US20070177988A1 - Structure for oil recovery in a compressor - Google Patents
Structure for oil recovery in a compressor Download PDFInfo
- Publication number
- US20070177988A1 US20070177988A1 US11/657,296 US65729607A US2007177988A1 US 20070177988 A1 US20070177988 A1 US 20070177988A1 US 65729607 A US65729607 A US 65729607A US 2007177988 A1 US2007177988 A1 US 2007177988A1
- Authority
- US
- United States
- Prior art keywords
- oil supply
- oil
- compressor
- supply passage
- suction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000011084 recovery Methods 0.000 title claims abstract description 10
- 239000003507 refrigerant Substances 0.000 claims abstract description 47
- 235000014676 Phragmites communis Nutrition 0.000 claims abstract description 14
- 238000005192 partition Methods 0.000 claims description 9
- 239000003921 oil Substances 0.000 description 128
- 238000006073 displacement reaction Methods 0.000 description 21
- 230000002093 peripheral effect Effects 0.000 description 17
- 238000000926 separation method Methods 0.000 description 16
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B27/1036—Component parts, details, e.g. sealings, lubrication
- F04B27/109—Lubrication
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/0873—Component parts, e.g. sealings; Manufacturing or assembly thereof
- F04B27/0878—Pistons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B27/1009—Distribution members
- F04B27/1018—Cylindrical distribution members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B27/1036—Component parts, details, e.g. sealings, lubrication
- F04B27/1045—Cylinders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/1073—Adaptations or arrangements of distribution members the members being reed valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/16—Filtration; Moisture separation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
- F25B43/02—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for separating lubricants from the refrigerant
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2210/00—Working fluid
- F05B2210/10—Kind or type
- F05B2210/12—Kind or type gaseous, i.e. compressible
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2210/00—Working fluid
- F05B2210/10—Kind or type
- F05B2210/14—Refrigerants with particular properties, e.g. HFC-134a
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S417/00—Pumps
Definitions
- the present invention relates to a structure for oil recovery in a compressor.
- Japanese Patent Application Publication No. 2001-173563 discloses a compressor wherein a rotary body is mounted on a drive shaft of the compressor for rotation therewith adjacent to a radial bearing.
- the rotary body is rotatably fitted in a circular hole formed in a cylinder block of the compressor and a groove is formed in the outer peripheral surface of the rotary body.
- Lubricating oil is separated from refrigerant in the discharge-pressure region of the compressor by an oil separator, and is supplied through an oil supply hole into a gap between the outer peripheral surface of the rotary body and the inner peripheral surface of the circular hole. In the meantime, the above gap is in communication with a drive chamber through a bleed hole.
- the groove is communicable with the oil supply hole and the bleed hole alternately one time for each rotation of the drive shaft.
- the oil is supplied into the groove.
- the groove into which the oil is supplied is then connected with the bleed hole, the oil in the groove is supplied into the drive chamber through the bleed hole thereby to lubricate parts or elements in the drive chamber which need to be lubricated.
- the gap between the outer peripheral surface of the rotary body and the inner peripheral surface of the circular hole is necessary for allowing the rotary body to rotate.
- an oil separation chamber in which the oil separator is disposed is a part of the discharge-pressure region of the compressor and the drive chamber is lower in pressure than the discharge-pressure region. Therefore, the above separated oil constantly leaks into the drive chamber through the gap between the outer peripheral surface of the rotary body and the inner peripheral surface of the circular hole because of the pressure differential between the drive chamber and the oil separation chamber. Such leakage may cause the oil reserved at the bottom of the oil separation chamber to be drained.
- the present invention is directed to a structure for oil recovery in a compressor which can prevent the oil separated from the refrigerant from being drained.
- An aspect of the present invention provides a structure for oil recovery in a compressor for separating oil from refrigerant and supplying the separated oil into the compressor through an oil supply passage.
- the compressor includes a rotary shaft, a cylinder block having a plurality of cylinder bores formed therethrough to be arranged around the rotary shaft, a cam member rotated integrally with the rotary shaft, a piston received in each cylinder bore being operable in conjunction with the rotation of the rotary shaft through the cam member, a suction port for allowing the refrigerant to be drawn from a suction-pressure region of the compressor to the corresponding cylinder bore, a discharge port for allowing the refrigerant to be discharged from the corresponding cylinder bore to a discharge-pressure region of the compressor, and a flexible reed valve for opening and closing one of the suction port and the discharge port.
- the oil supply passage is opened and closed in accordance with motion of the reed valve.
- FIG. 1A is a longitudinal sectional view showing a variable displacement compressor according to a first embodiment of the present invention
- FIG. 1B is a partially enlarged view of FIG. 1A ;
- FIG. 2A is a cross sectional view as seen from the line A-A of FIG. 1A ;
- FIG. 2B is a partially enlarged longitudinal sectional view as seen from the line C-C of FIG. 2A ;
- FIG. 3 is a partially enlarged view of FIG. 1A ;
- FIG. 4 is a cross sectional view as seen from the line B-B of FIG. 1A ;
- FIG. 5 is a partially enlarged view of FIG. 4 ;
- FIG. 6 is a partially enlarged cross sectional view showing a variable displacement compressor according to a second embodiment of the present invention.
- FIG. 7 is a longitudinal sectional view showing a fixed displacement compressor according to a third embodiment of the present invention.
- FIG. 8 is a cross sectional view as seen from the line D-D of FIG. 7 ;
- FIG. 9A is a partially enlarged view of FIG. 7 ;
- FIG. 9B is a partially enlarged view of FIG. 7 .
- the variable displacement compressor designated generally by numeral 10 includes a cylinder block 11 and a front housing 12 which is joined to the front end of the cylinder block 11 .
- a rear housing 13 is fixedly joined to the rear end of the cylinder block 11 through a valve plate 14 , a suction valve plate 15 , a discharge valve plate 16 and a retainer plate 17 .
- the cylinder block 11 , the front housing 12 and the rear housing 13 cooperate to form a housing of the variable displacement compressor 10 .
- a rotary shaft 18 is rotatably supported by the front housing 12 and the cylinder block 11 through radial bearings 25 , 26 , respectively. As shown in FIG. 1A , the front housing 12 and the cylinder block 11 cooperate to form a pressure control chamber 121 .
- a rotary support 19 is fixedly mounted on the rotary shaft 18 , and a swash plate 20 is supported by the rotary shaft 18 in such a way that it is slidable in the direction of the axis 181 of the rotary shaft 18 and also inclinable relative to the axis 181 .
- a pair of connecting elements 21 (only one being shown in FIG. 1A ) is fixedly mounted on the swash plate 20 that serves as a cam member.
- a guide pin 22 (only one being shown in FIG.
- a pair of guide holes 191 (only one being shown in FIG. 1A ) is formed in the rotary support 19 .
- the heads of the guide pins 22 are slidably fitted in the guide holes 191 .
- the swash plate 20 is inclinable relative to the axis 181 of the rotary shaft 18 and rotatable integrally with the rotary shaft 18 through the connection between the paired guide holes 191 and the paired guide pins 22 .
- the inclination of the swash plate 20 is guided by the guide holes 191 receiving therein the guide pins 22 and the rotary shaft 18 slidably supporting the swash plate 20 .
- the cylinder block 11 has formed therethrough a plurality of cylinder bores 111 , each of which receives therein a piston 23 .
- the rotary motion of the swash plate 20 is converted into the reciprocating motion of each piston 23 in its corresponding cylinder bore 111 through a pair of shoes 24 .
- the rear housing 13 has a suction chamber 131 and a discharge chamber 132 formed therein.
- the cylinder bores 111 are separated from the suction chamber 131 and the discharge chamber 132 by the valve plate 14 .
- the suction chamber 131 forms a part of the suction-pressure region of the compressor 10 and the discharge chamber 132 forms a part of the discharge-pressure region of the compressor 10 .
- valve plate 14 and the discharge valve plate 16 have suction ports 141 formed therethrough.
- the valve plate 14 and the suction valve plate 15 have discharge ports 142 formed therethrough.
- the valve plate 14 serves as a partition plate of the present invention.
- the suction valve plate 15 has flexible plate-like suction valves 151 and the discharge valve plate 16 has flexible plate-like discharge valves 161 .
- the suction valve 151 is movable away from or toward and into contact with the front face 143 of the valve plate 14 adjacent to the cylinder bore 111 thereby to open or close the suction port 141 .
- the discharge valve 161 is movable away from or toward and into contact with the rear face 144 of the valve plate 14 on the side opposite to the cylinder bore 111 thereby to open or close the discharge port 142 .
- the discharge valve 161 is brought into contact with a retainer 171 of a retainer plate 17 for restricting the opening of the discharge valve 161 .
- a thrust bearing 27 is interposed between the rotary support 19 and the front housing 12 for receiving reaction force of refrigerant gas being discharged from the cylinder bores 111 through the pistons 23 , the shoes 24 , the swash plate 20 , the connecting elements 21 and the guide pins 22 .
- a projecting portion 28 is formed integrally with the cylinder block 11 on the top peripheral surface thereof.
- a muffler forming portion 29 is connected to the top end of the projecting portion 28 through a gasket 30 .
- the projecting portion 28 has formed therein an oil separation chamber 281 which is in communication with the discharge chamber 132 through a discharge passage 31 .
- the muffler forming portion 29 is formed integrally with a cylinder portion 32 for whirling the refrigerant gas, projecting into the oil separation chamber 281 from the muffler forming portion 29 .
- the muffler forming portion 29 has formed therein a muffler chamber 291 which is in communication with the passage 321 of the cylinder portion 32 .
- the suction chamber 131 and the muffler chamber 291 are connected by an external refrigerant circuit 33 having therein a condenser 36 for allowing the refrigerant gas from the compressor 10 to be condensed by transferring its heat to cooler surrounding air, an expansion valve 35 and an evaporator 34 for allowing the refrigerant liquid to vaporize by absorbing ambient heat.
- the expansion valve 35 is a thermal expansion valve for automatically controlling the flow rate of the refrigerant in accordance with temperature change of the gas at the exit of the evaporator 34 .
- the discharge chamber 132 and the pressure control chamber 121 are connected by a supply passage 37 .
- the pressure control chamber 121 and the suction chamber 131 are connected by a bleed passage 38 .
- the refrigerant in the pressure control chamber 121 flows into the suction chamber 131 through the bleed passage 38 .
- An electromagnetic displacement control valve 39 is disposed in the supply passage 37 .
- the supply of the refrigerant from the discharge chamber 132 to the pressure control chamber 121 through the supply passage 37 is increased or decreased in accordance with the opening of the displacement control valve 39 . Since the refrigerant in the pressure control chamber 121 flows into the suction chamber 131 through the bleed passage 38 , the pressure in the pressure control chamber 121 is changed depending on the supply of the refrigerant from the discharge chamber 132 to the pressure control chamber 121 through the supply passage 37 . As the supply of the refrigerant increases, the pressure in the pressure control chamber 121 rises, while as the supply of the refrigerant decreases, the pressure in the pressure control chamber 121 falls. Therefore, the inclination of the swash plate 20 is increased or decreased thereby to control the displacement of the compressor 10 .
- the pressure control chamber 121 is in a pressure region other than the discharge-pressure region.
- annular groove 40 is formed in the front face 143 of the valve plate 14 adjacent to the suction valve plate 15 so as to entirely surround the axis 181 of the rotary shaft 18 .
- the annular groove 40 that serves as an annular passage is formed so as to encompass all the cylinder bores 111 .
- the annular groove 40 is in communication with the oil separation chamber 281 through a return passage 41 formed in the suction valve plate 15 and the cylinder block 11 .
- the annular groove 40 is covered by part of the suction valve plate 15 other than the suction valves 151 .
- an oil supply groove 42 is radially formed in the front face 143 which is covered by the flexible suction valve 151 .
- the oil supply groove 42 is located adjacent to the proximal side of the suction valve 151 and connected to the annular groove 40 .
- the oil supply groove 42 is provided for each suction valve 151 .
- the refrigerant discharged into the discharge chamber 132 that is a part of the discharge-pressure region is flowed into the external refrigerant circuit 33 through the discharge passage 31 , the oil separation chamber 281 , the passage 321 of the cylinder portion 32 and the muffler chamber 291 each of which is also a part of the discharge-pressure region of the compressor 10 .
- the refrigerant flowed into the external refrigerant circuit 33 returns to the suction chamber 131 that forms a part of the suction-pressure region.
- the refrigeration circuit formed by the variable displacement compressor 10 and the external refrigerant circuit 33 contains therein lubricating oil which flows with the refrigerant in the circuit.
- the refrigerant flowed from the discharge passage 31 into the oil separation chamber 281 is transferred toward the bottom of the oil separation chamber 281 while swirling around the outer peripheral surface of the cylinder portion 32 , so that the oil in mist form flowing with the refrigerant is separated from the refrigerant.
- the oil separated from the refrigerant is transferred to the oil supply groove 42 through the return passage 41 and the annular groove 40 .
- the return passage 41 , the annular groove 40 and the oil supply groove 42 form an oil supply passage 43 (shown in FIG. 3 ), which is opened or closed in accordance with the motion of the suction valve 151 .
- the oil supply groove 42 forms the outlet of the oil supply passage 43 .
- the suction valve 151 In operation of the compressor 10 during the compression or discharge stroke of the piston 23 (rightward movement of the piston 23 as seen in FIG. 1A ), the suction valve 151 is in tight contact with the front face 143 of the valve plate 14 thereby to close the suction port 141 . In this state, the oil supply groove 42 that is a part of the oil supply passage 43 is closed by the suction valve 151 , so that oil does not leak from the oil supply groove 42 into the cylinder bore 111 .
- the suction stroke of the piston 23 leftward movement of the piston 23 in FIG.
- the suction valve 151 is moved away from the front face 143 of the valve plate 14 thereby to open the suction port 141 , which enables the oil supply groove 42 to communicate with the cylinder bore 111 . Therefore, the oil in the oil supply groove 42 is fed into the cylinder bore 111 .
- the flexible plate-like suction valve 151 is caused to open and close the suction port 141 and the oil supply passage 43 each time the piston 23 makes a reciprocating motion.
- the oil supply passage 43 is opened and, therefore, the oil in the oil supply groove 42 which is separated from the refrigerant is supplied into the cylinder bore 111 .
- the suction valve 151 is brought into tight contact with the front face 143 of the valve plate 14 by the discharge pressure, oil in the oil supply passage 43 which is then closed by the suction valve 151 does not leak into the cylinder bore 111 through the gap between the suction valve 151 and the valve plate 14 . Therefore, the oil reserved in the oil separation chamber 281 will not be drained and the refrigerant in the discharge-pressure region will not leak into the cylinder bore 111 through the oil supply passage 43 .
- the oil supply groove 42 opened or closed by the suction valve 151 for each cylinder bore 111 is in communication with the oil separation chamber 281 through the annular groove 40 .
- the annular groove 40 enables the oil to be supplied from the oil separation chamber 281 to all the cylinder bores 111 .
- a large amount of oil should be supplied from the oil supply passage 43 to the cylinder bore 111 in case of a compressor having a large displacement or a piston with a large stroke distance, while a small amount of oil may be supplied in case of a compressor with a smaller displacement or a piston with a shorter stroke distance.
- the large displacement increases the moving distance or the opening of the suction valve 151 from the front face 143 of the valve plate 14 , whereas the small displacement decreases the distance or the opening. That is, in the case of the large displacement which needs a large amount of oil supplied into the cylinder bore 111 , the amount of oil supplied from the oil supply passage 43 to the cylinder bore 111 is large, while in the case of the small displacement which needs only a small amount of oil to be supplied into the cylinder bore 111 , the amount of oil supplied from the oil supply passage 43 to the cylinder bore 111 is small.
- the oil supply from the oil supply passage 43 to the cylinder bore 111 may be set appropriately.
- the oil supply from the oil supply passage 43 to the cylinder bore 111 may be set appropriately.
- a pair of oil supply grooves 42 , 42 A is formed in the front face 143 of the valve plate 14 on each side of the suction valve 151 adjacent to the proximal side thereof and in facing relation to the suction valve 151 .
- the oil supply grooves 42 , 42 A are connected to the annular groove 40 .
- the suction valve 151 is highly in tight contact with the front face 143 of the valve plate 14 , with the result that leakage of high-pressure gas in the cylinder bore 111 through the suction port 141 into the suction chamber 131 is prevented (refer to FIG. 1A ).
- the rear housing 13 has the discharge chamber 132 formed therein.
- the front housing 12 and the cylinder block 11 rotatably support a rotary shaft 44 through a bearing 45 and a rotary valve portion 46 , respectively.
- a cam 47 of a swash-plate shape is disposed in a cam chamber 48 and fixed to the rotary shaft 44 .
- a thrust bearing 49 is interposed between the front housing 12 and the cam 47 .
- a plate 50 and a compression spring 51 are provided between the end of the rotary valve portion 46 and the valve plate 14 .
- the resilient force of the compression spring 51 prevents free axial movement in the direction of an axis 441 of the rotary shaft 44 .
- the rotary shaft 44 has an axial passage 52 formed therein.
- the rotary shaft 44 also has an inlet 53 formed on the peripheral surface thereof, through which the axial passage 52 is in communication with the cam chamber 48 .
- the refrigerant in the cam chamber 48 is flowed into the axial passage 52 through the inlet 53 .
- the rotary valve portion 46 has formed therein a communication hole 461 which is in communication with the axial passage 52 .
- the cylinder block 11 has formed therein a suction port 54 which is in communication with the cylinder bore 111 .
- the communication hole 461 is brought into communication intermittently with the suction port 54 in accordance with the rotation of the rotary shaft 44 .
- the suction port 54 in communication with the cylinder bore 111 for the piston 23 is in communication with the communication hole 461 .
- the refrigerant in the axial passage 52 of the rotary valve portion 46 is drawn into the cylinder bore 111 through the communication hole 461 and the suction port 54 .
- the communication between the suction port 54 and the communication hole 461 is shut off.
- the refrigerant in the cylinder bore 111 forces the discharge valve 161 away from the discharge port 142 and is discharged into the discharge chamber 132 .
- the refrigerant discharged into the discharge chamber 132 flows into the external refrigerant circuit 33 through the discharge passage 31 , the oil separation chamber 281 and the muffler chamber 291 .
- the refrigerant flowing through the external refrigerant circuit 33 returns to the cam chamber 48 which forms a part of the suction-pressure region of the compressor.
- the cylinder block 11 has formed in the rear end face thereof an annular groove 55 , a communication groove 56 and a plurality of oil supply grooves 57 .
- the annular groove 55 is formed so as to encompass all the cylinder bores 111 .
- Each oil supply groove 57 is in communication with the return passage 41 through the annular groove 55 and the communication groove 56 and also in communication with the respective cylinder bore 111 .
- a rod-shaped shutter 58 extends through the valve plate 14 for opening and closing the communication groove 56 .
- the shutter 58 is attached to the discharge valve 161 .
- the shutter 58 is operable to open and close the communication groove 56 in conjunction with the operation of the discharge valve 161 to open and close the discharge port 142 .
- FIG. 9A shows the closed state of the communication groove 56 . In this state, oil is not transferred from the return passage 41 to the annular groove 55 .
- FIG. 9B shows the opened state of the communication groove 56 , wherein the oil in the return passage 41 is transferred to the annular groove 55 .
- the return passage 41 , the communication groove 56 , the annular groove 55 and the oil supply grooves 57 cooperate to form the oil supply passage 59 , which is opened and closed in accordance with the operation of the discharge valve 161 .
- the oil supply grooves 57 forms the outlet of the oil supply passage 59 .
- the oil recovery structure of this third embodiment is so arranged that a slight clearance is formed between the outer peripheral surface of the shutter 58 and the cylinder block 11 even when the shutter 58 closes the communication groove 56 . Since the cross sectional area of the communication groove 56 is relatively small, however, the cross sectional area of the clearance is extremely small. Therefore, leakage of the oil through the oil supply passage 59 hardly occurs when the oil supply passage 59 is closed.
- the oil is supplied from the oil supply passage 59 to the cylinder bore 111 only when the discharge port 142 is opened by the discharge valve 161 . Therefore, compared to the case where an oil supply passage between the oil separation chamber 281 and the cylinder bore 111 is constantly opened, the cross sectional area of the oil supply passage 59 of the third embodiment is enlarged. This is advantageous in that clogging of the oil supply passage 59 with foreign substance is prevented successfully.
- the effects similar to the effects as described under ( 2 ) and ( 4 ) of the first embodiment are obtained.
- the shape of the oil supply passage formed in the valve plate 14 may be a hole that extends through the valve plate 14 , so that the outlet of the oil supply passage (oil supply port) in the valve plate 14 is opened to the cylinder bore 111 .
- the first through third embodiments may be modified such that the oil in the oil supply passage is supplied to only one of the plural cylinder bores 111 .
- the first embodiment may be modified such that the oil in the oil supply passage is supplied to the pressure control chamber 121 (pressure region other than the discharge-pressure region).
- the first embodiment may be modified such that the oil in the oil supply passage is supplied to the suction chamber 131 .
- the third embodiment may be modified such that the oil in the oil supply passage is supplied to the cam chamber 48 .
- the first embodiment may be modified such that the annular groove 40 is formed in the cylinder block 11 or alternatively in a space surrounded by the cylinder block 11 and the valve plate 14 .
- the present invention is also applicable to a piston type fixed displacement compressor having a flexible plate-like suction valve.
- the first through third embodiments may be modified such that the oil is separated from the refrigerant in the external refrigerant circuit 33 and the separated oil is supplied into the compressor through the oil supply passage.
- the first through third embodiments may be modified such that the oil is separated from the refrigerant in the pressure region in the pressure control chamber 121 or in the suction-pressure region of the compressor and the separated oil is supplied through the oil supply passage.
- the present invention is also applicable to a piston compressor having a cam member with a shape other than that of a swash plate.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Compressor (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
In a structure for oil recovery in a compressor for separating oil from refrigerant and supplying the separated oil into the compressor through an oil supply passage, the compressor includes a rotary shaft, a cylinder block having a plural cylinder bores, a cam member rotated integrally with the rotary shaft, a piston received in each cylinder bore being operable in conjunction with the rotation of the rotary shaft through the cam member, a suction port for allowing the refrigerant to be drawn from a suction-pressure region of the compressor to the corresponding cylinder bore, a discharge port for allowing the refrigerant to be discharged from the corresponding cylinder bore to a discharge-pressure region of the compressor, and a flexible reed valve for opening and closing one of the suction port and the discharge port. The oil supply passage is opened and closed in accordance with motion of the reed valve.
Description
- The present invention relates to a structure for oil recovery in a compressor.
- Japanese Patent Application Publication No. 2001-173563 discloses a compressor wherein a rotary body is mounted on a drive shaft of the compressor for rotation therewith adjacent to a radial bearing. The rotary body is rotatably fitted in a circular hole formed in a cylinder block of the compressor and a groove is formed in the outer peripheral surface of the rotary body. Lubricating oil is separated from refrigerant in the discharge-pressure region of the compressor by an oil separator, and is supplied through an oil supply hole into a gap between the outer peripheral surface of the rotary body and the inner peripheral surface of the circular hole. In the meantime, the above gap is in communication with a drive chamber through a bleed hole. The groove is communicable with the oil supply hole and the bleed hole alternately one time for each rotation of the drive shaft. When the groove is connected with the oil supply hole, the oil is supplied into the groove. When the groove into which the oil is supplied is then connected with the bleed hole, the oil in the groove is supplied into the drive chamber through the bleed hole thereby to lubricate parts or elements in the drive chamber which need to be lubricated.
- The gap between the outer peripheral surface of the rotary body and the inner peripheral surface of the circular hole is necessary for allowing the rotary body to rotate. In addition, an oil separation chamber in which the oil separator is disposed is a part of the discharge-pressure region of the compressor and the drive chamber is lower in pressure than the discharge-pressure region. Therefore, the above separated oil constantly leaks into the drive chamber through the gap between the outer peripheral surface of the rotary body and the inner peripheral surface of the circular hole because of the pressure differential between the drive chamber and the oil separation chamber. Such leakage may cause the oil reserved at the bottom of the oil separation chamber to be drained.
- The present invention is directed to a structure for oil recovery in a compressor which can prevent the oil separated from the refrigerant from being drained.
- An aspect of the present invention provides a structure for oil recovery in a compressor for separating oil from refrigerant and supplying the separated oil into the compressor through an oil supply passage. The compressor includes a rotary shaft, a cylinder block having a plurality of cylinder bores formed therethrough to be arranged around the rotary shaft, a cam member rotated integrally with the rotary shaft, a piston received in each cylinder bore being operable in conjunction with the rotation of the rotary shaft through the cam member, a suction port for allowing the refrigerant to be drawn from a suction-pressure region of the compressor to the corresponding cylinder bore, a discharge port for allowing the refrigerant to be discharged from the corresponding cylinder bore to a discharge-pressure region of the compressor, and a flexible reed valve for opening and closing one of the suction port and the discharge port. The oil supply passage is opened and closed in accordance with motion of the reed valve.
- Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
- The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
-
FIG. 1A is a longitudinal sectional view showing a variable displacement compressor according to a first embodiment of the present invention; -
FIG. 1B is a partially enlarged view ofFIG. 1A ; -
FIG. 2A is a cross sectional view as seen from the line A-A ofFIG. 1A ; -
FIG. 2B is a partially enlarged longitudinal sectional view as seen from the line C-C ofFIG. 2A ; -
FIG. 3 is a partially enlarged view ofFIG. 1A ; -
FIG. 4 is a cross sectional view as seen from the line B-B ofFIG. 1A ; -
FIG. 5 is a partially enlarged view ofFIG. 4 ; -
FIG. 6 is a partially enlarged cross sectional view showing a variable displacement compressor according to a second embodiment of the present invention; -
FIG. 7 is a longitudinal sectional view showing a fixed displacement compressor according to a third embodiment of the present invention; -
FIG. 8 is a cross sectional view as seen from the line D-D ofFIG. 7 ; -
FIG. 9A is a partially enlarged view ofFIG. 7 ; and -
FIG. 9B is a partially enlarged view ofFIG. 7 . - The following will describe a first embodiment of an oil recovery structure according to the present invention as applied to a variable displacement compressor with reference to
FIGS. 1A through 5 . Referring firstly toFIG. 1A , the variable displacement compressor designated generally bynumeral 10 includes acylinder block 11 and afront housing 12 which is joined to the front end of thecylinder block 11. Arear housing 13 is fixedly joined to the rear end of thecylinder block 11 through avalve plate 14, asuction valve plate 15, adischarge valve plate 16 and aretainer plate 17. Thecylinder block 11, thefront housing 12 and therear housing 13 cooperate to form a housing of thevariable displacement compressor 10. - A
rotary shaft 18 is rotatably supported by thefront housing 12 and thecylinder block 11 throughradial bearings FIG. 1A , thefront housing 12 and thecylinder block 11 cooperate to form apressure control chamber 121. Arotary support 19 is fixedly mounted on therotary shaft 18, and aswash plate 20 is supported by therotary shaft 18 in such a way that it is slidable in the direction of theaxis 181 of therotary shaft 18 and also inclinable relative to theaxis 181. A pair of connecting elements 21 (only one being shown inFIG. 1A ) is fixedly mounted on theswash plate 20 that serves as a cam member. A guide pin 22 (only one being shown inFIG. 1A ) is fixedly mounted on each connecting element 21. A pair of guide holes 191 (only one being shown inFIG. 1A ) is formed in therotary support 19. The heads of theguide pins 22 are slidably fitted in theguide holes 191. Theswash plate 20 is inclinable relative to theaxis 181 of therotary shaft 18 and rotatable integrally with therotary shaft 18 through the connection between the pairedguide holes 191 and the pairedguide pins 22. The inclination of theswash plate 20 is guided by theguide holes 191 receiving therein theguide pins 22 and therotary shaft 18 slidably supporting theswash plate 20. - In operation of the
compressor 10, as the center of theswash plate 20 adjacent to therotary shaft 18 moves toward therotary support 19, the inclination of theswash plate 20 increases. The maximum inclination of theswash plate 20 is restricted by the contact between therotary support 19 and theswash plate 20. Theswash plate 20 ofFIG. 1A which is indicated by solid line is at the position of the maximum inclination of theswash plate 20. As the center of theswash plate 20 moves toward thecylinder block 11, the inclination of theswash plate 20 decreases. Theswash plate 20 ofFIG. 1A which is indicated by two-dot chain line is at the position of the minimum inclination of theswash plate 20. - The
cylinder block 11 has formed therethrough a plurality of cylinder bores 111, each of which receives therein apiston 23. The rotary motion of theswash plate 20 is converted into the reciprocating motion of eachpiston 23 in its corresponding cylinder bore 111 through a pair ofshoes 24. - As shown in
FIGS. 1A and 2A , therear housing 13 has asuction chamber 131 and adischarge chamber 132 formed therein. The cylinder bores 111 are separated from thesuction chamber 131 and thedischarge chamber 132 by thevalve plate 14. Thesuction chamber 131 forms a part of the suction-pressure region of thecompressor 10 and thedischarge chamber 132 forms a part of the discharge-pressure region of thecompressor 10. - As shown in
FIG. 2B , thevalve plate 14 and thedischarge valve plate 16 havesuction ports 141 formed therethrough. Thevalve plate 14 and thesuction valve plate 15 havedischarge ports 142 formed therethrough. Thevalve plate 14 serves as a partition plate of the present invention. Thesuction valve plate 15 has flexible plate-like suction valves 151 and thedischarge valve plate 16 has flexible plate-like discharge valves 161. - During the suction stroke of the
piston 23 moving leftward as seen inFIG. 1A , refrigerant gas in thesuction chamber 131 is drawn through the suction valve 151 (or reed valve) into the cylinder bore 111 corresponding to thepiston 23 in the suction stroke. The refrigerant gas drawn into the cylinder bore 111 is then compressed by thepiston 23 moving rightward inFIG. 1A and discharged into thedischarge chamber 132 while pushing open the discharge valve 161 (or reed valve). The pressure in the cylinder bore 111 varies between the suction pressure and the discharge pressure in accordance with the reciprocating motion of thepiston 23. - As shown in
FIG. 2B , thesuction valve 151 is movable away from or toward and into contact with thefront face 143 of thevalve plate 14 adjacent to the cylinder bore 111 thereby to open or close thesuction port 141. Thedischarge valve 161 is movable away from or toward and into contact with therear face 144 of thevalve plate 14 on the side opposite to the cylinder bore 111 thereby to open or close thedischarge port 142. Thedischarge valve 161 is brought into contact with aretainer 171 of aretainer plate 17 for restricting the opening of thedischarge valve 161. - As shown in
FIG. 1A , a thrust bearing 27 is interposed between therotary support 19 and thefront housing 12 for receiving reaction force of refrigerant gas being discharged from the cylinder bores 111 through thepistons 23, theshoes 24, theswash plate 20, the connecting elements 21 and the guide pins 22. - A projecting
portion 28 is formed integrally with thecylinder block 11 on the top peripheral surface thereof. Amuffler forming portion 29 is connected to the top end of the projectingportion 28 through agasket 30. The projectingportion 28 has formed therein anoil separation chamber 281 which is in communication with thedischarge chamber 132 through adischarge passage 31. Themuffler forming portion 29 is formed integrally with acylinder portion 32 for whirling the refrigerant gas, projecting into theoil separation chamber 281 from themuffler forming portion 29. Themuffler forming portion 29 has formed therein amuffler chamber 291 which is in communication with thepassage 321 of thecylinder portion 32. - The
suction chamber 131 and themuffler chamber 291 are connected by an externalrefrigerant circuit 33 having therein acondenser 36 for allowing the refrigerant gas from thecompressor 10 to be condensed by transferring its heat to cooler surrounding air, anexpansion valve 35 and anevaporator 34 for allowing the refrigerant liquid to vaporize by absorbing ambient heat. Theexpansion valve 35 is a thermal expansion valve for automatically controlling the flow rate of the refrigerant in accordance with temperature change of the gas at the exit of theevaporator 34. - The
discharge chamber 132 and thepressure control chamber 121 are connected by asupply passage 37. Thepressure control chamber 121 and thesuction chamber 131 are connected by ableed passage 38. The refrigerant in thepressure control chamber 121 flows into thesuction chamber 131 through thebleed passage 38. - An electromagnetic
displacement control valve 39 is disposed in thesupply passage 37. The supply of the refrigerant from thedischarge chamber 132 to thepressure control chamber 121 through thesupply passage 37 is increased or decreased in accordance with the opening of thedisplacement control valve 39. Since the refrigerant in thepressure control chamber 121 flows into thesuction chamber 131 through thebleed passage 38, the pressure in thepressure control chamber 121 is changed depending on the supply of the refrigerant from thedischarge chamber 132 to thepressure control chamber 121 through thesupply passage 37. As the supply of the refrigerant increases, the pressure in thepressure control chamber 121 rises, while as the supply of the refrigerant decreases, the pressure in thepressure control chamber 121 falls. Therefore, the inclination of theswash plate 20 is increased or decreased thereby to control the displacement of thecompressor 10. Thepressure control chamber 121 is in a pressure region other than the discharge-pressure region. - As shown in
FIG. 4 , anannular groove 40 is formed in thefront face 143 of thevalve plate 14 adjacent to thesuction valve plate 15 so as to entirely surround theaxis 181 of therotary shaft 18. Theannular groove 40 that serves as an annular passage is formed so as to encompass all the cylinder bores 111. As shown inFIG. 1 B , theannular groove 40 is in communication with theoil separation chamber 281 through areturn passage 41 formed in thesuction valve plate 15 and thecylinder block 11. Theannular groove 40 is covered by part of thesuction valve plate 15 other than thesuction valves 151. - As shown in
FIG. 5 , anoil supply groove 42 is radially formed in thefront face 143 which is covered by theflexible suction valve 151. Theoil supply groove 42 is located adjacent to the proximal side of thesuction valve 151 and connected to theannular groove 40. Theoil supply groove 42 is provided for eachsuction valve 151. - The refrigerant discharged into the
discharge chamber 132 that is a part of the discharge-pressure region is flowed into the externalrefrigerant circuit 33 through thedischarge passage 31, theoil separation chamber 281, thepassage 321 of thecylinder portion 32 and themuffler chamber 291 each of which is also a part of the discharge-pressure region of thecompressor 10. The refrigerant flowed into the externalrefrigerant circuit 33 returns to thesuction chamber 131 that forms a part of the suction-pressure region. - The refrigeration circuit formed by the
variable displacement compressor 10 and the externalrefrigerant circuit 33 contains therein lubricating oil which flows with the refrigerant in the circuit. The refrigerant flowed from thedischarge passage 31 into theoil separation chamber 281 is transferred toward the bottom of theoil separation chamber 281 while swirling around the outer peripheral surface of thecylinder portion 32, so that the oil in mist form flowing with the refrigerant is separated from the refrigerant. The oil separated from the refrigerant is transferred to theoil supply groove 42 through thereturn passage 41 and theannular groove 40. Thereturn passage 41, theannular groove 40 and theoil supply groove 42 form an oil supply passage 43 (shown inFIG. 3 ), which is opened or closed in accordance with the motion of thesuction valve 151. Theoil supply groove 42 forms the outlet of theoil supply passage 43. - In operation of the
compressor 10 during the compression or discharge stroke of the piston 23 (rightward movement of thepiston 23 as seen inFIG. 1A ), thesuction valve 151 is in tight contact with thefront face 143 of thevalve plate 14 thereby to close thesuction port 141. In this state, theoil supply groove 42 that is a part of theoil supply passage 43 is closed by thesuction valve 151, so that oil does not leak from theoil supply groove 42 into thecylinder bore 111. During the suction stroke of the piston 23 (leftward movement of thepiston 23 inFIG. 1A ), thesuction valve 151 is moved away from thefront face 143 of thevalve plate 14 thereby to open thesuction port 141, which enables theoil supply groove 42 to communicate with thecylinder bore 111. Therefore, the oil in theoil supply groove 42 is fed into thecylinder bore 111. - According to the first embodiment, the following advantageous effects are obtained.
- (1) The flexible plate-
like suction valve 151 is caused to open and close thesuction port 141 and theoil supply passage 43 each time thepiston 23 makes a reciprocating motion. During the suction stroke of thepiston 23, theoil supply passage 43 is opened and, therefore, the oil in theoil supply groove 42 which is separated from the refrigerant is supplied into thecylinder bore 111. Since thesuction valve 151 is brought into tight contact with thefront face 143 of thevalve plate 14 by the discharge pressure, oil in theoil supply passage 43 which is then closed by thesuction valve 151 does not leak into the cylinder bore 111 through the gap between thesuction valve 151 and thevalve plate 14. Therefore, the oil reserved in theoil separation chamber 281 will not be drained and the refrigerant in the discharge-pressure region will not leak into the cylinder bore 111 through theoil supply passage 43. - (2) The oil supplied into the cylinder bore 111 lubricates the sliding portion between the inner peripheral surface of the cylinder bore 111 and the outer peripheral surface of the
piston 23. Since the oil separated in theoil separation chamber 281 is directly supplied into the cylinder bore 111 through theoil supply passage 43, a relatively large amount of oil will be supplied into thecylinder bore 111. Therefore, the sliding portion between the inner peripheral surface of the cylinder bore 111 and the outer peripheral surface of thepiston 23 is sufficiently lubricated thereby to improve abrasion resistance of the inner peripheral surface of the cylinder bore 111 and the outer peripheral surface of thepiston 23. - (3) The oil is supplied from the
oil supply passage 43 into the cylinder bore 111 only when thesuction port 141 is opened by thesuction valve 151. Therefore, compared to the case where the oil supply passage between theoil separation chamber 281 and the cylinder bore 111 is constantly opened, the cross sectional area of theoil supply passage 43 is enlarged. This is advantageous in that clogging of theoil supply passage 43 with foreign substance is prevented successfully. - (4) The
oil supply groove 42 opened or closed by thesuction valve 151 for each cylinder bore 111 is in communication with theoil separation chamber 281 through theannular groove 40. Theannular groove 40 enables the oil to be supplied from theoil separation chamber 281 to all the cylinder bores 111. - (5) A large amount of oil should be supplied from the
oil supply passage 43 to the cylinder bore 111 in case of a compressor having a large displacement or a piston with a large stroke distance, while a small amount of oil may be supplied in case of a compressor with a smaller displacement or a piston with a shorter stroke distance. - The large displacement increases the moving distance or the opening of the
suction valve 151 from thefront face 143 of thevalve plate 14, whereas the small displacement decreases the distance or the opening. That is, in the case of the large displacement which needs a large amount of oil supplied into the cylinder bore 111, the amount of oil supplied from theoil supply passage 43 to the cylinder bore 111 is large, while in the case of the small displacement which needs only a small amount of oil to be supplied into the cylinder bore 111, the amount of oil supplied from theoil supply passage 43 to the cylinder bore 111 is small. - The above-described structure wherein the
oil supply passage 43 is opened and closed by thesuction valve 151 enables appropriate oil supply as desired by a specific displacement of thevariable displacement compressor 10. - (6) By changing design value of the maximal moving distance of the
suction valve 151 when it is moved away from thefront face 143 of thevalve plate 14, the oil supply from theoil supply passage 43 to the cylinder bore 111 may be set appropriately. - (7) By changing design value of the length or width of the
oil supply groove 42, the oil supply from theoil supply passage 43 to the cylinder bore 111 may be set appropriately. - The following will describe a second embodiment of an oil recovery structure according to the present invention as applied to a variable displacement compressor with reference to
FIG. 6 . The same reference numerals will be used for the same components or elements of the second embodiment as those of the first embodiment. - In the second embodiment, a pair of
oil supply grooves front face 143 of thevalve plate 14 on each side of thesuction valve 151 adjacent to the proximal side thereof and in facing relation to thesuction valve 151. Theoil supply grooves annular groove 40. By so arranging the pairedoil supply grooves oil supply grooves suction valve 151, so that thesuction valve 151 is smoothly opened and closed without being twisted. Therefore, thesuction valve 151 is highly in tight contact with thefront face 143 of thevalve plate 14, with the result that leakage of high-pressure gas in the cylinder bore 111 through thesuction port 141 into thesuction chamber 131 is prevented (refer toFIG. 1A ). - The following will describe a third embodiment of an oil recovery structure according to the present invention as applied to a fixed displacement compressor with reference to
FIGS. 7 through 9 B. The same reference numerals will be used for the same components or elements of the third embodiment as those of the first embodiment. As shown inFIG. 7 , therear housing 13 has thedischarge chamber 132 formed therein. Thefront housing 12 and thecylinder block 11 rotatably support arotary shaft 44 through a bearing 45 and arotary valve portion 46, respectively. Acam 47 of a swash-plate shape is disposed in acam chamber 48 and fixed to therotary shaft 44. - A
thrust bearing 49 is interposed between thefront housing 12 and thecam 47. Aplate 50 and acompression spring 51 are provided between the end of therotary valve portion 46 and thevalve plate 14. The resilient force of thecompression spring 51 prevents free axial movement in the direction of anaxis 441 of therotary shaft 44. - The rotary motion of the
cam 47 which is rotatable with therotary shaft 44 is transmitted to thepiston 23 through itsshoes 24 which are in slide contact with thecam 47, thereby causing thepiston 23 to reciprocate in itscylinder bore 111. - The
rotary shaft 44 has anaxial passage 52 formed therein. Therotary shaft 44 also has aninlet 53 formed on the peripheral surface thereof, through which theaxial passage 52 is in communication with thecam chamber 48. The refrigerant in thecam chamber 48 is flowed into theaxial passage 52 through theinlet 53. - The
rotary valve portion 46 has formed therein acommunication hole 461 which is in communication with theaxial passage 52. Thecylinder block 11 has formed therein asuction port 54 which is in communication with thecylinder bore 111. Thecommunication hole 461 is brought into communication intermittently with thesuction port 54 in accordance with the rotation of therotary shaft 44. - During the suction stroke of the piston 23 (leftward movement of the
piston 23 as seen inFIG. 7 ), thesuction port 54 in communication with the cylinder bore 111 for thepiston 23 is in communication with thecommunication hole 461. During the above suction stroke, the refrigerant in theaxial passage 52 of therotary valve portion 46 is drawn into the cylinder bore 111 through thecommunication hole 461 and thesuction port 54. - On the other hand, during the compression or discharge stroke of the piston 23 (rightward movement of the
piston 23 as seen inFIG. 7 ), the communication between thesuction port 54 and thecommunication hole 461 is shut off. During the above compression or discharge stroke, the refrigerant in the cylinder bore 111 forces thedischarge valve 161 away from thedischarge port 142 and is discharged into thedischarge chamber 132. The refrigerant discharged into thedischarge chamber 132 flows into the externalrefrigerant circuit 33 through thedischarge passage 31, theoil separation chamber 281 and themuffler chamber 291. The refrigerant flowing through the externalrefrigerant circuit 33 returns to thecam chamber 48 which forms a part of the suction-pressure region of the compressor. - As shown in
FIG. 8 , thecylinder block 11 has formed in the rear end face thereof anannular groove 55, acommunication groove 56 and a plurality ofoil supply grooves 57. Theannular groove 55 is formed so as to encompass all the cylinder bores 111. Eachoil supply groove 57 is in communication with thereturn passage 41 through theannular groove 55 and thecommunication groove 56 and also in communication with the respective cylinder bore 111. - As shown in
FIGS. 9A and 9B , a rod-shapedshutter 58 extends through thevalve plate 14 for opening and closing thecommunication groove 56. Theshutter 58 is attached to thedischarge valve 161. Theshutter 58 is operable to open and close thecommunication groove 56 in conjunction with the operation of thedischarge valve 161 to open and close thedischarge port 142.FIG. 9A shows the closed state of thecommunication groove 56. In this state, oil is not transferred from thereturn passage 41 to theannular groove 55.FIG. 9B shows the opened state of thecommunication groove 56, wherein the oil in thereturn passage 41 is transferred to theannular groove 55. Thereturn passage 41, thecommunication groove 56, theannular groove 55 and theoil supply grooves 57 cooperate to form theoil supply passage 59, which is opened and closed in accordance with the operation of thedischarge valve 161. Theoil supply grooves 57 forms the outlet of theoil supply passage 59. - The oil recovery structure of this third embodiment is so arranged that a slight clearance is formed between the outer peripheral surface of the
shutter 58 and thecylinder block 11 even when theshutter 58 closes thecommunication groove 56. Since the cross sectional area of thecommunication groove 56 is relatively small, however, the cross sectional area of the clearance is extremely small. Therefore, leakage of the oil through theoil supply passage 59 hardly occurs when theoil supply passage 59 is closed. - The oil is supplied from the
oil supply passage 59 to the cylinder bore 111 only when thedischarge port 142 is opened by thedischarge valve 161. Therefore, compared to the case where an oil supply passage between theoil separation chamber 281 and the cylinder bore 111 is constantly opened, the cross sectional area of theoil supply passage 59 of the third embodiment is enlarged. This is advantageous in that clogging of theoil supply passage 59 with foreign substance is prevented successfully. - According to the third embodiment, the effects similar to the effects as described under (2) and (4) of the first embodiment are obtained.
- The present invention may be practiced in the following modifications of the above embodiments.
- The shape of the oil supply passage formed in the
valve plate 14 may be a hole that extends through thevalve plate 14, so that the outlet of the oil supply passage (oil supply port) in thevalve plate 14 is opened to thecylinder bore 111. - The first through third embodiments may be modified such that the oil in the oil supply passage is supplied to only one of the plural cylinder bores 111.
- The first embodiment may be modified such that the oil in the oil supply passage is supplied to the pressure control chamber 121 (pressure region other than the discharge-pressure region).
- The first embodiment may be modified such that the oil in the oil supply passage is supplied to the
suction chamber 131. - The third embodiment may be modified such that the oil in the oil supply passage is supplied to the
cam chamber 48. - The first embodiment may be modified such that the
annular groove 40 is formed in thecylinder block 11 or alternatively in a space surrounded by thecylinder block 11 and thevalve plate 14. - The present invention is also applicable to a piston type fixed displacement compressor having a flexible plate-like suction valve.
- The first through third embodiments may be modified such that the oil is separated from the refrigerant in the external
refrigerant circuit 33 and the separated oil is supplied into the compressor through the oil supply passage. - The first through third embodiments may be modified such that the oil is separated from the refrigerant in the pressure region in the
pressure control chamber 121 or in the suction-pressure region of the compressor and the separated oil is supplied through the oil supply passage. - The present invention is also applicable to a piston compressor having a cam member with a shape other than that of a swash plate.
- Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive, and the invention is not to be limited to the details given herein but may be modified within the scope of the appended claims.
Claims (9)
1. A structure for oil recovery in a compressor for separating oil from refrigerant and supplying the separated oil into the compressor, comprising:
a rotary shaft;
a cylinder block having a plurality of cylinder bores formed therethrough to be arranged around the rotary shaft;
a cam member rotated integrally with the rotary shaft;
a piston received in each cylinder bore being operable in conjunction with the rotation of the rotary shaft through the cam member;
a suction port for allowing the refrigerant to be drawn from a suction-pressure region of the compressor to the corresponding cylinder bore;
a discharge port for allowing the refrigerant to be discharged from the corresponding cylinder bore to a discharge-pressure region of the compressor;
a flexible reed valve for opening and closing one of the suction port and the discharge port; and
an oil supply passage for allowing the oil to be supplied into the compressor, wherein the oil supply passage is opened and closed in accordance with motion of the reed valve.
2. The structure according to claim 1 , wherein the cylinder bores are separated from the suction-pressure region and the discharge-pressure region by a partition plate, the reed valve being movable away from or toward and into contact with a face of the partition plate adjacent to the cylinder bores to open or close the corresponding suction port, an outlet of the oil supply passage being covered by the reed valve when the reed valve closes the suction port.
3. The structure according to claim 2 , wherein the outlet of the oil supply passage is divided into two parts which are formed on each side of the reed valve adjacent to the proximal side thereof.
4. The structure according to claim 2 , wherein the oil supply passage includes an annular passage which is formed so as to encompass all the cylinder bores, the annular passage being connected to the outlet through an oil supply groove.
5. The structure according to claim 2 , wherein the oil supply passage includes an annular passage which is formed so as to entirely surround an axis of the rotary shaft, the annular passage being connected to the outlet through an oil supply groove.
6. The structure according to claim 5 , wherein the oil supply groove is radially formed in the face of the partition plate.
7. The structure according to claim 5 , wherein the annular passage is formed in the partition plate.
8. The structure according to claim 1 , wherein the cylinder bores are separated from the suction-pressure region and the discharge-pressure region by a partition plate, the reed valve being movable away from or toward and into contact with a face of the partition plate on the opposite side to the cylinder bores to open or close the corresponding discharge port, a part of the oil supply passage being provided in the partition plate, a shutter being operable to open and close the part of the oil supply passage provided in the partition plate in conjunction with the motion of the reed valve.
9. The structure according to claim 1 , wherein the oil in the oil supply passage is directly supplied into the plural cylinder bores.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006013691A JP2007192201A (en) | 2006-01-23 | 2006-01-23 | Oil recovery structure in compressor |
JPP2006-013691 | 2006-01-23 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20070177988A1 true US20070177988A1 (en) | 2007-08-02 |
Family
ID=37944703
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/657,296 Abandoned US20070177988A1 (en) | 2006-01-23 | 2007-01-23 | Structure for oil recovery in a compressor |
Country Status (5)
Country | Link |
---|---|
US (1) | US20070177988A1 (en) |
EP (1) | EP1811177A2 (en) |
JP (1) | JP2007192201A (en) |
KR (1) | KR100818574B1 (en) |
CN (1) | CN101008378A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070269319A1 (en) * | 2006-05-19 | 2007-11-22 | Kabushiki Kaisha Toyota Jidoshokki | Refrigerant gas compressor |
US20080034783A1 (en) * | 2004-08-24 | 2008-02-14 | Luk Fahrzeug-Hydraulik Gmbh & Co. Kg | Compressor |
US20090116971A1 (en) * | 2007-11-05 | 2009-05-07 | Taro Ozeki | Variable displacement compressor |
CN104481836A (en) * | 2014-09-26 | 2015-04-01 | 付家全 | High-efficiency rotary reciprocating plunger vacuum pump |
US20240011480A1 (en) * | 2020-09-02 | 2024-01-11 | Valeo Japan Co., Ltd. | Variable-displacement swash plate type compressor |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100873371B1 (en) * | 2007-12-26 | 2008-12-10 | 학교법인 두원학원 | Valve plate of reciprocating comrpessor |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050053480A1 (en) * | 1999-12-17 | 2005-03-10 | Kazuo Murakami | Compressor and method of lubricating the compressor |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR19990032505U (en) * | 1997-12-31 | 1999-07-26 | 신영주 | compressor |
-
2006
- 2006-01-23 JP JP2006013691A patent/JP2007192201A/en active Pending
- 2006-11-01 KR KR1020060107050A patent/KR100818574B1/en not_active IP Right Cessation
-
2007
- 2007-01-18 EP EP07100744A patent/EP1811177A2/en not_active Withdrawn
- 2007-01-22 CN CNA2007100044279A patent/CN101008378A/en active Pending
- 2007-01-23 US US11/657,296 patent/US20070177988A1/en not_active Abandoned
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050053480A1 (en) * | 1999-12-17 | 2005-03-10 | Kazuo Murakami | Compressor and method of lubricating the compressor |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080034783A1 (en) * | 2004-08-24 | 2008-02-14 | Luk Fahrzeug-Hydraulik Gmbh & Co. Kg | Compressor |
US8353681B2 (en) * | 2004-08-24 | 2013-01-15 | Luk Fahrzeug-Hydraulik Gmbh & Co. Kg | Compressor having a drive mechanism and a lubricant separator |
US20070269319A1 (en) * | 2006-05-19 | 2007-11-22 | Kabushiki Kaisha Toyota Jidoshokki | Refrigerant gas compressor |
US7976288B2 (en) * | 2006-05-19 | 2011-07-12 | Kabushiki Kaisha Toyota Jidoshokki | Refrigerant gas compressor |
US20090116971A1 (en) * | 2007-11-05 | 2009-05-07 | Taro Ozeki | Variable displacement compressor |
US7972119B2 (en) * | 2007-11-05 | 2011-07-05 | Kabushiki Kaisha Toyota Jidoshokki | Variable displacement compressor |
CN104481836A (en) * | 2014-09-26 | 2015-04-01 | 付家全 | High-efficiency rotary reciprocating plunger vacuum pump |
US20240011480A1 (en) * | 2020-09-02 | 2024-01-11 | Valeo Japan Co., Ltd. | Variable-displacement swash plate type compressor |
Also Published As
Publication number | Publication date |
---|---|
JP2007192201A (en) | 2007-08-02 |
KR100818574B1 (en) | 2008-04-01 |
KR20070077433A (en) | 2007-07-26 |
CN101008378A (en) | 2007-08-01 |
EP1811177A2 (en) | 2007-07-25 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR100568923B1 (en) | Variable capacity compressor of swash plate type | |
US7204098B2 (en) | Oil separation structure for refrigerant compressor | |
US9551336B2 (en) | Variable displacement swash plate type compressor | |
US7972119B2 (en) | Variable displacement compressor | |
EP1717445A1 (en) | Compressor | |
KR19980070415A (en) | compressor | |
US9759206B2 (en) | Swash plate type variable displacement compressor | |
US20070177988A1 (en) | Structure for oil recovery in a compressor | |
US20020081212A1 (en) | Shaft seal of a lip type with guiding components having the same | |
EP2884105B1 (en) | Variable displacement swash plate type compressor | |
US6862975B2 (en) | Apparatus for lubricating piston type compressor | |
EP1508695A1 (en) | Reciprocating compressor | |
US6988875B2 (en) | Lubricating structure in fixed displacement piston type compressor | |
US20150260175A1 (en) | Variable displacement swash plate type compressor | |
US6402480B1 (en) | Lubrication passage for swash plate type compressor | |
EP1275847B1 (en) | Restriction structure in variable displacement compressor | |
CN111656012B (en) | Variable capacity swash plate type compressor | |
US20150275871A1 (en) | Variable displacement swash plate type compressor | |
JP7511702B2 (en) | Swash plate compressor | |
JP3111668B2 (en) | Refrigerant gas suction structure in piston type compressor | |
JP3114384B2 (en) | Refrigerant gas suction structure in piston type compressor | |
JP3666170B2 (en) | Swash plate compressor | |
US6364627B1 (en) | Control valve means in an external conduit of a variable displacement swash plate type compressor | |
KR970004386B1 (en) | Gas guiding mechanism in a piston type compressor | |
JP2023022418A (en) | Variable capacity type swash plate type compressor |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:INOUE, YOSHINORI;NAKAYAMA, OSAMU;KANAI, AKINOBU;AND OTHERS;REEL/FRAME:019136/0131 Effective date: 20070312 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |