US20070199254A1 - Nestable structural hollow body and related methods - Google Patents
Nestable structural hollow body and related methods Download PDFInfo
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- US20070199254A1 US20070199254A1 US11/364,288 US36428806A US2007199254A1 US 20070199254 A1 US20070199254 A1 US 20070199254A1 US 36428806 A US36428806 A US 36428806A US 2007199254 A1 US2007199254 A1 US 2007199254A1
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- hollow body
- bottom section
- top section
- section
- structural support
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/07—Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/08—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
- E04B5/326—Floor structures wholly cast in situ with or without form units or reinforcements with hollow filling elements
- E04B5/328—Floor structures wholly cast in situ with or without form units or reinforcements with hollow filling elements the filling elements being spherical
Definitions
- the invention relates generally to structural components and related methods, and more specifically to a nestable spherical hollow body that is convenient to use and assemble at least for structural support and/or creating internal cavities in concrete or similar applications.
- Prestressed, prefabricated concrete elements with extended cross sections and internal hollow cylindrical cavities have been used to reduce the weight “problems”, but they typically only span in a “single” direction. In other words, they are typically relatively long and narrow concrete beams with one or more web elements extending significantly below the concrete “deck.”
- Alternative approaches have included placing lightweight balls within the concrete as it is poured (for example, see DE 2,116,479) or similarly positioning hollow spheres within a mesh assembly in the concrete (for example, see U.S. Pat. No. 5,396,747, issued to Breuning in 1995).
- BubbleDeck currently produces a pre-fabricated solid concrete slab structure having plastic balls embedded in concrete, to reduce the slab's weight. According to BubbleDeck, the pre-fabricated concrete slab can reduce construction material weight by up to fifty percent (50%).
- the BubbleDeck plastic balls are hollow, spherical shapes (similar to ping pong balls), and are of a solid fixed single piece construction. That single piece hollow body construction apparently has a generally uniform wall thickness sufficient to withstand the stress imposed by the surrounding concrete material, but that solid fixed single piece construction limits at least the shipping and handling characteristics of the inserts (balls) prior to use, and can also affect the stress handling capacity of the plastic balls.
- the invention is directed to a nestable hollow body that, among other things, is useful for at least structural support and/or creating internal cavities for an improved strength-to-weight ratio in a variety of concrete or other structures.
- the present invention preferably provides a single connected element whose parts can be easily moved (via hinges or otherwise) from an “open” or nestable position into a “closed” or assembled position.
- the invention provides for, among other things, nestabilty in a hollow body, and provides for space saving and efficient methods of manufacturing, handling, storing, transporting, and/or assembling the hollow bodies.
- the invention further facilitates additional structural support within the hollow body itself, to increase the load bearing capacity of the hollow body when subjected to external forces such as those commonly imposed on it by concrete or when otherwise used for its intended purposes.
- the device is preferably a multi-section hollow body having: (1) a structural support network disposed within or formed in its interior; (2) a hinge mechanism to keep the sections connected to each other prior to assembly and to permit repositioning (or “closing”) of the sections into a final desired configuration prior to their use; and (3) at least one latch mechanism to help hold the sections in that final desired configuration prior to their use.
- an integral hinge preferably permits a top or first section of the hollow body and a bottom or second section of the hollow body to be (1) fabricated in an opened or an extended state (which permits stacking or nesting of a plurality of hollow bodies on top of each other prior to their eventual use), and then (2) moved to a closed or an assembled state to permit use of the hollow body for its intended purposes.
- FIG. 1 is a perspective view showing a multi-portion hollow body in a closed or assembled state, in accordance with one embodiment of the present invention.
- FIG. 2 is similar to FIG. 1 , but shows the hollow body in a slightly open position.
- FIG. 3 is a perspective view looking down into the interior of the body of FIG. 2 after it has been further opened, and illustrates an embodiment of a structural support network disposed within each of the sections of the body.
- FIG. 4 ( a ) is a side perspective view of a plurality of the bodies of FIG. 3 , inverted and stacked and nested with each other.
- FIG. 4 ( b ) is a sectional view of the stacked and nested bodies of FIG. 4 ( a ), with the section being taken along the widest portion of the bodies and generally parallel to the plane of the paper on which FIG. 4 ( a ) is shown.
- FIG. 5 is similar to FIG. 3 , but shows a close-up view of the central interconnecting portion of the body, illustrating one embodiment of a hinge that can be used in the hollow body of FIG. 1 .
