US20060124500A1 - Container with adjustable inner partitions - Google Patents
Container with adjustable inner partitions Download PDFInfo
- Publication number
- US20060124500A1 US20060124500A1 US11/012,943 US1294304A US2006124500A1 US 20060124500 A1 US20060124500 A1 US 20060124500A1 US 1294304 A US1294304 A US 1294304A US 2006124500 A1 US2006124500 A1 US 2006124500A1
- Authority
- US
- United States
- Prior art keywords
- container
- opposing
- partitions
- panel
- slots
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/48—Partitions
- B65D5/48024—Partitions inserted
- B65D5/48046—Plain strips not fixed by gluing or other fastening elements
Abstract
A container with adjustable inner partitions provides flexibility for holding different sizes of substantially rectangular products. The partitions also cushion the product to protect against damage from physical pressure exerted on the box. Within the four walls of a rectangular box, panels are aligned parallel to the top and bottom walls. Multiple slots are formed in the panels, said slots opposing each other to create pairs of panel slots suitable for receiving a partition perpendicular to the panels. Multiple pairs of slots formed in the panels enable dual partitions to be inserted between the panels at a variety of positions. Two partitions are inserted in pairs of panel slots providing an appropriate distance between the partitions to secure a particular size rectangular product in between the partitions. Each partition may be provided with a slot convenient for receiving an edge of the rectangular product, to hold the product in place.
Description
- This invention pertains to a specialized container for safely holding or transporting various products of a generally rectangular shape.
- A variety of packages, boxes, and containers are known in the prior art. Boxes are frequently designed to accommodate one or more products inside the box, to facilitate transportation of the products. However, pressure exerted during transit, when other boxes are piled on top or when the box is dropped or moved, can detrimentally affect the contents of the box.
- Specialized containers are known in the prior art to protect products within the container from damage which may be caused by physical or electrical forces applied to the container. For example, U.S. Pat. Nos. 6,045,038 and 6,047,884 to Smith et al. and related applications describe a box with movable interior panels which are automatically distanced from outer side panels when the box is unfolded from a collapsed position. Similarly, U.S. Pat. No. 6,168,073 to Towle teaches a container which encompasses a smaller similarly shaped container, with a fan extension portion.
- U.S. Pat. No. 5,505,309 to Taravella et al. discloses a rectangular container the side walls of which are folded into a triangular shaped double wall to protect the contents of the box. U.S. Pat. No. 4,025,039 to Croll et al. describes a carton with inner side walls distanced from exterior side walls, each inner side wall having slots for receiving card-mounted goods. U.S. Pat. No. 2,746,667 to Murphy teaches a shipping container with a specialized liner which has a longitudinal recess suitable for holding fragile sheet material.
- A container with shock-absorbing inserts is described in U.S. Pat. No. 5,823,352 to Mena et al, suitable for protecting the contents of the container from damage caused by both physical and electrical forces.
- While each of these containers known in the prior art serves a purpose, many of the containers known in the prior art are designed in a manner which allows only a product or set of products of a specific size and shape to be safely transported within the container. As a result, a particular sized box of these previous designs must be provided for each specific product or set of products to be held and carried within that box. A container is needed which can be conveniently modified to provide protection for one or more generally rectangular products, such as circuit boards, securely holding each product in a desired position within the container. The claimed container is flexible enough to enable a variety of sizes of generally rectangular products to be similarly held at desired positions within the container. In this manner, the container can be used multiple times for carrying different generally rectangular products, enhancing the likelihood that the container will be recycled for further use. Similarly, the container eliminates the need to produce and store a specially sized container for each size product being shipped.
- An object of this invention is to provide a container suitable for holding one or more generally rectangular products.
- Another object of this invention is to provide such a container which protects any product being held within the container from damage by external forces by securely holding each product in a desired safe position.
- Yet another object of this invention is to provide such a container which can easily be adapted to hold one or more products of differing sizes, so that the same container may be used at different times to hold and ship a variety of products.
- The container claimed herein consists of a generally rectangular box with opposing top and bottom walls, opposing side walls, a back wall, and a front wall which can be opened and closed. If the container is designed to transport a single product which is generally flat and rectangular, such as a circuit board, mirror, sheet of glass, or card-mounted product, the top and bottom walls will typically have significantly greater surface area than the side walls. The side walls, back wall, and front wall typically have a constant height, separating the top and bottom walls by that constant height at all positions within the box to form a rectangular prism.
- The front wall may be functionally viewed as a door, which conveniently opens and closes on a hinged attachment to the bottom wall, top wall, or one of the side walls. In an alternative embodiment, the front wall may be a separate piece which is not attached to any of the other walls of the container when the container is open. In this alternative embodiment, the front wall is equipped with a closure mechanism such as extensions from each side of the front wall which snugly fit around one end of the exterior of the bottom, top, and side walls when the container is in a closed position.
- A variety of closure mechanisms may be used to secure the front wall in a closed position. For example, an extension from the front wall may be shaped so as to be snugly inserted into a hole formed in the wall opposing the wall to which the front wall is attached. Other closure mechanisms are well known in the prior art, each allowing the front wall to be easily moved between an open position in which a product can be conveniently placed within or removed from the container, and a closed position in which a product is securely held within the container.
- Opposing flat inner panels are arranged within the container substantially parallel to the top and bottom walls. The panels may be spaced away from the top and bottom walls, such as by attaching the panels on opposing sides to the side walls of the container at a desired distance from the top or bottom wall of the container. In a preferred embodiment, a top inner panel is aligned adjacent to the interior of the top wall of the container, while a bottom inner panel is aligned adjacent to the interior of the bottom wall of the container, providing a secure position for both the top and bottom inner panels. Alternatively, the interior face of the top wall may function as a top panel, or the interior face of the bottom wall may function as a bottom panel, instead of having a separate top inner panel or separate bottom inner panel.
- If more than one substantially rectangular product is to be placed within the container, it is advantageous to have more than two inner panels within the container. For example, if two products will be placed within the container, a top inner panel adjacent to the top wall of the container, a bottom inner panel adjacent to the bottom wall of the container, and a middle inner panel approximately equidistant between the top inner panel and the bottom inner panel may conveniently be placed within the container. In this manner, two secure sites for products are formed within the container: one site between the top and middle inner panels, and a second site between the middle and bottom inner panels.
- Each inner panel within the container is scored with notches, grooves, or slots, which will be referred to as panel slots. Each panel slot is conveniently aligned with an opposing panel slot formed in the panel which is positioned within the container nearest to the first panel. Thus, in the preferred embodiment suitable for holding a single substantially rectangular product in a desired safe position, multiple panel slots are formed in the top inner panel, and corresponding and opposing panel slots are formed in the bottom inner panel. Removable partitions may conveniently be inserted in opposing panel slots of opposing inner panels, so that the removable partitions are securely held parallel to each other and parallel to the side walls. If one or more middle inner panels are utilized, each middle inner panel should be thick enough to accommodate panel slots formed in both the top and bottom faces thereof, suitable for receiving partitions both above and below the middle panel, without loosing structural integrity.
- Partition slots are formed in each partition, so partitions inserted into panel slots to form opposing partitions have partition slots which are parallel and opposite. These partition slots are suitable for removably receiving the sides of a substantially flat and rectangular product, such as a circuit board. Partition slots may ideally be wider on an end of each partition which will be positioned near the opening of the container, so that the product to be held by the container can be easily inserted into the largest opening of the partition slot, and guided into a more narrow channel of the partition slot to securely hold the product in a desired safe position between opposing partitions. The product can be inserted into the partition slots while the partitions are secured in opposing panel slots within the container. Alternatively, a product may be simply inserted into partition slots while the partitions are partially removed from the container, for ease in positioning. The partitions, holding the product, can then be slid into the container along the panel slots into which the partitions have been inserted. Removal of the product from the container can similarly be accomplished either by sliding the product from the partition slots while the partitions are in the container or by first sliding the partitions either partly or completely out of the panel slots and out of the container.
- Each component of the container, including walls, panels, and partitions, can be formed of a variety of suitable materials, such as corrugated fiberboard or cardboard. When protection from electrostatic discharge is desired, the material chosen for construction of each component of the container ideally will be either electrostatic shielding or electrostatic dissipative in nature.
- The novel features that are considered characteristic of the invention are set forth with particularity in the claims. The invention itself, both as to its construction and its method of operation, together with additional objects and advantages thereof, will best be understood from the description of specific embodiments which follows, when read in conjunction with the accompanying drawings.
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FIG. 1 is a top perspective view of an open container according to the present invention. -
FIG. 2 is a top perspective view of an open container according to the present invention, showing a product held between dual partitions partially inserted into panel slots within the container. -
FIG. 3 is a top perspective view of an open container according to the present invention, showing a product held in a desired safe position between dual partitions completely inserted into panel slots within the container. -
FIG. 4 is a top perspective cut-away view of an open container according to the present invention, with portions of the exterior walls cut away. -
FIG. 5 is a top perspective cut-away view of an open container according to the present invention, with multiple panels holding multiple pairs of partitions, with each pair of partitions suitable for holding a product in a desired safe position. -
FIG. 6 is a top perspective view of a closed container according to the present invention. -
FIG. 7 is a bottom perspective view of an open container according to the present invention. -
FIG. 8 is a bottom perspective view of an open container according to the present invention, viewed from the opposite end shown inFIG. 7 . - The present invention concerns a container suitable for securely holding and transporting one or more substantially rectangular products. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be obvious, however, to one skilled in the art that the present invention may be practiced without these specific details. Some well-known methods and structures have not been set forth in order not to unnecessarily obscure the description of the present invention.
- As can be seen in
FIGS. 1 and 7 , thecontainer 10 claimed herein includes atop wall 16 opposing abottom wall 18, two opposingside walls 14, aback wall 22 and afront wall 24. Thefront wall 24 can be moved between a position in which thecontainer 10 is open, as shown inFIGS. 1-5 , and a closed position as shown inFIG. 6 . A number ofclosing mechanisms 28 are suitable for holding thefront wall 24 in a closed position. In the preferred embodiment shown inFIG. 1 , thefront wall 24 opens and closes on a hingedattachment 26 to thebottom wall 18. - Opposing substantially flat
inner panels 30, as best shown inFIGS. 4 and 5 , are conveniently arranged within thecontainer 10 substantially parallel to the top 16 and bottom 18 walls. Eachinner panel 30 can be simply constructed with a size and shape similar to the top andbottom walls inner panels 30 which are smaller than the top andbottom walls inner panel 30 can most securely be positioned adjacent to the interior 38 of thetop wall 16 as shown inFIG. 8 or the interior 40 of thebottom wall 18 as shown inFIG. 1 . Nevertheless, it is possible to position one or moreinner panels 30 at desired distances from thetop wall 16 andbottom wall 18, attaching each suchinner panel 30 at its sides to the interior 20 of thecontainer side walls 14. As shown inFIG. 5 ,inner panels 30 may be arranged with onepanel 30 adjacent to thetop wall 16, onepanel 30 adjacent to thebottom wall 18, and onepanel 30 equidistant between the top 16 and bottom 18 walls. - Numerous arrangements of substantially parallel
inner panels 30 are possible, at a variety of distances from theinterior 38 of thetop wall 16 or the interior 40 of thebottom wall 18. In a specialized embodiment suitable for holding aproduct 12 which is taller on one side than another, it is possible to align oneinner panel 30 in a manner which is not parallel to the top 16 and bottom 18 walls, so that the non-parallelinner panel 30 forms an angle with the opposinginner panel 30 suitable for creating a space between the opposingpanels 30 for holding thenon-flat product 12. - As best shown in
FIGS. 4 and 5 ,multiple panel slots 32 are formed in eachinner panel 30. If the edge of apartition 34 to be held by apanel slot 32 is U-shaped, it is most convenient for eachpanel slot 32 to also be U-shaped, but it is understood that different shapedpanel slots 32 are possible corresponding to the shape of edges ofpartitions 34 to be held by thepanel slots 32.Panel slots 32 are positioned in eachinner panel 30 to form pairs of opposingpanel slots 46, as best shown inFIG. 5 , by aligningpanel slots 32 in an opposing manner oninner panels 30 positioned within thecontainer 10 nearest to each other. Thereby, apartition 34 inserted into opposingpanel slots 46 is held substantially parallel to theside walls 14. For example, if acontainer 10 has a topinner panel 42 adjacent to the interior 38 of thetop wall 16 and a bottominner panel 44 adjacent to the interior 40 of thebottom wall 18, as shown inFIGS. 2, 3 , and 8,panel slots 32 are formed in the topinner panel 42 directly above opposingpanel slots 32 formed in the bottominner panel 44. In this manner, apartition 34 may be conveniently inserted into one of the pairs of opposingpanel slots 46 and held in a position parallel to theside walls 14. At least twopanel slots 32 are needed in eachpanel 30 in order to hold twopartitions 34, butmore panel slots 32 in eachpanel 30 create more flexibility for positioning ofpartitions 34. -
Partitions 34 can advantageously be removed and inserted in multiple positions, each time held in place by a pair of opposingpanel slots 46. Ifdual partitions 34 are held in opposingpanel slots 46 closest to the interior 20 ofside walls 14, a relativelylarge product 12 can be inserted between and held in place by thepartitions 34. If a relativelysmall product 12 is to be held in thecontainer 10,partitions 34 may be easily inserted into opposingpanel slots 46 which are closer to each other, to accommodate and securely hold thesmaller product 12 in a desired safe position. By arranging thepartitions 34 inappropriate pairs 46 of opposingpanel slots 32 corresponding to the width of thatparticular product 12, a secure position for theproduct 12 to be held between thepartitions 34 can be established. In this manner, theproduct 12 is securely held between appropriately arrangedpartitions 34 to provide safety and protection for theproduct 12 despite shocks and pressure exerted during transportation and handling. Nevertheless, thesame container 10 may be used to safely hold and transport aproduct 12 of a different size by moving thepartitions 34 to other pairs of opposingpanel slots 32. -
Partitions 34 can be of a variety of shapes and sizes, provided that they fit within thewalls container 10 and have edges suitable for inserting in opposingpanel slots 46.Partitions 34 can conveniently be constructed with a size and shape similar to theside walls 14, but with a height suitable for inserting snugly between a topinner panel 42 and a bottominner panel 44. In an embodiment suitable for holdingmultiple products 12 in thesame container 10 as shown inFIG. 5 , eachpartition 34 will have a height suitable for snugly fitting between adjacentinner panels 30, with more than twoinner panels 30 secured inside thecontainer 10. In another embodiment, more than twopartitions 34 may be inserted between the same set of opposingpanels 30, to create multiple and separate secure sites for holdingmultiple products 12 between the same set ofinner panels 30. -
Partition slots 36 are formed in eachpartition 34, as shown inFIGS. 1, 4 , and 5, suitable for snugly receiving an edge of theproduct 12 to be placed in thecontainer 10. Opposingpartition slots 36 formed inadjacent partitions 34 are suitable for holding a substantiallyrectangular product 12 within thecontainer 10 in a secure position which is substantially parallel to the top 16 and bottom 18 walls but separated from thosewalls product 12 from damage due to forces impacting thecontainer 10, such as during transit. - As best shown in
FIG. 2 , thepartitions 34 holding theproduct 12 can be slid into and out of opposingpanel slots 46 for ease in placing theproduct 12 into thecontainer 10 or removing theproduct 12 from thecontainer 10. Alternatively, theproduct 12 may be inserted into or removed from thecontainer 10 while thepartitions 34 are inserted into thecontainer 10 as shown inFIG. 3 . - The novel container has been described in detail with particular reference to preferred embodiments thereof. As will be apparent to those skilled in the art in the light of the accompanying disclosure, many substitutions, modifications, and variations are possible in the practice of the invention without departing from the spirit and scope of the invention.
Claims (15)
1. A container for a substantially rectangular product, comprising:
a. a box having opposing top and bottom walls, opposing side walls, a back wall, and a front wall, said front wall movable between an open box position and a closed box position;
b. opposing inner panels inside said box having a plurality of opposing panel slots formed therein;
c. opposing partitions removably insertible into opposing panel slots.
2. A container according to claim 1 , wherein opposing partition slots are formed in said opposing partitions suitable for receiving edges of the rectangular product.
3. A container according to claim 1 , wherein said opposing inner panels are positioned substantially parallel to said top and bottom walls.
4. A container according to claim 3 , wherein a top inner panel is adjacent to said top wall.
5. A container according to claim 3 , wherein a bottom inner panel is adjacent to said bottom wall.
6. A container according to claim 4 , wherein a bottom inner panel is adjacent to said bottom wall.
7. A container according to claim 4 , wherein said top inner panel is attached to said top wall.
8. A container according to claim 5 , wherein said bottom inner panel is attached to said bottom wall.
9. A container according to claim 1 , wherein said top wall functions as said top inner panel with panel slots formed in a face of said top wall inside the container.
10. A container according to claim 1 , wherein said bottom wall functions as said bottom inner panel with panel slots formed in a face of said bottom wall inside the container.
11. A container according to claim 6 , wherein opposing partition slots are formed in said opposing partitions suitable for receiving edges of the rectangular product.
12. A container according to claim 1 , wherein said front wall is attached at one end to one end of said bottom wall, said front wall being pivotable around said end of said bottom wall between said open box position and said closed box position.
13. A container according to claim 1 , further comprising more than two pairs of opposing panel slots suitable for receiving said opposing partitions in a plurality of positions between said opposing inner panels within said container.
14. A container according to claim 13 , wherein opposing partition slots are formed in said opposing partitions suitable for receiving edges of the rectangular product.
15. A container according to claim 1 , further comprising more than two inner panels.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US11/012,943 US20060124500A1 (en) | 2004-12-14 | 2004-12-14 | Container with adjustable inner partitions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/012,943 US20060124500A1 (en) | 2004-12-14 | 2004-12-14 | Container with adjustable inner partitions |
Publications (1)
Publication Number | Publication Date |
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US20060124500A1 true US20060124500A1 (en) | 2006-06-15 |
Family
ID=36582531
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US11/012,943 Abandoned US20060124500A1 (en) | 2004-12-14 | 2004-12-14 | Container with adjustable inner partitions |
Country Status (1)
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US (1) | US20060124500A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090026211A1 (en) * | 2007-07-24 | 2009-01-29 | International Business Machines Corporation | Rotatable Partition System for a Freight Carrying Enclosure |
US20120175217A1 (en) * | 2009-09-24 | 2012-07-12 | Erwin Demmeler | Container and system for processing bank notes |
Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2610759A (en) * | 1951-04-03 | 1952-09-16 | Frozen food looker partition device | |
US2746667A (en) * | 1953-08-17 | 1956-05-22 | Custom Made Container Corp | Shipping container with cushioning liner |
US4025039A (en) * | 1976-07-26 | 1977-05-24 | Croll Monte B | Carton for card-mounted goods and the like |
US4838445A (en) * | 1988-02-17 | 1989-06-13 | Flambeau Corporation | Container including variable position compartment dividers |
US5103998A (en) * | 1990-06-06 | 1992-04-14 | Dolly Caro | Multi-compartment recycling container |
US5167343A (en) * | 1990-09-18 | 1992-12-01 | Winfrey Betty J | Receptacle for facilitating recyclable trash separation |
USD335730S (en) * | 1991-02-27 | 1993-05-18 | William Tessner | Multiple bin refuse container |
US5454478A (en) * | 1995-01-26 | 1995-10-03 | Everson; Thomas J. | Compartmentalized transport container |
US5505309A (en) * | 1994-09-27 | 1996-04-09 | Anchor Bay Packaging Corp. | One-piece shipping container with integral dunnage |
US5823352A (en) * | 1997-06-03 | 1998-10-20 | Summit Container Corporation | Container with shock-absorbing insert |
US6045038A (en) * | 1996-02-21 | 2000-04-04 | Motion Design, Inc. | Double panel boxes |
US6047884A (en) * | 1997-07-18 | 2000-04-11 | Motion Design, Inc. | Boxes with angled inner panels |
US6168073B1 (en) * | 1999-06-21 | 2001-01-02 | Allpak Container, Inc. | Container having a sliding inner member |
-
2004
- 2004-12-14 US US11/012,943 patent/US20060124500A1/en not_active Abandoned
Patent Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2610759A (en) * | 1951-04-03 | 1952-09-16 | Frozen food looker partition device | |
US2746667A (en) * | 1953-08-17 | 1956-05-22 | Custom Made Container Corp | Shipping container with cushioning liner |
US4025039A (en) * | 1976-07-26 | 1977-05-24 | Croll Monte B | Carton for card-mounted goods and the like |
US4838445A (en) * | 1988-02-17 | 1989-06-13 | Flambeau Corporation | Container including variable position compartment dividers |
US5103998A (en) * | 1990-06-06 | 1992-04-14 | Dolly Caro | Multi-compartment recycling container |
US5167343A (en) * | 1990-09-18 | 1992-12-01 | Winfrey Betty J | Receptacle for facilitating recyclable trash separation |
USD335730S (en) * | 1991-02-27 | 1993-05-18 | William Tessner | Multiple bin refuse container |
US5505309A (en) * | 1994-09-27 | 1996-04-09 | Anchor Bay Packaging Corp. | One-piece shipping container with integral dunnage |
US5454478A (en) * | 1995-01-26 | 1995-10-03 | Everson; Thomas J. | Compartmentalized transport container |
US6045038A (en) * | 1996-02-21 | 2000-04-04 | Motion Design, Inc. | Double panel boxes |
US20010027993A1 (en) * | 1996-02-21 | 2001-10-11 | Smith Jeffrey A. | Double panel boxes |
US5823352A (en) * | 1997-06-03 | 1998-10-20 | Summit Container Corporation | Container with shock-absorbing insert |
US6047884A (en) * | 1997-07-18 | 2000-04-11 | Motion Design, Inc. | Boxes with angled inner panels |
US6168073B1 (en) * | 1999-06-21 | 2001-01-02 | Allpak Container, Inc. | Container having a sliding inner member |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090026211A1 (en) * | 2007-07-24 | 2009-01-29 | International Business Machines Corporation | Rotatable Partition System for a Freight Carrying Enclosure |
US7909552B2 (en) | 2007-07-24 | 2011-03-22 | International Business Machines Corporation | Rotatable partition system for a freight carrying enclosure |
US20110142563A1 (en) * | 2007-07-24 | 2011-06-16 | International Business Machines Corporation | Rotatable partition system for a freight carrying enclosure |
US8366362B2 (en) | 2007-07-24 | 2013-02-05 | International Business Machines Corporation | Rotatable partition system for a freight carrying enclosure |
US20120175217A1 (en) * | 2009-09-24 | 2012-07-12 | Erwin Demmeler | Container and system for processing bank notes |
US9881439B2 (en) * | 2009-09-24 | 2018-01-30 | Giesecke+Devrient Currency Technology Gmbh | Container and system for processing bank notes |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |