US20090025445A1 - Forming tool for forming hollowware or sheet metal using a pressurized gas or fluid - Google Patents
Forming tool for forming hollowware or sheet metal using a pressurized gas or fluid Download PDFInfo
- Publication number
- US20090025445A1 US20090025445A1 US12/284,433 US28443308A US2009025445A1 US 20090025445 A1 US20090025445 A1 US 20090025445A1 US 28443308 A US28443308 A US 28443308A US 2009025445 A1 US2009025445 A1 US 2009025445A1
- Authority
- US
- United States
- Prior art keywords
- set forth
- forming tool
- contour
- forming
- tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
- B21D26/039—Means for controlling the clamping or opening of the moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/053—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure characterised by the material of the blanks
- B21D26/055—Blanks having super-plastic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
Definitions
- the present invention relates to a forming tool for forming hollowware or sheet metal using a pressurized gas or fluid, said forming tool comprising at least two contour blocks forming a cavity, at least one of the contour blocks being heatable.
- Forming under internal pressure and at increased temperature is sufficiently known in prior art.
- the reader is referred to the documents WO 2005/092534 A1, EP 0 930 109 B1 and DE 199 44 679 C2, which are cited by way of example only.
- An advantage is obtained if the contour blocks have a temperature that corresponds approximately to the temperature the body to be formed, such as a hollowware or a sheet metal or a board, is intended to have during forming. For this is the only way to guarantee that the workpiece to be formed substantially keeps its temperature during forming.
- the forming temperatures range between 200° C. and 1100° C. depending on the material to be formed.
- the document DE 101 62 438 A1 shows a top part and a bottom part of a tool, the top part of the tool being disposed on a tool holder.
- the tool holder is a constituent part of the pressworking die, said pressworking die being disposed in the stationary housing, the press housing. It has been found disadvantageous that the heat transfer from the tool top part and from the tool bottom part into the press frame is problematic. Insofar, there is provided that, on opening the tool mould, i.e. when the two tool parts are being driven apart, the actual tool parts are separated from the press frame by spring systems. This means that the object this cited document relies upon is to minimize the heat dissipation from the tool to the tool holder.
- a forming tool is known from DE 101 53 139 A1 wherein there are provided contour blocks, said contour blocks each comprising an insulation for the contour blocks. This document does not teach how to move the contour blocks toward each other nor does it disclose a housing provided for this purpose.
- the tool and here in particular the two contour blocks forming the cavity, provide a temperature that substantially corresponds to the desired forming temperature of the workpiece.
- the contour blocks are disposed in a two-part tool housing, said two-part tool housing comprising an insulation for the contour blocks, a load distribution plate being provided, which is connected to the tool housing.
- insulating material is meant to isolate, it is characterized by poor heat conducting properties. This means that the insulating material comprises the highest possible porosity. This also means that the burst strength of insulating material is limited. It is also known that the two contour blocks forming the cavity tend to swerve outward under pressure during high internal pressure forming using a pressurized gas or fluid. This means that an insulation surrounding the contour blocks must be capable of resisting such a pressure. Thanks to the so-called load distribution means, it is achieved that the pressure forces exerted upon the environment can be distributed over a large area, the size of this area preferably corresponding to the size of the load distribution plate. This means that the size of the insulation and also the insulating material is chosen so that the pressure forces exerted by the load distribution plate upon the insulation are not suited to compress the insulation.
- the major part of the pressure force is absorbed by what are referred to as spacers, which are provided between the load distribution plate and the base plate of the tool housing.
- spacers which are provided between the load distribution plate and the base plate of the tool housing.
- the load distribution plate is a constituent part of the contour block, the load distribution plate abutting directly the insulation. It is thereby provided that the load distribution plate itself is connected to the tool housing in order to make certain that it is possible to open and close the cavity when the tool housing is moved apart.
- the load distribution plate in its quality as an independent element, is connected to the tool housing so as to abut the insulation with almost its entire surface, the load distribution plate comprising means for retaining the contour block.
- the contour blocks are moved apart for inserting the workpiece.
- the contour blocks are again moved toward each other and held together and it must be made certain that the two superposed contour blocks are flush with each other.