- FIG. 6 is similar to FIG. 2 , but shows a close-up view of one embodiment of a latch mechanism that can be used in the hollow body of FIG. 1 .
- FIG. 7 ( a ) is similar to FIG. 6 , but shows the latch mechanism in a closed or secured position, such as the position shown in FIG. 1 .
- FIG. 7 ( b ) is similar to FIG. 7 ( a ), but shows a partially sectional perspective view of the latch mechanism, with the section taken in a generally vertical plane through FIG. 7 ( a ).
- fabrication processes include die cast, investment casting, sheet metal stamping, single/twin sheet thermo-form, blow-molding, rotational molding, injection molding, gas assist, water assist, web molding, structural foam molding, and many other existing and new processes that may come into being.
- Materials are not limited in anyway and could extend from metals to resins of all types.
- a preferred material is plastic, and a preferred method of fabrication is by injection molding.
- the device described herein may generally be used for at least structural support and/or creating internal cavities for improved strength-to-weight ratio in a variety of structures.
- the structural hollow bodies described herein are typically intended to be embedded in concrete or some other material for the purpose of eliminating the concrete or some other material that has weight but no carrying effect.
- Persons of ordinary skill in the art will understand that although the aforementioned application may be a preferred use, the structural hollow bodies described herein may be used in any number of other applications.
- the device is preferably a hollow body 5 having: (1) a top/first section 10 and a bottom/second section 15 of substantially the same size and shape; (2) a structural support network 20 disposed within the hollow body 5 to increase the load bearing capacity of the hollow body 5 when subjected to external forces; (3) at least one latch mechanism 25 positioned along the periphery 40 of the hollow body 5 ; and (4) a corresponding hinge 30 positioned along the periphery 40 of the hollow body 5 so as to permit repositioning of the top section 10 of the hollow body 5 and the bottom section 15 of the hollow body 5 from an opened state, to permit nesting of a plurality of such hollow bodies 5 on top of each other, to a closed state to permit use of the hollow body 5 for its intended purposes.
- Persons of ordinary skill in the art will understand that the orientation of “top” or “bottom” used herein is for convenience only, and that the specific orientation of the body within a particular application can be any direction.
- the geometric shape of the device 5 described herein is preferably spherical, having a top section 10 and a bottom section 15 of substantially the same size and shape (i.e., half spheres).
- the device 5 can be of virtually any size and shape. Such shapes may include a square, triangle, hexagon, geodesic dome/sphere, or other shape.
- the wall thickness of the hollow body 5 and/or structural support network 20 may vary and will typically depend on the device's intended use or application.
- the preferred hinge 30 (connecting the top section to the bottom section) is formed as part of an area of reduced thickness of plastic 35 along the periphery 40 between the top section 10 and the bottom section 15 of the hollow body 5 .
- the hinge can be a “living hinge” formed of the same plastic as the rest of the body.
- the hollow bodies 5 When used for their intended purposes (i.e., for structural support and/or creating internal cavities for improved strength-to-weight ratio in a variety of structures), the hollow bodies 5 preferably are in a closed or assembled state, as shown in FIG. 1 . No further repositioning of the top section 10 of the hollow body 5 relative to the bottom section 15 of the hollow body 5 is needed. While other more durable hinge types may be utilized, the hinge 30 is intended for a single use application so its durability is relatively less important than its lightweight and cost effective production.
- the hinge 30 permits the hollow bodies 5 to be shipped or transported from the manufacturer to an end user in an opened or an extended state to facilitate efficient stacking and/or nesting of a plurality of such hollow bodies 5 on top of each other, thereby increasing the number of hollow bodies 5 capable of being contained in a given space (as compared to the number of assembled hollow bodies (or fixed, single piece ping-pong ball type bodies) capable of being contained in the same space).
- the hollow body 5 preferably includes at least one latch mechanism 25 , and preferably includes a plurality of such latch mechanisms 25 .
- the latch mechanism 25 preferably includes an enlarged head or male portion 45 formed on the periphery and protruding from a first recessed portion 50 formed on one of the top section 10 or a bottom section 15 of the hollow body 5 , and a correspondingly shaped cavity or female portion 55 formed on the periphery 40 as part of a second recessed portion 60 on the other one of the top section 10 or the bottom section 15 of the hollow body 5 for receiving or mating with the head 45 to join, close, or seal the top and bottom sections 10 , 15 along the peripheral 40 (mating area between the top section 10 and bottom section 15 of the hollow body) when the hollow body 5 is in the closed or assembled state.
- the head 45 preferably is constructed with an enlarged protrusion 65 such that, as the head 45 makes initial contact with the cavity 55 , the head 45 moves in a direction away from the periphery 40 of the hollow body 5 so as to be received into the cavity 55 .
- material memory and/or compressive hoop stress causes the head 45 to move back out into its original position, securing the protruding portion 65 of the head 45 firmly against a lip 70 of the cavity 55 , and securing the top section 10 of the hollow body 5 to the bottom section 15 of the hollow body 5 along the peripheral edges 40 .
- the latch 25 is intended for a single use application.
- the hollow body 5 once secured in the closed or assembled state the hollow body 5 is ready for its intended use. No further repositioning of the top section 10 of the hollow body 5 relative to the bottom section 15 of the hollow body 5 is needed.
- a plurality of latch mechanisms 25 are preferably provided and used, to increase the integrity of the hollow body 5 in its closed or “sealed” state (i.e., to maximize accurate engagement and minimize the risk of collapse or deformation of the hollow body 5 due to external stress resulting in partial or total separation of the top section 10 from the bottom section 15 , or other “failure” of the body's void-making purpose in certain applications).
- any suitable latch may be utilized within the scope of the invention.
- the sealing or further securing of the top section 10 of the hollow body 5 to the bottom section 15 of the hollow body 5 along the periphery 40 may be further aided or facilitated in any number of ways, including the use of a mating tongue and groove structure and/or gasket member along the periphery 40 , for example.
- the hinge 30 and latch(es) 25 preferably are constructed such that in the closed or assembled state the hinge 30 and latch(es) 25 do not protrude beyond the designated outside diameter of the hollow body 5 .
- each of the hinge 30 and latch(es) 25 are formed on a recessed portion 50 , 60 of the top section 10 of the hollow body 5 and the bottom section 15 of the hollow body 5 . Accordingly, as shown in FIG.
- each recessed portion 50 , 60 is sloped (as indicated by reference “s”) such that the hinge 30 and latch(es) 25 formed on the periphery 40 as part of each recess 50 , 60 are inset a distance (as indicated by reference “i”) from the perimeter 40 of the hollow body 5 .
- such an inset “i” configuration of the hinge 30 and latch(es) 25 provides a generally smooth outer periphery 40 or profile of the hollow body 4 for purposes of efficient and stable stacking or nesting of a plurality of such hollow bodies 5 on top of each other in the opened or extended state as shown in FIGS. 4 ( a )-( b ).
- each of the top section 10 and the bottom section 15 of the hollow body 5 preferably includes a structural support network 20 (or web or rib(s)) formed on or disposed in or operatively affixed to the body section or sections.
- the structural support network 20 can increase the load bearing capacity of the hollow body 5 when subjected to the external forces commonly imposed on it, when used for at least structural support and/or to create internal cavities in a variety of structures.
- the structural support network 20 disposed within the hollow body 5 may be considered as somewhat of a compromise between a hollow body 5 without such a structural support 20 and a completely solid hollow body.
- the structural support network 20 permits a greater load bearing capacity than a hollow body 5 without such a structural support network 20 , but at a reduced weight when compared to a completely solid body.
- the reinforcing ribs or structural support network 20 includes a concentric ring 75 positioned generally near a central or bottom portion 80 of each of the top section 10 and the bottom section 15 of the hollow body 5 .
- the concentric ring 75 is distal from the periphery opening 40 of the hollow body 5 .
- a plurality of equally spaced (or other pattern of) support arms 85 radiate outward from the concentric ring 75 toward the periphery 40 of each of the top section 10 and the bottom section 15 to add structural stability to the hollow body sidewall.
- a hollow body structural support network 20 (a concentric ring 75 and one or more of the associated support arms 85 ) intended to withstand the force imposed on a hollow body 5 buried or encased in concrete may be constructed considerably thicker and/or larger in some aspect as compared to a hollow body structural support network 20 that is intended to be buried or encased in some lighter material.
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- Chemical & Material Sciences (AREA)
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- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
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- Laminated Bodies (AREA)
Abstract
Description
- The invention relates generally to structural components and related methods, and more specifically to a nestable spherical hollow body that is convenient to use and assemble at least for structural support and/or creating internal cavities in concrete or similar applications.
- Many concrete or similar structural components conventionally are relatively thick and heavy, compared to their weight bearing capacity. The formation of voids within concrete can improve the economics, performance, and versatility of the concrete and its implementation.
- Prestressed, prefabricated concrete elements with extended cross sections and internal hollow cylindrical cavities have been used to reduce the weight “problems”, but they typically only span in a “single” direction. In other words, they are typically relatively long and narrow concrete beams with one or more web elements extending significantly below the concrete “deck.” Alternative approaches have included placing lightweight balls within the concrete as it is poured (for example, see DE 2,116,479) or similarly positioning hollow spheres within a mesh assembly in the concrete (for example, see U.S. Pat. No. 5,396,747, issued to Breuning in 1995).
- A system using embedded blow-molded plastic balls is described at the website of BubbleDeck North America Ltd. BubbleDeck currently produces a pre-fabricated solid concrete slab structure having plastic balls embedded in concrete, to reduce the slab's weight. According to BubbleDeck, the pre-fabricated concrete slab can reduce construction material weight by up to fifty percent (50%). The BubbleDeck plastic balls are hollow, spherical shapes (similar to ping pong balls), and are of a solid fixed single piece construction. That single piece hollow body construction apparently has a generally uniform wall thickness sufficient to withstand the stress imposed by the surrounding concrete material, but that solid fixed single piece construction limits at least the shipping and handling characteristics of the inserts (balls) prior to use, and can also affect the stress handling capacity of the plastic balls.
- Thus, the weight advantages of systems such as the BubbleDeck balls are compromised by certain disadvantages inherent in their design. Among other things, because they are blow-molded spheres, they are cannot be efficiently stored or transported prior to their use on a jobsite.
- The invention is directed to a nestable hollow body that, among other things, is useful for at least structural support and/or creating internal cavities for an improved strength-to-weight ratio in a variety of concrete or other structures. Rather than a series of loose components separate from each other (see, for example,
FIGS. 3-5 of the aforementioned '747 patent), the present invention preferably provides a single connected element whose parts can be easily moved (via hinges or otherwise) from an “open” or nestable position into a “closed” or assembled position. The invention provides for, among other things, nestabilty in a hollow body, and provides for space saving and efficient methods of manufacturing, handling, storing, transporting, and/or assembling the hollow bodies. The invention further facilitates additional structural support within the hollow body itself, to increase the load bearing capacity of the hollow body when subjected to external forces such as those commonly imposed on it by concrete or when otherwise used for its intended purposes. - In one embodiment, the device is preferably a multi-section hollow body having: (1) a structural support network disposed within or formed in its interior; (2) a hinge mechanism to keep the sections connected to each other prior to assembly and to permit repositioning (or “closing”) of the sections into a final desired configuration prior to their use; and (3) at least one latch mechanism to help hold the sections in that final desired configuration prior to their use. For embodiments having two sections formed of plastic via injection molding, an integral hinge preferably permits a top or first section of the hollow body and a bottom or second section of the hollow body to be (1) fabricated in an opened or an extended state (which permits stacking or nesting of a plurality of hollow bodies on top of each other prior to their eventual use), and then (2) moved to a closed or an assembled state to permit use of the hollow body for its intended purposes.
- Methods of fabrication, transportation, and use related to the aforementioned apparatus are also described herein. Among other things, such methods improve the efficiency of storage and transport and assembly of the void-making devices prior to their use in a concrete or similar construction application.
- Certain objects and advantages have been and are further described herein. Persons of ordinary skill in the art will understand that not necessarily all such objects or advantages may be achieved in accordance with any particular embodiment of the invention. Thus, for example, those skilled in the art will recognize that the invention may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages as taught herein without necessarily achieving other objects or advantages as may be taught or suggested herein.
- These and other embodiments will become readily apparent to those skilled in the art from the following detailed description of the preferred embodiments having reference to the attached figures, the invention not being limited to any particular preferred embodiment(s) disclosed.
-
FIG. 1 is a perspective view showing a multi-portion hollow body in a closed or assembled state, in accordance with one embodiment of the present invention. -
FIG. 2 is similar toFIG. 1 , but shows the hollow body in a slightly open position. -
FIG. 3 is a perspective view looking down into the interior of the body ofFIG. 2 after it has been further opened, and illustrates an embodiment of a structural support network disposed within each of the sections of the body. -
FIG. 4 (a) is a side perspective view of a plurality of the bodies ofFIG. 3 , inverted and stacked and nested with each other. -
FIG. 4 (b) is a sectional view of the stacked and nested bodies ofFIG. 4 (a), with the section being taken along the widest portion of the bodies and generally parallel to the plane of the paper on whichFIG. 4 (a) is shown. -
FIG. 5 is similar toFIG. 3 , but shows a close-up view of the central interconnecting portion of the body, illustrating one embodiment of a hinge that can be used in the hollow body ofFIG. 1 . -
FIG. 6 is similar toFIG. 2 , but shows a close-up view of one embodiment of a latch mechanism that can be used in the hollow body ofFIG. 1 . -
FIG. 7 (a) is similar toFIG. 6 , but shows the latch mechanism in a closed or secured position, such as the position shown inFIG. 1 . -
FIG. 7 (b) is similar toFIG. 7 (a), but shows a partially sectional perspective view of the latch mechanism, with the section taken in a generally vertical plane throughFIG. 7 (a). - Embodiments of the present invention will now be described with references to the accompanying Figures, wherein like reference numerals refer to like elements throughout. The terminology used in the description presented herein is not intended to be interpreted in any limited or restrictive manner, simply because it is being utilized in conjunction with a detailed description of certain embodiments of the invention. Furthermore, various embodiments of the invention (whether or not specifically described herein) may include novel features, no single one of which is solely responsible for its desirable attributes or which is essential to practicing the invention herein described.
- Persons of ordinary skill in the art will understand that the invention can be practiced using any of a wide variety of suitable processes and materials. By way of example and not by way of limitation, fabrication processes include die cast, investment casting, sheet metal stamping, single/twin sheet thermo-form, blow-molding, rotational molding, injection molding, gas assist, water assist, web molding, structural foam molding, and many other existing and new processes that may come into being. Materials are not limited in anyway and could extend from metals to resins of all types. A preferred material is plastic, and a preferred method of fabrication is by injection molding.
- The device described herein may generally be used for at least structural support and/or creating internal cavities for improved strength-to-weight ratio in a variety of structures. In this regard, the structural hollow bodies described herein are typically intended to be embedded in concrete or some other material for the purpose of eliminating the concrete or some other material that has weight but no carrying effect. Persons of ordinary skill in the art will understand that although the aforementioned application may be a preferred use, the structural hollow bodies described herein may be used in any number of other applications.
- As shown in
FIGS. 1-4 , in one embodiment, the device is preferably ahollow body 5 having: (1) a top/first section 10 and a bottom/second section 15 of substantially the same size and shape; (2) astructural support network 20 disposed within thehollow body 5 to increase the load bearing capacity of thehollow body 5 when subjected to external forces; (3) at least onelatch mechanism 25 positioned along theperiphery 40 of thehollow body 5; and (4) acorresponding hinge 30 positioned along theperiphery 40 of thehollow body 5 so as to permit repositioning of thetop section 10 of thehollow body 5 and thebottom section 15 of thehollow body 5 from an opened state, to permit nesting of a plurality of suchhollow bodies 5 on top of each other, to a closed state to permit use of thehollow body 5 for its intended purposes. Persons of ordinary skill in the art will understand that the orientation of “top” or “bottom” used herein is for convenience only, and that the specific orientation of the body within a particular application can be any direction. - The geometric shape of the
device 5 described herein is preferably spherical, having atop section 10 and abottom section 15 of substantially the same size and shape (i.e., half spheres). However, persons of ordinary skill in the art will understand that as long as the general attributes and principles of the device (hollow body) 5 as described herein are utilized, thedevice 5 can be of virtually any size and shape. Such shapes may include a square, triangle, hexagon, geodesic dome/sphere, or other shape. In addition, the wall thickness of thehollow body 5 and/orstructural support network 20 may vary and will typically depend on the device's intended use or application. - As shown in
