US2006376A - Method and apparatus for forming enwrapped comestible bars and the like - Google Patents

Method and apparatus for forming enwrapped comestible bars and the like Download PDF

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US2006376A
US2006376A US70964234A US2006376A US 2006376 A US2006376 A US 2006376A US 70964234 A US70964234 A US 70964234A US 2006376 A US2006376 A US 2006376A
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Prior art keywords
strip
tube
strips
adhesive
mandrel
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Clarence W Vogt
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VOGT PROCESSES Inc
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VOGT PROCESSES Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/02Applying adhesives or sealing liquids
    • B65B51/026Applying adhesives or sealing liquids using rotating applicators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/2035Tube guiding means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/207Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web advancing continuously
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/081With randomly actuated stopping means
    • Y10T83/099Manually operated

Definitions

  • My present invention relates to the production ofenwrapped plastic material, such as an encased bar or rod of any desired length of any enwrapped plastic material, although the invention particularly relates to the enwrapping of partially frozen comestibles, such for instance as ice cream, water ice, sherbet and the like, which are normally liquid at body temperatures.
  • the invention relates to an improved method of and apparatus for continuously forming a tube of wrapping material about a continuously extruded plastic substance.
  • One object of the invention is to provide a method and apparatus which will insure uniformity of the product and by which the wrapper is securely sealed against inadvertent unfolding during subsequent operations on the product. such for instance as conveying, freezing, subdividing, and packing.
  • Another object is to so apply the wrapper that it will be securely held in position without relying upon the stiffness of the, wrapping material or the adherence of the contents to the wrapper.
  • the material to be encased is con--' tinuously delivered from a suitable apparatus, such for instance as a continuous ice cream freezer which partially freezes the cream to a comparatively stiff plastic condition while incorporating the required amount of air to give the desired overrun.
  • a suitable apparatus such for instance as a continuous ice cream freezer which partially freezes the cream to a comparatively stiff plastic condition while incorporating the required amount of air to give the desired overrun.
  • the wrapping material is delivered as strips from two separate sources of supply, these strips being continuously folded about the plastic material and connected to each other by adhesive to prevent inadvertent unfolding of the wrapper tube thus formed.
  • the tube forming strips afford one or more projecting edges which define projecting flaps or tabs in the finished wrapped product.
  • the tube is designed to open up along a predetermined line or lines under the influence of a pull on the tabs.
  • the enwrapped bar of ice cream or analogous material may be cut in sections. If the sections be long ones, these may be frozen hard and then severed transversely into individual service portions. These portions may be readily unwrapped by simply grasping the two prjectingtabs and pulling them in opposite directions to open up the wrapper so that the enwrapment will be unrolled or peeled from its contents by a continued pull on the tabs. As they are unwrapped they may be dropped into a dish, cone, or glass without coming in contact with the fingers of the dispenser.
  • the tabs serve a further function in that they may be conveniently gripped by conveying or other mechanism to advance the wrapper material to the tube forming mechanism and advance the bars during processing thereof.
  • the plastic material is delivered through an elongated nozzle or conduit.
  • supply pipe for this nozzle leads into the tube in advance of the point at which the tube is completely closed and sealed, the nozzle serving as or carrying a tube forming mandrel.
  • the wrapper forming strips one or both of which have had adhesive applied thereto on the way to the folding mechanism, are folded into tubular form about the mandrel and the overlapping adhesive bearing portions of the strips are subjected to heat and pressure while the tube is still on the mandrel.
  • the ice cream or other material and the delivery nozzle are disposed inside of the tube the ice cream does not come into contact with the tube proper until after'this tube has been formed and sealed.
  • the nozzle which delivers the ice cream has a smaller internal diameter than the internal diameter of the tube to be filled with cream, the tube is completely filled due in part to the expansion of the cream as it passes from the .nozzle and in part to the fact that the rate of cream feed is just enough faster than the rate of tube formation to completely fill the tube as the latter is formed.
  • Fig. 1 is an elevational view of a machine embodying the invention.
  • Fig. 1a is a perspective view of the wrapped bar formed by this machine.
  • Fig. 2 is an enlarged top plan view of the tube forming and filling mechanism
  • Fig. 3 is a vertical sectional view on the line 3-3 of Fig. 2. 1
  • Fig. 4 is an enlarged transverse sectional detail on the line 44 of Fig. 3.
  • Fig. 5 is a view on the line 55 of Fig. 2 showing the supply pipe for the ice cream in section
  • Fig. 6 is a top plan view of Fig. 5.
  • Fig. 7 is a considerably enlarged longitudinal sectional view through the final tube forming and adhesive drying mechanism.
  • Fig. 8 is a transverse sectional view through part of the adjustable guide mechanism for the flap forming strip, this view being taken on the line 88 of Fig. '7.
  • Fig. 9 is a transverse sectional detail'on line 9-4 of Fig. 8.
  • Fig. 10 is a transverse sectional view on the line llll of Fig. '7.
  • Fig. 11 is a. further enlarged transverse sectional view on the line I I-ll of Fig. 7.
  • Fig. 12 is a perspective view of the final tube forming mandrel.
  • Fig. 13 is a longitudinal vertical sectional view through the conveyer mechanism which advances the rod to the cutters.
  • Fig. 14 is a transverse-sectional view 'on the line M-H of Fig. 13. I
  • Fig. 15 is an enlarged side elevational View of a modified type of tube forming mechanism.
  • Fig. 16 is an enlarged transverse sectional view on the line Il6 of Fig. 15.
  • Fig. 17 is an enlarged transverse sectional view on the line .
  • Fig. 18 is a perspective view of a wrapped bar produced by the mechanism of Figs. to 17.
  • Fig.1 shows the entire machine inside elevation.
  • T represents a table or bed plate, and a cabinet or housing E arranged under this bed plate con ceals the two paper supply rolls designated at A and B;
  • the wider paper roll B supplies a tube rower sealing and tab forming strip 25 which is led past an adhesive applying mechanism G,.
  • a main frame structure M is provided for supporting the conveyor mechanisms indicated at C. These grasp the tabs of the continuously formed and enwrapped cylindricalbar of comestible material and carry the bar to any suitable type of cut-off mechanism, where the continuously advancing bar is transversely severed into successive sections of uniform length and carried off on some suitable type of 'conveyer IN.
  • This particular cut-off mechanism indicated at D in Fig. 1 is disclosed in my copending application Serial No. 710,367, filed February 8, 1934.
  • the unwinding of the paper from the rolls is actually effected by the conveyer mechanism which grasps the tabs of the formed tubes and positively advances them, it being understood that both of the paper rolls may be equipped with any conventional type of drag mechanism grog shown) to maintainthe two strips of paper
  • the paper strip III which forms the tube is led from the paper roll B over guide rolls ll and I2 and thence through the folding guide F (Fig. 4).
  • This is in the nature of a bracket l3 bolted at M to the table and prwenting a paper guiding eye 15.
  • This eye is provided with aconical taper portion Ii which the paper enters and with a straight cylindrical portion [6a at the smaller end of the tapered portion and through which the paper leaves.
  • the internal diameter of the cylindrical portion Ilia of the guide eye exceeds the proposed diameter-of the finished tube so that the paper strip I0 is bent into approximately three-quarter cylindrical conformation by passing through the eye; this being illustrated in Fig. 4.
  • This cross-section of the tube forming paper strip is substantially maintained to a point beyond the inclined end ll of the ice cream delivery nozzle N.
  • the horizontally disposed end it of the nozzle .N which is of relatively thin pipe stock, carries near its outlet end an elongated mandrel l9 telescoped and sweated on or otherwise rigidly affixed thereto.
  • the mandrel is provided with a plurality of longitudinally extending-recesses "a. the purpose of which is to minimize friction of the paper tube as it slides over the mandrel.
  • That end of the mandrel which is-first encountered by the paper II as the latter is being worked into tubular form is provided with a longitudinally extending bar or block 20 secured upon the mandrel body in any suitable manner as by screws 2
  • the mandrel as above described, is supported on the nozzle l8 and the intermediate portion of the mandrel, which is of considerably heavier stock than the nozzle, is encircled by but disposed within a cylindrical passageway conjointly formed by the opposed recessed faces of a stationary paper folding guide member 23 and a complementary spring pressed plunger and guide member 24.
  • the element 23 has a collar 2311. at the end of the bar 20, which folds the edges vof the paper strip l0 into final tubular form as the edges of the strip pass the pointed end 22 of said bar.
  • the element. 24 folds the sealing strip about the tube, and folds the tab forming edges of this strip outwardly.
  • the element 24 being movable as a plunger exerts the necessarypressure to insure gluing of the two paper strips together and may be heated to insure thorough drying of the glue.
  • This tab forming strip 25 passes from. the paper roll A and after being trained over any suitable arrangement of guiding rolls 2., 21, 28 and 29 (Fig. 3), passes under 'a guide roll 30, over an adhesive applying roll ii, and under a guide roll 32, the rolls 30 and 32 insuring that the paper strip will be brought in contact with the adhesive applying roll.