- the contour blocks are heated differently on the one side but also to the two-part tool housing on the other side and to the parts connecting them, here in particular to the load distribution plate, which is adapted to be fixed in the corresponding housing half, said tensions preventing alignment of the superimposed contour blocks when they are solidly clamped, there is provided that the one contour block be received by the load distribution plate so as to float.
- the top contour block is advantageously received by the load distribution plate so as to float, the two contour blocks always center themselves with respect to each other by virtue of the one float mounted, advantageously top, contour block.
- the contour blocks comprise centering means with respect to each other in the region of their separation plane.
- the centering means can hereby be a nose disposed on the one contour block, said nose mating with a corresponding recess on the other contour block, i.e., that it engages therein.
- the best orientation of the two contour blocks with respect to each other is achieved if the side flanks of nose and recess are oriented at right angles with respect to each other. It has been found though that in such a case the contour blocks corrode together, meaning that they stick together, which leads to increased wear. For this reason, a clearance could be provided between the contour blocks where such corrosion is expected.
- the nose and, corresponding thereto the recess comprise an engagement surface inclined at an angle of 20° for example.
- Such a meshing between the two contour blocks through the nose and the mating recess is advantageously provided on substantially the entire circumference, meaning on the entire circumference in the separation plate of the contour blocks.
- the tool housing comprises, over substantially the entire circumference, what is referred to as a screen in the region of the separation plane of the contour blocks, said screen serving as an additional burst protection.
- This screen serving as a burst protection is more specifically provided in the region of the dies for the workpiece since there—as already explained—the two contour blocks do not engage.
- At least the one contour block of the two contour blocks forming the cavity are mounted in the tool housing so as to float. More specifically, means for retaining the contour block, and in particular for retaining the floating contour block, are located on the load distribution plate.
- the load distribution plate is also orientable in the tool housing, namely by lateral set screws allowing for pre-adjusting the location of the load distribution plate.
- the contour block comprises heating means.
- the heating means can hereby be configured to be a panel heater or a rod heater. If a panel heater is being used, the panel heater is directly connected, such as screwed, to the contour block to achieve a good heat transfer. This means that the panel heater is located between the contour block on the one side and the load distribution plate on the other side.
- the contour block comprises suited openings for insertion thereof. In any case, it must be made certain that the contour blocks and the heaters are prevented from overheating, which can occur more specifically by arranging thermoelements on the contour blocks in connection with a corresponding control.
- the contour blocks are mounted in the tool housing so as to be insulated.
- the quality of insulation substantially depends on the type of insulation. This means that an efficient insulation is soft since it has a corresponding number of pores.
- a hard insulation is for example in the form of foamed stones, e.g., Poroton stones; the openings in the Poroton stones can be filled with insulating material.
- the Poroton stones themselves are quite resistant to pressure e.g., when compared to steel, so that this insulation seems suited for insertion between the tool housing and the load distribution plate.
- dies are provided between the tool housing and the load distribution plate, said dies being in particular made from a material that is not heat conductive, e.g., from ceramics, and a suitably soft insulation having high insulation efficiency can be provided about the ceramic rods or supports.
- the insulation itself can consist of several horizontal layers, said layers being configured such that the layers located nearest to the load distribution plate are much more resistant to high temperatures than those that are located farther away.
- the layers can have different density and thickness.
- contour blocks not only hollow bodies can be formed, but also sheet metal or boards.
- the board or the sheet metal are preferably retained by hold down clamps.
- at least the one contour block comprises a female part that corresponds to the final shape of the sheet metal or the board to be formed.
- the female part be displaceable onto the other contour block so as to reduce the volume of the cavity.
- the female part in the other contour block can comprise a surface conforming in shape to the shape of the female part of the one contour block; however this must not be so. The reduction of the volume in the cavity is of interest since on the one side a small volume reduces the risk of persons standing nearby in case of a sudden pressure drop and since on the other side it is more cost-effective.
- the deformation of the board can only occur through gas pressure, but, in parallel thereto, the one female part can also be displaced onto the other female part.
- a die can be provided in accordance with one variant; according to another variant, the displacement of the female part can also occur through gas pressure.
