US20070205191A1 - Nestable schoolbox with soft shell - Google Patents
Nestable schoolbox with soft shell Download PDFInfo
- Publication number
- US20070205191A1 US20070205191A1 US11/558,344 US55834406A US2007205191A1 US 20070205191 A1 US20070205191 A1 US 20070205191A1 US 55834406 A US55834406 A US 55834406A US 2007205191 A1 US2007205191 A1 US 2007205191A1
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- Prior art keywords
- rigid
- storage
- rigid storage
- storage frame
- base
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D21/00—Nestable, stackable or joinable containers; Containers of variable capacity
- B65D21/02—Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/34—Trays or like shallow containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D11/00—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of plastics material
- B65D11/18—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of plastics material collapsible, i.e. with walls hinged together or detachably connected
- B65D11/1866—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of plastics material collapsible, i.e. with walls hinged together or detachably connected with detachable components
- B65D11/188—Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of plastics material collapsible, i.e. with walls hinged together or detachably connected with detachable components the container being formed by two mating halves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
- B65D25/14—Linings or internal coatings
- B65D25/16—Loose, or loosely-attached, linings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
- B65D25/34—Coverings or external coatings
- B65D25/36—Coverings or external coatings formed by applying sheet material
Definitions
- the disclosure is generally related to a storage product and, more particularly, to a storage product comprising a rigid storage body and at least one flexible covering surface, wherein the rigid storage body is capable of being nestably stacked in a volume-efficient manner with another rigid storage body.
- boxes designed to store and/or transport school supplies have been manufactured using rigid, substantially vertical walls.
- Such boxes have utility for the consumer in that they are durable, yet lightweight, being typically formed from plastic, wood, light metals, etc. Thus, when filled, they may be easily transported by the user without risking damage to or escape of the contents.
- the empty boxes have such a large void volume and substantially vertical sidewalls, their display on the shelves of retail stores is relatively volume-inefficient. Shipment to distibutors and retailers of these conventional empty boxes is also inefficient due to the cumulative empty space of the stacked boxes. Often, multiple units are simply stacked in horizontal rows or vertical columns, and much shelf space or shipping container space is wasted. This further limits the consumer's aesthetic options because, even if the manufacturer were willing to produce a large variety of designs, shelf-space constraints in the retail outlet limit the total number of units that can be displayed and successfully marketed.
- Exemplary products with the trait of nestability include laundry baskets, waste baskets, and home organizational bins. Such products are typically open, one-piece products that do not securely contain their contents during extended transport, such as would be typical of a filled school box being transported from place to place in, for example, a backpack.
- a food storage box with a lid is an example of a two-piece, nestable product that is capable of securely transporting its contents.
- a group of food storage boxes may be nestably stacked.
- the lids which are typically rigid and flat, do not pack inefficiently and may thus be simply stacked.
- the school boxes of the present disclosure utilize a rigid storage body in connection with at least one flexible covering surface in order to create storage products that can securely hold their contained items, with school supplies being exemplary contents.
- the rigid storage body is comprised of at least one rigid storage frame.
- the rigid storage frames are designed to permit efficient, nestable stacking arrangements of the rigid storage body, thereby facilitating volume-efficient packing of the rigid storage body either while on display in a retail store or while in transit during distribution.
- the rigid storage frame is designed with open regions to promote material savings, while the flexible covering surface is used to contain the items in the storage product.
- the flexible covering surface can serve as a way of incorporating various aesthetic designs into the storage product. Additionally (or optionally), the flexible covering surface can be used to seal the storage product in connection with the rigid storage body. Because the flexible covering surface is substantially flat in its natural state, various designs may be more easily imparted to the surface (as compared to the three-dimensional rigid surface of a conventional school box). This makes it less expensive for the manufacturer of the storage product to provide the consumer with a variety of aesthetic designs without having to vary the manufacture of the underlying rigid storage frame. Furthermore, in embodiments of the storage product that accept more than one flexible covering surface, the consumer is free to mix and match flexible covering surfaces with differing designs to suit personal tastes.
- the flexible covering can also serve to provide a soft exterior to the storage product.
- FIG. 1 is an exploded perspective view of a storage product in a half-body embodiment in accordance with the present disclosure
- FIG. 2 is an enlarged, fragmented perspective view of an alternate embodiment of the flexible covering surface from FIG. 1 ;
- FIG. 3 is a perspective view of the assembled storage product shown in FIG. 1 ;
- FIG. 4 is a front view of the rigid storage body from FIG. 1 ;
- FIG. 5 is a side view of the rigid storage body from FIG. 1 ;
- FIG. 6 is an exploded perspective view of a storage product in a full-body embodiment in accordance with the present disclosure.
- FIG. 7 is a perspective view of the assembled storage product shown in FIG. 6 ;
- FIG. 8 is a side view of the rigid storage body from FIG. 6 ;
- FIG. 9 is a front view of the rigid storage body from FIG. 6 ;
- FIG. 10A is a perspective view of a storage product in an alternate full-body embodiment in accordance with the present disclosure.
- FIG. 10B is a perspective view of a plurality of the storage product of FIG. 10A in an open position
- FIG. 11 is an exploded perspective view of a storage product in an alternate full-body embodiment in accordance with the present disclosure.
- FIG. 12 is an exploded perspective view of a storage product in an alternate half-body embodiment in accordance with the present disclosure.
- FIG. 13A is a perspective view of a storage product in an alternate full-body embodiment in accordance with the present disclosure.
- FIG. 13B is a perspective view of a plurality of storage products of FIG. 13A in a stacked, nested arrangement in accordance with the present disclosure
- FIG. 14A is a perspective view of a storage product in an alternate full-body embodiment in accordance with the present disclosure.
- FIG. 14B is a perspective view of a plurality of storage products of FIG. 14A in a stacked, nested arrangement in accordance with the present disclosure
- FIG. 15 is a side view of multiple rigid storage bodies in a stacked, nested arrangement in accordance with the present disclosure.
- FIG. 16 is a side view of multiple interlocking rigid storage frames in a stacked, nested arrangement in accordance with the present disclosure.
- One embodiment of the disclosure provides a rigid storage body and a single flexible covering surface, wherein the rigid storage body further comprises a single rigid storage frame.
- the rigid storage frame is a solid body and the affixation of the flexible covering surface to the rigid storage frame creates a sealed storage product that can protect its contents either during stationary storage or during transport.
- the rigid storage body further comprises two rigid storage frames.
- the rigid storage frames may be either solid bodies or partially-open frames.
- the affixation of the flexible covering surfaces to the rigid storage frames not only serves a decorative purpose, but also creates a sealed storage product that can protect its contents either during stationary storage or during transport by covering any open portions of the rigid storage frame.
- the rigid storage frames are solid bodies, the flexible covering surfaces are not required to create a sealed storage product, but still serve aesthetic functions.
- Another embodiment of the disclosure comprises a rigid storage body and two flexible covering surfaces, wherein the rigid storage body further comprises two rigid storage frames.
- this embodiment illustrates an alternate rigid body frame structure that provides an alternate means of affixation for the flexible covering surface.
- Yet another embodiment of the disclosure comprises a rigid storage body and two flexible covering surfaces, wherein the rigid storage body further comprises a single rigid storage frame.
- the rigid storage frame has a plurality of open regions that are covered by the first flexible covering surface. The affixation of the second flexible covering surface to the rigid storage frame creates a sealed storage product that can protect its contents either during stationary storage or during transport.
- the embodiments disclosed herein thus satisfy a need for a versatile storage product that securely holds its contents while simultaneously providing manufacturing and merchandising advantages to both the producer and the consumer.
- the sidewalls of the rigid storage frames which form the rigid storage body are slanted, arced, or bowed away from opposing sidewalls, instead of being vertical.
- a plurality of the disclosed rigid storage frames are nestable with one another.
- the rigid storage frames may be nested as connected pairs of open storage frames, each pair of storage frames forming a rigid storage body of a storage product. Alternately, the rigid storage frames may be nested individually, as explained further below.
- FIGS. 1 to 5 A representative embodiment of the disclosed storage product is shown in FIGS. 1 to 5 .
- FIG. 1 illustrates a storage product 100 that comprises a rigid storage body 120 and a flexible covering surface 140 .
- the rigid storage body 120 comprises a single rigid storage frame 122 .
- the rigid storage frame 122 is generally defined by a base 124 from which longitudinal sidewalls 126 and lateral sidewalls 128 upwardly extend.
- the upper edges of the sidewalls 126 and 128 define a continuous upper sidewall edge 130 , which further defines a nesting surface 132 .
- the upwardly projected area of the base 124 defines a projected base surface 125 .
- each of the sidewalls 126 is slanted, arced, or bowed away from an opposing sidewall 126 .
- the nesting plane 132 circumscribes the projected base surface 125 , thus allowing multiple rigid storage bodies 120 to be nestably stacked.
- a plurality of catches 134 is disposed circumferentially on the outer surfaces of sidewalls 126 and 128 .
- FIG. 1 illustrates an embodiment with four catches 134 , one on each corner of the rigid storage frame 122 , although more or fewer catches 134 are possible depending on such factors as, for instance, whether it is desirable to enable quick attachment and detachment of the flexible covering surface 140 (in which case fewer catches 134 would be used) or whether it is desirable to more securely attach the flexible covering surface 140 (in which case more catches 134 would be used).
- the flexible covering surface 140 comprises a wrap 142 , the outer edge of which defines a wrap edge 146 .
- a plurality of loops 144 is disposed circumferentially on the wrap edge 146 .
- the loops 144 may be provided at the corners of the flexible covering surface 140 , so as to be located at positions complementary to the catches 134 provided on the rigid storage frame 122 .
- the number of loops 144 need not be fixed at four (as illustrated in FIG. 1 ), and the locations of the loops 144 need not be at the corners. Rather, the number and locations of the loops 144 provided on the flexible covering surface 140 would generally be selected to correspond to the number and locations of the catches 134 disposed on the rigid storage frame 122 .
- FIG. 2 illustrates an alternate embodiment of a flexible covering surface 160 comprising a wrap 162 which defines a wrap edge 168 .
- the means for attaching the flexible covering surface 160 to the rigid storage frame 122 in this embodiment is shown by multiple draw strings 164 disposed along the wrap edge 168 .
- the draw strings 164 may be held in place when attaching to the rigid storage frame 122 via a cord stop 166 mounted around the draw strings 164 .
- the cord stop 166 once adjusted by a user, remains in a fixed location along the length of the draw strings 164 by, for example, frictional means.
- the cord stop 166 may incorporate a clamp (not shown) or other mechanical devices to keep itself fixed in place.
- FIG. 3 illustrates the storage body 100 once it has been assembled by attaching the flexible covering surface 140 to the rigid storage frame 122 .
- the loops 144 are elastically stretched over the catches 134 to generate a circumferentially distributed spring tension that holds the flexible covering surface 140 securely in place.
- the wrap 142 may be fabricated from material having sufficient elasticity so that it may be stretched to hold the flexible covering surface 140 in place.
- the wrap 142 is of sufficient size so that wrap edge 146 completely envelops the upper sidewall edge 130 and thereby securely holds any items (not shown) contained in the rigid storage body 120 .
- the base 124 instead of comprising a solid surface (as shown in FIG. 4 ), may be partially solid and partially open. There must be enough solid material to impart rigidity and shape to the rigid storage frame 122 , while the presence of open areas reduces the weight of the storage product 100 and lessens the cost of total raw material used to fabricate the rigid storage frame 122 .
- the size of the flexible covering surface 140 and the location of the catches 134 may be altered such that the flexible covering surface 140 envelops the rigid storage frame 122 , thereby covering both the nesting surface 132 and the base 124 .
- two flexible covering surfaces 140 may be employed: one to cover the nesting surface 132 and one to cover the base 124 .
- FIGS. 4 and 5 present a front view and a side view (respectively) of the rigid storage body 120 . They illustrate the outward and upward slope or extension, i.e. slant, of the longitudinal sidewalls 126 and the lateral sidewalls 128 from the base 124 . This sloped geometric feature facilitates the nestability of multiple rigid storage bodies 120 , inasmuch as it results in the nesting surface 132 that circumscribes the projected base surface 125 .
- FIGS. 6 to 9 A representative second embodiment of the disclosed storage product is shown in FIGS. 6 to 9 .
- FIG. 6 illustrates a storage product 200 that comprises a rigid storage body 220 , a flexible covering surface 240 , and a second flexible covering surface 260 .
- the rigid storage body 220 comprises a rigid storage frame 222 and a second rigid storage frame 236 .
- a hinge 238 joins the two rigid storage frames 222 and 236 as illustrated in FIG. 6 .
- two latches 239 securely seal the storage product 200 .
- the rigid storage frames 222 and 236 are identical; therefore, only the detailed structure with respect to the rigid storage frame 222 is described. However, the two may be separately designed to accommodate different bases, base elements, catches, etc.
- the rigid storage frame 222 is generally defined by a base 224 from which longitudinal sidewalls 226 and lateral sidewalls 228 upwardly extend.
- the base comprises a plurality of base elements 223 that define open regions 227 in the base 224 .
- This structure provides rigidity and shape while simultaneously reducing the weight and material consumption of the rigid storage body 200 .
- an alternate embodiment could use a solid base without open regions (analogous to base 124 in the first embodiment).
- the upper edges of the sidewalls 226 and 228 define a continuous upper sidewall edge 230 , which further defines a nesting surface 232 .
- the upwardly projected area of the base 224 defines a projected base surface 225 .
- the nesting surface 232 circumscribes the projected base surface 225 , thus allowing multiple rigid storage bodies 220 to be nestably stacked.
- a plurality of catches 234 is disposed on the inner surfaces of longitudinal sidewalls 226 .
- FIG. 6 illustrates an embodiment with eight catches 234 (of which four are visible), although more or fewer are possible depending on such factors as, for instance, whether it is desirable to enable quick attachment and detachment of the flexible covering surfaces 240 and 260 , or whether it is desirable to more securely attach the flexible covering surfaces 240 and 260 .
- the flexible covering surface 240 comprises a wrap 242 , the outer edge of which defines a wrap edge 246 .
- the wrap 242 comprises three regions corresponding to the particular element of the rigid storage frame 222 that they contact when attached: a base region 248 , an outer sidewall region 250 , and an inner sidewall region 252 .
- a plurality of holes 244 is disposed on the inner sidewall region 252 of the wrap 242 .
- the holes 244 may be reinforced with grommets or the like (not shown) to extend the life of the flexible covering surface 240 .
- the number of holes 244 need not be fixed at two per inner sidewall region 252 (as illustrated in FIG. 6 ), and would generally be selected to correspond to the number of catches 234 disposed on the rigid structure frame 222 .
- FIG. 7 illustrates the storage body 200 once it has been assembled and closed.
- the flexible covering surface 240 has been attached to the rigid storage frame 222 by elastically stretching the wrap 242 so that the holes 244 are held by the catches 234 . This generates a longitudinally distributed spring tension that holds the flexible covering surface 240 securely in place.
- the second flexible covering surface 260 has been attached to the second rigid storage frame 236 .
- FIGS. 8 and 9 present a side view and a front view (respectively) of the rigid storage body 220 . They illustrate the outward and upward slope or extension, i.e. slant, of the longitudinal sidewalls 226 and the lateral sidewalls 228 from the base 224 . This geometric feature facilitates the nestability of multiple rigid storage bodies 220 inasmuch as it results in the nesting surface 232 that circumscribes the projected base surface 225 .
- FIGS. 10A and 10B present a perspective view of the rigid storage body 220 in an alternate configuration in which the rigid storage body 220 is a solid structure as opposed to having a plurality of open regions 227 .
- the flexible wrap 242 is provided as a means for customization and personalization of the storage body by a user.
- FIG. 11 A third embodiment of the disclosed storage product is shown in FIG. 11 .
- FIG. 11 illustrates a storage product 300 that comprises a rigid storage body 320 , a flexible covering surface 340 , and a second flexible covering surface 360 .
- the rigid storage body 320 comprises a first rigid storage frame 322 and a second rigid storage frame 336 .
- the first rigid storage frame 322 and the second rigid storage frame 336 may be hingedly connected to one another, as shown in FIG. 10 .
- the primary difference between this embodiment and the disclosed storage product 200 is the means used to attach the first rigid storage frame 322 to the flexible covering surface 340 ; as such, only the structure pertinent to this feature is described.
- a plurality of catches 344 is disposed circumferentially on the upper sidewall edge 330 of the first rigid storage frame 322 .
- Each catch 344 is defined by a pair of grooves 335 in the sidewalls 326 and 328 projecting downward from the upper sidewall edge 330 , as shown in FIG. 10 .
- the flexible covering surface 340 comprises a wrap 342 , the outer edge of which defines a wrap edge 346 .
- the wrap 342 comprises three regions corresponding to the particular element of the first rigid storage frame 322 that they contact when attached: a base region 348 , an outer sidewall region 350 , and a corner region 252 .
- a plurality of holes 344 is disposed on the comer region 352 of the wrap 342 .
- the number of holes 344 is generally selected to correspond to the number of catches 334 disposed on the first rigid structure frame 322 .
- FIG. 12 A fourth embodiment of the disclosed storage product is shown in FIG. 12 .
- FIG. 12 illustrates a storage product 400 that comprises a rigid storage frame 422 , a flexible covering surface 440 , and a second flexible covering surface 460 .
- the rigid storage frame 422 is generally defined by a base 424 from which longitudinal sidewalls 426 and lateral sidewalls 428 upwardly extend.
- the base comprises a plurality of base elements 423 that define open regions 427 in the base 424 . This structure provides rigidity and shape while simultaneously reducing the weight and material consumption of the rigid storage body 400 .
- the upper edges of the sidewalls 426 and 428 define a continuous upper sidewall edge 430 , which further defines a surface 432 .
- the upwardly projected area of the base 424 defines a projected base surface 425 .
- the surface 432 circumscribes the projected base surface 425 , thus allowing multiple rigid storage frames 422 to be nestably stacked.
- the rigid storage frame 422 of this embodiment need not be nestable, in which case (not shown) the surface 432 would not circumscribe the projected base surface 425 .
- a plurality of catches 434 that allows attachment of a first flexible covering surface 440 to the rigid storage frame 422 is disposed on the inner surfaces of longitudinal sidewalls 426 .
- the structure and manner of attachment of the first flexible covering surface 440 are analogous to those described above in relation to FIG. 6 and flexible covering surface 240 .
- a plurality of catches 468 that allows attachment of a second flexible covering surface 460 to the rigid storage frame 422 is also disposed circumferentially on the outer surfaces of sidewalls 426 and 428 .
- the structure and manner of attachment of the second flexible covering surface 460 are analogous to those described above in relation to FIG. 1 and flexible covering surface 140 .
- FIGS. 13A and 13B and 14 A and 14 B illustrate a storage product 500 that comprises a rigid storage body 520 and a flexible covering surface 540 .
- the rigid storage body 520 comprises a single rigid storage frame 522 .
- the rigid storage frame 522 is generally defined by a base 524 from which longitudinal sidewalls 526 and lateral sidewalls 528 upwardly extend.
- the upper edges of the sidewalls 526 and 528 define a continuous upper sidewall edge 530 .
- each of the sidewalls 526 is slanted, arced, or bowed away from an opposing sidewall 526 .
- FIGS. 13A-14B differ from earlier embodiments in that the storage products 500 have a sidewall height that is greater that either a sidewall width or a sidewall depth.
- the storage products 500 are tall, narrow storage products as opposed to short wide storage products.
- the dimensions of the storage products 500 may be adjusted to contain certain products or to fit in certain spaces depending on user needs.
- the flexible covering 540 provides a means of customization and personalization by a user.
- FIGS. 15 and 16 The efficient packing of a plurality of the disclosed storage products is shown in FIGS. 15 and 16 .
- FIG. 15 illustrates a nested stack 610 of a plurality of rigid storage bodies 220 .
- each rigid storage frame 222 has sidewalls 226 and 228 that extend upward and outward from the base 224 , slanting, arcing, or bowing away from opposing sidewalls, successive rigid storage bodies 220 may be nestably stacked as shown in FIG. 15 .
- FIG. 16 illustrates two separate nested stacks 620 , 630 of pluralities of rigid storage frames 622 , 636 .
- Each rigid storage frame 622 , 636 has a structure similar to either rigid storage frame 122 (e.g., when the structure is a solid body) or rigid storage frames 222 , 236 (e.g., when the structure has partially open regions (not shown) in, for example, its base), and, therefore, may be nestably stacked as shown in FIG. 16 .
- Each rigid storage frame 622 , 636 also accommodates the attachment of a flexible covering surface (not shown) in the manner illustrated in FIG. 6 .
- Each rigid storage frame 622 , 636 also may have a corresponding hinge element 638 a, 638 b.
- the hinge elements 638 a, 638 b may be releasably attached to form a single hinge (not shown) similar to hinge 238 . This allows a consumer to design and assemble a customized storage product by individually selecting rigid storage frame components (e.g., where the top and bottom may be of the same or different structure) and flexible covering surfaces (e.g., where the top and bottom may be of the same or different decorative design and/or material).
- the volume displacement of a single rigid storage body 220 or a rigid storage frame 622 , 636 is proportional to its height h.
- the volume displacement of each additional rigid storage body 220 or rigid storage frame 622 , 636 in a nested stack 610 , 620 , 630 is proportional to its incremental height ⁇ h.
- the volume efficiency defined as the actual volume displaced by the nested stack 610 , 620 , 630 relative to the volume which would otherwise be occupied by an un-stacked group of storage bodies, approaches ⁇ h/h as the number of storage bodies in the nested stacks 610 , 620 , 630 increases.
- ⁇ h/h in typical applications is about 1/20 to 1 ⁇ 3, but may be larger or smaller depending on a variety of geometric factors, such as (by way of example only) the clearance height required by hinges, latches, and lips; the thickness of the sidewalls; and the slope of the sidewalls, etc.
- the volume efficiency of the nested stacks 610 , 620 , 630 allows retailers to display approximately 3 to 20 times more product on a fixed amount of retail shelf space. This results in the retailer being able to present the consumer with more product choices, both in terms of the size, shape, and material of the rigid product body, as well as the design and material of the flexible covering surface. Similarly, manufacturers and distributors may transport more product in a fixed volume.
- the rigid storage frame may be fabricated from any material that is strong enough to impart rigidity and shape to the storage product and that is also durable enough to withstand continuous transport and use. It is also desirable for the rigid storage frame to be lightweight. Typically, an injection-molded thermoplastic resin is used for the rigid storage frame, as it satisfies all of these desired qualities. Additionally, the use of a thermoplastic facilitates other design choices, such as the inclusion of open areas in the rigid storage frame to reduce the storage product weight. Other suitable materials for the rigid storage frame include, for example, wood, metal, mesh, glass, and wire.
- the flexible covering surface should meet the functional object of securely attaching to the rigid storage frame and sealing (where appropriate) the storage product. It should also meet the aesthetic object of being able to accommodate various different designs.
- the wrap of the flexible covering surface is made from fabric, which may or may not have some inherent elasticity.
- Other materials for the wrap are possible, including, for example, rubber and plastic. The materials may be used alone or in combination.
- a two-layer wrap may have a bottom layer of rubber to provide secure frictional gripping to the rigid storage frame and may have a fabric outer layer to impart visual and textural designs to the storage product.
- the wrap designs may be printed, embroidered, or may be inherent to the wrap itself (e.g., a patchwork of multi-colored fabric, knits or wovens comprising multicolored yarns, etc.).
- the flexible covering surface includes loops or draw strings, these may be made from elastic material (e.g., rubber) or relatively inelastic material (e.g., string, nylon, plastic, etc.) and serve as a way to enhance the attachment force of the flexible covering surface to the rigid storage frame.
- buttons, snaps, zippers, glue, hook-and-loop type fasteners, other synthetic fastening material having complementary parts which adhere to each other when pressed together, etc. may all be used within the scope of the present disclosure. Additionally, these alternate means may be used in connection with the flexible covering surface and/or the rigid storage frame.
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Abstract
A storage product comprises a rigid storage body and at least one flexible covering surface, wherein the rigid storage body is capable of being nestably stacked in a volume-efficient manner with another rigid storage body. The nestability of the rigid storage body provides advantages to retailers and distributors by increasing the storage product packing density both on the retail shelves and in shipping containers. The flexible covering surface can seal open areas of the rigid storage body and can also provide a means to efficiently impart aesthetic designs to the storage product.
Description
- This application claims priority benefit from U.S. Provisional Application No. 60/736,092, filed on Nov. 10, 2005, the entirety of which is hereby incorporated by reference herein.
- 1. Field of the Disclosure
- The disclosure is generally related to a storage product and, more particularly, to a storage product comprising a rigid storage body and at least one flexible covering surface, wherein the rigid storage body is capable of being nestably stacked in a volume-efficient manner with another rigid storage body.
- 2. Brief Description of Related Technology
- Traditionally, boxes designed to store and/or transport school supplies have been manufactured using rigid, substantially vertical walls. Such boxes have utility for the consumer in that they are durable, yet lightweight, being typically formed from plastic, wood, light metals, etc. Thus, when filled, they may be easily transported by the user without risking damage to or escape of the contents.
- However, traditional school boxes have inherent limitations that are disadvantageous to the consumer. Specifically, it is difficult to provide the consumer with a variety of aesthetic designs on the box surface because of the manufacturing costs associated with printing designs on three-dimensional product surfaces. The result is that less expensive school boxes do not offer different design options other than, perhaps, a variable color thermoplastic used for the school box body.
- Additionally, because the empty boxes have such a large void volume and substantially vertical sidewalls, their display on the shelves of retail stores is relatively volume-inefficient. Shipment to distibutors and retailers of these conventional empty boxes is also inefficient due to the cumulative empty space of the stacked boxes. Often, multiple units are simply stacked in horizontal rows or vertical columns, and much shelf space or shipping container space is wasted. This further limits the consumer's aesthetic options because, even if the manufacturer were willing to produce a large variety of designs, shelf-space constraints in the retail outlet limit the total number of units that can be displayed and successfully marketed.
- Attempts at remedying the inefficient retail display and shipping of products have been made with respect to non-school products using the concept of nestability. When designed to be nestable, products that ordinarily displace a significant amount of volume as a single unit may be stacked such that the body of one product fits within the void volume defined by the body of a second product, thereby permitting efficient use of retail outlet shelves by increasing the shelf packing density on a per-product-unit basis.
- Exemplary products with the trait of nestability include laundry baskets, waste baskets, and home organizational bins. Such products are typically open, one-piece products that do not securely contain their contents during extended transport, such as would be typical of a filled school box being transported from place to place in, for example, a backpack.
- A food storage box with a lid is an example of a two-piece, nestable product that is capable of securely transporting its contents. In such a product, a group of food storage boxes may be nestably stacked. The lids, which are typically rigid and flat, do not pack inefficiently and may thus be simply stacked. However, there is some wasted volume in the retail packaging of a group of boxes and lids. Because the boxes and lids are necessarily used in a 1:1 ratio, they are sold as such. Therefore, there is typically some external packaging structure that holds the nestably-stacked boxes and the simply-stacked lids. This creates additional inefficient volume overhead in the retail packaging.
- The school boxes of the present disclosure utilize a rigid storage body in connection with at least one flexible covering surface in order to create storage products that can securely hold their contained items, with school supplies being exemplary contents. The rigid storage body is comprised of at least one rigid storage frame. As illustrated in one embodiment of the following disclosure, the rigid storage frames are designed to permit efficient, nestable stacking arrangements of the rigid storage body, thereby facilitating volume-efficient packing of the rigid storage body either while on display in a retail store or while in transit during distribution. In another embodiment, the rigid storage frame is designed with open regions to promote material savings, while the flexible covering surface is used to contain the items in the storage product.
- The flexible covering surface can serve as a way of incorporating various aesthetic designs into the storage product. Additionally (or optionally), the flexible covering surface can be used to seal the storage product in connection with the rigid storage body. Because the flexible covering surface is substantially flat in its natural state, various designs may be more easily imparted to the surface (as compared to the three-dimensional rigid surface of a conventional school box). This makes it less expensive for the manufacturer of the storage product to provide the consumer with a variety of aesthetic designs without having to vary the manufacture of the underlying rigid storage frame. Furthermore, in embodiments of the storage product that accept more than one flexible covering surface, the consumer is free to mix and match flexible covering surfaces with differing designs to suit personal tastes. Finally, because a consumer is encouraged to customize his or her own storage product by choosing from a selection of flexible covering surfaces and/or rigid storage bodies, there is no need for additional packaging, such as shrink wrap or twist ties, to group two or more associated elements into appropriate sets. The flexible covering can also serve to provide a soft exterior to the storage product.
- Exemplary aspects and features of a storage product in accordance with the present disclosure are described and explained in greater detail below with the aid of the drawing figures in which:
-
FIG. 1 is an exploded perspective view of a storage product in a half-body embodiment in accordance with the present disclosure; -
FIG. 2 is an enlarged, fragmented perspective view of an alternate embodiment of the flexible covering surface fromFIG. 1 ; -
FIG. 3 is a perspective view of the assembled storage product shown inFIG. 1 ; -
FIG. 4 is a front view of the rigid storage body fromFIG. 1 ; -
FIG. 5 is a side view of the rigid storage body fromFIG. 1 ; -
FIG. 6 is an exploded perspective view of a storage product in a full-body embodiment in accordance with the present disclosure; -
FIG. 7 is a perspective view of the assembled storage product shown inFIG. 6 ; -
FIG. 8 is a side view of the rigid storage body fromFIG. 6 ; -
FIG. 9 is a front view of the rigid storage body fromFIG. 6 ; -
FIG. 10A is a perspective view of a storage product in an alternate full-body embodiment in accordance with the present disclosure; -
FIG. 10B is a perspective view of a plurality of the storage product ofFIG. 10A in an open position; -
FIG. 11 is an exploded perspective view of a storage product in an alternate full-body embodiment in accordance with the present disclosure; -
FIG. 12 is an exploded perspective view of a storage product in an alternate half-body embodiment in accordance with the present disclosure; -
FIG. 13A is a perspective view of a storage product in an alternate full-body embodiment in accordance with the present disclosure; -
FIG. 13B is a perspective view of a plurality of storage products ofFIG. 13A in a stacked, nested arrangement in accordance with the present disclosure; -
FIG. 14A is a perspective view of a storage product in an alternate full-body embodiment in accordance with the present disclosure; -
FIG. 14B is a perspective view of a plurality of storage products ofFIG. 14A in a stacked, nested arrangement in accordance with the present disclosure; -
FIG. 15 is a side view of multiple rigid storage bodies in a stacked, nested arrangement in accordance with the present disclosure; and, -
FIG. 16 is a side view of multiple interlocking rigid storage frames in a stacked, nested arrangement in accordance with the present disclosure. - One embodiment of the disclosure provides a rigid storage body and a single flexible covering surface, wherein the rigid storage body further comprises a single rigid storage frame. In this embodiment, the rigid storage frame is a solid body and the affixation of the flexible covering surface to the rigid storage frame creates a sealed storage product that can protect its contents either during stationary storage or during transport.
- Another embodiment of the disclosure comprises a rigid storage body and two flexible covering surfaces, wherein the rigid storage body further comprises two rigid storage frames. In this embodiment, the rigid storage frames may be either solid bodies or partially-open frames. When the rigid storage frames are partially open, the affixation of the flexible covering surfaces to the rigid storage frames not only serves a decorative purpose, but also creates a sealed storage product that can protect its contents either during stationary storage or during transport by covering any open portions of the rigid storage frame. When the rigid storage frames are solid bodies, the flexible covering surfaces are not required to create a sealed storage product, but still serve aesthetic functions.
- Another embodiment of the disclosure comprises a rigid storage body and two flexible covering surfaces, wherein the rigid storage body further comprises two rigid storage frames. However, this embodiment illustrates an alternate rigid body frame structure that provides an alternate means of affixation for the flexible covering surface.
- Yet another embodiment of the disclosure comprises a rigid storage body and two flexible covering surfaces, wherein the rigid storage body further comprises a single rigid storage frame. In this embodiment, the rigid storage frame has a plurality of open regions that are covered by the first flexible covering surface. The affixation of the second flexible covering surface to the rigid storage frame creates a sealed storage product that can protect its contents either during stationary storage or during transport.
- The embodiments disclosed herein thus satisfy a need for a versatile storage product that securely holds its contents while simultaneously providing manufacturing and merchandising advantages to both the producer and the consumer. In each of the disclosed embodiments, the sidewalls of the rigid storage frames which form the rigid storage body are slanted, arced, or bowed away from opposing sidewalls, instead of being vertical. As a result, a plurality of the disclosed rigid storage frames are nestable with one another. The rigid storage frames may be nested as connected pairs of open storage frames, each pair of storage frames forming a rigid storage body of a storage product. Alternately, the rigid storage frames may be nested individually, as explained further below.
- A representative embodiment of the disclosed storage product is shown in FIGS. 1 to 5.
-
FIG. 1 illustrates astorage product 100 that comprises arigid storage body 120 and aflexible covering surface 140. In this embodiment, therigid storage body 120 comprises a singlerigid storage frame 122. Therigid storage frame 122 is generally defined by a base 124 from whichlongitudinal sidewalls 126 andlateral sidewalls 128 upwardly extend. The upper edges of thesidewalls upper sidewall edge 130, which further defines anesting surface 132. The upwardly projected area of thebase 124 defines a projectedbase surface 125. To facilitate nestability of therigid storage frame 122, each of thesidewalls 126 is slanted, arced, or bowed away from an opposingsidewall 126. Thenesting plane 132 circumscribes the projectedbase surface 125, thus allowing multiplerigid storage bodies 120 to be nestably stacked. - A plurality of
catches 134 is disposed circumferentially on the outer surfaces ofsidewalls FIG. 1 illustrates an embodiment with fourcatches 134, one on each corner of therigid storage frame 122, although more orfewer catches 134 are possible depending on such factors as, for instance, whether it is desirable to enable quick attachment and detachment of the flexible covering surface 140 (in which casefewer catches 134 would be used) or whether it is desirable to more securely attach the flexible covering surface 140 (in which casemore catches 134 would be used). - The
flexible covering surface 140 comprises awrap 142, the outer edge of which defines awrap edge 146. A plurality ofloops 144 is disposed circumferentially on thewrap edge 146. As shown inFIG. 1 , theloops 144 may be provided at the corners of theflexible covering surface 140, so as to be located at positions complementary to thecatches 134 provided on therigid storage frame 122. The number ofloops 144 need not be fixed at four (as illustrated inFIG. 1 ), and the locations of theloops 144 need not be at the corners. Rather, the number and locations of theloops 144 provided on theflexible covering surface 140 would generally be selected to correspond to the number and locations of thecatches 134 disposed on therigid storage frame 122. -
FIG. 2 illustrates an alternate embodiment of aflexible covering surface 160 comprising awrap 162 which defines awrap edge 168. The means for attaching theflexible covering surface 160 to therigid storage frame 122 in this embodiment is shown bymultiple draw strings 164 disposed along thewrap edge 168. The draw strings 164 may be held in place when attaching to therigid storage frame 122 via acord stop 166 mounted around the draw strings 164. Thecord stop 166, once adjusted by a user, remains in a fixed location along the length of the draw strings 164 by, for example, frictional means. Alternatively, thecord stop 166 may incorporate a clamp (not shown) or other mechanical devices to keep itself fixed in place. -
FIG. 3 illustrates thestorage body 100 once it has been assembled by attaching theflexible covering surface 140 to therigid storage frame 122. In the embodiment illustrated, theloops 144 are elastically stretched over thecatches 134 to generate a circumferentially distributed spring tension that holds theflexible covering surface 140 securely in place. Alternatively (or additionally), thewrap 142 may be fabricated from material having sufficient elasticity so that it may be stretched to hold theflexible covering surface 140 in place. In the embodiment shown, thewrap 142 is of sufficient size so thatwrap edge 146 completely envelops theupper sidewall edge 130 and thereby securely holds any items (not shown) contained in therigid storage body 120. - In an alternate embodiment (not shown), the
base 124, instead of comprising a solid surface (as shown inFIG. 4 ), may be partially solid and partially open. There must be enough solid material to impart rigidity and shape to therigid storage frame 122, while the presence of open areas reduces the weight of thestorage product 100 and lessens the cost of total raw material used to fabricate therigid storage frame 122. With such an embodiment, the size of theflexible covering surface 140 and the location of thecatches 134 may be altered such that theflexible covering surface 140 envelops therigid storage frame 122, thereby covering both thenesting surface 132 and thebase 124. Alternatively, two flexible covering surfaces 140 may be employed: one to cover thenesting surface 132 and one to cover thebase 124. -
FIGS. 4 and 5 present a front view and a side view (respectively) of therigid storage body 120. They illustrate the outward and upward slope or extension, i.e. slant, of thelongitudinal sidewalls 126 and thelateral sidewalls 128 from thebase 124. This sloped geometric feature facilitates the nestability of multiplerigid storage bodies 120, inasmuch as it results in thenesting surface 132 that circumscribes the projectedbase surface 125. - A representative second embodiment of the disclosed storage product is shown in FIGS. 6 to 9.
-
FIG. 6 illustrates astorage product 200 that comprises arigid storage body 220, aflexible covering surface 240, and a secondflexible covering surface 260. In this embodiment, therigid storage body 220 comprises arigid storage frame 222 and a secondrigid storage frame 236. Ahinge 238 joins the two rigid storage frames 222 and 236 as illustrated inFIG. 6 . When in the closed configuration, twolatches 239 securely seal thestorage product 200. In the illustrated embodiment, the rigid storage frames 222 and 236 are identical; therefore, only the detailed structure with respect to therigid storage frame 222 is described. However, the two may be separately designed to accommodate different bases, base elements, catches, etc. - The
rigid storage frame 222 is generally defined by a base 224 from whichlongitudinal sidewalls 226 andlateral sidewalls 228 upwardly extend. In the illustrated embodiment, the base comprises a plurality ofbase elements 223 that defineopen regions 227 in thebase 224. This structure provides rigidity and shape while simultaneously reducing the weight and material consumption of therigid storage body 200. However, an alternate embodiment (not shown) could use a solid base without open regions (analogous tobase 124 in the first embodiment). - The upper edges of the
sidewalls upper sidewall edge 230, which further defines anesting surface 232. The upwardly projected area of thebase 224 defines a projectedbase surface 225. Thenesting surface 232 circumscribes the projectedbase surface 225, thus allowing multiplerigid storage bodies 220 to be nestably stacked. - A plurality of
catches 234 is disposed on the inner surfaces oflongitudinal sidewalls 226.FIG. 6 illustrates an embodiment with eight catches 234 (of which four are visible), although more or fewer are possible depending on such factors as, for instance, whether it is desirable to enable quick attachment and detachment of the flexible covering surfaces 240 and 260, or whether it is desirable to more securely attach the flexible covering surfaces 240 and 260. - In this embodiment, the two flexible covering surfaces 240 and 260 are identical; therefore, only the detailed structure with respect to the
flexible covering surface 240 is described. However, the two may be separately designed to accommodate different designs, coverage areas, attachment means, etc. Theflexible covering surface 240 comprises awrap 242, the outer edge of which defines awrap edge 246. Thewrap 242 comprises three regions corresponding to the particular element of therigid storage frame 222 that they contact when attached: abase region 248, anouter sidewall region 250, and aninner sidewall region 252. A plurality ofholes 244 is disposed on theinner sidewall region 252 of thewrap 242. Theholes 244 may be reinforced with grommets or the like (not shown) to extend the life of theflexible covering surface 240. The number ofholes 244 need not be fixed at two per inner sidewall region 252 (as illustrated inFIG. 6 ), and would generally be selected to correspond to the number ofcatches 234 disposed on therigid structure frame 222. -
FIG. 7 illustrates thestorage body 200 once it has been assembled and closed. In the embodiment illustrated, theflexible covering surface 240 has been attached to therigid storage frame 222 by elastically stretching thewrap 242 so that theholes 244 are held by thecatches 234. This generates a longitudinally distributed spring tension that holds theflexible covering surface 240 securely in place. Similarly, the secondflexible covering surface 260 has been attached to the secondrigid storage frame 236. -
FIGS. 8 and 9 present a side view and a front view (respectively) of therigid storage body 220. They illustrate the outward and upward slope or extension, i.e. slant, of thelongitudinal sidewalls 226 and thelateral sidewalls 228 from thebase 224. This geometric feature facilitates the nestability of multiplerigid storage bodies 220 inasmuch as it results in thenesting surface 232 that circumscribes the projectedbase surface 225. -
FIGS. 10A and 10B present a perspective view of therigid storage body 220 in an alternate configuration in which therigid storage body 220 is a solid structure as opposed to having a plurality ofopen regions 227. Thus, in this embodiment, theflexible wrap 242 is provided as a means for customization and personalization of the storage body by a user. - A third embodiment of the disclosed storage product is shown in
FIG. 11 . -
FIG. 11 illustrates astorage product 300 that comprises arigid storage body 320, aflexible covering surface 340, and a secondflexible covering surface 360. In this embodiment, therigid storage body 320 comprises a firstrigid storage frame 322 and a secondrigid storage frame 336. The firstrigid storage frame 322 and the secondrigid storage frame 336 may be hingedly connected to one another, as shown inFIG. 10 . The primary difference between this embodiment and the disclosedstorage product 200 is the means used to attach the firstrigid storage frame 322 to theflexible covering surface 340; as such, only the structure pertinent to this feature is described. - A plurality of
catches 344 is disposed circumferentially on theupper sidewall edge 330 of the firstrigid storage frame 322. Eachcatch 344 is defined by a pair ofgrooves 335 in thesidewalls upper sidewall edge 330, as shown inFIG. 10 . - The
flexible covering surface 340 comprises awrap 342, the outer edge of which defines awrap edge 346. Thewrap 342 comprises three regions corresponding to the particular element of the firstrigid storage frame 322 that they contact when attached: abase region 348, anouter sidewall region 350, and acorner region 252. A plurality ofholes 344 is disposed on thecomer region 352 of thewrap 342. The number ofholes 344 is generally selected to correspond to the number ofcatches 334 disposed on the firstrigid structure frame 322. - A fourth embodiment of the disclosed storage product is shown in
FIG. 12 . -
FIG. 12 illustrates astorage product 400 that comprises arigid storage frame 422, aflexible covering surface 440, and a secondflexible covering surface 460. Therigid storage frame 422 is generally defined by a base 424 from whichlongitudinal sidewalls 426 andlateral sidewalls 428 upwardly extend. In the illustrated embodiment, the base comprises a plurality ofbase elements 423 that defineopen regions 427 in thebase 424. This structure provides rigidity and shape while simultaneously reducing the weight and material consumption of therigid storage body 400. - The upper edges of the
sidewalls upper sidewall edge 430, which further defines asurface 432. The upwardly projected area of thebase 424 defines a projectedbase surface 425. In the illustrated embodiment ofFIG. 11 , thesurface 432 circumscribes the projectedbase surface 425, thus allowing multiple rigid storage frames 422 to be nestably stacked. However, therigid storage frame 422 of this embodiment need not be nestable, in which case (not shown) thesurface 432 would not circumscribe the projectedbase surface 425. - A plurality of
catches 434 that allows attachment of a firstflexible covering surface 440 to therigid storage frame 422 is disposed on the inner surfaces oflongitudinal sidewalls 426. The structure and manner of attachment of the firstflexible covering surface 440 are analogous to those described above in relation toFIG. 6 andflexible covering surface 240. - A plurality of
catches 468 that allows attachment of a secondflexible covering surface 460 to therigid storage frame 422 is also disposed circumferentially on the outer surfaces ofsidewalls flexible covering surface 460 are analogous to those described above in relation toFIG. 1 andflexible covering surface 140. -
FIGS. 13A and 13B and 14A and 14B illustrate astorage product 500 that comprises arigid storage body 520 and aflexible covering surface 540. In this embodiment, therigid storage body 520 comprises a singlerigid storage frame 522. Therigid storage frame 522 is generally defined by a base 524 from whichlongitudinal sidewalls 526 andlateral sidewalls 528 upwardly extend. The upper edges of thesidewalls upper sidewall edge 530. To facilitate nestability of therigid storage frame 522, each of thesidewalls 526 is slanted, arced, or bowed away from an opposingsidewall 526. - The embodiments shown in
FIGS. 13A-14B differ from earlier embodiments in that thestorage products 500 have a sidewall height that is greater that either a sidewall width or a sidewall depth. In other words, thestorage products 500 are tall, narrow storage products as opposed to short wide storage products. Thus, the dimensions of thestorage products 500 may be adjusted to contain certain products or to fit in certain spaces depending on user needs. In this case, theflexible covering 540 provides a means of customization and personalization by a user. - Multiple Storage Products in a Nested Configuration
- The efficient packing of a plurality of the disclosed storage products is shown in
FIGS. 15 and 16 . -
FIG. 15 illustrates a nestedstack 610 of a plurality ofrigid storage bodies 220. As discussed above, because eachrigid storage frame 222 has sidewalls 226 and 228 that extend upward and outward from thebase 224, slanting, arcing, or bowing away from opposing sidewalls, successiverigid storage bodies 220 may be nestably stacked as shown inFIG. 15 . -
FIG. 16 illustrates two separate nestedstacks rigid storage frame FIG. 16 . Eachrigid storage frame FIG. 6 . - Each
rigid storage frame corresponding hinge element hinge elements - The volume displacement of a single
rigid storage body 220 or arigid storage frame rigid storage body 220 orrigid storage frame stack stack stacks - The volume efficiency of the nested
stacks - Storage Product Material Composition
- The rigid storage frame may be fabricated from any material that is strong enough to impart rigidity and shape to the storage product and that is also durable enough to withstand continuous transport and use. It is also desirable for the rigid storage frame to be lightweight. Typically, an injection-molded thermoplastic resin is used for the rigid storage frame, as it satisfies all of these desired qualities. Additionally, the use of a thermoplastic facilitates other design choices, such as the inclusion of open areas in the rigid storage frame to reduce the storage product weight. Other suitable materials for the rigid storage frame include, for example, wood, metal, mesh, glass, and wire.
- The flexible covering surface should meet the functional object of securely attaching to the rigid storage frame and sealing (where appropriate) the storage product. It should also meet the aesthetic object of being able to accommodate various different designs. Typically, the wrap of the flexible covering surface is made from fabric, which may or may not have some inherent elasticity. Other materials for the wrap are possible, including, for example, rubber and plastic. The materials may be used alone or in combination. For instance, a two-layer wrap may have a bottom layer of rubber to provide secure frictional gripping to the rigid storage frame and may have a fabric outer layer to impart visual and textural designs to the storage product. The wrap designs may be printed, embroidered, or may be inherent to the wrap itself (e.g., a patchwork of multi-colored fabric, knits or wovens comprising multicolored yarns, etc.). When the flexible covering surface includes loops or draw strings, these may be made from elastic material (e.g., rubber) or relatively inelastic material (e.g., string, nylon, plastic, etc.) and serve as a way to enhance the attachment force of the flexible covering surface to the rigid storage frame.
- Other means of attaching the flexible covering surface to the rigid storage frame are possible. For instance, buttons, snaps, zippers, glue, hook-and-loop type fasteners, other synthetic fastening material having complementary parts which adhere to each other when pressed together, etc., may all be used within the scope of the present disclosure. Additionally, these alternate means may be used in connection with the flexible covering surface and/or the rigid storage frame.
- Although numerous different embodiments of storage products in various configurations using rigid and flexible components are disclosed herein, the detailed description is to be construed as exemplary only, and does not describe every possible embodiment in accordance with the disclosure. Thus, it should be recognized that variations may be made that are within the scope of the appended claims.
Claims (24)
1. A storage product comprising:
(a) a rigid storage frame, the rigid storage frame comprising
(i) a base; and,
(ii) a plurality of sidewalls projecting upwardly from the base; and,
(b) a first flexible covering surface attached to the rigid storage frame;
wherein:
(c) the base further comprises a plurality of base elements which define a plurality of open regions; and,
(d) the first flexible covering surface covers the plurality of open regions.
2. The storage product of claim 1 , wherein each of the sidewalls is outwardly-sloped.
3. The storage product of claim 1 , further comprising:
(a) a second flexible covering surface attached to the rigid storage frame;
wherein:
(b) the upper edge of the sidewalls defines a top open surface; and
(c) the second flexible covering surface covers the top open surface.
4. A storage product comprising:
(a) a rigid storage body; and
(b) a flexible covering surface attached to the rigid storage body;
wherein the rigid storage body is capable of being nestably stacked in a volume-efficient manner.
5. The storage product of claim 4 , wherein the rigid storage body comprises a rigid storage frame, the rigid storage frame further comprising:
(a) a base; and
(b) at least one outwardly-sloped sidewall projecting upwardly from the base.
6. The storage product of claim 5 , wherein the base further comprises a plurality of base elements which define a plurality of open regions.
7. The storage product of claim 5 , wherein the rigid storage frame further comprises a plurality of catches disposed on the at least one outwardly-sloped sidewall.
8. The storage product of claim 5 , wherein the rigid storage frame includes four outwardly-sloped sidewalls and further comprises a plurality of catches, at least one of which is provided on a corner of the rigid storage frame.
9. The storage product of claim 4 , wherein the rigid storage body comprises a first rigid storage frame and a second rigid storage frame, wherein the first rigid storage frame and the second rigid storage frame are hingedly attached.
10. The storage product of claim 4 , wherein the flexible covering surface comprises a means for attaching the flexible covering surface to the rigid storage body.
11. The storage product of claim 4 , wherein the flexible covering surface comprises a wrap which defines a plurality of holes.
12. The storage product of claim 4 , wherein the flexible covering surface further comprises:
(a) a wrap; and
(b) a plurality of loops disposed on the wrap.
13. A storage product comprising:
(a) a rigid storage body, the rigid storage body comprising at least one rigid storage frame, the rigid storage frame further comprising:
(i) a base; and
(ii) at least one outwardly-sloped sidewall projecting upwardly from the base; and
(b) a flexible covering surface attached to the rigid storage frame.
14. The storage product of claim 13 , wherein the rigid storage body is capable of being nestably stacked in a volume-efficient manner.
15. The storage product of claim 13 , wherein the base further comprises a plurality of base elements which define a plurality of open regions.
16. The storage product of claim 13 , wherein rigid storage frame further comprises a means for attaching the flexible covering surface to the rigid storage frame.
17. The storage product of claim 13 , wherein the rigid storage frame further comprises a plurality of catches disposed on the at least one outwardly-sloped sidewall.
18. The storage product of claim 13 , wherein the flexible covering surface further comprises means for attaching the flexible covering surface to the rigid storage frame.
19. The storage product of claim 13 , wherein the flexible covering surface further comprises a wrap which defines a plurality of holes.
20. The storage product of claim 13 , wherein the flexible covering surface further comprises:
(a) a wrap; and
(b) a plurality of loops disposed on the wrap.
21. A storage product comprising:
(a) a rigid storage frame, the rigid storage frame comprising
(i) a base;
(ii) a plurality of outwardly-sloped sidewalls projecting upwardly from the base; and
(iii) a plurality of catches disposed on the outwardly-sloped sidewalls; and
(b) a wrap attached to the rigid storage frame;
wherein:
(c) the upper edge of the outwardly-sloped sidewalls defines an open surface; and
(d) the wrap covers the open surface.
22. A storage product comprising:
(a) a first rigid storage frame, the first rigid storage frame comprising
(i) a base;
(ii) a plurality of outwardly-sloped sidewalls projecting upwardly from the base; and
(iii) a plurality of catches disposed on the outwardly-sloped sidewalls;
(b) a first wrap attached to the first rigid storage frame;
(c) a second rigid storage frame, the second rigid storage frame comprising
(i) a base;
(ii) a plurality of outwardly-sloped sidewalls projecting upwardly from the base; and
(iii) a plurality of catches disposed on the outwardly-sloped sidewalls; and
(d) a second wrap attached to the second rigid storage frame;
wherein the first rigid storage frame and the second rigid storage frame are hingedly attached.
23. A storage product comprising:
(a) a rigid storage frame, the rigid storage frame comprising
(i) a base;
(ii) a plurality of outwardly-sloped sidewalls projecting upwardly from the base; and,
(iii) a hinge element disposed on an outwardly-sloped sidewall;
wherein:
(b) the hinge element is capable of being releasably attached to another hinge element of a different storage product.
24. The storage product of claim 23 , wherein the base further comprises a plurality of base elements which define a plurality of open regions.
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US6220473B1 (en) * | 1999-07-14 | 2001-04-24 | Thermo Solutions, Inc. | Collapsible vacuum panel container |
US6102569A (en) * | 1999-09-13 | 2000-08-15 | Wang; Wen-Tsan | Folding collapsible storage box |
US6789711B2 (en) * | 2003-01-24 | 2004-09-14 | Jason P. Kinsella | Stable product holding and transporting system |
US20040182858A1 (en) * | 2003-03-21 | 2004-09-23 | Rehrig Pacific Company | Collapsible container |
US20060169691A1 (en) * | 2005-01-28 | 2006-08-03 | Rothschild Wayne H | Multipurpose storage device and method |
US20060169690A1 (en) * | 2005-01-28 | 2006-08-03 | Rothschild Wayne H | Multipurpose storage device and method |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2455292A1 (en) * | 2009-07-13 | 2012-05-23 | Manuel Ruiz Carmona | Box for packaging and transporting products |
EP2455292A4 (en) * | 2009-07-13 | 2012-11-28 | Carmona Manuel Ruiz | Box for packaging and transporting products |
US8733572B2 (en) | 2009-07-13 | 2014-05-27 | Manuel RUIZ CARMONA | Box for packaging and transporting products |
US20180155123A1 (en) * | 2016-07-08 | 2018-06-07 | Edgewell Personal Carw Brands, LLC | Waste Disposal System Having Guide Features |
US11807449B2 (en) * | 2016-07-08 | 2023-11-07 | Angelcare Usa, Llc | Waste disposal system having guide features |
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