US20080023909A1 - Media tray - Google Patents
Media tray Download PDFInfo
- Publication number
- US20080023909A1 US20080023909A1 US11/494,959 US49495906A US2008023909A1 US 20080023909 A1 US20080023909 A1 US 20080023909A1 US 49495906 A US49495906 A US 49495906A US 2008023909 A1 US2008023909 A1 US 2008023909A1
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- United States
- Prior art keywords
- tray
- interaction device
- media
- media interaction
- bracket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/22—Pile receivers removable or interchangeable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H1/00—Supports or magazines for piles from which articles are to be separated
- B65H1/04—Supports or magazines for piles from which articles are to be separated adapted to support articles substantially horizontally, e.g. for separation from top of pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2402/00—Constructional details of the handling apparatus
- B65H2402/50—Machine elements
- B65H2402/51—Joints, e.g. riveted or magnetic joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2601/00—Problem to be solved or advantage achieved
- B65H2601/20—Avoiding or preventing undesirable effects
- B65H2601/26—Damages to handling machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
- B65H2801/06—Office-type machines, e.g. photocopiers
Definitions
- FIG. 2 is a schematic illustration of the media interaction device of FIG. 1 illustrating separation of trays according to an example embodiment.
- FIG. 6 is a fragmentary perspective view of a bracket and tether of the assembly of FIG. 4 according to an example embodiment.
- Tether 48 comprises a flexible member coupled between tray 46 and housing 12 .
- the term “coupled” shall mean the joining of two members directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate member being attached to one another. Such joining may be permanent in nature or alternatively may be removable or releasable in nature.
- Media outputs 32 , 34 and 36 are each substantially identical to one another.
- Each of media output 32 , 34 , 36 includes edge strip of 54 , tray 56 and tether 58 .
- Edge strip 54 comprises a platform or ledge projecting from housing 12 proximate to media transport 16 .
- Edge strip 54 extends between tray 56 and housing 12 so as to space tray 56 from housing 12 .
- Edge strip 54 enhances separation of tray 56 from housing 12 to reduce likelihood of damage to housing 12 .
- edge strip 54 may be omitted and tray 56 may be directly connected to housing 12 .
- FIG. 2 schematically illustrates operation of media outputs 32 , 34 and 36 in response to a load (represented by arrow 66 ) resulting from a stack 68 of media exceeding a predetermined threshold value.
- FIG. 2 further illustrates trays 56 of media outputs 34 and 36 also experiencing a load from other stacks of 68 of media.
- the predetermined threshold value is selected such that tray 56 will separate from its associated edge strip 54 prior to damage to tray 56 or edge strip 54 .
- the predetermined threshold value is set such that each tray 56 may accommodate an expected load or force from a stack of discharged media.
- the predetermined threshold value is between about 9 pounds and about 48 pounds and nominally between about 12 pounds and 37 pounds.
- the predetermined threshold may have other values depending upon the materials and configuration of tray 56 and structures connecting tray 56 to edge strip 54 or to housing 12 .
- Tongue 218 assists in retaining tray 206 to bracket 200 in the absence of a load upon tray 206 exceeding the threshold. Tongue 218 is shown in more detail in FIG. 6 . As shown in FIG. 6 , tongue 218 extends downwardly from upper portion 220 and extends along an axis generally parallel to the surface of upper portion 220 . Tongue 218 has a generally inverted T-shape and includes neck portion 230 , head portion 232 and protrusion 234 . Neck portion 230 extends from upper portion 220 between upper portion 220 and head portion 232 . Head portion 232 extends from neck portion 230 and has an enlarged width so as to form a pair of opposite channels 236 . Protrusion 234 comprises a projection extending within each of channels 236 .
- tongue 218 is received within a corresponding groove of tray 206 and protrusion 234 projects into a corresponding detent or indent of tray 206 to assist in securing and retaining tray 206 to bracket 200 .
Abstract
Various embodiment and methods relating to a media tray are disclosed.
Description
- Media interaction devices may include trays for supporting sheets of media being supplied to the device or discharged from the device. Excessive forces or loads on such trays may cause substantial damage to the trays and to the device itself.
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FIG. 1 is a schematic illustration of a media interaction device according to an example embodiment. -
FIG. 2 is a schematic illustration of the media interaction device ofFIG. 1 illustrating separation of trays according to an example embodiment. -
FIG. 3 is a fragmentary top perspective view of another embodiment of the media interaction device ofFIG. 1 according to an example bottoming. -
FIG. 4 is a side elevational view of a job separator assembly of the device ofFIG. 3 according to an example embodiment. -
FIG. 5 is an enlarged fragmentary exploded view of a portion of the job separator assembly ofFIG. 4 according to an example embodiment. -
FIG. 6 is a fragmentary perspective view of a bracket and tether of the assembly ofFIG. 4 according to an example embodiment. -
FIG. 7 is a fragmentary perspective view of a portion of a tray of the assembly ofFIG. 4 according to an example embodiment. -
FIG. 8 is a perspective view of a tether of the assembly ofFIG. 4 according to an example embodiment. -
FIGS. 9A-9F are fragmentary perspective views illustrating separation of the tray from a remainder of the media interaction device according to an example embodiment. -
FIG. 1 schematically illustratesmedia interaction system 10 according to one example embodiment.Media interaction device 10 is configured to interact with sheets of media. Media interaction device includeshousing 12,media input 14,media transport 16,interaction element 18,finishing elements media outputs Housing 12 comprises one or more structures supporting and at least partially enclosingmedia transport 16,interaction element 18 andfinishing elements Housing 12 serves as a frame or supporting structure formedia input 14 andmedia outputs Housing 12 may have a variety of different sizes, shapes and configurations. -
Media input 14 comprises an arrangement of components or structures configured to facilitate supplyingmedia interaction device 10 with sheets of media. In the example embodiment illustrated,media input 14 is substantially similar tomedia outputs Media input 14 includesedge strip 44,tray 46 andtether 48. Edgestrip 44 comprises a platform or ledge projecting fromhousing 12 proximate tomedia transport 16.Edge step 44 extends betweentray 46 andhousing 12 so as to space tray 46 fromhousing 12.Strip 44 enhances separation oftray 46 fromhousing 12 to reduce the likelihood of damage tohousing 12. In other embodiments, edge strip and 44 may be omitted andtray 46 may be directly connected tohousing 12. -
Tray 46 comprises one of more structures forming a platform and providing a surface upon which sheets of media to be interacted upon may be placed, stored and loaded intomedia interaction device 10. Tray 46 is releasably connected toedge strip 44.Tray 46 is configured to separate or break-away fromedge strip 44 in response to a load or force upontray 46 exceeding a predetermined threshold value prior to substantial plastic deformation oftray 46 or of thoseportions connecting tray 46 todevice 10. For purposes of this disclosure, the term “plastic deformation” means a deformation or bending of a structure such that the structure does not resiliently return to its original shape after the force that bent or deformed the structure has ceased. For purposes of this disclosure, with respect to the connection between a tray and a media interaction device or edge strip, a “substantial plastic deformation” is a plastic deformation to an extent such that the tray may no longer be reconnected to the media interaction device or such that even if the tray can be reconnected, the tray may no longer support similar loads of media without separation from the device as before such deformation. - The predetermined threshold value at which tray 46 separates from
edge strip 44 and a remainder ofmedia interaction device 10 is chosen such thattray 46 may support acceptable quantities of media to be interacted upon, such as a predetermined weight of a stack of the sheets, and such thattray 46 will separate or breakaway fromedge strip 44 and a remainder ofdevice 10 when the load upontray 46 is so great that damage to tray 46 or damage to the connection betweentray 46 andedge strip 44 may otherwise occur. In such a scenario,tray 46 is configured to separate from edge strip 44 (orhousing 12 whenedge strip 44 is omitted) to preservetray 46 and the connecting structures. After breaking away, tray 46 may be reconnected toedge strip 44. - In the particular illustrated embodiment in which
tray 46 is cantilevered,tray 46 is configured to break away or separate in response to the connection oftray 46 andedge strip 44 experiencing a torque exceeding a predetermined threshold torque. The torque experienced by tray 46 is a product of the downward force imposed upontray 46 and the distance separating the center of gravity of sheets of media, which may impose at least some of the downward force upontray 46, from the connection point. The threshold torque is the product of a predetermined threshold force and the distance separating an expected location of the center of gravity of sheets and the connection point. Since most sheets held by the tray will have the same center of gravity regardless of how large the stack of sheets is, separation oftray 46 is largely dependent upon the downward force imposed by the sheets. In certain circumstances, downward forces imposed upontray 46 may have other sources such as other items shelved upontray 46 or manual downward forces. In other embodiments in whichtray 46 is not cantilevered,tray 46 may be configured to separate in response to experiencing a force exceeding a threshold independent of the location of applied force. - Although