FIG. 5 , the preferred hinge 30 (connecting the top section to the bottom section) is formed as part of an area of reduced thickness ofplastic 35 along theperiphery 40 between thetop section 10 and thebottom section 15 of thehollow body 5. For injection molded embodiments, the hinge can be a “living hinge” formed of the same plastic as the rest of the body. - When used for their intended purposes (i.e., for structural support and/or creating internal cavities for improved strength-to-weight ratio in a variety of structures), the
hollow bodies 5 preferably are in a closed or assembled state, as shown inFIG. 1 . No further repositioning of thetop section 10 of thehollow body 5 relative to thebottom section 15 of thehollow body 5 is needed. While other more durable hinge types may be utilized, thehinge 30 is intended for a single use application so its durability is relatively less important than its lightweight and cost effective production. - As shown in
FIG. 4 , thehinge 30 permits thehollow bodies 5 to be shipped or transported from the manufacturer to an end user in an opened or an extended state to facilitate efficient stacking and/or nesting of a plurality of suchhollow bodies 5 on top of each other, thereby increasing the number ofhollow bodies 5 capable of being contained in a given space (as compared to the number of assembled hollow bodies (or fixed, single piece ping-pong ball type bodies) capable of being contained in the same space). - As shown in
FIGS. 2 and 3 , thehollow body 5 preferably includes at least onelatch mechanism 25, and preferably includes a plurality ofsuch latch mechanisms 25. Thelatch mechanism 25 preferably includes an enlarged head ormale portion 45 formed on the periphery and protruding from a first recessedportion 50 formed on one of thetop section 10 or abottom section 15 of thehollow body 5, and a correspondingly shaped cavity orfemale portion 55 formed on theperiphery 40 as part of a second recessedportion 60 on the other one of thetop section 10 or thebottom section 15 of thehollow body 5 for receiving or mating with thehead 45 to join, close, or seal the top andbottom sections top section 10 andbottom section 15 of the hollow body) when thehollow body 5 is in the closed or assembled state. - As shown in FIGS. 7(a)-(b), the
head 45 preferably is constructed with an enlargedprotrusion 65 such that, as thehead 45 makes initial contact with thecavity 55, thehead 45 moves in a direction away from theperiphery 40 of thehollow body 5 so as to be received into thecavity 55. After thehead 45 is completely received into thecavity 55, material memory (and/or compressive hoop stress) causes thehead 45 to move back out into its original position, securing the protrudingportion 65 of thehead 45 firmly against alip 70 of thecavity 55, and securing thetop section 10 of thehollow body 5 to thebottom section 15 of thehollow body 5 along the peripheral edges 40. - Similar to the
hinge 30, thelatch 25 is intended for a single use application. In this regard, once secured in the closed or assembled state thehollow body 5 is ready for its intended use. No further repositioning of thetop section 10 of thehollow body 5 relative to thebottom section 15 of thehollow body 5 is needed. A plurality oflatch mechanisms 25 are preferably provided and used, to increase the integrity of thehollow body 5 in its closed or “sealed” state (i.e., to maximize accurate engagement and minimize the risk of collapse or deformation of thehollow body 5 due to external stress resulting in partial or total separation of thetop section 10 from thebottom section 15, or other “failure” of the body's void-making purpose in certain applications). - In certain applications such as forming voids in concrete, it is unlikely that the assembled ball or body will ever need to be “opened.” Accordingly, securing the
top section 10 of thehollow body 5 to thebottom section 15 of thehollow body 5 is of primary importance, and the ability to “unsecure” or open the latch mechanism(s) 25 is moot, undesirable, and/or irrelevant. - Persons of ordinary skill in the art will understand that any suitable latch may be utilized within the scope of the invention. In this regard, and by way of example, even if just a
single latch element 25 is provided on the hollow body, the sealing or further securing of thetop section 10 of thehollow body 5 to thebottom section 15 of thehollow body 5 along theperiphery 40 may be further aided or facilitated in any number of ways, including the use of a mating tongue and groove structure and/or gasket member along theperiphery 40, for example. - As best shown in
FIG. 1 , thehinge 30 and latch(es) 25 preferably are constructed such that in the closed or assembled state thehinge 30 and latch(es) 25 do not protrude beyond the designated outside diameter of thehollow body 5. In this regard, as indicated above, each of thehinge 30 and latch(es) 25 are formed on a recessedportion top section 10 of thehollow body 5 and thebottom section 15 of thehollow body 5. Accordingly, as shown inFIG. 7 (a), each recessedportion hinge 30 and latch(es) 25 formed on theperiphery 40 as part of eachrecess perimeter 40 of thehollow body 5. Among other things, such an inset “i” configuration of thehinge 30 and latch(es) 25 provides a generally smoothouter periphery 40 or profile of the hollow body 4 for purposes of efficient and stable stacking or nesting of a plurality of suchhollow bodies 5 on top of each other in the opened or extended state as shown in FIGS. 4(a)-(b). - As shown in
FIG. 3 , each of thetop section 10 and thebottom section 15 of thehollow body 5 preferably includes a structural support network 20 (or web or rib(s)) formed on or disposed in or operatively affixed to the body section or sections. Among other things, thestructural support network 20 can increase the load bearing capacity of thehollow body 5 when subjected to the external forces commonly imposed on it, when used for at least structural support and/or to create internal cavities in a variety of structures. Thestructural support network 20 disposed within thehollow body 5 may be considered as somewhat of a compromise between ahollow body 5 without such astructural support 20 and a completely solid hollow body. In this regard, thestructural support network 20 permits a greater load bearing capacity than ahollow body 5 without such astructural support network 20, but at a reduced weight when compared to a completely solid body. - In one embodiment, the reinforcing ribs or
structural support network 20 includes aconcentric ring 75 positioned generally near a central orbottom portion 80 of each of thetop section 10 and thebottom section 15 of thehollow body 5. In other words, in this embodiment, theconcentric ring 75 is distal from the periphery opening 40 of thehollow body 5. Preferably, a plurality of equally spaced (or other pattern of) supportarms 85 radiate outward from theconcentric ring 75 toward theperiphery 40 of each of thetop section 10 and thebottom section 15 to add structural stability to the hollow body sidewall. - Persons of ordinary skill in the art will understand that the invention can be practiced in other embodiments without any such ribs or webbing, or with any of a wide variety of patterns, shapes, and sizes of ribs or similar support network. Similarly, persons of ordinary skill in the art will understand that, among other things, the diameter, depth, and/or thickness of the
concentric ring 75 as well as the number, spacing, and length of eachsupport arm 85 may vary depending on the hollow body's intended purpose or application. For example, a hollow body structural support network 20 (aconcentric ring 75 and one or more of the associated support arms 85) intended to withstand the force imposed on ahollow body 5 buried or encased in concrete may be constructed considerably thicker and/or larger in some aspect as compared to a hollow bodystructural support network 20 that is intended to be buried or encased in some lighter material. - The apparatus and methods of the present invention have been described with some particularity, but the specific designs, constructions and steps disclosed are not to be taken as delimiting of the invention. Obvious modifications will make themselves apparent to those of ordinary skill in the art, all of which will not depart from the essence of the invention and all such changes and modifications are intended to be encompassed within the appended claims, to the extent permitted by any prior art and applicable law.
Claims (10)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/364,288 US20070199254A1 (en) | 2006-02-28 | 2006-02-28 | Nestable structural hollow body and related methods |
PCT/US2007/005197 WO2007100871A2 (en) | 2006-02-28 | 2007-02-28 | Nestable structural hollow body and related methods |
CA2677334A CA2677334C (en) | 2006-02-28 | 2007-02-28 | Nestable structural hollow body and related methods |
US12/656,418 US8322112B2 (en) | 2006-02-28 | 2010-01-28 | Nestable structural hollow body and related methods |
US29/377,706 USD639449S1 (en) | 2006-02-28 | 2010-10-25 | Nestable structural hollow body |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/364,288 US20070199254A1 (en) | 2006-02-28 | 2006-02-28 | Nestable structural hollow body and related methods |
Related Child Applications (1)
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US12/656,418 Division US8322112B2 (en) | 2006-02-28 | 2010-01-28 | Nestable structural hollow body and related methods |
Publications (1)
Publication Number | Publication Date |
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US20070199254A1 true US20070199254A1 (en) | 2007-08-30 |
Family
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US11/364,288 Abandoned US20070199254A1 (en) | 2006-02-28 | 2006-02-28 | Nestable structural hollow body and related methods |
