materials, such as dirt, debris, and liquid, fall to the bottom of thedrum 14 while the lighter material, such as air, flows through the cage/filter 13 through thevacuum unit 11 and out theair exhaust 26, as described above. Independently, the pump can pump fluid through theconduit 5, theinlet 3, thepump 2, theoutlet 4, and theconduit 6 with the power provided by themotor 1A. Theswitchbox 31 can operate thevacuum unit 11, thepump 2, or a combination thereof. Further, a priminghose 9 can be coupled between thepump 2 and thedrum 14. The internal volume in thedrum 14 would generally be at a negative pressure when thevacuum unit 11 is operational. Thus, a negative pressure in thepriming hose 9 can pull the fluid through theconduit 5 into thepump 2. The priming switch 10 can be operated through theswitchbox 31. In at least one embodiment, the switchbox can include aswitch 31A to selectively choose between modes: vacuum on or off, pump on or off, priming, and including both vacuum and pump on at the same time. In some embodiments, it may be useful to restrict the operation of the vacuum and the pump, so that they are mutually exclusive to reduce an electrical current load on the overall system. In such instances, the priming function can override the mutually exclusivity, so that the vacuum unit can operate temporarily to prime the pump. In at least one embodiment, thepriming switch 10 can be normally closed, so that the priming switch closes thepriming hose 9 when not activated to reduce vacuum leaks and backflow from the pump into other portions of the system. - The system can accommodate a certain maximum amount of operating current. By controlling the engagement of the
pump 2 orvacuum unit 11, more current can be provided to either the pump or the vacuum unit when the other device is not operating. The higher current directed to one of the devices rather than both at the same time can increase the performance level of the device, such as increased speed for higher vacuum or greater flow. -
FIGS. 5-8 and 9 show various aspects of clutch systems that can also be used to engage and disengage one or more belts to drive one or more embodiments of the vacuum and pump system.FIG. 5 is a schematic diagram of an exemplary embodiment of a selectively engageable drive system. The drive system shown can be used advantageously with various embodiments having a single motor, described herein. In general, themotor 1 directly drives thevacuum unit 11 while selectively engaging and driving thepump 2, although a reverse embodiment can be used. Further, thepump 2 can be activated by a float dependent upon the level of fluid in, for example, thedrum 14, shown inFIG. 2 . - The
motor 1 can be coupled to alid portion 15A for support. Aclutch assembly 40 can be used to selectively drive thepump 2. The motor shaft can effectively function as theshaft 21A described above for thevacuum unit 11 and is coupled thereto. Afirst disk clutch 42 can be rotationally coupled to theshaft 21A. A secondclutch disk 44 is slidably and rotatably disengagable from theshaft 21A. The secondclutch disk 44 is rotationally coupled to thepulley 18 described above. Abearing 38 is disposed between thepulley 18 and the secondclutch disk 44. Thebelt 19 is coupled between thepulley 18 on theshaft 21A and thepulley 17 on theshaft 17A, as described above. A variety ofsupport bearings vacuum shaft 21A andsupport bearings pump shaft 17A can be used to maintain alignment of the shaft, as is known in the art. - A floating assembly can selectively engage and disengage the
clutch assembly 40. Afloat 56 can be disposed in a container, such as thedrum 14, and engaged with aclutch actuator assembly 58, described in more detail below. In general, theclutch actuator assembly 58 is anchored at a fixedpivot 60, but allowed to move up and down (in the exemplary orientation) at amovable pivot 62 distal from the fixedpivot 60. Alink 64 couples theclutch actuator assembly 58 to the secondclutch disk 44. - In operation, the
motor 1 can be activated so that it operates thevacuum unit 11. Because the firstclutch disk 42 of theclutch assembly 40 is rotationally coupled to theshaft 21, the firstclutch disk 42 rotates with theshaft 21A. However, the secondclutch disk 44 is only selectively rotationally coupled to theshaft 21A. Therefore, theshaft 21A rotates within the bearing 38 without necessarily rotating the secondclutch disk 44 and thepulley 18 coupled thereto. - The
float 56 raises as fluid rises, causing theend 62 of the clutch actuator assembly to rise. Thelink 64 rises and causes the second clutch disk to engage the firstclutch disk 42 and become rotationally coupled. Thepulley 18 rotates, causing thebelt 19 to rotate. Thepulley 17 rotates and causes thepump shaft 17A to rotate and operate thepump 2. - The fluid level recedes as fluid is pumped, and the
float 56 lowers. The clutch actuator assembly lowers and causes the secondclutch disk 44 to become disengaged from the firstclutch disk 42 and therefore rotationally decoupled, this is, disengaged, to stop pump operations. -
FIG. 6 is a cross-sectional schematic view of a variation of the selectively engageable drive system shown inFIG. 5 . Similar elements are similarly numbered. In general, afloat 56 operates theclutch actuator assembly 58 to selectively engage and disengage theclutch assembly 40. When theclutch assembly 40 is engaged and themotor 1 is operating to rotate theshaft 21A, the drivingpulley 18 rotates, causing thebelt 19 to rotate and thus rotating the drivenpulley 17. The rotation of the drivenpulley 17 causes thepump shaft 17A to rotate and thence the pump to operate. Thevacuum unit 11 can vacuum debris and other vacuumed materials into a container, such as thedrum 14, described above, and exhaust remaining air through theair exhaust 26. Similarly, when thepump 2 is operational, fluid can enter the pump inlet 3 (where the conduit is not shown but has been described previously), flow through the impeller of the pump and out of thepump outlet 4. The various elements described can be mounted to thelid portion 15A of thelid 15 described above. The clutch actuator can be connected on one end to a fixedpivot 60 and on another end to amovable pivot 62 that in turn is connected to thefloat 56. -
FIG. 7 is a perspective schematic view of an embodiment of a clutch actuator assembly. In at least one embodiment, theclutch actuator assembly 58 includes aframe 66 that can be coupled on one end at a fixedpivot 60 to the lid or portion thereof, and on another end, at themovable pivot 62 to thefloat 56, described above. Alink pivot 68 can be formed at some position between the fixedpivot 60 and themovable pivot 62. Thelink pivot 68 is adapted to receive thelink 64 rotatably therein. One ofmore link couplers 70 can be used to couple thelink 64 to theframe 66. - Referring to
FIGS. 5 , 6 and 7 collectively, it can be seen that the fixedpivot 60 can be coupled to thelid portion 15A while themovable pivot 62 can be coupled to thefloat 56. Theclutch actuator assembly 58 can remain secured on the fixedpivot 60. As the float moves theframe 66 up and down, thelink 64 can move a portion of theclutch assembly 40 up and down. To allow an even bearing of theclutch assembly 40 along the arc movement of the clutch actuator assembly, thelink 64 can rotate in thelink pivot 68. - When the second
clutch disk 44 is not engaged with the firstclutch disk 42, thebelt 19 does not rotate and thepulley 17 coupled to theshaft 17A of thepump 2 does not rotate. When fluid causes thefloat 56 to raise, themovable pivot 62 from one end of theclutch actuator assembly 58 moves consistent with the float movement, that is, upward, as shown inFIG. 5 . The upward movement of themovable pivot 62 causes thelink 64 to also move upward and press the secondclutch disk 44 against the firstclutch disk 42. Upon engagement, the secondclutch disk 44 rotates with thepulley 18, causing thebelt 19 to rotate. Thepulley 17 coupled to theshaft 17A causes thepump 2 to rotate as well. The pump continues to operate until the fluid level is decreased in the container, such as the drum, sufficiently to allow thefloat 56 to lower. As the float lowers, themovable pivot 62 also lowers thelink 64 and the secondclutch disk 44, causing a disengagement with the firstclutch disk 42. Thepulley 18 is no longer powered and the pump stops pumping. -
FIG. 8 is a cross-sectional schematic diagram of another embodiment of a selectively engageable drive system.FIG. 8A is a schematic diagram of the drive system ofFIG. 8 . Similar elements have been similarly numbered as described above. In general, this embodiment includes a clutch actuator for the pump and a clutch actuator for the vacuum unit. Further, the embodiment can include a pump clutch actuator assembly and a vacuum unit clutch actuator assembly. The system can drive both the pump and the vacuum unit through a single belt as shown in the schematic illustration ofFIG. 8A . More specifically, the system includes amotor 1 having apulley 18A rotationally coupled thereto. Adrive belt 19A is rotationally coupled to the drivingpulley 18A that is coupled to the motor, the drivenpulley 17 that is coupled to thepump 2, and the drivenpulley 21 that is coupled with thevacuum unit 11. Thepulley 17 is rotationally decoupled from thepump shaft 17A when theclutch assembly 40 is disengaged by the use of bearing 38 disposed between thepulley 17 and the associated portion of theclutch assembly 40, and theshaft 17A. Theclutch assembly 40 includes a firstclutch disk 42 that is rotationally coupled to theshaft 17A, and a rotatable secondclutch disk 44 that is rotationally disengageable from theshaft 17A. Thebearing 38 is disposed between the secondclutch disk 44 and thepulley 17 to allow the second clutch disk to rotate around theshaft 17A when not engaged with the firstclutch disk 42. - Similarly, the embodiment can include a vacuum unit
clutch assembly 72. Theclutch assembly 72 can operate in a similar fashion with similar elements as have been described above with theclutch assembly 40. In general, theclutch assembly 72 can include a first clutch disk that is rotationally coupled to theshaft 21A, and a second clutch disk that is selectively rotationally decoupled from theshaft 21A by use of abearing 82 disposed between the shaft and the second clutch disk in a similar fashion as theclutch assembly 40. When theclutch assembly 72 is actuated so that the first and second clutch disks engage, thevacuum unit 11 rotates due to the rotation of the motor through thepulley 18A and thedrive belt 19A around thepulley 21. - The system further includes a method of selectively actuating the pump and the vacuum unit. A
clutch actuator assembly 58, such as has been described above, can be coupled to afloat 56 and theclutch assembly 40. In general, theclutch actuator assembly 58 includes a fixedpivot 60 coupled to a stationery object, such as a lid or lid portion (not shown). The clutch actuator assembly also includes amovable pivot 62 that can be coupled to thefloat 56 and can translate up and down in association with thefloat 56. The clutch actuator assembly can further include alink 64 that can be coupled with theclutch assembly 40. - In a similar fashion, a vacuum
clutch actuator 74 can have a fixedpivot 76 anchored at one portion of theactuator 74, and amovable pivot 80 distal from the fixedpivot 76. Alink 90 similar to thelink 64 can be coupled to the second clutch disk of theclutch assembly 72, as has been described above for the secondclutch disk 44. The first clutch disk of theclutch assembly 72 can be rotationally coupled to theshaft 21A as has been described above for thefirst disk clutch 42 of theclutch assembly 40. In at least one embodiment, theclutch actuator assembly 74 can be biased with abias element 78 so that in a normal operating position, theclutch assembly 72 is engaged and thevacuum unit 11 can operate. While the system shown generally has the vacuum impeller engaged and the pump disengaged, other default positions can certainly be designed. - In operation, the
motor 1 can be activated which in a normal position actuates thevacuum unit 11, but not thepump 2 due to the positions of the respective clutch assembly components. The vacuum unit pulls material into a container, such as adrum 14, described above. As the float rises upon fluid entering the container, the upward movement of the float raises themovable pivot 62 that also raises thelink 64. Thelink 64 then causes the secondclutch disk 44 to engage the firstclutch disk 42, causing theshaft 17A to rotate. The pump is actuated to pump liquids as had been described above. - A
bias element 84, such as a compressive spring, can be disposed between thefloat 56 and theclutch actuator assembly 58 of the pump. Thebias element 84 can be compressed and allow further travel of thefloat 56 for engagement with themovable pivot 80. Thus, some pressure is placed on theclutch actuator assembly 58 by the upward movement of thefloat 56 through thebias element 84, while allowing the float to rise even after causing theclutch assembly 40 to become engaged. - If the fluid level continues to rise, the
float 56 can contact themovable pivot 80 of the vacuum unitclutch actuator assembly 74 and raise themovable pivot 80. Raising themovable pivot 80 also raises thelink 90, causing theclutch assembly 72 to disengage. The disengagement will stop the vacuum unit from operating, so as to avoid pulling in more material into the container, such as thedrum 14. Independently, however, thepump 2 can continue to operate. - As the fluid level decreases, the float lowers which allows the
movable pivot 80 to lower and thelink 90 to move thelink 90 in a similar fashion. The movement causes theclutch assembly 72 to re-actuate thevacuum unit 11. As the fluid continues to fall, the float lowers. Themovable pivot 62 of theclutch actuator assembly 58 for thepump 2 can also lower which then allows theclutch assembly 40 to disengage and the pump stops pumping. -
FIG. 9 is a cross-sectional schematic view of another embodiment of the vacuum and pump system. Similar elements are similarly numbered as above. Amotor 1 can be coupled to the system in thelid 15. The motor can drive a drivingpulley 18A coupled to abelt 19A for both thevacuum unit 11 and thepump 2. Further, thevacuum unit 11 and pump 2 can be independently operated based upon the engagement of clutch assemblies coupled to each device. Aclutch engagement switch 101 can control the operation of thevacuum unit 11, and aclutch engagement switch 102 can control the operation of thepump 2. Theswitches lid 15 for easy operator access. Theswitches clutch engagement shaft 110 for thevacuum unit 11 in aclutch engagement shaft 111 for the pump. Further, depending upon position of the switches, one ormore linkages 112 can be used between the switches and the clutch assemblies. As described above, aclutch assembly 72 generally includes a firstclutch disk 71 that is rotationally coupled to theshaft 21A and a rotationally decoupled secondclutch disk 73 that can be selectively coupled to the firstclutch disk 71. A drivenpulley 21 is rotationally coupled to the secondclutch disk 73. Similarly, theclutch assembly 40 can include a firstclutch disk 42 rotationally coupled to theshaft 17A and associated with thepump 2. A secondclutch disk 44 is rotationally coupled to thepulley 17 where both can rotate freely around theshaft 17A and be selectively decoupled when not engaged with thefirst disk 42. The pump can include aninlet 3 and anoutlet 4. Further, the system can include avacuum inlet 16. - In operation, the
clutch engagement switch 101 can be manipulated to a vacuum position to actuate theclutch assembly 72, so that theclutch engagement shaft 110 causes the firstclutch disk 71 to become engaged with the secondclutch disk 73. Themotor 1 rotates thepulley 18A and thebelt 19A, so that power is transmitted to rotate thepulley 21 with the secondclutch disk 73. The secondclutch disk 73 rotates the firstclutch disk 71 when engaged, causing theshaft 21A to rotate with thevacuum unit 11. The impeller of thevacuum unit 11 rotates causing a vacuum through thevacuum inlet 16 to deposit vacuumed material into thedrum 14. Similarly, theclutch engagement switch 102 can activate the pump by manipulating theclutch engagement shaft 111 to engage theclutch assembly 40, so that the firstclutch disk 42 engages the rotating secondclutch disk 44 with thepulley 17. The engagement causes theshaft 17A to rotate to activate thepump 2 to pull fluids into thepump inlet 3 and pump the fluids out of theoutlet 4. A priming hose, shown in previous figures, can be used to pull a vacuum on thepump 2 and cause the pump to be primed. Thevacuum unit 11 can be shut off when the pump is operating or remain on. Further, the vacuum unit can be temporarily turned on to effect priming of the pump and then turned off. It may be advantageous to operate both the vacuum unit and the pump at the same time. - The
clutch engagement switch 101 can be independently operated from theclutch engagement switch 102 in at least some embodiments. In other embodiments, due to current flow limitations, it can be advantageous to control the operation of one switch relative to the other. - The invention has been described in the context of preferred and other embodiments and not every embodiment of the invention has been described. Apparent modifications and alterations to the described embodiments are available to those of ordinary skill in the art. The disclosed and undisclosed embodiments are not intended to limit or restrict the scope or applicability of the invention conceived of by the Applicants, but rather, in conformity with the patent laws, Applicants intend to protect all such modifications and improvements to the full extent that such falls within the scope or range of equivalent of the following claims.
- The various methods and embodiments of the invention can be included in combination with each other to produce variations of the disclosed methods and embodiments, as would be understood by those with ordinary skill in the art, given the understanding provided herein. Also, various aspects of the embodiments could be used in conjunction with each other to accomplish the understood goals of the invention. Also, the directions such as “top,” “bottom,” “left,” “right,” “upper,” “lower,” and other directions and orientations are described herein for clarity in reference to the figures and are not to be limiting of the actual device or system or use of the device or system. The term “coupled,” “coupling,” “coupler,” and like terms are used broadly herein and can include any method or device for securing, binding, bonding, fastening, attaching, joining, inserting therein, forming thereon or therein, communicating, or otherwise associating, for example, mechanically, magnetically, electrically, chemically, directly or indirectly with intermediate elements, one or more pieces of members together and can further include without limitation integrally forming one functional member with another in a unity fashion. The coupling can occur in any direction, including rotationally. Unless the context requires otherwise, the word “comprise” or variations such as “comprises” or “comprising”, should be understood to imply the inclusion of at least the stated element or step or group of elements or steps or equivalents thereof, and not the exclusion of a greater numerical quantity or any other element or step or group of elements or steps or equivalents thereof. The device or system may be used in a number of directions and orientations. Further, the order of steps can occur in a variety of sequences unless otherwise specifically limited. The various steps described herein can be combined with other steps, interlineated with the stated steps, and/or split into multiple steps. Additionally, the headings herein are for the convenience of the reader and are not intended to limit the scope of the invention.
- Further, any references mentioned in the application for this patent as well as all references listed in the information disclosure originally filed with the application are hereby incorporated by reference in their entirety to the extent such may be deemed essential to support the enabling of the invention. However, to the extent statements might be considered inconsistent with the patenting of the invention, such statements are expressly not meant to be considered as made by the Applicant(s).
Claims (38)
1. A wet and dry vacuum system, comprising:
a container having a waste portion for containing waste of the vacuum system;
a vacuum unit coupled to a container;
a pump fluidicly disposed above the waste portion of the container; and
at least one motor adapted to drive the vacuum unit, the pump, or a combination thereof.
2. The system of claim 1 , further comprising a pump priming hose coupled to the pump and adapted to use negative pressure to prime the pump.
3. The system of claim 2 , wherein the priming hose is fluidicly coupled to a vacuum chamber intake to create a vacuum on the pump with the priming hose.
4. The system of claim 3 , further comprising a vacuum flow restrictor coupled to the vacuum chamber intake to restrict flow through the vacuum chamber intake.
5. The system of claim 4 , wherein the flow restrictor is slidably coupled to the vacuum chamber intake to be moved between a closed position and an open position.
6. The system of claim 4 , wherein the flow restrictor is rotatably coupled to the vacuum chamber intake to be rotated between a closed position and an open position.
7. The system of claim 2 , wherein the priming hose is coupled to the container, wherein the container is under vacuum during operation of the vacuum unit.
8. The system of claim 2 , further comprising a priming switch adapted to control the opening and closing of the priming hose.
9. The system of claim 1 , further comprising an idler drive system adapted to selectively couple and decouple the vacuum unit, the pump, or a combination thereof.
10. The system of claim 9 , wherein the idler drive system comprises at least one idler set having at least one idler pulley and adapted to be moved from a first position to a second position relative to the vacuum unit or the pump to selectively couple and decouple the vacuum unit, the pump, or a combination thereof.
11. The system of claim 9 , wherein the idler drive system comprises two idler sets, each set having at least one idler pulley and adapted to be moved from a first position to a second position relative to the vacuum unit and the pump.
12. The system of claim 11 , wherein a vacuum idler set is disposed in relation to the vacuum unit and a pump idler set is disposed in relation to the pump, wherein the vacuum unit is coupled to the motor when the vacuum idler set is disposed in the first position and the pump idler set is disposed in the first position.
13. The system of claim 11 , wherein a vacuum idler set is disposed in relation to the vacuum unit and a pump idler set is disposed in relation to the pump, wherein the pump is coupled to the motor when the vacuum idler set is disposed in the second position and the pump idler set is disposed in the second position.
14. The system of claim 11 , wherein a vacuum idler set is disposed in relation to the vacuum unit and a pump idler set is disposed in relation to the pump, wherein the vacuum unit and the pump are coupled to the motor when the vacuum idler set is disposed in one of the first or second positions and the pump idler set is disposed in the opposite of the first or second positions from the vacuum idler set.
15. The system of claim 1 , wherein a single motor is adapted to drive the vacuum unit, the pump, or a combination thereof.
16. The system of claim 15 , wherein the vacuum unit, the pump, or a combination thereof are selectively engageable.
17. The system of claim 15 , wherein the vacuum unit and the pump have independent operating speeds using the same motor.
18. The system of claim 1 , further comprising a first motor to drive the vacuum unit and a second motor to drive the pump.
19. The system of claim 1 , further comprising one or more controls adapted to restrict operation of the pump when the vacuum unit is operating and to restrict operation of the vacuum unit when the pump is operating.
20. The system of claim 1 , further comprising an independent flow path for the pump to pump fluids compared to a flow path for the vacuum unit to vacuum materials.
21. The system of claim 1 , wherein the pump is adapted to pump liquids stored in the container.
22. The system of claim 1 , further comprising at least one clutch assembly adapted to selectively couple and decouple the motor from operation of the pump, the vacuum unit, or a combination thereof.
23. The system of claim 22 , further comprising at least one float coupled to a container, the container being adapted to contain fluid to be pumped and the float being adapted to control operation of the pump, the vacuum unit, or a combination thereof.
24. A method of operating a wet and dry vacuum system having a vacuum unit coupled to a container with a waste portion for holding vacuumed material and a separate pump distinct from the vacuum unit, the pump being fluidicly disposed above the waste portion of the container, comprising:
operating the vacuum unit, the pump, or a combination thereof.
25. The method of claim 24 , further comprising priming the pump by using a vacuum pressure created by operation of the system.
26. The method of claim 25 , wherein priming the pump comprises operating the vacuum unit to create the vacuum to prime the pump.
27. The method of claim 26 , wherein priming the pump comprises at least partially blocking an air flow through a vacuum chamber intake.
28. The method of claim 26 , wherein priming the pump comprises using a vacuum created in the container to prime the pump.
29. The method of claim 26 , further comprising at least temporarily ceasing operating the vacuum unit after the pump is primed.
30. The method of claim 24 , further comprising operating the system with a motor selectively engageable with the vacuum unit, the pump, or a combination thereof.
31. The method of claim 24 , further comprising selectively coupling and decoupling the vacuum unit, the pump, or a combination thereof from the motor.
32. The method of claim 24 , wherein selectively coupling and decoupling comprises adjusting engagement of an idler drive system with the motor and the vacuum unit, the pump, or a combination thereof.
33. The method of claim 32 , wherein the idler drive system comprises a vacuum idler set and a pump idler set, each set having at least one idler pulley, and wherein adjusting the engagement comprises adjusting the vacuum idler set position relative to the vacuum unit and adjusting the pump idler set position relative to the pump.
34. The method of claim 24 , further comprising operating the vacuum unit at a different speed than the pump using the same motor.
35. The method of claim 24 , further comprising restricting the pump from operating when the vacuum unit is operating and restricting the vacuum unit from operating when the pump is operating.
36. The method of claim 24 , pumping liquids through a separate flow path from the vacuum unit.
37. A wet and dry vacuum system, comprising:
a vacuum unit;
a pump;
at least one motor adapted to drive the vacuum unit, the pump, or a combination thereof; and
a means for controlling a coupling and decoupling of the vacuum unit, the pump, or a combination thereof with the motor.
38. The system of claim 37 , wherein the means for controlling the coupling and decoupling comprises a drive system that can be selectively engaged and disengaged with the vacuum unit, the pump, or a combination thereof with the motor.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/936,957 US20090123293A1 (en) | 2007-11-08 | 2007-11-08 | Method and apparatus of driving multiple shafts in a wet/dry vacuum and liquid pump |
CA002635621A CA2635621A1 (en) | 2007-11-08 | 2008-06-23 | Method and apparatus of driving multiple shafts in a wet/dry vacuum and liquid pump |
MX2008010012A MX2008010012A (en) | 2007-11-08 | 2008-08-01 | Method and apparatus of driving multiple shafts in a wet/dry vacuum and liquid pump. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/936,957 US20090123293A1 (en) | 2007-11-08 | 2007-11-08 | Method and apparatus of driving multiple shafts in a wet/dry vacuum and liquid pump |
Publications (1)
Publication Number | Publication Date |
---|---|
US20090123293A1 true US20090123293A1 (en) | 2009-05-14 |
Family
ID=40620887
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/936,957 Abandoned US20090123293A1 (en) | 2007-11-08 | 2007-11-08 | Method and apparatus of driving multiple shafts in a wet/dry vacuum and liquid pump |
Country Status (3)
Country | Link |
---|---|
US (1) | US20090123293A1 (en) |
CA (1) | CA2635621A1 (en) |
MX (1) | MX2008010012A (en) |
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US20150147191A1 (en) * | 2012-07-30 | 2015-05-28 | Parker-Hannifin Corporation | Pump Control System and Method |
US20150369255A1 (en) * | 2014-06-18 | 2015-12-24 | Samsung Electronics Co., Ltd. | Apparatus for generating a vortex for a vacuum cleaner |
US20160066758A1 (en) * | 2014-02-12 | 2016-03-10 | Emerson Electric Co. | Systems, Methods, and Apparatuses for Controlling the Power Supply of a Vacuum Cleaner Motor |
US9737187B2 (en) | 2014-02-04 | 2017-08-22 | Techtronic Floor Care Technology Limited | Extractor cleaning machine |
EP3220010A1 (en) * | 2016-03-18 | 2017-09-20 | CMI Roadbuilding Ltd. | Drive assembly with rotator system |
US20180023596A1 (en) * | 2016-07-25 | 2018-01-25 | Samuel Dale Fox | Vacuum-assisted-pumping system and method |
US10869586B2 (en) | 2016-11-17 | 2020-12-22 | Karcher North America, Inc. | Portable vacuum and related accessories |
US20210207604A1 (en) * | 2020-01-08 | 2021-07-08 | Water Tech, LLC | Fluid vacuum pump |
CN113229974A (en) * | 2021-04-30 | 2021-08-10 | 深圳素士科技股份有限公司 | Pump case, pump module and oral care device |
US11589720B2 (en) | 2019-09-11 | 2023-02-28 | Techtronic Floor Care Technology Limited | Floor cleaner |
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EP3917368A1 (en) * | 2019-02-01 | 2021-12-08 | Techtronic Cordless GP | Vacuum cleaner |
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EP4088037A4 (en) * | 2020-01-08 | 2024-04-24 | Water Tech, LLC | Fluid vacuum pump |
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Also Published As
Publication number | Publication date |
---|---|
MX2008010012A (en) | 2009-05-27 |
CA2635621A1 (en) | 2009-05-08 |
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AS | Assignment |
Owner name: EMERSON ELECTRIC CO., MISSOURI Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:GIERER, JOSEPH T.;MARTIN, MICHAEL F.;BETH, DAVID E.;AND OTHERS;REEL/FRAME:020086/0250;SIGNING DATES FROM 20071022 TO 20071026 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |