US20060117753A1 - Method of and apparatus for producing uniterruptible power description - Google Patents

Method of and apparatus for producing uniterruptible power description Download PDF

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Publication number
US20060117753A1
US20060117753A1 US11/322,344 US32234406A US2006117753A1 US 20060117753 A1 US20060117753 A1 US 20060117753A1 US 32234406 A US32234406 A US 32234406A US 2006117753 A1 US2006117753 A1 US 2006117753A1
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Prior art keywords
power
working fluid
boiler
turbine
rankine cycle
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Abandoned
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US11/322,344
Inventor
Lucien Bronicki
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Ormat Technologies Inc
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Ormat Technologies Inc
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Priority claimed from US09/780,672 external-priority patent/US6494042B2/en
Application filed by Ormat Technologies Inc filed Critical Ormat Technologies Inc
Priority to US11/322,344 priority Critical patent/US20060117753A1/en
Publication of US20060117753A1 publication Critical patent/US20060117753A1/en
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K13/00General layout or general methods of operation of complete plants
    • F01K13/02Controlling, e.g. stopping or starting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01KSTEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
    • F01K25/00Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for
    • F01K25/08Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for using special vapours
    • F01K25/085Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for using special vapours the vapour being sulfur
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J9/00Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
    • H02J9/04Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
    • H02J9/06Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
    • H02J9/08Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems requiring starting of a prime-mover
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/30Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y04INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
    • Y04SSYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
    • Y04S20/00Management or operation of end-user stationary applications or the last stages of power distribution; Controlling, monitoring or operating thereof
    • Y04S20/20End-user application control systems

Definitions

  • This invention relates to a method of and apparatus for producing power, and more particularly, to a method of and apparatus for producing uninterruptible power for communication systems that are located in urban areas or in the vicinity of towns and also stand alone power systems for communication installations in remote areas.
  • Uninterruptible power systems particularly in communication systems often utilize photovoltaic systems, thermoelectric generators (TEG) or organic Rankine cycle energy converters.
  • TOG thermoelectric generators
  • UPS uninterruptible power sources
  • a diesel engine based uninterruptible power sources (UPS) utilizes batteries or a flywheel to supply an electrical load when line power drops out and until the diesel can start and bring the generator on line.
  • a hybrid power system in a related system disclosed in U.S. Pat. No. 4,982,569, the disclosure of which is hereby incorporated by reference, includes an intermittently operable non-fuel consuming power generator, such as a photovoltaic cell array, or a wind generator, connected through a control circuit to a battery for changing the same and for supplying current to a timewise, substantially constant, electrical load.
  • this hybrid power plant includes an electric generator connected to an intermittently operable prime mover, such as a Rankine cycle organic vapor turbogenerator, for charging the battery and supplying current to the electrical load when the prime mover is operated, and a sensor for sensing at least one electrical parameter of the power plant.
  • the prime mover is operable only when the power generator is not operating.
  • the invention disclosed therein relates to a Rankine cycle power plant operating with an improved working fluid, the working fluid being a compound selected from the group consisting of bicyclic aromatic hydrocarbons, substituted bicyclic aromatic hydrocarbons, heterocyclic aromatic hydrocarbons, substituted heterocyclic aromatic hydrocarbons, bicyclic or heterobicyclic compounds where one ring is aromatic and the other condensed ring in a non-aromatic, and their mixtures.
  • a binary Rankine cycle power plant is provided in which the condenser of the high temperature and pressure turbine is cooled by a different working fluid which is vaporized thereby and supplied to a low temperature and pressure turbine.
  • Israel Patent 43547 discloses a further related system and discloses a rotor for a homopolar electrical machine.
  • Batteries are used in all the telecommunication projects to provide DC power to the telecom equipment and the reliability and availability of the system depends strongly on the battery characteristics.
  • the batteries have a limited lifetime and if not properly charged and maintained they have to be replaced a few times during the life of a project estimated as 20-25 years.
  • an uninterruptible power supply associated with a power line for supplying a load includes a load circuit connected said power line to said load for powering the same while said power line is operative, and a rotatable member including a Rankine cycle turbine coupled to a device that operates as a motor when line power is inoperative and this member is rotated by the application of vaporized working fluid to the turbine.
  • a driver circuit connects the power line to the device thereby rotating the rotatable member at a standby rotational speed while the power line is operative for storing a predetermined amount of kinetic energy in the rotating member.
  • the power supply also includes a boiler containing working fluid, a burner associated with said boiler operable to produce vaporized working fluid and to maintain the same at an operational temperature level when the line power is inoperative, and resistance heater associated with the boiler and connected to the power line for holding the working fluid at a standby temperature level while the power lind is operative, the standby level of the boiler being preferably greater than the operational level of the boiler whereby the working fluid contains a predetermined amount of thermal energy while the power line is operative.
  • a valve is operable to connect the boiler to the turbine for applying vaporized working fluid to the turbine thereby rotating the rotatable member, and a control is responsive to loss of line power (1) for operating the burner, which causes the boiler to produce vaporized working fluid, and for operating the valve, which supplies vaporized working fluid to the Rankine cycle turbine which thereby rotates the member at a nominal operational speed preferably that is less than the standby rotational speed, and (2) for connecting the device to the load whereby power is supplied to the load while the power line is inoperative, the thermal energy in the working fluid in the boiler and the predetermined amount of kinetic energy being converted by the device to power for the load upon loss of line power.
  • the present invention includes a method for supplying uninterruptible power to a load connected to a power line comprising connecting the power line to a rotatable member comprising a Rankine cycle turbine coupled to a device that preferably operates as a motor when line power is applied to the device thereby rotating the member at a standby rotational speed for storing a predetermined amount of kinetic energy in the rotating member, and that operates as a generator when the line power is inoperative, the member being rotated by the application of vaporized working fluid to the turbine.
  • the method includes vaporizing working fluid and maintaining the same at an operational temperature level only when the line power is inoperable.
  • the method includes holding working fluid at a standby temperature level while the power line is operative, the standby temperature level preferably being greater than the operational temperature level whereby the working fluid contains a predetermined amount of stored thermal energy while power line is operative.
  • the method includes applying the vaporized working fluid to the turbine thereby rotating the rotatable member in response to loss of line power whereby the turbine rotates the member at a nominal operational speed that is preferably less than the standby rotational speed.
  • the method includes connecting the device to the load whereby power is supplied to the load while the power line is inoperative so that the stored thermal energy in the working fluid and the predetermined amount of kinetic energy are converted to power for the load upon loss of line power.
  • FIG. 1A-1B are schematic diagrams of an embodiment of the present invention showing different modes or phases of operation
  • FIG. 2 is a schematic diagram of an embodiment of the present invention
  • FIG. 3 is a schematic diagram of a modification of the embodiment of the present invention shown in FIG. 2 ;
  • FIG. 4 is a schematic diagram of a further modification of the embodiment of the present invention shown in FIG. 2 ;
  • FIG. 5 is a schematic diagram of an additional embodiment of the present invention.
