US20070144205A1 - Cooling container assembly - Google Patents

Cooling container assembly Download PDF

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Publication number
US20070144205A1
US20070144205A1 US11/539,242 US53924206A US2007144205A1 US 20070144205 A1 US20070144205 A1 US 20070144205A1 US 53924206 A US53924206 A US 53924206A US 2007144205 A1 US2007144205 A1 US 2007144205A1
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United States
Prior art keywords
thermally
inner shell
removable
cooling container
container assembly
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Abandoned
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US11/539,242
Inventor
Pamela Moore
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Ice Tubes Inc
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Ice Tubes Inc
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Priority to US11/539,242 priority Critical patent/US20070144205A1/en
Assigned to ICE TUBES, INC. reassignment ICE TUBES, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MOORE, PAMELA R.
Publication of US20070144205A1 publication Critical patent/US20070144205A1/en
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D3/00Devices using other cold materials; Devices using cold-storage bodies
    • F25D3/02Devices using other cold materials; Devices using cold-storage bodies using ice, e.g. ice-boxes
    • F25D3/06Movable containers
    • F25D3/08Movable containers portable, i.e. adapted to be carried personally
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J41/00Thermally-insulated vessels, e.g. flasks, jugs, jars
    • A47J41/0038Thermally-insulated vessels, e.g. flasks, jugs, jars comprising additional heating or cooling means, i.e. use of thermal energy in addition to stored material
    • A47J41/0044Thermally-insulated vessels, e.g. flasks, jugs, jars comprising additional heating or cooling means, i.e. use of thermal energy in addition to stored material comprising heat or cold storing elements or material, i.e. energy transfer within the vessel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2303/00Details of devices using other cold materials; Details of devices using cold-storage bodies
    • F25D2303/08Devices using cold storage material, i.e. ice or other freezable liquid
    • F25D2303/082Devices using cold storage material, i.e. ice or other freezable liquid disposed in a cold storage element not forming part of a container for products to be cooled, e.g. ice pack or gel accumulator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2303/00Details of devices using other cold materials; Details of devices using cold-storage bodies
    • F25D2303/08Devices using cold storage material, i.e. ice or other freezable liquid
    • F25D2303/083Devices using cold storage material, i.e. ice or other freezable liquid using cold storage material disposed in closed wall forming part of a container for products to be cooled
    • F25D2303/0832Devices using cold storage material, i.e. ice or other freezable liquid using cold storage material disposed in closed wall forming part of a container for products to be cooled the liquid is disposed in an accumulator pack locked in a closable wall forming part of the container
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2303/00Details of devices using other cold materials; Details of devices using cold-storage bodies
    • F25D2303/08Devices using cold storage material, i.e. ice or other freezable liquid
    • F25D2303/084Position of the cold storage material in relationship to a product to be cooled
    • F25D2303/0845Position of the cold storage material in relationship to a product to be cooled below the product
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2331/00Details or arrangements of other cooling or freezing apparatus not provided for in other groups of this subclass
    • F25D2331/80Type of cooled receptacles
    • F25D2331/804Boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2331/00Details or arrangements of other cooling or freezing apparatus not provided for in other groups of this subclass
    • F25D2331/80Type of cooled receptacles
    • F25D2331/812Trays

Definitions

  • Certain embodiments of the present invention relate to cooling containers. More particularly, certain embodiments of the present invention relate to a nested, passive cooling container assembly which uses a cold disk for keeping food cool within the container assembly.
  • U.S. Pat. No. 5,701,757 describes a portable food refrigeration system.
  • the system includes an outer pan constructed from a rigid insulating material and including at least one handle secured to the upper exterior portion.
  • the system also includes a gel pack removably positioned on the interior bottom surface and which is freezable.
  • the system further includes an inner pan formed to a shape similar to the outer pan for retaining food an including at least one handle secured to the upper exterior portion.
  • the inner pan is slidably positionable within the interior of the outer pan to produce a nested relationship between the inner and outer pans.
  • One of the pans has a sealing protrusion located substantially adjacent to and along the upper edge of the one pan.
  • the other pan has a sealing groove located substantially adjacent to and along the upper edge of the other pan such that, when the pans are placed in a nested relationship, the sealing groove and the sealing protrusion are moved into a mated condition.
  • the mated condition of the sealing protrusion and the sealing groove forms a substantially air tight barrier and resists movement of the inner pan out of the nested relationship with the outer pan.
  • U.S. Pat. No. 5,579,946 describes a food container including a bowl having a double-wall structure, including an interior wall made of metal material and an exterior wall made of plastic material.
  • the interior wall defines an interior chamber and has a bottom wall portion and a sidewall portion.
  • the sidewall portion is integrally formed with and extends upwardly from the bottom wall portion and has a tapered upper lip.
  • the exterior wall has a bottom wall portion and a sidewall portion.
  • the sidewall portion is integrally formed with and extends upward from the bottom wall portion and has an upper rim.
  • the exterior and interior walls are positioned substantially parallel to each other and are spaced apart.
  • the tapered upper lip of the interior wall is air-tightly connected to the upper rim of the exterior wall, thereby forming a top edge of the bowl and a sealed chamber between the interior and exterior walls.
  • a lid is sized to span the top edge of the bowl for covering the interior chamber of the bowl.
  • the lid has a double-wall structure including a bottom wall made of metal material and a top wall made of plastic material.
  • the top and bottom walls of the lid each have a circumferential edge.
  • the top and bottom walls are positioned in a substantially parallel and spaced apart relationship.
  • the circumferential edge of the top wall is air-tightly connected to the circumferential edge of the bottom wall, thereby forming a sealed chamber between the top and bottom walls.
  • the interior wall of the bowl and the bottom wall of the lid are polished for substantially reducing and preventing heat radiation.
  • the sealed chamber of the bowl and the sealed chamber of the lid substantially reduce and prevent heat conduction.
  • the tapered upper lip of the interior wall of the bowl substantially reduces and prevents heat convection.
  • the container is able to keep food warm for an extended period of time.
  • U.S. Pat. No. 6,434,970 describes a plate comprising a substantially curved surface having a recess formed in the center of the surface.
  • a reusable cold disk is provided in the recess.
  • a removable cover is also provided to form an empty space between the cover made of a cylindrical main body with a closed top and an open bottom, and the surface of the plate. The top of the cover is provided with a depression in which a reusable cold disk is placed.
  • U.S. Pat. No. Re. 35,437 describes a container for milk and cereal comprising a milk reservoir having an opening and a resealable fluid-tight cap means removably secured over the opening.
  • At least one valve is interposed between the milk reservoir and the cereal compartment. The valve has a closed positioned for keeping the milk and cereal separate and an open position for allowing the milk to enter the cereal compartment.
  • An embodiment of the present invention comprises a cooling container assembly.
  • the cooling container assembly includes a thermally-insulating outer shell and a thermally-conductive inner shell configured to nest within the outer shell.
  • the inner shell has a recessed volume at a bottom portion of the inner shell.
  • the cooling container assembly further includes a removable cold disk configured to rest within the recessed volume of the inner shell.
  • the cold disk comprises a chillable, freezable, or activatable material.
  • the cooling container assembly also includes a removable food container configured to nest within the inner shell.
  • Another embodiment of the present invention comprises a method of assembling a cooling container.
  • the method includes nesting a thermally-conductive inner shell into a thermally-insulating outer shell.
  • the method further includes placing a removable cold disk into a recessed volume at a bottom portion of the inner shell.
  • the method also includes nesting a removable food container into the inner shell over the cold disk.
  • a further embodiment of the present invention comprises a method of keeping food cool.
  • the method includes chilling, freezing, or activating a removable cold disk.
  • the method further includes placing the food into a removable food container and chilling the food in the removable food container.
  • the method also includes placing the cold disk into a recessed volume at a bottom portion of a thermally-conductive inner shell that is nested into a thermally-insulating outer shell.
  • the method further includes nesting the chilled food container, containing the chilled food, into the inner shell.
  • Yet another embodiment of the present invention comprises a cooling container assembly including an outer, thermally-insulating shell and a thermally-conductive inner shell which is nested into and affixed to the outer shell.
  • the inner shell has a recessed volume at a bottom of the shell.
  • a removable cold disk is configured to rest, unattached, within the recessed volume of the inner shell.
  • the cold disk comprises a material, capable of being chilled, frozen, or activated, which is permanently encapsulated within a casing made of, for example, metal or plastic.
  • the assembly also comprises a removable food container capable of being nested into the inner shell without forming an air-tight seal or a liquid-tight seal between the food container and the inner shell.
  • a removable lid which fits onto the food container is also optionally provided. The lid is not a double-walled structure with an insulating air gap or vacuum gap in between.
  • FIG. 1 illustrates three exemplary embodiments of a cooling container assembly, in accordance with various aspects of the present invention.
  • FIG. 2 illustrates the nested configuration of the first exemplary embodiment of a cooling container of FIG. 1 , in accordance with various aspects of the present invention.
  • FIG. 3 illustrates certain features of the first embodiment of FIG. 2 , in accordance with various aspects of the present invention.
  • FIG. 4 illustrates several exemplary lidded configurations of the first embodiment of FIG. 2 , in accordance with various aspects of the present invention.
  • FIG. 5 illustrates the nested configuration of the second exemplary embodiment of a cooling container of FIG. 1 , in accordance with various aspects of the present invention.
  • FIG. 6 illustrates an exemplary un-lidded configuration and two exemplary lidded configurations of the second embodiment of FIG. 5 , in accordance with various aspects of the present invention.
  • FIG. 7 illustrates the nested configuration of the third exemplary embodiment of a cooling container of FIG. 1 , in accordance with various aspects of the present invention.
  • FIG. 8 illustrates an exemplary un-lidded configuration and an exemplary lidded configuration of the third embodiment of FIG. 7 , in accordance with various aspects of the present invention.
  • FIG. 9 is a flow chart of an embodiment of a method of assembling any of the various cooling container assembly embodiments shown in FIGS. 1-8 , in accordance with various aspects of the present invention.
  • FIG. 10 is a flow chart of an embodiment of a method of keeping food cool using any of the various cooling container assembly embodiments shown in FIGS. 1-8 , in accordance with various aspects of the present invention.
  • FIG. 11 is an exemplary graph illustrating the cold-preserving capability of the embodiment of FIG. 5 without a lid, in accordance with various aspects of the present invention.
  • FIG. 12 is an exemplary graph of FIG. 11 with the additional cold-preserving capability shown when a lid is provided, in accordance with various aspects of the present invention.
  • FIG. 1 illustrates three exemplary embodiments of a cooling container assembly, in accordance with various aspects of the present invention.
  • a first embodiment 100 is configured as a deep bowl.
  • a second embodiment 200 is configured as a shallow dish or platter, and a third embodiment 300 is configured as a sectioned dish or platter.
  • the bowl 100 may be used, for example, for keeping potato salad cool.
  • the platter 200 may be used, for example, for keeping applesauce cool.
  • the sectioned platter 300 may be used, for example, for keeping a variety of cut vegetables cool and separated. All three cooling container assembly embodiments are very similar in construction as will be described herein.
  • FIG. 2 illustrates the nested configuration of the first exemplary embodiment 100 of a cooling container assembly of FIG. 1 , in accordance with various aspects of the present invention.
  • the assembly 100 includes a thermally-insulating outer shell 110 and a thermally-conductive inner shell 120 nested into and permanently or removably attached to the outer shell 110 .
  • the phrase “nested into” means “put snugly together inside of”.
  • the term “thermally-insulating” means “substantially preventing the conduction of thermal energy”.
  • thermally-conductive means “substantially facilitating the conduction of thermal energy”. Therefore, the thermally-insulating outer shell is an outer shell that substantially prevents the conduction of thermal energy therethrough, and the thermally-conductive inner shell is an inner shell that substantially facilitates the conduction of thermal energy therethrough.
  • Permanent attachment of the inner shell 120 to the outer shell 110 may be accomplished by means of an adhesive, for example, or some other permanent fastening means.
  • Removably attached as used herein, may mean that the inner shell 120 is simply resting within the outer shell 110 due to the force of gravity.
  • removably attached may mean that there is a means for fastening the inner shell 120 within the outer shell 110 such that the inner shell 120 may be easily de-fastened from the outer shell 110 (e.g., via a snap-on means).
  • the outer shell 110 may comprise a thermally-insulating plastic material, for example, and the inner shell 120 may comprise a thermally-conductive metal such as aluminum, for example.
  • the outer shell 110 may be at least partially transparent or may be opaque, having at least one color, for example.
  • the inner shell 120 includes a recessed volume 125 (see FIG. 3 ) configured to accept a chilled or a frozen cold disk 130 .
  • the recessed volume is substantially centered within the bottom of the inner shell 120 , in accordance with an embodiment of the present invention.
  • the cold disk 130 may comprise, for example, frozen water permanently encapsulated in a disk-shaped plastic, a soft gel pack permanently fitted into an aluminum material casing, for example, or any liquid (e.g., an alcohol-based liquid), solid, or semi-solid material that may be chilled, frozen, or activated to cool down.
  • the cold disk 130 does not include any encapsulating casing but, instead, comprises only the chillable, freezable, or activatable material (e.g., ice formed in an ice tray which is substantially in the shape of the recessed volume).
  • the chillable, freezable, or activatable material e.g., ice formed in an ice tray which is substantially in the shape of the recessed volume.
  • the shape of the cold disk 130 may be any convenient shape for fitting into the recessed volume 125 of the inner shell 120 .
  • the cold disk 130 fits into and rests within the recessed volume 125 such that the cold disk 130 makes thermally-conductive contact with the inner shell 120 .
  • cold is conducted up the walls of the metal (e.g., aluminum) inner shell 120 .
  • the cold disk 130 is easily removable from the inner shell 120 either by tipping the inner shell 120 (and connected outer shell 110 ) upside down, or by using ones fingers to insert into notches in the sides or top of the cold disk 130 and pulling the cold disk out of the recessed volume.
  • the notches may be in the inner shell 120 adjacent to the cold disk 130 .
  • the cold disk 130 may be removed from the assembly 100 and placed in, for example, a freezer for freezing.
  • the cold disk may comprise a disposable chemical pack that, when activated, cools down.
  • the disposable chemical pack is a consumable product that may be thrown away once the pack has been exhausted.
  • Chemical packs may be activated in various ways. For example, some chemical packs are activated by shaking or squeezing. Other chemical packs are activated by allowing oxygen to react with the chemical substance within the pack. A chemical reaction allows heat to be absorbed, resulting in cooling.
  • the assembly 100 further includes a removable inner bowl or food container 140 made out of, for example, a stainless steel material for holding food.
  • the bowl 140 is configured to fit into the inner shell 120 in a nested manner without forming a seal between the bowl 140 and the inner shell 120 .
  • the food is kept cool by at least the thermally conductive inner shell 120 which is in thermal contact with the cold disk 130 . It is desirable to cool the food to a desired temperature (e.g., in a refrigerator) before placing the food in the assembly 100 .
  • the desired temperature may be a temperature at which the food is to be served, or may be a temperature cooler than that.
  • the assembly 100 further includes a removable lid (e.g., a plastic lid) 150 which fits over top of the bowl 140 and may be snapped onto the bowl 140 .
  • the lid may be a thermally-insulating lid.
  • the lid may not be a double-walled structure with an insulating air-gap or vacuum gap in between.
  • the lid may be a single, solid thermally-insulating material (e.g., plastic), in accordance with an embodiment of the present invention.
  • the overall dimensions of the container assembly 100 may range from being very deep and bowl-shaped to being very flat and shallow, such as described in the second and third embodiments herein. In general, any shape may be accommodated (e.g., round and deep, or rectangular and flat).
  • the removable food container 140 includes a rim 145 circumscribing an upper edge of the food container 140 .
  • the lid 150 is capable of being snapped onto the rim 145 to enclose any food which is placed within the food container 140 .
  • the lid 150 is at least partially transparent in order to see any food inside the food container 140 .
  • the lid 150 is opaque.
  • the nested configuration 100 with the cold disk 130 provides an environment in which food may stay cold longer.
  • the assembly 100 is a passive cooling container assembly. That is, there are no active components requiring power to keep the food cool.
  • the cold disk, the insulating materials, and the thermally conductive materials in the nested configuration provide the ability to keep the food cool for a longer period of time.
  • FIG. 3 illustrates certain features of the first embodiment 100 of FIG. 2 , in accordance with various aspects of the present invention.
  • the cold disk 130 may be removed from the recessed volume 125 of the inner shell 120 .
  • the food container 140 may be removed from the inner shell 120 .
  • the outer shell 110 is permanently or removably attached to the inner shell 120 . In accordance with an embodiment of the present invention, there are no handles attached to or integrated into any portion of the cooling container assembly.
  • FIG. 4 illustrates several exemplary lidded configurations of the first embodiment of FIG. 2 , in accordance with various aspects of the present invention.
  • the lid 150 may be very shallow or significantly concave, for example.
  • the lid 150 may be snapped onto the food container 140 , and then subsequently removed.
  • FIG. 5 illustrates the nested configuration of the second exemplary embodiment 200 of a cooling container of FIG. 1 , in accordance with various aspects of the present invention.
  • the second embodiment 200 is similar in construction to the first embodiment 100 except that the second embodiment 200 is of a much shallower and flatter shape, constituting a platter-like or plate-like container assembly 200 .
  • the container assembly 200 comprises an outer insulating shell 210 (e.g., an insulating plastic shell) which is attached to an inner thermally conductive shell 220 (e.g., an aluminum shell that fits, in a nested manner, within the plastic shell 210 and is permanently or removably attached thereto).
  • an outer insulating shell 210 e.g., an insulating plastic shell
  • an inner thermally conductive shell 220 e.g., an aluminum shell that fits, in a nested manner, within the plastic shell 210 and is permanently or removably attached thereto.
  • insulating layer of air for example, or a vacuum between the outer plastic shell 210 and the inner shell 220 .
  • Some other insulating material may be configured between the outer shell 210 and the inner shell 220 instead, in accordance with an alternative embodiment of the present invention.
  • the inner shell 220 includes a recessed volume to accept a chilled or frozen cold disk 230 .
  • the cold disk 230 may comprise, for example, frozen water permanently encapsulated in a disk-shaped plastic, a soft gel pack permanently fitted into an aluminum casing, for example, or any other encapsulated material that may be chilled, frozen, or activated.
  • the cold disk 230 fits into and rests within the recessed volume such that the cold disk 230 makes thermally conductive contact with the inner shell 220 . As a result, cold is conducted up the walls of the inner aluminum shell 220 .
  • the cold disk 230 is easily removable from the inner shell 220 either by tipping the inner shell 220 (and connected outer shell 210 ) upside down, or by using ones fingers to insert into notches in the sides or top of the cold disk 230 and pulling the cold disk out of the recessed volume. Again, the notches may be in the inner shell 220 adjacent to the cold disk 230 . As a result, the cold disk 230 may be removed from the assembly 200 and placed in a freezer for freezing.
  • the assembly 200 further includes a removable inner platter or food container 240 made out of, for example, stainless steel for holding food.
  • the platter 240 fits into the inner shell 220 in a nested manner without forming a seal between the platter 240 and the inner shell 220 .
  • the food is kept cool by at least the thermally conductive inner shell 220 which is in thermal contact with the cold disk 230 . It is desirable to cool the food to a desired temperature (e.g., in a refrigerator) before placing the food in the assembly 200 .
  • FIG. 6 illustrates an exemplary un-lidded configuration and two exemplary lidded configurations of the second embodiment 200 of FIG. 5 , in accordance with various aspects of the present invention.
  • the assembly 200 further includes a removable insulating lid (e.g., plastic lid) 250 which fits over top of the platter 240 and snaps onto the platter 240 .
  • the lid may not be a double-walled structure with an insulating air-gap or vacuum gap in between.
  • the lid 250 may be relatively flat or more concave in shape.
  • FIG. 7 illustrates the nested configuration of the third exemplary embodiment 300 of a cooling container of FIG. 1 , in accordance with various aspects of the present invention.
  • the third embodiment 300 is essentially the same as the second embodiment 200 (and very similar to the first embodiment 100 ) except that the platter 240 is replaced with a removable sectioned or compartmentalized vegetable plate 340 to form the container assembly 300 .
  • the plate 340 includes dividers or walls 341 to allow, for example, vegetables or other food items to be kept separated from each other within the plate 340 .
  • the container assembly 300 may further include a removable insulating (e.g., plastic) lid 250 that fits over top of the plate 340 and snaps onto the plate 340 .
  • the lid 250 may not be a double-walled structure with an insulating air-gap or vacuum in between the walls. Also, there are no handles designed into the assembly 300 .
  • FIG. 8 illustrates an exemplary un-lidded configuration and an exemplary lidded configuration of the third embodiment 300 of FIG. 7 , in accordance with various aspects of the present invention.
  • the outer insulating shells 110 and 210 may comprise a colored, transparent plastic (e.g., a blue transparent plastic) such that the respective inner metal shells 120 and 220 may be observed through the shells 110 and 210 .
  • a colored, transparent plastic e.g., a blue transparent plastic
  • FIG. 9 is a flow chart of an embodiment of a method 900 of assembling any of the various cooling container assembly embodiments shown in FIGS. 1-8 , in accordance with various aspects of the present invention.
  • a thermally-conductive inner shell is nested into a thermally-insulating outer shell.
  • a removable cold disk is placed into a recessed volume at a bottom portion of the inner shell.
  • a removable food container is nested into the inner shell over the cold disk.
  • a removable lid is snapped onto the removable food container, wherein the lid is not a double-walled structure with an insulating air gap or a vacuum gap therebetween (i.e., between the two walls of the double-walled structure).
  • FIG. 10 is a flow chart of an embodiment of a method 1000 of keeping food cool using any of the various cooling container assembly embodiments shown in FIGS. 1-8 , in accordance with various aspects of the present invention.
  • a removable cold disk is chilled (reduced in temperature, e.g., in a freezer), frozen (reduced in temperature to at least the point where a liquid material or gel material within the cold disk transitions to a solid material state), or activated (e.g., shaken or squeezed).
  • step 1020 food is placed into a removable food container and the food is chilled in the removable food container (e.g., in a refrigerator).
  • step 1030 the chilled or frozen cold disk is placed into a recessed volume at a bottom portion of a thermally-conductive inner shell that is nested into a thermally-insulating outer shell.
  • step 1040 the chilled food container, containing the chilled food, is nested into the inner shell.
  • step 1050 a removable lid is snapped onto the removable food container, wherein the lid is not a double-walled structure with an insulating air gap or vacuum gap therebetween.
  • the food could be chilled by itself (e.g., in a refrigerator), without being in the removable food container when being chilled.
  • the food container may or may not be separately chilled.
  • the inner shell (with or without the outer shell) could be chilled before assembling the cooling container assembly for use.
  • the nested combination of the outer shell, the inner shell, and the food container could be chilled before placing the cold disk in the recessed volume of the inner shell and before placing food in the food container.
  • Other methods of pre-chilling various elements of the cooling container assembly may be possible as well.
  • FIG. 11 is a graph 1100 illustrating the cool-preserving capability of the embodiment 200 of FIG. 5 without a lid, in accordance with various aspects of the present invention.
  • Two amounts of applesauce 80 oz. each) were pre-chilled to about 43 degrees F (point 1101 ) and placed in two separate food containers 240 of the assembly 200 .
  • the applesauce in the containers was about 1 inch deep.
  • the first food container 240 served as a control and was left out to sit on a glass table, without a lid, over a period of time at ambient temperature (about 76 to 79 degrees F.), (see plot 1110 ).
  • the second food container 240 was nested into the inner shell 220 (which is attached to the insulating outer shell 210 ) with a pre-frozen cold disk in the recessed volume of the inner shell, in accordance with an embodiment of the present invention.
  • the second food container 240 was left out to sit on a glass table, also without a lid, over the same period of time at the same ambient temperature (see plot 1110 ) as the first food container 240 .
  • Temperature measurements were taken at three different points within the applesauce for the first food container (plots 1121 - 1123 ) and the second food container (plots 1131 - 1133 ).
  • Temperatures at a first point “B” were measured about a half inch down within the applesauce over the cold disk.
  • Temperatures at a second point “F” (plots 1122 and 1132 ) were measured about a half inch down within the applesauce about half way between the center of the food container 240 and the rim of the food container 240 .
  • Temperatures at a third point “H” (plots 1123 and 1133 ) were measured near the rim of the food container 240 about a half inch down within the applesauce.
  • a significant temperature gap 1140 develops between the applesauce in the first food container and the applesauce in the second food container of the present invention.
  • the temperature gap 1140 illustrates the cool-preserving capability of the assembly 200 when in the nested configuration with the cold disk 230 compared to not being in the nested configuration with the cold disk. Again, neither the first nor the second food containers 240 had a lid during these measurements.
  • FIG. 12 is the graph 1100 of FIG. 11 with the additional cool-preserving capability (plot 1150 ) shown when a lid is provided, in accordance with various aspects of the present invention.
  • the point “F” was measured for temperature over time once again.
  • the ambient temperature (plot 1111 ) was a couple of degrees higher during these measurements than during the previous measurements, however, and the starting pre-chilled temperature 1102 of the applesauce was about 41 degrees F. instead of 43 degrees F. as before. Ignoring these differences, having the lid allowed the temperature at point “F” to remain about 6 degrees cooler (e.g., see point 1151 ) over time than without the lid (e.g., see point 1152 ).
  • having the lid and the cold disk in the nested configuration allows the temperature at point “F” to remain about 15 degrees cooler (e.g., see point 1151 ) after more than two hours compared to having the food sitting in an open bowl with no cold disk or nested configuration (see point 1153 ).
  • embodiments of the present invention provide a passive cooling container assembly comprising a nested structure of an outer shell, an inner shell, a cold disk, a food container, and, optionally, a lid which allows food to remain cooler longer.

Abstract

A passive cooling container assembly for keeping food cool is disclosed. The assembly comprises an outer, thermally-insulating shell and an inner, thermally-conductive shell nested into and possibly affixed to the outer shell. The inner shell has a recessed volume at a bottom of the inner shell. A removable cold disk is provided and is configured to rest within the recessed volume of the inner shell. The cold disk comprises a material which may be thermally cooled and permanently encapsulated within a casing. The cooling container assembly also includes a removable food container capable of being nested into the inner shell. Optionally, a removable lid is also provided which fits onto the food container.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS/INCORPORATION BY REFERENCE
  • This U.S. patent application claims priority to and the benefit of Provisional U.S. Patent Application Ser. No. 60/725,463 filed on Oct. 11, 2005, and Provisional U.S. Patent Application Ser. No. 60/760,487 filed on Jan. 20, 2006.
  • TECHNICAL FIELD
  • Certain embodiments of the present invention relate to cooling containers. More particularly, certain embodiments of the present invention relate to a nested, passive cooling container assembly which uses a cold disk for keeping food cool within the container assembly.
  • BACKGROUND OF THE INVENTION
  • Various types of food containers exist which attempt to keep food cool and/or warm in various ways. For example, U.S. Pat. No. 5,701,757 describes a portable food refrigeration system. The system includes an outer pan constructed from a rigid insulating material and including at least one handle secured to the upper exterior portion. The system also includes a gel pack removably positioned on the interior bottom surface and which is freezable. The system further includes an inner pan formed to a shape similar to the outer pan for retaining food an including at least one handle secured to the upper exterior portion. The inner pan is slidably positionable within the interior of the outer pan to produce a nested relationship between the inner and outer pans. One of the pans has a sealing protrusion located substantially adjacent to and along the upper edge of the one pan. The other pan has a sealing groove located substantially adjacent to and along the upper edge of the other pan such that, when the pans are placed in a nested relationship, the sealing groove and the sealing protrusion are moved into a mated condition. The mated condition of the sealing protrusion and the sealing groove forms a substantially air tight barrier and resists movement of the inner pan out of the nested relationship with the outer pan.
  • U.S. Pat. No. 5,579,946 describes a food container including a bowl having a double-wall structure, including an interior wall made of metal material and an exterior wall made of plastic material. The interior wall defines an interior chamber and has a bottom wall portion and a sidewall portion. The sidewall portion is integrally formed with and extends upwardly from the bottom wall portion and has a tapered upper lip. The exterior wall has a bottom wall portion and a sidewall portion. The sidewall portion is integrally formed with and extends upward from the bottom wall portion and has an upper rim. The exterior and interior walls are positioned substantially parallel to each other and are spaced apart. The tapered upper lip of the interior wall is air-tightly connected to the upper rim of the exterior wall, thereby forming a top edge of the bowl and a sealed chamber between the interior and exterior walls. A lid is sized to span the top edge of the bowl for covering the interior chamber of the bowl. The lid has a double-wall structure including a bottom wall made of metal material and a top wall made of plastic material. The top and bottom walls of the lid each have a circumferential edge. The top and bottom walls are positioned in a substantially parallel and spaced apart relationship. The circumferential edge of the top wall is air-tightly connected to the circumferential edge of the bottom wall, thereby forming a sealed chamber between the top and bottom walls. The interior wall of the bowl and the bottom wall of the lid are polished for substantially reducing and preventing heat radiation. The sealed chamber of the bowl and the sealed chamber of the lid substantially reduce and prevent heat conduction. The tapered upper lip of the interior wall of the bowl substantially reduces and prevents heat convection. The container is able to keep food warm for an extended period of time.
  • U.S. Pat. No. 6,434,970 describes a plate comprising a substantially curved surface having a recess formed in the center of the surface. A reusable cold disk is provided in the recess. A removable cover is also provided to form an empty space between the cover made of a cylindrical main body with a closed top and an open bottom, and the surface of the plate. The top of the cover is provided with a depression in which a reusable cold disk is placed.
  • U.S. Pat. No. Re. 35,437 describes a container for milk and cereal comprising a milk reservoir having an opening and a resealable fluid-tight cap means removably secured over the opening. There is at least one freeze pack adjacent to the milk reservoir and filled with a freezable substance, and a cereal compartment adjacent to the milk reservoir and having an opening and a cover removably secured over the cereal compartment opening. At least one valve is interposed between the milk reservoir and the cereal compartment. The valve has a closed positioned for keeping the milk and cereal separate and an open position for allowing the milk to enter the cereal compartment.
  • Further limitations and disadvantages of conventional, traditional, and proposed approaches will become apparent to one of skill in the art, through comparison of such systems and methods with the present invention as set forth in the remainder of the present application with reference to the drawings.
  • BRIEF SUMMARY OF THE INVENTION
  • An embodiment of the present invention comprises a cooling container assembly. The cooling container assembly includes a thermally-insulating outer shell and a thermally-conductive inner shell configured to nest within the outer shell. The inner shell has a recessed volume at a bottom portion of the inner shell. The cooling container assembly further includes a removable cold disk configured to rest within the recessed volume of the inner shell. The cold disk comprises a chillable, freezable, or activatable material. The cooling container assembly also includes a removable food container configured to nest within the inner shell.
  • Another embodiment of the present invention comprises a method of assembling a cooling container. The method includes nesting a thermally-conductive inner shell into a thermally-insulating outer shell. The method further includes placing a removable cold disk into a recessed volume at a bottom portion of the inner shell. The method also includes nesting a removable food container into the inner shell over the cold disk.
  • A further embodiment of the present invention comprises a method of keeping food cool. The method includes chilling, freezing, or activating a removable cold disk. The method further includes placing the food into a removable food container and chilling the food in the removable food container. The method also includes placing the cold disk into a recessed volume at a bottom portion of a thermally-conductive inner shell that is nested into a thermally-insulating outer shell. The method further includes nesting the chilled food container, containing the chilled food, into the inner shell.
  • Yet another embodiment of the present invention comprises a cooling container assembly including an outer, thermally-insulating shell and a thermally-conductive inner shell which is nested into and affixed to the outer shell. The inner shell has a recessed volume at a bottom of the shell. A removable cold disk is configured to rest, unattached, within the recessed volume of the inner shell. The cold disk comprises a material, capable of being chilled, frozen, or activated, which is permanently encapsulated within a casing made of, for example, metal or plastic. The assembly also comprises a removable food container capable of being nested into the inner shell without forming an air-tight seal or a liquid-tight seal between the food container and the inner shell. A removable lid which fits onto the food container is also optionally provided. The lid is not a double-walled structure with an insulating air gap or vacuum gap in between.
  • These and other advantages and novel features of the present invention, as well as details of an illustrated embodiment thereof, will be more fully understood from the following description and drawings.
  • BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS
  • FIG. 1 illustrates three exemplary embodiments of a cooling container assembly, in accordance with various aspects of the present invention.
  • FIG. 2 illustrates the nested configuration of the first exemplary embodiment of a cooling container of FIG. 1, in accordance with various aspects of the present invention.
  • FIG. 3 illustrates certain features of the first embodiment of FIG. 2, in accordance with various aspects of the present invention.
  • FIG. 4 illustrates several exemplary lidded configurations of the first embodiment of FIG. 2, in accordance with various aspects of the present invention.
  • FIG. 5 illustrates the nested configuration of the second exemplary embodiment of a cooling container of FIG. 1, in accordance with various aspects of the present invention.
  • FIG. 6 illustrates an exemplary un-lidded configuration and two exemplary lidded configurations of the second embodiment of FIG. 5, in accordance with various aspects of the present invention.
  • FIG. 7 illustrates the nested configuration of the third exemplary embodiment of a cooling container of FIG. 1, in accordance with various aspects of the present invention.
  • FIG. 8 illustrates an exemplary un-lidded configuration and an exemplary lidded configuration of the third embodiment of FIG. 7, in accordance with various aspects of the present invention.
  • FIG. 9 is a flow chart of an embodiment of a method of assembling any of the various cooling container assembly embodiments shown in FIGS. 1-8, in accordance with various aspects of the present invention.
  • FIG. 10 is a flow chart of an embodiment of a method of keeping food cool using any of the various cooling container assembly embodiments shown in FIGS. 1-8, in accordance with various aspects of the present invention.
  • FIG. 11 is an exemplary graph illustrating the cold-preserving capability of the embodiment of FIG. 5 without a lid, in accordance with various aspects of the present invention.
  • FIG. 12 is an exemplary graph of FIG. 11 with the additional cold-preserving capability shown when a lid is provided, in accordance with various aspects of the present invention.
  • DETAILED DESCRIPTION OF THE INVENTION
  • FIG. 1 illustrates three exemplary embodiments of a cooling container assembly, in accordance with various aspects of the present invention. A first embodiment 100 is configured as a deep bowl. A second embodiment 200 is configured as a shallow dish or platter, and a third embodiment 300 is configured as a sectioned dish or platter. The bowl 100 may be used, for example, for keeping potato salad cool. The platter 200 may be used, for example, for keeping applesauce cool. The sectioned platter 300 may be used, for example, for keeping a variety of cut vegetables cool and separated. All three cooling container assembly embodiments are very similar in construction as will be described herein.
  • FIG. 2 illustrates the nested configuration of the first exemplary embodiment 100 of a cooling container assembly of FIG. 1, in accordance with various aspects of the present invention. The assembly 100 includes a thermally-insulating outer shell 110 and a thermally-conductive inner shell 120 nested into and permanently or removably attached to the outer shell 110. As used herein, the phrase “nested into” means “put snugly together inside of”. As used herein, the term “thermally-insulating” means “substantially preventing the conduction of thermal energy”. As used herein, the term “thermally-conductive” means “substantially facilitating the conduction of thermal energy”. Therefore, the thermally-insulating outer shell is an outer shell that substantially prevents the conduction of thermal energy therethrough, and the thermally-conductive inner shell is an inner shell that substantially facilitates the conduction of thermal energy therethrough.
  • Permanent attachment of the inner shell 120 to the outer shell 110 may be accomplished by means of an adhesive, for example, or some other permanent fastening means. Removably attached, as used herein, may mean that the inner shell 120 is simply resting within the outer shell 110 due to the force of gravity. Alternatively, removably attached may mean that there is a means for fastening the inner shell 120 within the outer shell 110 such that the inner shell 120 may be easily de-fastened from the outer shell 110 (e.g., via a snap-on means).
  • There may be at least one layer or volume of air (or some other gas), for example, between at least a portion of the inner shell 120 and at least a portion of the outer shell 110 for insulating purposes. Alternatively, there may be at least one vacuum gap between at least a portion of the inner shell 120 and at least a portion of the outer shell 110 for insulating purposes. Some other insulating material (e.g., an insulating foam material) may be configured between the outer shell 110 and the inner shell 120 instead, in accordance with an alternative embodiment of the present invention. The outer shell 110 may comprise a thermally-insulating plastic material, for example, and the inner shell 120 may comprise a thermally-conductive metal such as aluminum, for example. The outer shell 110 may be at least partially transparent or may be opaque, having at least one color, for example.
  • The inner shell 120 includes a recessed volume 125 (see FIG. 3) configured to accept a chilled or a frozen cold disk 130. The recessed volume is substantially centered within the bottom of the inner shell 120, in accordance with an embodiment of the present invention. The cold disk 130 may comprise, for example, frozen water permanently encapsulated in a disk-shaped plastic, a soft gel pack permanently fitted into an aluminum material casing, for example, or any liquid (e.g., an alcohol-based liquid), solid, or semi-solid material that may be chilled, frozen, or activated to cool down. In accordance with an alternative embodiment of the present invention, the cold disk 130 does not include any encapsulating casing but, instead, comprises only the chillable, freezable, or activatable material (e.g., ice formed in an ice tray which is substantially in the shape of the recessed volume).
  • Even though the term disk is used herein, the shape of the cold disk 130 may be any convenient shape for fitting into the recessed volume 125 of the inner shell 120. The cold disk 130 fits into and rests within the recessed volume 125 such that the cold disk 130 makes thermally-conductive contact with the inner shell 120. As a result, cold is conducted up the walls of the metal (e.g., aluminum) inner shell 120. The cold disk 130 is easily removable from the inner shell 120 either by tipping the inner shell 120 (and connected outer shell 110) upside down, or by using ones fingers to insert into notches in the sides or top of the cold disk 130 and pulling the cold disk out of the recessed volume. As an alternative, the notches may be in the inner shell 120 adjacent to the cold disk 130. As a result, the cold disk 130 may be removed from the assembly 100 and placed in, for example, a freezer for freezing. Alternatively, the cold disk may comprise a disposable chemical pack that, when activated, cools down. The disposable chemical pack is a consumable product that may be thrown away once the pack has been exhausted.
  • Chemical packs may be activated in various ways. For example, some chemical packs are activated by shaking or squeezing. Other chemical packs are activated by allowing oxygen to react with the chemical substance within the pack. A chemical reaction allows heat to be absorbed, resulting in cooling.
  • The assembly 100 further includes a removable inner bowl or food container 140 made out of, for example, a stainless steel material for holding food. The bowl 140 is configured to fit into the inner shell 120 in a nested manner without forming a seal between the bowl 140 and the inner shell 120. As a result, the food is kept cool by at least the thermally conductive inner shell 120 which is in thermal contact with the cold disk 130. It is desirable to cool the food to a desired temperature (e.g., in a refrigerator) before placing the food in the assembly 100. The desired temperature may be a temperature at which the food is to be served, or may be a temperature cooler than that.
  • As an option, the assembly 100 further includes a removable lid (e.g., a plastic lid) 150 which fits over top of the bowl 140 and may be snapped onto the bowl 140. The lid may be a thermally-insulating lid. However, the lid may not be a double-walled structure with an insulating air-gap or vacuum gap in between. Instead, the lid may be a single, solid thermally-insulating material (e.g., plastic), in accordance with an embodiment of the present invention. The overall dimensions of the container assembly 100 may range from being very deep and bowl-shaped to being very flat and shallow, such as described in the second and third embodiments herein. In general, any shape may be accommodated (e.g., round and deep, or rectangular and flat).
  • In a typical configuration, the removable food container 140 includes a rim 145 circumscribing an upper edge of the food container 140. The lid 150 is capable of being snapped onto the rim 145 to enclose any food which is placed within the food container 140. In accordance with an embodiment of the present invention, the lid 150 is at least partially transparent in order to see any food inside the food container 140. In accordance with another embodiment of the present invention, the lid 150 is opaque.
  • Therefore, in accordance with various embodiments of the present invention, the nested configuration 100 with the cold disk 130 provides an environment in which food may stay cold longer. The assembly 100 is a passive cooling container assembly. That is, there are no active components requiring power to keep the food cool. The cold disk, the insulating materials, and the thermally conductive materials in the nested configuration provide the ability to keep the food cool for a longer period of time.
  • FIG. 3 illustrates certain features of the first embodiment 100 of FIG. 2, in accordance with various aspects of the present invention. As can be seen in FIG. 3, the cold disk 130 may be removed from the recessed volume 125 of the inner shell 120. Also, the food container 140 may be removed from the inner shell 120. The outer shell 110 is permanently or removably attached to the inner shell 120. In accordance with an embodiment of the present invention, there are no handles attached to or integrated into any portion of the cooling container assembly.
  • FIG. 4 illustrates several exemplary lidded configurations of the first embodiment of FIG. 2, in accordance with various aspects of the present invention. The lid 150 may be very shallow or significantly concave, for example. The lid 150 may be snapped onto the food container 140, and then subsequently removed.
  • FIG. 5 illustrates the nested configuration of the second exemplary embodiment 200 of a cooling container of FIG. 1, in accordance with various aspects of the present invention. The second embodiment 200 is similar in construction to the first embodiment 100 except that the second embodiment 200 is of a much shallower and flatter shape, constituting a platter-like or plate-like container assembly 200. The container assembly 200 comprises an outer insulating shell 210 (e.g., an insulating plastic shell) which is attached to an inner thermally conductive shell 220 (e.g., an aluminum shell that fits, in a nested manner, within the plastic shell 210 and is permanently or removably attached thereto). There may be an insulating layer of air, for example, or a vacuum between the outer plastic shell 210 and the inner shell 220. Some other insulating material may be configured between the outer shell 210 and the inner shell 220 instead, in accordance with an alternative embodiment of the present invention.
  • The inner shell 220 includes a recessed volume to accept a chilled or frozen cold disk 230. Again, the cold disk 230 may comprise, for example, frozen water permanently encapsulated in a disk-shaped plastic, a soft gel pack permanently fitted into an aluminum casing, for example, or any other encapsulated material that may be chilled, frozen, or activated. The cold disk 230 fits into and rests within the recessed volume such that the cold disk 230 makes thermally conductive contact with the inner shell 220. As a result, cold is conducted up the walls of the inner aluminum shell 220. The cold disk 230 is easily removable from the inner shell 220 either by tipping the inner shell 220 (and connected outer shell 210) upside down, or by using ones fingers to insert into notches in the sides or top of the cold disk 230 and pulling the cold disk out of the recessed volume. Again, the notches may be in the inner shell 220 adjacent to the cold disk 230. As a result, the cold disk 230 may be removed from the assembly 200 and placed in a freezer for freezing.
  • The assembly 200 further includes a removable inner platter or food container 240 made out of, for example, stainless steel for holding food. The platter 240 fits into the inner shell 220 in a nested manner without forming a seal between the platter 240 and the inner shell 220. As a result, the food is kept cool by at least the thermally conductive inner shell 220 which is in thermal contact with the cold disk 230. It is desirable to cool the food to a desired temperature (e.g., in a refrigerator) before placing the food in the assembly 200.
  • FIG. 6 illustrates an exemplary un-lidded configuration and two exemplary lidded configurations of the second embodiment 200 of FIG. 5, in accordance with various aspects of the present invention. The assembly 200 further includes a removable insulating lid (e.g., plastic lid) 250 which fits over top of the platter 240 and snaps onto the platter 240. The lid may not be a double-walled structure with an insulating air-gap or vacuum gap in between. Again, the lid 250 may be relatively flat or more concave in shape.
  • FIG. 7 illustrates the nested configuration of the third exemplary embodiment 300 of a cooling container of FIG. 1, in accordance with various aspects of the present invention. The third embodiment 300 is essentially the same as the second embodiment 200 (and very similar to the first embodiment 100) except that the platter 240 is replaced with a removable sectioned or compartmentalized vegetable plate 340 to form the container assembly 300. The plate 340 includes dividers or walls 341 to allow, for example, vegetables or other food items to be kept separated from each other within the plate 340. Again, the container assembly 300 may further include a removable insulating (e.g., plastic) lid 250 that fits over top of the plate 340 and snaps onto the plate 340. Again, the lid 250 may not be a double-walled structure with an insulating air-gap or vacuum in between the walls. Also, there are no handles designed into the assembly 300.
  • FIG. 8 illustrates an exemplary un-lidded configuration and an exemplary lidded configuration of the third embodiment 300 of FIG. 7, in accordance with various aspects of the present invention. In accordance with various embodiments of the present invention, the outer insulating shells 110 and 210 may comprise a colored, transparent plastic (e.g., a blue transparent plastic) such that the respective inner metal shells 120 and 220 may be observed through the shells 110 and 210. Such a feature provides a desirable aesthetic look to the cooling container assembly.
  • FIG. 9 is a flow chart of an embodiment of a method 900 of assembling any of the various cooling container assembly embodiments shown in FIGS. 1-8, in accordance with various aspects of the present invention. In step 910, a thermally-conductive inner shell is nested into a thermally-insulating outer shell. In step 920, a removable cold disk is placed into a recessed volume at a bottom portion of the inner shell. In step 930, a removable food container is nested into the inner shell over the cold disk. In step 940, a removable lid is snapped onto the removable food container, wherein the lid is not a double-walled structure with an insulating air gap or a vacuum gap therebetween (i.e., between the two walls of the double-walled structure).
  • FIG. 10 is a flow chart of an embodiment of a method 1000 of keeping food cool using any of the various cooling container assembly embodiments shown in FIGS. 1-8, in accordance with various aspects of the present invention. In step 1010, a removable cold disk is chilled (reduced in temperature, e.g., in a freezer), frozen (reduced in temperature to at least the point where a liquid material or gel material within the cold disk transitions to a solid material state), or activated (e.g., shaken or squeezed). In step 1020, food is placed into a removable food container and the food is chilled in the removable food container (e.g., in a refrigerator). In step 1030, the chilled or frozen cold disk is placed into a recessed volume at a bottom portion of a thermally-conductive inner shell that is nested into a thermally-insulating outer shell. In step 1040, the chilled food container, containing the chilled food, is nested into the inner shell. In step 1050, a removable lid is snapped onto the removable food container, wherein the lid is not a double-walled structure with an insulating air gap or vacuum gap therebetween.
  • In accordance with various alternative embodiments of the present invention, the food could be chilled by itself (e.g., in a refrigerator), without being in the removable food container when being chilled. The food container may or may not be separately chilled. Also, the inner shell (with or without the outer shell) could be chilled before assembling the cooling container assembly for use. Furthermore, the nested combination of the outer shell, the inner shell, and the food container could be chilled before placing the cold disk in the recessed volume of the inner shell and before placing food in the food container. Other methods of pre-chilling various elements of the cooling container assembly may be possible as well.
  • FIG. 11 is a graph 1100 illustrating the cool-preserving capability of the embodiment 200 of FIG. 5 without a lid, in accordance with various aspects of the present invention. Two amounts of applesauce (80 oz. each) were pre-chilled to about 43 degrees F (point 1101) and placed in two separate food containers 240 of the assembly 200. The applesauce in the containers was about 1 inch deep. The first food container 240 served as a control and was left out to sit on a glass table, without a lid, over a period of time at ambient temperature (about 76 to 79 degrees F.), (see plot 1110). The second food container 240 was nested into the inner shell 220 (which is attached to the insulating outer shell 210) with a pre-frozen cold disk in the recessed volume of the inner shell, in accordance with an embodiment of the present invention. The second food container 240 was left out to sit on a glass table, also without a lid, over the same period of time at the same ambient temperature (see plot 1110) as the first food container 240. Temperature measurements were taken at three different points within the applesauce for the first food container (plots 1121-1123) and the second food container (plots 1131-1133).
  • Temperatures at a first point “B” (plots 1121 and 1131) were measured about a half inch down within the applesauce over the cold disk. Temperatures at a second point “F” (plots 1122 and 1132) were measured about a half inch down within the applesauce about half way between the center of the food container 240 and the rim of the food container 240. Temperatures at a third point “H” (plots 1123 and 1133) were measured near the rim of the food container 240 about a half inch down within the applesauce.
  • As can be seen from the graph 1100, a significant temperature gap 1140 develops between the applesauce in the first food container and the applesauce in the second food container of the present invention. The temperature gap 1140 illustrates the cool-preserving capability of the assembly 200 when in the nested configuration with the cold disk 230 compared to not being in the nested configuration with the cold disk. Again, neither the first nor the second food containers 240 had a lid during these measurements.
  • FIG. 12 is the graph 1100 of FIG. 11 with the additional cool-preserving capability (plot 1150) shown when a lid is provided, in accordance with various aspects of the present invention. The point “F” was measured for temperature over time once again. The ambient temperature (plot 1111) was a couple of degrees higher during these measurements than during the previous measurements, however, and the starting pre-chilled temperature 1102 of the applesauce was about 41 degrees F. instead of 43 degrees F. as before. Ignoring these differences, having the lid allowed the temperature at point “F” to remain about 6 degrees cooler (e.g., see point 1151) over time than without the lid (e.g., see point 1152). Also, having the lid and the cold disk in the nested configuration allows the temperature at point “F” to remain about 15 degrees cooler (e.g., see point 1151) after more than two hours compared to having the food sitting in an open bowl with no cold disk or nested configuration (see point 1153).
  • In summary, embodiments of the present invention provide a passive cooling container assembly comprising a nested structure of an outer shell, an inner shell, a cold disk, a food container, and, optionally, a lid which allows food to remain cooler longer.
  • While the invention has been described with reference to certain embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims (20)

1. A cooling container assembly, said assembly comprising:
a thermally-insulating outer shell;
a thermally-conductive inner shell configured to nest within said outer shell, said inner shell having a recessed volume at a bottom portion of said inner shell;
a removable cold disk configured to rest within said recessed volume of said inner shell, said cold disk comprising a chillable, freezable, or activatable material; and
a removable food container configured to nest within said inner shell.
2. The cooling container assembly of claim 1 wherein said removable food container includes a rim circumscribing an upper edge of said removable food container.
3. The cooling container assembly of claim 2 further comprising a lid capable of being snapped onto said rim of said removable food container, wherein said lid is not a double-walled structure with an insulating air gap or vacuum gap therebetween.
4. The cooling container assembly of claim 1 wherein there are no handles attached to or integrated into any portion of said assembly.
5. The cooling container assembly of claim 1 further comprising at least one volume of gas between at least one portion of said thermally-insulating outer shell and at least one portion of said thermally-conductive inner shell.
6. The cooling container assembly of claim 1 further comprising at least one vacuum gap between at least one portion of said thermally-insulating outer shell and at least one portion of said thermally-conductive inner shell.
7. The cooling container assembly of claim 1 wherein said chillable, freezable, or activatable material of said cold disk includes at least one of water, a gel material, a liquid material, a solid material, a semi-solid material, and an alcohol-based liquid.
8. The cooling container assembly of claim 1 wherein said removable cold disk further comprises a casing permanently encapsulating said chillable, freezable, or activatable material.
9. The cooling container assembly of claim 8 wherein said casing of said cold disk comprises at least one of a plastic material and an aluminum material.
10. The cooling container assembly of claim 1 wherein said thermally-insulating outer shell comprises a thermally-insulating plastic material.
11. The cooling container assembly of claim 1 wherein said thermally-insulating outer shell is opaque.
12. The cooling container assembly of claim 1 wherein said thermally-insulating outer shell is at least partially transparent.
13. The cooling container assembly of claim 1 wherein said thermally-conductive inner shell comprises an aluminum material.
14. The cooling container assembly of claim 1 wherein said removable food container comprises a stainless steel material.
15. The cooling container assembly of claim 1 wherein said thermally-conductive inner shell is permanently affixed to said thermally-insulating outer shell.
16. The cooling container assembly of claim 1 wherein said thermally-conductive inner shell is removable from said thermally-insulating outer shell.
17. A method of assembling a cooling container, said method comprising:
nesting a thermally-conductive inner shell into a thermally-insulating outer shell;
placing a removable cold disk into a recessed volume at a bottom portion of said inner shell; and
nesting a removable food container into said inner shell over said cold disk.
18. The method of claim 17 further comprising snapping a removable lid onto said removable food container, wherein said lid is not a double-walled structure with an insulating air gap or vacuum gap therebetween.
19. A method of keeping food cool, said method comprising:
chilling, freezing, or activating a removable cold disk;
placing said food into a removable food container and chilling said food in said removable food container;
placing said cold disk into a recessed volume at a bottom portion of a thermally-conductive inner shell that is nested into a thermally-insulating outer shell; and
nesting said chilled food container, containing said chilled food, into said inner shell.
20. The method of claim 19 further comprising snapping a removable lid onto said removable food container, wherein said lid is not a double-walled structure with an insulating air gap or vacuum gap therebetween.
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US20180360264A1 (en) * 2010-11-02 2018-12-20 Ember Technologies, Inc. Heated or cooled dishware and drinkware and food containers
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US11771261B2 (en) * 2010-11-02 2023-10-03 Ember Technologies, Inc. Drinkware container with active temperature control
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US11089891B2 (en) 2010-11-02 2021-08-17 Ember Technologies, Inc. Portable cooler container with active temperature control
US20230148790A1 (en) * 2010-11-02 2023-05-18 Ember Technologies, Inc. Drinkware container with active temperature control
US20220053971A1 (en) * 2010-11-02 2022-02-24 Ember Technologies, Inc. Portable cooler container with active temperature control
US11771260B2 (en) * 2010-11-02 2023-10-03 Ember Technologies, Inc. Drinkware container with active temperature control
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US11092375B2 (en) * 2018-03-30 2021-08-17 Robin Benbow Food storage system
US11927382B2 (en) 2018-04-19 2024-03-12 Ember Technologies, Inc. Portable cooler with active temperature control
US11067327B2 (en) 2018-04-19 2021-07-20 Ember Technologies, Inc. Portable cooler with active temperature control
US10852047B2 (en) 2018-04-19 2020-12-01 Ember Technologies, Inc. Portable cooler with active temperature control
US10941972B2 (en) 2018-04-19 2021-03-09 Ember Technologies, Inc. Portable cooler with active temperature control
US10670323B2 (en) 2018-04-19 2020-06-02 Ember Technologies, Inc. Portable cooler with active temperature control
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US11365926B2 (en) 2019-06-25 2022-06-21 Ember Technologies, Inc. Portable cooler
US11162716B2 (en) 2019-06-25 2021-11-02 Ember Technologies, Inc. Portable cooler
US11668508B2 (en) 2019-06-25 2023-06-06 Ember Technologies, Inc. Portable cooler
US11719480B2 (en) 2019-06-25 2023-08-08 Ember Technologies, Inc. Portable container
US11118827B2 (en) 2019-06-25 2021-09-14 Ember Technologies, Inc. Portable cooler
USD913037S1 (en) 2019-10-14 2021-03-16 Rigwa Life, LLC Lid for bowl
USD885140S1 (en) 2019-10-14 2020-05-26 Rigwa Life, LLC Vacuum insulated bowl
USD992976S1 (en) * 2021-01-04 2023-07-25 Earthmade LLC Mixing bowl with a lid
USD981791S1 (en) 2021-02-18 2023-03-28 Lifetime Brands, Inc. Bowl
US11950726B2 (en) * 2023-01-20 2024-04-09 Ember Technologies, Inc. Drinkware container with active temperature control

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