tray 46 is schematically illustrated as angled upward above horizontal, in other embodiments,tray 46 may be horizontal. Althoughtray 46 is schematically illustrated as a generally flat or planar plate, in other embodiments,tray 46 may have upwardly or downwardly extending sidewalls for containing or aligning such sheets of media upontray 46. In yet other embodiments,tray 46 may alternatively comprise a non-cantilevered storage structure for media to be interacted upon. For example,tray 46 may alternatively comprise a media drawer, bin or the like. In such embodiments wheretray 46 is not cantilevered,edge strip 44 may be omitted and tray 46 may alternatively be configured so as to not breakaway or separate from a remainder ofmedia interaction device 10 in response to a load exceeding a threshold. - Tether 48 comprises a flexible member coupled between
tray 46 andhousing 12. For purposes of this disclosure, the term “coupled” shall mean the joining of two members directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate member being attached to one another. Such joining may be permanent in nature or alternatively may be removable or releasable in nature. - Tether 48 suspends
tray 46 aftertray 46 has separated frommedia interaction device 10 in substantially all other respects. Tether 48 reduces an extent to which tray 46 falls and may serve to reduce potential damage to tray 46 after such separation. In other embodiments,tether 48 may be connected toedge strip 44 and an exterior ofhousing 12. In yet other embodiments,tether 48 may be omitted. -
Media transport 16 comprises one or more structures or one or more mechanisms configured to engage and transport or move sheets of media frommedia input 14 relative tointeraction element 18, selectively to one offinishing elements outputs media transport 16 includes one or more rollers, belts and the like operably coupled to a motor (not shown) and driven by the motor so as to frictionally engage and move such sheets of media. In otherembodiments media transport 16 may have other configurations. -
Interaction element 18 comprises one or more devices configured to interact with sheets of media in one or more fashions. In one embodiment,interaction element 18 may comprise one or more inkjet printheads configured to eject ink or other fluid upon media in predetermined patterns or images. In one embodiment,media transport 16 may be configured to redirect printed upon sheets back tointeraction element 18 for duplex printing. In another embodiment,interaction element 18 may comprise an electrophotographic printing device configured to apply toner to sheets of media on one or more sides. In yet another embodiment,interaction element 18 may be configured to scan or read data or images from sheets of media. In particular embodiments,interaction element 18 may be configured to perform multiple functions, such as scanning and printing. In some embodiments,interaction element 18 may be omitted, whereinmedia interaction device 10 interacts with media solely with either finishingelements - Finishing
elements media transport 16 may be configured to move sheets of media to more than one of finishingelements outputs media interaction device 10 may omit finishingelements - Media outputs 32, 34 and 36 and are configured to receive interacted upon media from
device 10 and to present such sheets of media for withdrawal fromdevice 10. Media outputs 32, 34 and 36 separate different batches are sets of media. In the exam illustrated, media outputs 32, 34 and 36 are vertically arranged and cantilevered along an exterior ofhousing 12. Although theinteraction device 10 is illustrated as including three in media outputs, and other environments,media interaction device 10 may include greater or fewer than three media outputs and such media outputs and other arrangements along an exterior ofhousing 12. - Media outputs 32, 34 and 36 are each substantially identical to one another. Each of
media output tray 56 andtether 58. Edge strip 54 comprises a platform or ledge projecting fromhousing 12 proximate tomedia transport 16. Edge strip 54 extends betweentray 56 andhousing 12 so as tospace tray 56 fromhousing 12. Edge strip 54 enhances separation oftray 56 fromhousing 12 to reduce likelihood of damage tohousing 12. In other embodiments, edge strip 54 may be omitted andtray 56 may be directly connected tohousing 12. -
Tray 56 comprises one of more structures forming a platform and providing a surface upon which sheets of discharged media may be placed and stored.Tray 56 is releasably connected to edge strip 54.Tray 56 is configured to separate or break-away from edge strip 54 in response to a load or force upontray 56 exceeding a predetermined threshold value. The predetermined threshold value at whichtray 56 separates from edge strip 54 and a remainder ofmedia interaction device 10 is chosen such thattray 56 may support acceptable quantities of discharged media, such as a predetermined weight of a stack of sheets and such thattray 56 will separate or breakaway from edge strip 54 when the load upontray 56 is so great that damage totray 56 or damage to the connection betweentray 56 and edge strip 54 may otherwise occur. In such a scenario,tray 56 is configured to separate from edge strip 54 (orhousing 12 when edge strip 54 is omitted) to preservetray 56 and the connecting structures. After breaking away,tray 56 may be reconnected to edge strip 54. - Although
tray 56 is schematically illustrated as angled upward above horizontal, in other embodiments,tray 56 may be horizontal. Althoughtray 56 is schematically illustrated as a generally flat or planar plate, in other embodiments,tray 56 may have upwardly or downwardly extending sidewalls for containing or aligning such sheets of media upontray 56. -
Tether 58 comprises a flexible member coupled betweentray 56 andhousing 12. For purposes of this disclosure, the term “coupled” shall mean the joining of two members directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate member being attached to one another. Such joining may be permanent in nature or alternatively may be removable or releasable in nature. -
Tether 58 suspendstray 56 aftertray 56 has separated frommedia interaction device 10 in substantially all other respects.Tether 58 reduces an extent to whichtray 56 falls and may serve to reduce potential damage totray 56 after such separation. In other embodiments,tether 58 may be connected to edge strip 54 in lieu ofhousing 12. In yet other embodiments,tether 58 may be omitted. -
FIG. 2 schematically illustrates operation ofmedia outputs stack 68 of media exceeding a predetermined threshold value.FIG. 2 further illustratestrays 56 ofmedia outputs tray 56 will separate from its associated edge strip 54 prior to damage totray 56 or edge strip 54. At the same time, the predetermined threshold value is set such that eachtray 56 may accommodate an expected load or force from a stack of discharged media. In one embodiment, the predetermined threshold value is between about 9 pounds and about 48 pounds and nominally between about 12 pounds and 37 pounds. In other embodiments, the predetermined threshold may have other values depending upon the materials and configuration oftray 56 andstructures connecting tray 56 to edge strip 54 or tohousing 12. - As further shown by
FIG. 2 , in response to aload 66 greater than the predetermined threshold value,tray 56 ofmedia output 32 separates from edge stop and 54 ofmedia output 32. This may result intray 56 ofmedia output 32 contacting and applying a load to a tray of an underlying media output. As a result, thetray 56 of theunderlying media output 34 may separate and apply a load totray 56 of the underlying media output. This, domino effect may occur for each of media outputs associated withmedia interaction device 10. In yet other embodiments,trays 56 of different media outputs may be sufficiently spaced such that separation of one tray may not result in separation of adjacent trays. - In the example illustrated,
trays 56 are configured to separate from edge strips 54 by pivoting downward under the force of gravity and a load upon such trays as indicated byarrows 70. Upon separation, tethers 58 limit the degree to whichtrays 56 fall to reduce damage totrays 56. In other embodiments,trays 56 may be permitted to fall in the absence oftethers 58. Although not illustrated, in those embodiments in whichmedia input 14 is similar tomedia outputs media input 14 may also separate or breakaway in response to experiencing a load greater than a predetermined threshold. -
FIGS. 3-9 illustratemedia interaction device 110, another embodiment ofmedia interaction device 10.Media interaction device 110 includeshousing 112,media input 14,media transport 16,interaction element 18 and finishingelements job separator assembly 130 providingmedia outputs Housing 112 is similar tohousing 12 described above with respect toFIG. 1 .Housing 112 supports and at least partially encloses remaining elements ofmedia interaction device 110.Housing 112 further supportsjob separator assembly 130 along an exterior ofhousing 112.Media input 14,media transport 16,interaction element 18 and finishingelements device 10 inFIG. 1 . -
Job separator assembly 130 comprises an arrangement of components or structures coupled tohousing 112 and configured to receive and separate discharged media. In the example illustrated,job separator assembly 130 is removably coupled tohousing 112.FIGS. 4 and 5 illustratejob separator assembly 130 in more detail. As shown byFIGS. 4 and 5 ,job separator assembly 130 includesbrackets 200, anedge strip 204 for each of media outputs 132-138, atray 206 for each of media outputs 132-138 and atether 208 for each of media outputs 132-138. - As shown by
FIG. 5 , eachbracket 200 comprises an elongate beam configured to be releasably mounted to housing 112 (shown inFIG. 3 ) in a vertical orientation.Brackets 200 are mounted tohousing 112 on opposite sides ofhousing 112 byprongs 212. In other embodiments,brackets 200 may be mounted in tohousing 112 in other fashions. For example,brackets 200 may be mounted tohousing 112 by fasteners, welding, bonding and the like. In some embodiments,brackets 200 may alternatively be integrally formed as part of a single unitary body withhousing 112. Althoughbrackets 200 are illustrated as separate components, in other embodiments, bothbrackets 200 may alternatively be joined or formed together prior to being connected tohousing 112. -
Brackets 200 releasably connecttrays 206 tohousing 112 and a remainder ofdevice 110.Brackets 200 generally include multiple horizontally aligned mountingportions 214 for each media output 132-138. Each mountingportion 214 includes a mountingcavity 216,tongue 218 andtether portion 219. Mountingcavity 216 comprises an opening extending into the beam structure ofbracket 200. Mountingcavity 216 includesupper portion 220,middle portion 222 andlower portion 224.Upper portion 220, federal portion to 22 and lower portion to 24 are each configured to bear against similarly shaped portions oftray 206 whentray 206 is connected tobracket 200.Upper portion 220 facilitates connection oftray 206 tobracket 200 and is generally a downwardly facing angled surface.Upper portion 220 extends at an angle above horizontal to facilitate downward linear insertion oftray 206 intocavity 216.Middle portion 222 extends betweenupper portion 220 andlower portion 224. In the particular example illustrated,tether 208 extends frommiddle portion 222.Lower portion 224 facilitates separation oftray 206 frombracket 200 and is generally an upwardly facing arcuate or curved surface.Lower portion 224 facilitates rotation oftray 206 about a substantially horizontal axis in response to a downward force or load upontray 206. In other embodiments, mountingcavity 216 may have other configurations. -
Tongue 218 assists in retainingtray 206 tobracket 200 in the absence of a load upontray 206 exceeding the threshold.Tongue 218 is shown in more detail inFIG. 6 . As shown inFIG. 6 ,tongue 218 extends downwardly fromupper portion 220 and extends along an axis generally parallel to the surface ofupper portion 220.Tongue 218 has a generally inverted T-shape and includesneck portion 230,head portion 232 andprotrusion 234.Neck portion 230 extends fromupper portion 220 betweenupper portion 220 andhead portion 232.Head portion 232 extends fromneck portion 230 and has an enlarged width so as to form a pair ofopposite channels 236.Protrusion 234 comprises a projection extending within each ofchannels 236. As of the described in more detail hereafter,tongue 218 is received within a corresponding groove oftray 206 andprotrusion 234 projects into a corresponding detent or indent oftray 206 to assist in securing and retainingtray 206 tobracket 200. -
Tether portion 219 comprises that portion ofbracket 200 from whichtether 208 extends. In the particular example embodiments illustrated,tether portion 219 comprises a recess configured to receive projections oftether 208 such atether 208 is snapped tobracket 200. As a result,tether 208 may be separately fabricated and more easily assembled tobracket 200 without tools. In other embodiments,tether portion 219 ofbracket 200 may alternatively be configured to facilitate securement oftether 208 tobracket 200 by fasteners, adhesives or welding. In still other embodiments,tether portion 219 may be in integrally formed as part of a single unitary body withtether 208. -
Edge strip 204 comprises a platform or ledge configured to be releasably connected tohousing 112 so as to project from housing 112 (shown inFIG. 3 ) proximate tomedia transport 16.Edge strip 204 extends betweentray 206 andhousing 112 so as tospace tray 206 fromhousing 112.Edge strip 204 includes anedge 238 configured to mate with with a correspondingleading edge 241 oftray 206 andupper surface 242 which is substantially coplanar with anupper surface 242 oftray 206 to facilitate unobstructed movement of sheets of media across the upper surfaces of bothedge strip 204 andtray 206. By separating orspacing edge 241 oftray 206 fromhousing 112,edge strip 204 enhances separation oftray 206 fromhousing 112 to reduce likelihood of damage tohousing 112. - In the particular example embodiment illustrated,
edge strip 204 is releasably connected to housing 112 (shown inFIG. 3 ) byprongs 240 which are configured to be inserted into corresponding openings (not shown) inhousing 112. In other embodiments,edge strip 204 may be releasably connected tohousing 112 in other fashions. For example,edge strip 204 may alternatively be connected tohousing 112 by fasteners, welds, adhesive bonds in the like. In still other embodiments,edge strip 204 may be integrally formed as part of a single unitary body with portions ofhousing 112. In other embodiments,edge strip 204 may be omitted andtray 206 may be directly connected tohousing 112. -
Tray 206 comprises one of more structures forming a platform and providing a surface upon which discharged sheets of media t are stored and are separated. Eachtray 206 is releasably connected to a mountingportion 214 ofbracket 200. Eachtray 206 is configured to separate or break-away frombrackets 200 in response to a load or force upontray 206 exceeding a predetermined threshold value. The predetermined threshold value at whichtray 206 separates frombrackets 200 and a remainder ofmedia interaction device 10 is chosen such thattray 206 may support acceptable quantities of media to be interacted upon, such as a predetermined weight of a stack of the sheets and such thattray 206 will separate or breakaway frombrackets 200 when the load upontray 206 is so great that damage totray 206 or damage to the connection betweentray 206 andbrackets 200 may otherwise occur. In is such a scenario,tray 206 is configured to separate frombrackets 200 to preservetray 206 and the connecting structures. - In the particular illustrated embodiment in which
tray 206 is cantilevered,tray 206 is configured to break away or separate in response to the connection oftray 206 tobracket 200 experiencing a torque exceeding a predetermined threshold torque. The torque experienced bytray 206 is a product of the downward force imposed upontray 206 and the distance separating the center of gravity of sheets of media, which may impose at least some of the downward force upontray 206, from the connection point. The threshold torque is the product of a predetermined threshold force and the distance separating an expected location of the center of gravity of sheets and the connection point. Since most sheets held by the tray will have the same center of gravity regardless of how large the stack of sheets is, separation oftray 206 is largely dependent upon the downward force imposed by the sheets. In certain circumstances, downward forces imposed upontray 206 may have other sources such as other items shelved upontray 206 or manual downward forces. In other embodiments in whichtray 206 is not cantilevered,tray 206 may be configured to separate in response to experiencing a force exceeding a threshold independent of the location of applied force. - In one embodiment, the predetermined threshold value is between about 9 pounds and about 48 pounds and nominally between about 12 pounds and 37 pounds spaced from the connection between
bracket 200 andtray 206 by about 210 mm. In other embodiments, the predetermined threshold may have other values depending upon the materials and configuration oftray 206, thestructures connecting tray 206 to edgestrip 204 or tohousing 112 and the anticipated dimensions of media that will be supported bytray 206. After breaking away,tray 206 may be reconnected tobrackets 200. - Although
tray 206 is illustrated as angled upward above horizontal, in other embodiments,tray 206 may be horizontal. Althoughtray 206 is illustrated as a generally flat or planar plate, in other embodiments,tray 206 may have upwardly or downwardly extending sidewalls for strengtheningtray 206 or for containing or aligning such sheets of media upontray 206. -
FIG. 7 illustrates a first side of atray 206 in more detail. As shown inFIG. 5 ,tray 206 has a second substantially identical side. As shown byFIG. 7 ,tray 206 includesplatform 250 and mountingportions 254.Platform 250 comprises that portion oftray 206 configured to support sheets of media.Platform 250 includesleading edge 241 andupper surface 242. As noted above, leadingedge 241 mates withedge 238 ofedge strip 204 oncetray 206 is connected tobracket 200.Upper surface 242 is substantially coplanar withupper surface 239 ofedge strip 204.Upper surface 242 supports sheets of media. - Mounting
portions 254 extend on opposite sides ofplatform 250 and are configured to releasably mount to mountingportions 214 ofbrackets 200. Each mountingportion 254 generally includes mountingprojection 256,groove 258 andtether portion 259. Mountingprojection 256 comprises a structure configured to be received within mountingcavity 216 ofbracket 200. In the example illustrated, mountingprojection 256 is configured to mate with corresponding opposite surfaces of mountingcavity 216 whentray 206 is connected tobracket 200. Mountingprojection 256 includesupper portion 260,middle portion 262 andlower portion 264.Upper portion 260 comprises upwardly facing angled surface configured to abutupper portion 220 of mounting cavity 216 (shown inFIG. 6 ).Upper portion 260 cooperates withupper portion 220 to during linear insertion of mountingprojection 256 into mountingcavity 216.Middle portion 262 comprises a substantially linear surface extending betweenupper portion 260 andlower portion 264.Middle portion 262 is configured to abut and substantially mate withmiddle portion 222 of mountingcavity 216.Lower portion 264 comprises a substantially arcuate or curved downwardly facing surface configured to abutlower portion 224 of mountingcavity 216.Lower portion 264 cooperates withupper portion 224 to facilitate rotation oftray 206 about a substantially horizontal axis in response to loads upontray 206 exceeding a threshold. -
Groove 258 comprises an elongate channel configured to slidably receive tongue 218 (shown inFIG. 5 ). Groove 258 slides alongtongue 218 to guide insertion of mountingprojection 256 into mountingcavity 216. Groove 258 further assists in retaining and securingtray 206 tobracket 200.Groove 258 is partially formed by two opposingbeams 270 which are cored out to haveinternal cavities 272.Internal cavities 272 facilitate molding ofbeams 270 while at least partially maintaining a desired rigidity or strength ofbeams 270. In other embodiments,beams 270 may omit such coring. -
Beams 270 serve as clips to clamp abouttongue 218 to assist in retainingtray 206 tobrackets 200. At the same time, beams 270 are configured to spread apart and flex in response to a predetermined threshold load upontray 206, permittingtongue 218 to be withdrawn from betweenbeams 270.Beams 270 cooperate with one another to formhead receiving portion 274, capturedportions 276 and indents 278.Head receiving portion 274 is an elongate channel configured to slidably receivehead portion 232 oftongue 218. Capturedportions 276 comprise elongate bars configured to slide along and withingrooves 236 oftongue 218. Capturedportions 276 bear againsthead portion 232 to retaintray 206 tobracket 200. Capturedportions 276 spread apart to permithead portion 232 to pass therebetween during separation oftray 206.Indents 278 comprise detents configured to receiveprotrusions 234 of tongue 218 (shown inFIG. 6 ). -
Tether portion 259 comprises that portion of mountingprojection 256 from whichtether 208 extends.Tether portion 259 includescavity 284 andrecess 286.Cavity 284 comprises an opening aboverecess 286 configured to receive and store a length oftether 208 while mountingprojection 256 is received within mountingcavity 216 and whiletray 206 is mounted tobracket 200.Recess 286 comprises an opening having a reduced mouth configured to receive a portion oftether 208 to facilitate snapping oftether 208 to mountingprojection 256. In other embodiments,recess 286 may be omitted wheretether 208 is secured totray 206 in other fashions such as with fasteners, adhesives or welds or wheretether 208 is integrally formed as part of a single unitary body with mountingprojection 256 oftray 206. In still other embodiments, mountingprojection 256 may omittether portion 259 wheretether 208 extends from another portion oftray 206. - As shown by
FIG. 5 ,tether 208 extends betweenbracket 200 andtray 206. Tether 208 suspendstray 206 aftertray 206 has separated frombracket 200 in substantially all other respects. Tether 208 reduces an extent to whichtray 206 falls and may serve to reduce potential damage totray 206 after such separation. In other embodiments,tether 208 may be omitted. - As shown by
FIG. 8 ,tether 208 includesbracket connecting portion 290,tray connecting portion 292 and flexibleintermediate length 294.Bracket connecting portion 290 comprises a pair of resiliently flexible prongs configured to resiliently flex during insertion ofportion 290 intotether portion 219 ofbracket 200 and to snap connectingportion 290 tobracket 200.Tray connecting portion 292 also comprises a pair of resiliently flexible prongs or hooks configured to inwardly flex during insertion ofconnection portion 292 intorecess 286 and to return to their original shape so as to snap andsecure tether 208 to mountingprojection 256 oftray 206.Intermedia length 254 is formed from a sufficiently flexible material to permittray 206 to fall and separate frombracket 200 while suspendingtray 206 frombracket 200 upon separation oftray 206. In the embodiment illustrated,tether 208 is integrally formed as a single unitary body. In other embodiments,tether 208 before for multiple structures joined to one another. Althoughtether 208 is configured to be releasably connected tobracket 200 and to be releasably connected totray 206 without tools, in other embodiments,tether 208 may be fastened, welded or joined to one or both ofbracket 200 andtray 206 or maybe integrally formed as part of a single unitary body with one or both ofbracket 200 andtray 206. -
FIG. 5 illustrates connection oftray 206 tobracket 200. Initially,portion 290 oftether 208 is secured toportion 219 ofbracket 200.Portion 292 oftether 208 is secured toportion 259 oftray 206.Tray 206 is oriented and located so as to position mountingprojections 256 opposite to corresponding mountingcavities 216 ofbracket 200.Tray 206 is linearly moved in the direction indicated byarrow 300 to insert mountingprojection 256 into mountingcavity 216. During such insertion,upper portion 260 is slid alongupper portion 220.Portions 276 slide withinchannels 236 until encounteringprotrusions 234.Beams 270 flex apart untilprotrusions 234 are received withinindents 278.Protrusions 234 andindents 278 reduce the likelihood oftray 206 walking off of bracket astray 206 is repeatedly loaded and unloaded. In addition, the snapping ofprotrusions 234 intoindents 278 provide a person with feedback when reassemblingtray 206 tobracket 200 to indicate whentray 206 has been properly reassembled tobracket 200. In a particular example illustrated,protrusions 234 are located alongtongue 218 so as to contact and snap intoindents 278 at a location where little or no other forces are being communicated betweentray 206 andbracket 200 due to a small dead zone created by slight twisting ofbeams 270. In other embodiments,protrusions 234 and indents 278 may be at other locations or may be omitted. -
FIGS. 9A-9F illustrate separation oftray 206 frombracket 200 and device 110 (shown inFIG. 3 ) in response to a load upontray 206 exceeding a predetermined threshold. As shown byFIGS. 9A-9C , beams 270 flex in response to a threshold exceeding load so as to spread apart and release head in 232 oftongue 218. Asbeams 270 flex, mountingprojection 256 rotates about a substantiallyhorizontal axis 304, permittingtray 206 to pull away from or break away frombracket 200 and edge strip 204 (shown inFIG. 5 ). As shown inFIGS. 9D-9F , continued rotation oftray 206 aboutaxis 304 results in complete release oftongue 218.Tray 206 continues rotating to eventually fall away frombracket 200. Tether 208 remains secured betweenbracket 200 andtray 206 to limit the extent to whichtray 206 falls to reduce potential damage totray 206. Becausetray 206 separates frombracket 200 in response to a load exceeding a predetermined threshold, substantial damage totray 206 orbracket 200 is reduced, extending the life oftray 206 andbracket 200. - According to one example embodiment, each
beam 270 has a length of about 23 mm and a height of about 8 mm. Mountingprojection 256 has a width of about 24 mm.Tray 206 At least mountingprojections 256 oftray 206 are integrally formed as a single unitary body out of a polymeric material such as Cycoloy C1110HF commercially available from GE Plastics. In a particular example illustrated, such material has a tensile modulus of 2.482 GPa and a flexural strength of 86.9 MPa. In the example embodiment, beams 270 are configured to deflect or flex approximately 1 mm during release oftongue 218. In other embodiments,tray 206 andbracket 200 may have other dimensions and may be formed from other materials. - Although
bracket 200 is illustrated as including mountingcavity 216 whiletray 206 includes mountingprojection 256, in other embodiments, this relationship may be reversed. Althoughbracket 200 is illustrated as includingtongue 218 while tray is illustrated as includinggroove 258, in other embodiments, this relationship may also be reversed. Althoughbracket 200 is illustrated as including four mountingportions 214, in other embodiments,bracket 200 may alternatively include greater or less than four mountingportions 214. - Although the present disclosure has been described with reference to example embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the claimed subject matter. For example, although different example embodiments may have been described as including one or more features providing one or more benefits, it is contemplated that the described features may be interchanged with one another or alternatively be combined with one another in the described example embodiments or in other alternative embodiments. Because the technology of the present disclosure is relatively complex, not all changes in the technology are foreseeable. The present disclosure described with reference to the example embodiments and set forth in the following claims is manifestly intended to be as broad as possible. For example, unless specifically otherwise noted, the claims reciting a single particular element also encompass a plurality of such particular elements.
Claims (20)
1. An apparatus comprising:
a first media tray configured to be releasably connected to a media interaction device at a first connection point, wherein the first tray is configured to separate from the device at the first connection point in response to a downward force on the first tray exceeding a first threshold and prior to substantial plastic deformation of the tray or the media interaction device.
2. The apparatus of claim 1 further comprising a flexible tether extending from the tray and configured to be connected to the device.
3. The apparatus of claim 1 further comprising an edge step configured to extend between and space the tray from the device when the tray is connected to the device.
4. The apparatus of claim 1 further comprising the media interaction device.
5. The apparatus of claim 1 further comprising a second media tray configured to be releasably connected to a media interaction device, wherein the second tray is configured to separate from the device in response to a force on the second tray exceeding a second threshold.
6. The apparatus of claim 1 , wherein the tray is configured to be connected to the media interaction device with an applied connection force and wherein the threshold force is less than the applied connection force.
7. The apparatus of claim 1 , wherein the tray is configured to be connected to the media interaction device by being translated along a first axis towards the media interaction device and to separate from the media interaction device by rotating about a second axis perpendicular to the first axis.
8. The apparatus of claim 7 , wherein the first axis is inclined above horizontal.
9. The apparatus of claim 1 , wherein the first threshold is a force within a range of between about 9 and about 48 pounds.
10. The apparatus of claim 1 further comprising a bracket configured to be coupled to the media interaction device, the bracket including one of a tongue and a grooved structure, wherein the tray includes the other of a tongue and a grooved structure, the grooved structure receiving the tongue to connect the tray to the bracket.
11. The apparatus of claim 1 , wherein one of the tongue and the grooved structure includes a protrusion and the other of the tongue and the grooved structure includes a corresponding indent, wherein the protrusion is configured to flex during insertion of the tongue into the grooved structure and to snap into the intent upon insertion of the tongue by a predetermined extent into the grooved structure.
12. The apparatus of claim 10 , wherein the grooved structure includes beams on opposite sides of a groove, the beams being cored out.
13. The apparatus of claim 1 further comprising a bracket configured to be coupled to the media interaction device, the bracket having one of a mounting recess and a mounting projection, wherein the tray has the other of a mounting recess and a mounting projection, wherein the mounting projection is received within the mounting recess, wherein the mounting projection includes an angled upward facing surface and a downward and facing curved surface and wherein the mounting recess includes a downward facing angled surface and an upward facing curved surface.
14. A method comprising:
connecting a tray to a media interaction device; and
separating the tray from the media interaction device at a connection point using downward force from a load on the tray that exceeds a threshold prior to substantial plastic deformation of the tray or the media interaction device.
15. The method of claim 14 further comprising tethering the tray from the media interaction device after the tray is separated from the media interaction device.
16. The method of claim 14 further comprising spacing a leading edge of the tray from the media interaction device by an edge strip.
17. The method of claim 1 , wherein connecting the tray to the media interaction device includes linearly moving the tray towards the media interaction device along an axis and wherein separating the tray from the media interaction device includes pivoting the tray about a second axis perpendicular to the first axis.
18. The method of claim 1 , wherein the tray is connected to the media interaction device using a first connection force less than the force from the load on the tray that results in the tray being separated from the media interaction device.
19. The method of claim 14 wherein separating the tray from the media interaction device is at a threshold of between about 9 pounds and about 48 pounds.
20. An apparatus comprising:
means for supporting sheets of media relative to a media interaction device; and
means for connecting the means for supporting to the media interaction device at a connection point and for separating the means for supporting from the media interaction device at the connection point in response to a downward load on the means for supporting exceeding a threshold prior to substantial plastic deformation of the means for connecting.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/494,959 US20080023909A1 (en) | 2006-07-28 | 2006-07-28 | Media tray |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/494,959 US20080023909A1 (en) | 2006-07-28 | 2006-07-28 | Media tray |
Publications (1)
Publication Number | Publication Date |
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US20080023909A1 true US20080023909A1 (en) | 2008-01-31 |
Family
ID=38985390
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/494,959 Abandoned US20080023909A1 (en) | 2006-07-28 | 2006-07-28 | Media tray |
Country Status (1)
Country | Link |
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US (1) | US20080023909A1 (en) |
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CN102267645A (en) * | 2010-06-07 | 2011-12-07 | 鸿富锦精密工业(深圳)有限公司 | Paper delivery device |
US20150123339A1 (en) * | 2012-06-25 | 2015-05-07 | Sharp Kabushiki Kaisha | Processing device and image forming apparatus |
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US8500112B2 (en) * | 2010-06-07 | 2013-08-06 | Hon Hai Precision Industry Co., Ltd. | Printed material holding device and printer with the printed material holding device |
US20150123339A1 (en) * | 2012-06-25 | 2015-05-07 | Sharp Kabushiki Kaisha | Processing device and image forming apparatus |
US9630798B2 (en) * | 2012-06-25 | 2017-04-25 | Sharp Kabushiki Kaisha | Image forming apparatus |
US10196226B2 (en) | 2012-06-25 | 2019-02-05 | Sharp Kabushiki Kaisha | Image forming apparatus |
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AS | Assignment |
Owner name: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P., TEXAS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:JUSTICE, GREGORY K.;COHEN, ALEXANDER C. CHARNEY;COFFIN, PAUL C.;AND OTHERS;REEL/FRAME:018140/0222;SIGNING DATES FROM 20060720 TO 20060724 |
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STCB | Information on status: application discontinuation |
Free format text: EXPRESSLY ABANDONED -- DURING EXAMINATION |