US20080166209A1 - Molded Article Picker - Google Patents

Molded Article Picker Download PDF

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Publication number
US20080166209A1
US20080166209A1 US11/621,639 US62163907A US2008166209A1 US 20080166209 A1 US20080166209 A1 US 20080166209A1 US 62163907 A US62163907 A US 62163907A US 2008166209 A1 US2008166209 A1 US 2008166209A1
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United States
Prior art keywords
molded article
floating element
floating
picker
pressure structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/621,639
Inventor
Rainer Kintzinger
Derek Robertson McCready
Luc Rommes
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Husky Injection Molding Systems Ltd
Original Assignee
Husky Injection Molding Systems Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Husky Injection Molding Systems Ltd filed Critical Husky Injection Molding Systems Ltd
Priority to US11/621,639 priority Critical patent/US20080166209A1/en
Assigned to HUSKY INJECTION MOLDING SYSTEMS LTD. reassignment HUSKY INJECTION MOLDING SYSTEMS LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KINTZINGER, RAINER, MR., MCCREADY, DEREK ROBERTSON, MR., ROMMES, LUC, MR.
Priority to US11/846,711 priority patent/US7591975B2/en
Priority to AT07855548T priority patent/ATE523312T1/en
Priority to EP07855548A priority patent/EP2109524B1/en
Priority to CN200780049507.4A priority patent/CN101578171B/en
Priority to PCT/CA2007/002266 priority patent/WO2008083460A1/en
Priority to CA2673016A priority patent/CA2673016C/en
Assigned to ROYAL BANK OF CANADA reassignment ROYAL BANK OF CANADA SECURITY AGREEMENT Assignors: HUSKY INJECTION MOLDING SYSTEMS LTD.
Publication of US20080166209A1 publication Critical patent/US20080166209A1/en
Assigned to HUSKY INJECTION MOLDING SYSTEMS LTD. reassignment HUSKY INJECTION MOLDING SYSTEMS LTD. RELEASE OF SECURITY AGREEMENT Assignors: ROYAL BANK OF CANADA
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • B29C45/4225Take-off members or carriers for the moulded articles, e.g. grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/7207Heating or cooling of the moulded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/06Making preforms by moulding the material
    • B29B11/08Injection moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/14Making preforms characterised by structure or composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • B29C2045/4241Auxiliary means for removing moulded articles from the robot
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/7207Heating or cooling of the moulded articles
    • B29C2045/7214Preform carriers for cooling preforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0715Preforms or parisons characterised by their configuration the preform having one end closed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/072Preforms or parisons characterised by their configuration having variable wall thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/073Preforms or parisons characterised by their configuration having variable diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/077Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
    • B29C2949/0772Closure retaining means
    • B29C2949/0773Threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/077Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
    • B29C2949/0777Tamper-evident band retaining ring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/22Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/24Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/26Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/28Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3024Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/071Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25Solid
    • B29K2105/253Preform

Definitions

  • the present invention generally relates to molded article pickers, and more specifically the present invention relates to, but is not limited to, a post-mold device including such a molded article picker, a molding system including the post-mold device, and a related method for the use of the molded article picker for handling a molded article.
  • the productivity of the injection mold may be increased (i.e. by reducing the cycle time).
  • post-mold devices, and related methods are known and have proven effective in optimizing, i.e. reducing, the injection molding machine cycle time.
  • a just-molded, and hence only partially cooled, molded article is ejected from the injection mold and into a post-mold device, commonly known as a take-out device or end-of-arm-tool (EOAT), having a plurality of cooled carriers (otherwise known as a cooling tube, take-out tube, cooling sleeve, amongst others) for post-mold cooling of the molded article outside of the mold.
  • a take-out device commonly known as a take-out device or end-of-arm-tool (EOAT)
  • EOAT end-of-arm-tool
  • U.S. Pat. No. Re. 33,237 describes a post-mold device for removing partially cooled injection molded preforms from the core side of an injection mold.
  • the preforms are ejected from the mold directly into cooled carriers (such as that described in commonly assigned U.S. Pat. No. 4,729,732), and transported by the post-mold device to an outboard position adjacent the mold.
  • the post-mold device may include multiple sets of carriers to accommodate multiple sets of preforms (i.e. multiple shots or batches of preforms).
  • U.S. Pat. No. 7,104,780 describes a post-mold device similar to that of the '541 patent further including molded article pickers for removal of the preform from the cooled carrier of the first post-mold device.
  • the molded article picker includes a pin operable to cooperate with a vacuum source to evacuate a volume defined within the preform to cause the preform to remain therewith as the molded article picker is moved away from the carrier.
  • the second post-mold device mounted to a frame, may be rotated by 90 degrees to a discharge position and the vacuum to the molded article pickers may be terminated to allow the preforms to fall off the pins.
  • the molded article picker of the second post-mold device further includes a sealing surface disposed on a front face of a tooling plate to sealingly cooperate with a front face of the preform in response to the evacuation of the volume.
  • the preform is transferred over a small gap between the front face of the preform, arranged in the carrier of the first post-mold device, and the sealing surface of the molded article picker.
  • a molded article picker for a post-mold device for transferring a molded article.
  • the molded article picker includes a floating element being configured to be movable between an extended position and a retracted position and a pressure structure.
  • the floating element is cooperable with the molded article to define a substantially enclosed volume including the pressure structure.
  • the pressure structure is configured such that by evacuating the substantially enclosed volume the molded article is sealed to the floating element and the floating element is drawn into the retracted position, thereby transferring the molded article to the molded article picker.
  • a post-mold device including a tooling plate and a molded article picker as described in the previous section arranged on the tooling plate.
  • a molding system comprising a post-mold device, having a tooling plate and a molded article picker as described above arranged on the tooling plate for transferring a molded article.
  • a method for transferring a molded article comprising the steps of bringing a floating element of a molded article picker in an extended position, at least in part, into abutment with a surface of the molded article and evacuating the enclosed volume defined by the molded article and the floating element such that the molded article is sealed to the floating element and the floating element is drawn into a retracted position, thereby transferring the molded article.
  • FIG. 1 is a plan view of an injection molding machine including a presently preferred embodiment of the molded article picker being arranged on a tooling plate of a post-mold device;
  • FIG. 2 is a plan view of a partially assembled tooling plate of a post-mold device that includes the presently preferred molded article picker.
  • FIG. 3 is a sectional view of the molded article being transferred from a carrier to the presently preferred embodiment of the molded article picker with the floating element in the extended position;
  • FIG. 4 is a sectional view of the molded article being transferred from the carrier to the presently preferred embodiment of the molded article picker with the floating element in the retracted position;
  • FIG. 5 is a sectional view of an alternative embodiment of the molded article picker with the floating element in the extended position.
  • FIG. 6 is a sectional view of the alternative embodiment of the molded article picker of FIG. 5 with the floating element in the retracted position.
  • FIG. 1 a top plan view of an exemplary injection molding machine 10 is shown, comprising an injection unit 11 , a clamp unit 12 , a first post-mold device 13 , and a second post-mold device 14 .
  • An injection mold comprising a cavity and core half 35 , 17 , is shown arranged between the stationary and moving platens 16 , 41 of the clamp unit 12 .
  • the mold 35 , 17 including molding inserts (not shown) of a stack assembly defining a molding cavity.
  • the first post-mold device 13 is mounted on the stationary platen 16 and includes a beam 20 that projects to one side of the machine (e.g. the non-operator side) and upon which rides a carriage 21 , moved along the beam by (typically) a servo-electric driven belt drive (not shown).
  • a tooling plate 107 is attached to the carriage 21 .
  • Multiple sets of carriers 108 e.g. three sets in the exemplary embodiment, are mounted on plate 107 and may be cooled for transporting multiple molded shots of molded articles 109 (the ‘molded article’ also will be henceforth referred to as a ‘preform’ in keeping with the context of the exemplary embodiment) ejected from the mold from an inboard (loading) position (not shown).
  • the second post-mold device 14 includes a tooling plate 100 upon which are mounted multiple sets of cooling pins 112 , two sets in the exemplary embodiment, and a set of molded article pickers 120 in accordance with the preferred embodiment.
  • the molded article pickers 120 are provided in every third row. In other words, for every molded article picker 120 there are two cooling pins 112 on the tooling plate 100 .
  • the number of sets of cooling pins 112 could be different, i.e. for every molded article picker 120 there could be only one cooling pin 112 or more than two cooling pins 112 , or the cooling pins 112 may be omitted entirely.
  • a rotatable mount 40 , 45 attaches the tooling plate 100 to moving platen 41 for rotation through an arc.
  • the rotation of the tooling plate 100 can be effected, for example, by an electric drive (not shown) mounted to the rotatable mount 40 , 45 .
  • a shot or batch of molded articles or preforms 109 are transferred into a set of empty carriers 108 when the mold is open and the tooling plate 107 is positioned such that the empty carriers 108 are aligned with molded articles on the core half 17 .
  • the tooling plate 107 is then moved to its outboard position by the carriage 21 , as shown in FIG. 1 .
  • the mold is then closed and clamped for the next molding cycle.
  • the tooling plate 100 of the second post-mold device 14 moves towards the molded article carriers 108 , whereby the sets of cooling pins 112 are arranged within the interior of the corresponding preforms 109 that have been most recently molded, and the molded article pickers 120 are arranged to engage an end portion, and in particular the front face 110 (as shown in FIGS. 3 & 4 ), of the preforms 109 that have been in the carriers 108 the longest, as will be described in more detail further below.
  • a set of preforms 109 will have been held by the carriers 108 through three molding cycles before they are engaged by the molded article pickers 120 and withdrawn from the carriers 108 .
  • the tooling plate 100 is then rotated by 90 degrees and the articles held by the molded article pickers 120 are dropped onto a conveyor (not shown) beneath the machine. The remaining articles continue to be held in their carriers 108 by means of a vacuum.
  • the tooling plate 100 includes apertures for accommodating a plurality of columns and rows of molded article cooling devices 112 (the cooling device may be, for example, a cooling pin in keeping with the context of the exemplary embodiment, and henceforth will be referred to as such), and molded article pickers 120 (a representative pair of cooling pins 112 and a molded article picker 120 are shown for the three sets of this exemplary embodiment).
  • the apertures of every third column are configured to accommodate a molded article picker 120 and the apertures of the remaining columns are configured to accommodate cooling pins 112 .
  • FIGS. 3 & 4 A preferred embodiment of a molded article picker 120 according to the present invention is depicted in FIGS. 3 & 4 .
  • a sectional view of the tooling plate 100 of the second post-mold device 14 is shown including two cooling pins 112 and a molded article picker 120 according to the preferred embodiment of the present invention, respectively cooperating with three preforms 109 A, 109 B and 109 C being held within three carriers 108 of the first post mold device 13 .
  • the molded article picker 120 comprises a floating element 123 that is movably connected to and guided by a base element 140 which, in turn, is mounted to the tooling plate 100 .
  • a base element 140 which, in turn, is mounted to the tooling plate 100 .
  • the base element 140 also could be an integral part of the tooling plate 100 .
  • the floating element 123 can be moved between an extended or forward position (shown in FIG. 3 ) and a retracted or rear position (shown in FIG. 4 ).
  • the floating element 123 of the molded article picker 120 is spring-biased in the extended position for receiving molded article 109 by means of at least one biasing and guiding assembly.
  • Each biasing and guiding assembly comprises a compressible spring 126 that is coiled about a respective cylindrical guiding pin 128 depending from a radial flange 119 of the floating element 123 .
  • the cylindrical guiding pin 128 is slidably arranged and guided within a cylindrical guiding recess 130 formed in the base element 140 and the tooling plate 100 .
  • 3 & 4 comprises three such biasing and guiding assemblies consisting respectively of a compressible spring 126 , a cylindrical guiding pin 128 and a corresponding cylindrical guiding recess 130 .
  • the three biasing and guiding assemblies of the preferred embodiment of the present invention are positioned with an angle of 120 degrees between each other relative to the central symmetry axis of the molded article picker 120 and radially spaced therefrom close to the outer edge of the radial flange 119 .
  • Such a configuration is preferable in order to avoid any misalignment between the molded article picker 120 and a preform 109 to be transferred.
  • a molded article picker 120 according to the preferred embodiment of the invention likewise could comprise less or more than three biasing and guiding assemblies.
  • the motion of the floating element 123 of the molded article picker 120 according to the preferred embodiment between the extended or forward and the retracted or rear position is furthermore guided by a cylindrical lower guiding portion 125 of a pressure structure, preferably a vacuum pin 124 , which is arranged within a cylindrical bore through the base element 140 .
  • the arrangement of the vacuum pin 124 within the cylindrical bore through the base element 140 should allow for a guided gliding movement of the vacuum pin 124 within the cylindrical bore and at the same time substantially prohibit the flow of fluid between the inner face of the cylindrical bore and the outer face of the guiding portion 125 of the vacuum pin 124 , as will be outlined in more detail below.
  • the floating element 123 When no external forces are applied to the floating element 123 of the molded article picker 120 according to the preferred embodiment, due to the tendency of the at least one compressible spring 126 to relax itself from being compressed the floating element 123 will be spring-biased in the extended or forward position, as shown in FIG. 3 .
  • the floating element 123 comprises a retainer 142 at the lower end of the guiding portion 125 of the vacuum pin 124 . Any further motion of the floating element 123 and, thus, the vacuum pin 124 beyond the extended position or forward position thereof is impeded due to the abutment of the retainer 142 and the bottom face of the base element 140 .
  • the molded article picker 120 comprises furthermore a compliable sealing element 122 disposed on the upper face of the radial flange 119 of the floating element 123 .
  • the sealing element 122 is made from a silicone rubber and is bonded to the radial flange 119 and adjacent portions of the floating element 123 in proximity thereto, as shown in FIGS. 3 & 4 , by means of a suitable adhesive material.
  • a further retainer 127 can be provided in order assist in retaining the compliable sealing element 122 on the upper face of the of the radial flange 119 of the floating element 123 .
  • the molded article picker 120 engages the molded article 109 by bringing the front face 110 of the molded article 109 in close contact and preferably into abutment with the upper face of the sealing element 122 on the upper face of the radial flange of the floating element 123 .
  • a compliant material preferably silicone rubber
  • a pressure channel 138 formed between the lower face of the tooling plate 100 and a backing plate 134 affixed thereto and in fluid communication with the interior of the vacuum pin 124 is connected via a manifold (not shown) to a pressure source and the enclosed volume V 1 defined by the interior of the molded article 109 and the interior of the vacuum pin 124 is evacuated via the pressure channel 138 .
  • the enclosed volume V 1 defined by the interior of the molded article 109 and the interior of the vacuum pin 124 is essentially sealed from the environment, the floating element 123 is withdrawn by the vacuum force into the retracted or rear position shown in FIG. 4 .
  • the molded article 109 being sealed to the floating element 123 (or more specifically to the sealing element 122 disposed on the upper face of the radial flange 119 thereof) is removed from the molded article carrier 108 and transferred to the molded article picker 120 . Thereafter the second post mold device 14 may be retracted and the first post mold device 13 is then free to retrieve the next shot of molded articles 109 from the molding structure 17 , 35 .
  • the floating element 123 is displaced by a distance of about 7 mm from its retracted or rear position to its extended or forward position, e.g. after the vacuum has been turned off and the preforms 109 have been dropped onto a conveyor.
  • the equilibration between the abutment of the front face 110 of a preform 109 of a subsequent batch and the sealing element 122 and the force exerted by the at least one spring 126 causes the floating element 123 to be displaced by about 2 mm in the direction of the retracted or rear position.
  • the radial flange 119 thereof is seated in a cup-shaped recess defined by the top face and the side face of the base element 140 , such that the upper end of the sealing element 122 is substantially flush with the upper face of the tooling plate 100 .
  • the guiding pins 128 essentially fill the whole space provided by the guiding recesses 130 , thereby compressing the springs 126 .
  • a cylindrical sealing ring or gasket 132 could be provided in the top face of the base element 140 to provide for a fluid-tight engagement between the sealing ring 132 and the bottom face of the radial flange 119 in the retracted or rear position of the floating element 123 .
  • Sealing rings could also be provided along the interfaces between the base element 140 and the tooling plate 100 and/or the tooling plate 100 and the backing plate 134 .
  • FIGS. 5 & 6 another exemplary embodiment of a molded article picker 220 is depicted mounted to a second post mold device 214 .
  • FIG. 5 depicts the molded article picker 220 in a configuration just prior to receiving a molded article 209 , i.e. in the extended or forward position
  • FIG. 6 depicts the molded article picker 220 in a configuration after having received and withdrawn a molded article 209 from a carrier (not shown) of the first post-mold device (not shown), i.e. in the retracted or rear position.
  • the molded article picker 220 includes a floating element 223 that is biased by a spring 226 to the extended or forward position, as shown in FIG. 5 , for receiving the molded article 209 .
  • the floating element 223 retracts under a vacuum force, compressing the spring 226 , to the retracted or rear position as shown in FIG. 6 .
  • the molded article picker 220 also includes a pressure structure comprising a vacuum pin 224 that is mounted to a tooling plate 200 via a base element 240 and a cup-shaped cylinder element 250 that is retained on the tooling plate 200 by a flange portion 244 of the base element 240 .
  • the cylinder element 250 is retained on a front face of the tooling plate 200 by the base element 240 such that the cylinder element 250 has a limited degree of radial freedom such that it may align with a radial piston-like flange 219 of the floating element 223 .
  • the floating element 223 includes a guide portion 225 having an inner surface that cooperates with an outer surface of the vacuum pin 224 such that the floating element 223 is kept in longitudinal axial alignment with the vacuum pin 224 as the floating element 223 is moved between its extended or forward position and its retracted or rear position.
  • the floating element 223 also includes a spring seat 227 that receives a forward portion of the spring 226 .
  • a rear portion of the spring 226 cooperates with a front face of the base element 240 .
  • the spring 226 is kept in longitudinal alignment with the vacuum pin 224 and with the floating element 223 by close cooperation of the spring 226 around a spring guide portion 228 defined on the outer surface of the vacuum pin 224 .
  • the vacuum pin 224 also includes a retainer 242 , preferably a spring clip, arranged in a groove defined around the vacuum pin 224 .
  • the retainer 242 cooperates with a front face of the guide portion 225 of the floating element 223 to define a forward limit ( FIG. 5 ) of travel of the floating element 223 .
  • the rear travel limit FIG.
  • the floating element 223 is defined by close cooperation of a rear face of the radial piston-like flange 219 and a front face of the base element 240 .
  • the floating element 223 may be fabricated, for example, from an ultrahigh molecular weight polyethylene (UHMWPE) such that a front face of the radial piston-like flange 219 is compliant to an extent that is provides a sealing face 222 that may readily form a seal with the front face 210 of the molded article 209 .
  • UHMWPE ultrahigh molecular weight polyethylene
  • a pressure channel 238 is defined between a pocket formed in the tooling plate 200 and a backing plate 234 arranged behind the tooling plate 200 .
  • the pressure channel 238 is to be connected to a pressure source, positive or negative, such as may be provided, for example, by a compressor or a vacuum pump, respectively.
  • a pressure channel 243 is formed in the base member 240 for connecting the pressure channel 238 of the tooling plate 200 with a pressure channel 221 that extends through the vacuum pin 224 .
  • an actuator pressure channel 229 is defined through a sidewall of the vacuum pin 224 .
  • the actuator pressure channel 229 is preferably arranged on the vacuum pin 224 in a location adjacent the base member 240 .
  • a close-fit, preferably fluid-tight, cooperation between an outer circumferential surface 246 of the radial piston-like flange 219 and an inner surface 252 is defined along the cylinder member 250 and may, optionally, include a piston seal disposed there between.
  • the second post mold device 14 is translated to cause the molded article picker 220 to engage the molded article 209 , as explained previously with respect to the first exemplary embodiment, such that the front face 210 of the molded article 209 is arranged in close proximity, preferably in abutment, with the sealing face 222 of the floating element 223 .
  • the pressure channel 238 is connected to a pressure source and an enclosed volume V 1 ′ ( FIG. 6 ) defined between the interior of the molded article 209 and the exterior of the molded article picker 220 is evacuated through the combination of the pressure channels 221 , 243 , and 238 .
  • the enclosed volume V 2 ′ FIG.

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  • Manufacturing & Machinery (AREA)
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  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

Disclosed are a molded article picker for a post-mold device and a related method for the use of the molded article picker for handling a molded article. The molded article picker includes a floating element being configured to be movable between an extended position and a retracted position and biased in the extended position. Furthermore, the molded article picker comprises a pressure structure extending through the floating element. The floating element is cooperable with the molded article to define a substantially enclosed volume including the pressure structure. The pressure structure is configured such that by evacuating the substantially enclosed volume the molded article is sealed to the floating element and the floating element is drawn into the retracted position, thereby transferring the molded article to the molded article picker.

Description

    TECHNICAL FIELD OF THE INVENTION
  • The present invention generally relates to molded article pickers, and more specifically the present invention relates to, but is not limited to, a post-mold device including such a molded article picker, a molding system including the post-mold device, and a related method for the use of the molded article picker for handling a molded article.
  • BACKGROUND OF THE INVENTION
  • A lot of injection molded articles, for example plastic preforms of the variety that are for blow molding into beverage bottles, require extended cooling periods to solidify into substantially defect-free molded articles. To the extent that the cooling of the molded article can be effected outside of the injection mold by one or more so-called post-mold devices, the productivity of the injection mold may be increased (i.e. by reducing the cycle time). A variety of such post-mold devices, and related methods, are known and have proven effective in optimizing, i.e. reducing, the injection molding machine cycle time.
  • In a typical injection molding system a just-molded, and hence only partially cooled, molded article is ejected from the injection mold and into a post-mold device, commonly known as a take-out device or end-of-arm-tool (EOAT), having a plurality of cooled carriers (otherwise known as a cooling tube, take-out tube, cooling sleeve, amongst others) for post-mold cooling of the molded article outside of the mold.
  • U.S. Pat. No. Re. 33,237 describes a post-mold device for removing partially cooled injection molded preforms from the core side of an injection mold. The preforms are ejected from the mold directly into cooled carriers (such as that described in commonly assigned U.S. Pat. No. 4,729,732), and transported by the post-mold device to an outboard position adjacent the mold. The post-mold device may include multiple sets of carriers to accommodate multiple sets of preforms (i.e. multiple shots or batches of preforms).
  • Commonly assigned U.S. Pat. No. 6,171,541 describes another post-mold device that includes a set of cooling pins for insertion into the interior of a partially cooled preform, the preform arranged in a cooled carrier of a first post-mold device, to discharge a cooling fluid therein. An example of the foregoing is sold under the trade name of COOLJET, a trade-mark of Husky Injection Molding Systems Limited.
  • Commonly assigned U.S. Pat. No. 7,104,780 describes a post-mold device similar to that of the '541 patent further including molded article pickers for removal of the preform from the cooled carrier of the first post-mold device. The molded article picker includes a pin operable to cooperate with a vacuum source to evacuate a volume defined within the preform to cause the preform to remain therewith as the molded article picker is moved away from the carrier. The second post-mold device, mounted to a frame, may be rotated by 90 degrees to a discharge position and the vacuum to the molded article pickers may be terminated to allow the preforms to fall off the pins.
  • An example of the foregoing post-mold device is sold under the trade name of COOLPIK, a trade-mark of Husky Injection Molding Systems Limited. The molded article picker of the second post-mold device further includes a sealing surface disposed on a front face of a tooling plate to sealingly cooperate with a front face of the preform in response to the evacuation of the volume. According to this solution the preform is transferred over a small gap between the front face of the preform, arranged in the carrier of the first post-mold device, and the sealing surface of the molded article picker.
  • Although the above solution already constitutes a substantial improvement with respect to the prior art it has been found that in practice the transfer of the molded article from a carrier to the molded article picker sometimes fails. It is believed that this improper transfer is caused by an insufficient vacuum applied and the air flow resulting therefrom to transfer the molded article across the gap between the front face of the molded article and the sealing surface of the molded article picker. This occurs especially with molded articles having a shallow draft on the outside thereof. Consequently, it can happen that molded articles are not transferred properly, i.e. are left in the carrier, and, thus, block this carrier for the introduction of a molded article of the next shot of molded articles, which for obvious reasons is highly undesirable.
  • There is, thus, a need for a molded article picker providing for an improved reliability of transfer of a molded article from a carrier on a first post-mold device to such a molded article picker on a second post-mold device.
  • SUMMARY OF THE INVENTION
  • According to a first aspect of the present invention, there is provided a molded article picker for a post-mold device for transferring a molded article. The molded article picker includes a floating element being configured to be movable between an extended position and a retracted position and a pressure structure. The floating element is cooperable with the molded article to define a substantially enclosed volume including the pressure structure. The pressure structure is configured such that by evacuating the substantially enclosed volume the molded article is sealed to the floating element and the floating element is drawn into the retracted position, thereby transferring the molded article to the molded article picker.
  • According to a second aspect of the present invention, there is provided a post-mold device including a tooling plate and a molded article picker as described in the previous section arranged on the tooling plate.
  • According to a third aspect of the present invention, there is provided a molding system comprising a post-mold device, having a tooling plate and a molded article picker as described above arranged on the tooling plate for transferring a molded article.
  • According to a fourth aspect of the present invention, there is provided a method for transferring a molded article, comprising the steps of bringing a floating element of a molded article picker in an extended position, at least in part, into abutment with a surface of the molded article and evacuating the enclosed volume defined by the molded article and the floating element such that the molded article is sealed to the floating element and the floating element is drawn into a retracted position, thereby transferring the molded article.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • A better understanding of the exemplary embodiments of the present invention (including alternatives and/or variations thereof) may be obtained with reference to the detailed description of the exemplary embodiments along with the following drawings, in which:
  • FIG. 1 is a plan view of an injection molding machine including a presently preferred embodiment of the molded article picker being arranged on a tooling plate of a post-mold device;
  • FIG. 2 is a plan view of a partially assembled tooling plate of a post-mold device that includes the presently preferred molded article picker.
  • FIG. 3 is a sectional view of the molded article being transferred from a carrier to the presently preferred embodiment of the molded article picker with the floating element in the extended position;
  • FIG. 4 is a sectional view of the molded article being transferred from the carrier to the presently preferred embodiment of the molded article picker with the floating element in the retracted position;
  • FIG. 5 is a sectional view of an alternative embodiment of the molded article picker with the floating element in the extended position.
  • FIG. 6 is a sectional view of the alternative embodiment of the molded article picker of FIG. 5 with the floating element in the retracted position.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • With reference to FIG. 1, a top plan view of an exemplary injection molding machine 10 is shown, comprising an injection unit 11, a clamp unit 12, a first post-mold device 13, and a second post-mold device 14. An injection mold comprising a cavity and core half 35, 17, is shown arranged between the stationary and moving platens 16, 41 of the clamp unit 12. The mold 35, 17 including molding inserts (not shown) of a stack assembly defining a molding cavity.
  • The first post-mold device 13 is mounted on the stationary platen 16 and includes a beam 20 that projects to one side of the machine (e.g. the non-operator side) and upon which rides a carriage 21, moved along the beam by (typically) a servo-electric driven belt drive (not shown). A tooling plate 107 is attached to the carriage 21. Multiple sets of carriers 108, e.g. three sets in the exemplary embodiment, are mounted on plate 107 and may be cooled for transporting multiple molded shots of molded articles 109 (the ‘molded article’ also will be henceforth referred to as a ‘preform’ in keeping with the context of the exemplary embodiment) ejected from the mold from an inboard (loading) position (not shown).
  • The second post-mold device 14 includes a tooling plate 100 upon which are mounted multiple sets of cooling pins 112, two sets in the exemplary embodiment, and a set of molded article pickers 120 in accordance with the preferred embodiment. In FIG. 1, the molded article pickers 120 are provided in every third row. In other words, for every molded article picker 120 there are two cooling pins 112 on the tooling plate 100. However, the person skilled in the art will appreciate that the number of sets of cooling pins 112 could be different, i.e. for every molded article picker 120 there could be only one cooling pin 112 or more than two cooling pins 112, or the cooling pins 112 may be omitted entirely.
  • A rotatable mount 40, 45 attaches the tooling plate 100 to moving platen 41 for rotation through an arc. The rotation of the tooling plate 100 can be effected, for example, by an electric drive (not shown) mounted to the rotatable mount 40, 45.
  • In operation, a shot or batch of molded articles or preforms 109 are transferred into a set of empty carriers 108 when the mold is open and the tooling plate 107 is positioned such that the empty carriers 108 are aligned with molded articles on the core half 17. The tooling plate 107 is then moved to its outboard position by the carriage 21, as shown in FIG. 1. The mold is then closed and clamped for the next molding cycle.
  • Meanwhile, as the mold closes, the tooling plate 100 of the second post-mold device 14 moves towards the molded article carriers 108, whereby the sets of cooling pins 112 are arranged within the interior of the corresponding preforms 109 that have been most recently molded, and the molded article pickers 120 are arranged to engage an end portion, and in particular the front face 110 (as shown in FIGS. 3 & 4), of the preforms 109 that have been in the carriers 108 the longest, as will be described in more detail further below. In the embodiment shown in FIGS. 1 & 2, a set of preforms 109 will have been held by the carriers 108 through three molding cycles before they are engaged by the molded article pickers 120 and withdrawn from the carriers 108. The tooling plate 100 is then rotated by 90 degrees and the articles held by the molded article pickers 120 are dropped onto a conveyor (not shown) beneath the machine. The remaining articles continue to be held in their carriers 108 by means of a vacuum.
  • As shown in FIG. 2, the tooling plate 100 includes apertures for accommodating a plurality of columns and rows of molded article cooling devices 112 (the cooling device may be, for example, a cooling pin in keeping with the context of the exemplary embodiment, and henceforth will be referred to as such), and molded article pickers 120 (a representative pair of cooling pins 112 and a molded article picker 120 are shown for the three sets of this exemplary embodiment). In particular, in this configuration the apertures of every third column are configured to accommodate a molded article picker 120 and the apertures of the remaining columns are configured to accommodate cooling pins 112.
  • A preferred embodiment of a molded article picker 120 according to the present invention is depicted in FIGS. 3 & 4. A sectional view of the tooling plate 100 of the second post-mold device 14 is shown including two cooling pins 112 and a molded article picker 120 according to the preferred embodiment of the present invention, respectively cooperating with three preforms 109A, 109B and 109C being held within three carriers 108 of the first post mold device 13.
  • The molded article picker 120 according to the preferred embodiment of the present invention comprises a floating element 123 that is movably connected to and guided by a base element 140 which, in turn, is mounted to the tooling plate 100. The person skilled in the art, however, will appreciate that, alternatively, the base element 140 also could be an integral part of the tooling plate 100. As will be described in more detail further below the floating element 123 can be moved between an extended or forward position (shown in FIG. 3) and a retracted or rear position (shown in FIG. 4).
  • The floating element 123 of the molded article picker 120 according to the preferred embodiment of the present invention is spring-biased in the extended position for receiving molded article 109 by means of at least one biasing and guiding assembly. Each biasing and guiding assembly comprises a compressible spring 126 that is coiled about a respective cylindrical guiding pin 128 depending from a radial flange 119 of the floating element 123. The cylindrical guiding pin 128 is slidably arranged and guided within a cylindrical guiding recess 130 formed in the base element 140 and the tooling plate 100. The preferred embodiment of the molded article picker 120 shown in FIGS. 3 & 4 comprises three such biasing and guiding assemblies consisting respectively of a compressible spring 126, a cylindrical guiding pin 128 and a corresponding cylindrical guiding recess 130. The three biasing and guiding assemblies of the preferred embodiment of the present invention are positioned with an angle of 120 degrees between each other relative to the central symmetry axis of the molded article picker 120 and radially spaced therefrom close to the outer edge of the radial flange 119. Such a configuration is preferable in order to avoid any misalignment between the molded article picker 120 and a preform 109 to be transferred. The person skilled in the art, however, will appreciate that a molded article picker 120 according to the preferred embodiment of the invention likewise could comprise less or more than three biasing and guiding assemblies.
  • In addition to the above described biasing and guiding assemblies the motion of the floating element 123 of the molded article picker 120 according to the preferred embodiment between the extended or forward and the retracted or rear position is furthermore guided by a cylindrical lower guiding portion 125 of a pressure structure, preferably a vacuum pin 124, which is arranged within a cylindrical bore through the base element 140. The arrangement of the vacuum pin 124 within the cylindrical bore through the base element 140 should allow for a guided gliding movement of the vacuum pin 124 within the cylindrical bore and at the same time substantially prohibit the flow of fluid between the inner face of the cylindrical bore and the outer face of the guiding portion 125 of the vacuum pin 124, as will be outlined in more detail below.
  • When no external forces are applied to the floating element 123 of the molded article picker 120 according to the preferred embodiment, due to the tendency of the at least one compressible spring 126 to relax itself from being compressed the floating element 123 will be spring-biased in the extended or forward position, as shown in FIG. 3. In order to avoid a detachment of the floating element 123 from the base element 140 and, thus, the tooling plate 100 due to the force exerted by the at least one spring 126, the floating element 123 comprises a retainer 142 at the lower end of the guiding portion 125 of the vacuum pin 124. Any further motion of the floating element 123 and, thus, the vacuum pin 124 beyond the extended position or forward position thereof is impeded due to the abutment of the retainer 142 and the bottom face of the base element 140.
  • The molded article picker 120 comprises furthermore a compliable sealing element 122 disposed on the upper face of the radial flange 119 of the floating element 123. Preferably, the sealing element 122 is made from a silicone rubber and is bonded to the radial flange 119 and adjacent portions of the floating element 123 in proximity thereto, as shown in FIGS. 3 & 4, by means of a suitable adhesive material. In addition, a further retainer 127 can be provided in order assist in retaining the compliable sealing element 122 on the upper face of the of the radial flange 119 of the floating element 123.
  • In operation, when the tooling plate 100 of the second post-mold device 14 approaches the tooling plate 107 of the first post-mold device 13, during mold closing, the molded article picker 120 engages the molded article 109 by bringing the front face 110 of the molded article 109 in close contact and preferably into abutment with the upper face of the sealing element 122 on the upper face of the radial flange of the floating element 123. As it is made of a compliant material, preferably silicone rubber, upon contact with the front face 110 of the molded article 109 the sealing element 122 will be deformed and compressed. However, due to the force exerted upon the radial flange 119 of the floating element 123 by the at least one compressed spring 126 as well as the tendency of the deformed sealing element 122 to restore its original shape, a fluid-tight seal will be formed between the front face 110 of the molded article 109 and the sealing element 122 disposed on upper face of the radial flange 119 of the floating element 123 of the molded article picker 120 according to the preferred embodiment of the present invention. Thereafter, a pressure channel 138 formed between the lower face of the tooling plate 100 and a backing plate 134 affixed thereto and in fluid communication with the interior of the vacuum pin 124 is connected via a manifold (not shown) to a pressure source and the enclosed volume V1 defined by the interior of the molded article 109 and the interior of the vacuum pin 124 is evacuated via the pressure channel 138. As the enclosed volume V1 defined by the interior of the molded article 109 and the interior of the vacuum pin 124 is essentially sealed from the environment, the floating element 123 is withdrawn by the vacuum force into the retracted or rear position shown in FIG. 4. Consequently, the molded article 109 being sealed to the floating element 123 (or more specifically to the sealing element 122 disposed on the upper face of the radial flange 119 thereof) is removed from the molded article carrier 108 and transferred to the molded article picker 120. Thereafter the second post mold device 14 may be retracted and the first post mold device 13 is then free to retrieve the next shot of molded articles 109 from the molding structure 17, 35.
  • For preform 109 shown in the exemplary embodiment the floating element 123 is displaced by a distance of about 7 mm from its retracted or rear position to its extended or forward position, e.g. after the vacuum has been turned off and the preforms 109 have been dropped onto a conveyor. Preferably, the equilibration between the abutment of the front face 110 of a preform 109 of a subsequent batch and the sealing element 122 and the force exerted by the at least one spring 126 causes the floating element 123 to be displaced by about 2 mm in the direction of the retracted or rear position. Out of this position the floating element 123 and the molded article 109 sealed thereto are moved into the retracted or rear position over a distance of about 5 mm by applying a vacuum to the enclosed volume V1 defined by the interior of the molded article 109 and the vacuum pin 124 via the pressure channel 138.
  • As can be taken from FIG. 4, in the retracted or rear position of the floating element 123 the radial flange 119 thereof is seated in a cup-shaped recess defined by the top face and the side face of the base element 140, such that the upper end of the sealing element 122 is substantially flush with the upper face of the tooling plate 100. In this position, the guiding pins 128 essentially fill the whole space provided by the guiding recesses 130, thereby compressing the springs 126. Optionally, a cylindrical sealing ring or gasket 132 could be provided in the top face of the base element 140 to provide for a fluid-tight engagement between the sealing ring 132 and the bottom face of the radial flange 119 in the retracted or rear position of the floating element 123. Sealing rings could also be provided along the interfaces between the base element 140 and the tooling plate 100 and/or the tooling plate 100 and the backing plate 134.
  • With reference to FIGS. 5 & 6 another exemplary embodiment of a molded article picker 220 is depicted mounted to a second post mold device 214. FIG. 5 depicts the molded article picker 220 in a configuration just prior to receiving a molded article 209, i.e. in the extended or forward position, whereas FIG. 6 depicts the molded article picker 220 in a configuration after having received and withdrawn a molded article 209 from a carrier (not shown) of the first post-mold device (not shown), i.e. in the retracted or rear position.
  • The molded article picker 220 includes a floating element 223 that is biased by a spring 226 to the extended or forward position, as shown in FIG. 5, for receiving the molded article 209. The floating element 223 retracts under a vacuum force, compressing the spring 226, to the retracted or rear position as shown in FIG. 6. The molded article picker 220 also includes a pressure structure comprising a vacuum pin 224 that is mounted to a tooling plate 200 via a base element 240 and a cup-shaped cylinder element 250 that is retained on the tooling plate 200 by a flange portion 244 of the base element 240. Preferably, the cylinder element 250 is retained on a front face of the tooling plate 200 by the base element 240 such that the cylinder element 250 has a limited degree of radial freedom such that it may align with a radial piston-like flange 219 of the floating element 223. The floating element 223 includes a guide portion 225 having an inner surface that cooperates with an outer surface of the vacuum pin 224 such that the floating element 223 is kept in longitudinal axial alignment with the vacuum pin 224 as the floating element 223 is moved between its extended or forward position and its retracted or rear position. The floating element 223 also includes a spring seat 227 that receives a forward portion of the spring 226. A rear portion of the spring 226 cooperates with a front face of the base element 240. The spring 226 is kept in longitudinal alignment with the vacuum pin 224 and with the floating element 223 by close cooperation of the spring 226 around a spring guide portion 228 defined on the outer surface of the vacuum pin 224. The vacuum pin 224 also includes a retainer 242, preferably a spring clip, arranged in a groove defined around the vacuum pin 224. The retainer 242 cooperates with a front face of the guide portion 225 of the floating element 223 to define a forward limit (FIG. 5) of travel of the floating element 223. The rear travel limit (FIG. 6) of the floating element 223 is defined by close cooperation of a rear face of the radial piston-like flange 219 and a front face of the base element 240. In this embodiment the floating element 223 may be fabricated, for example, from an ultrahigh molecular weight polyethylene (UHMWPE) such that a front face of the radial piston-like flange 219 is compliant to an extent that is provides a sealing face 222 that may readily form a seal with the front face 210 of the molded article 209.
  • As can be taken from FIGS. 5 & 6, a pressure channel 238 is defined between a pocket formed in the tooling plate 200 and a backing plate 234 arranged behind the tooling plate 200. In operation, the pressure channel 238 is to be connected to a pressure source, positive or negative, such as may be provided, for example, by a compressor or a vacuum pump, respectively. Furthermore a pressure channel 243 is formed in the base member 240 for connecting the pressure channel 238 of the tooling plate 200 with a pressure channel 221 that extends through the vacuum pin 224.In addition, an actuator pressure channel 229 is defined through a sidewall of the vacuum pin 224. The actuator pressure channel 229 is preferably arranged on the vacuum pin 224 in a location adjacent the base member 240.Lastly a close-fit, preferably fluid-tight, cooperation between an outer circumferential surface 246 of the radial piston-like flange 219 and an inner surface 252 is defined along the cylinder member 250 and may, optionally, include a piston seal disposed there between.
  • In operation, the second post mold device 14 is translated to cause the molded article picker 220 to engage the molded article 209, as explained previously with respect to the first exemplary embodiment, such that the front face 210 of the molded article 209 is arranged in close proximity, preferably in abutment, with the sealing face 222 of the floating element 223. Thereafter, the pressure channel 238 is connected to a pressure source and an enclosed volume V1′ (FIG. 6) defined between the interior of the molded article 209 and the exterior of the molded article picker 220 is evacuated through the combination of the pressure channels 221, 243, and 238. Also, the enclosed volume V2′ (FIG. 5) defined between the cup-shaped cylinder member 250 and the radial piston-like flange 219 of the molded article picker 220 and the outer surface of the vacuum pin 224 is evacuated through the combination of pressure channels including pressure channels 229, 221 (partly), 243, and 238, whereby the floating element 223 is retracted by a vacuum force to the retracted or rear position, as shown with reference to FIG. 6, and, consequently, the molded article 209 being sealed to the sealing face 222 of the floating element 223 is removed from the molded article carrier (not shown). Thereafter, the second post mold device 14 may be retracted and the first post mold device 13 is then free to retrieve the next shot of molded articles 209 from the molding structure 17, 35.
  • The description of the exemplary embodiments provides examples of the present invention, and these examples do not limit the scope of the present invention. It is understood that the scope of the present invention only is limited by the claims. The inventive concepts described above may be adapted for specific conditions and/or functions, and may be further extended to a variety of other applications that are within the scope of the present invention. For instance, it might well be the case that for molded articles having a shape different to the one of a preform a pressure structure other than a vacuum pin might be better suited to perform the function of the present invention, i.e. to seal the molded article to the floating element and to withdraw the floating element into its retracted position. Having thus described the exemplary embodiments, it will be apparent that modifications and enhancements are possible without departing from the concepts as described. Therefore, what is to be protected by way of letters patent are limited only by the scope of the following claims.

Claims (39)

What is claimed is:
1. A molded article picker for transferring a molded article, the molded article picker comprising:
a floating element, the floating element configured to be movable between an extended position and a retracted position; and
a pressure structure;
wherein the floating element is cooperable with the molded article to define a substantially enclosed volume including the pressure structure, at least in part;
wherein the pressure structure is configured such that by evacuating the substantially enclosed volume the molded article is sealed to the floating element and the floating element is drawn into the retracted position, thereby transferring the molded article to the molded article picker.
2. The molded article picker of claim 1, wherein the pressure structure comprises a vacuum pin extending through the floating element.
3. The molded article picker of claim 2, wherein the vacuum pin is integrally formed with the floating element.
4. The molded article picker of claim 1, wherein the floating element includes a radial flange.
5. The molded article picker of claim 1, further comprising a compliable sealing element disposed on a surface of the floating element, the sealing element configured to form a seal with the molded article.
6. The molded article picker of claim 1, further comprising at least one compressible spring for biasing the floating element in the extended position.
7. The molded article picker of claim 6, wherein the floating member includes a guiding pin for receiving the spring, and wherein the guiding pin is slidably received within a guiding recess disposed, at least in part, in a base element.
8. The molded article picker of claim 6, wherein the floating member includes a spring seat for receiving the spring, and wherein the floating member includes a guide portion slidably arranged on the pressure structure provided by a vacuum pin.
9. The molded article picker of claim 4, further comprising a cylinder element and wherein the enclosed volume is formed between, at least in part, a surface of the cylinder element, a member the radial flange.
10. The molded article picker of claim 1, wherein the pressure structure further comprises an actuator pressure channel in fluid communication with the enclosed volume.
11. The molded article picker of claim 2, wherein the pressure structure further comprises an actuator pressure channel provided through the vacuum pin, the actuator pressure channel in fluid communication with the enclosed volume.
12. A post-mold device, comprising:
a tooling plate; and
a molded article picker arranged on the tooling plate for transferring a molded article, the molded article picker comprising:
a floating element, the floating element configured to be movable between an extended position and a retracted position; and
a pressure structure;
wherein the floating element is cooperable with the molded article to define a substantially enclosed volume including the pressure structure, at least in part,
wherein the pressure structure is configured such that by evacuating the substantially enclosed volume the molded article is sealed to the floating element and the floating element is drawn into the retracted position, thereby transferring the molded article to the molded article picker.
13. The post-mold device of claim 12, wherein the pressure structure comprises a vacuum pin extending through the floating element.
14. The post-mold device of claim 13, wherein the vacuum pin is integrally formed with the floating element.
15. The post-mold device of claim 12, wherein the floating element includes a radial flange.
16. The post-mold device of claim 12, wherein the molded article picker further comprises a compliable sealing element disposed on a surface of the floating element, the sealing element configured to form a seal with the molded article.
17. The post-mold device of claim 12, wherein the floating element further comprises at least one compressible spring for biasing the floating element in the extended position.
18. The post-mold device of claim 17, wherein the floating member includes a guiding pin for receiving the spring, and wherein the guiding pin is slidably received within a guiding recess disposed, at least in part, in a base element.
19. The post-mold device of claim 17, wherein the floating member includes a spring seat for receiving the spring, and wherein the floating member includes a guide portion slidably arranged on the pressure structure provided by a vacuum pin.
20. The post-mold device of claim 15, wherein the molded article picker further comprises a cylinder element and wherein the enclosed volume is formed between, at least in part, a surface of the cylinder element, a member the radial flange.
21. The post-mold device of claim 12, wherein the pressure structure further comprises an actuator pressure channel in fluid communication with the enclosed volume.
22. The post-mold device of claim 13, wherein the pressure structure further comprises an actuator pressure channel provided through the vacuum pin, the actuator pressure channel in fluid communication with the enclosed volume.
23. A molding system, comprising:
a mold;
a post-mold device, having:
a tooling plate; and
a molded article picker arranged on the tooling plate for transferring a molded article, the molded article picker comprising:
a floating element, the floating element configured to be movable between an extended position and a retracted position; and
a pressure structure;
wherein the floating element is cooperable with the molded article to define a substantially enclosed volume including the pressure structure, at least in part,
wherein the pressure structure is configured such that by evacuating the substantially enclosed volume the molded article is sealed to the floating element and the floating element is drawn into the retracted position, thereby transferring the molded article to the molded article picker.
24. The molding system of claim 23, wherein the pressure structure comprises a vacuum pin extending through the floating element.
25. The molding system of claim 24, wherein the vacuum pin is integrally formed with the floating element.
26. The molding system of claim 23, wherein the floating element includes a radial flange.
27. The molding system of claim 23, wherein the molded article picker further comprises a compliable sealing element disposed on a surface of the floating element, the sealing element configured to form a seal with the molded article.
28. The molding system of claim 23, wherein the floating element further comprises at least one compressible spring for biasing the floating element in the extended position.
29. The molding system of claim 28, wherein the floating member includes a guiding pin for receiving the spring, and wherein the guiding pin is slidably received within a guiding recess disposed, at least in part, in a base element.
30. The molding system of claim 28, wherein the floating member includes a spring seat for receiving the spring, and wherein the floating member includes a guide portion slidably arranged on the pressure structure provided by a vacuum pin.
31. The molding system of claim 26, wherein the molded article picker further comprises a cylinder element and wherein the enclosed volume is formed between, at least in part, a surface of the cylinder element, a member the radial flange.
32. The molding system of claim 23, wherein the pressure structure further comprises an actuator pressure channel in fluid communication with the enclosed volume.
33. The molding system of claim 24, wherein the pressure structure further comprises an actuator pressure channel provided through the vacuum pin, the actuator pressure channel in fluid communication with the enclosed volume.
34. The molding system of claim 23, wherein the mold includes a stack assembly defining a mold cavity, and wherein the stacks are replaceable by conversion.
35. The molding system of claim 23, wherein the molded article picker are configured to be replaced by conversion.
36. The molding system of claim 23, wherein the mold includes a stack assembly defining a mold cavity, and wherein the stacks are replaceable by refurbishment.
37. The molding system of claim 23, wherein the molded article picker are configured to be replaced by refurbishment.
38. A floating element of the molded article picker in accordance with any one of claims 1 to 11.
39. A method for transferring a molded article, comprising:
bringing a floating element of a molded article picker in an extended position, at least in part, into abutment with a surface of the molded article; and
evacuating an enclosed volume defined by the molded article and the floating element through a pressure structure of the molded article picker such that the molded article is sealed to the floating element and the floating element is drawn into a retracted position, thereby transferring the molded article.
US11/621,639 2007-01-10 2007-01-10 Molded Article Picker Abandoned US20080166209A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
US11/621,639 US20080166209A1 (en) 2007-01-10 2007-01-10 Molded Article Picker
US11/846,711 US7591975B2 (en) 2007-01-10 2007-08-29 Molded article picker
CA2673016A CA2673016C (en) 2007-01-10 2007-12-14 Molded article picker
CN200780049507.4A CN101578171B (en) 2007-01-10 2007-12-14 Molded article picker
EP07855548A EP2109524B1 (en) 2007-01-10 2007-12-14 Molded article picker
AT07855548T ATE523312T1 (en) 2007-01-10 2007-12-14 MOLDED BODY RECEIVING DEVICE
PCT/CA2007/002266 WO2008083460A1 (en) 2007-01-10 2007-12-14 Molded article picker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US11/621,639 US20080166209A1 (en) 2007-01-10 2007-01-10 Molded Article Picker

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US11/846,711 Continuation-In-Part US7591975B2 (en) 2007-01-10 2007-08-29 Molded article picker

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US11/621,639 Abandoned US20080166209A1 (en) 2007-01-10 2007-01-10 Molded Article Picker
US11/846,711 Active US7591975B2 (en) 2007-01-10 2007-08-29 Molded article picker

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US11/846,711 Active US7591975B2 (en) 2007-01-10 2007-08-29 Molded article picker

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EP (1) EP2109524B1 (en)
CN (1) CN101578171B (en)
AT (1) ATE523312T1 (en)
CA (1) CA2673016C (en)
WO (1) WO2008083460A1 (en)

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Also Published As

Publication number Publication date
CA2673016A1 (en) 2008-07-17
EP2109524A4 (en) 2010-03-24
US7591975B2 (en) 2009-09-22
ATE523312T1 (en) 2011-09-15
EP2109524B1 (en) 2011-09-07
CA2673016C (en) 2011-11-08
CN101578171A (en) 2009-11-11
EP2109524A1 (en) 2009-10-21
WO2008083460A1 (en) 2008-07-17
CN101578171B (en) 2014-11-26
US20080166441A1 (en) 2008-07-10

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