  • the adhesive applying roll is fixed on an axle 33, the ends of which are journaled in suitable bearings 34 disposed at the opposite upper edges of a tank 35 for liquid adhesive.
  • the legs 38 of the tank 35 rest upon a platform 31 supported by legs 38 above the table T and above the path of travel of the paper strip ID.
  • is so'designed that it will dis- ,tribute two spaced stripes of glue 25b on theadhesive applying roll 3
  • each timing roll is mounted upon a bracket 43 vertically adjustable along and adapted to be clamped in position on a standard 44.
  • Each bracket pref erably carries a small guide roll 45, which serves to direct the paper strip 25 so as to give increased wrapping or surface contact with its corresponding guiding roll.
  • the paper is led over the intermediate roll 40, then under the lower roll 4
  • These rolls, or at least the rolls 40 and 42, are provided with grooves 45 therein (Fig. 2) corresponding to but wider than the adhesive applying ribs of the roll 3
  • the paper is carried in a tortuous path around these various guide rolls so as to give the strips or ribbons of glue time in which to partially dry, that is, to become sticky or tacigv so that they will more readily adhere to the tubeforming strip l0 when the two strips are, pressed together;
  • and 42 are referred to as timing rolls since the adjustment of these rolls along their supporting standard is operative to .vary the total distance traveled by the, sealing strip 25 before it comes in contact withq pthe tube forming strip II and thereby vary the time between the application of the glue and the gluing of the two strips together.
  • This time may vary depending on the temperatureor humidity of the air, the temperature or character of the glue and other. conditions, and the proper adjustments may be made to'insure that the glue be of just the right sticky consistency and neither too wet nor too dry at the time of'gluing the strips together.
  • the strip 25 From the upper roll 42 the strip 25 passes under a guiding arm 41 and thence through an opening 49a above the collar 23a andbelow a guide lip 49 carried by a sealing shoe 24.
  • the sealing shoe '24 is preferably equipped with a heating coil 53, which will complete the strip l0 and both the edges and the score line are located between and spaced from the two glue strips by which the tab forming strip 25 is attached to the tube forming strip Hi.
  • the ice cream delivery pipe enters the partially formed tube in advance of the point where the sealing strip 25 is applied.
  • the pipe is supported on'a bracket member 5
  • the bracket has a pair of spaced parallel laterally opening vertically disposed rigid yokes 52, the mouths of which may be closed by pins 53 hinged at 54 in one yoke arm and having their free ends movable into notches 55 in the other yoke arm and held in placeby Wing. nuts 55.
  • Locked in position within the yokes is a'short length of horizontal pipe 51 disposed transversely to the direction of travel of the partially formed paper tube which passes over the base of the bracket between the side portions thereof.
  • This pipe 51 may be additionally secured in position by set screws 58, 59 and 60 threaded in the yoke.
  • the filling tube is centralized in order that the filling'tube or nozzle l8 will lie parallel with the sealing shoe 24 and its complementary member 23 and any misalignment which might cause pinching of the paperis prevented.
  • This pipe length 51 constitutes the head or cross piece of a T coupling, one end of the head being threaded as at 6
  • the cap may be put on either enddepending on the side of the apparatus on which the supply pipe is located.
  • the short leg 53 of the T coupling carries the inclined portion ll of the nozzle N.
  • a frame H in which an axle or pivot pin 12 is journaled.
  • this axle is rockably mount-' ed a member which includes an upstanding yoke portion I3 which straddles the top of the frame.
  • a sleeve portion 14 which encircles the shaft I2 and a socket 15 in which one end of the arm 41 is mounted, the socket extending at right angles to the. axis of the shaft I2.
  • the socket 15 may be provided with a groove 41a receiving a set screw 16 which serves the two-fold purpose of locking the pin 41 against rotation and restraining-it against, endwise movement.
  • a pair of set screws 11 in theyoke l3 bear against the. top or cross bar of the frame ll so that by adjusting these screws in opposite directions the member which carries the arm 41 may be rocked about the shaft 12 as an axis ,so that the arm 41 may be tilted or adjusted toa horizontal position or slightly out of such position, as may be' desirable to assure correct guiding of the glued tab forming strip into position under the upwardly flared lip 48 of the sealing shoe 24.
  • the arm 41 may be locked in the correct position of adjustment by a set screw 12a engaging the pivot pin I2.
  • this arm is pref- The end of the pin 41 which is disposed within guide arm 41, this guide arm serving in effect as a compensating device to correct any minor inaccuracy of the feed of the paper over the various guide rolls 49, H and 42.
  • the stationary member 23 consists of an elongated roughly two-thirds or three-quarters cylindrical troughconnected by webs 82 to a base 93 bolted at 84 on table T.
  • the trough at the upper edges is provided with oppositely extending horizontal flanges 85 upon which ride the tabs 48 constituting the edge portions of the sealing strip 25.
  • Arching over the member 23 is an inverted U- shaped frame member 89, the upper intermediate which has a groove 92 in its under surface. which complements the trough 23 to form an approximately cylindrical passageway for the paper tube.
  • the lower outer edges of the shoe have flat faces 93 which complement the platform portion of the platen member 23', but are spaced therefrom and serve as folding guides for the flaps.
  • the heating coil 59 is arranged within a cylindrical recess or bore 94 which extends longitudinally of the sealing shoe, the latter being of suitable heat conducting material.
  • the guide rods 99 have reduced threaded lower ends screwed into the shoe 24 to an extent limited by the shoulders 99 on the rods.
  • the rods slide freely through the sleeves or guides 89 and the upper portions of the rods are threaded as at 91.
  • the extreme upper ends of the rods are reduced to define shoulders 99 upon which the cross head 9
  • a pair of lock nuts I9 I arranged on each guide rod 99 limits the downward movement of the cross head under the influence of coiled expansion springs I92 which encircle the lower ends of the guide rods. These springs bear against the shoe 24 and their upper ends are housed within and react against the bottoms of sockets I93 formed by enlarging the lower ends of the bores of the guide sleeves 89.
  • This construction permits a very accurate adjustment of the extent to which the sealing shoe may be pressed down under the influence of the springs to fold the upper glued strip about the previously formed tube and press it 29 at the commencement of theoperation', the sealing shoe or plunger 24 may be readily raised from its operating position.
  • av cam I94 fixed upon'r-a short rock shaft I95 having its ends journaled' in lugs or ears I99 on the inverted U-shaped bracket 99.v
  • the cam has a flat side .I9I which is normally, disposed parallel to the superjacent cross head 9
  • the mandrel I9 terminates somewhat shortof the discharge end of the nozzle I8 (Fig. 7) and the inside diameter of the formedpaper tube is larger than the extruded cylindrical mass of ice cream.
  • the ice cream is under pressure and is highly aerated to give the desired overrun it will inherently tend to expand and substantially fill the paper tube as it is extruded from the end of the nozzle.
  • the papertube will be thoroughly packed with the material even without expansion.
  • the tube is flrmly reinforced by the rigid mandrel which takes all of the pressure necessary to effect the gluing operation. Furthermore the tube is held by the final folding mechanism, that is, the mandrel, platen and sealing shoe in its tubular form until such time as the adhesive connections have been thoroughly stuck by the heating coil. The heat of the coil is not transmitted through the mandrel to any appreciable extent to affect the ice cream inside of the mandrel.
  • the tube at no time is subjected to any crushing pressures, the projecting tabs 49 serving as convenient means which may be gripped to effect the advancing of the enwrapped comestible bar to the point where the leading end of the bar is severed.
  • the enwrapped bar is advancedv from the end of the mandrel and filling nozzle, and the paper strips are pulled into and through the tube forming mechanism by a conveyer which grips the tabs or edges of the sealing strip.
  • a suitable conveyer for the purpose is illustrated in Figs. 13 and 14.
  • the conveyer is mounted on spaced parallel skeleton frame members I99 mounted on the main frame M and includes a pair of cco'perating endless articulated chains 9 and III.
  • the upper chain III travels over sprocket wheels H2 and H8, mounted on shafts H4, 9, extending between the two upper comers of the frames I99.
  • Athird sprocket wheel III is mounted on a shaft 9 rotatable in bearings III also on the frames I99 and supports the idling upper run of the upper conveyer chain.
  • the links II9 of the chain are connected by pins I29 carrying rollers I2I.
  • Each link in- "cludes sheet metal plate portions I22 having outer chain is similar to the upper chain except that within the troughs I24, and between the flanges approximately three-quarter circular groove I30 complementing the relatively shallow grooves- I2Ii of the upper blocks.
  • the grooves I25 and I 30 cooperatively define substantially cylindrical passageways to accommodate the enwrapped cornestible bar I3I..
  • the outer portions of the projecting flaps 43 are clamped and gripped between the flat faces of the flanges or ridges I21 and the flat bottom of the trough I24.
  • Means for exerting downward pressure upon the lower working run of the upper chain I I and for rigidly backing the upper working run of the lower chain I II to the end that the tabs may be firmly gripped.
  • the support for the working run of the lower chain consists of a bar'I32 bolted to cross frame pieces Informing a part of the frames I03.
  • the rolls I2I of the chain links travel upon the upper edge of the bar I32 so that all of the working blocks or links of the chain III are firmly backed against downward movement.
  • bar I34 Bearing downwardly against the rollers of the lower run of the upper chain is a, bar I34 corresponding in cross-sectional shape to the bar I32.
  • Extending upwardly from bar I34 are a pair of studs or pins I35 slidable in the flanges of channeled cross members I38 of the frames I09. Springs I31 encircling the intermediate portions of the pins I35 and reacting against the inner faces of the upper flanges of the cross pieces I36 bear against stops I38 on the pins and thereby urge bar I34 downwardly.
  • the tube forming strip I0 is drawn from its supply roll B out over the guide roll 12 through wardly is folded in the annular space, cooperatively defined by the mandrel, and the folding collar 23.
  • the complete folding of the tube forming strip occurs as this strip passes the folding guide bar 20 on the mandrel and just as the tube becomes encircled by the collar 23.
  • the tab forming strip 25 which has been withdrawn from its supply roll is carried around the i 40, 4
  • the tube with its plastic filling is then passed through the conveyer mechanism C which constitutes the traction means for drawing the paper from its supply rolls and advancing the filled tube.
  • the enwrapped bars after having been severed by the cutter mechanism D, are preferably passed into a hardening room (not shown) and after they have been hardened are further preferably severed into relatively short lengths, each cylindrical length being of suitable diameter and suitable length to constitute a service portion of ice cream such as the portion illustrated in, my Patent 1,906,183, issued April 25, 1933 and my copending application Serial No. 707,005, filed Jan. 17, 1934.
  • tube forming strip has been shown just wide enough to form a complete tube when completely folded, it is obviously within the scope of the invention to overlap the edges of the tube forming strip or to bridge a space between nonabutting edges thereof by the sealing strip or to use any other type of wrapment.
  • Figs. to 18 illustrate a slightly different style of wrapper and a slightly different type of apparatus for forming it.-
  • This product includes a bar of plastic material I40 and a pair of sheets of wrapper material HI and I42 each wrapped around slightly more than half of the. bar. One edge of each 6 sheet is overlapped by the other and the opposite edge of each sheet is bent at an acute angle to define a projecting flap or tab I43. The overlapped portions of the sheets are adhesively connected together by spotsof adhesive material-
  • a pair of paper supply rolls I45 and I45 are housed in a cabinet I41 arranged under a table I48.
  • the paper strips HI and I42 are drawn from these rolls by conveyer mechanism, such for instance as that shown in Figs. 13 and 14. Passing around guide rolls I49, I50, the two strips are drawn in a parallel path upwardly through the table and between a pair of containers for adhesive material such as the glue pots II and I52. The two strips are then led in opposite directions to the adhesive applying mechanism.
  • same spindle I55 is a narrow wheel I51 provided at regular intervals with a plurality of pins, brushes or the like I55 which apply the adhesive as the wheel I51 rotates.
  • the overall diameter of the wheel I51 and its projections corresponds with the diameter of the wheel I55 so that the projecting edge of strip I42 has a series of glue spots applied thereto by the successive pins, brushes or the like I55.
  • the strip I passes in the opposite direction over a roller I59 corresponding to the roller I55, but'on the opposite side its associated pot I5I has its opposite edge projecting from this roller and spotted with adhesive material by a pin carrying wheel (not shown) corresponding to the wheel I51.
  • the two strips are then carried over timing rolls I55, I5I, secured to brackets I52, I53 adjustable on the standard I64 and from these rolls the two strips are led in parallel lines between setsof scoring rolls I55, I55 secured in standards rising to different heights above the table I 45. Thence the strips are passed along opposite sides of the'nozzle I8 which is emitting ice cream, or guided around the mandrel I5 which encircles this nozzle and pass between the folding guides cooperatively aiforded by the mandrel I9 and by a spring pressed shoe I51 and complementary stationary guid. element I55 (corresponding to elements 23 and 24 of Fig. 10). Here the completion of the folding and the bending out of the tabs and the pressing of the overlapped glue spotted edges of the strips together is efl'ected.
  • both the shoe and the stationary guide are provided with heating coils I10.
  • These elements cooperatively define an upwardly inclining slit "I in which the edge of the strip MI is bent back at an acute angle to define one tab I43, and a diametrically opposite downwardly inclining slit I12 in which the free edge of the strip I42 is bent in an acute angle to-deilne the other tab.
  • the weakened line may be formed by a part of the apparatus or may be previously formed and the strips may have scored lines to facilitate accurate bending of the edge flaps or tabs. With some kinds of adhesive heating may not be necessary and the pressure may be eifected in various otherways, such as by yielding wipers or brushes or by rollers.
  • the blocks or gripping elements thereof may be of rubber or other such material, but if the conveyer be inside of the hardening room the conveyer blocks or gripping portions are preferably of metal with radiating fins or flanges for rapidly radiating heat and further chilling or hardening the outer portions of the material before it reaches the cutter.
  • the tube may be made rounder and filled more eifectively, and may extend across longer intervening spaces in the apparatus, for instance, to and from the conveyer, and it is practical to have the conveyer outside of the hardening room.
  • an adhesive is selected which will set'quickly, but which might later soften up due to the gradual moisture absorption while the product is in the dispensing cabinet which is usually at a higher temperature than the storage room.
  • the filling tube may be .made to slide or fit loosely within the mandrel, and thus be free to move backward and forward, this latter construction being somewhat more fully shown in my copending application Serial No. 628,322 with the exception that in this latter case the mandrel would be supported from forward movement as shown in Fig. with an opening in the rear wall of the mandrel support to permit the entrance of the filling tube through this hole and also to take care of the relative longitudinal movement of the .llling tube with relation to the mandrel.
  • a tube forming and filling apparatus including a conduit having a substantially straight terminal section for delivering the filling material, means for delivering a plurality of. separate strips of wrapper material along different sides of the conduit, one of said strips having adhesive thereon, and means for folding said strips in overlapped relationship with the adhesive therebetween and a heated clamp under which the overlapped portions of the strips are guided, yielding means urging the clamp against ,the overlapped portions of the strip to press them together and dry the adhesive and form a sealed tube in advance of the point of delivery of the filling material.
  • a tube forming and filling mechanism including a conduit having a substantially straight terminal section for delivering the filling material, means for delivering, a pluralityof separate strips of wrapper material along different sides of the conduit, one of said strips having adhesive thereon, means for folding said strips to form a tube and pressing them together in overlapped relationship to afford a sealed wrapper, and means for folding an edge of at least one of said strips outwardly to define a tab.
  • a tube forming and filling mechanism including a conduit having a substantially straight terminal section for delivering the filling material, means for delivering a plurality of separate strips of wrapper material along different sides of the conduit, one of said strips having adhesive therewrapper with the plastic material therein as the wrapper passes beyond the delivery conduit.
  • Apparatus of the class described including a conduit having a terminal section through which plastic material is adapted to be continuously delivered, means for continuously advancing a strip of wrapper material and folding it in tubular fashion externally of said conduit, means for continuously advancing a second narrower strip, meanslfor continuously applying stripes of adhesive material to two areas of the narrower one of said strips, and means for pressing the second strip against the formed tube with the adhesive areas on opposite sides of the adjacent edges of the tube forming stripYan'd means for folding the edges of the adhesive bearing strip outwardly to define tabs.
  • a hollow tubular mandrel through which plastic material may be continuously extruded,- means for continuously folding wrapping material in strip form andxhaving adhesive material thereon into tubular form about the mandrel and advancing it over said mandrel, and a yieldably mounted drel, means to continuously apply'an adhesive to at least one of said strips, means for exerting pressure on overlapping portions of said strips and against said mandrel to secure adhesion, means for bending one free edge of each of said strips outwardly to form free flanges, and conveying means adapted to engage said flanges and draw the strips through the folding and sealing mechanism.
  • a machine of the class described including a hollow cylindrical mandrel, means for continuously folding a strip of wrapper material into tubular form around the mandrel, means for continuously applying a pair of stripes of adhesive material to a second strip, and heated spring pressed means for forcing said second strip into adhesive engagement with the first mentioned strip while the latter is on the mandrel, whereby is adapted to be continuously extruded, a mandrel encircling the nozzle, and an annular device encircling and spaced from the mandrel for continuously folding strips of material about the .mandrel to form atube, at least one of said strips bearing adhesive material to seal the tube, said device including a displaceable portion applying yielding pressure on said strips as they come in contact with each other, and means carried by said displaceable portion for heating the same to dry or set the adhesive.
  • Tube forming, sealing and filling apparatus including a tubular conduit from which filling material may-be extruded, means for deliveringa strip of wrapping material and forming it into tubular form around, said conduit, means for continuously advancing a strip of sealing material. an adhesive applying wheel for applying adhesive material on one side of said sealing strip, and
  • timing guide roll for the adhesive bearing strip arranged beyond the adhesive applying roller and over which the strip runs with its adhesive hearing face toward the guide roll, said guide rollengaging only with the'portions of the strip free of adhesive.
  • Tube forming, sealing and filling apparatus including tubular conduit from which filling material may be extruded, means for folding a pinrality of sheets of wrapping material into tubular form around said conduit and in overlapping relationship, adhesive applying wheel for applying adhesive material to that portion of one strip which overlaps the other, and means for pressing 'the strips together to seal the tube in advance of the point of entry of the plastic material into the tube.
  • said wheel having a plurality of spaced projections on its periphery for applying the adhesive in successive spaced spots.
  • a tube forming apparatus including a mandrel, means for delivering a plurality of wrapper stripe, means for applying adhesive to one of said strips, means for folding said strips about said conduit and each extending lengthwise thereof with overlapping portions with adhesive therebetween, and an adjustable guide between said adhesive applying means and said folding means for varying the length of travel of said strip therebetween.
  • the method of forming a tube which includes continuously delivering and folding a strip to tubular form, continuously delivering a second stripmne of said strips having adhesive along the length thereof, applying said second strip lengthwise of the first strip and over the adjacent edges of the latter, and bending the edges of the second strip to form free flanges along the sides ofthe tube.
  • a tube forming and filling apparatus including a nozzle from which a stream of plastic material may be continuously extruded, means for continuously advancing a strip of wrapper material and bending it into tubular form about said nozzle means for continuously applying spaced longitudinal stripes of adhesive material to a narrower, centrally longitudinally weakened sealing strip with the glue stripes at opposite sides of the weakened portion of said strip and continuously applying said sealing strip over the abutting edges of the first mentioned strip to cover said edges and with the lines of adhesive arranged at opposite sides of the line of abutment of the edges of the first strip to complete and seal the tube in advance of the point at which plastic material is introduced into it.
  • a tube forming and filling apparatus including a nozzle from which a stream of plastic material may be continuously extruded, means for continuously advancing a strip of wrapper material and bending it into tubular form about said nozzle, means for continuously applying spaced longitudinal stripes of adhesive material to a narrower; centrally longitudinally weakened sealing strip with the glue stripes at opposite sides of the weakened portion of said strip and continuously applying said sealing strip over the abutting edges of the first mentioned strip to cover said edges and with the lines of adhesive arranged at opposite sides of the line of abutment of the edges of the first strip to complete and seal the tube in advance oi the point at which plastic material is introduced into it, and means for bending the unglued edges of the sealing strip outwardly to afford tabs by which the completely formed tube may be graspedand advanced.
  • Apparatus for forming a tube including means for continuously delivering and folding a plurality of strips into tubular form with portions of the strips overlapped and carrying adhesive material to efiect adhesive connection with the overlapped portions of the strips and means for folding the free edges of certain of said strips outwardly to define flanges along the sides of the tube, which flanges are disposed in substantially parallel planes.
  • Apparatus for forming a tube including means for continuously delivering and folding a plurality of strips into tubular form with portions of the strips overlapped and carrying adhesive material to eflectadhesive connection of the overlapped portions of the strips and means for folding the free edges of certain of said strips outwardly to define flanges along the sides of the tube, which flanges are disposed in substantially parallel planes and are joined to the tube at substantially diametrically opposite points.
  • a tube forming and filling apparatus including a hollow mandrel through which plastic material is adapted to be continuously extruded, means for delivering a plurality of wrapper forming strips and folding them into tubular form.

Description

C. W. VOGT July 2, 1935.
' METHOD AND APPARATUS FOR FORMING ENWRAPPED COMESTIBLE BARS AND THE LIKE Filed Feb. 5, 1934 e Sheets-Sheet 1 INVENTOR lareflae i/[Voyf ATTORNEYS July 2, 1935.
c. w. \IIOGT 2,006,376
METHOD AND APPARATUS FOR FORMING ENWRAPPED COMESTIBLE BARS AND THE LIKE Filed Feb. 3, 1934 6 Sheets-Sheet 2 ATTORNEYS C. W. VOGT July 2, 1935.
METHOD AND APPARATUS FOR FORMING ENWRAPPED GOMESTIBLE BARS AND THE LIKE- 6'Sheets-Si1eet 5 Filed Feb. 5, 1934 INVENTOR Clarezwe 11 Key? ATTORNEYS Q A Mm \u A A ANN Q R NA. w Ex N Qx mm um wmw km s A Q \Q\. QN \m Q m mm. mm
July 2, 1935. C w VOGT 2,006,376
MEP'IIOD AND APPARATUS FOR FORMING ENWRAPPED COMESTIBLE BARS AND THE LIKE 6 Sheets-Sheet 4 Filed Feb. 5, 1934 fi/ i 5%?57 15 INVENTORI Hill. 2 M 9 v 13! 4/ glare we III-V2 1 J0 ATTORNEYS July 2, 1935. c w VOGT 2,006,376
METHOD AND APPARATUS FOR FORMING ENWRAPPED COMESTIBLE BARS AND THE LIKE Filed Feb. 5, 1934 6 Sheets-Sheet 5 BY MM M ATTORNEYS C. W. VOGT July 2, 1935.
METHOD AND APPARATUS FOR FORMING ENWRAPPEZD COMESTIBLE BARS AND THE LIKE Filed Feb 5. 1954 6 Sheets-Sheet 6 INVENTOR (Yam/20 ilfVayzf BY ATTORNEYS ill Patented July 2, 1935 UNlTED STATES -METHOD AND APPARATUS FOR FORMING ENWRAPPED COMESTIBL E BARS AND THE LIKE Clarence W. Vogt, Louisville, Ky., assignor, by
mesne assignments, to Vogt Processes, Incorporated, Louisville, Ky., a corporation of Delaware Application February 3, '1934, Serial No. 709,642
17 Claims.
My present invention relates to the production ofenwrapped plastic material, such as an encased bar or rod of any desired length of any enwrapped plastic material, although the invention particularly relates to the enwrapping of partially frozen comestibles, such for instance as ice cream, water ice, sherbet and the like, which are normally liquid at body temperatures.
More specifically, the invention relates to an improved method of and apparatus for continuously forming a tube of wrapping material about a continuously extruded plastic substance.
One object of the invention is to provide a method and apparatus which will insure uniformity of the product and by which the wrapper is securely sealed against inadvertent unfolding during subsequent operations on the product. such for instance as conveying, freezing, subdividing, and packing.
Another objectis to so apply the wrapper that it will be securely held in position without relying upon the stiffness of the, wrapping material or the adherence of the contents to the wrapper.
Preferably the material to be encased is con--' tinuously delivered from a suitable apparatus, such for instance as a continuous ice cream freezer which partially freezes the cream to a comparatively stiff plastic condition while incorporating the required amount of air to give the desired overrun. The wrapping material is delivered as strips from two separate sources of supply, these strips being continuously folded about the plastic material and connected to each other by adhesive to prevent inadvertent unfolding of the wrapper tube thus formed.
The tube forming strips afford one or more projecting edges which define projecting flaps or tabs in the finished wrapped product. The tube is designed to open up along a predetermined line or lines under the influence of a pull on the tabs.
It is to be understood that after the enwrapped bar of ice cream or analogous material has been formed, it may be cut in sections. If the sections be long ones, these may be frozen hard and then severed transversely into individual service portions. These portions may be readily unwrapped by simply grasping the two prjectingtabs and pulling them in opposite directions to open up the wrapper so that the enwrapment will be unrolled or peeled from its contents by a continued pull on the tabs. As they are unwrapped they may be dropped into a dish, cone, or glass without coming in contact with the fingers of the dispenser.
The tabs serve a further function in that they may be conveniently gripped by conveying or other mechanism to advance the wrapper material to the tube forming mechanism and advance the bars during processing thereof.
Preferably, the plastic material is delivered through an elongated nozzle or conduit. The
"supply pipe for this nozzle leads into the tube in advance of the point at which the tube is completely closed and sealed, the nozzle serving as or carrying a tube forming mandrel. The wrapper forming strips, one or both of which have had adhesive applied thereto on the way to the folding mechanism, are folded into tubular form about the mandrel and the overlapping adhesive bearing portions of the strips are subjected to heat and pressure while the tube is still on the mandrel. Thus, while the ice cream or other material and the delivery nozzle are disposed inside of the tube the ice cream does not come into contact with the tube proper until after'this tube has been formed and sealed.
Although the nozzle which delivers the ice cream has a smaller internal diameter than the internal diameter of the tube to be filled with cream, the tube is completely filled due in part to the expansion of the cream as it passes from the .nozzle and in part to the fact that the rate of cream feed is just enough faster than the rate of tube formation to completely fill the tube as the latter is formed.
The invention, including many additional important features of the machine and method, may be more fully understood from the following description in connection with the accompanyin drawings, wherein a Fig. 1 is an elevational view of a machine embodying the invention.
Fig. 1a is a perspective view of the wrapped bar formed by this machine.
Fig. 2 is an enlarged top plan view of the tube forming and filling mechanism;
Fig. 3 is a vertical sectional view on the line 3-3 of Fig. 2. 1
Fig. 4 is an enlarged transverse sectional detail on the line 44 of Fig. 3.
Fig. 5 is a view on the line 55 of Fig. 2 showing the supply pipe for the ice cream in section,
and showing the supporting bracket in side ele-' vation.
Fig. 6 is a top plan view of Fig. 5.
Fig. 7 is a considerably enlarged longitudinal sectional view through the final tube forming and adhesive drying mechanism.
Fig. 8 is a transverse sectional view through part of the adjustable guide mechanism for the flap forming strip, this view being taken on the line 88 of Fig. '7.
Fig. 9 is a transverse sectional detail'on line 9-4 of Fig. 8.
Fig. 10 is a transverse sectional view on the line llll of Fig. '7.
Fig. 11 is a. further enlarged transverse sectional view on the line I I-ll of Fig. 7.
Fig. 12 is a perspective view of the final tube forming mandrel.
Fig. 13 is a longitudinal vertical sectional view through the conveyer mechanism which advances the rod to the cutters.
Fig. 14 is a transverse-sectional view 'on the line M-H of Fig. 13. I
Fig. 15 is an enlarged side elevational View of a modified type of tube forming mechanism.
Fig. 16 is an enlarged transverse sectional view on the line Il6 of Fig. 15.
Fig. 17 is an enlarged transverse sectional view on the line .|l-ll of Fig. 15, and
Fig. 18 is a perspective view of a wrapped bar produced by the mechanism of Figs. to 17.
Referring now to Figs. 1 to 14 of the drawings, Fig.1 shows the entire machine inside elevation. T represents a table or bed plate, and a cabinet or housing E arranged under this bed plate con ceals the two paper supply rolls designated at A and B; The wider paper roll B supplies a tube rower sealing and tab forming strip 25 which is led past an adhesive applying mechanism G,.
which applies two stripes of adhesive to the strip, then through a timing mechanism H which gives the adhesive a chance to become tacky and then finally to a pressing and drying mechanism D at which point the strip bearing the adhesive is folded and pressed into engagement with the formed tube and the drying of the adhesive come this mandrel so that the completion of the tube is upon the outside of the mandrel; and the sealing and tab forming strip is pasted to the tube under heat and pressure with the mandrel serving as a platen.
Beyond the table T a main frame structure M is provided for supporting the conveyor mechanisms indicated at C. These grasp the tabs of the continuously formed and enwrapped cylindricalbar of comestible material and carry the bar to any suitable type of cut-off mechanism, where the continuously advancing bar is transversely severed into successive sections of uniform length and carried off on some suitable type of 'conveyer IN. This particular cut-off mechanism indicated at D in Fig. 1 is disclosed in my copending application Serial No. 710,367, filed February 8, 1934.
The unwinding of the paper from the rolls is actually effected by the conveyer mechanism which grasps the tabs of the formed tubes and positively advances them, it being understood that both of the paper rolls may be equipped with any conventional type of drag mechanism grog shown) to maintainthe two strips of paper The paper strip III which forms the tube is led from the paper roll B over guide rolls ll and I2 and thence through the folding guide F (Fig. 4). This is in the nature of a bracket l3 bolted at M to the table and prwenting a paper guiding eye 15. This eye is provided with aconical taper portion Ii which the paper enters and with a straight cylindrical portion [6a at the smaller end of the tapered portion and through which the paper leaves.
The internal diameter of the cylindrical portion Ilia of the guide eye exceeds the proposed diameter-of the finished tube so that the paper strip I0 is bent into approximately three-quarter cylindrical conformation by passing through the eye; this being illustrated in Fig. 4. This cross-section of the tube forming paper strip is substantially maintained to a point beyond the inclined end ll of the ice cream delivery nozzle N.
' To understand the final folding of the tube, reference may be had to Figs. 7, 10, 11 and 12. The horizontally disposed end it of the nozzle .N, which is of relatively thin pipe stock, carries near its outlet end an elongated mandrel l9 telescoped and sweated on or otherwise rigidly affixed thereto. The mandrel is provided with a plurality of longitudinally extending-recesses "a. the purpose of which is to minimize friction of the paper tube as it slides over the mandrel. That end of the mandrel which is-first encountered by the paper II as the latter is being worked into tubular form is provided with a longitudinally extending bar or block 20 secured upon the mandrel body in any suitable manner as by screws 2| and terminating in a tapering or pointed end 22.
The mandrel, as above described, is supported on the nozzle l8 and the intermediate portion of the mandrel, which is of considerably heavier stock than the nozzle, is encircled by but disposed within a cylindrical passageway conjointly formed by the opposed recessed faces of a stationary paper folding guide member 23 and a complementary spring pressed plunger and guide member 24. The element 23 has a collar 2311. at the end of the bar 20, which folds the edges vof the paper strip l0 into final tubular form as the edges of the strip pass the pointed end 22 of said bar. The element. 24 folds the sealing strip about the tube, and folds the tab forming edges of this strip outwardly. The element 24 being movable as a plunger exerts the necessarypressure to insure gluing of the two paper strips together and may be heated to insure thorough drying of the glue.
This tab forming strip 25 passes from. the paper roll A and after being trained over any suitable arrangement of guiding rolls 2., 21, 28 and 29 (Fig. 3), passes under 'a guide roll 30, over an adhesive applying roll ii, and under a guide roll 32, the rolls 30 and 32 insuring that the paper strip will be brought in contact with the adhesive applying roll.
The adhesive applying roll is fixed on an axle 33, the ends of which are journaled in suitable bearings 34 disposed at the opposite upper edges of a tank 35 for liquid adhesive. The legs 38 of the tank 35 rest upon a platform 31 supported by legs 38 above the table T and above the path of travel of the paper strip ID. The bath of slits or other form of weakening. The adhesive applying roll 3| is so'designed that it will dis- ,tribute two spaced stripes of glue 25b on theadhesive applying roll 3|. It will be understood that the adhesive may have been previously applied to the strip and dried thereon and that the roller 3| may act merely to apply a liquid which will wet and soften the adhesive.
After the paper with-the two wet glue stripes thereon leaves the roll 32, it is led over three guiding and timing rolls 40, 4| and 42. Each timing roll is mounted upon a bracket 43 vertically adjustable along and adapted to be clamped in position on a standard 44. Each bracket pref erably carries a small guide roll 45, which serves to direct the paper strip 25 so as to give increased wrapping or surface contact with its corresponding guiding roll. As illustrated in Fig. 3 the paper is led over the intermediate roll 40, then under the lower roll 4| and then over the top roll 42.
These rolls, or at least the rolls 40 and 42, are provided with grooves 45 therein (Fig. 2) corresponding to but wider than the adhesive applying ribs of the roll 3| so as to prevent the strips of glue on the paper from being transferred to the rolls 40 and 42. The paper is carried in a tortuous path around these various guide rolls so as to give the strips or ribbons of glue time in which to partially dry, that is, to become sticky or tacigv so that they will more readily adhere to the tubeforming strip l0 when the two strips are, pressed together; The three guide rolls 40, 4| and 42 are referred to as timing rolls since the adjustment of these rolls along their supporting standard is operative to .vary the total distance traveled by the, sealing strip 25 before it comes in contact withq pthe tube forming strip II and thereby vary the time between the application of the glue and the gluing of the two strips together. This time may vary depending on the temperatureor humidity of the air, the temperature or character of the glue and other. conditions, and the proper adjustments may be made to'insure that the glue be of just the right sticky consistency and neither too wet nor too dry at the time of'gluing the strips together.
From the upper roll 42 the strip 25 passes under a guiding arm 41 and thence through an opening 49a above the collar 23a andbelow a guide lip 49 carried by a sealing shoe 24. The lipcurves the strip 25 and brings it intoposition on the strip II. The sealing shoe '24 is preferably equipped with a heating coil 53, which will complete the strip l0 and both the edges and the score line are located between and spaced from the two glue strips by which the tab forming strip 25 is attached to the tube forming strip Hi.
The ice cream delivery pipe enters the partially formed tube in advance of the point where the sealing strip 25 is applied. The pipe is supported on'a bracket member 5| mounted upon the table T (Figs. 5 and 6). The bracket has a pair of spaced parallel laterally opening vertically disposed rigid yokes 52, the mouths of which may be closed by pins 53 hinged at 54 in one yoke arm and having their free ends movable into notches 55 in the other yoke arm and held in placeby Wing. nuts 55.
Locked in position within the yokes is a'short length of horizontal pipe 51 disposed transversely to the direction of travel of the partially formed paper tube which passes over the base of the bracket between the side portions thereof. This pipe 51 may be additionally secured in position by set screws 58, 59 and 60 threaded in the yoke. Thus the filling tube is centralized in order that the filling'tube or nozzle l8 will lie parallel with the sealing shoe 24 and its complementary member 23 and any misalignment which might cause pinching of the paperis prevented. These 'set screws, together with the pins 53, lock the short pipe length 51 and the nozzle N firmly in position yet permit ready removal thereof for purposes of cleaning. This pipe length 51 constitutes the head or cross piece of a T coupling, one end of the head being threaded as at 6| for engagement with a supply conduit delivering ice cream and the other end of the head being closed by a cap 62. The cap may be put on either enddepending on the side of the apparatus on which the supply pipe is located. The short leg 53 of the T coupling carries the inclined portion ll of the nozzle N.
adjustable within the post, being locked in adjusted position by a' set screw 63. Pinned as at 69 upon theupper reduced end 10 of the standard 61 is a frame H in which an axle or pivot pin 12 is journaled. Upon this axle is rockably mount-' ed a member which includes an upstanding yoke portion I3 which straddles the top of the frame. a sleeve portion 14 which encircles the shaft I2 and a socket 15 in which one end of the arm 41 is mounted, the socket extending at right angles to the. axis of the shaft I2.
the socket 15 may be provided with a groove 41a receiving a set screw 16 which serves the two-fold purpose of locking the pin 41 against rotation and restraining-it against, endwise movement. A pair of set screws 11 in theyoke l3 bear against the. top or cross bar of the frame ll so that by adjusting these screws in opposite directions the member which carries the arm 41 may be rocked about the shaft 12 as an axis ,so that the arm 41 may be tilted or adjusted toa horizontal position or slightly out of such position, as may be' desirable to assure correct guiding of the glued tab forming strip into position under the upwardly flared lip 48 of the sealing shoe 24. The arm 41 may be locked in the correct position of adjustment by a set screw 12a engaging the pivot pin I2. In order that the paper may be perfectly flat as it runs over the guide arm 41, this arm is pref- The end of the pin 41 which is disposed within guide arm 41, this guide arm serving in effect as a compensating device to correct any minor inaccuracy of the feed of the paper over the various guide rolls 49, H and 42.
The construction of the sealing shoe 24 and its fixed complementary folding guide 29, which cooperatively constitute the final tube forming, sealing, tab folding and adhesive drying means, is most clearly apparent from Figs. 7, 10 and 11.
The stationary member 23 consists of an elongated roughly two-thirds or three-quarters cylindrical troughconnected by webs 82 to a base 93 bolted at 84 on table T. The trough at the upper edges is provided with oppositely extending horizontal flanges 85 upon which ride the tabs 48 constituting the edge portions of the sealing strip 25.
Arching over the member 23 is an inverted U- shaped frame member 89, the upper intermediate which has a groove 92 in its under surface. which complements the trough 23 to form an approximately cylindrical passageway for the paper tube.
The lower outer edges of the shoe have flat faces 93 which complement the platform portion of the platen member 23', but are spaced therefrom and serve as folding guides for the flaps. The heating coil 59 is arranged within a cylindrical recess or bore 94 which extends longitudinally of the sealing shoe, the latter being of suitable heat conducting material.
The guide rods 99 have reduced threaded lower ends screwed into the shoe 24 to an extent limited by the shoulders 99 on the rods. The rods slide freely through the sleeves or guides 89 and the upper portions of the rods are threaded as at 91. The extreme upper ends of the rods are reduced to define shoulders 99 upon which the cross head 9| rests and these reduced extensions which pass through the cross head are likewise threaded at 99 for the accommodation of nuts I99.
A pair of lock nuts I9 I arranged on each guide rod 99 limits the downward movement of the cross head under the influence of coiled expansion springs I92 which encircle the lower ends of the guide rods. These springs bear against the shoe 24 and their upper ends are housed within and react against the bottoms of sockets I93 formed by enlarging the lower ends of the bores of the guide sleeves 89. This construction permits a very accurate adjustment of the extent to which the sealing shoe may be pressed down under the influence of the springs to fold the upper glued strip about the previously formed tube and press it 29 at the commencement of theoperation', the sealing shoe or plunger 24 may be readily raised from its operating position. For .this =purpose there is provided av cam I94 fixed upon'r-a short rock shaft I95 having its ends journaled' in lugs or ears I99 on the inverted U-shaped bracket 99.v
The cam has a flat side .I9I which is normally, disposed parallel to the superjacent cross head 9| and may be rotated by a crank handle I98 fixed on the end of the rock shaft I95 to elevate the cross head, guide rods and plunger against the action of the springs I92 and gravity.
The mandrel I9 terminates somewhat shortof the discharge end of the nozzle I8 (Fig. 7) and the inside diameter of the formedpaper tube is larger than the extruded cylindrical mass of ice cream. As the ice cream is under pressure and is highly aerated to give the desired overrun it will inherently tend to expand and substantially fill the paper tube as it is extruded from the end of the nozzle. Furthermore by feeding the material at a slightly faster lineal rate than that at which the tube forming strips are advanced and folded, the papertube will be thoroughly packed with the material even without expansion.
From the foregoing it will be apparent that during the final folding of the paper tube and during the pasting of the tab forming strip'thereto the tube is flrmly reinforced by the rigid mandrel which takes all of the pressure necessary to effect the gluing operation. Furthermore the tube is held by the final folding mechanism, that is, the mandrel, platen and sealing shoe in its tubular form until such time as the adhesive connections have been thoroughly stuck by the heating coil. The heat of the coil is not transmitted through the mandrel to any appreciable extent to affect the ice cream inside of the mandrel.
The tube at no time is subjected to any crushing pressures, the projecting tabs 49 serving as convenient means which may be gripped to effect the advancing of the enwrapped comestible bar to the point where the leading end of the bar is severed.
The enwrapped bar is advancedv from the end of the mandrel and filling nozzle, and the paper strips are pulled into and through the tube forming mechanism by a conveyer which grips the tabs or edges of the sealing strip. A suitable conveyer for the purpose is illustrated in Figs. 13 and 14.
The conveyer is mounted on spaced parallel skeleton frame members I99 mounted on the main frame M and includes a pair of cco'perating endless articulated chains 9 and III. The upper chain III travels over sprocket wheels H2 and H8, mounted on shafts H4, 9, extending between the two upper comers of the frames I99.
Athird sprocket wheel III is mounted on a shaft 9 rotatable in bearings III also on the frames I99 and supports the idling upper run of the upper conveyer chain.
The links II9 of the chain are connected by pins I29 carrying rollers I2I. Each link in- "cludes sheet metal plate portions I22 having outer chain is similar to the upper chain except that within the troughs I24, and between the flanges approximately three-quarter circular groove I30 complementing the relatively shallow grooves- I2Ii of the upper blocks. The grooves I25 and I 30 cooperatively define substantially cylindrical passageways to accommodate the enwrapped cornestible bar I3I.. The outer portions of the projecting flaps 43 are clamped and gripped between the flat faces of the flanges or ridges I21 and the flat bottom of the trough I24. Means is provided for exerting downward pressure upon the lower working run of the upper chain I I and for rigidly backing the upper working run of the lower chain I II to the end that the tabs may be firmly gripped. In the form shown the support for the working run of the lower chain consists of a bar'I32 bolted to cross frame pieces Informing a part of the frames I03. The rolls I2I of the chain links travel upon the upper edge of the bar I32 so that all of the working blocks or links of the chain III are firmly backed against downward movement.
Bearing downwardly against the rollers of the lower run of the upper chain is a, bar I34 corresponding in cross-sectional shape to the bar I32. Extending upwardly from bar I34 are a pair of studs or pins I35 slidable in the flanges of channeled cross members I38 of the frames I09. Springs I31 encircling the intermediate portions of the pins I35 and reacting against the inner faces of the upper flanges of the cross pieces I36 bear against stops I38 on the pins and thereby urge bar I34 downwardly. Thus the working run of the upper chain is spring pressed into engagement with the firmly backed run .of the lower chain so that the tabs of the enwrapped bar are firmly clamped and the bars positively drawn forward, but no crushing or other strain is imposed on the bar itself as the complementary grooves I25, I30 receive without pressing the bar.
It will be undertsood that the driving wheels of the two conveyer chains are synchronized with each other and that the rate of feed of the ice cream is synchronized with the speed of movement. of the conveyer chains. The power re-. quired for advancing the two paper strips through the gluing and forming mechanism previously described is supplied from a suitable source to these conveyer chains and as will be understood the two chains are interconnected by suitable means (not shown) for advancing them at the same lineal speed.
It is likewise necessary that the driving sprockets for the conveyer chains be synchronized with the bar cut-off mechanism herein indicated generally at D. Various means by which this may be accomplished will be apparent to those skilled in the art and therefore for the sake of simplicity and clarity I have not illustrated the prime mover and the driving mechanism for the advancing elements. I
While the operation of the machine may be understood from the foregoing description it may .be summarized as follows:
The tube forming strip I0 is drawn from its supply roll B out over the guide roll 12 through wardly is folded in the annular space, cooperatively defined by the mandrel, and the folding collar 23. The complete folding of the tube forming strip occurs as this strip passes the folding guide bar 20 on the mandrel and just as the tube becomes encircled by the collar 23.
The tab forming strip 25 which has been withdrawn from its supply roll is carried around the i 40, 4| and 42, the adhesive being prevented from contacting with the timing rolls due to the grooves 45 in the timing rolls.
This strip 25 with its adhesive face undermost, then passes under the arm 41 and is led through the opening 49a under the lip 40 of the sealing shoe and becomes folded by the shoe into partially arcuate form (Fig. 10) with the free edges 48 of the tab forming strip folded outwardly and lying in the same plane between the table 85 and the flat bottom surfaces 93 of the shoe.
The shoe which is heated. by the coil 50 completes the sealing of the tube which then passes off the end of the mandrel and receives the plastic mass which is being continuously extruded from the nozzle.
The tube with its plastic filling is then passed through the conveyer mechanism C which constitutes the traction means for drawing the paper from its supply rolls and advancing the filled tube.
In the case of some quick setting materials, such as lard, margarin, which has been chilled by the use of embodying the principles disclosed in my Patent 1,783,864 no further chilling or freezing may be necessary. However, if the material within the bar is ice cream, the enwrapped bars, after having been severed by the cutter mechanism D, are preferably passed into a hardening room (not shown) and after they have been hardened are further preferably severed into relatively short lengths, each cylindrical length being of suitable diameter and suitable length to constitute a service portion of ice cream such as the portion illustrated in, my Patent 1,906,183, issued April 25, 1933 and my copending application Serial No. 707,005, filed Jan. 17, 1934. In order to unwrap this portion for deposition in a plate, soda glass or sundae dish, it is merely necessary to grasp the two protruding flaps 48 and pull them in opposite directions. Thereupon the tab forming strip will separate along the weakeriedline and the wrapper is pulled off the cream.
By arranging this weakening slightly off center with respect to the crack or crevice formed by the abutment of the ends of the tube forming strip I0, any slight leakage of plastic material through this crevice cannot continue through the weakened or perforated line of the tab forming strip.
While the tube forming strip has been shown just wide enough to form a complete tube when completely folded, it is obviously within the scope of the invention to overlap the edges of the tube forming strip or to bridge a space between nonabutting edges thereof by the sealing strip or to use any other type of wrapment.
Figs. to 18 illustrate a slightly different style of wrapper and a slightly different type of apparatus for forming it.-
For making the product shown in Fig. 18 one may employ the machine illustrated in Figs. 15 and 17. This product includes a bar of plastic material I40 and a pair of sheets of wrapper material HI and I42 each wrapped around slightly more than half of the. bar. One edge of each 6 sheet is overlapped by the other and the opposite edge of each sheet is bent at an acute angle to define a projecting flap or tab I43. The overlapped portions of the sheets are adhesively connected together by spotsof adhesive material- With this form of the invention a pair of paper supply rolls I45 and I45 are housed in a cabinet I41 arranged under a table I48. The paper strips HI and I42 are drawn from these rolls by conveyer mechanism, such for instance as that shown in Figs. 13 and 14. Passing around guide rolls I49, I50, the two strips are drawn in a parallel path upwardly through the table and between a pair of containers for adhesive material such as the glue pots II and I52. The two strips are then led in opposite directions to the adhesive applying mechanism.
The strip I42 having been led over and under guide rolls I53, I54 travels over a wheel I55 supported on a spindle or axle I55 disposed laterally of .pot I52, this wheel being somewhat nar-' Fixed to. the
rower than the paper strip I42. same spindle I55 is a narrow wheel I51 provided at regular intervals with a plurality of pins, brushes or the like I55 which apply the adhesive as the wheel I51 rotates. The overall diameter of the wheel I51 and its projections corresponds with the diameter of the wheel I55 so that the projecting edge of strip I42 has a series of glue spots applied thereto by the successive pins, brushes or the like I55.
The strip I on the other hand passes in the opposite direction over a roller I59 corresponding to the roller I55, but'on the opposite side its associated pot I5I has its opposite edge projecting from this roller and spotted with adhesive material by a pin carrying wheel (not shown) corresponding to the wheel I51.
The two strips, one with glue spots near one edge and the other with glue spots near its opposite edge, are then carried over timing rolls I55, I5I, secured to brackets I52, I53 adjustable on the standard I64 and from these rolls the two strips are led in parallel lines between setsof scoring rolls I55, I55 secured in standards rising to different heights above the table I 45. Thence the strips are passed along opposite sides of the'nozzle I8 which is emitting ice cream, or guided around the mandrel I5 which encircles this nozzle and pass between the folding guides cooperatively aiforded by the mandrel I9 and by a spring pressed shoe I51 and complementary stationary guid. element I55 (corresponding to elements 23 and 24 of Fig. 10). Here the completion of the folding and the bending out of the tabs and the pressing of the overlapped glue spotted edges of the strips together is efl'ected.
In this case, as seen in Fig. 1'1, both the shoe and the stationary guide are provided with heating coils I10. These elements cooperatively define an upwardly inclining slit "I in which the edge of the strip MI is bent back at an acute angle to define one tab I43, and a diametrically opposite downwardly inclining slit I12 in which the free edge of the strip I42 is bent in an acute angle to-deilne the other tab. With this form of the invention as with the form previously described, the tube is completely formed and sealed in the mandrel, then as it passes of! the mandrel, the stream of plastic material from the nozzle enters and fills the tube.
It will be evident that if desired stripes instead of spots of glue might be applied to the strips HI and I42; likewise that spots instead of stripes might be used in forming the type of '3 enwrapment illustrated in Fig. 1a and that various other forms of peripheral wrappers might be folded and sealed into tubular formation about a mandrel through which extends the nozzle discharging the plastic mass of material to be enwrapped.
Although in the form first described two rows of adhesive are applied to one strip and in the other form one row is applied to one strip and theother row is on the other strip, one may by appropriate change in the details apply both rows of adhesive to either strip in either form or one row to one strip and one to the other in the first form.
Instead of using paper strips one might use any other sheet material as the sealing together of the strips makes stiffness of the sheet material non-essential. a
The weakened line may be formed by a part of the apparatus or may be previously formed and the strips may have scored lines to facilitate accurate bending of the edge flaps or tabs. With some kinds of adhesive heating may not be necessary and the pressure may be eifected in various otherways, such as by yielding wipers or brushes or by rollers.
If the conveyer C be outside-'0! the hardening room, the blocks or gripping elements thereof may be of rubber or other such material, but if the conveyer be inside of the hardening room the conveyer blocks or gripping portions are preferably of metal with radiating fins or flanges for rapidly radiating heat and further chilling or hardening the outer portions of the material before it reaches the cutter.
By having the strips sealed together the tube may be made rounder and filled more eifectively, and may extend across longer intervening spaces in the apparatus, for instance, to and from the conveyer, and it is practical to have the conveyer outside of the hardening room.
In the form shown in Fig. 18 an adhesive is selected which will set'quickly, but which might later soften up due to the gradual moisture absorption while the product is in the dispensing cabinet which is usually at a higher temperature than the storage room.
The filling tube may be .made to slide or fit loosely within the mandrel, and thus be free to move backward and forward, this latter construction being somewhat more fully shown in my copending application Serial No. 628,322 with the exception that in this latter case the mandrel would be supported from forward movement as shown in Fig. with an opening in the rear wall of the mandrel support to permit the entrance of the filling tube through this hole and also to take care of the relative longitudinal movement of the .llling tube with relation to the mandrel.
, Having thus described my invention what I claim as new and desire to secure by Letters Patcut is:
1.A tube forming and filling apparatus including a conduit having a substantially straight terminal section for delivering the filling material, means for delivering a plurality of. separate strips of wrapper material along different sides of the conduit, one of said strips having adhesive thereon, and means for folding said strips in overlapped relationship with the adhesive therebetween and a heated clamp under which the overlapped portions of the strips are guided, yielding means urging the clamp against ,the overlapped portions of the strip to press them together and dry the adhesive and form a sealed tube in advance of the point of delivery of the filling material.
2. A tube forming and filling mechanism including a conduit having a substantially straight terminal section for delivering the filling material, means for delivering, a pluralityof separate strips of wrapper material along different sides of the conduit, one of said strips having adhesive thereon, means for folding said strips to form a tube and pressing them together in overlapped relationship to afford a sealed wrapper, and means for folding an edge of at least one of said strips outwardly to define a tab.
3. A tube forming and filling mechanism including a conduit having a substantially straight terminal section for delivering the filling material, means for delivering a plurality of separate strips of wrapper material along different sides of the conduit, one of said strips having adhesive therewrapper with the plastic material therein as the wrapper passes beyond the delivery conduit.
4. Apparatus of the class described including a conduit having a terminal section through which plastic material is adapted to be continuously delivered, means for continuously advancing a strip of wrapper material and folding it in tubular fashion externally of said conduit, means for continuously advancing a second narrower strip, meanslfor continuously applying stripes of adhesive material to two areas of the narrower one of said strips, and means for pressing the second strip against the formed tube with the adhesive areas on opposite sides of the adjacent edges of the tube forming stripYan'd means for folding the edges of the adhesive bearing strip outwardly to define tabs.
5. In an apparatus of the class described, a hollow tubular mandrel through which plastic material may be continuously extruded,- means for continuously folding wrapping material in strip form andxhaving adhesive material thereon into tubular form about the mandrel and advancing it over said mandrel, and a yieldably mounted drel, means to continuously apply'an adhesive to at least one of said strips, means for exerting pressure on overlapping portions of said strips and against said mandrel to secure adhesion, means for bending one free edge of each of said strips outwardly to form free flanges, and conveying means adapted to engage said flanges and draw the strips through the folding and sealing mechanism.
7. A machine of the class described including a hollow cylindrical mandrel, means for continuously folding a strip of wrapper material into tubular form around the mandrel, means for continuously applying a pair of stripes of adhesive material to a second strip, and heated spring pressed means for forcing said second strip into adhesive engagement with the first mentioned strip while the latter is on the mandrel, whereby is adapted to be continuously extruded, a mandrel encircling the nozzle, and an annular device encircling and spaced from the mandrel for continuously folding strips of material about the .mandrel to form atube, at least one of said strips bearing adhesive material to seal the tube, said device including a displaceable portion applying yielding pressure on said strips as they come in contact with each other, and means carried by said displaceable portion for heating the same to dry or set the adhesive.
9. Tube forming, sealing and filling apparatus including a tubular conduit from which filling material may-be extruded, means for deliveringa strip of wrapping material and forming it into tubular form around, said conduit, means for continuously advancing a strip of sealing material. an adhesive applying wheel for applying adhesive material on one side of said sealing strip, and
a timing guide roll for the adhesive bearing strip arranged beyond the adhesive applying roller and over which the strip runs with its adhesive hearing face toward the guide roll, said guide rollengaging only with the'portions of the strip free of adhesive.
10. Tube forming, sealing and filling apparatus including tubular conduit from which filling material may be extruded, means for folding a pinrality of sheets of wrapping material into tubular form around said conduit and in overlapping relationship, adhesive applying wheel for applying adhesive material to that portion of one strip which overlaps the other, and means for pressing 'the strips together to seal the tube in advance of the point of entry of the plastic material into the tube. said wheel having a plurality of spaced projections on its periphery for applying the adhesive in successive spaced spots.
- 11. A tube forming apparatus including a mandrel, means for delivering a plurality of wrapper stripe, means for applying adhesive to one of said strips, means for folding said strips about said conduit and each extending lengthwise thereof with overlapping portions with adhesive therebetween, and an adjustable guide between said adhesive applying means and said folding means for varying the length of travel of said strip therebetween.
12. The method of forming a tube which includes continuously delivering and folding a strip to tubular form, continuously delivering a second stripmne of said strips having adhesive along the length thereof, applying said second strip lengthwise of the first strip and over the adjacent edges of the latter, and bending the edges of the second strip to form free flanges along the sides ofthe tube.
13. A tube forming and filling apparatus including a nozzle from which a stream of plastic material may be continuously extruded, means for continuously advancing a strip of wrapper material and bending it into tubular form about said nozzle means for continuously applying spaced longitudinal stripes of adhesive material to a narrower, centrally longitudinally weakened sealing strip with the glue stripes at opposite sides of the weakened portion of said strip and continuously applying said sealing strip over the abutting edges of the first mentioned strip to cover said edges and with the lines of adhesive arranged at opposite sides of the line of abutment of the edges of the first strip to complete and seal the tube in advance of the point at which plastic material is introduced into it.
14. A tube forming and filling apparatus including a nozzle from which a stream of plastic material may be continuously extruded, means for continuously advancing a strip of wrapper material and bending it into tubular form about said nozzle, means for continuously applying spaced longitudinal stripes of adhesive material to a narrower; centrally longitudinally weakened sealing strip with the glue stripes at opposite sides of the weakened portion of said strip and continuously applying said sealing strip over the abutting edges of the first mentioned strip to cover said edges and with the lines of adhesive arranged at opposite sides of the line of abutment of the edges of the first strip to complete and seal the tube in advance oi the point at which plastic material is introduced into it, and means for bending the unglued edges of the sealing strip outwardly to afford tabs by which the completely formed tube may be graspedand advanced.
15. Apparatus for forming a tube including means for continuously delivering and folding a plurality of strips into tubular form with portions of the strips overlapped and carrying adhesive material to efiect adhesive connection with the overlapped portions of the strips and means for folding the free edges of certain of said strips outwardly to define flanges along the sides of the tube, which flanges are disposed in substantially parallel planes.
16. Apparatus for forming a tube including means for continuously delivering and folding a plurality of strips into tubular form with portions of the strips overlapped and carrying adhesive material to eflectadhesive connection of the overlapped portions of the strips and means for folding the free edges of certain of said strips outwardly to define flanges along the sides of the tube, which flanges are disposed in substantially parallel planes and are joined to the tube at substantially diametrically opposite points.
1'7. A tube forming and filling apparatus including a hollow mandrel through which plastic material is adapted to be continuously extruded, means for delivering a plurality of wrapper forming strips and folding them into tubular form.
about the mandrel and continuously advancing said strips beyond the end of the mandrel at substantially the same rate of speed as the rate of extrusion of the material, said mandrel having a plurality of longitudinally extending grooves therein to minimize friction between the strips,
tube and the mandrel.
CLARENCE w. VOGT.
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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2563278A (en) * 1948-12-27 1951-08-07 Henningsen Produce Company Apparatus and method for forming frozen confections
US2601093A (en) * 1948-04-14 1952-06-17 Eben H Carruthers Method and apparatus for packaging a predetermined weight of food material
US2669378A (en) * 1949-10-13 1954-02-16 Eben H Carruthers Machine for packing a predetermined weight of bulk product
US2685769A (en) * 1950-11-30 1954-08-10 American Viscose Corp Apparatus for making stuffed products
US2722711A (en) * 1949-02-09 1955-11-08 Internat Fisheries Machinery C Fish-filleting apparatus
US2764919A (en) * 1952-10-04 1956-10-02 F F A S P A Fabriche Fiammifer Machine for the automatic closed ring jointing of pliable sheets
US2766568A (en) * 1952-05-14 1956-10-16 American Viscose Corp Apparatus for producing tubular articles and stuffed products therefrom
US2826021A (en) * 1953-04-11 1958-03-11 Package Machinery Co Package forming and filling machine
US2903829A (en) * 1954-02-26 1959-09-15 Polaroid Corp Process and apparatus for forming liquid-filled containers
US3054440A (en) * 1955-07-14 1962-09-18 Owens Corning Fiberglass Corp Machine for wrapping and adhering cloth to pipe insulation
US3180065A (en) * 1960-10-28 1965-04-27 Ralph H Churchill Method of making candle packages
US3744784A (en) * 1967-08-07 1973-07-10 Vaessen H Nv Mandrel for making sausage casings and wire structure therefor
US4548573A (en) * 1982-11-05 1985-10-22 O. G. Hoyer A/S Method and an apparatus for producing moulded confection articles
US4714419A (en) * 1984-03-30 1987-12-22 Nielsen A Lamont Candy dispensing apparatus

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2601093A (en) * 1948-04-14 1952-06-17 Eben H Carruthers Method and apparatus for packaging a predetermined weight of food material
US2563278A (en) * 1948-12-27 1951-08-07 Henningsen Produce Company Apparatus and method for forming frozen confections
US2722711A (en) * 1949-02-09 1955-11-08 Internat Fisheries Machinery C Fish-filleting apparatus
US2669378A (en) * 1949-10-13 1954-02-16 Eben H Carruthers Machine for packing a predetermined weight of bulk product
US2685769A (en) * 1950-11-30 1954-08-10 American Viscose Corp Apparatus for making stuffed products
US2766568A (en) * 1952-05-14 1956-10-16 American Viscose Corp Apparatus for producing tubular articles and stuffed products therefrom
US2764919A (en) * 1952-10-04 1956-10-02 F F A S P A Fabriche Fiammifer Machine for the automatic closed ring jointing of pliable sheets
US2826021A (en) * 1953-04-11 1958-03-11 Package Machinery Co Package forming and filling machine
US2903829A (en) * 1954-02-26 1959-09-15 Polaroid Corp Process and apparatus for forming liquid-filled containers
US3054440A (en) * 1955-07-14 1962-09-18 Owens Corning Fiberglass Corp Machine for wrapping and adhering cloth to pipe insulation
US3180065A (en) * 1960-10-28 1965-04-27 Ralph H Churchill Method of making candle packages
US3744784A (en) * 1967-08-07 1973-07-10 Vaessen H Nv Mandrel for making sausage casings and wire structure therefor
US4548573A (en) * 1982-11-05 1985-10-22 O. G. Hoyer A/S Method and an apparatus for producing moulded confection articles
US4714419A (en) * 1984-03-30 1987-12-22 Nielsen A Lamont Candy dispensing apparatus

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