US20090011379A1 - Combustion initiator - Google Patents
Combustion initiator Download PDFInfo
- Publication number
- US20090011379A1 US20090011379A1 US11/825,596 US82559607A US2009011379A1 US 20090011379 A1 US20090011379 A1 US 20090011379A1 US 82559607 A US82559607 A US 82559607A US 2009011379 A1 US2009011379 A1 US 2009011379A1
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- United States
- Prior art keywords
- ignition pellet
- fuel cell
- igniter
- combustion
- ignition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L11/00—Manufacture of firelighters
- C10L11/04—Manufacture of firelighters consisting of combustible material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/34—Other details of the shaped fuels, e.g. briquettes
- C10L5/36—Shape
- C10L5/368—Shaped fuels bundled or contained in a bag or other container
Definitions
- the following invention relates to devices for initiating combustion of fuels. More particularly, this invention relates to combustion initiators which utilize multiple chemical fuels which exhibit an exothermic combustion reaction of sufficiently long duration and with sufficient heat to initiate combustion of other fuels, such as wood or other cellulosic materials, even when wet. More particularly, this invention relates to combustion initiators which include at least two separate combustible components, a first of which is more easily caused to commence combustion than the other, and a second of which requires a high degree of heat to commence combustion and which combusts over a longer period of time than the first component.
- a combustion initiator would minimize or eliminate the need for preparation of kindling and the identification and collection of sufficiently dry wood to build a fire, and would also be particularly advantageous in emergency situations.
- a combustion initiator which is small and lightweight and which can be easily started, while providing sufficient heat to commence rapid and high temperature combustion of even very wet wood or other fuels.
- the invention includes a fuel cell material which is preferably provided within an enclosure comprised of a container and a lid.
- the fuel cell is formed of a material which may not be particularly easy to cause to commence combustion; but which, once burning, burns at a very high temperature for approximately one and a half minutes, to relatively rapidly both dry wet wood or other difficult to ignite fuels adjacent to the combustion initiator, and cause combustion of such fuels.
- the combustion initiator also includes an ignition pellet adjacent to the fuel cell.
- This ignition pellet is formed of a material which can be relatively easily caused to commence combustion, provided that the right triggering chemicals are brought into contact with the ignition pellet or other triggering element is activated.
- the ignition pellet's purpose is to cause the fuel cell material to commence combustion.
- the ignition pellet is thus relatively small and is oriented adjacent the fuel cell material.
- An igniter is also provided in the preferred embodiment, which is formed of a chemical composition which readily reacts with the material forming the ignition pellet to commence combustion of the ignition pellet when the igniter is brought into contact and preferably impacts with some force against the ignition pellet.
- the igniter is preferably initially contained within a sleeve or other enclosure which isolates the igniter from both the ignition pellet and the fuel cell.
- the igniter can also be in the form of a striker patch of red phosphorus and ground glass encapsulated in nitrocellulose and attached to the lid or otherwise located inside the container. When such a striker patch is scratched with some force against the ignition pellet, the ignition pellet commences combustion.
- the igniter can also be coupled to a flexible line or other structure which can pull the igniter line out of the sleeve and impact the igniter line against the ignition pellet.
- this structure is a flexible line routed through a bore in the ignition pellet. The bore is sized slightly smaller than the igniter line so that the igniter line is drawn into the bore and then impacts sides of the bore within the ignition pellet, causing sufficient force upon impact that the igniter line causes the ignition pellet to combust.
- the ignition pellet's heat of combustion causes fuel cell combustion initiation.
- the fuel cell can then cause sufficient heat to be released that adjacent fuels, such as wet wood, are caused to be combusted at sufficient heat that a raging fire is started to which additional wet fuel can be added and combustion maintained.
- a primary object of the present invention is to provide a combustion initiator which is easy to start.
- Another object of the present invention is to provide a combustion initiator which generates sufficient heat to cause combustion of wet wood or correspondingly difficult to burn fuels.
- Another object of the present invention is to provide a combustion initiator which is compact and lightweight, suitable for being carried in a small backpack or other carrier.
- Another object of the present invention is to provide a combustion initiator which is safely maintained in an enclosure where accidental early combustion is precluded.
- Another object of the present invention is to provide a method for ignition of a fuel that is difficult to combust, such as wet wood.
- Another object of the present invention is to provide a combustion initiator which has a geometry which is effective for initiating combustion even when a variety of different chemicals are utilized for the various different components of the combustion initiator system.
- Another object of the present invention is to provide an emergency combustion initiator for use in signaling or providing emergency heat, when used to initiate combustion of other fuels.
- FIG. 1 is a perspective view of the combustion initiator according to a preferred embodiment of this invention contained entirely within an enclosure formed of a container and lid, and before opening of the enclosure.
- FIG. 2 is a perspective view similar to that which is shown in FIG. 1 , but after the lid has begun to be removed.
- FIG. 3 is a perspective view similar to that which is shown in FIG. 1 , but after complete removal of the lid.
- FIG. 4 is a perspective view similar to that which is shown in FIG. 1 , but after removal of the lid and after pulling of an igniter train to cause initiation of combustion of an ignition pellet within the enclosure of the combustion initiator.
- FIG. 5 is a perspective view similar to that which is shown in FIG. 1 but after complete removal of the igniter train and after the ignition pellet has caused a fuel cell within the enclosure to also commence combustion.
- FIG. 6 is a full sectional view of the combustion initiator taken along lines 6 - 6 of FIG. 1 .
- FIG. 7 is a detail of a portion of that which is shown in FIG. 6 taken along lines 7 - 7 of FIG. 6 .
- FIG. 8 is an exploded parts view of that which is shown in FIG. 1 showing the separate portions of the combustion initiator separate from each other.
- FIG. 9 is an exploded parts view of a portion of the igniter train of FIG. 8 , and taken along lines 9 - 9 of FIG. 8 .
- FIG. 10 is a perspective view of an alternative embodiment of the combustion initiator and featuring a striker patch as an alternative form of igniter for the combustion initiator.
- FIGS. 11-13 are perspective views similar to FIG. 10 but following the sequence of use of the combustion initiator according to this alternative embodiment.
- FIG. 14 is a full sectional view of that which is shown in FIG. 10 revealing interior details of the alternative embodiment combustion initiator.
- FIG. 15 is an exploded parts view of the entire alternative embodiment combustion initiator of FIG. 10 .
- reference numeral 10 is directed to a combustion initiator ( FIGS. 1-6 ) according to a preferred embodiment of this invention.
- the combustion initiator 10 can be utilized to easily initiate combustion of difficult to burn fuels, such as wet wood, placed adjacent to the combustion initiator 10 before activation of the combustion initiator 10 .
- Such activation involves removing a lid 30 from an enclosure 20 containing the combustion initiator 10 and pulling of a pull ring 80 on an igniter train 70 of the combustion initiator 10 until fire F results ( FIGS. 4 and 5 ).
- the combustion initiator 10 preferably is contained within an enclosure 20 formed of a container 22 and a lid 30 which seals the enclosure 20 .
- a fuel cell 40 provides a primary fuel for the combustion initiator 10 .
- This fuel cell 40 is formed of a material for which it is relatively difficult to commence combustion.
- the fuel cell 40 includes a recess 45 preferably in an upper surface 42 thereof.
- a central chamber 50 preferably extends down from the recess 45 to a bottom of the fuel cell 40 .
- An ignition pellet 60 preferably resides within the recess 45 .
- This ignition pellet 60 includes a central bore 68 passing therethrough.
- An igniter train 70 is provided which extends up through the central bore 68 of the ignition pellet 60 and the central chamber 50 of the fuel cell 40 to a pull ring 80 located above the fuel cell 40 and manually graspable by a user.
- the igniter train 70 includes a head 90 thereon which cannot pass through the central bore 68 of the ignition pellet 60 without abutting material forming the ignition pellet 60 .
- the ignition pellet 60 is formed of a material which undergoes a highly exothermic combustion reaction when brought into contact with material forming the head of the igniter train 70 . Once burning, the ignition pellet 60 releases sufficient heat to cause the fuel cell 40 to commence combustion.
- the combustible material 100 forming the head 90 is contained within a sleeve 110 before being pulled out of the sleeve 110 and brought into impacting contact with the ignition pellet 60 .
- the sleeve 110 is formed of a material which protects the combustible material 100 on the head 90 from coming into contact with other portions of the combustion initiator 10 which might otherwise initiate an undesired combustion reaction, such that the combustion initiator 10 only commences combustion when desired.
- the enclosure 20 for housing the combustion initiator 10 . While the enclosure 20 is not strictly necessary for the combustion initiator 10 , the enclosure 20 preferably provides a container in which the combustion initiator 10 can be safely stored and handled without concern for inadvertently pulling the pull ring 80 or otherwise bringing the combustible material 100 on the head 90 of the igniter train 70 into contact with the ignition pellet 60 for inadvertent combustion initiation.
- the enclosure 20 also provides a support for the combustion initiator 10 while the combustion initiator 10 is releasing heat, and allows the combustion initiator 10 to be briefly held or repositioned by a user before the combustion initiator 10 becomes too hot.
- This enclosure 20 preferably includes two portions including a container 22 and a lid 30 .
- the container 22 is preferably a generally cylindrical short “can” similar to a can of chewing tobacco or tuna, which would generally have a height which is half or less in size than a diameter for stability and exposed upper surface size increase.
- the container 22 could in fact have a variety of different shapes and sizes, with such a cylindrical shape being only one size which is acceptable.
- the container 22 has a generally flat floor 24 with a cylindrical side wall 26 extending up from the floor 24 to a rim 28 .
- Insulation 25 is preferably provided adjacent the side wall 26 and on an inner side thereof. Such insulation 25 could also be adjacent the floor 24 and could as an alternative be outside of the side wall 26 and floor 24 rather than on an inside thereof.
- the insulation 25 is formed of a material which decomposes gradually when experiencing heat such as that generated by combustion of the fuel cell 40 .
- the insulation 25 is also formed of a material which has a sufficiently low rate of heat transfer that a material forming the container 22 (i.e. tin, steel, aluminum or the like) does not have its melting temperature reached until well into the combustion sequence, if at all.
- the container could also be formed of pressed paper or other fibrous material, or plastic, and combusted toward the end of the combustion sequence.
- the lid 30 is preferably planar and entirely closes the container 22 to form the enclosure 20 .
- the lid 30 has an edge 32 adjacent the rim 28 .
- this edge 32 is formed along with the rim 28 with a score line merely provided to allow for the lid 30 to be separated from the container 22 at the rim 28 when a peeling force is applied upward on the lid 30 .
- a pull tab 34 is provided on an upper surface of the lid 30 for the purpose of initiating separation of the lid 30 from the rim 28 of the container 22 and to allow vertical upward forces to be applied to the lid 30 for such removal of the lid 30 from the container 22 . Operation of the pull tab 34 would generally be by moving of the pull tab 34 along arrow A of FIG. 1 . The entire lid 30 would then be removed by further pulling of the lid 30 through the pull tab 34 , along arrow B of FIG. 2 .
- the lid 30 would not be removed until the combustion initiator 10 is ready for use.
- the lid 30 protects the igniter train 70 so that it remains stationary and protected.
- the pull ring 80 or other portions of the igniter train 70 it is not possible for the pull ring 80 or other portions of the igniter train 70 to somehow be snagged and cause movement of the igniter train 70 to bring the combustible material 100 out of the sleeve 110 and into contact with either the material forming the ignition pellet 60 or the fuel cell 40 .
- the combustion initiator 10 could then be utilized for combustion of a fuel.
- the fuel cell 40 is preferably formed of a material which exhibits an exothermic combustion reaction, typically along with oxygen as an oxidizer.
- the fuel cell 40 could be of a type which supplies its own oxidizer, such that it can even burn underwater or in other non-oxygen containing environments, but which requires a relatively high threshold temperature before combustion is initiated for the fuel cell material 40 .
- Acceptable materials from which the fuel cell could be made include commercial metals such as aluminum, magnesium, iron oxides, antimony, charcoal, wood flower, sulfur, gilsonite, organic fuels, dextrin, resins, oxidizers, perchlorate, nitrite, chlorates and polyester binders, just to name a few.
- the fuel cell 40 preferably has a shape which matches that of the enclosure 20 .
- the fuel cell 40 preferably has a cylindrical form extending up from the floor 24 of the enclosure 20 to an upper surface 42 which is generally substantially flat and inboard of the rim 28 of the container 22 .
- the upper surface 42 of the fuel cell 40 preferably includes a groove 44 formed in the upper surface 42 . This groove 44 provides a recess into which the pull ring 80 can reside ( FIG. 4 ).
- the fuel cell 40 also preferably includes a recess 45 ( FIG. 6 ) extending down into the upper surface 42 .
- This recess 45 is also preferably cylindrical and has a diameter of approximately half or less of a diameter of the fuel cell 40 .
- the recess 45 is preferably centered along a centerline of the fuel cell 40 and extends to a depth which is less than a depth of the fuel cell 40 . This recess 45 provides a location for the ignition pellet 60 to reside and come into close contact with portions of the fuel cell 40 .
- the fuel cell 40 also has a side surface 46 which abuts the insulation 25 adjacent the side wall 26 of the enclosure 20 .
- a lower surface 48 of the fuel cell 40 abuts the floor 24 of the enclosure 20 .
- a tunnel 49 is provided in the lower surface 48 which extends substantially horizontally through a portion of the lower surface 48 of the fuel cell 40 .
- This tunnel 49 provides a location for the sleeve 110 and for the head 90 of the igniter 70 to reside before utilization of the combustion initiator 10 .
- This tunnel 49 provides a safe location for this combustion material 100 and for protection by the sleeve 110 until the combustion initiator 10 is to be utilized.
- the fuel cell 40 preferably includes a central chamber 50 extending from the lower surface 48 up to the recess 45 .
- This central chamber 50 is preferably centrally located and preferably has a tapering side wall with a greater diameter adjacent the lower surface 48 and a lesser diameter adjacent the recess 45 .
- the central chamber 50 is defined by a lower edge 52 adjacent the lower surface 48 and an upper edge 54 adjacent the recess 45 .
- a conical surface 56 preferably defines portions of the central chamber 50 between the lower edge 52 and the upper edge 54 .
- the central chamber 50 provides a path for travel of the head 90 and associated combustible material 100 on the igniter train 70 when the pull ring 80 is pulled.
- the central chamber 50 thus provides a pathway for this head 90 of the igniter train 70 as it travels toward the ignition pellet 60 .
- the fuel cell 40 is formed of a material which does not readily initiate combustion and is not particularly reactive to the combustion material 100 . In this way, both the sleeve 110 and the non-reactivity of the fuel cell 40 material with the combustible material 100 provides redundant protection against inadvertent commencement of combustion by the combustion initiator 10 . Rather, only after the combustible material 100 on the head 90 comes into contact with the ignition pellet 60 above the central chamber 50 , is combustion initiated.
- the geometry of the central chamber 50 facilitates rotation of the head 90 and associated combustible material 100 as it passes out of the horizontal tunnel 49 and rotates so that it can extend vertically up out of the central chamber 50 and through the central bore 68 of the ignition pellet 60 (along arrow D of FIG. 6 ). While this particular geometry is preferred for the fuel cell 40 , the fuel cell 40 could have a variety of different configurations. It is conceivable that the fuel cell 40 could merely be placed alongside the ignition pellet 60 and the igniter train 70 could be routed so that it does not pass through the fuel cell 40 in any fashion, but rather is only brought into impact with the ignition pellet 60 to cause commencement of combustion of the ignition pellet 60 and then combustion of the fuel cell 40 .
- the ignition pellet 60 is preferably formed of a material which is highly reactive with the combustible material 100 and undergoes a highly exothermic high temperature combustion reaction once ignited by contact with the combustion material 100 .
- the ignition pellet 60 preferably provides its own oxidizer and can sustain combustion, even when under water or in a non-oxygen containing environment, provided that it is first brought into close contact with the combustible material 100 .
- Materials suitable for forming the ignition pellet 60 include potassium chlorate, animal glue, starch, sulfur, powdered glass, zinc oxide, red phosphorus, dextrin, antimony sulfide, iron oxide, manganese dioxide and calcium carbonate, just to name a few.
- the ignition pellet 60 has a geometry which allows it to reside within the recess 45 of the fuel cell 40 , most preferably.
- the ignition pellet 60 preferably includes a substantially flat circular bottom 62 opposite a substantially flat circular top 64 .
- a cylindrical side 66 extends between the bottom 62 and the top 64 and preferably has a diameter similar to a diameter of the recess 45 so that the ignition pellet 60 is in close and intimate contact with the fuel cell 40 at both the bottom 62 and the side 66 of the ignition pellet 60 .
- a central bore 68 preferably extends from the bottom 62 up to the top 64 of the ignition pellet 60 .
- This central bore 68 is aligned with the central chamber 50 in the fuel cell 40 .
- the central bore 68 has a diameter which is less than a diameter of the head 90 of the igniter train 70 . In this way, the head 90 and associated combustible material 100 on the igniter train 70 cannot be pulled all the way through the central bore 68 without the combustible material 100 on the head 90 impacting the ignition pellet 60 along the central bore 68 .
- a lower end of the central bore 68 has a step 63 formed therein.
- This step 63 has a diameter greater than that of the head 90 below the step 63 .
- the head 90 comes into the portion of the central bore 68 surrounded by the step 63 first, and then the head 90 abuts the material forming the ignition pellet 60 at the step 63 because the size of the head 90 is greater than a size of the central bore 68 . Further forcing of the igniter train 70 upward (along arrow D of FIG.
- the ignition pellet 60 is preferably formed of a material which can sustain a very high temperature exothermic combustion reaction. Flame F would typically be visible and shooting out of the central bore 68 during combustion of the ignition pellet 60 .
- the fuel cell 40 is caused to experience this high temperature, sufficient to cause the fuel cell 40 to itself commence combustion.
- the fuel cell 40 now is burning at a sufficiently high temperature to maintain complete combustion of the fuel cell 40 ( FIG. 5 ).
- the ignition pellet 60 is preferably configured so that it burns on the order of three seconds with the fuel cell 40 burning on the order of one and a half minutes in a typical embodiment.
- a slot 65 is preferably formed in a top surface of the ignition pellet 60 which allows portions of the pull ring 80 to lay flat within the ignition pellet 60 so that it can reside below the lid 30 and the enclosure 20 can be as full as possible of the fuel cell 40 and ignition pellet 60 .
- the igniter train 70 includes the pull ring 80 at an upper end and an elongate cord 72 extending to a head 90 and associated combustible material 100 at an end opposite the pull ring 80 .
- the igniter train 70 is provided to draw the head 90 and associated combustible material 100 into impact and contact with the ignition pellet 60 to cause the combustion initiator 10 to commence combustion.
- the igniter train 70 includes the elongate cord 72 which is preferably a substantially inelastic but flexible strong line of material extending from a leading end 74 adjacent the pull ring 80 to a trailing end 76 adjacent the head 90 .
- This ignition train 70 could be formed of a metal or hydrocarbon material which is preferably non-reactive with any of the other materials forming the combustion initiator 10 .
- the pull ring 80 preferably provides a complete loop 82 which can be easily grasped by a finger of a user.
- An arm 84 is coupled to the loop 82 on one end of the arm 84 and to the leading end 74 of the elongate cord 72 of the igniter train 70 on an opposite end of the arm 84 .
- the arm 84 is preferably formed to the loop 82 so that the two are biased against residing within a common plane, but rather with the loop 82 skewed into a plane extending somewhat vertically upward when the arm 84 is oriented horizontally. In this way, while the loop 82 and arm 84 can be forced into a common horizontal plane ( FIG.
- the loop 82 preferably springs upward (along arrow C of FIG. 3 ) with the arm 84 remaining horizontal.
- the loop 82 is thus presented for easy grasping by a user.
- the igniter train 70 is caused to move upwards (along arrow D of FIG. 6 ) until the head 90 and combustible material 100 impact material forming the ignition pellet 60 and combustion of the ignition pellet 60 commences.
- the head 90 can have a variety of different configurations for supporting the combustible material 100 thereon and securing the combustible material 100 to the igniter train 70 .
- the head 90 has a knob 92 and a top rib 94 which define a diameter of the head 90 and with intermediate ribs 96 having a slightly lesser diameter between the knob 92 and top rib 94 .
- These intermediate ribs 96 help to hold the combustible material 100 to the head 90 with the knob 92 and top rib 94 encapsulating the combustible material 100 within the cylindrical sleeve 101 having a diameter similar to that of the knob 92 and top rib 94 .
- the knob 92 and top rib 94 are somewhat deformable so that when they abut the ignition pellet 60 at the step 63 leading into the central bore 68 , the top rib 94 and knob 92 deflect somewhat so that the combustible material 100 can be brought into direct contact with material forming the ignition pellet 60 .
- Materials suitable for the combustible material 100 include animal glue, dextrin, red phosphorus, antimony sulfide, iron oxide, manganese, calcium carbonate, powdered glass, nitrocellulose lacquer and other miscellaneous binders, just to name a few.
- the knob 92 also provides the beneficial function of keeping the combustible material 100 from merely sloughing off of the elongate cord 92 when the elongate cord 92 is initially pulled, with the combustible material 100 remaining within the sleeve 101 , or in any way having the combustible material 100 fall off of the igniter train 70 before the combustible material 100 is brought into impingement with the ignition pellet 60 .
- the sleeve 101 surrounds the combustible material 100 and head 90 preferably within the tunnel 49 in the fuel cell 40 and acts as a preferred form of barrier to isolate the combustion material 100 from the fuel cell 40 or ignition pellet 60 .
- This sleeve 101 is formed of a material which does not react with the combustible material 100 or the material forming the fuel cell 40 , with the sleeve 101 preferably remaining stationary within the tunnel 49 of the fuel cell 40 .
- the sleeve 101 could move with the combustible material 100 and head 90 , with the sleeve 101 only stopping when it abuts the step 63 of the ignition pellet 60 due to the diameter of the sleeve 101 being too great to allow it to pass into the central bore 68 of the ignition pellet 60 .
- an alternative embodiment combustion initiator 110 is similar to the combustion initiator 10 of the preferred embodiment, except as particularly described herein.
- the alternative combustion initiator 110 includes an enclosure with a corresponding lid 130 .
- a fuel cell 140 resides within the enclosure with a central chamber 150 in the fuel cell 140 .
- An ignition pellet 160 resides within the central chamber 150 of the fuel cell 140 .
- a striker patch 135 is provided on an underside of the lid 130 .
- This striker patch is preferably formed of a mixture of ground glass and red phosphorus encapsulated in nitrocellulose.
- the striker material 135 could be any material which causes combustion when coming in contact with the ignition pellet 160 .
- the material of the striker patch 135 could be the same as that provided on the igniter train 70 .
- the ignition pellet 160 preferably differs from the ignition pellet 60 of the preferred embodiment in that no central bore is provided on the ignition pellet 160 . Rather, the ignition pellet 160 preferably is entirely cylindrical in form, corresponding in size and shape to the central chamber 150 , except perhaps slightly raised above the fuel cell 140 . Additionally, the fuel cell 140 is preferably substantially cylindrical except for the central chamber 150 . In this alternative embodiment 110 , no pull ring is provided, such that no recess is required for the pull ring.
- an isolation sheet 170 is preferably provided between the striker patch 135 on the lid 130 and the fuel cell 140 and ignition pellet 160 .
- This isolation sheet 170 can be formed of paper, foil, plastic or other somewhat inert materials. The isolation sheet 170 keeps the striker patch 135 out of contact with the ignition pellet 160 and the fuel cell 140 when the lid 130 is closed upon the enclosure, keeping the ignition pellet 160 from prematurely igniting.
- the lid 130 is first removed. Then, the lid 130 can optionally be bent so that the striker patch 135 is in an orientation with maximum exposure. This striker patch 135 is then placed in impinging contact with the ignition pellet 160 and pressed down and slid to the slide (along arrow E of FIGS. 12 and 13 ) to cause the ignition pellet 160 to ignite. This action is generally analogous to that of starting a road flare or striking a match.
- the striker patch 135 and ignition pellet 160 can be configured of any chemicals which are suitable for causing the ignition pellet 160 to ignite when the striker patch 135 is brought into impinging contact and preferably rubbed and thrust lateral to the ignition pellet 160 while the striker patch 135 is in solid contact with the ignition pellet 160 .
- combustion initiator 110 can be provided as an alternative to the combustion initiator 10
- another alternative would be to provide both the combustion initiator 10 with the ignition pellet 60 and the igniter train 70 , and also provide a striker patch 135 on an underside of the lid 30 .
- the striker patch 135 would only be used as a backup should the igniter train 70 fail to ignite the ignition pellet 60 .
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Abstract
The combustion initiator of this invention preferably includes at least two separate combustible chemical constituents including a fuel cell and an ignition pellet. An igniter has a third combustible material thereon which can be manually caused to move and bring the combustible material into contact with the ignition pellet. The combustible material and ignition pellet are highly reactive with one another so that such contact therebetween causes the ignition pellet to commence combustion. The ignition pellet is adjacent the fuel cell and combusts with sufficient temperature to cause the fuel cell to commence combustion. The fuel cell and ignition pellet are preferably contained within an enclosure which protects the igniter from being manipulated unless the enclosure is first opened. The fuel cell material burns hot enough and long enough to cause combustion of surrounding fuels, such as wood.
Description
- This application claims benefit under Title 35, United States Code §119(e) of U.S. Provisional Application No. 60/830,740 filed on Jul. 12, 2006.
- The following invention relates to devices for initiating combustion of fuels. More particularly, this invention relates to combustion initiators which utilize multiple chemical fuels which exhibit an exothermic combustion reaction of sufficiently long duration and with sufficient heat to initiate combustion of other fuels, such as wood or other cellulosic materials, even when wet. More particularly, this invention relates to combustion initiators which include at least two separate combustible components, a first of which is more easily caused to commence combustion than the other, and a second of which requires a high degree of heat to commence combustion and which combusts over a longer period of time than the first component.
- Most commonly, when wood or other cellulosic material is to be combusted an individual must carefully select wood of appropriate size and shape, as well as dryness characteristics to begin a fire combusting this fuel. The user then utilizes matches and perhaps a starter material such as paper. As an alternative, a compact fire starting source such as a cigarette lighter or similar device can be utilized. Such standard procedure has multiple drawbacks. First, the wood fuel must be very dry for a good fire to be started. Second, even with sufficiently dry wood, the shape and size of the wood is important during the initial fire starting process. Generally, small “kindling” pieces of wood are first ignited, generating a small region of high temperature combustion (“fire”). Initial smaller amounts of fire must progressively increase in size before larger pieces of wood can be placed on the fire. Preparation of such “kindling” can be time consuming and difficult if the proper tools are not available. Furthermore, the fire is susceptible to being blown out or otherwise failing early in the process if environmental conditions such as high wind or rain are present.
- Accordingly, a need exists for a combustion initiator which can effectively guarantee the immediate combustion of relatively large pieces of wood even if wet. Such a combustion initiator would minimize or eliminate the need for preparation of kindling and the identification and collection of sufficiently dry wood to build a fire, and would also be particularly advantageous in emergency situations.
- With this invention, a combustion initiator is provided which is small and lightweight and which can be easily started, while providing sufficient heat to commence rapid and high temperature combustion of even very wet wood or other fuels. In particular, the invention includes a fuel cell material which is preferably provided within an enclosure comprised of a container and a lid. The fuel cell is formed of a material which may not be particularly easy to cause to commence combustion; but which, once burning, burns at a very high temperature for approximately one and a half minutes, to relatively rapidly both dry wet wood or other difficult to ignite fuels adjacent to the combustion initiator, and cause combustion of such fuels.
- The combustion initiator also includes an ignition pellet adjacent to the fuel cell. This ignition pellet is formed of a material which can be relatively easily caused to commence combustion, provided that the right triggering chemicals are brought into contact with the ignition pellet or other triggering element is activated. The ignition pellet's purpose is to cause the fuel cell material to commence combustion. The ignition pellet is thus relatively small and is oriented adjacent the fuel cell material.
- An igniter is also provided in the preferred embodiment, which is formed of a chemical composition which readily reacts with the material forming the ignition pellet to commence combustion of the ignition pellet when the igniter is brought into contact and preferably impacts with some force against the ignition pellet. The igniter is preferably initially contained within a sleeve or other enclosure which isolates the igniter from both the ignition pellet and the fuel cell. The igniter can also be in the form of a striker patch of red phosphorus and ground glass encapsulated in nitrocellulose and attached to the lid or otherwise located inside the container. When such a striker patch is scratched with some force against the ignition pellet, the ignition pellet commences combustion.
- The igniter can also be coupled to a flexible line or other structure which can pull the igniter line out of the sleeve and impact the igniter line against the ignition pellet. Most preferably, this structure is a flexible line routed through a bore in the ignition pellet. The bore is sized slightly smaller than the igniter line so that the igniter line is drawn into the bore and then impacts sides of the bore within the ignition pellet, causing sufficient force upon impact that the igniter line causes the ignition pellet to combust.
- In turn, the ignition pellet's heat of combustion causes fuel cell combustion initiation. The fuel cell can then cause sufficient heat to be released that adjacent fuels, such as wet wood, are caused to be combusted at sufficient heat that a raging fire is started to which additional wet fuel can be added and combustion maintained.
- Accordingly, a primary object of the present invention is to provide a combustion initiator which is easy to start.
- Another object of the present invention is to provide a combustion initiator which generates sufficient heat to cause combustion of wet wood or correspondingly difficult to burn fuels.
- Another object of the present invention is to provide a combustion initiator which is compact and lightweight, suitable for being carried in a small backpack or other carrier.
- Another object of the present invention is to provide a combustion initiator which is safely maintained in an enclosure where accidental early combustion is precluded.
- Another object of the present invention is to provide a method for ignition of a fuel that is difficult to combust, such as wet wood.
- Another object of the present invention is to provide a combustion initiator which has a geometry which is effective for initiating combustion even when a variety of different chemicals are utilized for the various different components of the combustion initiator system.
- Another object of the present invention is to provide an emergency combustion initiator for use in signaling or providing emergency heat, when used to initiate combustion of other fuels.
- Other further objects of the present invention will become apparent from a careful reading of the included drawing figures, the claims and detailed description of the invention.
-
FIG. 1 is a perspective view of the combustion initiator according to a preferred embodiment of this invention contained entirely within an enclosure formed of a container and lid, and before opening of the enclosure. -
FIG. 2 is a perspective view similar to that which is shown inFIG. 1 , but after the lid has begun to be removed. -
FIG. 3 is a perspective view similar to that which is shown inFIG. 1 , but after complete removal of the lid. -
FIG. 4 is a perspective view similar to that which is shown inFIG. 1 , but after removal of the lid and after pulling of an igniter train to cause initiation of combustion of an ignition pellet within the enclosure of the combustion initiator. -
FIG. 5 is a perspective view similar to that which is shown inFIG. 1 but after complete removal of the igniter train and after the ignition pellet has caused a fuel cell within the enclosure to also commence combustion. -
FIG. 6 is a full sectional view of the combustion initiator taken along lines 6-6 ofFIG. 1 . -
FIG. 7 is a detail of a portion of that which is shown inFIG. 6 taken along lines 7-7 ofFIG. 6 . -
FIG. 8 is an exploded parts view of that which is shown inFIG. 1 showing the separate portions of the combustion initiator separate from each other. -
FIG. 9 is an exploded parts view of a portion of the igniter train ofFIG. 8 , and taken along lines 9-9 ofFIG. 8 . -
FIG. 10 is a perspective view of an alternative embodiment of the combustion initiator and featuring a striker patch as an alternative form of igniter for the combustion initiator. -
FIGS. 11-13 are perspective views similar toFIG. 10 but following the sequence of use of the combustion initiator according to this alternative embodiment. -
FIG. 14 is a full sectional view of that which is shown inFIG. 10 revealing interior details of the alternative embodiment combustion initiator. -
FIG. 15 is an exploded parts view of the entire alternative embodiment combustion initiator ofFIG. 10 . - Referring to the drawings, wherein like reference numerals represent like parts throughout the various drawing figures,
reference numeral 10 is directed to a combustion initiator (FIGS. 1-6 ) according to a preferred embodiment of this invention. Thecombustion initiator 10 can be utilized to easily initiate combustion of difficult to burn fuels, such as wet wood, placed adjacent to thecombustion initiator 10 before activation of thecombustion initiator 10. Such activation involves removing alid 30 from anenclosure 20 containing thecombustion initiator 10 and pulling of apull ring 80 on anigniter train 70 of thecombustion initiator 10 until fire F results (FIGS. 4 and 5 ). - In essence, and with particular reference to
FIGS. 1-6 , basic details of thecombustion initiator 10 of this invention are described according to the preferred embodiment. Thecombustion initiator 10 preferably is contained within anenclosure 20 formed of acontainer 22 and alid 30 which seals theenclosure 20. Within the enclosure 20 afuel cell 40 provides a primary fuel for thecombustion initiator 10. Thisfuel cell 40 is formed of a material for which it is relatively difficult to commence combustion. Thefuel cell 40 includes arecess 45 preferably in anupper surface 42 thereof. Acentral chamber 50 preferably extends down from therecess 45 to a bottom of thefuel cell 40. - An
ignition pellet 60 preferably resides within therecess 45. Thisignition pellet 60 includes acentral bore 68 passing therethrough. Anigniter train 70 is provided which extends up through thecentral bore 68 of theignition pellet 60 and thecentral chamber 50 of thefuel cell 40 to apull ring 80 located above thefuel cell 40 and manually graspable by a user. Theigniter train 70 includes ahead 90 thereon which cannot pass through thecentral bore 68 of theignition pellet 60 without abutting material forming theignition pellet 60. - The
ignition pellet 60 is formed of a material which undergoes a highly exothermic combustion reaction when brought into contact with material forming the head of theigniter train 70. Once burning, theignition pellet 60 releases sufficient heat to cause thefuel cell 40 to commence combustion. Thecombustible material 100 forming thehead 90 is contained within asleeve 110 before being pulled out of thesleeve 110 and brought into impacting contact with theignition pellet 60. Thesleeve 110 is formed of a material which protects thecombustible material 100 on thehead 90 from coming into contact with other portions of thecombustion initiator 10 which might otherwise initiate an undesired combustion reaction, such that thecombustion initiator 10 only commences combustion when desired. - More specifically, and with particular reference to
FIGS. 1 , 2, 6 and 8, particular details of theenclosure 20 for housing thecombustion initiator 10 are described. While theenclosure 20 is not strictly necessary for thecombustion initiator 10, theenclosure 20 preferably provides a container in which thecombustion initiator 10 can be safely stored and handled without concern for inadvertently pulling thepull ring 80 or otherwise bringing thecombustible material 100 on thehead 90 of theigniter train 70 into contact with theignition pellet 60 for inadvertent combustion initiation. Theenclosure 20 also provides a support for thecombustion initiator 10 while thecombustion initiator 10 is releasing heat, and allows thecombustion initiator 10 to be briefly held or repositioned by a user before thecombustion initiator 10 becomes too hot. - This
enclosure 20 preferably includes two portions including acontainer 22 and alid 30. Thecontainer 22 is preferably a generally cylindrical short “can” similar to a can of chewing tobacco or tuna, which would generally have a height which is half or less in size than a diameter for stability and exposed upper surface size increase. Thecontainer 22 could in fact have a variety of different shapes and sizes, with such a cylindrical shape being only one size which is acceptable. In this embodiment, thecontainer 22 has a generallyflat floor 24 with acylindrical side wall 26 extending up from thefloor 24 to arim 28. -
Insulation 25 is preferably provided adjacent theside wall 26 and on an inner side thereof.Such insulation 25 could also be adjacent thefloor 24 and could as an alternative be outside of theside wall 26 andfloor 24 rather than on an inside thereof. Theinsulation 25 is formed of a material which decomposes gradually when experiencing heat such as that generated by combustion of thefuel cell 40. Theinsulation 25 is also formed of a material which has a sufficiently low rate of heat transfer that a material forming the container 22 (i.e. tin, steel, aluminum or the like) does not have its melting temperature reached until well into the combustion sequence, if at all. The container could also be formed of pressed paper or other fibrous material, or plastic, and combusted toward the end of the combustion sequence. - The
lid 30 is preferably planar and entirely closes thecontainer 22 to form theenclosure 20. Thelid 30 has anedge 32 adjacent therim 28. Preferably, thisedge 32 is formed along with therim 28 with a score line merely provided to allow for thelid 30 to be separated from thecontainer 22 at therim 28 when a peeling force is applied upward on thelid 30. Apull tab 34 is provided on an upper surface of thelid 30 for the purpose of initiating separation of thelid 30 from therim 28 of thecontainer 22 and to allow vertical upward forces to be applied to thelid 30 for such removal of thelid 30 from thecontainer 22. Operation of thepull tab 34 would generally be by moving of thepull tab 34 along arrow A ofFIG. 1 . Theentire lid 30 would then be removed by further pulling of thelid 30 through thepull tab 34, along arrow B ofFIG. 2 . - Preferably, the
lid 30 would not be removed until thecombustion initiator 10 is ready for use. Thelid 30 protects theigniter train 70 so that it remains stationary and protected. In particular, with thelid 30 on thecontainer 22 so that theenclosure 20 is closed, it is not possible for thepull ring 80 or other portions of theigniter train 70 to somehow be snagged and cause movement of theigniter train 70 to bring thecombustible material 100 out of thesleeve 110 and into contact with either the material forming theignition pellet 60 or thefuel cell 40. Once thelid 30 has been removed, thecombustion initiator 10 could then be utilized for combustion of a fuel. - With particular reference to
FIGS. 3-6 and 8, particular details of thefuel cell 40 are described. Thefuel cell 40 is preferably formed of a material which exhibits an exothermic combustion reaction, typically along with oxygen as an oxidizer. As an alternative, thefuel cell 40 could be of a type which supplies its own oxidizer, such that it can even burn underwater or in other non-oxygen containing environments, but which requires a relatively high threshold temperature before combustion is initiated for thefuel cell material 40. Acceptable materials from which the fuel cell could be made include commercial metals such as aluminum, magnesium, iron oxides, antimony, charcoal, wood flower, sulfur, gilsonite, organic fuels, dextrin, resins, oxidizers, perchlorate, nitrite, chlorates and polyester binders, just to name a few. - The
fuel cell 40 preferably has a shape which matches that of theenclosure 20. In particular, thefuel cell 40 preferably has a cylindrical form extending up from thefloor 24 of theenclosure 20 to anupper surface 42 which is generally substantially flat and inboard of therim 28 of thecontainer 22. Theupper surface 42 of thefuel cell 40 preferably includes agroove 44 formed in theupper surface 42. Thisgroove 44 provides a recess into which thepull ring 80 can reside (FIG. 4 ). - The
fuel cell 40 also preferably includes a recess 45 (FIG. 6 ) extending down into theupper surface 42. Thisrecess 45 is also preferably cylindrical and has a diameter of approximately half or less of a diameter of thefuel cell 40. Therecess 45 is preferably centered along a centerline of thefuel cell 40 and extends to a depth which is less than a depth of thefuel cell 40. Thisrecess 45 provides a location for theignition pellet 60 to reside and come into close contact with portions of thefuel cell 40. - The
fuel cell 40 also has aside surface 46 which abuts theinsulation 25 adjacent theside wall 26 of theenclosure 20. Alower surface 48 of thefuel cell 40 abuts thefloor 24 of theenclosure 20. Most preferably, atunnel 49 is provided in thelower surface 48 which extends substantially horizontally through a portion of thelower surface 48 of thefuel cell 40. Thistunnel 49 provides a location for thesleeve 110 and for thehead 90 of theigniter 70 to reside before utilization of thecombustion initiator 10. Thistunnel 49 provides a safe location for thiscombustion material 100 and for protection by thesleeve 110 until thecombustion initiator 10 is to be utilized. - The
fuel cell 40 preferably includes acentral chamber 50 extending from thelower surface 48 up to therecess 45. Thiscentral chamber 50 is preferably centrally located and preferably has a tapering side wall with a greater diameter adjacent thelower surface 48 and a lesser diameter adjacent therecess 45. Thecentral chamber 50 is defined by alower edge 52 adjacent thelower surface 48 and anupper edge 54 adjacent therecess 45. Aconical surface 56 preferably defines portions of thecentral chamber 50 between thelower edge 52 and theupper edge 54. - The
central chamber 50 provides a path for travel of thehead 90 and associatedcombustible material 100 on theigniter train 70 when thepull ring 80 is pulled. Thecentral chamber 50 thus provides a pathway for thishead 90 of theigniter train 70 as it travels toward theignition pellet 60. Most preferably, thefuel cell 40 is formed of a material which does not readily initiate combustion and is not particularly reactive to thecombustion material 100. In this way, both thesleeve 110 and the non-reactivity of thefuel cell 40 material with thecombustible material 100 provides redundant protection against inadvertent commencement of combustion by thecombustion initiator 10. Rather, only after thecombustible material 100 on thehead 90 comes into contact with theignition pellet 60 above thecentral chamber 50, is combustion initiated. - The geometry of the
central chamber 50 facilitates rotation of thehead 90 and associatedcombustible material 100 as it passes out of thehorizontal tunnel 49 and rotates so that it can extend vertically up out of thecentral chamber 50 and through thecentral bore 68 of the ignition pellet 60 (along arrow D ofFIG. 6 ). While this particular geometry is preferred for thefuel cell 40, thefuel cell 40 could have a variety of different configurations. It is conceivable that thefuel cell 40 could merely be placed alongside theignition pellet 60 and theigniter train 70 could be routed so that it does not pass through thefuel cell 40 in any fashion, but rather is only brought into impact with theignition pellet 60 to cause commencement of combustion of theignition pellet 60 and then combustion of thefuel cell 40. - With particular reference to
FIGS. 4 , 6 and 8, particular details of theignition pellet 60 are described. Theignition pellet 60 is preferably formed of a material which is highly reactive with thecombustible material 100 and undergoes a highly exothermic high temperature combustion reaction once ignited by contact with thecombustion material 100. Theignition pellet 60 preferably provides its own oxidizer and can sustain combustion, even when under water or in a non-oxygen containing environment, provided that it is first brought into close contact with thecombustible material 100. Materials suitable for forming theignition pellet 60 include potassium chlorate, animal glue, starch, sulfur, powdered glass, zinc oxide, red phosphorus, dextrin, antimony sulfide, iron oxide, manganese dioxide and calcium carbonate, just to name a few. - The
ignition pellet 60 has a geometry which allows it to reside within therecess 45 of thefuel cell 40, most preferably. In particular, theignition pellet 60 preferably includes a substantially flat circular bottom 62 opposite a substantially flat circular top 64. Acylindrical side 66 extends between the bottom 62 and the top 64 and preferably has a diameter similar to a diameter of therecess 45 so that theignition pellet 60 is in close and intimate contact with thefuel cell 40 at both the bottom 62 and theside 66 of theignition pellet 60. - A
central bore 68 preferably extends from the bottom 62 up to the top 64 of theignition pellet 60. This central bore 68 is aligned with thecentral chamber 50 in thefuel cell 40. Thecentral bore 68 has a diameter which is less than a diameter of thehead 90 of theigniter train 70. In this way, thehead 90 and associatedcombustible material 100 on theigniter train 70 cannot be pulled all the way through thecentral bore 68 without thecombustible material 100 on thehead 90 impacting theignition pellet 60 along thecentral bore 68. - Most preferably, a lower end of the
central bore 68 has astep 63 formed therein. Thisstep 63 has a diameter greater than that of thehead 90 below thestep 63. Thus, thehead 90 comes into the portion of thecentral bore 68 surrounded by thestep 63 first, and then thehead 90 abuts the material forming theignition pellet 60 at thestep 63 because the size of thehead 90 is greater than a size of thecentral bore 68. Further forcing of theigniter train 70 upward (along arrow D ofFIG. 4 ) causes thecombustible material 100 on thehead 90 to be forced intimately against material forming theignition pellet 60 adjacent thestep 63, until the exothermic reaction of thecombustible material 100 with theignition pellet 60 material causes combustion of theignition pellet 60 with oxygen in the air or other oxidizer to commence. - Once such combustion commences within the
ignition pellet 60, theignition pellet 60 is preferably formed of a material which can sustain a very high temperature exothermic combustion reaction. Flame F would typically be visible and shooting out of thecentral bore 68 during combustion of theignition pellet 60. As theignition pellet 60 burns, thefuel cell 40 is caused to experience this high temperature, sufficient to cause thefuel cell 40 to itself commence combustion. As theignition pellet 60 gets burned up, thefuel cell 40 now is burning at a sufficiently high temperature to maintain complete combustion of the fuel cell 40 (FIG. 5 ). Theignition pellet 60 is preferably configured so that it burns on the order of three seconds with thefuel cell 40 burning on the order of one and a half minutes in a typical embodiment. After thefuel cell 40 ceases burning, it still provides a red hot cinder cone for an additional period of time at least two times greater than flame duration. Aslot 65 is preferably formed in a top surface of theignition pellet 60 which allows portions of thepull ring 80 to lay flat within theignition pellet 60 so that it can reside below thelid 30 and theenclosure 20 can be as full as possible of thefuel cell 40 andignition pellet 60. - With particular reference to
FIGS. 3-9 , details of theigniter train 70 are described. Theigniter train 70 includes thepull ring 80 at an upper end and anelongate cord 72 extending to ahead 90 and associatedcombustible material 100 at an end opposite thepull ring 80. Theigniter train 70 is provided to draw thehead 90 and associatedcombustible material 100 into impact and contact with theignition pellet 60 to cause thecombustion initiator 10 to commence combustion. In particular, theigniter train 70 includes theelongate cord 72 which is preferably a substantially inelastic but flexible strong line of material extending from a leadingend 74 adjacent thepull ring 80 to a trailingend 76 adjacent thehead 90. Thisignition train 70 could be formed of a metal or hydrocarbon material which is preferably non-reactive with any of the other materials forming thecombustion initiator 10. - The
pull ring 80 preferably provides acomplete loop 82 which can be easily grasped by a finger of a user. Anarm 84 is coupled to theloop 82 on one end of thearm 84 and to theleading end 74 of theelongate cord 72 of theigniter train 70 on an opposite end of thearm 84. Thearm 84 is preferably formed to theloop 82 so that the two are biased against residing within a common plane, but rather with theloop 82 skewed into a plane extending somewhat vertically upward when thearm 84 is oriented horizontally. In this way, while theloop 82 andarm 84 can be forced into a common horizontal plane (FIG. 2 ) once thelid 30 is removed, theloop 82 preferably springs upward (along arrow C ofFIG. 3 ) with thearm 84 remaining horizontal. Theloop 82 is thus presented for easy grasping by a user. When a user loops a finger through theloop 82 and lifts upward (along arrow D ofFIG. 4 ), theigniter train 70 is caused to move upwards (along arrow D ofFIG. 6 ) until thehead 90 andcombustible material 100 impact material forming theignition pellet 60 and combustion of theignition pellet 60 commences. - The
head 90 can have a variety of different configurations for supporting thecombustible material 100 thereon and securing thecombustible material 100 to theigniter train 70. Most preferably, thehead 90 has aknob 92 and atop rib 94 which define a diameter of thehead 90 and withintermediate ribs 96 having a slightly lesser diameter between theknob 92 andtop rib 94. Theseintermediate ribs 96 help to hold thecombustible material 100 to thehead 90 with theknob 92 andtop rib 94 encapsulating thecombustible material 100 within thecylindrical sleeve 101 having a diameter similar to that of theknob 92 andtop rib 94. Theknob 92 andtop rib 94 are somewhat deformable so that when they abut theignition pellet 60 at thestep 63 leading into thecentral bore 68, thetop rib 94 andknob 92 deflect somewhat so that thecombustible material 100 can be brought into direct contact with material forming theignition pellet 60. Materials suitable for thecombustible material 100 include animal glue, dextrin, red phosphorus, antimony sulfide, iron oxide, manganese, calcium carbonate, powdered glass, nitrocellulose lacquer and other miscellaneous binders, just to name a few. - While this configuration for the
head 90 andcombustible material 100 is desirable when thecombustible material 100 is somewhat brittle, if the combustible material is sufficiently flexible, it could conceivably be formed directly onto theelongate cord 72 forming theigniter train 70, without requiring theknob 92 ortop rib 94 orintermediate ribs 96. Theknob 92 also provides the beneficial function of keeping thecombustible material 100 from merely sloughing off of theelongate cord 92 when theelongate cord 92 is initially pulled, with thecombustible material 100 remaining within thesleeve 101, or in any way having thecombustible material 100 fall off of theigniter train 70 before thecombustible material 100 is brought into impingement with theignition pellet 60. - The