  • FIG. 6 is a schematic diagram of still another embodiment of the present invention.
  • FIG. 7 is a schematic diagram of further embodiment of the present invention.
  • FIGS. 1A and 1B show shematically the main phases of operation of the preferred embodiment of the present invention, the phases being designated as Phases 0 , 1 a , 1 b and 1 c and representing the configuration of the apparatus as a function of events that occur in the operation of the apparatus.
  • Phase 0 occurs when an electric utility supplies line power to a load, this phase lasting as long as line power is operative.
  • the apparatus is in a hot standby rotational speed, and working fluid in boiler 53 is maintained at an operational temperature level by a resistance heater connected to the line.
  • Phase 1 a occurs in response to the loss of line power, and typically last for a few seconds as spin-down of turbine 57 causes generator 73 to deliver energy to the load. Upon loss of power, working fluid is applied to turbine 57 and fuel is delivered to burner 51 .
  • Phase 1 b typically last for a few minutes after loss of line power occurs as stored thermal energy in boiler 53 is converted to electricity and delivered to the load. At the end of phase 1 b , the burner is delivering sufficient heat to the boiler to maintain the same at an operational temperature level at which the turbine operation sustains the load. At this time, Phase 1 c occurs as long as the line remains inoperative and the fuel is not exhausted.
  • phase 0 power is supplied by the electric utility to the load by rectifier 76 as well as the AC input being supplied to motor 52 that maintains or drives turbine 57 so that it is rotated.
  • electric heater 54 supplied by AC line power supplied by the utility, preferably maintains the temperature of vapor generator or boiler 53 at a temperature above its normal operating temperature (normal operation or normal operating conditions being conditions during phase 1 c described below).
  • the temperature of boiler or vapor generator 53 can be maintained at the same temperature as that when normal operation takes place (see phase 3 described below).
  • phase 0 if preferred, motor 52 maintains the speed of turbine 57 above its normal operating speed (normal operation or normal operating conditions being conditions during phase 1 c described below). However, on the other hand, the speed of turbine 57 can be maintained at its normal operating speed i.e. during normal operation (see phase 1 c described below).
  • phase 1 a see FIG. 1B
  • Rankine cycle turbine 57 utlitizing its inertia or kinetic energy via generator 73 and rectifier 76 .
  • phase 1 b see also FIG.
  • phase 1 c (see FIG. 1B as well), power is supplied by Rankine cycle turbine 57 , under its normal operating conditions, to the load via generator 73 and rectifier 76 wherein boiler or vapor generator 53 now supplies the vapors to Rankine cycle turbine 57 from heat supplied from the combustion gases produced by burner 51 .
  • the Rankine cycle turbine is maintained at hot standby conditions wherein the hot standby Rankine cycle turbine is the rotating Rankine cycle turbine 57 and boiler or vapor generator 53 in a state of incipient rate flow of vaporized working fluid.
  • the Rankine cycle turbine system having the rotating Rankine cycle turbine 57 and hot boiler or vapor generator 53 , in phase 0 , is at hot standby ready to provide the required continuous operation to ensure that the load is continuously supplied with the required power.
  • power unit system 10 A is provided according to an embodiment of the present invention for providing uninterruptible power and includes organic Rankine cycle turbine 57 A designed to operate as a hot standby organic Rankine cycle turbine system 50 A.
  • hot standby organic Rankine cycle turbine system 50 A includes electric motor 52 A for rotating the turbine when electric power is available from the electric grid.
  • the embodiment also includes boiler 53 A and heater 51 A comprising e.g. a burner for combusting fuel.
  • the present embodiment includes electric heater 54 A for heating the liquid organic working fluid in the boiler when electric line power is available from the electric grid or utility.
  • valve 55 A is included that enables the supply of organic working fluid vapor to turbine 57 A for its nominal operation, when electric power is not available from the electric grid.
  • Electric heater 54 A continues to supply heat to organic working fluid in boiler 53 A for compensating for fluid finding its way back via line 68 A to vessel 69 A in heat relationship with boiler 53 A.
  • the electric grid supplies power to the load and the organic Rankine cycle turbine system is maintained at hot standby.
  • valve 55 A is opened by control unit 85 A, which senses the state of the line power, in order that organic working fluid vapor is supplied from boiler 53 A via conduit 71 A to turbine nozzle block 70 A. Consequently, power is now produced by the rotation of organic Rankine cycle turbine 57 A rotated by organic working fluid vapor produced by heat present in the hot organic working fluid present in boiler 53 A.
  • the actuator opens the flap and heater, i.e.
  • burner, 51 A commences operation with the receipt of a control signal from control unit 85 A that also sends a control signal to open fuel valve 72 A.
  • control unit 85 A sends a control signal to electric heater 54 A to stop operation.
  • the rotation of organic Rankine cycle Turbine 57 A results in generator 73 A producing electric power that can be supplied to the load.
  • control 85 A senses the electric power and sends control signals to heater, i.e. burner, 51 A, to switch off, to the flap to open, to electric heater 54 A to switch on and to close valve 55 A so that no organic working fluid vapor is supplied via this valve to organic Rankine cycle turbine 57 A.
  • Organic working fluid liquid continues to be suppied to 56 A of turbine 57 A as previously described via line 66 A, reservoir 64 A and line 65 A.
  • turbine 57 A in standby mode or Phase 0 (see FIG. 1A ) when line or utility power is available to supply the load, turbine 57 A is driven by motor 52 A. Also in this mode, boiler 53 A is heated by resistance or electric heater 54 A receiving line power from the utility or electric grid. Working fluid liquid supplied to reservoir 64 A is cooled in line 65 A and is supplied to bearings 56 A for providing lubrication of the bearings during rotation of turbine 57 A.
  • phase 1 a in transient mode, phase 1 a (see FIG. 1B ), when utility failure occurs and line power is interrupted, kinetic energy present in turbine 57 A permits the turbine to continue rotating so that generator 73 A produces power that is supplied to the load via rectifier 76 A. Also, at the same time, valve 55 A begins to open so that organic working vapor can be supplied from boiler 53 A via conduit 71 A to turbine nozzle block 70 A in order that vapors are supplied to turbine 57 A for rotating it. In addition, simultaneously, ignition of burner 51 A commences while electric heater 54 A is switched off. Thereafter, in phase 1 b (see FIG.
  • valve 55 A having completed opening and continues to supplie vapors to turbine 57 A using heat present in boiler or vapor generator 53 A, generator 73 A produces power that is supplied to the load, fuel valve 72 A opens and burner 51 A. Consequently, boiler 53 A quickly produces rated flow of vaporized working fluid.
  • phase 1 c in an active mode, boiler 53 A, heated by the continuous operation of burner 51 A, supplies rated flow of vaporized working fluid to turbine 57 A that drives generator 73 A for supplying power to the load.
  • numeral 10 B designates a further embodiment of a power unit system provided for supplying uninterruptible power in accordance to the present invention. It comprises a power unit system very similar to the embodiment described with reference to FIG. 2 and operates on an organic working fluid. However, in the embodiment described with reference to FIG. 3 , motor/generator 52 B is included such that when electric power is available at the electric grid motor/generator 52 B operates as a motor for rotating turbine 57 B. On the other hand, when no electric power is available on the electric grid, motor/generator 52 B operates as an electric generator in order that the rotation of turbine 57 B results in motor/generator 52 B producing electric power that can be supplied to the load.
  • numeral 10 C designates an additional embodiment of the present invention wherein a power unit system is provided for supplying uninterruptible power in accordance to the present invention. Also here, this embodiment is similar to the embodiment described with reference to FIG. 1 and in particular to the embodiment described with reference to FIG. 2 and operates on an organic working fluid.
  • conduit 59 C feeds one turbine nozzle out several or tens present in nozzle block 70 C so that a few percent of the organic working fluid vapors are fed to turbine 57 C via conduit 59 C for rotating it.
  • control valve 86 C that receives control signals from control unit 85 C supplies organic working fluid vapor to the rest of the nozzles in nozzle block 70 C for rotating turbine 57 C at full power.
  • electric generator 73 A in FIG. 2 can be a synchronous, homopolar, induction or permanent magnet generator, while motor 52 A can be an induction, synchronous or permanent magnet motor.
  • organic Rankine cycle turbine 57 , 57 A, 57 B and 57 C rotating when the line power is available eliminates the need for using a battery or batteries.
  • the working fluid as an organic working fluid
  • the present includes water and its use in the Rankine cycle turbine system.
  • the water can be used as the working fluid in the Rankine cycle power plant systems that form part of the previously described embodiments.
  • numeral 10 D designates an additional embodiment of the present invention for supplying uninterruptible power in accordance to the present invention.
  • this embodiment is similar to previous described embodiments of the present invention, except that, in the present embodiment, the water working fluid is supplied from water storage tank 90 D via pump 56 D to boiler 53 D.
  • Water storage tank 90 D itself is preferably supplied with treated water from water treatment system 91 D furnished with make-up water.
  • the low-pressure steam exiting turbine 57 D connected to high frequency asynchronous generator/motor 73 D, is supplied from turbine exhaust manifold 60 D via conduit 92 D to stack or chimney 94 D for exit to the atmosphere.
  • turbine 57 D has an atmospheric exhaust, and comprises consequently a back-pressure steam turbine.
  • conduit or line 92 D is preferably tapered at its outlet to stack 94 D in order to assist the draft produced in the stack or chimney.
  • flap F 3 can be connected externally to conduit or line 92 D at its outlet 93 D.
  • portion of the exhaust steam exhausting turbine 57 D present in conduit or line 92 D can be mixed with treated water supplied to boiler 53 D in order to directly preheat the water supplied to the boiler.
  • exhaust steam exhausting turbine 57 D present in conduit or line 92 D can be used to indirectly preheat the treated water supplied to boiler 53 D. Condensate produced during such preheating can be supplied to water storage tank 90 D.
  • FIG. 6 designates a still further embodiment of the present invention for supplying uninterruptible power in accordance to the present invention.
  • this embodiment is also similar to the previous described embodiments of the present invention, and in particular to the embodiment, generator/motor 73 E is a synchronous or a homopolar generator/motor.
  • FIG. 7 numeral 10 F a still further embodiment of the present invention for supplying uninterruptible power in accordance to the present invention.
  • this embodiment is similar to previous described embodiments of the present invention, except that, in the present embodiment, the working fluid, specifically water, is circulated in power unit 50 F with the aid of pump 56 F.
  • the low-pressure steam exiting turbine 57 F is supplied to turbine exhaust manifold 60 F and then to condenser 62 F, preferably an air-cooled condenser having a fan for supplying air to the condenser tubes, for producing steam condensate that is supplied using pump 56 F to boiler 53 F.
  • generator/motor 52 F connected to turbine 57 F can be a high frequency asynchronous generator/motor or alternatively a synchronous or a homopolar generator/motor.
  • Electric heater 54 F continues to supply heat to organic working fluid in boiler 53 AF for compensating for fluid finding its way back via line 68 F to vessel 69 F in heat relationship with boiler 53 F.
  • the electric grid supplies power to the load and the organic Rankine cycle turbine system is maintained at hot standby.
  • valve 55 F is opened by control unit 85 F, which senses the state of the line power, in order that organic working fluid vapor is supplied from boiler 53 F via conduit 71 F to turbine nozzle block 70 F. Consequently, power is now produced by the rotation of organic Rankine cycle turbine 57 F rotated by organic working fluid vapor produced by heat present in the hot organic working fluid present in boiler 53 F.
  • the actuator opens the flap and heater, i.e.
  • burner, 51 F commences operation with the receipt of a control signal from control unit 85 F that also sends a control signal to open fuel valve 72 F.
  • control unit 85 A sends a control signal to electric heater 54 F to stop operation.
  • the rotation of organic Rankine cycle turbine 57 F results in motor/generator 52 F, now operating as a generator, producing electric power that can be supplied to the load.
  • the heat produced by the combustion gases from the burner 51 F heats the working fluid in boiler 53 F that produces vapors for supply to turbine 57 F.
  • control 85 F senses the electric power and sends control signals to heater, i.e. burner, 51 F, to switch off, to the flap to open, to electric heater 54 F to switch on and to close valve 55 F so that no steam is supplied via this valve to organic Rankine cycle turbine 57 F.
  • Liquid water continues to be supplied to bearings 56 F of turbine 57 F as previously described via line 66 F, reservoir 64 F and line 65 F.
  • FIGS. 5, 6 and 7 describe a generator/motor driven by turbine 57 D, 57 E and 57 F, if preferred, a separate generator and motor, e.g. like motor 52 A and generator 73 A described with reference to FIG. 1 , can be used instead of the generator/motor.
  • the working fluid is preferably chosen from the group chlorobenzene-dichlorobenzene, trichlorobenzene; bicyclic aromatic hydrocarbons; substituted bicyclic aromatic hydrocarbons, heterocyclic aromatic hydrocarbons, substituted heterocyclic aromatic hydrocarbons, bicyclic or heterobicyclic compounds where one ring is aromatic and the other condensed ring is non-aromatic, and their mixtures such as naphthalene, 1-methyl-napthalene, 1-methyl-napthalene, tetralin, quinolene, benzothiophene; an organic, alkylated heat transfer liquid fluid or a synthetic alkylated aromatic heat transfer fluid, e.g.
  • thermal oils such as Therminol LT fluid (an alkyl substituted aromatic fluid), Dowtherm J (a mixture of isomers of an alkylated aromatic fluid), isomers of diethyl benzene and mixtures of the isomers and butyl benzene.
  • the present invention is also operational in a warm standby mode wherein a battery is provided in addition to the Rankine cycle turbine system described above and detailed in the above-mentioned embodiments.
  • the battery provides power to the load after the line power has stopped supplying power to the load or the electric utility had failed and until the Rankine cycle turbine supplies the required power to the load.
  • the boiler is maintained warm (e.g. at about 60° C.) by e.g. an electric heater, like 54 A shown in FIG. 2 , described above so that the period of time needed for the Rankine cycle turbine to start supplying the required power level to the load is relatively short (e.g. up to a half hour).
  • the battery used in this configuration is relatively small.
  • the units described in accordance with the present invention can be used in a cold standby configuration, wherein a large battery is provided for supply power to the load when line power fails until nominal power is produced by the power unit. In such a system, the power until will commence operation when line power drops out.
  • the power produced by the generator of the Rankine cycle turbine unit e.g. 73 A of FIG. 2 , etc.
  • the power produced by the Rankine cycle turbine unit is preferably supplied to the load so that it threshold voltage is lower than that supplied to the load when line power is available.
  • the need for using an additional or external rectifier can be saved.
  • the line power can be supplied to the load via an additional or external rectifier.
  • Rankine cycle turbine unit using Therminol or Dowtherm J permits the unit to operate at a relatively high temperature.
  • low losses in particular during standby operation when grid or utility power is rotating the turbine are achieved.
  • high temperature operation can reduce the size of the condenser.

Abstract

Uninterruptible power is supplied to a load connected to a power line by connecting the power line to a rotatable member that includes a Rankine cycle turbine coupled to a device that operates as a motor when line power is operative thereby rotating the member at a standby rotational speed so that a predetermined amount of kinetic energy is stored in the rotating member, and that operates as a generator when the line power is inoperative and the member is rotated by the application of vaporized working fluid to the turbine. Working fluid is vaporized and maintained at an operational temperature level only when the line power is inoperative. The working fluid is held at a standby temperature level, preferably greater than the operational temperature level, while the power line is operative whereby the working fluid contains a predetermined amount of stored thermal energy while the power line is operative. In response to loss of line power, vaporized working fluid is applied to the turbine thereby rotating the rotatable member whereby the turbine rotates the member at a nominal operational speed that preferably is less than the standby rotational speed. Finally, in response to the loss of line power the device is connected to the load whereby the stored thermal energy in the working fluid and the stored kinetic energy in the rotating member are converted by the device to power for the load.

Description

    TECHNICAL FIELD
  • This invention relates to a method of and apparatus for producing power, and more particularly, to a method of and apparatus for producing uninterruptible power for communication systems that are located in urban areas or in the vicinity of towns and also stand alone power systems for communication installations in remote areas.
  • BACKGROUND OF THE INVENTION
  • Uninterruptible power systems particularly in communication systems often utilize photovoltaic systems, thermoelectric generators (TEG) or organic Rankine cycle energy converters. A diesel engine based uninterruptible power sources (UPS) utilizes batteries or a flywheel to supply an electrical load when line power drops out and until the diesel can start and bring the generator on line.
  • In telecommunications systems, redundant organic Rankine cycle energy converters each operating at partial load have been used so that, failure of one converter causes the other converter to supply the full load. A transient period, until which the second energy converter delivers the full load, which can last from a few minutes up to about 20-50 minutes can be reduced by a standard battery that delivers a few ampere-hours.
  • Since 1976, as part of the Trans-Alaska Pipeline Project, a large number of stations have been operating each using a single Organic Rankine cycle turbine unit as a warm standby unit to ensure the required reliability. In such a standby unit, a line-operated electric heater under themostatic control provides external heat to a vapor generator of the unit to maintain the working fluid at about 120° F. When power fails, the main burner is activated quickly bringing the organic vapor Rankine cycle turbine unit on line delivering full power to the station as described in Trans-Alaska Pipeline, Remote Gate Valve Equipment Buildings, Operation and Maintenance Manual, Volume II, Ormat Energy Converter Model 155, April 1976).
  • In a related system disclosed in U.S. Pat. No. 4,982,569, the disclosure of which is hereby incorporated by reference, a hybrid power system is disclosed that includes an intermittently operable non-fuel consuming power generator, such as a photovoltaic cell array, or a wind generator, connected through a control circuit to a battery for changing the same and for supplying current to a timewise, substantially constant, electrical load. In addition, this hybrid power plant includes an electric generator connected to an intermittently operable prime mover, such as a Rankine cycle organic vapor turbogenerator, for charging the battery and supplying current to the electrical load when the prime mover is operated, and a sensor for sensing at least one electrical parameter of the power plant. With such an arrangement, the prime mover is operable only when the power generator is not operating.
  • In another related system disclosed in U.S. Pat. No. 4,760,705, the disclosure of which is hereby incorporated by reference, the invention disclosed therein relates to a Rankine cycle power plant operating with an improved working fluid, the working fluid being a compound selected from the group consisting of bicyclic aromatic hydrocarbons, substituted bicyclic aromatic hydrocarbons, heterocyclic aromatic hydrocarbons, substituted heterocyclic aromatic hydrocarbons, bicyclic or heterobicyclic compounds where one ring is aromatic and the other condensed ring in a non-aromatic, and their mixtures. In a further aspect of the invention disclosed in this U.S. patent, a binary Rankine cycle power plant is provided in which the condenser of the high temperature and pressure turbine is cooled by a different working fluid which is vaporized thereby and supplied to a low temperature and pressure turbine.
  • Israel Patent 43547 discloses a further related system and discloses a rotor for a homopolar electrical machine.
  • Batteries are used in all the telecommunication projects to provide DC power to the telecom equipment and the reliability and availability of the system depends strongly on the battery characteristics.
  • The batteries have a limited lifetime and if not properly charged and maintained they have to be replaced a few times during the life of a project estimated as 20-25 years.
  • In addition, because the battery condition cannot be correctly assessed, battery failure occurs without any kind of advance notice, station shut-down often occurs unexpectedly. Moreover, the battery fails when they are actually needed so that, when there is an electrical grid power outage, the diesel generator fails when it is attempted to start it consequently causes the battery, UPS and diesel generator not to provide power.
  • It is therefore an object of the present invention to provide a new and improved method of and apparatus for providing uninterruptible power wherein the disadvantages as outlined are reduced or substantially overcome.
  • SUMMARY OF THE INVENTION
  • According to the present invention, an uninterruptible power supply associated with a power line for supplying a load includes a load circuit connected said power line to said load for powering the same while said power line is operative, and a rotatable member including a Rankine cycle turbine coupled to a device that operates as a motor when line power is inoperative and this member is rotated by the application of vaporized working fluid to the turbine. A driver circuit connects the power line to the device thereby rotating the rotatable member at a standby rotational speed while the power line is operative for storing a predetermined amount of kinetic energy in the rotating member. The power supply also includes a boiler containing working fluid, a burner associated with said boiler operable to produce vaporized working fluid and to maintain the same at an operational temperature level when the line power is inoperative, and resistance heater associated with the boiler and connected to the power line for holding the working fluid at a standby temperature level while the power lind is operative, the standby level of the boiler being preferably greater than the operational level of the boiler whereby the working fluid contains a predetermined amount of thermal energy while the power line is operative. A valve is operable to connect the boiler to the turbine for applying vaporized working fluid to the turbine thereby rotating the rotatable member, and a control is responsive to loss of line power (1) for operating the burner, which causes the boiler to produce vaporized working fluid, and for operating the valve, which supplies vaporized working fluid to the Rankine cycle turbine which thereby rotates the member at a nominal operational speed preferably that is less than the standby rotational speed, and (2) for connecting the device to the load whereby power is supplied to the load while the power line is inoperative, the thermal energy in the working fluid in the boiler and the predetermined amount of kinetic energy being converted by the device to power for the load upon loss of line power.
  • In addition, the present invention includes a method for supplying uninterruptible power to a load connected to a power line comprising connecting the power line to a rotatable member comprising a Rankine cycle turbine coupled to a device that preferably operates as a motor when line power is applied to the device thereby rotating the member at a standby rotational speed for storing a predetermined amount of kinetic energy in the rotating member, and that operates as a generator when the line power is inoperative, the member being rotated by the application of vaporized working fluid to the turbine. Additionally, the method includes vaporizing working fluid and maintaining the same at an operational temperature level only when the line power is inoperable. Furthermore, the method includes holding working fluid at a standby temperature level while the power line is operative, the standby temperature level preferably being greater than the operational temperature level whereby the working fluid contains a predetermined amount of stored thermal energy while power line is operative. In addition, the method includes applying the vaporized working fluid to the turbine thereby rotating the rotatable member in response to loss of line power whereby the turbine rotates the member at a nominal operational speed that is preferably less than the standby rotational speed. Moreover, the method includes connecting the device to the load whereby power is supplied to the load while the power line is inoperative so that the stored thermal energy in the working fluid and the predetermined amount of kinetic energy are converted to power for the load upon loss of line power.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • Embodiments of the present invention are described by way of example, and with reference to the accompanying drawings wherein:
  • FIG. 1A-1B are schematic diagrams of an embodiment of the present invention showing different modes or phases of operation;
  • FIG. 2 is a schematic diagram of an embodiment of the present invention;
  • FIG. 3 is a schematic diagram of a modification of the embodiment of the present invention shown in FIG. 2;
  • FIG. 4 is a schematic diagram of a further modification of the embodiment of the present invention shown in FIG. 2;
  • FIG. 5 is a schematic diagram of an additional embodiment of the present invention;
  • FIG. 6 is a schematic diagram of still another embodiment of the present invention; and
  • FIG. 7 is a schematic diagram of further embodiment of the present invention.
  • Like reference numerals and designations in the various drawings refer to like elements.
  • DETAILED DESCRIPTION
  • Turning to the Figures, FIGS. 1A and 1B show shematically the main phases of operation of the preferred embodiment of the present invention, the phases being designated as Phases 0, 1 a, 1 b and 1 c and representing the configuration of the apparatus as a function of events that occur in the operation of the apparatus. Phase 0 occurs when an electric utility supplies line power to a load, this phase lasting as long as line power is operative. In Phase 0, the apparatus is in a hot standby rotational speed, and working fluid in boiler 53 is maintained at an operational temperature level by a resistance heater connected to the line.
  • Phase 1 a occurs in response to the loss of line power, and typically last for a few seconds as spin-down of turbine 57 causes generator 73 to deliver energy to the load. Upon loss of power, working fluid is applied to turbine 57 and fuel is delivered to burner 51.
  • Phase 1 b typically last for a few minutes after loss of line power occurs as stored thermal energy in boiler 53 is converted to electricity and delivered to the load. At the end of phase 1 b, the burner is delivering sufficient heat to the boiler to maintain the same at an operational temperature level at which the turbine operation sustains the load. At this time, Phase 1 c occurs as long as the line remains inoperative and the fuel is not exhausted.
  • In phase 0 (see FIG. 1A) power is supplied by the electric utility to the load by rectifier 76 as well as the AC input being supplied to motor 52 that maintains or drives turbine 57 so that it is rotated. In this phase, electric heater 54, supplied by AC line power supplied by the utility, preferably maintains the temperature of vapor generator or boiler 53 at a temperature above its normal operating temperature (normal operation or normal operating conditions being conditions during phase 1 c described below). However, on the other hand, the temperature of boiler or vapor generator 53 can be maintained at the same temperature as that when normal operation takes place (see phase 3 described below). In addition, in phase 0, if preferred, motor 52 maintains the speed of turbine 57 above its normal operating speed (normal operation or normal operating conditions being conditions during phase 1 c described below). However, on the other hand, the speed of turbine 57 can be maintained at its normal operating speed i.e. during normal operation (see phase 1 c described below). In phase 1 a (see FIG. 1B), a utility failure occurs so that no line power is available and the power is supplied to the load for a short period of time (e.g. some seconds) by Rankine cycle turbine 57 utlitizing its inertia or kinetic energy via generator 73 and rectifier 76. Thereafter, in phase 1 b (see also FIG. 1B), power is supplied to the load by Rankine cycle turbine 57 via generator 73 and rectifier 76 utlizing the thermal energy present in boiler or vapor generator 53. In phase 1 c (see FIG. 1B as well), power is supplied by Rankine cycle turbine 57, under its normal operating conditions, to the load via generator 73 and rectifier 76 wherein boiler or vapor generator 53 now supplies the vapors to Rankine cycle turbine 57 from heat supplied from the combustion gases produced by burner 51.
  • Thus, the Rankine cycle turbine is maintained at hot standby conditions wherein the hot standby Rankine cycle turbine is the rotating Rankine cycle turbine 57 and boiler or vapor generator 53 in a state of incipient rate flow of vaporized working fluid. In such a manner, the Rankine cycle turbine system, having the rotating Rankine cycle turbine 57 and hot boiler or vapor generator 53, in phase 0, is at hot standby ready to provide the required continuous operation to ensure that the load is continuously supplied with the required power.
  • As far as FIG. 2 is concerned, power unit system 10A is provided according to an embodiment of the present invention for providing uninterruptible power and includes organic Rankine cycle turbine 57A designed to operate as a hot standby organic Rankine cycle turbine system 50A. In the present embodiment, hot standby organic Rankine cycle turbine system 50A includes electric motor 52A for rotating the turbine when electric power is available from the electric grid. The embodiment also includes boiler 53A and heater 51A comprising e.g. a burner for combusting fuel. In addition, the present embodiment includes electric heater 54A for heating the liquid organic working fluid in the boiler when electric line power is available from the electric grid or utility. Moreover, in the present embodiment, valve 55A is included that enables the supply of organic working fluid vapor to turbine 57A for its nominal operation, when electric power is not available from the electric grid.
  • In operation, when the electric grid or utility is supplying electric line power, electric motor 52A rotates turbine 57A via driver 75A that receives power from the grid. Line 66A receives sufficient organic working fluid vapor from boiler 53A, heated by electric heater 54A, for supplying fluid only to bearings 56A. Heater, i.e. burner, 51A is not operated and preferably a flap located on the stack of boiler 53A is maintained in a closed state by an actuator. Thus, liquid supplied via line 66A is supplied to reservoir 64A. This condensate is supplied via line 65A where it is cooled to bearings 56A. Condensate exiting the bearings is supplied via pump 67A, e.g. a pitot pump, to reservoir 64A from where it is returned to bearings 56A. Electric heater 54A continues to supply heat to organic working fluid in boiler 53A for compensating for fluid finding its way back via line 68A to vessel 69A in heat relationship with boiler 53A. Thus, under such conditions, the electric grid supplies power to the load and the organic Rankine cycle turbine system is maintained at hot standby.
  • When the electric grid does not supply electric power, kinetic energy present in turbine 57A permits power unit 10A to continue to supply electric power even though no electric power is supplied to electric motor 52A from the electric grid or utility. Valve 55A is opened by control unit 85A, which senses the state of the line power, in order that organic working fluid vapor is supplied from boiler 53A via conduit 71A to turbine nozzle block 70A. Consequently, power is now produced by the rotation of organic Rankine cycle turbine 57A rotated by organic working fluid vapor produced by heat present in the hot organic working fluid present in boiler 53A. At the same time, the actuator opens the flap and heater, i.e. burner, 51A, commences operation with the receipt of a control signal from control unit 85A that also sends a control signal to open fuel valve 72A. In addition, control unit 85A sends a control signal to electric heater 54A to stop operation. The rotation of organic Rankine cycle Turbine 57A results in generator 73A producing electric power that can be supplied to the load. Thus, now the heat produced by the combustion gasses from burner 51A heats the working fluid in boiler 53A that produces vapors for supply to turbine 57A.
  • When electric power becomes available from the electric grid once again, control 85A senses the electric power and sends control signals to heater, i.e. burner, 51A, to switch off, to the flap to open, to electric heater 54A to switch on and to close valve 55A so that no organic working fluid vapor is supplied via this valve to organic Rankine cycle turbine 57A. Organic working fluid liquid continues to be suppied to 56A of turbine 57A as previously described via line 66A, reservoir 64A and line 65A.
  • Thus, in accordance with the present invention and with reference to FIG. 2, in standby mode or Phase 0 (see FIG. 1A) when line or utility power is available to supply the load, turbine 57A is driven by motor 52A. Also in this mode, boiler 53A is heated by resistance or electric heater 54A receiving line power from the utility or electric grid. Working fluid liquid supplied to reservoir 64A is cooled in line 65A and is supplied to bearings 56A for providing lubrication of the bearings during rotation of turbine 57A.
  • In transient mode, phase 1 a (see FIG. 1B), when utility failure occurs and line power is interrupted, kinetic energy present in turbine 57A permits the turbine to continue rotating so that generator 73A produces power that is supplied to the load via rectifier 76A. Also, at the same time, valve 55A begins to open so that organic working vapor can be supplied from boiler 53A via conduit 71A to turbine nozzle block 70A in order that vapors are supplied to turbine 57A for rotating it. In addition, simultaneously, ignition of burner 51A commences while electric heater 54A is switched off. Thereafter, in phase 1 b (see FIG. 1B), valve 55A having completed opening and continues to supplie vapors to turbine 57A using heat present in boiler or vapor generator 53A, generator 73A produces power that is supplied to the load, fuel valve 72A opens and burner 51A. Consequently, boiler 53A quickly produces rated flow of vaporized working fluid.
  • Subsequently, when line power is unavailable, phase 1 c (see FIG. 1B), in an active mode, boiler 53A, heated by the continuous operation of burner 51A, supplies rated flow of vaporized working fluid to turbine 57A that drives generator 73A for supplying power to the load.
  • Turning to FIG. 3, numeral 10B designates a further embodiment of a power unit system provided for supplying uninterruptible power in accordance to the present invention. It comprises a power unit system very similar to the embodiment described with reference to FIG. 2 and operates on an organic working fluid. However, in the embodiment described with reference to FIG. 3, motor/generator 52B is included such that when electric power is available at the electric grid motor/generator 52B operates as a motor for rotating turbine 57B. On the other hand, when no electric power is available on the electric grid, motor/generator 52B operates as an electric generator in order that the rotation of turbine 57B results in motor/generator 52B producing electric power that can be supplied to the load.
  • As far as FIG. 4 is concerned, numeral 10C designates an additional embodiment of the present invention wherein a power unit system is provided for supplying uninterruptible power in accordance to the present invention. Also here, this embodiment is similar to the embodiment described with reference to FIG. 1 and in particular to the embodiment described with reference to FIG. 2 and operates on an organic working fluid. In the present embodiment rather than using on-off valve 55A or 55B as shown in FIGS. 1 and 2 respectively, conduit 59C feeds one turbine nozzle out several or tens present in nozzle block 70C so that a few percent of the organic working fluid vapors are fed to turbine 57C via conduit 59C for rotating it.
  • Consequently, when electric power is available at the electric grid, a small amount of organic working fluid vapor is supplied via conduit 59C and one nozzle of nozzle block 70C to turbine 57C for rotating the turbine. As a result, there is no need in this embodiment for an electric motor for rotating turbine 57C when electric power is available from the electric grid. In addition, when no electric power is available on the electric grid, control valve 86C that receives control signals from control unit 85C supplies organic working fluid vapor to the rest of the nozzles in nozzle block 70C for rotating turbine 57C at full power.
  • In these embodiments, if preferred, electric generator 73A in FIG. 2 can be a synchronous, homopolar, induction or permanent magnet generator, while motor 52A can be an induction, synchronous or permanent magnet motor.
  • Thus, in these embodiments, the use of organic Rankine cycle turbine 57, 57A, 57B and 57C rotating when the line power is available, eliminates the need for using a battery or batteries.
  • In addition, while the above description refers to the working fluid as an organic working fluid, the present includes water and its use in the Rankine cycle turbine system. In addition, of course, the water can be used as the working fluid in the Rankine cycle power plant systems that form part of the previously described embodiments.
  • As far as FIG. 5 is concerned, numeral 10D designates an additional embodiment of the present invention for supplying uninterruptible power in accordance to the present invention. Basically, this embodiment is similar to previous described embodiments of the present invention, except that, in the present embodiment, the water working fluid is supplied from water storage tank 90D via pump 56D to boiler 53D. Water storage tank 90D itself is preferably supplied with treated water from water treatment system 91D furnished with make-up water. In addition, in this embodiment the low-pressure steam exiting turbine 57D, connected to high frequency asynchronous generator/motor 73D, is supplied from turbine exhaust manifold 60D via conduit 92D to stack or chimney 94D for exit to the atmosphere. Thus, turbine 57D has an atmospheric exhaust, and comprises consequently a back-pressure steam turbine. Furthermore, in an alternative according to the present invention, conduit or line 92D is preferably tapered at its outlet to stack 94D in order to assist the draft produced in the stack or chimney. In such a case, flap F3 can be connected externally to conduit or line 92D at its outlet 93D. In a further alternative, according to the present invention, portion of the exhaust steam exhausting turbine 57D present in conduit or line 92D can be mixed with treated water supplied to boiler 53D in order to directly preheat the water supplied to the boiler. In a still further alternative, according to the present invention, exhaust steam exhausting turbine 57D present in conduit or line 92D can be used to indirectly preheat the treated water supplied to boiler 53D. Condensate produced during such preheating can be supplied to water storage tank 90D.
  • Numeral 10E in FIG. 6 designates a still further embodiment of the present invention for supplying uninterruptible power in accordance to the present invention. Basically, this embodiment is also similar to the previous described embodiments of the present invention, and in particular to the embodiment, generator/motor 73E is a synchronous or a homopolar generator/motor.
  • Turning now to FIG. 7, numeral 10F a still further embodiment of the present invention for supplying uninterruptible power in accordance to the present invention. Basically, this embodiment is similar to previous described embodiments of the present invention, except that, in the present embodiment, the working fluid, specifically water, is circulated in power unit 50F with the aid of pump 56F. In this embodiment, the low-pressure steam exiting turbine 57F is supplied to turbine exhaust manifold 60F and then to condenser 62F, preferably an air-cooled condenser having a fan for supplying air to the condenser tubes, for producing steam condensate that is supplied using pump 56F to boiler 53F. In this embodiment, generator/motor 52F connected to turbine 57F can be a high frequency asynchronous generator/motor or alternatively a synchronous or a homopolar generator/motor.
  • In operation, when the electric grid or utility is supplying electric line power, electric motor/generator 52F operating as a motor rotates turbines 57F via driver 75F that receives power from the grid. Line 66F receives sufficient organic working fluid vapor from boiler 53F, heated by electric heater 54F, for supplying fluid only to bearings 56F. Heater, i.e. burner, 51F is not operated and preferably a flap located on the stack of boiler 53F is maintained in a closed state by an actuator. Thus, liquid supplied via line 66A is supplied to reservoir 64F. This condensate is supplied via line 65A where it is cooled to bearings 56F. Condensate exiting the bearings is supplied via pump 67F, e.g. a pitot pump, to reservoir 64F from where it is returned to bearings 56F. Electric heater 54F continues to supply heat to organic working fluid in boiler 53AF for compensating for fluid finding its way back via line 68F to vessel 69F in heat relationship with boiler 53F. Thus, under such conditions, the electric grid supplies power to the load and the organic Rankine cycle turbine system is maintained at hot standby.
  • When the electric grid does not supply electric power, kinetic energy present in turbine 57F permits power unit 10F to continue to supply electric power even though no electric power is supplied to electric motor 52F from the electric grid or utility. Valve 55F is opened by control unit 85F, which senses the state of the line power, in order that organic working fluid vapor is supplied from boiler 53F via conduit 71F to turbine nozzle block 70F. Consequently, power is now produced by the rotation of organic Rankine cycle turbine 57F rotated by organic working fluid vapor produced by heat present in the hot organic working fluid present in boiler 53F. At the same time, the actuator opens the flap and heater, i.e. burner, 51F, commences operation with the receipt of a control signal from control unit 85F that also sends a control signal to open fuel valve 72F. In addition, control unit 85A sends a control signal to electric heater 54F to stop operation. The rotation of organic Rankine cycle turbine 57F results in motor/generator 52F, now operating as a generator, producing electric power that can be supplied to the load. Thus, now the heat produced by the combustion gases from the burner 51F heats the working fluid in boiler 53F that produces vapors for supply to turbine 57F.
  • When electric power becomes available from the electric grid once again, control 85F senses the electric power and sends control signals to heater, i.e. burner, 51F, to switch off, to the flap to open, to electric heater 54F to switch on and to close valve 55F so that no steam is supplied via this valve to organic Rankine cycle turbine 57F. Liquid water continues to be supplied to bearings 56F of turbine 57F as previously described via line 66F, reservoir 64F and line 65F.
  • While the embodiment described with reference to FIGS. 5, 6 and 7 describe a generator/motor driven by turbine 57D, 57E and 57F, if preferred, a separate generator and motor, e.g. like motor 52A and generator 73A described with reference to FIG. 1, can be used instead of the generator/motor.
  • In addition, it should be pointed out that the present invention includes as well the method for operating the apparatus disclosed with reference to above-described figures.
  • Moreover, it should be pointed out that, at present, the embodiment of the present invention described with reference to FIG. 3 is considered the best mode for carrying out the present invention.
  • Furthermore, when an organic working fluid is used as the working fluid in the Rankine cycle turbine system or systems, the working fluid is preferably chosen from the group chlorobenzene-dichlorobenzene, trichlorobenzene; bicyclic aromatic hydrocarbons; substituted bicyclic aromatic hydrocarbons, heterocyclic aromatic hydrocarbons, substituted heterocyclic aromatic hydrocarbons, bicyclic or heterobicyclic compounds where one ring is aromatic and the other condensed ring is non-aromatic, and their mixtures such as naphthalene, 1-methyl-napthalene, 1-methyl-napthalene, tetralin, quinolene, benzothiophene; an organic, alkylated heat transfer liquid fluid or a synthetic alkylated aromatic heat transfer fluid, e.g. thermal oils such as Therminol LT fluid (an alkyl substituted aromatic fluid), Dowtherm J (a mixture of isomers of an alkylated aromatic fluid), isomers of diethyl benzene and mixtures of the isomers and butyl benzene.
  • Furthermore, while the above description refers to a hot standby mode of operation, the present invention is also operational in a warm standby mode wherein a battery is provided in addition to the Rankine cycle turbine system described above and detailed in the above-mentioned embodiments. In the warm standby mode, the battery provides power to the load after the line power has stopped supplying power to the load or the electric utility had failed and until the Rankine cycle turbine supplies the required power to the load. In this embodiment, the boiler is maintained warm (e.g. at about 60° C.) by e.g. an electric heater, like 54A shown in FIG. 2, described above so that the period of time needed for the Rankine cycle turbine to start supplying the required power level to the load is relatively short (e.g. up to a half hour). Thus, the battery used in this configuration is relatively small.
  • In addition, the units described in accordance with the present invention, can be used in a cold standby configuration, wherein a large battery is provided for supply power to the load when line power fails until nominal power is produced by the power unit. In such a system, the power until will commence operation when line power drops out.
  • Furthermore, in accordance with the present invention, the power produced by the generator of the Rankine cycle turbine unit, e.g. 73A of FIG. 2, etc., is preferably supplied to the load so that it threshold voltage is lower than that supplied to the load when line power is available. This permits the power produced by the Rankine cycle turbine unit to be supplied automatically to the load once the power from the grid or power utility had dropped below a certain predetermined threshold value. In the arrangement provided in accordance with the present invention, the need for using an additional or external rectifier can be saved. However, on the other hand, the line power can be supplied to the load via an additional or external rectifier.
  • In addition, in accordance with the present invention, it should be pointed out that operation of Rankine cycle turbine unit using Therminol or Dowtherm J permits the unit to operate at a relatively high temperature. When operating with these working fluids, low losses in particular during standby operation when grid or utility power is rotating the turbine are achieved. In addition, such high temperature operation can reduce the size of the condenser.
  • It is believed that the advantages and improved results furnished by the method and apparatus of the present invention are apparent from the foregoing description of the invention. Various changes and modifications may be made without departing from the spirit and scope of the invention as described in the claims that follow.

Claims (27)

1.-6. (canceled)
7. An uninterruptible power supply associated with a power line supplying a load comprising:
(a) a load circuit connecting said power line to said load for powering the same when said power line is operable;
(b) a battery system for supplying power to the load;
(c) an electric generator associated with a cold standby power unit comprising an organic Rankine cycle turbine system for generating power when said power unit is operated, said organic Rankine cycle turbine system having a boiler containing liquid organic working fluid, a burner for heating said liquid organic working fluid contained in said boiler, an organic Rankine cycle turbine for expanding organic working fluid vapor produced in said boiler and driving said generator for producing electric power, and a condenser for condensing expanded working fluid vapor exiting said organic Rankine cycle turbine;
(d) a control that senses the state of the power line such that the power unit commences operation for supplying power to said load when line power drops out wherein said battery supplies power to said load until nominal power is produced by said power unit; and
(e) a pump for supplying the working fluid condensate produced by said condenser to the boiler and portion thereof to the bearings of said turbine for lubricating said bearings.
8. The uninterruptible power supply according to claim 7 wherein said organic working fluid comprises a mixture of isomers of an alkalyted aromatic fluid.
9. The uninterruptible power supply according to claim 7 wherein said power unit further includes conduits for supplying said working fluid condensate to said boiler and a portion thereof to the bearings of said turbine for lubricating said bearings.
10. The uninterruptible power supply according to claim 7 wherein said control includes a connection to said burner for sending a control signal to the burner to commence operation once said control senses that said power line has dropped out.
11. An uninterruptible power supply associated with a power line supplying a load comprising:
(a) a load circuit connecting said power line to said load for powering the same when said power line is operable;
(b) a battery system for supplying power to the load;
(c) an electric generator associated with a cold standby power unit comprising a Rankine cycle turbine system for generating power when said power unit is operated, said Rankine cycle turbine system having a boiler containing liquid working fluid, a burner for heating said liquid working fluid contained in said boiler, a Rankine cycle turbine for expanding working fluid vapor produced in said boiler and driving said generator for producing electric power, and a condenser for condensing expanded working fluid vapor exiting said Rankine cycle turbine;
(d) a control that senses the state of the power line such that the power unit commences operation for supplying power to said load when line power drops out wherein said battery supplies power to said load until nominal power is produced by said power unit; and
(e) a pump for supplying the working fluid condensate produced by said condenser to the boiler and a portion thereof to the bearings of said turbine for lubricating said bearings.
12. The uninterruptible power supply according to claim 11 wherein said working fluid is an organic working fluid.
13. The uninterruptible power supply according to claim 12 wherein said organic working fluid comprises a mixture of isomers of an alkalyted aromatic fluid.
14. The uninterruptible power supply according to claim 11 wherein said power unit further includes conduits for supplying said working fluid condensate to said boiler and a portion thereof to the bearings of said turbine for lubricating said bearings.
15. The uninterruptible power supply according to claim 11 wherein said condenser is an air-cooled condenser.
16. The uninterruptible power supply according to claim 11 wherein said condenser is an air-cooled condenser having a fan.
17. The uninterruptible power supply according to claim 11 wherein said control includes a connection to said burner for sending a control signal to the burner to commence operation once said control senses that said power line has dropped out.
18. The uninterruptible power supply according to claim 11 wherein said Rankine cycle turbine further comprises an organic Rankine cycle turbine.
19. A power unit for use as a cold standby power unit comprising:
(a) a battery system for supplying power to the load;
(b) an electric generator associated with a cold standby power unit comprising a Rankine cycle turbine system for generating power when said power unit is operated, said Rankine cycle turbine system having a boiler containing liquid working fluid, a burner for heating said liquid working fluid contained in said boiler, a Rankine cycle turbine for expanding working fluid vapor produced in said boiler and driving said generator for producing electric power, and a condenser for condensing expanded working fluid vapor exiting said Rankine cycle turbine;
(c) a control that senses the state of the power line such that the power unit commences operation for supplying power to said load when line power drops out wherein said battery supplies power to said load until nominal power is produced by said power unit; and
(d) a pump for supplying the working fluid condensate produced by said condenser to the boiler and a portion thereof to the bearings of said turbine for lubricating said bearings.
20. The power unit according to claim 19 wherein said working fluid is an organic working fluid.
21. The power unit according to claim 19 wherein said organic working fluid comprises a mixture of isomers of an alkalyted aromatic fluid.
22. The power unit according to claim 19 wherein said power unit further includes conduits for supplying said working fluid condensate to said boiler and a portion thereof to the bearings of said turbine for lubricating said bearings.
23. The power unit according to claim 22 further comprising a reservoir from which working fluid liquid is supplied to the bearings of said Rankine cycle turbine.
24. The power unit according to claim 23 further comprising a conduit for supplying working fluid liquid from said reservoir to said boiler.
25. The power unit according to claim 19 wherein said Rankine cycle turbine further comprises an organic Rankine cycle turbine.
26. The power unit according to claim 19 wherein said condenser is an air-cooled condenser.
27. The power unit according to claim 26 wherein said condenser is an air-cooled condenser having a fan.
28. The power unit according to claim 19 wherein said control includes a connection to said burner for sending a control signal to the burner to commence operation once said control senses that said power line has dropped out.
29. The uninterruptible power supply according to claim 9 further comprising a reservoir from which working fluid liquid is supplied to the bearings of said organic Rankine cycle turbine.
30. The uninterruptible power supply according to claim further comprising a conduit for supplying working fluid liquid m said reservoir to said boiler.
31. The uninterruptible power supply according to claim further comprising a reservoir from which working fluid liquid supplied to the bearings of said Rankine cycle turbine.
32. The uninterruptible power supply according to claim further comprising a conduit for supplying working fluid liquid m said reservoir to said boiler.
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