US20060281311A1 - Integrated circuitry - Google Patents
Integrated circuitry Download PDFInfo
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- US20060281311A1 US20060281311A1 US11/254,680 US25468005A US2006281311A1 US 20060281311 A1 US20060281311 A1 US 20060281311A1 US 25468005 A US25468005 A US 25468005A US 2006281311 A1 US2006281311 A1 US 2006281311A1
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- Prior art keywords
- layer
- silicon nitride
- silicon dioxide
- forming
- opening
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- 239000000758 substrate Substances 0.000 claims abstract description 27
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 26
- 229910052733 gallium Inorganic materials 0.000 claims abstract description 26
- 239000000203 mixture Substances 0.000 claims abstract description 20
- 239000004065 semiconductor Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims description 43
- 239000000463 material Substances 0.000 claims description 30
- 238000005530 etching Methods 0.000 claims description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims 32
- 229910052710 silicon Inorganic materials 0.000 claims 32
- 239000010703 silicon Substances 0.000 claims 32
- 238000000137 annealing Methods 0.000 claims 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 76
- 235000012239 silicon dioxide Nutrition 0.000 abstract description 38
- 239000000377 silicon dioxide Substances 0.000 abstract description 38
- 229910052581 Si3N4 Inorganic materials 0.000 abstract description 28
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 abstract description 28
- 229910052796 boron Inorganic materials 0.000 abstract description 15
- 230000002708 enhancing effect Effects 0.000 abstract description 7
- 239000012634 fragment Substances 0.000 description 15
- 150000002500 ions Chemical class 0.000 description 7
- 238000009792 diffusion process Methods 0.000 description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 4
- 239000007943 implant Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005498 polishing Methods 0.000 description 4
- 238000003486 chemical etching Methods 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- RWRIWBAIICGTTQ-UHFFFAOYSA-N difluoromethane Chemical compound FCF RWRIWBAIICGTTQ-UHFFFAOYSA-N 0.000 description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 2
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical group C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 2
- XPDWGBQVDMORPB-UHFFFAOYSA-N Fluoroform Chemical compound FC(F)F XPDWGBQVDMORPB-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000002019 doping agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 229920005591 polysilicon Polymers 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XCZXGTMEAKBVPV-UHFFFAOYSA-N trimethylgallium Chemical group C[Ga](C)C XCZXGTMEAKBVPV-UHFFFAOYSA-N 0.000 description 1
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- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
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- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/6656—Unipolar field-effect transistors with an insulated gate, i.e. MISFET using multiple spacer layers, e.g. multiple sidewall spacers
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- Y10S257/00—Active solid-state devices, e.g. transistors, solid-state diodes
- Y10S257/90—MOSFET type gate sidewall insulating spacer
Definitions
- This invention relates to methods of forming integrated circuitry, to methods of forming contact openings, and to integrated circuitry.
- Semiconductor processing often involves the deposition of films or layers over or on a semiconductor substrate surface which may or may not have other layers already formed thereon.
- portions of an outer layer are masked, typically using photoresist, to provide a desired pattern over the outer layer.
- An underlying layer is then removed by chemical etching through the mask opening, with the mask covering and protecting other areas from the etching.
- some layers are removed by mechanical polishing action or by chemical mechanical polishing action. In many such instances, it is also desirable to remove one or more layers while stopping on some immediately underlying layer.
- the invention includes methods of forming integrated circuitry, methods of forming contact openings, and integrated circuitry.
- a silicon nitride comprising layer is formed over a semiconductor substrate.
- the silicon nitride comprising layer includes Al, Ga or a mixture thereof.
- a silicon dioxide comprising layer is formed proximate the silicon nitride comprising layer.
- the silicon dioxide comprising layer is removed substantially selectively relative to the silicon nitride comprising layer, with the Al, Ga or a mixture thereof enhancing selectivity to the silicon nitride comprising layer during the removal.
- a substantially undoped silicon dioxide comprising layer is formed over a semiconductor substrate.
- the substantially undoped silicon dioxide comprising layer includes B, Al, Ga or mixtures thereof.
- a doped silicon dioxide comprising layer is formed proximate the substantially undoped silicon dioxide comprising layer.
- the doped silicon dioxide comprising layer is removed substantially selectively relative to the substantially undoped silicon dioxide comprising layer, with the B, Al, Ga or mixtures thereof enhancing selectivity to the substantially undoped silicon dioxide comprising layer during the removal.
- integrated circuitry includes a pair of spaced conductive device components received over a substrate, with such at least partially defining a node location there between.
- Each device component has at least one sidewall which faces the other device component of the pair.
- An insulative material mass is received over each of the sidewalls.
- the masses are laterally spaced from one another in a non-contacting relationship.
- the masses comprise a first insulative material comprising B, Al, Ga or mixtures thereof.
- a conductive contact is received between the insulative material masses in electrical connection with the node location.
- FIG. 1 is a diagrammatic sectional view of a semiconductor wafer fragment in process in accordance with an aspect of the invention.
- FIG. 2 is a view of the FIG. 1 wafer fragment at a processing step subsequent to that shown by FIG. 1 .
- FIG. 3 is a view of the FIG. 1 wafer fragment at an alternate processing step to that shown by FIG. 2 .
- FIG. 4 is a view of the FIG. 2 wafer fragment at a processing step subsequent to that shown by FIG. 2 .
- FIG. 5 is a view of the FIG. 2 wafer fragment at a processing step subsequent to that shown by FIG. 4 .
- FIG. 6 is a view of the FIG. 2 wafer fragment at a processing step subsequent to that shown by FIG. 5 .
- FIG. 7 is a diagrammatic sectional view of an alternate embodiment semiconductor wafer fragment in process in accordance with an aspect of the invention.
- FIG. 8 is a view of the FIG. 7 wafer fragment at a processing step subsequent to that shown by FIG. 7 .
- FIG. 9 is a view of the FIG. 7 wafer fragment at an alternate processing step to that shown by FIG. 8 .
- FIG. 10 is a view of the FIG. 7 wafer fragment at an alternate processing step to that shown by FIG. 9 .
- FIG. 11 is a view of the FIG. 7 wafer fragment at an alternate processing step to that shown by FIG. 10 .
- FIG. 12 is a view of the FIG. 7 wafer fragment at an alternate processing step to that shown by FIG. 11 .
- FIG. 1 depicts a wafer fragment 10 comprising a bulk monocrystalline silicon substrate region 12 .
- semiconductor substrate or “semiconductive substrate” is defined to mean any construction comprising semiconductive material, including, but not limited to, bulk semiconductive materials such as a semiconductive wafer (either alone or in assemblies comprising other materials thereon), and semiconductive material layers (either alone or in assemblies comprising other materials).
- substrate refers to any supporting structure, including, but not limited to, the semiconductive substrates described above.
- the term “layer” encompasses both the singular and the plural unless otherwise indicated.
- a pad oxide layer 14 is formed over semiconductor substrate 12 .
- a silicon nitride comprising layer 16 is formed over pad oxide layer 14 and semiconductor substrate 12 .
- An exemplary thickness range for layer 14 is from 50 Angstroms to 150 Angstroms, while an exemplary thickness range for layer 16 is from 400 Angstroms to 1200 Angstroms.
- Silicon nitride comprising layer 16 has an outer surface 18 .
- At least one enriched region 20 is formed within silicon nitride comprising layer 16 .
- Enriched region 20 is characterized at least by the presence of Al, Ga or mixture thereof.
- One preferred method of forming enriched region 20 is by ion implanting at least one of Al and Ga into silicon nitride comprising layer 16 .
- Another preferred method is by plasma enhanced or gas phase thermal diffusion.
- An exemplary diffusion species for aluminum is trimethyl aluminum, while an exemplary diffusion species for gallium is trimethyl gallium.
- enriched region 20 extends to at least a portion of outer surface 18 , with FIG. 2 depicting region 20 extending to all of outer surface 20 .
- An example preferred implant is to place a peak concentration depth from about 10 Angstroms to about 400 Angstroms beneath outer surface 18 .
- trimethyl aluminum and trimethyl gallim would be exemplary implant species.
- Exemplary doses are from 5 ⁇ 10 12 ions/cm 2 to 15 ⁇ 10 12 ions/cm 2 , with a narrower preferred range being from 10 ⁇ 10 12 ions/cm 2 to 12 ⁇ 10 12 ions/cm 2 .
- Exemplary implant energies are from 2 KeV to 25 Kev.
- FIG. 3 depicts an alternate preferred embodiment wafer fragment 10 a whereby enriched region 20 a is spaced from outer surface 18 .
- regions 20 and 20 a might also be formed by methods other than ion implanting or gas phase diffusion, for example and by way of example only such as during the deposition of layer 16 (i.e., during chemical vapor deposition) or by deposition of a separate layer thereover.
- the forming of said silicon nitride comprising layer might comprise chemical vapor deposition over a previously deposited layer consisting essentially of silicon nitride.
- layers 16 and 14 have been patterned to form an opening 22 therethrough and into semiconductor substrate 12 .
- a silicon dioxide comprising layer 24 is formed proximate silicon nitride comprising layer 16 and, in the preferred embodiment as shown, is formed on (in contact with) silicon nitride comprising layer 16 .
- Silicon dioxide comprising layer 24 might be doped or substantially undoped.
- doped means doping with one or both of phosphorous and boron, and to a total dopant concentration of one or more of such materials to at least 1% by weight average.
- “Substantially undoped” means a total combined doping of boron and/or phosphorous, if any, at less than 1% by weight.
- silicon dioxide comprising layer 24 is removed substantially selectively relative to silicon nitride comprising layer 16 , with the at least one enriched region 20 preferably enhancing selectivity to silicon nitride comprising layer 16 during the removing.
- Such removing is preferably by chemical etching, or by other techniques for example by polishing.
- substantially selectively means a removal rate of one material relative to another of at least 1.5:1.
- an exemplary process for etching silicon dioxide selectively relative to silicon nitride where region 20 facilitates selectivity in the etch includes a TEL DRM reactive ion etcher, operated at 1500 W, 45 mTorr, Ar flow at 500 sccm, C 4 F 8 flow at 12 sccm, and CH 2 F 2 flow at 6 sccm.
- Regions 20 / 20 a might, of course, in the depicted first exemplary embodiment, be formed prior to or subsequent to fabrication of the exemplary opening 22 . Further, in one preferred embodiment, silicon nitride comprising layer 16 with enriched region 20 / 20 a can be annealed prior to the removing action. Such might be desirable to facilitate migration of the gallium or aluminum to bond sites within silicon nitride comprising layer 16 . Any alternate or additional fabrication is also contemplated in the context of the accompanying claims.
- the invention also contemplates forming integrated circuitry comprising forming a substantially undoped silicon dioxide comprising layer over a semiconductor substrate.
- At least one enriched region analogous to regions 20 and 20 a in the above-described first preferred silicon nitride comprising layer embodiment is formed within the substantially undoped silicon dioxide comprising layer.
- the enriched region comprises B, Al, Ga or mixtures thereof.
- An exemplary diffusion species for Boron is diborane, while an exemplary implant species for boron is B 11 .
- a doped silicon dioxide comprising layer is formed proximate, and more preferably on, the substantially undoped silicon dioxide comprising layer. The doped silicon dioxide comprising layer is removed substantially selectively relative to the substantially undoped silicon dioxide comprising layer.
- the at least one enriched region preferably enhances selectivity to the substantially undoped silicon dioxide comprising layer during the removing.
- removing is preferably by chemical etching, with removal by polishing or other techniques also of course being contemplated.
- an exemplary process for etching doped silicon dioxide selectively relative to substantially undoped silicon dioxide where region 20 facilitates selectivity in the etch includes a 12 Liter Applied Materials 5000 Etch Chamber, operated at 1000 W, 50 mTorr, Ar flow at 120 sccm, CF 4 flow at 30 sccm, CHF 3 flow at 50 sccm, and CH 2 F 2 flow at 15 sccm.
- the invention also more generically contemplates forming a silicon nitride comprising layer also comprising Al, Ga or a mixture thereof.
- a silicon nitride comprising layer also comprising Al, Ga or a mixture thereof.
- Such Al, Ga or a mixture thereof might be present in the silicon nitride comprising layer as an enriched region, as described in the above preferred embodiments, or such might be substantially homogeneously distributed within the silicon nitride comprising layer, with the Al, Ga or a mixture thereof enhancing selectivity to the silicon nitride comprising layer during the subject removing.
- the invention also more generically contemplates B, Al, Ga or mixtures thereof being present within the substantially undoped silicon dioxide comprising layer, with such enhancing selectivity to the substantially undoped silicon dioxide comprising layer during the removing.
- the B, Al, Ga or mixtures thereof might be present as an enriched region or portion thereof, or might be substantially homogeneously distributed within the substantially undoped silicon dioxide comprising layer.
- FIG. 7 depicts a semiconductor wafer fragment 40 comprising a bulk monocrystalline silicon substrate 42 .
- a pair of field effect transistor gate stacks 44 and 46 are shown formed over substrate 42 .
- Such respectively comprise a gate dielectric layer 48 , a conductive polysilicon portion 50 , an overlying higher conductive silicide layer 52 , and an overlying insulative cap 54 .
- Regions 50 and 52 constitute the conductive portion of stacks 44 and 46 , and depict an exemplary pair of spaced conductive device components formed over semiconductor substrate 42 .
- any alternate pair of spaced conductive device components are contemplated.
- spaced conductive device components 50 / 52 have at least one sidewall 56 which faces the other device component of the pair.
- This particular preferred embodiment is described in conjunction with a method of forming a contact opening within insulative material to a node location, for example location 60 , located between conductive device components 50 / 52 of each stack 44 and 46 .
- an insulative layer 62 is formed over device components 50 / 52 and on substrate material 42 between the device components.
- layer 62 comprises silicon nitride.
- insulative layer 62 comprises substantially undoped silicon dioxide.
- a continuous enriched outer region 64 comprising B, Al, Ga or mixtures thereof is formed. Exemplary techniques for forming the same include those as described above.
- outer region 64 is formed to be continuous, and also to extend to at least a portion of, and to the entirety of as shown, the outer surfaces of insulative layer 62 .
- layer 62 has been anisotropically etched, preferably without any photomasking, effective to form insulative material masses 66 , 68 , 70 and 72 in the form of insulative spacers, with insulative masses 68 and 70 being formed over facing sidewalls 56 of conductive device components 50 / 52 .
- Such insulative material masses have lateral outer surfaces 74 extending from bases thereof proximate substrate 42 to the tops of the illustrated constructions.
- Spacers 66 , 68 , 70 and 72 also comprise respective enriched lateral outer regions 76 comprising B, Al, Ga or mixtures thereof.
- insulative material masses over each of sidewalls 56 , with the preferred masses being laterally spaced from one another in a non-contacting relationship. Any alternate existing or yet-to-be-developed method of forming insulative masses is also contemplated.
- enriched lateral outer regions 76 extend to at least a portion of the respective outer lateral surfaces 74 , and are elevationally spaced from substrate material 42 between the device components.
- a second insulative material 80 is formed between insulative material masses 68 and 70 , and otherwise preferably over the substrate as shown.
- insulative masses 68 and 70 comprise substantially undoped silicon dioxide
- one preferred material for layer 80 is doped silicon dioxide.
- insulative masses 68 and 70 comprise silicon nitride
- two exemplary materials for layer 80 include doped silicon dioxide and substantially undoped silicon dioxide.
- a contact opening 82 is etched into insulative material 80 to node location 60 between insulative material masses 68 , 70 substantially selectively relative thereto.
- Lateral outer enriched regions 76 preferably enhance selectivity to the insulative masses during such etching.
- the invention contemplates inclusion of B, Al, Ga or mixtures thereof within insulative material masses 68 , 70 whether in enriched regions 76 as shown, substantially homogeneously distributed within the insulative material masses, or otherwise.
- conductive material 86 is shown having been formed within contact opening 82 between insulative material masses 68 and 70 in electrical connection with node location 60 .
- Such might be provided by the provision of one or more conductive layers which, in the preferred embodiment, shows the formation of a conductive contact to a node location 60 .
- Node location 60 might be a diffusion region, or any node location constituting a portion of integrated circuitry being formed.
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Abstract
A silicon nitride comprising layer formed over a semiconductor substrate includes Al, Ga or a mixture thereof. A silicon dioxide comprising layer is formed proximate thereto. The silicon dioxide comprising layer is removed substantially selectively relative to the silicon nitride comprising layer, with the Al, Ga or a mixture thereof enhancing selectivity to the silicon nitride comprising layer during the removal. A substantially undoped silicon dioxide comprising layer formed over a semiconductor substrate includes B, Al, Ga or mixtures thereof. A doped silicon dioxide comprising layer is formed proximate thereto. The doped silicon dioxide comprising layer is removed substantially selectively relative to the substantially undoped silicon dioxide comprising layer, with the B, Al, Ga or mixtures thereof enhancing selectivity to the substantially undoped silicon dioxide comprising layer during the removal. Integrated circuitry is also disclosed.
Description
- This patent resulted from a continuation application of U.S. patent application Ser. No. 10/391,952, filed Mar. 18, 2003, entitled “Integrated Circuitry”, naming Shane J. Trapp and Brian F. Lawlor as inventors, the disclosure of which is incorporated by reference; which patent resulted from a divisional application of U.S. patent application Ser. No. 09/924,816, filed Aug. 7, 2001, entitled “Integrated Circuitry”, naming Shane J. Trapp and Brian F. Lawlor as inventors, now U.S. Pat. No. 6,806,197, the disclosure of which is incorporated by reference.
- This invention relates to methods of forming integrated circuitry, to methods of forming contact openings, and to integrated circuitry.
- Semiconductor processing often involves the deposition of films or layers over or on a semiconductor substrate surface which may or may not have other layers already formed thereon. In typical circuitry fabrication, portions of an outer layer are masked, typically using photoresist, to provide a desired pattern over the outer layer. An underlying layer is then removed by chemical etching through the mask opening, with the mask covering and protecting other areas from the etching. Often it is desirable to etch an outer layer or layers selectively relative to an underlying layer. Accordingly, materials on the substrate, etch chemistry and conditions are continually being developed and improved to achieve a manner by which the desired layer(s) can be etched while stopping and substantially not etching an underlying layer.
- Also, some layers are removed by mechanical polishing action or by chemical mechanical polishing action. In many such instances, it is also desirable to remove one or more layers while stopping on some immediately underlying layer.
- The invention includes methods of forming integrated circuitry, methods of forming contact openings, and integrated circuitry. In one implementation, a silicon nitride comprising layer is formed over a semiconductor substrate. The silicon nitride comprising layer includes Al, Ga or a mixture thereof. A silicon dioxide comprising layer is formed proximate the silicon nitride comprising layer. The silicon dioxide comprising layer is removed substantially selectively relative to the silicon nitride comprising layer, with the Al, Ga or a mixture thereof enhancing selectivity to the silicon nitride comprising layer during the removal.
- In one implementation, a substantially undoped silicon dioxide comprising layer is formed over a semiconductor substrate. The substantially undoped silicon dioxide comprising layer includes B, Al, Ga or mixtures thereof. A doped silicon dioxide comprising layer is formed proximate the substantially undoped silicon dioxide comprising layer. The doped silicon dioxide comprising layer is removed substantially selectively relative to the substantially undoped silicon dioxide comprising layer, with the B, Al, Ga or mixtures thereof enhancing selectivity to the substantially undoped silicon dioxide comprising layer during the removal.
- In one implementation, integrated circuitry includes a pair of spaced conductive device components received over a substrate, with such at least partially defining a node location there between. Each device component has at least one sidewall which faces the other device component of the pair. An insulative material mass is received over each of the sidewalls. The masses are laterally spaced from one another in a non-contacting relationship. The masses comprise a first insulative material comprising B, Al, Ga or mixtures thereof. A conductive contact is received between the insulative material masses in electrical connection with the node location.
- Preferred embodiments of the invention are described below with reference to the following accompanying drawings.
-
FIG. 1 is a diagrammatic sectional view of a semiconductor wafer fragment in process in accordance with an aspect of the invention. -
FIG. 2 is a view of theFIG. 1 wafer fragment at a processing step subsequent to that shown byFIG. 1 . -
FIG. 3 is a view of theFIG. 1 wafer fragment at an alternate processing step to that shown byFIG. 2 . -
FIG. 4 is a view of theFIG. 2 wafer fragment at a processing step subsequent to that shown byFIG. 2 . -
FIG. 5 is a view of theFIG. 2 wafer fragment at a processing step subsequent to that shown byFIG. 4 . -
FIG. 6 is a view of theFIG. 2 wafer fragment at a processing step subsequent to that shown byFIG. 5 . -
FIG. 7 is a diagrammatic sectional view of an alternate embodiment semiconductor wafer fragment in process in accordance with an aspect of the invention. -
FIG. 8 is a view of theFIG. 7 wafer fragment at a processing step subsequent to that shown byFIG. 7 . -
FIG. 9 is a view of theFIG. 7 wafer fragment at an alternate processing step to that shown byFIG. 8 . -
FIG. 10 is a view of theFIG. 7 wafer fragment at an alternate processing step to that shown byFIG. 9 . -
FIG. 11 is a view of theFIG. 7 wafer fragment at an alternate processing step to that shown byFIG. 10 . -
FIG. 12 is a view of theFIG. 7 wafer fragment at an alternate processing step to that shown byFIG. 11 . - This disclosure of the invention is submitted in furtherance of the constitutional purposes of the U.S. Patent Laws “to promote the progress of science and useful arts” (
Article 1, Section 8). - Exemplary preferred embodiments of forming integrated circuitry are initially described with reference to
FIGS. 1-6 .FIG. 1 depicts awafer fragment 10 comprising a bulk monocrystallinesilicon substrate region 12. In the context of this document, the term “semiconductor substrate” or “semiconductive substrate” is defined to mean any construction comprising semiconductive material, including, but not limited to, bulk semiconductive materials such as a semiconductive wafer (either alone or in assemblies comprising other materials thereon), and semiconductive material layers (either alone or in assemblies comprising other materials). The term “substrate” refers to any supporting structure, including, but not limited to, the semiconductive substrates described above. Also in the context of this document, the term “layer” encompasses both the singular and the plural unless otherwise indicated. - A
pad oxide layer 14 is formed oversemiconductor substrate 12. A siliconnitride comprising layer 16 is formed overpad oxide layer 14 andsemiconductor substrate 12. An exemplary thickness range forlayer 14 is from 50 Angstroms to 150 Angstroms, while an exemplary thickness range forlayer 16 is from 400 Angstroms to 1200 Angstroms. Siliconnitride comprising layer 16 has anouter surface 18. - Referring to
FIG. 2 , at least one enrichedregion 20 is formed within siliconnitride comprising layer 16. Enrichedregion 20 is characterized at least by the presence of Al, Ga or mixture thereof. One preferred method of forming enrichedregion 20 is by ion implanting at least one of Al and Ga into siliconnitride comprising layer 16. Another preferred method is by plasma enhanced or gas phase thermal diffusion. An exemplary diffusion species for aluminum is trimethyl aluminum, while an exemplary diffusion species for gallium is trimethyl gallium. Preferably, enrichedregion 20 extends to at least a portion ofouter surface 18, withFIG. 2 depictingregion 20 extending to all ofouter surface 20. An example preferred implant is to place a peak concentration depth from about 10 Angstroms to about 400 Angstroms beneathouter surface 18. Again, trimethyl aluminum and trimethyl gallim would be exemplary implant species. Exemplary doses are from 5×1012 ions/cm2 to 15×1012 ions/cm2, with a narrower preferred range being from 10×1012 ions/cm2 to 12×1012 ions/cm2. Exemplary implant energies are from 2 KeV to 25 Kev.FIG. 3 depicts an alternate preferredembodiment wafer fragment 10 a whereby enrichedregion 20 a is spaced fromouter surface 18. Of course,regions - Referring to
FIG. 4 , layers 16 and 14 have been patterned to form anopening 22 therethrough and intosemiconductor substrate 12. - Referring to
FIG. 5 , a silicondioxide comprising layer 24 is formed proximate siliconnitride comprising layer 16 and, in the preferred embodiment as shown, is formed on (in contact with) siliconnitride comprising layer 16. Silicondioxide comprising layer 24 might be doped or substantially undoped. In the context of this document, “doped” means doping with one or both of phosphorous and boron, and to a total dopant concentration of one or more of such materials to at least 1% by weight average. “Substantially undoped” means a total combined doping of boron and/or phosphorous, if any, at less than 1% by weight. - Referring to
FIG. 6 , silicondioxide comprising layer 24 is removed substantially selectively relative to siliconnitride comprising layer 16, with the at least one enrichedregion 20 preferably enhancing selectivity to siliconnitride comprising layer 16 during the removing. Such removing is preferably by chemical etching, or by other techniques for example by polishing. In the context of this document, “substantially selectively” means a removal rate of one material relative to another of at least 1.5:1. By way of example only, an exemplary process for etching silicon dioxide selectively relative to silicon nitride whereregion 20 facilitates selectivity in the etch includes a TEL DRM reactive ion etcher, operated at 1500 W, 45 mTorr, Ar flow at 500 sccm, C4F8 flow at 12 sccm, and CH2F2 flow at 6 sccm. -
Regions 20/20 a might, of course, in the depicted first exemplary embodiment, be formed prior to or subsequent to fabrication of theexemplary opening 22. Further, in one preferred embodiment, siliconnitride comprising layer 16 with enrichedregion 20/20 a can be annealed prior to the removing action. Such might be desirable to facilitate migration of the gallium or aluminum to bond sites within siliconnitride comprising layer 16. Any alternate or additional fabrication is also contemplated in the context of the accompanying claims. - In one implementation, the invention also contemplates forming integrated circuitry comprising forming a substantially undoped silicon dioxide comprising layer over a semiconductor substrate. At least one enriched region analogous to
regions region 20 facilitates selectivity in the etch includes a 12 Liter Applied Materials 5000 Etch Chamber, operated at 1000 W, 50 mTorr, Ar flow at 120 sccm, CF4 flow at 30 sccm, CHF3 flow at 50 sccm, and CH2F2 flow at 15 sccm. - The above-described preferred embodiments are associated with forming respective enriched regions within the subject layers. However, in one aspect, the invention also more generically contemplates forming a silicon nitride comprising layer also comprising Al, Ga or a mixture thereof. Such Al, Ga or a mixture thereof might be present in the silicon nitride comprising layer as an enriched region, as described in the above preferred embodiments, or such might be substantially homogeneously distributed within the silicon nitride comprising layer, with the Al, Ga or a mixture thereof enhancing selectivity to the silicon nitride comprising layer during the subject removing.
- With respect to a substantially undoped silicon dioxide comprising layer, the invention also more generically contemplates B, Al, Ga or mixtures thereof being present within the substantially undoped silicon dioxide comprising layer, with such enhancing selectivity to the substantially undoped silicon dioxide comprising layer during the removing. Again by way of example only, the B, Al, Ga or mixtures thereof might be present as an enriched region or portion thereof, or might be substantially homogeneously distributed within the substantially undoped silicon dioxide comprising layer.
- By way of example only, alternate preferred embodiments of the invention are described with reference to
FIGS. 7-12 .FIG. 7 depicts asemiconductor wafer fragment 40 comprising a bulkmonocrystalline silicon substrate 42. A pair of field effect transistor gate stacks 44 and 46 are shown formed oversubstrate 42. Such respectively comprise agate dielectric layer 48, aconductive polysilicon portion 50, an overlying higherconductive silicide layer 52, and anoverlying insulative cap 54.Regions stacks semiconductor substrate 42. Of course, any alternate pair of spaced conductive device components are contemplated. For purposes of the continuing discussion, spacedconductive device components 50/52 have at least onesidewall 56 which faces the other device component of the pair. This particular preferred embodiment is described in conjunction with a method of forming a contact opening within insulative material to a node location, forexample location 60, located betweenconductive device components 50/52 of eachstack - Referring to
FIG. 8 , aninsulative layer 62 is formed overdevice components 50/52 and onsubstrate material 42 between the device components. In one preferred embodiment,layer 62 comprises silicon nitride. In another preferred exemplary embodiment,insulative layer 62 comprises substantially undoped silicon dioxide. In the depicted preferred embodiment, a continuous enrichedouter region 64 comprising B, Al, Ga or mixtures thereof is formed. Exemplary techniques for forming the same include those as described above. Preferably as shown,outer region 64 is formed to be continuous, and also to extend to at least a portion of, and to the entirety of as shown, the outer surfaces ofinsulative layer 62. - Referring to
FIG. 9 ,layer 62 has been anisotropically etched, preferably without any photomasking, effective to forminsulative material masses insulative masses conductive device components 50/52. Such insulative material masses have lateralouter surfaces 74 extending from bases thereofproximate substrate 42 to the tops of the illustrated constructions.Spacers outer regions 76 comprising B, Al, Ga or mixtures thereof. Such provides but one example of forming insulative material masses over each ofsidewalls 56, with the preferred masses being laterally spaced from one another in a non-contacting relationship. Any alternate existing or yet-to-be-developed method of forming insulative masses is also contemplated. In the depicted preferred embodiment, enriched lateralouter regions 76 extend to at least a portion of the respective outer lateral surfaces 74, and are elevationally spaced fromsubstrate material 42 between the device components. - Referring to
FIG. 10 , asecond insulative material 80, different from the first insulative material, is formed betweeninsulative material masses insulative masses layer 80 is doped silicon dioxide. Whereinsulative masses layer 80 include doped silicon dioxide and substantially undoped silicon dioxide. - Referring to
FIG. 11 , acontact opening 82 is etched intoinsulative material 80 tonode location 60 betweeninsulative material masses regions 76 preferably enhance selectivity to the insulative masses during such etching. In a more generic sense, the invention contemplates inclusion of B, Al, Ga or mixtures thereof withininsulative material masses regions 76 as shown, substantially homogeneously distributed within the insulative material masses, or otherwise. - Referring to
FIG. 12 ,conductive material 86 is shown having been formed within contact opening 82 betweeninsulative material masses node location 60. Such might be provided by the provision of one or more conductive layers which, in the preferred embodiment, shows the formation of a conductive contact to anode location 60.Node location 60 might be a diffusion region, or any node location constituting a portion of integrated circuitry being formed. - The above-described preferred embodiments are only exemplary in connection with methodical aspects of the invention, which are only limited by the accompanying claims as literally worded and as interpreted in accordance with the doctrine of equivalents. The invention also contemplates integrated circuitry independent of the method of fabrication as literally claimed without limitation to the preferred depicted embodiments, and as interpreted in accordance with the doctrine of equivalents.
- In compliance with the statute, the invention has been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the invention is not limited to the specific features shown and described, since the means herein disclosed comprise preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted in accordance with the doctrine of equivalents.
Claims (28)
1-88. (canceled)
89. A method of forming integrated circuitry comprising:
forming a silicon nitride-comprising layer over a semiconductor substrate;
forming an opening through the silicon nitride-comprising layer;
forming at least one enriched region within the silicon nitride-comprising layer, the enriched region comprising Al, Ga or a mixture thereof;
forming a silicon dioxide-comprising layer over the silicon nitride-comprising layer to within the opening;
removing the silicon dioxide-comprising layer substantially selectively relative to the silicon nitride-comprising layer and leaving at least some of the silicon dioxide-comprising layer within the opening.
90. The method of claim 89 wherein the enriched region is formed before forming the opening.
91. The method of claim 89 wherein the enriched region is formed after forming the opening.
92. The method of claim 89 comprising forming said opening into semiconductive material of the semiconductor substrate below the silicon nitride-comprising layer.
93. The method of claim 89 wherein the silicon nitride-comprising layer has an outer surface, the enriched region extending to at least a portion of the outer surface.
94. The method of claim 89 wherein the silicon nitride-comprising layer has an outer surface, the enriched region being spaced from the outer surface.
95. The method of claim 89 wherein the enriched region comprises Al.
96. The method of claim 89 wherein the enriched region comprises Ga.
97. The method of claim 89 wherein the enriched region comprises Al and Ga.
98. The method of claim 89 further comprising annealing the silicon nitride-comprising layer prior to the removing.
99. The method of claim 89 wherein the silicon dioxide-comprising layer is formed on the silicon nitride-comprising layer.
100. The method of claim 89 wherein the silicon dioxide-comprising layer is substantially undoped.
101. The method of claim 89 wherein the silicon dioxide-comprising layer is doped.
102. The method of claim 89 wherein the removing comprises etching.
103. A method of forming integrated circuitry comprising:
forming a silicon nitride-comprising layer over a semiconductor substrate;
forming an opening through the silicon nitride-comprising layer;
implanting at least one of Al and Ga into the silicon nitride-comprising layer;
forming a silicon dioxide-comprising layer over the silicon nitride-comprising layer to within the opening;
removing the silicon dioxide-comprising layer substantially selectively relative to the silicon nitride-comprising layer and leaving at least some of the silicon dioxide-comprising layer within the opening.
104. The method of claim 103 wherein the implanting occurs before forming the opening.
105. The method of claim 103 wherein the implanting occurs after forming-the opening.
106. The method of claim 103 comprising forming said opening into semiconductive material of the semiconductor substrate below the silicon nitride-comprising layer.
107. The method of claim 103 comprising implanting Al.
108. The method of claim 103 comprising implanting Ga.
109. The method of claim 103 wherein the silicon nitride-comprising layer has an outer surface, the implanting forming an implanted region which extends to at least a portion of the outer surface.
110. The method of claim 103 wherein the silicon nitride-comprising layer has an outer surface, the implanting forming an implanted region which is spaced from the outer surface.
111. The method of claim 103 comprising implanting Al and Ga.
112. The method of claim 89 further comprising annealing the silicon nitride-comprising layer prior to the removing.
113. The method of claim 89 wherein the silicon dioxide-comprising layer is formed on the silicon nitride-comprising layer.
114. The method of claim 89 wherein the silicon dioxide-comprising layer is substantially undoped.
115. The method of claim 89 wherein the silicon dioxide-comprising layer is doped.
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US6806197B2 (en) * | 2001-08-07 | 2004-10-19 | Micron Technology, Inc. | Method of forming integrated circuitry, and method of forming a contact opening |
US9859402B2 (en) | 2015-03-16 | 2018-01-02 | United Microelectronics Corp. | Method of using an ion implantation process to prevent a shorting issue of a semiconductor device |
CN110265290B (en) * | 2019-06-27 | 2020-06-30 | 英特尔半导体(大连)有限公司 | Method for enhancing semiconductor etching capability |
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Also Published As
Publication number | Publication date |
---|---|
US20030203628A1 (en) | 2003-10-30 |
US6806197B2 (en) | 2004-10-19 |
US7291895B2 (en) | 2007-11-06 |
US20030032296A1 (en) | 2003-02-13 |
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