- FIG. 1 shows the forming tool in a sectional side view
- FIG. 2 shows a detail view according to FIG. 1 , but rotated 90°;
- FIG. 2 a shows the detail IIa of FIG. 2 ;
- FIG. 3 shows a detail view of another kind of insulation between the tool housing and the load distribution plate
- FIG. 3 a shows an illustration of another kind of insulation with horizontally running insulation layers of different thickness and density
- FIG. 4 shows the arrangement of a panel heater directly on a contour block
- FIG. 5 shows a forming tool according to FIG. 1 , a board or a sheet metal being inserted in the cavity and being formed by gas pressure;
- FIG. 5 a shows an illustration according to FIG. 5 , the one female part being configured to be displaced by a gas cushion;
- FIG. 6 shows a section according to arrow X in FIG. 1 with a cone for closing the ends of the hollowware to be formed;
- FIG. 7 shows an illustration according to FIG. 6 , a clamping device for taking hold of the ends of the hollowware to be formed being provided.
- the tool housing is indicated generally at 1 .
- the tool housing includes two base plates 2 , 3 for connection to the chassis of the machine, side walls 4 , 5 , 6 and 7 being respectively provided on the base plate.
- the walls 4 through 7 are each solidly connected to the respective one of the base plates 2 , 3 .
- load distribution plates 8 and 9 that are spaced apart from the base plates 2 and 3 , a spacing being provided between the load distribution plate 8 , 9 and the base plate 2 , 3 , said spacing being filled with an insulation 10 .
- spacers 10 a in the insulation 10 which serve to transfer the force.
- Another insulation 65 is located on the side of the contour block, underneath/above the load distribution plate 8 , 9 . In order to keep the insulation in place, there are provided covers 65 a that are disposed on the walls 4 - 7 of the housing.
- a holding device indicated at 11 and 15 for receiving a respective one of the contour blocks 20 , 25 .
- a holding device includes an equalization plate 21 , 26 with two parallel spacer rails 22 , 27 disposed thereon and with two parallel head jaws 23 , 28 .
- the head jaws 23 , 28 extend beyond the spacer rail 27 so that a guide is provided, the contour blocks 20 , 25 each comprising a projection 20 a , 25 a on either side in the region of this guide.
- the two contour blocks 20 , 25 are retained in a dovetail guide fashion by the holding device generally indicated at 11 and 15 .
- the implementation of the holding device 11 differs from the one of holding device 15 by the fact that the contour block 20 is received floating in the holding device 11 .
- This means that the contour block 20 is movable in any direction, which is necessary for the contour block to be capable of centering itself, i.e., to orient itself, on the contour block 25 with respect thereto in spite of possibly occurring differences in heat dilatation.
- the coarse orientation during mounting occurs by orienting the load distribution plate 8 , 9 using screws 8 a , 9 a disposed laterally in the housing 1 .
- the centering block 20 comprises a nose 24 located on the side, this lateral nose 24 projecting into a corresponding recess 29 of the other contour block 25 .
- the nose and the recess each comprise an inclined insertion surface 20 a , 25 a.
- burst protection is ensured as it is necessary if the hollowware 50 placed inside the cavity 40 were to burst under the inner pressure.
- the meshing at least slows down the then generated pressure wave.
- the contour blocks 20 , 25 further exhibit openings 30 , 35 for receiving rod-shaped heaters (not shown).
- the rod-shaped heaters are caused to laterally protrude from the tool housing.
- both the wall 5 , 7 and the insulation 65 have a clearance about the heater.
- FIG. 3 shows another implementation of the insulation 10 , said insulation 10 comprising supports 12 ensuring the same constant distance between the base plate 2 , 3 and the load distribution plate 8 , 9 .
- the supports 12 can be made for example from a heat insulating ceramic material.
- FIG. 4 shows a panel heater 60 that is disposed on the contour block 20 , 25 and is screwed to the top side of the contour block 20 , 25 .
- FIG. 5 shows a variant in which it is not a hollowware that is being formed but a sheet metal or a board 100 .
- the contour blocks indicated at 120 and 125 are not configured to be substantially identical but to be different.
- the contour block 120 comprises a female part 122 , said female part 122 being displaceable pursuant to the arrow 150 by the forming die 130 .
- the contour block 120 comprises a frame 121 that receives the actual female part 122 for movement or displacement pursuant to the arrow 150 .
- the board labelled at 100 is kept clamped between the frame 121 serving as a hold down clamp and the lower contour block 125 .
- the female part 122 is displaceable pursuant to the arrow 150 , it being provided that the female part 122 is movable toward the contour block 125 with the female part 126 in order to minimize the volume 140 between the board 100 and the female part 126 . This against the background that the amount of pressurized gas is reduced in case the board bursts. Insofar, there is provided to displace the female part 122 toward the female part 126 in order to then supply the volume 140 with gas through the feed line 160 .
- the forming die 130 is connected to the female part 122 , also through the insulation 135 .
- the frame 121 is also float mounted in the holding device 11 , as this has already been discussed above with respect to the contour block 20 .
- FIG. 5 a differs from the one in FIG. 5 by the fact that instead of the die 130 , there is provided a hollow space 128 above the female part 122 , said hollow space 128 being fed with gas or with a fluid through the line 128 a in order to displace the female part 122 in the same way as the die 130 .
- FIG. 6 schematically shows a view of the contour block pursuant to arrow X in FIG. 1 .
- the hollowware 50 to be formed and the contour block 25 can be seen.
- cones 70 that are displaced in the opening at the end of the hollowware.
- the gas is supplied to the hollowware through said cones.
- Such a clamping device 75 FIG. 7 ) is known from DE 10 2004 009 485.
- the cone In order to prevent welds on the cone, the cone can be cooled during sealing.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006015793.1-14 | 2006-04-05 | ||
DE102006015793A DE102006015793C5 (de) | 2006-04-05 | 2006-04-05 | Umformwerkzeug zum Umformen von Hohlkörpern oder Blechen mit Hilfe eines druckbeaufschlagten Gases oder Fluides |
PCT/DE2007/000185 WO2007112711A1 (de) | 2006-04-05 | 2007-02-02 | Umformwerkzeug zum umformen von hohlkörpern oder blechen mit hilfe eines druckbeaufschlagten gases oder fluides |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2007/000185 Continuation WO2007112711A1 (de) | 2006-04-05 | 2007-02-02 | Umformwerkzeug zum umformen von hohlkörpern oder blechen mit hilfe eines druckbeaufschlagten gases oder fluides |
Publications (1)
Publication Number | Publication Date |
---|---|
US20090025445A1 true US20090025445A1 (en) | 2009-01-29 |
Family
ID=38047883
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/284,433 Abandoned US20090025445A1 (en) | 2006-04-05 | 2008-09-22 | Forming tool for forming hollowware or sheet metal using a pressurized gas or fluid |
Country Status (4)
Country | Link |
---|---|
US (1) | US20090025445A1 (de) |
EP (1) | EP2012949A1 (de) |
DE (1) | DE102006015793C5 (de) |
WO (1) | WO2007112711A1 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140244781A1 (en) * | 2013-02-22 | 2014-08-28 | Sap Ag | Enhanced information delivery |
CN107052091A (zh) * | 2016-12-08 | 2017-08-18 | 东莞市众茂五金有限公司 | 一种治具加温热整形装置 |
US10010917B2 (en) | 2012-05-17 | 2018-07-03 | Nippon Steel & Sumitomo Metal Corporation | Plastic working method of metals and plastic working apparatus |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007018281A1 (de) * | 2007-04-18 | 2008-10-23 | Volkswagen Ag | Werkzeug zum Innenhochdruckformen, sowie Verfahren zum Innenhochdruckformen |
US8479552B1 (en) * | 2007-05-22 | 2013-07-09 | Temper Ip, Llc | Method and die for forming a tubular blank into a structural component |
DE102010033816A1 (de) * | 2010-06-16 | 2011-12-22 | Giw Gesellschaft Für Innovative Werkzeugsysteme Mbh | Temperiertes Werkzeug |
FR2975313A1 (fr) * | 2011-05-19 | 2012-11-23 | Peugeot Citroen Automobiles Sa | Procede de mise en forme de pieces mecaniques et outillage mettant en œuvre le procede |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4352280A (en) * | 1980-05-16 | 1982-10-05 | Rockwell International Corporation | Compression forming of sheet material |
US4901552A (en) * | 1988-02-06 | 1990-02-20 | British Aerospace Plc | Apparatus and a method for fabricating superplastically formed structures |
US5016805A (en) * | 1988-10-31 | 1991-05-21 | Rohr Industries, Inc. | Method and apparatus for dual superplastic forming of metal sheets |
US5214949A (en) * | 1992-04-06 | 1993-06-01 | Rohr, Inc. | Cold wall superplastic forming press with surface mounted radiant heaters |
US5277045A (en) * | 1992-05-08 | 1994-01-11 | Rockwell International Corp. | Superplastic forming of metals at temperatures greater than 1000 degree C |
US20040250585A1 (en) * | 2003-06-12 | 2004-12-16 | Bennett Edward W. | Extraction system for hot formed parts |
US7024897B2 (en) * | 1999-09-24 | 2006-04-11 | Hot Metal Gas Forming Intellectual Property, Inc. | Method of forming a tubular blank into a structural component and die therefor |
US7159427B2 (en) * | 2004-02-27 | 2007-01-09 | General Motors Corporation | Heated and insulated tool container for hot gas blow-forming |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19642824A1 (de) * | 1996-10-17 | 1998-04-23 | Hermann Bartels | Verfahren und Vorrichtung zum Verformen von Hohlprofil-Werkstücken aus Metall |
DE19806761A1 (de) * | 1998-02-18 | 1999-08-19 | Volkswagen Ag | Kraftfahrzeugteil und Verfahren zu seiner Herstellung |
JP3761820B2 (ja) * | 2001-09-04 | 2006-03-29 | アイシン高丘株式会社 | 金属部材成形方法 |
DE10162438A1 (de) * | 2001-12-19 | 2003-07-03 | Bayerische Motoren Werke Ag | Vorrichtung zum Umformen von metallischen Werkstücken im Wege einer Warmumformung |
-
2006
- 2006-04-05 DE DE102006015793A patent/DE102006015793C5/de active Active
-
2007
- 2007-02-02 EP EP07702415A patent/EP2012949A1/de not_active Withdrawn
- 2007-02-02 WO PCT/DE2007/000185 patent/WO2007112711A1/de active Application Filing
-
2008
- 2008-09-22 US US12/284,433 patent/US20090025445A1/en not_active Abandoned
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4352280A (en) * | 1980-05-16 | 1982-10-05 | Rockwell International Corporation | Compression forming of sheet material |
US4901552A (en) * | 1988-02-06 | 1990-02-20 | British Aerospace Plc | Apparatus and a method for fabricating superplastically formed structures |
US5016805A (en) * | 1988-10-31 | 1991-05-21 | Rohr Industries, Inc. | Method and apparatus for dual superplastic forming of metal sheets |
US5214949A (en) * | 1992-04-06 | 1993-06-01 | Rohr, Inc. | Cold wall superplastic forming press with surface mounted radiant heaters |
US5277045A (en) * | 1992-05-08 | 1994-01-11 | Rockwell International Corp. | Superplastic forming of metals at temperatures greater than 1000 degree C |
US7024897B2 (en) * | 1999-09-24 | 2006-04-11 | Hot Metal Gas Forming Intellectual Property, Inc. | Method of forming a tubular blank into a structural component and die therefor |
US20040250585A1 (en) * | 2003-06-12 | 2004-12-16 | Bennett Edward W. | Extraction system for hot formed parts |
US7159427B2 (en) * | 2004-02-27 | 2007-01-09 | General Motors Corporation | Heated and insulated tool container for hot gas blow-forming |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10010917B2 (en) | 2012-05-17 | 2018-07-03 | Nippon Steel & Sumitomo Metal Corporation | Plastic working method of metals and plastic working apparatus |
US20140244781A1 (en) * | 2013-02-22 | 2014-08-28 | Sap Ag | Enhanced information delivery |
CN107052091A (zh) * | 2016-12-08 | 2017-08-18 | 东莞市众茂五金有限公司 | 一种治具加温热整形装置 |
Also Published As
Publication number | Publication date |
---|---|
WO2007112711A1 (de) | 2007-10-11 |
DE102006015793B3 (de) | 2007-06-06 |
DE102006015793C5 (de) | 2009-02-12 |
EP2012949A1 (de) | 2009-01-14 |
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Legal Events
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AS | Assignment |
Owner name: AMBORN, PETER, GERMANY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:AMBORN, PETER;REEL/FRAME:021647/0518 Effective date: 20080903 Owner name: KARL KIPRY, GERMANY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:AMBORN, PETER;REEL/FRAME:021647/0518 Effective date: 20080903 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |