US20090000246A1 - Corrugated board structure - Google Patents

Corrugated board structure Download PDF

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Publication number
US20090000246A1
US20090000246A1 US11/819,345 US81934507A US2009000246A1 US 20090000246 A1 US20090000246 A1 US 20090000246A1 US 81934507 A US81934507 A US 81934507A US 2009000246 A1 US2009000246 A1 US 2009000246A1
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United States
Prior art keywords
board
board part
corrugated board
corrugated
plates
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/819,345
Inventor
Tian-Ming Chang
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US11/819,345 priority Critical patent/US20090000246A1/en
Publication of US20090000246A1 publication Critical patent/US20090000246A1/en
Abandoned legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/36Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/08Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of metal, e.g. sheet metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/32Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
    • E04C2/322Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material with parallel corrugations

Definitions

  • the present invention relates to a corrugated board, more particularly one, which is made of aluminum, environmentally friendly, and fast to process and manufacture, and has a relatively good heat-dissipation capability.
  • Metallic corrugated boards are used as major materials for constructing garages, warehouses, provisional houses, and houses for special purposes by people in tropical/subtropical countries, which are usually situated in alfresco places and vacant lands such as courtyards and tops of buildings to help to block direct sunlight.
  • Such corrugated boards are inexpensive, and are joined together by means of screws. Therefore, such houses can be rapidly and easily assembled and disassembled, and it takes relatively little time and expense to construct such a house. Consequently, houses comprising such metallic corrugated boards are getting more popular.
  • FIG. 4 Shown in FIG. 4 is a common metallic corrugated board to be used as a material for iron sheet houses such as provisional houses, and houses for special purposes.
  • the metallic corrugated board comprises several spaced raised portions, and depression portions intervening between the raised portions, and is acid-washed, and electroplated with tin so as not to rust. Furthermore, after the corrugated board is electroplated with tin, it is spray-painted and roasted to be more pleasant-looking and still less likely to rust.
  • the manufacturing method for the corrugated board includes the acid-washing step, and the spray-painting and roasting, which will produce much pollution, being not acceptable in terms of environmental protection.
  • a corrugated board structure includes a first board part, and a second board part.
  • the second board part has several extension plates thereon, and several propping plates perpendicular and joined to the extension plates.
  • the extension plates each have several through holes thereon.
  • the second board part is securely joined to the first board part at the propping plates thereof such that a space comes into existence between the first and the second board parts to allow heat dissipation by convection in the corrugated board.
  • FIG. 1 is an exploded perspective view of the corrugated board of the present invention
  • FIG. 2 is a perspective view of the present invention
  • FIG. 3 is a sectional view of the present invention.
  • FIG. 4 is a perspective view of the prior art.
  • a preferred embodiment of a corrugated board structure includes a first board part 1 , and a second board part 2 , both of which are made of aluminum.
  • the manufacturing and processing method of the board parts 1 and 2 doesn't include acid-washing, electroplating or spray-painting and roasting. Therefore, it causes less harm, and takes relatively little time to manufacture and process the corrugated board of the present invention.
  • the first board part 1 has several raised portions 11 , and depression portions 12 , which are evenly spaced, and intervene between the raised portions 11 .
  • the depression portions 12 have several screw holes 13 thereon.
  • the second board part 2 has several raised portions 21 , and depression portions 22 , which are evenly spaced, and intervene between the raised portions 21 .
  • the raised portions 21 of the second board part 2 each have an extension plate 23 sticking outwards therefrom.
  • the extension plates 23 each have several through holes 231 thereon.
  • the extension plates 23 each have a propping plate 24 secured on a free end thereof such that the extension plates 23 are perpendicular to the propping plates 24 .
  • the propping plates 24 have screw holes 25 thereon.
  • the first board part 1 is propped on the propping plates 24 of the second board part 2 at the depression portions 12 with the screw holes 13 being each faced with a corresponding said screw hole 25 .
  • threaded fixing elements 3 are passed through the screw holes 13 and 25 so as to secure the first and the second board parts 1 and 2 together; thus, a space 4 exists between the first and the second board parts 1 and 2 to allow heat dissipation of the corrugated board by convection.
  • existence of the through holes 231 on the extension plates 23 of the second board part 2 can increase airflow in the space 4 so as to enhance the heat-dissipating capability of the first and the second board parts 1 and 2 .
  • Both of the first and the second board parts of the present invention are made of aluminum, and manufactured and processed according to a method that doesn't include acid-washing, electroplating or spray-painting and roasting. Therefore, the manufacturing and processing take relatively little time, and the corrugated board of the present invention has a relatively good heat-dissipation capability.
  • a space is provided between the first and the second board parts therefore heat dissipation by convection is allowed in the corrugated board.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

A corrugated board includes a first board part, and a second board part; the second board part has several propping plates on one side thereof; the first board part is securely joined to the propping plates of the second board part with a space existing between the first and the second board parts so as to allow heat dissipation by convection in the corrugated board.

Description

    BACKGROUND OF THE INVENTION
  • 1. Field of the invention
  • The present invention relates to a corrugated board, more particularly one, which is made of aluminum, environmentally friendly, and fast to process and manufacture, and has a relatively good heat-dissipation capability.
  • 2. Brief Description of the Prior Art
  • Metallic corrugated boards are used as major materials for constructing garages, warehouses, provisional houses, and houses for special purposes by people in tropical/subtropical countries, which are usually situated in alfresco places and vacant lands such as courtyards and tops of buildings to help to block direct sunlight. Such corrugated boards are inexpensive, and are joined together by means of screws. Therefore, such houses can be rapidly and easily assembled and disassembled, and it takes relatively little time and expense to construct such a house. Consequently, houses comprising such metallic corrugated boards are getting more popular.
  • Shown in FIG. 4 is a common metallic corrugated board to be used as a material for iron sheet houses such as provisional houses, and houses for special purposes. The metallic corrugated board comprises several spaced raised portions, and depression portions intervening between the raised portions, and is acid-washed, and electroplated with tin so as not to rust. Furthermore, after the corrugated board is electroplated with tin, it is spray-painted and roasted to be more pleasant-looking and still less likely to rust.
  • However, the above metallic corrugated board has the following drawbacks:
  • 1. The manufacturing method for the corrugated board includes the acid-washing step, and the spray-painting and roasting, which will produce much pollution, being not acceptable in terms of environmental protection.
  • 2. The tin plating and the paint over the corrugated board will produce pollution when the corrugated board is discarded.
  • SUMMARY OF THE INVENTION
  • It is a main object of the present invention to provide an improvement on a corrugated board structure to overcome the above problems.
  • A corrugated board structure according to an embodiment of the present invention includes a first board part, and a second board part. The second board part has several extension plates thereon, and several propping plates perpendicular and joined to the extension plates. The extension plates each have several through holes thereon. The second board part is securely joined to the first board part at the propping plates thereof such that a space comes into existence between the first and the second board parts to allow heat dissipation by convection in the corrugated board.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The present invention will be better understood by referring to the accompanying drawings, wherein:
  • FIG. 1 is an exploded perspective view of the corrugated board of the present invention,
  • FIG. 2 is a perspective view of the present invention,
  • FIG. 3 is a sectional view of the present invention, and
  • FIG. 4 is a perspective view of the prior art.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • Referring to FIG. 1, a preferred embodiment of a corrugated board structure includes a first board part 1, and a second board part 2, both of which are made of aluminum. The manufacturing and processing method of the board parts 1 and 2 doesn't include acid-washing, electroplating or spray-painting and roasting. Therefore, it causes less harm, and takes relatively little time to manufacture and process the corrugated board of the present invention.
  • The first board part 1 has several raised portions 11, and depression portions 12, which are evenly spaced, and intervene between the raised portions 11. The depression portions 12 have several screw holes 13 thereon.
  • The second board part 2 has several raised portions 21, and depression portions 22, which are evenly spaced, and intervene between the raised portions 21. The raised portions 21 of the second board part 2 each have an extension plate 23 sticking outwards therefrom. The extension plates 23 each have several through holes 231 thereon. The extension plates 23 each have a propping plate 24 secured on a free end thereof such that the extension plates 23 are perpendicular to the propping plates 24. The propping plates 24 have screw holes 25 thereon.
  • In assembly, referring to FIG. 1 to FIG. 3, the first board part 1 is propped on the propping plates 24 of the second board part 2 at the depression portions 12 with the screw holes 13 being each faced with a corresponding said screw hole 25. And, threaded fixing elements 3 are passed through the screw holes 13 and 25 so as to secure the first and the second board parts 1 and 2 together; thus, a space 4 exists between the first and the second board parts 1 and 2 to allow heat dissipation of the corrugated board by convection. In addition, existence of the through holes 231 on the extension plates 23 of the second board part 2 can increase airflow in the space 4 so as to enhance the heat-dissipating capability of the first and the second board parts 1 and 2.
  • From the above description, it can be seen that the present invention has the following advantages over the prior art:
  • 1. Both of the first and the second board parts of the present invention are made of aluminum, and manufactured and processed according to a method that doesn't include acid-washing, electroplating or spray-painting and roasting. Therefore, the manufacturing and processing take relatively little time, and the corrugated board of the present invention has a relatively good heat-dissipation capability.
  • 2. A space is provided between the first and the second board parts therefore heat dissipation by convection is allowed in the corrugated board.
  • 3. Through holes are provided on the extension plates of the second board part. Therefore, airflow increases in the space between the first and the second board parts, and heat dissipation capability the corrugated board of the present invention is enhanced.

Claims (7)

1. An improvement on a corrugated board structure, comprising
a first board part, and
a second board part, the second board part having a plurality of propping plates thereon; the second board part being joined to the first board part at the propping plates thereof.
2. The improvement on a corrugated board structure as claimed in claim 1, wherein the first and the second board parts are made of aluminum.
3. The improvement on a corrugated board structure as claimed in claim 1, wherein the first board part has a plurality of raised portions, and depression portions intervening between the raised portions.
4. The improvement on a corrugated board structure as claimed in claim 1, wherein the second board part has a plurality of raised portions, and depression portions intervening between the raised portions.
5. The improvement on a corrugated board structure as claimed in claim 1, wherein the first board part has a plurality of screw holes thereon, and the propping plates of the second board part have a plurality of screw holes thereon, and threaded fixing elements are passed through the screw holes to secure the first and the second board parts together.
6. The improvement on a corrugated board structure as claimed in claim 1, wherein the second board part has a plurality of extension plates thereon, and the propping plates are perpendicular and joined to the extension plates.
7. The improvement on a corrugated board structure as claimed in claim 6, wherein the extension plates of the second board part have a plurality of through holes thereon.
US11/819,345 2007-06-27 2007-06-27 Corrugated board structure Abandoned US20090000246A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US11/819,345 US20090000246A1 (en) 2007-06-27 2007-06-27 Corrugated board structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US11/819,345 US20090000246A1 (en) 2007-06-27 2007-06-27 Corrugated board structure

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US20090000246A1 true US20090000246A1 (en) 2009-01-01

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080083183A1 (en) * 2006-10-04 2008-04-10 Robert John Rymell Re-roofing system and a method of installation
US20120317923A1 (en) * 2011-06-15 2012-12-20 The Regents Of The University Of Colorado, A Body Corporate Structural insulated building panel
US8572900B1 (en) 2010-01-22 2013-11-05 Epic Metals Corporation Decking having a removable rib
US20140311077A1 (en) * 2013-03-14 2014-10-23 Amir Firouz Structural Component System
US8936699B2 (en) 2008-03-28 2015-01-20 Noble Environmental Technologies Corporation Engineered molded fiberboard panels and methods of making and using the same
US10370851B2 (en) * 2016-03-21 2019-08-06 Nucor Corporation Structural systems with improved sidelap and buckling spans
US10465384B2 (en) 2014-04-23 2019-11-05 Nucor Corporation Structural decking system
US20210277653A1 (en) * 2020-03-06 2021-09-09 United States Gypsum Company Composite structure including a structural panel and a metal support
US11702838B2 (en) * 2017-11-24 2023-07-18 Bluescope Steel Limited Panel
US20240044142A1 (en) * 2022-08-04 2024-02-08 Tate Access Floors, Inc. Pre-assembled decking panel and strut assembly for data center ceilings and roofs
US11970857B1 (en) * 2022-11-15 2024-04-30 Anthony Attalla Stiff wall panel assembly for a building structure and associated method(s)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2480789A (en) * 1944-08-24 1949-08-30 Standard Railway Equipment Mfg Reinforced corrugated panel
US2616283A (en) * 1946-05-03 1952-11-04 Branstrator Building unit
US20030143028A1 (en) * 2002-01-31 2003-07-31 Wilson Michael W. Cold roll forming a short radius curvature into deep corrugated metal plate

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2480789A (en) * 1944-08-24 1949-08-30 Standard Railway Equipment Mfg Reinforced corrugated panel
US2616283A (en) * 1946-05-03 1952-11-04 Branstrator Building unit
US20030143028A1 (en) * 2002-01-31 2003-07-31 Wilson Michael W. Cold roll forming a short radius curvature into deep corrugated metal plate

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080083183A1 (en) * 2006-10-04 2008-04-10 Robert John Rymell Re-roofing system and a method of installation
US7987647B2 (en) * 2006-10-04 2011-08-02 Robert John Rymell Re-roofing system and a method of installation
US8936699B2 (en) 2008-03-28 2015-01-20 Noble Environmental Technologies Corporation Engineered molded fiberboard panels and methods of making and using the same
US8572900B1 (en) 2010-01-22 2013-11-05 Epic Metals Corporation Decking having a removable rib
US20120317923A1 (en) * 2011-06-15 2012-12-20 The Regents Of The University Of Colorado, A Body Corporate Structural insulated building panel
US9010054B2 (en) * 2011-06-15 2015-04-21 Biosips, Inc. Structural insulated building panel
US20140311077A1 (en) * 2013-03-14 2014-10-23 Amir Firouz Structural Component System
US10465384B2 (en) 2014-04-23 2019-11-05 Nucor Corporation Structural decking system
US10370851B2 (en) * 2016-03-21 2019-08-06 Nucor Corporation Structural systems with improved sidelap and buckling spans
US10808403B2 (en) * 2016-03-21 2020-10-20 Nucor Corporation Structural systems with improved sidelap and buckling spans
US11702838B2 (en) * 2017-11-24 2023-07-18 Bluescope Steel Limited Panel
US12104376B2 (en) 2017-11-24 2024-10-01 Bluescope Steel Limited Panel
US20210277653A1 (en) * 2020-03-06 2021-09-09 United States Gypsum Company Composite structure including a structural panel and a metal support
US20240044142A1 (en) * 2022-08-04 2024-02-08 Tate Access Floors, Inc. Pre-assembled decking panel and strut assembly for data center ceilings and roofs
US12116782B2 (en) * 2022-08-04 2024-10-15 Tate Access Floors, Inc. Pre-assembled decking panel and strut assembly for data center ceilings and roofs
US11970857B1 (en) * 2022-11-15 2024-04-30 Anthony Attalla Stiff wall panel assembly for a building structure and associated method(s)

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