sleeve 101 surrounds thecombustible material 100 andhead 90 preferably within thetunnel 49 in thefuel cell 40 and acts as a preferred form of barrier to isolate thecombustion material 100 from thefuel cell 40 orignition pellet 60. Thissleeve 101 is formed of a material which does not react with thecombustible material 100 or the material forming thefuel cell 40, with thesleeve 101 preferably remaining stationary within thetunnel 49 of thefuel cell 40. Alternatively, thesleeve 101 could move with thecombustible material 100 andhead 90, with thesleeve 101 only stopping when it abuts thestep 63 of theignition pellet 60 due to the diameter of thesleeve 101 being too great to allow it to pass into thecentral bore 68 of theignition pellet 60. - With particular reference to
FIGS. 10-15 , details of an alternativeembodiment combustion initiator 110 are described. Thisalternative combustion initiator 110 is similar to thecombustion initiator 10 of the preferred embodiment, except as particularly described herein. In particular, thealternative combustion initiator 110 includes an enclosure with acorresponding lid 130. Afuel cell 140 resides within the enclosure with acentral chamber 150 in thefuel cell 140. Anignition pellet 160 resides within thecentral chamber 150 of thefuel cell 140. - Uniquely, a
striker patch 135 is provided on an underside of thelid 130. This striker patch is preferably formed of a mixture of ground glass and red phosphorus encapsulated in nitrocellulose. As an alternative, thestriker material 135 could be any material which causes combustion when coming in contact with theignition pellet 160. In particular, the material of thestriker patch 135 could be the same as that provided on theigniter train 70. - Additionally, the
ignition pellet 160 preferably differs from theignition pellet 60 of the preferred embodiment in that no central bore is provided on theignition pellet 160. Rather, theignition pellet 160 preferably is entirely cylindrical in form, corresponding in size and shape to thecentral chamber 150, except perhaps slightly raised above thefuel cell 140. Additionally, thefuel cell 140 is preferably substantially cylindrical except for thecentral chamber 150. In thisalternative embodiment 110, no pull ring is provided, such that no recess is required for the pull ring. - Also, and as best shown in
FIG. 15 , anisolation sheet 170 is preferably provided between thestriker patch 135 on thelid 130 and thefuel cell 140 andignition pellet 160. Thisisolation sheet 170 can be formed of paper, foil, plastic or other somewhat inert materials. Theisolation sheet 170 keeps thestriker patch 135 out of contact with theignition pellet 160 and thefuel cell 140 when thelid 130 is closed upon the enclosure, keeping theignition pellet 160 from prematurely igniting. - When the alternative
embodiment combustion initiator 110 is to be utilized, thelid 130 is first removed. Then, thelid 130 can optionally be bent so that thestriker patch 135 is in an orientation with maximum exposure. Thisstriker patch 135 is then placed in impinging contact with theignition pellet 160 and pressed down and slid to the slide (along arrow E ofFIGS. 12 and 13 ) to cause theignition pellet 160 to ignite. This action is generally analogous to that of starting a road flare or striking a match. Thestriker patch 135 andignition pellet 160 can be configured of any chemicals which are suitable for causing theignition pellet 160 to ignite when thestriker patch 135 is brought into impinging contact and preferably rubbed and thrust lateral to theignition pellet 160 while thestriker patch 135 is in solid contact with theignition pellet 160. - While the alternative
embodiment combustion initiator 110 can be provided as an alternative to thecombustion initiator 10, another alternative would be to provide both thecombustion initiator 10 with theignition pellet 60 and theigniter train 70, and also provide astriker patch 135 on an underside of thelid 30. In such a configuration, thestriker patch 135 would only be used as a backup should theigniter train 70 fail to ignite theignition pellet 60. - This disclosure is provided to reveal a preferred embodiment of the invention and a best mode for practicing the invention. Having thus described the invention in this way, it should be apparent that various different modifications can be made to the preferred embodiment without departing from the scope and spirit of this invention disclosure. For instance, while specific materials are identified, other suitable materials could be readily identified by any chemist trained in the chemical combustion arts, with performance of the invention adjusted to fit the design parameters selected by the chemist. When structures are identified as a means to perform a function, the identification is intended to include all structures which can perform the function specified. When structures of this invention are identified as being coupled together, such language should be interpreted broadly to include the structures being coupled directly together or coupled together through intervening structures. Such coupling could be permanent or temporary and either in a rigid fashion or in a fashion which allows pivoting, sliding or other relative motion while still providing some form of attachment, unless specifically restricted.
Claims (20)
1. A device for initiating combustion, comprising in combination:
an at least partial enclosure;
a fuel cell located within said enclosure;
said fuel cell formed of a combustible material;
an ignition pellet located within said enclosure;
said ignition pellet adjacent said fuel cell;
said ignition pellet formed of a combustible material;
an igniter adapted to be moved from a first position spaced from said ignition pellet to a second position in contact with said ignition pellet; and
said igniter adapted to commence combustion of said ignition pellet upon such contact between said igniter and said ignition pellet.
2. The device of claim 1 wherein said ignition pellet is surrounded on a majority of a surface of said ignition pellet by said fuel cell, said ignition pellet formed of a material which combusts at a temperature greater than a temperature of ignition of said combustible material forming said fuel cell, such that said fuel cell begins a combustion reaction only after said ignition pellet commences combustion.
3. The device of claim 2 wherein said fuel cell includes a recess in a top surface thereof, said ignition pellet located within said recess, said ignition pellet sized and shaped to fill a majority of said recess.
4. The device of claim 3 wherein said ignition pellet has a bore passing therethrough, wherein said igniter is larger than said bore, said igniter coupled to a flexible line passing through said bore with said igniter located below said bore, such that pulling on said flexible line draws said igniter into said bore and into position contacting portions of said ignition pellet adjacent said bore; and
wherein said fuel cell includes a central chamber extending down from said recess and aligned with said bore in said ignition pellet, said central chamber having said flexible line passing therethrough, said flexible line coupled to a pull ring at an end of said flexible line above said ignition pellet, said igniter residing within a sleeve separating said igniter from said fuel cell when said igniter is located below said bore of said ignition pellet.
5. The device of claim 1 wherein said enclosure includes a lid, said lid adapted to seal said enclosure and said lid adapted to be removed from said enclosure.
6. The device of claim 1 wherein said igniter includes a striker patch formed of a material adapted to initiate combustion of said ignition pellet when brought into contact with said ignition pellet, said striker patch attached to said lid.
7. The device of claim 6 wherein said enclosure is formed of a material taken from the group of materials including metallic materials and fibrous materials and includes a substantially planar floor with side walls extending substantially perpendicularly up from said floor.
8. The device of claim 6 wherein insulation is provided adjacent at least a portion of interior surfaces forming said enclosure, said insulation material resistant to heat transfer.
9. The device of claim 1 wherein said fuel cell includes a recess in a top surface thereof and with a central chamber extending down from said recess, said central chamber having a diameter less than a diameter of said recess.
10. The device of claim 9 wherein said ignition pellet is located within said recess, said ignition pellet including a central bore aligned with said central chamber of said fuel cell, said igniter oriented below at least a portion of said central chamber and below said ignition pellet, said igniter including a flexible line extending up through at least portions of said central chamber and said bore, said flexible line adapted to be grasped by a user from above said fuel cell and said ignition pellet.
11. The device of claim 10 wherein said flexible line includes a pull ring coupled thereto, said pull ring adapted to be oriented substantially horizontally adjacent a top surface of said fuel cell which is substantially horizontal, said pull ring biased toward a non-horizontal orientation and flexed down to a horizontal orientation by a lid coupled to said enclosure, such that when said lid is removed, said pull ring is at least partially elevated above said fuel cell for ease in grasping said pull ring.
12. The device of claim 10 wherein said igniter is oriented within a sleeve, said sleeve separating said igniter from said fuel cell, said sleeve having a fixed position within said enclosure such that said igniter is pulled out of said sleeve when said flexible line is pulled, said igniter formed of a material which commences combustion along with said combustible material forming said ignition pellet when said igniter contacts said ignition pellet.
13. The device of claim 12 wherein said ignition pellet central bore has a step at a lower end end thereof, said step having a greater width than a width of said igniter, said bore in said ignition pellet above said step having a lesser diameter than said igniter, such that said igniter contacts said ignition pellet adjacent said step of said central bore of said ignition pellet.
14. A combustion initiator, comprising in combination:
a fuel cell formed of combustible material, said fuel cell including a chamber passing at least partially therethrough;
an ignition pellet, said ignition pellet abutting said fuel cell, said ignition pellet adjacent said chamber of said fuel cell; and
an igniter having a first position spaced from said ignition pellet and a second position in contact with said ignition pellet, said igniter adapted to commence combustion of said ignition pellet when contacting said ignition pellet.
15. The combustion initiator of claim 14 wherein said igniter is further coupled to a flexible line passing through said chamber in said fuel cell and at least partially through said bore in said ignition pellet, such that pulling of said flexible line causes said igniter to pass at least partially through said chamber in said fuel cell and at least partially through said bore in said ignition pellet;
said bore in said ignition pellet having a cross-sectional size smaller than a cross-sectional size of said igniter, such that said igniter impacts portions of said ignition pellet when said flexible line is pulled and said igniter is drawn into said bore of said ignition pellet; and
wherein said chamber in said fuel cell is centrally oriented within said fuel cell, said fuel cell including a recess in a top surface thereof, said ignition pellet sized and shaped to reside within said recess, said bore in said ignition pellet aligned with said central chamber of said fuel cell.
16. The combustion initiator of claim 15 wherein said igniter is attached to said lid in the form of a striker patch, said striker patch adapted to cause said ignition pellet to combust when said striker patch is struck against said ignition pellet.
17. The combustion initiator of claim 16 wherein said fuel cell, said ignition pellet and said igniter are each contained within an enclosure having a floor and a side wall, said enclosure including a removable isolation sheet between said striker patch and said ignition pellet.
18. A method for initiating combustion of a fuel, the method including the steps of:
providing a fuel to be combusted;
providing a combustion initiator, the combustion initiator including a fuel cell formed of combustible material, an ignition pellet, the ignition pellet abutting the fuel cell, the ignition pellet adjacent the chamber of the fuel cell; an igniter having a first position spaced from the ignition pellet and a second position in contact with the ignition pellet, the igniter adapted to commence combustion of the ignition pellet when contacting the ignition pellet;
impacting the ignition pellet with the igniter to cause the ignition pellet to commence combustion;
allowing heat from combustion of the ignition pellet to commence combustion of the fuel cell; and
allowing heat from combustion of the fuel cell to commence combustion of the fuel.
19. The method of claim 18 including the further steps of providing the combustion initiator within an enclosure having a floor, side walls and a lid sealing said enclosure closed; and
removing the lid.
20. The method of claim 19 wherein said igniter is located upon the lid in the form of a striker patch;
bringing the striker patch into contact with the ignition pellet; and
rubbing the striker patch against the ignition pellet to cause the ignition pellet to begin combusting.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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US11/825,596 US20090011379A1 (en) | 2007-07-05 | 2007-07-05 | Combustion initiator |
PCT/US2008/008145 WO2009008971A2 (en) | 2007-07-05 | 2008-06-30 | Combustion initiator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US11/825,596 US20090011379A1 (en) | 2007-07-05 | 2007-07-05 | Combustion initiator |
Publications (1)
Publication Number | Publication Date |
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US20090011379A1 true US20090011379A1 (en) | 2009-01-08 |
Family
ID=40221733
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US11/825,596 Abandoned US20090011379A1 (en) | 2007-07-05 | 2007-07-05 | Combustion initiator |
Country Status (2)
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US (1) | US20090011379A1 (en) |
WO (1) | WO2009008971A2 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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WO2014052371A1 (en) * | 2012-09-25 | 2014-04-03 | Hawk Manufacturing, Inc. | Fire igniter |
US20160231715A1 (en) * | 2015-01-28 | 2016-08-11 | Erik Dumais | Automatic closure system impact detection |
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US2548379A (en) * | 1949-05-02 | 1951-04-10 | Walter R Lammersen | Self-kindling fuel unit |
US2643650A (en) * | 1950-06-07 | 1953-06-30 | Miron Jacques | Food container and heating means therefor |
US3283717A (en) * | 1965-06-11 | 1966-11-08 | Duane C Balch | Emergency survival capsule |
US3566857A (en) * | 1969-04-14 | 1971-03-02 | Dan M Price | Self-heating container |
US4506654A (en) * | 1981-08-04 | 1985-03-26 | Pozel S.A. | Heating device |
US4981130A (en) * | 1989-02-22 | 1991-01-01 | Nippon Steel Corporation | Ignition system and self-heating container |
US5429115A (en) * | 1991-11-08 | 1995-07-04 | Effort Holdings Pet, Ltd. | Heater unit for a self-heating container |
US6267110B1 (en) * | 2000-02-25 | 2001-07-31 | Convenience Heating Technologies Ltd. | Disposable heating unit for food containers |
US6508849B1 (en) * | 2000-05-26 | 2003-01-21 | La Corde De Bois Inc. | Fire starter as sole fuel to quickly ignite a log of wood |
USD485469S1 (en) * | 2003-04-01 | 2004-01-20 | Lifetime Hoan Corporation | Grate for a grill |
US6720858B2 (en) * | 2001-06-01 | 2004-04-13 | Abb Research Ltd | Fuse |
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US4896653A (en) * | 1989-02-08 | 1990-01-30 | Manufacturing Laboratory | Cooking fuel can closure |
JP3556122B2 (en) * | 1999-05-17 | 2004-08-18 | レビンソン ベンジャミン | Portable cooking and heating cans |
JP3601584B2 (en) * | 1999-09-02 | 2004-12-15 | ホワイトプロダクト株式会社 | Thermal power regulator for fuel cans |
US20060156621A1 (en) * | 2005-01-19 | 2006-07-20 | Sonoco Development, Inc. | Combustible package for charcoal briquettes and a fire starter |
-
2007
- 2007-07-05 US US11/825,596 patent/US20090011379A1/en not_active Abandoned
-
2008
- 2008-06-30 WO PCT/US2008/008145 patent/WO2009008971A2/en active Application Filing
Patent Citations (16)
Publication number | Priority date | Publication date | Assignee | Title |
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US1960288A (en) * | 1933-07-10 | 1934-05-29 | Louie A Sherman | Illuminator |
US2129200A (en) * | 1936-04-21 | 1938-09-06 | Philip E Damon | Upside down flare |
US2237523A (en) * | 1938-08-17 | 1941-04-08 | Philip E Damon | Wick fusee |
US2384278A (en) * | 1940-10-25 | 1945-09-04 | Ici Ltd | Heater for canned foods and beverages |
US2256687A (en) * | 1940-11-27 | 1941-09-23 | Eli E Penter | Safety striking match |
US2548379A (en) * | 1949-05-02 | 1951-04-10 | Walter R Lammersen | Self-kindling fuel unit |
US2643650A (en) * | 1950-06-07 | 1953-06-30 | Miron Jacques | Food container and heating means therefor |
US3283717A (en) * | 1965-06-11 | 1966-11-08 | Duane C Balch | Emergency survival capsule |
US3566857A (en) * | 1969-04-14 | 1971-03-02 | Dan M Price | Self-heating container |
US4506654A (en) * | 1981-08-04 | 1985-03-26 | Pozel S.A. | Heating device |
US4981130A (en) * | 1989-02-22 | 1991-01-01 | Nippon Steel Corporation | Ignition system and self-heating container |
US5429115A (en) * | 1991-11-08 | 1995-07-04 | Effort Holdings Pet, Ltd. | Heater unit for a self-heating container |
US6267110B1 (en) * | 2000-02-25 | 2001-07-31 | Convenience Heating Technologies Ltd. | Disposable heating unit for food containers |
US6508849B1 (en) * | 2000-05-26 | 2003-01-21 | La Corde De Bois Inc. | Fire starter as sole fuel to quickly ignite a log of wood |
US6720858B2 (en) * | 2001-06-01 | 2004-04-13 | Abb Research Ltd | Fuse |
USD485469S1 (en) * | 2003-04-01 | 2004-01-20 | Lifetime Hoan Corporation | Grate for a grill |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014052371A1 (en) * | 2012-09-25 | 2014-04-03 | Hawk Manufacturing, Inc. | Fire igniter |
US20160231715A1 (en) * | 2015-01-28 | 2016-08-11 | Erik Dumais | Automatic closure system impact detection |
Also Published As
Publication number | Publication date |
---|---|
WO2009008971A3 (en) | 2009-03-19 |
WO2009008971A2 (en) | 2009-01-15 |
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Legal Events
Date | Code | Title | Description |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |