US20070193896A1 - Cigarette package and method of fabricating the same - Google Patents
Cigarette package and method of fabricating the same Download PDFInfo
- Publication number
- US20070193896A1 US20070193896A1 US11/785,514 US78551407A US2007193896A1 US 20070193896 A1 US20070193896 A1 US 20070193896A1 US 78551407 A US78551407 A US 78551407A US 2007193896 A1 US2007193896 A1 US 2007193896A1
- Authority
- US
- United States
- Prior art keywords
- box
- blank
- cigarette
- lid
- cigarette package
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 116
- 238000004519 manufacturing process Methods 0.000 title claims description 20
- 239000011347 resin Substances 0.000 claims abstract description 7
- 229920005989 resin Polymers 0.000 claims abstract description 7
- 239000004743 Polypropylene Substances 0.000 claims abstract description 6
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 6
- -1 polypropylene Polymers 0.000 claims abstract description 4
- 229920001155 polypropylene Polymers 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 16
- 239000000796 flavoring agent Substances 0.000 claims description 15
- 235000019634 flavors Nutrition 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 125000003118 aryl group Chemical group 0.000 claims description 6
- 239000010410 layer Substances 0.000 description 15
- 238000007789 sealing Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 7
- NOOLISFMXDJSKH-UTLUCORTSA-N (+)-Neomenthol Chemical compound CC(C)[C@@H]1CC[C@@H](C)C[C@@H]1O NOOLISFMXDJSKH-UTLUCORTSA-N 0.000 description 2
- NOOLISFMXDJSKH-UHFFFAOYSA-N DL-menthol Natural products CC(C)C1CCC(C)CC1O NOOLISFMXDJSKH-UHFFFAOYSA-N 0.000 description 2
- 229940041616 menthol Drugs 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/07—Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles
- B65D85/08—Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular
- B65D85/10—Containers, packaging elements or packages, specially adapted for particular articles or materials for compressible or flexible articles rod-shaped or tubular for cigarettes
- B65D85/1036—Containers formed by erecting a rigid or semi-rigid blank
- B65D85/1045—Containers formed by erecting a rigid or semi-rigid blank having a cap-like lid hinged to an edge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/58—Applying two or more wrappers, e.g. in succession
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/02—Packaging cigarettes
- B65B19/12—Inserting the cigarettes, or wrapped groups thereof, into preformed containers
- B65B19/20—Inserting the cigarettes, or wrapped groups thereof, into preformed containers into boxes with hinged lids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/08—Forming three-dimensional containers from sheet material
- B65B43/10—Forming three-dimensional containers from sheet material by folding the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/24—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/12—Coating on the layer surface on paper layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/20—Inorganic coating
- B32B2255/205—Metallic coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/31—Heat sealable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/40—Closed containers
Definitions
- the present invention relates to a cigarette package having excellent properties for preserving the aroma and flavor of cigarettes or filter cigarettes and to a method of fabricating the same.
- the hinged-lid package includes an inner pack obtained by wrapping a bundle of cigarettes or filter cigarettes in aluminum-evaporated paper and an outer box for containing the inner pack.
- the outer box has a box body and a hinged lid.
- the outer box is further wrapped in a transparent film, which has a tear tape.
- the aluminum-evaporated paper wrapping the cigarette bundle is simply folded around the cigarette bundle, so that there are a lot of gaps between overlapping portions in which the aluminum-evaporated paper overlaps itself. Therefore, aroma components released from the cigarette bundle escape into the box through the gaps.
- the outer box itself has a gap between the box body and the hinged lid, too.
- the film wrapping the outer box is useful for protecting the cigarette bundle from outside moisture, but is not suitable to block the escape of aroma and flavor components.
- the aroma and flavor components of the cigarette bundle gradually escape outside from the cigarette package. This diminishes the quality of the cigarettes or filter cigarettes, and a best-before date on the cigarette package cannot be set late.
- cigarette packages disclosed in U.S. Pat. No. 6,237,760 and International Publication No. 02/079052 have been known.
- Each of these well-known cigarette packages includes a sealed-type inner pack contained in an outer box.
- the inner pack of the package shown in the former publication has an inner frame with the shape of the letter U in section, which holds a cigarette bundle, and an inner wrapper for wrapping the cigarette bundle with the inner frame.
- the inner wrapper is made of a heat-sealable sheet material.
- the inner package of the cigarette package shown in the latter publication has a box-like shape similar to the outer box and includes a heat-sealable inner blank for wrapping a cigarette bundle.
- the former inner pack has the inner frame in between the inner wrapper and the cigarette bundle. Therefore, when the inner wrapper is heat-sealed, the inner frame is useful for blocking the heat produced by the heat sealing and transmitted from the inner wrapper to the cigarette bundle. Made of relatively thick paper, however, the inner frame easily absorbs the aroma and flavor components released from the cigarette bundle. This is undesirable for long-term preservation of the aroma and flavor of the cigarette bundle.
- the presence of the inner frame requires the step of folding the inner frame as a pre-step of the regular step of forming an inner pack in the process of cigarette package fabrication.
- the inner frame is folded around the cigarette bundle and is so arranged as to directly contact the cigarette bundle.
- the cigarettes or filter cigarettes of the cigarette bundle are prone to loosen.
- a section for carrying out the folding step cannot avoid being complicated in structure.
- the inner blank is folded around the cigarette bundle, so that the folding operation of the inner blank can be carried out in the same manner as the folding operation of the outer box.
- the inner blank directly wraps the cigarette bundle, so that the heat produced by the heat sealing has a bad influence upon the aroma and flavor of the cigarette bundle at the time of heat-sealing the inner blank.
- a cigarette package according to the present invention comprises an inner pack obtained by wrapping a cigarette bundle in an inner wrapper, an inner box sealedly containing the inner pack, and including a casing body with an open end and a lid for opening/closing the open end of the casing body, wherein the casing body and the lid are being formed of an inner blank, the inner blank being heat-sealable and having a shielding layer therein with respect to aroma and flavor components released from the cigarette bundle, and a hinged-lid outer casing formed of a paper outer blank and containing the inner casing.
- the cigarette package comprises a sealed-type inner box in between the inner pack and the outer box having ordinary figures, as long as the inner box is not opened, the aroma and flavor components released from the inner pack never escape into a gap between the outer box and the inner box or escape outside the outer box through the gap. Consequently, the cigarette package of the present invention is excellent in retaining quality of the cigarette bundle and extends a best-before date of the cigarette bundle.
- the inner blank for forming the inner box may include a metal layer serving as the shielding layer and a resin layer serving as a heat-seal layer laminated on each side of the metal layer.
- the metal layer and the resin layer be made of aluminum and polypropylene, respectively.
- Such an inner blank excels not only at shieldability with respect to the aroma and flavor of the cigarette bundle but also at heat-sealability.
- the lid is connected to a rear wall of the box body through a self hinge and includes a tongue portion.
- the tongue portion is superposed upon and detachably heat-sealed to a front face of the box body.
- the box body preferably further has a pair of inner top flaps that are provided to the open end of the box body and detachably heat-sealed to the tongue portion. Such inner top flaps enhance sealing performance of the inner box.
- the lid has re-adhesiveness with respect to the box body.
- the cigarette package of the present invention may also have an emanating source for emanating aroma to between the inner box and the outer box or have a print area in an outer surface of the inner box.
- the present invention also provides a method of fabricating the cigarette package.
- the fabricating method comprises the steps of wrapping a cigarette bundle in an inner wrapper to form an inner pack; folding around the inner pack an inner blank to form an inner box including a casing body with an open end and a lid for opening/closing the open end of the box, and sealedly containing the inner pack, the inner blank being heat-sealable and having shieldability with respect to aroma and flavor components released from the cigarette bundle; and folding a paper outer blank around the inner box to form a hinged-lid outer box containing the inner box.
- the fabricating method can be implemented simply by inserting a section for forming the inner box in between a section for forming the inner pack and a section for forming the outer box in a production line of cigarette packages.
- the inner-box forming section can be obtained by an arrangement similar to the outer-box forming section.
- the fabricating method of the present invention is capable of fabricating the cigarette package without difficulty.
- the fabricating method may further include a step of applying an aromatic substance for emanating aroma to at least either an outer side of the inner blank or an inner side of the outer blank prior to the folding operation of the inner and outer blanks.
- FIG. 1 is a perspective view showing a cigarette package of a first embodiment, partially broken away;
- FIG. 2 is a perspective view showing an inner pack contained in an inner box of the cigarette package of FIG. 1 ;
- FIG. 3 is a perspective view showing the inner box of FIG. 2 in a closed position
- FIG. 4 is a perspective view showing the inner box of FIG. 2 in an open position
- FIG. 5 is a sectional view showing a sheet material used as an inner blank for the inner box
- FIG. 6 is a perspective view showing the cigarette package of FIG. 1 in an open position
- FIG. 7 is a perspective view showing a cigarette package of a second embodiment
- FIG. 8 is a perspective view showing a cigarette package of a third embodiment
- FIG. 9 is a flowchart showing a method of fabricating the cigarette packages.
- FIG. 10 is a schematic view showing a part of a production line of the cigarette packages
- FIG. 11 is a view showing a part of a procedure of folding the inner blank in the order from (a) to (d);
- FIG. 12 is a view showing the rest of the procedure of folding the inner blank in the order from (e) to (g);
- FIG. 13 is a view showing a state in which the inner box is heat-sealed from above and beneath in the position shown in FIG. 12 (g).
- FIG. 1 shows a cigarette package of a first embodiment.
- the cigarette package has a hinged-lid outer box 2 .
- the outer box 2 is formed by folding a paper outer blank. An upper portion of the outer box 2 is formed into a lid 4 .
- the lid 4 is connected to a rear face of the outer box 2 through a self hinge 5 .
- the self hinge 5 arrows the lid 4 to make a rotating movement.
- the outer box 2 is opened.
- the outer box 2 is further wrapped in a transparent film 8 , which has a tear tape 6 .
- the outer box 2 contains an inner box 10 therein.
- the inner box 10 sealedly contains an inner pack 12 as shown in FIG. 2 .
- the inner pack 12 includes a bundle of, for example, twenty filter cigarettes (not shown), and an inner wrapper, or soft aluminum-evaporated paper 14 for wrapping the cigarette bundle.
- the aluminum-evaporated paper 14 is first wrapped around the cigarette bundle in the shape of the letter U, and both ends of the aluminum-evaporated paper 14 are overlaid with each other on the bundle.
- Such wrapping of the aluminum-evaporated paper 14 forms two rectangular lugs in the aluminum-evaporated paper 14 . These lugs protrude from respective end faces of the cigarette bundle. Thereafter, the lugs are folded toward the respective end faces of the cigarette bundle to cover the end faces, respectively.
- the aluminum-evaporated paper 14 includes a thin base material such as paper and an evaporated aluminum film formed on an outer surface of the base material.
- the aluminum-evaporated paper 14 further has a section to be cut off 18 in one portion thereof.
- the section to be cut off 18 is demarcated by a perforation line, or cutoff line 16 .
- cutoff line 16 When the section to be cut off 18 is separated along the cutoff line 16 , a part of the cigarette bundle is exposed from the inner pack 12 .
- the inner pack 12 may include an aromatic substance such as menthol.
- the aromatic substance is added directly to shred tobacco of filter cigarettes or applied to an inner surface of the aluminum-evaporated paper 14 .
- the inner box 10 is formed by folding an inner blank around the inner pack 12 .
- the inner blank is made of a heat-sealable sheet material. Lap portions of the inner blank are overlapped with each other by the folding operation thereof, are heat-sealed. Accordingly, the inner box 10 airtightly contains the inner pack 12 .
- a sheet material 20 for forming the inner blank has a sectional structure shown in FIG. 5 .
- the sheet material 20 includes base paper 22 located in the center thereof.
- an aluminum layer 26 as a metal layer and a PP (polypropylene) resin layer 28 are laminated in order through adhesive layers 24 .
- the aluminum layers 26 serve as shielding layers with respect to aroma and flavor components contained in the inner pack 12 , whereas the PP resin layers 28 as heat-seal layers.
- the inner box 10 includes a box body 29 having an opening in an upper end thereof and a tongue lid 30 for opening/closing the inner box 10 .
- the tongue lid 30 has a lid portion 32 for covering the opening of the box body 19 , a tongue portion 34 extended from a front edge of the lid portion 32 , for covering an upper portion of a front wall 10 f in the box body 29 , and a rear wall portion 36 extending from a rear edge of the lid portion 32 .
- the rear wall portion 36 is connected to a rear wall 10 r of the box body 29 through a self hinge 37 . Therefore, the tongue lid 30 is arrowed to make a rotating movement around the self hinge 37 .
- the inner box 10 is opened as illustrated in FIG. 4 .
- the tongue lid 30 is detachably heat-sealed to the box body 29 when the inner box 10 is fabricated by folding the inner blank. More specifically, the tongue portion 34 is detachably heat-sealed to the front wall 10 f of the box body 29 , and the lid portion 32 is detachably heat-sealed to right and left inner top flaps 38 . The inner top flaps 38 are connected to respective side edges of the opening of the box body 29 , to thereby partially close the opening.
- the rear wall portion 36 is detachably heat-sealed to right and left side walls of the box body 29 .
- Broken lines in FIG. 3 and hatching in FIG. 4 indicate an area in which the tongue lid 30 is detachably heat-sealed to the box body 29 .
- each of right and left side walls 10 s of the box body 29 is formed by overlaying inner side flap and outer side flap of the inner blank with each other. These side flaps are undetachably heat-sealed.
- a bottom wall of the box body 29 is made by superposing a bottom panel of the inner blank upon right and left inner bottom flaps. The bottom panel and the inner bottom flaps are also undetachably heat-sealed.
- the front wall 10 f of the box body 29 has a U-shaped aperture 40 in an upper portion thereof.
- the aperture 40 is airtightly blocked by the tongue portion 34 being heat-sealed to the front wall 10 f.
- the cigarette package is opened in the following order. First, an upper portion of the transparent film 8 is cut away along the tear tape 6 , to thereby expose the lid 4 of the outer box 2 from the transparent film 8 . Subsequently, the lid 4 is opened to expose the tongue lid 30 of the inner box 10 from the outer box 2 . The tongue lid 30 is opened while the heat sealing between the tongue lid 30 and the box body 29 is released as shown in FIG. 6 , to thereby expose an upper portion of the inner pack 12 . The section to be cut off 18 of the inner pack 12 is then cut off, and the filter cigarettes packed in the inner pack 12 can be taken out from the inner box 10 , namely the cigarette package.
- the inner pack 12 is sealed within the inner box 10 . Therefore, after the cigarette package is produced, the aroma and flavor components of the filter cigarettes never escape outside the inner box 10 before the tongue lid 30 is first opened. As a consequence, the cigarette package is capable of preventing quality deterioration of the filter cigarettes and extending a best-before date of the filter cigarettes.
- the cigarette package can be fabricated by inserting an inner-box forming section similar to an outer-box forming section for the outer box 2 as a pre-stage for the outer-box forming section in the production line of cigarette packages, and implementing the step of forming the inner box 10 , in which the inner pack 12 is sealed, at the inner-box forming section.
- FIG. 7 shows a cigarette package according to a second embodiment.
- the cigarette package of FIG. 7 includes a seal 42 instead of the transparent film 8 .
- the seal 42 connects the front wall of the outer box 2 and the lid 4 , and prevents the cigarette package from being tampered with as the transparent film 8 does.
- FIG. 8 shows a cigarette package according to a third embodiment.
- a part or whole of the inner box 10 can be pulled out from the open end of the outer box 2 , so that an outer surface of the inner box 10 can be widely exposed from the outer box 2 . Therefore, for instance, as shown by a broken line, it is possible to secure a print area PS such as advertisement in the front wall 10 f of the box body 29 .
- the print area PS may be secured also in the side walls 10 s and the rear wall 10 r of the box body 29 .
- the cigarette package may further include therein an emanating source 44 of aroma similar to one added to the filter cigarettes.
- the emanating source 44 is produced by applying an aromatic substance such as menthol onto an inner surface of the outer box 2 or the outer surface of the inner box 10 .
- the aroma released from the aroma-emanating source 44 is maintained so as to be filled in the gap between the outer box 2 and the inner box 10 .
- the lid 4 of the outer box 2 is first opened, the aroma emanates from the gap between the outer box 2 and the inner box 10 . Consequently, before opening the inner box 10 , the smoker, or consumer, can enjoy the same aroma as the one added to the filter cigarettes in the inner pack 12 .
- FIG. 9 is a flowchart showing a method of fabricating the cigarette package.
- the fabricating method wraps a cigarette bundle in the aluminum-evaporated paper 14 to form the inner pack 12 (Step S 1 ), sealedly wraps the inner pack 12 by folding the inner blank (inner-pack wrapping) to form the inner box 10 (Step S 2 ), and then wraps the inner box 10 by folding the outer blank (inner-box wrapping) to form the outer box 2 (Step S 3 ).
- the fabricating method further wraps the outer box 2 in the transparent film 8 (Step S 4 ) or attaches the seal 42 to the outer box 2 (Step S 5 ), whereby the cigarette package shown in FIG. 1 or 7 is fabricated.
- the fabrication of the cigarette package of FIG. 8 uses an inner blank previously printed with advertisement or the like.
- An outer blank for forming the outer box 2 is folded around the inner box 10 and is not bonded to the inner box 10 .
- the fabrication of the cigarette package with the aroma-emanating source 44 uses an inner blank and/or an outer blank in which an aroma substance is applied to at least either an outer side of the inner blank or an inner side of the outer blank.
- FIG. 10 schematically shows a part of the production line of the cigarette package.
- the production line includes a packing section 70 , an inner-box forming section 72 , and an outer-box forming section 74 .
- the sections 70 , 72 and 74 are arranged in order from an upstream side of the production line.
- the sections 70 , 72 and 74 have horizontal wrapping turrets 76 , 78 and 80 , respectively.
- the wrapping turrets are capable of rotating intermittently. As is apparent from FIG. 10 , the wrapping turrets 76 , 78 and 80 are located in order adjacently to each other. Circumferences of two adjacent wrapping turrets overlap each other.
- Each of the wrapping turrets has a plurality of pockets. The pockets are arranged at regular intervals in a circumferential direction of the corresponding wrapping turret.
- the wrapping turret 76 When the wrapping turret 76 is intermittently rotated, and one of the pockets of the wrapping turret 76 is positioned at an inlet position P 1 , the pocket receives the aluminum-evaporated paper 14 with a cigarette bundle CB. At this point, the aluminum-evaporated paper 14 is wrapped around the cigarette bundle CB in the shape of the letter U. Subsequently, the wrapping turret 76 is further intermittently rotated, so that the cigarette bundle CB, together with the aluminum-evaporated paper 14 , is transferred toward an outlet position of the wrapping turret 76 , that is, an inlet position P 2 of the wrapping turret 78 . During this transferring process, the aluminum-evaporated paper 14 is folded, and the inner pack 12 is produced (Step S 1 ).
- the pockets of the wrapping turret 76 can coincide with the respective pockets of the wrapping turret 78 .
- the pocket of the wrapping turret 78 receives the inner pack 12 from the corresponding pocket of the wrapping turret 76 and the inner blank 46 .
- the wrapping turret 78 is further intermittently rotated, and the inner pack 12 and the inner blank 46 are transferred toward an outlet position of the wrapping turret 78 , that is, an inlet position P 3 of the wrapping turret 80 .
- the inner blank 46 is folded around the inner pack 12 . Overlapping portions formed by this particular folding operation are heat-sealed, to thereby form the inner box 10 (Step S 2 ).
- FIGS. 11 and 12 specifically show a routine of folding the inner blank 46 .
- the inner blank 46 as shown in FIG. 11 ( a ) is supplied to the inlet position P 2 of the wrapping turret 78 .
- the inner pack 12 formed in the wrapping turret 76 is positioned above the inner blank 46 that has been supplied.
- the inner pack 12 is pushed into the pocket of the wrapping turret 78 with the inner blank 46 .
- the inner pack 12 is superposed upon a rear panel 48 (the rear wall 10 r of the inner box 10 ) of the inner blank 46 .
- right and left inner side flaps 50 are folded against the respective side faces of the inner pack 12 , so that the inner pack 12 is sandwiched between the inner side flaps 50 .
- the inner side flaps 50 are connected to the respective sides of the rear panel 48 through fold lines.
- the wrapping turret 78 is intermittently rotated, and the inner pack 12 is moved from the inlet position P 2 and placed in a folding position together with the inner blank 46 .
- the folding position as illustrated in FIG. 11 ( c ), right and left inner bottom flaps 52 and right and left inner top flaps 38 of the inner blank 46 are folded against bottom and upper faces of the inner pack 12 , respectively.
- the flaps 52 and 54 are connected to the respective ends of the inner side flaps 50 through fold lines.
- a bottom panel 54 of the inner blank 46 is folded against the bottom face of the inner pack 12 with a front panel 56 .
- a tongue lid panel 58 is folded against the upper face of the inner pack 12 .
- the bottom panel 54 and the tongue lid panel 58 are connected to the rear panel 48 through fold lines.
- the bottom panel 54 is superposed upon the inner bottom flaps 52 , and the bottom panel 54 and the inner bottom flaps 52 form a bottom wall of the inner box 10 .
- a lid portion 32 of the tongue lid panel 58 is superposed upon the inner top flaps 38 , and the lid portion 32 and the inner top flaps 38 form an upper wall of the inner box 10 .
- the front panel 56 of the inner blank 46 is folded against a front face of the inner pack 12 , and the front panel 56 forms the front wall 10 f of the inner box 10 .
- outer side flaps 60 are folded toward the respective side faces of the inner pack 12 and superposed upon the respective inner side flaps 50 .
- the side flaps 50 and 60 form side walls of the inner box 10 .
- the outer side flaps 60 are connected to the respective sides of the front panel 56 through fold lines.
- the tongue portion 34 of the tongue lid panel 58 is folded against the front face of the inner pack 12 to be superposed upon the front face, and the folding operation of the inner blank 46 is finished.
- the inner box 10 is heat-sealed on all four sides.
- the panels and flaps forming the bottom and side walls of the inner box 10 are undetachably bonded to each other.
- the lid portion 32 of the tongue lid 30 is detachably attached to the inner top flaps 38 .
- the inner box 10 is heat-sealed from above and beneath.
- the tongue portion 34 and the rear wall portion 36 of the tongue lid 30 are detachably attached to the front wall 10 f and the side walls 10 s of the inner box 10 , respectively. At this point, the fabrication of the inner box 10 is completed.
- the heat sealing with respect to the inner box 10 is carried out all at once after the folding operation of the inner blank 46 is finished. Therefore, there is no fear that the heat-sealing step drastically reduces the production rate of the inner box 10 .
- the completed inner box 10 is supplied to the outlet position of the wrapping turret 78 , that is, the inlet position P 3 of the wrapping turret 80 .
- the pocket of the wrapping turret 80 receives the inner box 10 from the wrapping turret 78 and the outer blank.
- the inner box 10 and the outer blank are transferred toward an outlet position P 4 by the intermittent rotation of the wrapping turret 80 .
- the outer blank is folded around the inner box 10 , to thereby form the outer box 2 .
- the outer box 2 is removed from the outlet position P 4 of the wrapping turret 80 and is supplied to a film-wrapping apparatus or seal-attaching apparatus.
- the tongue lid 30 of the inner box 10 may be bonded to the box body 29 by using an adhesive that enables resealing, instead of the detachable heat sealing or in addition to such heat sealing.
- the tongue lid 30 has re-adhesiveness with respect to the box body 29 . For this reason, even if the tongue lid 30 is once opened, the tongue lid 30 is capable of credibly closing the opening and aperture of the box body 29 again, which makes it possible to keep the inside of the inner box 10 in a substantially sealed state.
- the outer side of the inner blank 46 and/or the inner side of the outer blank is previously applied with the aromatic substance that emanates aroma, prior to the folding operation of these blanks.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
- Packages (AREA)
- Laminated Bodies (AREA)
Abstract
A cigarette package has an inner pack 12 obtained by wrapping a cigarette bundle in aluminum-evaporated paper (inner wrapper), a tongue-lid inner box 10 that sealedly contains the inner pack 12, and a hinged-lid outer box 2 that contains the inner box 10, the package in which the inner box 10 is formed by folding an inner blank around the inner pack 12, and the inner blank has a layer structure in which a polypropylene resin layer is formed on each side of an aluminum layer.
Description
- The present invention relates to a cigarette package having excellent properties for preserving the aroma and flavor of cigarettes or filter cigarettes and to a method of fabricating the same.
- As a cigarette package of this type, a hinged-lid package is widely used. The hinged-lid package includes an inner pack obtained by wrapping a bundle of cigarettes or filter cigarettes in aluminum-evaporated paper and an outer box for containing the inner pack. The outer box has a box body and a hinged lid. The outer box is further wrapped in a transparent film, which has a tear tape.
- The aluminum-evaporated paper wrapping the cigarette bundle is simply folded around the cigarette bundle, so that there are a lot of gaps between overlapping portions in which the aluminum-evaporated paper overlaps itself. Therefore, aroma components released from the cigarette bundle escape into the box through the gaps.
- The outer box itself has a gap between the box body and the hinged lid, too. The film wrapping the outer box is useful for protecting the cigarette bundle from outside moisture, but is not suitable to block the escape of aroma and flavor components.
- After the cigarette package is produced, the aroma and flavor components of the cigarette bundle gradually escape outside from the cigarette package. This diminishes the quality of the cigarettes or filter cigarettes, and a best-before date on the cigarette package cannot be set late.
- In order to resolve the above problem, cigarette packages disclosed in U.S. Pat. No. 6,237,760 and International Publication No. 02/079052 have been known. Each of these well-known cigarette packages includes a sealed-type inner pack contained in an outer box. The inner pack of the package shown in the former publication has an inner frame with the shape of the letter U in section, which holds a cigarette bundle, and an inner wrapper for wrapping the cigarette bundle with the inner frame. The inner wrapper is made of a heat-sealable sheet material.
- The inner package of the cigarette package shown in the latter publication has a box-like shape similar to the outer box and includes a heat-sealable inner blank for wrapping a cigarette bundle.
- The former inner pack has the inner frame in between the inner wrapper and the cigarette bundle. Therefore, when the inner wrapper is heat-sealed, the inner frame is useful for blocking the heat produced by the heat sealing and transmitted from the inner wrapper to the cigarette bundle. Made of relatively thick paper, however, the inner frame easily absorbs the aroma and flavor components released from the cigarette bundle. This is undesirable for long-term preservation of the aroma and flavor of the cigarette bundle.
- The presence of the inner frame requires the step of folding the inner frame as a pre-step of the regular step of forming an inner pack in the process of cigarette package fabrication. In the folding step, the inner frame is folded around the cigarette bundle and is so arranged as to directly contact the cigarette bundle. During the folding process of the inner frame, the cigarettes or filter cigarettes of the cigarette bundle are prone to loosen. In order to fold the inner frame around the cigarette bundle accurately and reliably, a section for carrying out the folding step cannot avoid being complicated in structure. In addition, it is impossible to fold the inner frame at high speed. Accordingly, when the folding section is inserted in the production line of cigarette packages, the production rate of the cigarette packages in the production line is reduced.
- In the case of the latter inner pack, the inner blank is folded around the cigarette bundle, so that the folding operation of the inner blank can be carried out in the same manner as the folding operation of the outer box. However, the inner blank directly wraps the cigarette bundle, so that the heat produced by the heat sealing has a bad influence upon the aroma and flavor of the cigarette bundle at the time of heat-sealing the inner blank.
- It is an object of the present invention to provide a cigarette package capable of preserving aroma and flavor of a cigarette bundle satisfactorily and extending a best-before date. Another object of the present invention is to provide a fabricating method for fabricating the cigarette package without difficulty.
- In order to accomplish the objects, a cigarette package according to the present invention comprises an inner pack obtained by wrapping a cigarette bundle in an inner wrapper, an inner box sealedly containing the inner pack, and including a casing body with an open end and a lid for opening/closing the open end of the casing body, wherein the casing body and the lid are being formed of an inner blank, the inner blank being heat-sealable and having a shielding layer therein with respect to aroma and flavor components released from the cigarette bundle, and a hinged-lid outer casing formed of a paper outer blank and containing the inner casing.
- Since the cigarette package comprises a sealed-type inner box in between the inner pack and the outer box having ordinary figures, as long as the inner box is not opened, the aroma and flavor components released from the inner pack never escape into a gap between the outer box and the inner box or escape outside the outer box through the gap. Consequently, the cigarette package of the present invention is excellent in retaining quality of the cigarette bundle and extends a best-before date of the cigarette bundle.
- Specifically, the inner blank for forming the inner box may include a metal layer serving as the shielding layer and a resin layer serving as a heat-seal layer laminated on each side of the metal layer. In this case, it is preferable that the metal layer and the resin layer be made of aluminum and polypropylene, respectively. Such an inner blank excels not only at shieldability with respect to the aroma and flavor of the cigarette bundle but also at heat-sealability.
- The lid is connected to a rear wall of the box body through a self hinge and includes a tongue portion. The tongue portion is superposed upon and detachably heat-sealed to a front face of the box body. In this case, the box body preferably further has a pair of inner top flaps that are provided to the open end of the box body and detachably heat-sealed to the tongue portion. Such inner top flaps enhance sealing performance of the inner box.
- It is further preferable that the lid has re-adhesiveness with respect to the box body. By so doing, even if the inner box is once opened, the sealing performance of the inner box can be retained.
- The cigarette package of the present invention may also have an emanating source for emanating aroma to between the inner box and the outer box or have a print area in an outer surface of the inner box.
- The present invention also provides a method of fabricating the cigarette package. The fabricating method comprises the steps of wrapping a cigarette bundle in an inner wrapper to form an inner pack; folding around the inner pack an inner blank to form an inner box including a casing body with an open end and a lid for opening/closing the open end of the box, and sealedly containing the inner pack, the inner blank being heat-sealable and having shieldability with respect to aroma and flavor components released from the cigarette bundle; and folding a paper outer blank around the inner box to form a hinged-lid outer box containing the inner box.
- The fabricating method can be implemented simply by inserting a section for forming the inner box in between a section for forming the inner pack and a section for forming the outer box in a production line of cigarette packages. In addition, the inner-box forming section can be obtained by an arrangement similar to the outer-box forming section. As a result, the fabricating method of the present invention is capable of fabricating the cigarette package without difficulty.
- The fabricating method may further include a step of applying an aromatic substance for emanating aroma to at least either an outer side of the inner blank or an inner side of the outer blank prior to the folding operation of the inner and outer blanks.
-
FIG. 1 is a perspective view showing a cigarette package of a first embodiment, partially broken away; -
FIG. 2 is a perspective view showing an inner pack contained in an inner box of the cigarette package ofFIG. 1 ; -
FIG. 3 is a perspective view showing the inner box ofFIG. 2 in a closed position; -
FIG. 4 is a perspective view showing the inner box ofFIG. 2 in an open position; -
FIG. 5 is a sectional view showing a sheet material used as an inner blank for the inner box; -
FIG. 6 is a perspective view showing the cigarette package ofFIG. 1 in an open position; -
FIG. 7 is a perspective view showing a cigarette package of a second embodiment; -
FIG. 8 is a perspective view showing a cigarette package of a third embodiment; -
FIG. 9 is a flowchart showing a method of fabricating the cigarette packages; -
FIG. 10 is a schematic view showing a part of a production line of the cigarette packages; -
FIG. 11 is a view showing a part of a procedure of folding the inner blank in the order from (a) to (d); -
FIG. 12 is a view showing the rest of the procedure of folding the inner blank in the order from (e) to (g); and -
FIG. 13 is a view showing a state in which the inner box is heat-sealed from above and beneath in the position shown inFIG. 12 (g). -
FIG. 1 shows a cigarette package of a first embodiment. - The cigarette package has a hinged-lid
outer box 2. Theouter box 2 is formed by folding a paper outer blank. An upper portion of theouter box 2 is formed into alid 4. Thelid 4 is connected to a rear face of theouter box 2 through aself hinge 5. Theself hinge 5 arrows thelid 4 to make a rotating movement. When thelid 4 is turned around theself hinge 5 from the position shown inFIG. 1 , theouter box 2 is opened. Theouter box 2 is further wrapped in atransparent film 8, which has atear tape 6. - The
outer box 2 contains aninner box 10 therein. Theinner box 10 sealedly contains aninner pack 12 as shown inFIG. 2 . Theinner pack 12 includes a bundle of, for example, twenty filter cigarettes (not shown), and an inner wrapper, or soft aluminum-evaporatedpaper 14 for wrapping the cigarette bundle. The aluminum-evaporatedpaper 14 is first wrapped around the cigarette bundle in the shape of the letter U, and both ends of the aluminum-evaporatedpaper 14 are overlaid with each other on the bundle. Such wrapping of the aluminum-evaporatedpaper 14 forms two rectangular lugs in the aluminum-evaporatedpaper 14. These lugs protrude from respective end faces of the cigarette bundle. Thereafter, the lugs are folded toward the respective end faces of the cigarette bundle to cover the end faces, respectively. - The aluminum-evaporated
paper 14 includes a thin base material such as paper and an evaporated aluminum film formed on an outer surface of the base material. The aluminum-evaporatedpaper 14 further has a section to be cut off 18 in one portion thereof. The section to be cut off 18 is demarcated by a perforation line, orcutoff line 16. When the section to be cut off 18 is separated along thecutoff line 16, a part of the cigarette bundle is exposed from theinner pack 12. - The
inner pack 12 may include an aromatic substance such as menthol. The aromatic substance is added directly to shred tobacco of filter cigarettes or applied to an inner surface of the aluminum-evaporatedpaper 14. - As illustrated in
FIGS. 3 and 4 , theinner box 10 is formed by folding an inner blank around theinner pack 12. The inner blank is made of a heat-sealable sheet material. Lap portions of the inner blank are overlapped with each other by the folding operation thereof, are heat-sealed. Accordingly, theinner box 10 airtightly contains theinner pack 12. - More specifically, a
sheet material 20 for forming the inner blank has a sectional structure shown inFIG. 5 . Thesheet material 20 includesbase paper 22 located in the center thereof. On each side of thebase paper 22, analuminum layer 26 as a metal layer and a PP (polypropylene)resin layer 28 are laminated in order throughadhesive layers 24. The aluminum layers 26 serve as shielding layers with respect to aroma and flavor components contained in theinner pack 12, whereas the PP resin layers 28 as heat-seal layers. - As is obvious from
FIGS. 3 and 4 , theinner box 10 includes abox body 29 having an opening in an upper end thereof and atongue lid 30 for opening/closing theinner box 10. Thetongue lid 30 has alid portion 32 for covering the opening of the box body 19, atongue portion 34 extended from a front edge of thelid portion 32, for covering an upper portion of afront wall 10 f in thebox body 29, and arear wall portion 36 extending from a rear edge of thelid portion 32. Therear wall portion 36 is connected to arear wall 10 r of thebox body 29 through aself hinge 37. Therefore, thetongue lid 30 is arrowed to make a rotating movement around theself hinge 37. When thetongue lid 30 is rotated from the closed position shown inFIG. 3 , theinner box 10 is opened as illustrated inFIG. 4 . - In order to allow the
tongue lid 30 to make the rotating movement, thetongue lid 30 is detachably heat-sealed to thebox body 29 when theinner box 10 is fabricated by folding the inner blank. More specifically, thetongue portion 34 is detachably heat-sealed to thefront wall 10 f of thebox body 29, and thelid portion 32 is detachably heat-sealed to right and left inner top flaps 38. The inner top flaps 38 are connected to respective side edges of the opening of thebox body 29, to thereby partially close the opening. Therear wall portion 36 is detachably heat-sealed to right and left side walls of thebox body 29. Broken lines inFIG. 3 and hatching inFIG. 4 indicate an area in which thetongue lid 30 is detachably heat-sealed to thebox body 29. - To add more explanation, each of right and left
side walls 10 s of thebox body 29 is formed by overlaying inner side flap and outer side flap of the inner blank with each other. These side flaps are undetachably heat-sealed. A bottom wall of thebox body 29 is made by superposing a bottom panel of the inner blank upon right and left inner bottom flaps. The bottom panel and the inner bottom flaps are also undetachably heat-sealed. - As illustrated in
FIG. 4 , thefront wall 10 f of thebox body 29 has aU-shaped aperture 40 in an upper portion thereof. When theinner box 10 is formed, theaperture 40 is airtightly blocked by thetongue portion 34 being heat-sealed to thefront wall 10 f. - The cigarette package is opened in the following order. First, an upper portion of the
transparent film 8 is cut away along thetear tape 6, to thereby expose thelid 4 of theouter box 2 from thetransparent film 8. Subsequently, thelid 4 is opened to expose thetongue lid 30 of theinner box 10 from theouter box 2. Thetongue lid 30 is opened while the heat sealing between thetongue lid 30 and thebox body 29 is released as shown inFIG. 6 , to thereby expose an upper portion of theinner pack 12. The section to be cut off 18 of theinner pack 12 is then cut off, and the filter cigarettes packed in theinner pack 12 can be taken out from theinner box 10, namely the cigarette package. - Before the
tongue lid 30 of theinner box 10 is opened for the first time, theinner pack 12 is sealed within theinner box 10. Therefore, after the cigarette package is produced, the aroma and flavor components of the filter cigarettes never escape outside theinner box 10 before thetongue lid 30 is first opened. As a consequence, the cigarette package is capable of preventing quality deterioration of the filter cigarettes and extending a best-before date of the filter cigarettes. - As the
outer box 2 is produced by folding the outer blank, so theinner box 10 is formed by folding the inner blank. Accordingly, the cigarette package can be fabricated by inserting an inner-box forming section similar to an outer-box forming section for theouter box 2 as a pre-stage for the outer-box forming section in the production line of cigarette packages, and implementing the step of forming theinner box 10, in which theinner pack 12 is sealed, at the inner-box forming section. -
FIG. 7 shows a cigarette package according to a second embodiment. - The cigarette package of
FIG. 7 includes aseal 42 instead of thetransparent film 8. Theseal 42 connects the front wall of theouter box 2 and thelid 4, and prevents the cigarette package from being tampered with as thetransparent film 8 does. -
FIG. 8 shows a cigarette package according to a third embodiment. - In the case of the cigarette package shown in
FIG. 8 , a part or whole of theinner box 10 can be pulled out from the open end of theouter box 2, so that an outer surface of theinner box 10 can be widely exposed from theouter box 2. Therefore, for instance, as shown by a broken line, it is possible to secure a print area PS such as advertisement in thefront wall 10 f of thebox body 29. The print area PS may be secured also in theside walls 10 s and therear wall 10 r of thebox body 29. - The cigarette package may further include therein an emanating
source 44 of aroma similar to one added to the filter cigarettes. The emanatingsource 44 is produced by applying an aromatic substance such as menthol onto an inner surface of theouter box 2 or the outer surface of theinner box 10. After the cigarette package is produced, the aroma released from the aroma-emanatingsource 44 is maintained so as to be filled in the gap between theouter box 2 and theinner box 10. When thelid 4 of theouter box 2 is first opened, the aroma emanates from the gap between theouter box 2 and theinner box 10. Consequently, before opening theinner box 10, the smoker, or consumer, can enjoy the same aroma as the one added to the filter cigarettes in theinner pack 12. -
FIG. 9 is a flowchart showing a method of fabricating the cigarette package. - As is apparent from
FIG. 9 , the fabricating method wraps a cigarette bundle in the aluminum-evaporatedpaper 14 to form the inner pack 12 (Step S1), sealedly wraps theinner pack 12 by folding the inner blank (inner-pack wrapping) to form the inner box 10 (Step S2), and then wraps theinner box 10 by folding the outer blank (inner-box wrapping) to form the outer box 2 (Step S3). - Thereafter, the fabricating method further wraps the
outer box 2 in the transparent film 8 (Step S4) or attaches theseal 42 to the outer box 2 (Step S5), whereby the cigarette package shown inFIG. 1 or 7 is fabricated. - The fabrication of the cigarette package of
FIG. 8 uses an inner blank previously printed with advertisement or the like. An outer blank for forming theouter box 2 is folded around theinner box 10 and is not bonded to theinner box 10. The fabrication of the cigarette package with the aroma-emanatingsource 44 uses an inner blank and/or an outer blank in which an aroma substance is applied to at least either an outer side of the inner blank or an inner side of the outer blank. -
FIG. 10 schematically shows a part of the production line of the cigarette package. - The production line includes a
packing section 70, an inner-box forming section 72, and an outer-box forming section 74. Thesections sections horizontal wrapping turrets FIG. 10 , the wrappingturrets - When the wrapping
turret 76 is intermittently rotated, and one of the pockets of the wrappingturret 76 is positioned at an inlet position P1, the pocket receives the aluminum-evaporatedpaper 14 with a cigarette bundle CB. At this point, the aluminum-evaporatedpaper 14 is wrapped around the cigarette bundle CB in the shape of the letter U. Subsequently, the wrappingturret 76 is further intermittently rotated, so that the cigarette bundle CB, together with the aluminum-evaporatedpaper 14, is transferred toward an outlet position of the wrappingturret 76, that is, an inlet position P2 of the wrappingturret 78. During this transferring process, the aluminum-evaporatedpaper 14 is folded, and theinner pack 12 is produced (Step S1). - At the inlet position P2, the pockets of the wrapping
turret 76 can coincide with the respective pockets of the wrappingturret 78. When one of the pockets coincides with the corresponding pocket, the pocket of the wrappingturret 78 receives theinner pack 12 from the corresponding pocket of the wrappingturret 76 and the inner blank 46. The wrappingturret 78 is further intermittently rotated, and theinner pack 12 and the inner blank 46 are transferred toward an outlet position of the wrappingturret 78, that is, an inlet position P3 of the wrappingturret 80. During this transferring process, the inner blank 46 is folded around theinner pack 12. Overlapping portions formed by this particular folding operation are heat-sealed, to thereby form the inner box 10 (Step S2). -
FIGS. 11 and 12 specifically show a routine of folding the inner blank 46. - The inner blank 46 as shown in
FIG. 11 (a) is supplied to the inlet position P2 of the wrappingturret 78. Theinner pack 12 formed in the wrappingturret 76 is positioned above the inner blank 46 that has been supplied. - At the inlet position P2, the
inner pack 12 is pushed into the pocket of the wrappingturret 78 with the inner blank 46. At this point, as illustrated inFIG. 11 (b), theinner pack 12 is superposed upon a rear panel 48 (therear wall 10 r of the inner box 10) of the inner blank 46. At the same time, right and left inner side flaps 50 are folded against the respective side faces of theinner pack 12, so that theinner pack 12 is sandwiched between the inner side flaps 50. The inner side flaps 50 are connected to the respective sides of therear panel 48 through fold lines. - In the next phase, the wrapping
turret 78 is intermittently rotated, and theinner pack 12 is moved from the inlet position P2 and placed in a folding position together with the inner blank 46. At the folding position, as illustrated inFIG. 11 (c), right and left inner bottom flaps 52 and right and left innertop flaps 38 of the inner blank 46 are folded against bottom and upper faces of theinner pack 12, respectively. Theflaps - At the next folding position, as illustrated in
FIG. 11 (d), abottom panel 54 of the inner blank 46 is folded against the bottom face of theinner pack 12 with afront panel 56. Simultaneously, atongue lid panel 58 is folded against the upper face of theinner pack 12. Thebottom panel 54 and thetongue lid panel 58 are connected to therear panel 48 through fold lines. - At this point, the
bottom panel 54 is superposed upon the inner bottom flaps 52, and thebottom panel 54 and the inner bottom flaps 52 form a bottom wall of theinner box 10. Alid portion 32 of thetongue lid panel 58 is superposed upon the inner top flaps 38, and thelid portion 32 and the innertop flaps 38 form an upper wall of theinner box 10. - At the next folding position, as illustrated in
FIG. 12 (e), thefront panel 56 of the inner blank 46 is folded against a front face of theinner pack 12, and thefront panel 56 forms thefront wall 10 f of theinner box 10. - At the next folding position, as illustrated in
FIG. 12 (f), outer side flaps 60 are folded toward the respective side faces of theinner pack 12 and superposed upon the respective inner side flaps 50. The side flaps 50 and 60 form side walls of theinner box 10. The outer side flaps 60 are connected to the respective sides of thefront panel 56 through fold lines. - At the next folding position, as illustrated in
FIG. 12 (g), thetongue portion 34 of thetongue lid panel 58 is folded against the front face of theinner pack 12 to be superposed upon the front face, and the folding operation of the inner blank 46 is finished. - Thereafter, at this folding position, as shown by arrows, the
inner box 10 is heat-sealed on all four sides. The panels and flaps forming the bottom and side walls of theinner box 10 are undetachably bonded to each other. At the same time, thelid portion 32 of thetongue lid 30 is detachably attached to the inner top flaps 38. As illustrated inFIG. 13 , theinner box 10 is heat-sealed from above and beneath. Thetongue portion 34 and therear wall portion 36 of thetongue lid 30 are detachably attached to thefront wall 10 f and theside walls 10 s of theinner box 10, respectively. At this point, the fabrication of theinner box 10 is completed. - As stated above, the heat sealing with respect to the
inner box 10 is carried out all at once after the folding operation of the inner blank 46 is finished. Therefore, there is no fear that the heat-sealing step drastically reduces the production rate of theinner box 10. - As illustrated in
FIG. 10 , the completedinner box 10 is supplied to the outlet position of the wrappingturret 78, that is, the inlet position P3 of the wrappingturret 80. At the inlet position P3, the pocket of the wrappingturret 80 receives theinner box 10 from the wrappingturret 78 and the outer blank. Theinner box 10 and the outer blank are transferred toward an outlet position P4 by the intermittent rotation of the wrappingturret 80. During this transferring process, the outer blank is folded around theinner box 10, to thereby form theouter box 2. Subsequently, theouter box 2 is removed from the outlet position P4 of the wrappingturret 80 and is supplied to a film-wrapping apparatus or seal-attaching apparatus. - The present invention is not limited to the above embodiments and may be modified in various ways.
- For instance, the
tongue lid 30 of theinner box 10 may be bonded to thebox body 29 by using an adhesive that enables resealing, instead of the detachable heat sealing or in addition to such heat sealing. In this case, thetongue lid 30 has re-adhesiveness with respect to thebox body 29. For this reason, even if thetongue lid 30 is once opened, thetongue lid 30 is capable of credibly closing the opening and aperture of thebox body 29 again, which makes it possible to keep the inside of theinner box 10 in a substantially sealed state. - In the case where the cigarette package shown in
FIG. 8 is fabricated, the outer side of the inner blank 46 and/or the inner side of the outer blank is previously applied with the aromatic substance that emanates aroma, prior to the folding operation of these blanks.
Claims (10)
1. A cigarette package comprising:
an inner pack obtained by wrapping a cigarette bundle in an inner wrapper;
an inner box sealedly containing said inner pack, and including a box body with an open end and a lid for opening/closing the open end of the box body, wherein the box body and the lid are formed of an inner blank, said inner blank being heat-sealable and having a shielding layer therein with respect to aroma and flavor components released from the cigarette bundle; and
a hinged-lid outer box formed of a paper outer blank and containing said inner box.
2. The cigarette package according to claim 1 , wherein:
said inner blank includes a metal layer serving as the shielding layer and a resin layer serving as a heat-seal layer laminated on each side of the metal layer.
3. The cigarette package according to claim 2 , wherein:
the metal layer and the resin layer are made of aluminum and polypropylene, respectively.
4. The cigarette package according to claim 2 , wherein:
the lid is connected to a rear wall of the box body through a self hinge and includes a tongue portion superposed upon and detachably heat-sealed to a front face of the box body.
5. The cigarette package according to claim 4 , wherein:
the box body has a pair of inner top flaps provided to the open end thereof, the inner top flaps being detachably heat-sealed to the tongue portion.
6. The cigarette package according to claim 4 , wherein:
the lid has re-adhesiveness with respect to the box body.
7. The cigarette package according to claim 4 , wherein:
the package further includes an emanating source for emanating aroma to between said inner box and said outer box.
8. The cigarette package according to claim 4 , wherein:
said inner box has a print area in an outer surface thereof.
9. A method of fabricating a cigarette package, comprising the steps of:
wrapping a cigarette bundle in an inner wrapper to form an inner pack;
folding around said inner pack an inner blank to form an inner box including a casing body with an open end and a lid for opening/closing the open end of the casing body, and sealedly containing said inner pack, said inner blank being heat-sealable and having shieldability with respect to aroma and flavor components released from the cigarette bundle; and
folding a paper outer blank around said inner box to form a hinged-lid outer box containing said inner box.
10. The fabricating method according to claim 9 , wherein:
the fabricating method further includes a step of applying an aromatic substance for emanating aroma to at least either an outer side of said inner blank or an inner side of said outer blank, prior to the folding operation of said inner and outer blanks.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2004304156 | 2004-10-19 | ||
JP2004-304156 | 2004-10-19 | ||
PCT/JP2005/019013 WO2006043496A1 (en) | 2004-10-19 | 2005-10-17 | Cigarette package and method of manufacturing the same |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2005/019013 Continuation WO2006043496A1 (en) | 2004-10-19 | 2005-10-17 | Cigarette package and method of manufacturing the same |
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US20070193896A1 true US20070193896A1 (en) | 2007-08-23 |
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US11/785,514 Abandoned US20070193896A1 (en) | 2004-10-19 | 2007-04-18 | Cigarette package and method of fabricating the same |
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US (1) | US20070193896A1 (en) |
EP (1) | EP1803661B1 (en) |
JP (1) | JP4845123B2 (en) |
KR (1) | KR20070055604A (en) |
CN (1) | CN101065301A (en) |
CA (1) | CA2583933C (en) |
ES (1) | ES2404282T3 (en) |
RU (1) | RU2357906C2 (en) |
TW (1) | TWI279196B (en) |
UA (1) | UA89799C2 (en) |
WO (1) | WO2006043496A1 (en) |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
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US20090071852A1 (en) * | 2007-06-05 | 2009-03-19 | G.D Societa' Per Azioni | Carton of Soft Packets of Cigarettes, Containing a Reusable Rigid Box |
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US20090071852A1 (en) * | 2007-06-05 | 2009-03-19 | G.D Societa' Per Azioni | Carton of Soft Packets of Cigarettes, Containing a Reusable Rigid Box |
US20110120483A1 (en) * | 2008-01-24 | 2011-05-26 | Kevin Blick | Pack for Tobacco Industry Products |
US8936029B2 (en) | 2008-01-24 | 2015-01-20 | Kevin Blick | Pack for tobacco industry products |
US20110084120A1 (en) * | 2008-02-07 | 2011-04-14 | G.D. Societa' Per Azioni | Package of Cigarettes Having an Inner Package with a Stiffener |
US8276750B2 (en) * | 2008-02-07 | 2012-10-02 | G.D Societa' Per Azioni | Package of cigarettes having an inner package with a stiffener |
US20110233080A1 (en) * | 2010-02-23 | 2011-09-29 | G.D Societa' Per Azioni | Rigid Hinged-Lid Package and Relative Packing Method and Machine |
US8590701B2 (en) * | 2010-02-23 | 2013-11-26 | G.D Societa' Per Azioni | Rigid hinged-lid package and relative packing method and machine |
US11434043B2 (en) | 2010-12-14 | 2022-09-06 | Altria Client Services Llc | Hinged lid packaging |
US9382062B2 (en) | 2010-12-14 | 2016-07-05 | Altria Client Services Llc | Hinged lid packaging |
US10173831B2 (en) | 2010-12-14 | 2019-01-08 | Altria Client Services Llc | Hinged lid packaging |
US10059506B2 (en) | 2010-12-14 | 2018-08-28 | Altria Client Services Llc | Hinged lid packaging |
US9211996B2 (en) | 2011-11-08 | 2015-12-15 | Japan Tobacco Inc. | Package of smoking articles with a sliding opening and a hinged lid |
KR20170029438A (en) * | 2014-07-02 | 2017-03-15 | 지.디 쏘씨에타'퍼 아지오니 | Packet of smoking articles provided with an inner package having a reclosable extraction opening |
US20170152100A1 (en) * | 2014-07-02 | 2017-06-01 | G.D Societa' Per Azioni | Packet of Smoking Articles Provided with an Inner Package Having a Reclosable Extraction Opening |
KR102315356B1 (en) | 2014-07-02 | 2021-10-21 | 지.디 쏘씨에타'퍼 아지오니 | Packet of smoking articles provided with an inner package having a reclosable extraction opening |
US9902553B2 (en) * | 2014-07-02 | 2018-02-27 | G.D Societa' Per Azioni | Packet of smoking articles provided with an inner package having a reclosable extraction opening |
US20160159557A1 (en) * | 2014-12-09 | 2016-06-09 | Maui Kahawaiolaa | Cigarette Packaging, and Method for Sealing a Cigarette Package |
US10968034B2 (en) | 2016-03-31 | 2021-04-06 | Philip Morris Products S.A. | Resealable container including easy open tab |
EP3484787A4 (en) * | 2016-07-12 | 2020-03-04 | R.J. Reynolds Tobacco Products | Package wrapping including pla film with moisture barrier by atomic layer deposition |
AU2017295804B2 (en) * | 2016-07-12 | 2023-06-08 | R.J. Reynolds Tobacco Company | Package wrapping including PLA film with moisture barrier by atomic layer deposition |
US11358368B2 (en) | 2016-11-18 | 2022-06-14 | Philip Morris Products S.A. | Container with improved reclosable cover member |
WO2018184321A1 (en) * | 2017-04-07 | 2018-10-11 | 广州市花都联华包装材料有限公司 | Constant-humidity, quality-maintaining and aroma-conservation aluminum plating transferring inner liner for cigarette and manufacturing process therefor |
WO2018184323A1 (en) * | 2017-04-07 | 2018-10-11 | 广州市花都联华包装材料有限公司 | Aluminum-free cigarette lining paper capable of keeping humidity constant and preserving quality and aroma, and manufacturing process therefor |
CN106894294A (en) * | 2017-04-07 | 2017-06-27 | 广州市花都联华包装材料有限公司 | A kind of constant humidity guarantees the quality perfume without aluminium tobacco lining paper and its manufacturing process |
CN106868933A (en) * | 2017-04-07 | 2017-06-20 | 广州市花都联华包装材料有限公司 | A kind of constant humidity is guaranteed the quality fragrant aluminium foil compound tobacco lining paper and its manufacturing process |
CN106868931A (en) * | 2017-04-07 | 2017-06-20 | 广州市花都联华包装材料有限公司 | A kind of constant humidity is guaranteed the quality fragrant vacuum aluminum-coated tobacco lining paper and its manufacturing process |
US11421386B2 (en) | 2017-04-07 | 2022-08-23 | Guangzhou Huadu Lianhua Packing Material Co., Ltd. | Inner liner for a cigarette |
CN106868932A (en) * | 2017-04-07 | 2017-06-20 | 广州市花都联华包装材料有限公司 | A kind of constant humidity guarantee the quality perfume (or spice) aluminize transfer tobacco lining paper and its manufacturing process |
US20230083278A1 (en) * | 2020-08-19 | 2023-03-16 | Japan Tobacco Inc. | Wrapping material for commercial tobacco products and package for commercial tobacco products |
Also Published As
Publication number | Publication date |
---|---|
EP1803661B1 (en) | 2013-03-06 |
CA2583933A1 (en) | 2006-04-27 |
CN101065301A (en) | 2007-10-31 |
RU2007118692A (en) | 2008-11-27 |
JPWO2006043496A1 (en) | 2008-05-22 |
RU2357906C2 (en) | 2009-06-10 |
EP1803661A4 (en) | 2012-01-25 |
UA89799C2 (en) | 2010-03-10 |
EP1803661A1 (en) | 2007-07-04 |
KR20070055604A (en) | 2007-05-30 |
WO2006043496A1 (en) | 2006-04-27 |
TWI279196B (en) | 2007-04-21 |
JP4845123B2 (en) | 2011-12-28 |
TW200624046A (en) | 2006-07-16 |
ES2404282T3 (en) | 2013-05-27 |
CA2583933C (en) | 2011-01-04 |
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