US20080211152A1 - Absorptive Muffler Suspension - Google Patents

Absorptive Muffler Suspension Download PDF

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Publication number
US20080211152A1
US20080211152A1 US11/995,934 US99593405A US2008211152A1 US 20080211152 A1 US20080211152 A1 US 20080211152A1 US 99593405 A US99593405 A US 99593405A US 2008211152 A1 US2008211152 A1 US 2008211152A1
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Prior art keywords
assembly
housing
recited
resilient
absorptive
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Granted
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US11/995,934
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US7806230B2 (en
Inventor
John J. Jacobs
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Carrier Corp
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Carrier Corp
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Assigned to CARRIER CORPORATION reassignment CARRIER CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: JACOBS, JOHN J.
Publication of US20080211152A1 publication Critical patent/US20080211152A1/en
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Publication of US7806230B2 publication Critical patent/US7806230B2/en
Expired - Fee Related legal-status Critical Current
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/08—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18—Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1805—Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body
    • F01N13/1811—Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body with means permitting relative movement, e.g. compensation of thermal expansion or vibration
    • F01N13/1822—Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body with means permitting relative movement, e.g. compensation of thermal expansion or vibration for fixing exhaust pipes or devices to vehicle body
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/02—Energy absorbers; Noise absorbers
    • F16L55/033—Noise absorbers
    • F16L55/035—Noise absorbers in the form of specially adapted hangers or supports
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S181/00—Acoustics
    • Y10S181/403—Refrigerator compresssor muffler
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S417/00—Pumps
    • Y10S417/902—Hermetically sealed motor pump unit

Definitions

  • This invention generally relates to compressors. More particularly, this invention relates to absorptive mufflers for use in compressor systems.
  • a typical absorptive muffler includes an inner muffler body and an outer muffler body arranged as two concentric cylinders of absorptive material positioned within a housing situated on a discharge side of a compressor.
  • the muffler is designed to dissipate high pressure pulsations in the discharge gas that exits the compressor.
  • the discharge gas passes through an annulus between the two cylinders of the muffler arrangement to dissipate such high pressure pulsations.
  • the discharge gas may exit the compressor with relatively extreme pressure pulsations and at frequencies such that the muffler is unable to completely absorb the energy.
  • the inner muffler body may vibrate.
  • the inner muffler body is mechanically coupled to the housing and such vibrations cause increased noise.
  • An exemplary muffler assembly useful in a compressor assembly includes a first body and a second body generally surrounding the first body.
  • a resilient mount having at least one resilient portion supports the first body and isolates the second body from vibrations of the first body.
  • the resilient mount comprises rigid arms with a resilient cushion between the arms.
  • One example includes a plurality of such arms near each end of the first body.
  • FIG. 1 schematically shows an example compressor assembly including a muffler assembly designed according to an embodiment of this invention.
  • FIG. 2 schematically shows an enlarged view of an example resilient mount having a resilient portion.
  • FIG. 3 schematically shows an end view of the exemplary muffler assembly.
  • FIG. 4 schematically shows another feature of the example muffler assembly.
  • FIG. 1 schematically shows an example compressor assembly 10 that compresses a fluid received within a suction inlet 11 and communicates the compressed fluid to a discharge housing 12 .
  • the compressor assembly 10 comprises a screw compressor but this invention is not necessarily limited to a particular type of compressor.
  • the muffler assembly 14 includes a first body 16 and a second body 18 .
  • the first body 16 and the second body 18 each comprise a known absorptive material as used in known compressor mufflers.
  • the first body 16 and the second body 18 each are comprised of polypropylene surrounded by a perforated metal plate. The illustration shows the second body 18 generally surrounding the first body 16 .
  • the fluid passes through a passage 20 between the first body 16 and the second body 18 . Any high pressure pulsations of the discharge fluid are dissipated by the first body 16 and the second body 18 .
  • the example muffler assembly 14 includes a resilient mount 22 for supporting the first body 16 relative to the second body 18 to establish the passage 20 between them.
  • the resilient mount 22 at least partially isolates vibrations of the first body 16 caused by the high pressure pulsations of the discharge fluid from the second body 18 and an outer housing 24 of the muffler assembly 14 .
  • Resiliently mounting the first body 16 minimizes transferring vibration energy between the first body 16 and the second body 18 or the outer housing 24 and therefore reduces radiated sound.
  • the second body 18 is supported relative to the housing 24 in a known manner.
  • FIG. 2 shows an enlarged view of an example resilient mount 22 .
  • the resilient mount 22 includes a rigid support arm 26 , a rigid bracket arm 28 and a resilient portion 30 .
  • the support arm 26 is attached near one end to the first body 16 as known by welding or brazing, for example.
  • An opposite end of the support arm 26 is received at least partially within a corresponding portion of the bracket arm 28 .
  • the bracket arm 28 is attached in a known manner to the outer housing 24 by welding or brazing for example.
  • the support arm 26 and the bracket arm 28 comprise steel.
  • the support arm 26 and the bracket arm 28 comprise aluminum.
  • the support arm 26 and the bracket arm 28 comprise a thermoplastic material.
  • the example resilient portion 30 fits within a recess 29 on the bracket arm 28 .
  • the resilient portion 30 receives an end of the support arm 26 to provide cushion between the support arm 26 and the bracket arm 28 .
  • the resilient portion 30 facilitates a reliable connection between the support arm 26 , the resilient portion 30 and the bracket arm 28 such that the arms cooperate to adequately support the first body 16 within the housing 24 .
  • the resilient portion 30 comprises neoprene.
  • the resilient mount 22 comprises a coil spring.
  • the resilient mount 22 comprises a leaf spring.
  • FIG. 3 illustrates an end view of the first body 16 and the second body 18 of the example muffler assembly 14 .
  • the first body 16 and the second body 18 are concentric cylinders with the passage 20 extending in an axial direction (i.e., into the page) between the two cylinders.
  • the resilient mount 22 in this example supports the first body 16 from at least three locations 32 , 34 and 36 , respectively.
  • three cooperating sets of bracket arms 28 and support arms 26 extend radially between the first body 16 and the outer housing 24 .
  • the locations 32 - 36 are evenly spaced at 120° intervals.
  • the first body 16 is completely supported by the resilient mount 22 such that vibrations of the first body 16 are isolated from the outer housing 24 .
  • FIG. 4 shows another feature of an example muffler assembly 14 .
  • the muffler assembly 14 includes two resilient mounts 22 near opposite ends of the first body 16 .
  • the example resilient mounts 22 allow an adequate flow passage 20 , reliably support the first body 16 and minimize any transfer of energy between the first body 16 and the outer housing 24 for isolating the latter from vibrations of the first body 16 .
  • the disclosed examples provide improved sound performance in part, because they reduce vibration and radiated sound.

Abstract

A resilient mount useful in a muffler assembly includes a support arm, a bracket arm and at least one resilient portion. In one example, the resilient portion comprises neoprene to provide a cushion between the support arm and the bracket arm. The resilient mount is for supporting at least one absorptive body within a housing and isolating the housing from vibrations of the absorptive body.

Description

    1. FIELD OF THE INVENTION
  • This invention generally relates to compressors. More particularly, this invention relates to absorptive mufflers for use in compressor systems.
    • 2. BACKGROUND OF THE INVENTION
  • Absorptive mufflers are widely known and used within compressor-based chiller systems. A typical absorptive muffler includes an inner muffler body and an outer muffler body arranged as two concentric cylinders of absorptive material positioned within a housing situated on a discharge side of a compressor. The muffler is designed to dissipate high pressure pulsations in the discharge gas that exits the compressor. The discharge gas passes through an annulus between the two cylinders of the muffler arrangement to dissipate such high pressure pulsations.
  • One disadvantage with known absorptive mufflers is that the discharge gas may exit the compressor with relatively extreme pressure pulsations and at frequencies such that the muffler is unable to completely absorb the energy. As a result, the inner muffler body may vibrate. In a typical muffler, the inner muffler body is mechanically coupled to the housing and such vibrations cause increased noise.
  • There is a need for a muffler assembly that more effectively reduces vibration and noise transfer from the housing. This invention addresses that need.
    • SUMMARY OF THE INVENTION
  • An exemplary muffler assembly useful in a compressor assembly includes a first body and a second body generally surrounding the first body. A resilient mount having at least one resilient portion supports the first body and isolates the second body from vibrations of the first body.
  • In one example, the resilient mount comprises rigid arms with a resilient cushion between the arms. One example includes a plurality of such arms near each end of the first body.
  • The various features and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the currently preferred embodiments. The drawings that accompany the detailed description can be briefly described as follows.
    • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 schematically shows an example compressor assembly including a muffler assembly designed according to an embodiment of this invention.
  • FIG. 2 schematically shows an enlarged view of an example resilient mount having a resilient portion.
  • FIG. 3 schematically shows an end view of the exemplary muffler assembly.
  • FIG. 4 schematically shows another feature of the example muffler assembly.
    •  DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • FIG. 1 schematically shows an example compressor assembly 10 that compresses a fluid received within a suction inlet 11 and communicates the compressed fluid to a discharge housing 12. As the compressed fluid exits the discharge housing 12, it passes through a muffler assembly 14. In the illustrated example, the compressor assembly 10 comprises a screw compressor but this invention is not necessarily limited to a particular type of compressor.
  • In one example, the muffler assembly 14 includes a first body 16 and a second body 18. The first body 16 and the second body 18, for example, each comprise a known absorptive material as used in known compressor mufflers. In one example, the first body 16 and the second body 18 each are comprised of polypropylene surrounded by a perforated metal plate. The illustration shows the second body 18 generally surrounding the first body 16.
  • As the high pressure gas exits the discharge housing 12 and enters the muffler assembly 14, the fluid passes through a passage 20 between the first body 16 and the second body 18. Any high pressure pulsations of the discharge fluid are dissipated by the first body 16 and the second body 18.
  • The example muffler assembly 14 includes a resilient mount 22 for supporting the first body 16 relative to the second body 18 to establish the passage 20 between them. The resilient mount 22 at least partially isolates vibrations of the first body 16 caused by the high pressure pulsations of the discharge fluid from the second body 18 and an outer housing 24 of the muffler assembly 14. Resiliently mounting the first body 16 minimizes transferring vibration energy between the first body 16 and the second body 18 or the outer housing 24 and therefore reduces radiated sound. The second body 18 is supported relative to the housing 24 in a known manner.
  • FIG. 2 shows an enlarged view of an example resilient mount 22. The resilient mount 22 includes a rigid support arm 26, a rigid bracket arm 28 and a resilient portion 30. In one example, the support arm 26 is attached near one end to the first body 16 as known by welding or brazing, for example. An opposite end of the support arm 26 is received at least partially within a corresponding portion of the bracket arm 28. The bracket arm 28 is attached in a known manner to the outer housing 24 by welding or brazing for example. In one example, the support arm 26 and the bracket arm 28 comprise steel. In another example, the support arm 26 and the bracket arm 28 comprise aluminum. In another example, the support arm 26 and the bracket arm 28 comprise a thermoplastic material.
  • The example resilient portion 30 fits within a recess 29 on the bracket arm 28. The resilient portion 30 receives an end of the support arm 26 to provide cushion between the support arm 26 and the bracket arm 28. At the same time, the resilient portion 30 facilitates a reliable connection between the support arm 26, the resilient portion 30 and the bracket arm 28 such that the arms cooperate to adequately support the first body 16 within the housing 24.
  • In one example, the resilient portion 30 comprises neoprene. In another example, the resilient mount 22 comprises a coil spring. In another example, the resilient mount 22 comprises a leaf spring.
  • FIG. 3 illustrates an end view of the first body 16 and the second body 18 of the example muffler assembly 14. In the illustrated example, the first body 16 and the second body 18 are concentric cylinders with the passage 20 extending in an axial direction (i.e., into the page) between the two cylinders. The resilient mount 22 in this example supports the first body 16 from at least three locations 32, 34 and 36, respectively. In one example, three cooperating sets of bracket arms 28 and support arms 26 extend radially between the first body 16 and the outer housing 24. In this example, the locations 32-36 are evenly spaced at 120° intervals. The first body 16 is completely supported by the resilient mount 22 such that vibrations of the first body 16 are isolated from the outer housing 24.
  • FIG. 4 shows another feature of an example muffler assembly 14. In this example, the muffler assembly 14 includes two resilient mounts 22 near opposite ends of the first body 16. The example resilient mounts 22 allow an adequate flow passage 20, reliably support the first body 16 and minimize any transfer of energy between the first body 16 and the outer housing 24 for isolating the latter from vibrations of the first body 16.
  • The disclosed examples provide improved sound performance in part, because they reduce vibration and radiated sound.
  • The preceding description is exemplary rather than limiting in nature. Variations and modification to the disclosed examples may become apparent to those skilled in the art that do not necessarily depart from the essence of this invention. The scope of legal protection given to this invention can only be determined by studying the following claims.

Claims (20)

1. An absorptive muffler assembly, comprising:
a first body;
a second body generally surrounding the first body; and
a resilient mount having at least one resilient portion and at least one support aim for supporting the first body and at least partially isolating the second body from vibrations of the first body.
2. The assembly as recited in claim 1, wherein the first body and the second body comprise concentric cylinders.
3. The assembly as recited in claim 1, wherein the resilient mount comprises at least three support arms and three cooperating bracket arms extending radially between the first and second bodies.
4. The assembly as recited in claim 1, wherein the first body comprises an absorptive material.
5. The assembly as recited in claim 1, including a housing and a bracket arm attached to the housing, wherein the at least one support arm is attached to the first body.
6. The assembly as recited in claim 5, wherein the at least one resilient portion provides cushion between the at least one support arm and the bracket arm.
7. The assembly as recited in claim 5, wherein the second body comprises the housing and an absorptive material between the housing and the first body.
8. The assembly as recited in claim 1, comprising a second resilient mount, wherein the mounts are near opposite ends of the first body.
9. The assembly as recited in claim 1, wherein the resilient portion comprises neoprene.
10. The assembly as recited in claim 1, wherein the resilient mount comprises a spring.
11. A compressor assembly, comprising:
a housing having a suction side and a discharge side; and
a muffler positioned near the discharge side of the housing that includes a housing, at least one absorptive body within the housing and a resilient mount having at least one resilient portion and at least one support arm for supporting the body within the housing.
12. The assembly as recited in claim 11, wherein the muffler comprises a second body within the housing that generally surrounds the at least one absorption body.
13. The assembly as recited in claim 12, wherein at least one absorption body and the second body comprise concentric cylinders.
14. The assembly as recited in claim 11, comprising at least one bracket arm attached to the housing, the at least one resilient portion providing cushion between the at least one support arm and the at least one bracket arm.
15. The assembly as recited in claim 11, comprising a second resilient mount, wherein the resilient mounts are near opposite ends of the at least one absorptive body.
16. The assembly as recited in claim 11, wherein the at least one resilient portion comprises neoprene.
17. The assembly as recited in claim 11, wherein the resilient mount comprises a spring.
18. The assembly as recited in claim 11, wherein the resilient mount comprises at least three connections extending radially between the housing and the at least one absorptive body.
19. A method of making an absorptive muffler, comprising:
resiliently supporting at least one absorptive body within a housing with at least one partially rigid support for isolating vibrations of the absorptive body from the housing.
20. The method of claim 19, comprising:
securing the at least one partially rigid support to the absorptive body;
securing a second at least partially rigid support to the housing; and
placing at least one resilient portion between the partially rigid supports.
US11/995,934 2005-08-08 2005-08-08 Absorptive muffler suspension Expired - Fee Related US7806230B2 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2005/028258 WO2007018543A1 (en) 2005-08-08 2005-08-08 Absorptive muffler suspension

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2005/028258 A-371-Of-International WO2007018543A1 (en) 2005-08-08 2005-08-08 Absorptive muffler suspension

Related Child Applications (1)

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US12/820,420 Continuation US8141679B2 (en) 2005-08-08 2010-06-22 Absorptive muffler suspension

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US20080211152A1 true US20080211152A1 (en) 2008-09-04
US7806230B2 US7806230B2 (en) 2010-10-05

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US11/995,934 Expired - Fee Related US7806230B2 (en) 2005-08-08 2005-08-08 Absorptive muffler suspension
US12/820,420 Expired - Fee Related US8141679B2 (en) 2005-08-08 2010-06-22 Absorptive muffler suspension

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US12/820,420 Expired - Fee Related US8141679B2 (en) 2005-08-08 2010-06-22 Absorptive muffler suspension

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US (2) US7806230B2 (en)
EP (1) EP1913283B1 (en)
CN (1) CN101238307B (en)
CA (1) CA2616178A1 (en)
ES (1) ES2523882T3 (en)
HK (1) HK1123341A1 (en)
WO (1) WO2007018543A1 (en)

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Publication number Priority date Publication date Assignee Title
CN109780380A (en) * 2017-11-14 2019-05-21 美的集团股份有限公司 Mounting seat and water purifier

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US9169893B2 (en) * 2012-03-16 2015-10-27 Susan Joyce Williamson Vibration damper
EP2912312B1 (en) * 2012-10-05 2019-06-12 Arçelik Anonim Sirketi Compressor comprising connection member
CA2845520C (en) 2014-03-04 2019-02-26 Johnson Controls Technology Company Method and apparatus for noise attenuation for hvac&r system

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US2110395A (en) * 1936-05-04 1938-03-08 Fluor Corp Air cooled muffler
USRE22426E (en) * 1939-12-13 1944-01-25 Suction cleanek
US2483007A (en) * 1946-03-05 1949-09-27 Newport Steel Corp Refrigerating apparatus
US3204723A (en) * 1962-05-08 1965-09-07 Natalie Payne Exhaust muffler with filling of porous ceramic cinders and method of making same
US3292887A (en) * 1965-10-05 1966-12-20 Gen Motors Corp Exhaust system hanger
US3352573A (en) * 1966-06-17 1967-11-14 Alex F Walker & Associates Inc Hinged pipe connectors
US3526293A (en) * 1968-06-13 1970-09-01 Gardner Denver Co Muffler for fluid actuated tool
US4312627A (en) * 1979-01-31 1982-01-26 Carrier Corporation Suspension and seal system for a refrigeration motor compressor
US4550795A (en) * 1983-10-14 1985-11-05 Toyota Jidosha Kabushiki Kaisha Exhaust support system
US4660797A (en) * 1984-12-13 1987-04-28 Wegu Gummi- Und Kunststoffwerlee Walter Drabing Mount for an exhaust system of a motor vehicle
US6095460A (en) * 1996-10-23 2000-08-01 Freightliner Corporation Exhaust system support arrangement
US6296457B1 (en) * 1999-04-15 2001-10-02 Kabushiki Kaisha Toyoda Jidoshokki Discharge pulsation damping apparatus for compressor
US6415888B2 (en) * 2000-06-12 2002-07-09 Lg Electronics Inc. Muffler

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Publication number Priority date Publication date Assignee Title
CN109780380A (en) * 2017-11-14 2019-05-21 美的集团股份有限公司 Mounting seat and water purifier

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CA2616178A1 (en) 2007-02-15
US8141679B2 (en) 2012-03-27
CN101238307B (en) 2011-06-08
ES2523882T3 (en) 2014-12-02
US7806230B2 (en) 2010-10-05
EP1913283B1 (en) 2014-10-29
EP1913283A4 (en) 2011-06-22
CN101238307A (en) 2008-08-06
WO2007018543A1 (en) 2007-02-15
US20100252360A1 (en) 2010-10-07
EP1913283A1 (en) 2008-04-23
HK1123341A1 (en) 2009-06-12

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