US12/656,418 Active US8322112B2 (en) | 2006-02-28 | 2010-01-28 | Nestable structural hollow body and related methods |
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US12/656,418 Active US8322112B2 (en) | 2006-02-28 | 2010-01-28 | Nestable structural hollow body and related methods |
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US (2) | US20070199254A1 (en) |
CA (1) | CA2677334C (en) |
WO (1) | WO2007100871A2 (en) |
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US20130257473A1 (en) * | 2008-07-16 | 2013-10-03 | Lockheed Martin Corporation | Long-life power source, long-life embedded structure sensor, remote long-life fluid measurement and analysis system, long-life off-grid enclosed space proximity change detector, surface-mount encryption device with volatile long-life key storage and volume intrusion response, and portable encrypted data storage with volatile long-life key storage and volume intrusion response |
JP2015030508A (en) * | 2013-08-02 | 2015-02-16 | 株式会社バンダイ | Article storage container |
US9315983B1 (en) | 2015-06-15 | 2016-04-19 | Canadian Telescopes Inc. | Modular observatory and an unassembled kit thereof |
JP2016196334A (en) * | 2016-08-16 | 2016-11-24 | 株式会社バンダイ | Article storage container |
CZ306962B6 (en) * | 2012-07-30 | 2017-10-18 | Vysoké Učení Technické V Brně | A collecting vessel designed for the system of pneumatic waste transport pipeline |
WO2021019315A1 (en) * | 2019-07-31 | 2021-02-04 | Khaled Azzam | A novel set of concave framework to be utilised as light concrete slabs |
WO2021140262A1 (en) * | 2020-01-08 | 2021-07-15 | Carbonell Valls Jose Jose | Protective piece for rebar |
US20220282480A1 (en) * | 2021-03-08 | 2022-09-08 | Plascon Plastics Corporation | Lattice of hollow bodies with reinforcement member supports |
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ITTO20060879A1 (en) * | 2006-12-12 | 2008-06-13 | Pontarolo Engineering Spa | UNIT FOR CONSTRUCTION OF PODS INSOLES. |
ES2356546B2 (en) * | 2010-06-28 | 2011-09-14 | Alberto Alarcón García | A FORGED OR SIMILAR STRUCTURAL ELEMENT LIGHTENED BY WHICH THEY CAN DISCURRATE RECORDABLE FACILITIES. |
USD666458S1 (en) | 2010-09-10 | 2012-09-04 | Seana L. Montgomery | Bowl with utensil retention feature |
US8695838B1 (en) | 2012-06-06 | 2014-04-15 | Seana L. Montgomery | Bowl with utensil holder |
WO2014015375A1 (en) * | 2012-07-23 | 2014-01-30 | Novaplas Pty Ltd | Collapsible void former |
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US9493946B2 (en) | 2013-12-13 | 2016-11-15 | Iconx, Llc | Tie system for insulated concrete panels |
US10179675B2 (en) * | 2013-12-19 | 2019-01-15 | Velmont & Company, Inc. | Dispensing container with interior access |
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US10675217B2 (en) | 2017-03-10 | 2020-06-09 | Corr-Jensen Inc. | Spherical pill container with domed lid |
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Cited By (11)
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US20130257473A1 (en) * | 2008-07-16 | 2013-10-03 | Lockheed Martin Corporation | Long-life power source, long-life embedded structure sensor, remote long-life fluid measurement and analysis system, long-life off-grid enclosed space proximity change detector, surface-mount encryption device with volatile long-life key storage and volume intrusion response, and portable encrypted data storage with volatile long-life key storage and volume intrusion response |
US20120311959A1 (en) * | 2009-12-21 | 2012-12-13 | Cobiax Technologies Ag | Half shell element for the production of a hollow body |
US9038352B2 (en) * | 2009-12-21 | 2015-05-26 | Cobiax Technologies Ag | Half shell element for the production of a hollow body |
CZ306962B6 (en) * | 2012-07-30 | 2017-10-18 | Vysoké Učení Technické V Brně | A collecting vessel designed for the system of pneumatic waste transport pipeline |
JP2015030508A (en) * | 2013-08-02 | 2015-02-16 | 株式会社バンダイ | Article storage container |
US9315983B1 (en) | 2015-06-15 | 2016-04-19 | Canadian Telescopes Inc. | Modular observatory and an unassembled kit thereof |
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WO2021019315A1 (en) * | 2019-07-31 | 2021-02-04 | Khaled Azzam | A novel set of concave framework to be utilised as light concrete slabs |
WO2021140262A1 (en) * | 2020-01-08 | 2021-07-15 | Carbonell Valls Jose Jose | Protective piece for rebar |
US20220282480A1 (en) * | 2021-03-08 | 2022-09-08 | Plascon Plastics Corporation | Lattice of hollow bodies with reinforcement member supports |
US11566423B2 (en) * | 2021-03-08 | 2023-01-31 | Plascon Plastics Corporation | Lattice of hollow bodies with reinforcement member supports |
Also Published As
Publication number | Publication date |
---|---|
WO2007100871A2 (en) | 2007-09-07 |
US20100132290A1 (en) | 2010-06-03 |
WO2007100871A3 (en) | 2008-10-30 |
CA2677334A1 (en) | 2007-09-07 |
US8322112B2 (en) | 2012-12-04 |
CA2677334C (en) | 2014-04-08 |
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