US20060084786A1 - Copolymers of tetrahydrofuran, ethylene oxide and an additional cyclic ether - Google Patents
Copolymers of tetrahydrofuran, ethylene oxide and an additional cyclic ether Download PDFInfo
- Publication number
- US20060084786A1 US20060084786A1 US11/292,456 US29245605A US2006084786A1 US 20060084786 A1 US20060084786 A1 US 20060084786A1 US 29245605 A US29245605 A US 29245605A US 2006084786 A1 US2006084786 A1 US 2006084786A1
- Authority
- US
- United States
- Prior art keywords
- thf
- ethylene oxide
- tetrahydrofuran
- polymer
- cyclic ether
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 title claims abstract description 112
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 title claims abstract description 73
- 229920001577 copolymer Polymers 0.000 title claims abstract description 28
- 150000004292 cyclic ethers Chemical class 0.000 title claims abstract description 24
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 title claims abstract description 10
- 239000000470 constituent Substances 0.000 claims abstract 2
- 229920000642 polymer Polymers 0.000 claims description 45
- 239000004814 polyurethane Substances 0.000 claims description 25
- 229920002635 polyurethane Polymers 0.000 claims description 25
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 18
- 229920002334 Spandex Polymers 0.000 claims description 10
- 239000004759 spandex Substances 0.000 claims description 10
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 8
- UHHKSVZZTYJVEG-UHFFFAOYSA-N oxepane Chemical compound C1CCCOCC1 UHHKSVZZTYJVEG-UHFFFAOYSA-N 0.000 claims description 7
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 3
- FZIIBDOXPQOKBP-UHFFFAOYSA-N 2-methyloxetane Chemical compound CC1CCO1 FZIIBDOXPQOKBP-UHFFFAOYSA-N 0.000 claims description 2
- RVGLUKRYMXEQAH-UHFFFAOYSA-N 3,3-dimethyloxetane Chemical compound CC1(C)COC1 RVGLUKRYMXEQAH-UHFFFAOYSA-N 0.000 claims description 2
- FVAHHPPJYLVIIC-UHFFFAOYSA-N 3,4-dimethyloxolane Chemical group CC1COCC1C FVAHHPPJYLVIIC-UHFFFAOYSA-N 0.000 claims description 2
- LJPCNSSTRWGCMZ-UHFFFAOYSA-N 3-methyloxolane Chemical compound CC1CCOC1 LJPCNSSTRWGCMZ-UHFFFAOYSA-N 0.000 claims description 2
- 239000007795 chemical reaction product Substances 0.000 claims description 2
- FWICBZQTZDXXOL-UHFFFAOYSA-N oxecane Chemical compound C1CCCCOCCCC1 FWICBZQTZDXXOL-UHFFFAOYSA-N 0.000 claims description 2
- HZIVRQOIUMAXID-UHFFFAOYSA-N oxocane Chemical compound C1CCCOCCC1 HZIVRQOIUMAXID-UHFFFAOYSA-N 0.000 claims description 2
- YVQBOKCDPCUWSP-UHFFFAOYSA-N oxonane Chemical compound C1CCCCOCCC1 YVQBOKCDPCUWSP-UHFFFAOYSA-N 0.000 claims description 2
- 229920001228 polyisocyanate Polymers 0.000 claims description 2
- 239000005056 polyisocyanate Substances 0.000 claims description 2
- 125000000547 substituted alkyl group Chemical group 0.000 claims description 2
- JWUJQDFVADABEY-UHFFFAOYSA-N 2-methyltetrahydrofuran Chemical compound CC1CCCO1 JWUJQDFVADABEY-UHFFFAOYSA-N 0.000 claims 1
- AIUUAKHKOQFCKF-UHFFFAOYSA-N 3-ethyloxolane Chemical compound CCC1CCOC1 AIUUAKHKOQFCKF-UHFFFAOYSA-N 0.000 claims 1
- 125000003566 oxetanyl group Chemical group 0.000 claims 1
- 230000007423 decrease Effects 0.000 abstract description 3
- 230000000379 polymerizing effect Effects 0.000 abstract description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 26
- 239000000203 mixture Substances 0.000 description 20
- 239000007789 gas Substances 0.000 description 19
- 238000006116 polymerization reaction Methods 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 229910052757 nitrogen Inorganic materials 0.000 description 13
- 239000003054 catalyst Substances 0.000 description 12
- 238000007334 copolymerization reaction Methods 0.000 description 12
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- 238000001914 filtration Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- -1 polytetramethylene Polymers 0.000 description 9
- 229920000557 Nafion® Polymers 0.000 description 8
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 8
- UQSQSQZYBQSBJZ-UHFFFAOYSA-N fluorosulfonic acid Chemical class OS(F)(=O)=O UQSQSQZYBQSBJZ-UHFFFAOYSA-N 0.000 description 8
- 239000000178 monomer Substances 0.000 description 8
- IYDGMDWEHDFVQI-UHFFFAOYSA-N phosphoric acid;trioxotungsten Chemical compound O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O IYDGMDWEHDFVQI-UHFFFAOYSA-N 0.000 description 8
- 239000002253 acid Substances 0.000 description 7
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 6
- 235000011089 carbon dioxide Nutrition 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 238000005481 NMR spectroscopy Methods 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 5
- 150000002334 glycols Chemical class 0.000 description 5
- 239000011949 solid catalyst Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 238000004448 titration Methods 0.000 description 5
- 229920001519 homopolymer Polymers 0.000 description 4
- 229920000909 polytetrahydrofuran Polymers 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000004970 Chain extender Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 125000005442 diisocyanate group Chemical group 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 230000035945 sensitivity Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- OTMSDBZUPAUEDD-UHFFFAOYSA-N CC.O Chemical compound CC.O OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 2
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 2
- 239000005909 Kieselgur Substances 0.000 description 2
- 239000002841 Lewis acid Substances 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- VHRGRCVQAFMJIZ-UHFFFAOYSA-N cadaverine Chemical compound NCCCCCN VHRGRCVQAFMJIZ-UHFFFAOYSA-N 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229920003303 ion-exchange polymer Polymers 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- AVFBYUADVDVJQL-UHFFFAOYSA-N phosphoric acid;trioxotungsten;hydrate Chemical compound O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O AVFBYUADVDVJQL-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000002685 polymerization catalyst Substances 0.000 description 2
- 229920003226 polyurethane urea Polymers 0.000 description 2
- 238000011175 product filtration Methods 0.000 description 2
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 2
- 150000003460 sulfonic acids Chemical class 0.000 description 2
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 2
- 238000001291 vacuum drying Methods 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- PZVANPGBOPAOIK-UHFFFAOYSA-N (1,3,3-trimethylcyclohexyl)methanamine Chemical compound CC1(C)CCCC(C)(CN)C1 PZVANPGBOPAOIK-UHFFFAOYSA-N 0.000 description 1
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- 229940035437 1,3-propanediol Drugs 0.000 description 1
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 1
- KMKROLUYWRLWCT-UHFFFAOYSA-N 2,2-dimethylbutane-1,3-diamine Chemical compound CC(N)C(C)(C)CN KMKROLUYWRLWCT-UHFFFAOYSA-N 0.000 description 1
- WUKHWLIEBSRTRH-UHFFFAOYSA-N 2-(2,2,3,3,4,4,5,5,5-nonafluoropentyl)oxirane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)CC1CO1 WUKHWLIEBSRTRH-UHFFFAOYSA-N 0.000 description 1
- JZUHIOJYCPIVLQ-UHFFFAOYSA-N 2-methylpentane-1,5-diamine Chemical compound NCC(C)CCCN JZUHIOJYCPIVLQ-UHFFFAOYSA-N 0.000 description 1
- QTKDDPSHNLZGRO-UHFFFAOYSA-N 4-methylcyclohexane-1,3-diamine Chemical compound CC1CCC(N)CC1N QTKDDPSHNLZGRO-UHFFFAOYSA-N 0.000 description 1
- 239000007848 Bronsted acid Substances 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 description 1
- HGFORHZGWTZQPS-UHFFFAOYSA-N [4-[(2-isocyanatophenyl)methyl]phenyl] cyanate Chemical compound O=C=NC1=CC=CC=C1CC1=CC=C(OC#N)C=C1 HGFORHZGWTZQPS-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 125000003158 alcohol group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- RGTXVXDNHPWPHH-UHFFFAOYSA-N butane-1,3-diamine Chemical compound CC(N)CCN RGTXVXDNHPWPHH-UHFFFAOYSA-N 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- GEQHKFFSPGPGLN-UHFFFAOYSA-N cyclohexane-1,3-diamine Chemical compound NC1CCCC(N)C1 GEQHKFFSPGPGLN-UHFFFAOYSA-N 0.000 description 1
- VKIRRGRTJUUZHS-UHFFFAOYSA-N cyclohexane-1,4-diamine Chemical compound NC1CCC(N)CC1 VKIRRGRTJUUZHS-UHFFFAOYSA-N 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 150000002009 diols Chemical group 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- WTSXICLFTPPDTL-UHFFFAOYSA-N pentane-1,3-diamine Chemical compound CCC(N)CCN WTSXICLFTPPDTL-UHFFFAOYSA-N 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 229920006306 polyurethane fiber Polymers 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 1
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000001577 simple distillation Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000003930 superacid Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 150000007984 tetrahydrofuranes Chemical class 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/16—Cyclic ethers having four or more ring atoms
- C08G65/20—Tetrahydrofuran
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4854—Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/16—Cyclic ethers having four or more ring atoms
- C08G65/18—Oxetanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/22—Cyclic ethers having at least one atom other than carbon and hydrogen outside the ring
- C08G65/223—Cyclic ethers having at least one atom other than carbon and hydrogen outside the ring containing halogens
- C08G65/226—Cyclic ethers having at least one atom other than carbon and hydrogen outside the ring containing halogens containing fluorine
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/70—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/05—Polymer mixtures characterised by other features containing polymer components which can react with one another
Definitions
- This invention relates to new compositions comprising copolymers of tetrahydrofuran, ethylene oxide, and an additional cyclic ether.
- Homopolymers of tetrahydrofuran i.e., polytetramethylene ether glycols
- THF oxofuran
- polytetramethylene ether glycols are well known for use as soft segments in polyurethanes. These homopolymers impart superior dynamic properties to polyurethane elastomers and fibers. They have very low glass transition temperatures but their crystalline melt temperatures are above room temperature. Thus, they are waxy solids at ambient temperatures and need to be kept at elevated temperatures to prevent solidification.
- Copolymerization with a cyclic ether has been used to reduce the crystallinity of the polytetramethylene ether chains. This lowers the polymer melt temperature of the polyglycol and at the same time may improve certain dynamic properties of a polyurethane which contains such a copolymer as a soft segment.
- ethylene oxide which can lower the copolymer melt temperature to below ambient, depending on the comonomer content.
- Use of copolymers of THF and ethylene oxide may also increase certain dynamic properties of polyurethanes, for example elongation at break, which for some end uses is desirable.
- Copolymers of THF with ethylene oxide are well known in the art. Their preparation is described e.g. by Pruckmayr in U.S. Pat. No. 4,139,567 and U.S. Pat. No. 4,153,786. Such copolymers can be prepared by any of the known methods of cyclic ether polymerization, described for instance in “Polytetrahydrofuran” by P. Dreyfuss (Gordon & Breach, N.Y. 1982). Such polymerization methods include catalysis by strong proton or Lewis acids, by heteropoly acids, as well as by perfluorosulfonic acids or acid resins.
- a polymerization promoter such as a carboxylic acid anhydride, as described in U.S. Pat. No. 4,163,115.
- the primary polymer products are diesters, which need to be hydrolyzed in a subsequent step to obtain the desired polymeric glycols.
- U.S. Pat. No. 5,684,179 to Dorai discloses the preparation of diesters of polytetramethylene ethers from the polymerization of THF with one or more comonomers. While Dorai includes 3-methyl THF, ethylene oxide, propylene oxide, etc., it does not describe a glycol copolymer of THF, ethylene oxide, and cyclic or substituted cyclic ethers.
- Glycols formed as copolymers of THF and ethylene oxide offer advantages over homopolymer glycols in terms of physical properties.
- the copolymer glycols are moderately viscous liquids at room temperature and have a lower viscosity than polytetrahydrofuran of the same molecular weight at temperatures above the melting point of polytetrahydrofuran.
- Certain physical properties of the polyurethanes prepared from THF copolymers surpass the properties of those polyurethanes prepared from THF homopolymers.
- EO ethylene oxide
- the invention is a copolymer glycol prepared by polymerizing tetrahydrofuran, ethylene oxide and at least one additional cyclic ether.
- the invention is also directed to a polyurethane polymer comprising the reaction product of at least one organic polyisocyanate compound and a copolymer glycol prepared by copolymerizing tetrahydrofuran, ethylene oxide and at least one additional cyclic ether.
- the invention is also directed to spandex filaments comprising the aforementioned polyurethane.
- the present invention relates to a glycol composition of matter comprising copolymers of THF, ethylene oxide, and one or more additional cyclic ethers.
- copolymer means a polymer formed from at least three monomers. Because incorporation of ethylene oxide into the polymer glycol increases the hydrophilic character of the subsequent polyurethane product, it is desirable to control or even minimize this hydrophilicity, and thereby decrease the water sensitivity of products ultimately made from these copolymers.
- the additional cyclic ethers or substituted cyclic ethers are more hydrophobic and offset the increase in hydrophilicity caused by the ethylene oxide comonomer.
- hydrophobic monomers are alkyl substituted tetrahydrofurans and larger ring cyclic ethers that contain a smaller proportion of oxygen in the molecule than ethylene oxide.
- a copolymer glycol can be produced, containing tetramethylene oxide and ethylene oxide units in the polymer chain, as well as units of the additional polyether monomer distributed in a random fashion along the polymer backbone chain.
- alkyl-substituted oxolanes such as 3-methyloxolane
- corresponding alkyl substituted THF i.e., as 3-methyl-THF in this case.
- cyclic ethers will be understood to include both unsubstituted and substituted forms.
- the copolymers of the present invention can be made by the method of Pruckmayr in U.S. Pat. No. 4,139,567 using a solid perfluorosulfonic acid resin catalyst.
- any other acidic cyclic ether polymerization catalyst may be used to produce these copolymers, e.g., heteropoly acids.
- the heteropoly acids and their salts useful in the practice of this invention are the catalysts described e.g., by Aoshima, et al. in U.S. Pat. No. 4,658,065 for the polymerization and copolymerization of cyclic ethers.
- a wide range of strong acid and superacid catalysts that are well known to those skilled in the art can be used for the copolymerization of cyclic ethers of this invention. These include, but are not limited to, fluorinated sulfonic acids, supported Lewis or Bronsted acids, and various zeolites and heterogeneous acid catalysts.
- Perfluorinated ion exchange polymers such as the NAFION® PFIEP products, a family of perfluorinated sulfonic acid polymers are generally suitable for use at EO levis of about 25 mole % or greater.
- NAFION® is commercially available from E. I. du Pont de Nemours and Company, Wilmington, Del. (hereinafter, DuPont). Fluorosulfonic acids are widely used as catalysts, especially for the lower levels of EO.
- Heteropoly acids, (phosphotungstic acid, for example) are generally suitable over the range of EO levels used.
- the molar concentration of ethylene oxide in the polymer is 1% to 60% and preferably 1% to 30%.
- the molar concentrations of the additional cyclic ethers is 1% to 40% and preferably 1% to 20%.
- the cyclic ethers can be represented by Formula 1: where
- R is a C1 to C5 alkyl or substituted alkyl group
- n is an integer of value 3 to 4 or 6 to 9,
- cyclic ethers are as follows: Ring C Chemical Name C3 oxetane, methyl-oxetane, and dimethyl-oxetanes, C4 alkyl-tetrahydrofuran such as 3-methyl-THF and 3-ethyl-THF, and 2-methyl-THF, C6 oxepane, C7 oxocane, C8 oxonane, and C9 oxecane
- 3,4-dimethyloxolane (3,4-dimethyl-THF) and perfluoroalkyl oxiranes, e.g., (1H,1H-perfluoropentyl)-oxirane can be used as an additional cyclic substituted ether for the purposes of this invention.
- the mole percent proportions of the monomers in the THF/EO/3-MeTHF copolymer is 3-50% EO, 5-25% of the 3-MeTHF, and the remainder is THF.
- Preferred mole percent ranges are 8-25% EO, 5-15% 3-MeTHF, and the remainder THF.
- the ethylene oxide acts as a polymerization initiator (or promoter) and copolymerization starts with opening of the strained 3-membered ring, quickly initiating ring opening of the other cyclic ethers of this invention.
- a polymerization initiator or promoter
- the ethylene oxide, tetrahydrofuran, and a third monomer such as an alkyl substituted tetrahydrofuran, combine hydrophobic and hydrophilic comonomer units
- the deliberate control of composition affords novel polymer chains.
- These new copolymers are of value as “soft segments” in polyurethane polymers. They are particularly of value when used in making spandex.
- “Spandex” means a manufactured fiber in which the fiber-forming substance is a long chain synthetic polymer comprised of at least 85% by weight of a segmented polyurethane.
- the segmented polyurethane can be made from a polymeric glycol, a diisocyanate, and a difunctional chain extender.
- the polymer is extended by sequential reaction of the hydroxy end groups with diisocyanates and diamines. In each case, the copolymer must undergo chain extension to provide a spinnable polymer with the necessary properties, including viscosity.
- Polymeric glycols that can be used in making the polyurethane of the present invention can have a number average molecular weight of approximately 1500-4000.
- Diisocyanates that can be used include 1-isocyanato-4-[(4-isocyanatophenyl)methyl]benzene, (“4,4”-MDI”) 1-isocyanato-2-[(4-cyanatophenyl)methyl]benzene (“2,4”-MDI”), mixtures of 4,4′-MDI and 2,4′-MDI, bis(4-isocyanatocyclohexyl)methane, 5-isocyanato-1-(isocyanatomethyl)-1,3,3-trimethylcyclohexane, 1,3-diisocyanato-4-methyl-benzene, and mixtures thereof.
- the chain extender is a diol, for example ethylene glycol, 1,3-propane diol, or 1,4-butane diol, and mixtures thereof.
- a monofunctional alcohol chain terminator such as butanol can be used to control polymer molecular weight
- a higher functional alcohol “chain brancher” such as pentaerythritol can be used to control viscosity.
- chain brancher such as pentaerythritol
- Such polyurethanes can be melt-spun, dry-spun, or wet-spun into spandex.
- the chain extender is a diamine, for example ethylene diamine, 1,3-butanediamine, 1,4-butanediamine, 1,3-diamino-2,2-dimethylbutane, 1,6-hexanediamine, 1,2-propanediamine, 1,3-propanediamine, N-methylaminobis(3-propylamine), 2-methyl-1,5-pentanediamine, 1,5-diaminopentane, 1,4-cyclohexanediamine, 1,3-diamino-4-methylcyclohexane, 1,3-cyclohexane-diamine, 1,1-methylene-bis(4,4′-diaminohexane), 3-aminomethyl-3,5,5-trimethylcyclohexane, 1,3-diaminopentane, m-xylylene diamine, and mixtures thereof.
- ethylene diamine 1,3-butanediamine, 1,4-butanediamine, 1,3-diamino
- a chain terminator for example diethylamine, cyclohexylamine, or n-hexylamine
- a trifunctional ‘chain brancher’ such as diethylenetriamine can be used to control solution viscosity.
- Polyurethaneureas are typically dry-spun or wet-spun when spandex is desired.
- THF, 2-methyl-THF, fluorosulfonic acid, and phosphotungstic acid hydrate are available from Aldrich Chemical, Milwaukee Wis.
- the phosphotungstic acid hydrate was dehydrated by heating at 300° C. for at least three hours prior to use.
- 3-Methyl-THF, 3-ethyl-THF, and oxepane were prepared according to methods described in the literature.
- THF 160 g, 2.22 mols
- 3-ethyl-THF 40 g, 0.4 mols
- 1,4-Butanediol 0.8 g, 0.01 mols
- NAFION® NR-50 is a solid perfluorosulfonic acid resin in bead form, available from DuPont.
- the polymerization mixture was stirred and heated to 50° C. At this point ethylene oxide was added slowly via the gas inlet tube and the addition was continued until 8.3 g (0.19 mols) were added, which took about 4 hours.
- the EO feed was then shut off and the gas inlet system flushed with dry nitrogen. Heating was continued for another 15 minutes, and the polymerization vessel then cooled to 30° C. before filtration. The solid catalyst was recovered and could be reused.
- the polymer solution was vacuum dried at 100° C. at 0.2 mm Hg (0.027 kPa) pressure.
- a final product filtration gave 50 g (24%) of a clear, viscous polymer, which was characterized by Fourier Transform Infra-Red Spectroscopy (FTIR), Nuclear Magnetic Resonance Spectroscopy (NMR), and Gel Permeation Chromatography (GPC). It had the following properties and composition Number Average Molecular Weight: 3100 THF content: 72 mol % EO content: 25 mol % 3-ethyl-THF content: 3 mol %
- This example was provided to show copolymerization of THF, 3-Ethyl-THF, and ethylene oxide.
- a 250-ml round-bottomed polymerization reactor was set up, equipped with a mechanical stirrer, dry ice reflux condenser with Drierite moisture protection tube, thermometer, and gas inlet tube.
- THF 26 g, 0.36 mol.
- 3-ethyl-THF 13 g, 0.13 mol.
- dry NAFION catalyst powder grade NR-50, 3 g
- the polymer solution was separated from the solid catalyst by filtration, and any polymer attached to the catalyst was removed by washing with dry methanol. Unreacted monomer was removed from the solution by distillation, and the polymer residue was vacuum dried for 1 hour at 100° C. and 1 mm of Hg (0.13 kPa) pressure. A final filtration gave 36 wt % of a clear polymer with a number average molecular weight determined by end group titration to be 1075, and the following composition as determined by NMR analysis:
- This example was provided to show copolymerization of THF, oxepane, and ethylene oxide.
- a 100-ml round-bottomed polymerization reactor was set up, equipped with mechanical stirrer, dry ice reflux condenser with Drierite moisture protection tube, thermometer, and gas inlet tube.
- THF (10 g, 0.14 mol.
- oxepane hexamethylene oxide, 10 g, 0.1 mol.
- dry NAFION catalyst powder grade NR-50, 2 g
- the polymer solution was separated from the solid catalyst by filtration, and any polymer attached to the catalyst was removed by washing with dry methanol.
- the polymer was isolated from the solution by vacuum drying for 1 hour at 100° C. and 1 mm of Hg (0.13 kPa) pressure.
- a final filtration gave 45 wt % of a clear polymer with a number average molecular weight determined by end group titration to be 2420, and the following composition as determined by NMR analysis:
- This example was provided to show copolymerization of THF, 3-Methyl-THF, and ethylene oxide.
- THF 800 g, 11.1 mole
- 3-methyl-THF 100 g, 1.15 mole
- 1,4-butanediol 4 g, 0.033 mole
- dry NAFION pellets grade NR-50, 30 g
- the polymerization mixture was stirred and heated to 50° C., when ethylene oxide was added slowly added via the gas inlet tube. Ethylene oxide addition was continued until 55 g (1.25 mole) had been added over a period of about 4 hours. The ethylene oxide feed was then shut off and the gas inlet system flushed with nitrogen. Heating was continued for another 15 minutes, and then the polymerization vessel was cooled to 35° C. before filtration. The solid catalyst residue was washed and could be recycled. The polymer solution was vacuum dried for 1 hour at 100° C. at 2 mm Hg pressure (0.27 kPa).
- the carbon dioxide condenser was replaced by a simple distillation head and hot water (600 mL) was added.
- the flask contents were heated to 100° C. to remove a THF/water distillate. A nitrogen flow was maintained to speed the distillation.
- the stirring was stopped and the contents were allowed to separate.
- the water layer was removed, and the organic layer was then washed twice with two 600 mL batches of hot water.
- 15 g of calcium hydroxide was stirred in thoroughly, precipitating additional water, which was removed. Additional calcium hydroxide was added in small portions until the pH was 7-8.
- the polymer mix was maintained at 80° C. to maintain low viscosity.
- a 5-L baffled jacketed reactor was equipped with a thermocouple, ethylene oxide and nitrogen inlet, a dry ice condenser with N 2 exit, and a mechanical stirrer. The equipment was dried at 100° C. with a N 2 sweep. The THF, water, and the anhydrous PTA were added to the flask and cooled (see Table 3). The 3-MeTHF was charged to the flask as a 55% solution of 3-MeTHF in THF with additional THF to give the monomer loading as shown in Table 3 and cooled to 10-15° C. The reactor was swept with nitrogen and the stirrer set for 250 rpm. The ethylene oxide was added steadily over a period of about 2 to 4 hours, with cooling to maintain the specified reaction temperature. After all of the ethylene oxide was added, stirring was continued until the total reaction time was completed. After the reaction period, 1 L of de-ionized water was added and the mixture stirred for at least 30 min. at 45° C.
- the crude copolymer was purified by diluting the reaction mixture with an equal volume of methanol at 45° C., and passing the methanolic solution through a column packed with a weak-base ion exchange resin to adsorb the acid catalyst. The unreacted THF, methanol, and water were then removed in vacuo. Solids were removed by filtration through a diatomaceous earth mat on a Whatman #1 filter paper on a steam-heated Buchner funnel. The haze-free polymer was weighed, the molecular weight determined by end group titration, and the composition determined by 1 H NMR. These data are summarized in Table 4. TABLE 3 EO Rxn Rxn ADDN 3-MeTHF time temp TIME Ex.
- This example is provided to show copolymerization of THF, 2-methyl-THF, and ethylene oxide.
- a 250-ml round bottom polymerization reactor was set up, equipped with mechanical stirrer, dry ice reflux condenser with Drierite moisture protection tube, thermometer, and gas inlet tube. Tetrahydrofuran (THF, 25 g, 0.35 mol.), 2-methyl-THF (75 g, 0.75 mol.), and dry NAFION catalyst powder (grade NR-50, 6.5 g) were added.
- the mixture was heated to 60° C. with stirring, under a slow stream of nitrogen.
- ethylene oxide gas (EO) was added slowly through the gas inlet tube at a rate of about 6 g per hour. EO addition was continued until a total of 17 g EO had been added.
- the EO feed was then shut off, and the gas inlet system flushed with nitrogen. Heating was continued for another 15 minutes, and then the polymerization vessel was allowed to cool to room temperature.
- the polymer solution was separated from the solid catalyst by filtration, and any polymer attached to the catalyst was removed by washing with dry methanol.
- the polymer was isolated from the solution by vacuum drying for 1 hour at 100° C. and 1 mm of Hg (0.13 kPa) pressure.
- a final filtration gave 30 wt % of a clear polymer with a molecular weight determined by end group titration to be 2000, and the following composition:
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Abstract
Description
- 1. Field of the Invention
- This invention relates to new compositions comprising copolymers of tetrahydrofuran, ethylene oxide, and an additional cyclic ether.
- 2. Description of the Related Art
- Homopolymers of tetrahydrofuran (THF, oxolane), i.e., polytetramethylene ether glycols, are well known for use as soft segments in polyurethanes. These homopolymers impart superior dynamic properties to polyurethane elastomers and fibers. They have very low glass transition temperatures but their crystalline melt temperatures are above room temperature. Thus, they are waxy solids at ambient temperatures and need to be kept at elevated temperatures to prevent solidification.
- Copolymerization with a cyclic ether has been used to reduce the crystallinity of the polytetramethylene ether chains. This lowers the polymer melt temperature of the polyglycol and at the same time may improve certain dynamic properties of a polyurethane which contains such a copolymer as a soft segment. Among the comonomers used for this purpose is ethylene oxide, which can lower the copolymer melt temperature to below ambient, depending on the comonomer content. Use of copolymers of THF and ethylene oxide may also increase certain dynamic properties of polyurethanes, for example elongation at break, which for some end uses is desirable.
- Copolymers of THF with ethylene oxide are well known in the art. Their preparation is described e.g. by Pruckmayr in U.S. Pat. No. 4,139,567 and U.S. Pat. No. 4,153,786. Such copolymers can be prepared by any of the known methods of cyclic ether polymerization, described for instance in “Polytetrahydrofuran” by P. Dreyfuss (Gordon & Breach, N.Y. 1982). Such polymerization methods include catalysis by strong proton or Lewis acids, by heteropoly acids, as well as by perfluorosulfonic acids or acid resins. In some instances it may be of advantage to use a polymerization promoter, such as a carboxylic acid anhydride, as described in U.S. Pat. No. 4,163,115. In these cases the primary polymer products are diesters, which need to be hydrolyzed in a subsequent step to obtain the desired polymeric glycols.
- U.S. Pat. No. 5,684,179 to Dorai (Dorai) discloses the preparation of diesters of polytetramethylene ethers from the polymerization of THF with one or more comonomers. While Dorai includes 3-methyl THF, ethylene oxide, propylene oxide, etc., it does not describe a glycol copolymer of THF, ethylene oxide, and cyclic or substituted cyclic ethers.
- Glycols formed as copolymers of THF and ethylene oxide offer advantages over homopolymer glycols in terms of physical properties. At ethylene oxide contents above 20 mole percent, the copolymer glycols are moderately viscous liquids at room temperature and have a lower viscosity than polytetrahydrofuran of the same molecular weight at temperatures above the melting point of polytetrahydrofuran. Certain physical properties of the polyurethanes prepared from THF copolymers surpass the properties of those polyurethanes prepared from THF homopolymers.
- However, there are certain disadvantages connected with the use of ethylene oxide (EO) in these copolymers. EO is quite hydrophilic and can increase the water sensitivity of the corresponding polyurethanes when used in the required concentrations.
- The invention is a copolymer glycol prepared by polymerizing tetrahydrofuran, ethylene oxide and at least one additional cyclic ether. The invention is also directed to a polyurethane polymer comprising the reaction product of at least one organic polyisocyanate compound and a copolymer glycol prepared by copolymerizing tetrahydrofuran, ethylene oxide and at least one additional cyclic ether. The invention is also directed to spandex filaments comprising the aforementioned polyurethane.
- The present invention relates to a glycol composition of matter comprising copolymers of THF, ethylene oxide, and one or more additional cyclic ethers. Herein, the term “copolymer” means a polymer formed from at least three monomers. Because incorporation of ethylene oxide into the polymer glycol increases the hydrophilic character of the subsequent polyurethane product, it is desirable to control or even minimize this hydrophilicity, and thereby decrease the water sensitivity of products ultimately made from these copolymers. The additional cyclic ethers or substituted cyclic ethers are more hydrophobic and offset the increase in hydrophilicity caused by the ethylene oxide comonomer. This serves to decrease the water sensitivity of compounds, such as polyurethanes that are made from the inventive copolymers. Examples of such hydrophobic monomers are alkyl substituted tetrahydrofurans and larger ring cyclic ethers that contain a smaller proportion of oxygen in the molecule than ethylene oxide. A copolymer glycol can be produced, containing tetramethylene oxide and ethylene oxide units in the polymer chain, as well as units of the additional polyether monomer distributed in a random fashion along the polymer backbone chain. It should be noted that alkyl-substituted oxolanes, such as 3-methyloxolane, are referred to as the corresponding alkyl substituted THF, i.e., as 3-methyl-THF in this case. Herein, the term “cyclic ethers” will be understood to include both unsubstituted and substituted forms.
- The copolymers of the present invention can be made by the method of Pruckmayr in U.S. Pat. No. 4,139,567 using a solid perfluorosulfonic acid resin catalyst. Alternatively, any other acidic cyclic ether polymerization catalyst may be used to produce these copolymers, e.g., heteropoly acids. The heteropoly acids and their salts useful in the practice of this invention are the catalysts described e.g., by Aoshima, et al. in U.S. Pat. No. 4,658,065 for the polymerization and copolymerization of cyclic ethers.
- A wide range of strong acid and superacid catalysts that are well known to those skilled in the art can be used for the copolymerization of cyclic ethers of this invention. These include, but are not limited to, fluorinated sulfonic acids, supported Lewis or Bronsted acids, and various zeolites and heterogeneous acid catalysts. Perfluorinated ion exchange polymers (PFIEP), such as the NAFION® PFIEP products, a family of perfluorinated sulfonic acid polymers are generally suitable for use at EO levis of about 25 mole % or greater. NAFION® is commercially available from E. I. du Pont de Nemours and Company, Wilmington, Del. (hereinafter, DuPont). Fluorosulfonic acids are widely used as catalysts, especially for the lower levels of EO. Heteropoly acids, (phosphotungstic acid, for example) are generally suitable over the range of EO levels used.
- The molar concentration of ethylene oxide in the polymer is 1% to 60% and preferably 1% to 30%. The molar concentrations of the additional cyclic ethers is 1% to 40% and preferably 1% to 20%.
-
- R is a C1 to C5 alkyl or substituted alkyl group,
- n is an integer of value 3 to 4 or 6 to 9,
- m is zero or 1 except that when n=4, m is 1.
- Examples of cyclic ethers are as follows:
Ring C Chemical Name C3 oxetane, methyl-oxetane, and dimethyl-oxetanes, C4 alkyl-tetrahydrofuran such as 3-methyl-THF and 3-ethyl-THF, and 2-methyl-THF, C6 oxepane, C7 oxocane, C8 oxonane, and C9 oxecane
Although not represented by the formula above, 3,4-dimethyloxolane (3,4-dimethyl-THF) and perfluoroalkyl oxiranes, e.g., (1H,1H-perfluoropentyl)-oxirane, can be used as an additional cyclic substituted ether for the purposes of this invention. - The mole percent proportions of the monomers in the THF/EO/3-MeTHF copolymer is 3-50% EO, 5-25% of the 3-MeTHF, and the remainder is THF. Preferred mole percent ranges are 8-25% EO, 5-15% 3-MeTHF, and the remainder THF.
- During the copolymerization process of this invention, the ethylene oxide acts as a polymerization initiator (or promoter) and copolymerization starts with opening of the strained 3-membered ring, quickly initiating ring opening of the other cyclic ethers of this invention. To the extent that the ethylene oxide, tetrahydrofuran, and a third monomer, such as an alkyl substituted tetrahydrofuran, combine hydrophobic and hydrophilic comonomer units, the deliberate control of composition affords novel polymer chains. These new copolymers are of value as “soft segments” in polyurethane polymers. They are particularly of value when used in making spandex.
- “Spandex” means a manufactured fiber in which the fiber-forming substance is a long chain synthetic polymer comprised of at least 85% by weight of a segmented polyurethane. The segmented polyurethane can be made from a polymeric glycol, a diisocyanate, and a difunctional chain extender. In the preparation of the spandex polymers, the polymer is extended by sequential reaction of the hydroxy end groups with diisocyanates and diamines. In each case, the copolymer must undergo chain extension to provide a spinnable polymer with the necessary properties, including viscosity.
- Polymeric glycols that can be used in making the polyurethane of the present invention can have a number average molecular weight of approximately 1500-4000. Diisocyanates that can be used include 1-isocyanato-4-[(4-isocyanatophenyl)methyl]benzene, (“4,4”-MDI”) 1-isocyanato-2-[(4-cyanatophenyl)methyl]benzene (“2,4”-MDI”), mixtures of 4,4′-MDI and 2,4′-MDI, bis(4-isocyanatocyclohexyl)methane, 5-isocyanato-1-(isocyanatomethyl)-1,3,3-trimethylcyclohexane, 1,3-diisocyanato-4-methyl-benzene, and mixtures thereof. When a polyurethane is desired, the chain extender is a diol, for example ethylene glycol, 1,3-propane diol, or 1,4-butane diol, and mixtures thereof.
- Optionally, a monofunctional alcohol chain terminator such as butanol can be used to control polymer molecular weight, and a higher functional alcohol “chain brancher” such as pentaerythritol can be used to control viscosity. Such polyurethanes can be melt-spun, dry-spun, or wet-spun into spandex. When a polyurethaneurea (a sub-class of polyurethanes) is desired, the chain extender is a diamine, for example ethylene diamine, 1,3-butanediamine, 1,4-butanediamine, 1,3-diamino-2,2-dimethylbutane, 1,6-hexanediamine, 1,2-propanediamine, 1,3-propanediamine, N-methylaminobis(3-propylamine), 2-methyl-1,5-pentanediamine, 1,5-diaminopentane, 1,4-cyclohexanediamine, 1,3-diamino-4-methylcyclohexane, 1,3-cyclohexane-diamine, 1,1-methylene-bis(4,4′-diaminohexane), 3-aminomethyl-3,5,5-trimethylcyclohexane, 1,3-diaminopentane, m-xylylene diamine, and mixtures thereof. Optionally, a chain terminator, for example diethylamine, cyclohexylamine, or n-hexylamine, can be used to control the molecular weight of the polymer, and a trifunctional ‘chain brancher’ such as diethylenetriamine can be used to control solution viscosity. Polyurethaneureas are typically dry-spun or wet-spun when spandex is desired.
- The practice of the present invention is demonstrated by Examples below which are not intended to limit the scope of the invention.
- THF, 2-methyl-THF, fluorosulfonic acid, and phosphotungstic acid hydrate are available from Aldrich Chemical, Milwaukee Wis. The phosphotungstic acid hydrate was dehydrated by heating at 300° C. for at least three hours prior to use.
- 3-Methyl-THF, 3-ethyl-THF, and oxepane were prepared according to methods described in the literature.
- This example was provided to show copolymerization of THF, 3-ethyl-THF, and ethylene oxide. THF (160 g, 2.22 mols) and 3-ethyl-THF (40 g, 0.4 mols) were added to a 500 ml 4-neck round-bottomed flask, equipped with mechanical stirrer, dry ice condenser, thermometer, and gas inlet tube. 1,4-Butanediol (0.8 g, 0.01 mols) was added as a molecular weight controlling agent, together with 10 g of dry NAFION® NR-50, cryoground to less than 80 mesh. NAFION® NR-50 is a solid perfluorosulfonic acid resin in bead form, available from DuPont. The polymerization mixture was stirred and heated to 50° C. At this point ethylene oxide was added slowly via the gas inlet tube and the addition was continued until 8.3 g (0.19 mols) were added, which took about 4 hours. The EO feed was then shut off and the gas inlet system flushed with dry nitrogen. Heating was continued for another 15 minutes, and the polymerization vessel then cooled to 30° C. before filtration. The solid catalyst was recovered and could be reused. The polymer solution was vacuum dried at 100° C. at 0.2 mm Hg (0.027 kPa) pressure. A final product filtration gave 50 g (24%) of a clear, viscous polymer, which was characterized by Fourier Transform Infra-Red Spectroscopy (FTIR), Nuclear Magnetic Resonance Spectroscopy (NMR), and Gel Permeation Chromatography (GPC). It had the following properties and composition
Number Average Molecular Weight: 3100 THF content: 72 mol % EO content: 25 mol % 3-ethyl-THF content: 3 mol % - This example was provided to show copolymerization of THF, 3-Ethyl-THF, and ethylene oxide.
- A 250-ml round-bottomed polymerization reactor was set up, equipped with a mechanical stirrer, dry ice reflux condenser with Drierite moisture protection tube, thermometer, and gas inlet tube. THF (26 g, 0.36 mol.), 3-ethyl-THF (13 g, 0.13 mol.), and dry NAFION catalyst powder (grade NR-50, 3 g) were added. The mixture was heated to 60° C. with stirring, under a slow stream of nitrogen. When the system had reached 60° C., ethylene oxide gas (EO) was added slowly through the gas inlet tube at a rate of about 6 g/h. EO addition was continued until a total of 6.5 g EO had been added. The EO feed was then shut off, and the gas inlet system flushed with nitrogen. Heating was continued for another 15 minutes, and then the polymerization vessel was allowed to cool to room temperature.
- The polymer solution was separated from the solid catalyst by filtration, and any polymer attached to the catalyst was removed by washing with dry methanol. Unreacted monomer was removed from the solution by distillation, and the polymer residue was vacuum dried for 1 hour at 100° C. and 1 mm of Hg (0.13 kPa) pressure. A final filtration gave 36 wt % of a clear polymer with a number average molecular weight determined by end group titration to be 1075, and the following composition as determined by NMR analysis:
- 49 wt % THF,
- 20 wt % 3-ethyl-THF, and
- 31 wt % of EO.
- This example was provided to show copolymerization of THF, oxepane, and ethylene oxide. A 100-ml round-bottomed polymerization reactor was set up, equipped with mechanical stirrer, dry ice reflux condenser with Drierite moisture protection tube, thermometer, and gas inlet tube. THF (10 g, 0.14 mol.), oxepane (hexamethylene oxide, 10 g, 0.1 mol.), and dry NAFION catalyst powder (grade NR-50, 2 g) were added. 1,4-butanediol was added as a molecular weight controlling agent. The mixture was heated to 70° C. with stirring, under a slow stream of nitrogen. When the system had reached 70° C., ethylene oxide gas was added slowly through the gas inlet tube at a rate of 4.5 g per hour. EO addition was continued until a total of 9 g EO had been added. The EO feed was then shut off, and the gas inlet system flushed with nitrogen. Heating was continued for another 15 minutes, and then the polymerization vessel was allowed to cool to room temperature.
- The polymer solution was separated from the solid catalyst by filtration, and any polymer attached to the catalyst was removed by washing with dry methanol. The polymer was isolated from the solution by vacuum drying for 1 hour at 100° C. and 1 mm of Hg (0.13 kPa) pressure. A final filtration gave 45 wt % of a clear polymer with a number average molecular weight determined by end group titration to be 2420, and the following composition as determined by NMR analysis:
- 45 wt % THF,
- 20 wt % oxepane, and
- 35 wt % of EO.
- This example was provided to show copolymerization of THF, 3-Methyl-THF, and ethylene oxide.
- THF (800 g, 11.1 mole) and 3-methyl-THF (100 g, 1.15 mole) were added to a 2-liter 4-neck round-bottom polymerization reactor, equipped with a mechanical stirrer, dry ice condenser, thermometer, and gas inlet tube. 1,4-butanediol (4 g, 0.033 mole) was added as a molecular weight controlling agent, and dry NAFION pellets (grade NR-50, 30 g) added as a polymerization catalyst.
- The polymerization mixture was stirred and heated to 50° C., when ethylene oxide was added slowly added via the gas inlet tube. Ethylene oxide addition was continued until 55 g (1.25 mole) had been added over a period of about 4 hours. The ethylene oxide feed was then shut off and the gas inlet system flushed with nitrogen. Heating was continued for another 15 minutes, and then the polymerization vessel was cooled to 35° C. before filtration. The solid catalyst residue was washed and could be recycled. The polymer solution was vacuum dried for 1 hour at 100° C. at 2 mm Hg pressure (0.27 kPa). A final product filtration gave a clear viscous polymer with the following typical properties:
Mn: 2700 Viscosity: 10.5 poise (1.05 Pa · s) at 40° C. Melt temp.: −3.9° C. EO Content: 28 mol % 3-methyl-THF Content: 8 mol % - These examples demonstrated copolymerization of THF, 3-Methyl-THF, and ethylene oxide using fluorosulfonic acid (FSA) catalyst.
- The procedure for each of these examples (Table 1) is as follows: A dry baffled and jacketed glass reactor was equipped with a thermocouple, a fritted glass gas inlet for nitrogen and ethylene oxide, a solid carbon dioxide condenser with outlet, and a mechanical stirrer. The 3-MeTHF was charged to the flask as a 55% solution of 3-MeTHF in THF with additional THF to give the monomer loading as shown in Table 1 and cooled to 10-15° C. The flask was swept with nitrogen and fluorosulfonic acid was added dropwise over 3-5 min through a dry addition funnel. The reaction mass was then heated to the reaction temperature and ethylene oxide was added over about 3 h. Agitation to maintain a uniform temperature throughout the reaction mass was provided. The temperature of the increasingly viscous contents was allowed to rise to, but not to exceed, 45° C. Control of the ethylene oxide feed rate was used to moderate the temperature.
- To terminate and neutralize the reaction, the carbon dioxide condenser was replaced by a simple distillation head and hot water (600 mL) was added. The flask contents were heated to 100° C. to remove a THF/water distillate. A nitrogen flow was maintained to speed the distillation. When the THF was stripped off, the stirring was stopped and the contents were allowed to separate. The water layer was removed, and the organic layer was then washed twice with two 600 mL batches of hot water. After the second wash, 15 g of calcium hydroxide was stirred in thoroughly, precipitating additional water, which was removed. Additional calcium hydroxide was added in small portions until the pH was 7-8. The polymer mix was maintained at 80° C. to maintain low viscosity.
- To isolate the polymer, the neutralized wet polymer was stripped under vacuum at 90° C. Solids were removed by filtration through a diatomaceous earth mat on a Whatman #1 filter paper on a steam-heated Buchner funnel. The haze-free polymer was weighed, the molecular weight determined by end group titration, and the composition determined by 1H NMR. These data are summarized in Table 2.
TABLE 1 Rxn 3-MeTHF FSA time Rxn Temp Ex. THF (g) EO (g) (g) (g) (hr) (° C.) 5 663 37.1 176 37.1 4.4 40 6 663.6 37.1 176.4 37 2.3 30.1-34.6 7 663.6 37 176.4 37.2 2.3 30.7-39.2 8 663.6 37 176.4 37.7 4 34.4-41.2 9 1448 81 385 80.8 4 35-40 10 1448 53.2 385 80.8 4 35 11 2949 204 647 141.4 4 35-41 12 2949 204 647 141.4 4.25 32-42 13 2768 204 792 75.1 4 25-32 14 2768 204 792 74.6 3.7 15-22 15 2768 204 792 75.9 4.5 10.5-31 - Rxn in the table above means reaction.
TABLE 2 Melt Point Ex. Conversion % EO % 3-MeTHF Mn (° C.) 5 56 4.8 9.5 1804 14.8 6 52.9 5.0 10.0 2166 7.79 7 NA 4.4 9.3 2244 9.89 8 63.9 5.4 9.6 1657 7.39 9 51.6 4.7 9.6 1778 16.15 10 51.1 2.9 9.3 1996 17.89 11 56.2 6.4 9 2274 17.18 12 50.6 7 9 2000 16.14 13 4.2 11.8 8.1 843 14.97 14 2.9 13.3 11.3 660 4.21 15 16.3 9 11.2 1085 11.05 - These examples are provided to show copolymerization of THF, 3-Methyl-THF, and ethylene oxide using anhydrous phosphotungstic acid (PTA) catalyst.
- A 5-L baffled jacketed reactor was equipped with a thermocouple, ethylene oxide and nitrogen inlet, a dry ice condenser with N2 exit, and a mechanical stirrer. The equipment was dried at 100° C. with a N2 sweep. The THF, water, and the anhydrous PTA were added to the flask and cooled (see Table 3). The 3-MeTHF was charged to the flask as a 55% solution of 3-MeTHF in THF with additional THF to give the monomer loading as shown in Table 3 and cooled to 10-15° C. The reactor was swept with nitrogen and the stirrer set for 250 rpm. The ethylene oxide was added steadily over a period of about 2 to 4 hours, with cooling to maintain the specified reaction temperature. After all of the ethylene oxide was added, stirring was continued until the total reaction time was completed. After the reaction period, 1 L of de-ionized water was added and the mixture stirred for at least 30 min. at 45° C.
- The crude copolymer was purified by diluting the reaction mixture with an equal volume of methanol at 45° C., and passing the methanolic solution through a column packed with a weak-base ion exchange resin to adsorb the acid catalyst. The unreacted THF, methanol, and water were then removed in vacuo. Solids were removed by filtration through a diatomaceous earth mat on a Whatman #1 filter paper on a steam-heated Buchner funnel. The haze-free polymer was weighed, the molecular weight determined by end group titration, and the composition determined by 1H NMR. These data are summarized in Table 4.
TABLE 3 EO Rxn Rxn ADDN 3-MeTHF time temp TIME Ex. THF (g) EO (g) (g) PTA (g) (hr) (° C.) (hr) 16 2808 178 792 130 4.1 −4-4 3.1 17 2808 178 792 75.6 4 −4.4-1.5 2.9 18 2943 70.8 657.3 75.6 6 −4.8-0.4 2.33 19 2943 123 657 75.6 5 −1-3.6 3.83 20 2988 162 612 75.6 5 14-22 4.8 -
TABLE 4 Melt Ex. Conversion % EO % 3-MeTHF Mn Point (° C.) 16 59 14.6 12 3420 −0.37 17 53.6 14.45 12.9 4438 −3.21 18 26.7 15.2 10.2 2233 4.46 19 46.6 13.9 10.35 2194 7.37 20 66.3 12.1 8.6 4180 10.02 - This example is provided to show copolymerization of THF, 2-methyl-THF, and ethylene oxide. A 250-ml round bottom polymerization reactor was set up, equipped with mechanical stirrer, dry ice reflux condenser with Drierite moisture protection tube, thermometer, and gas inlet tube. Tetrahydrofuran (THF, 25 g, 0.35 mol.), 2-methyl-THF (75 g, 0.75 mol.), and dry NAFION catalyst powder (grade NR-50, 6.5 g) were added. The mixture was heated to 60° C. with stirring, under a slow stream of nitrogen. When the system had reached 60° C., ethylene oxide gas (EO) was added slowly through the gas inlet tube at a rate of about 6 g per hour. EO addition was continued until a total of 17 g EO had been added. The EO feed was then shut off, and the gas inlet system flushed with nitrogen. Heating was continued for another 15 minutes, and then the polymerization vessel was allowed to cool to room temperature.
- The polymer solution was separated from the solid catalyst by filtration, and any polymer attached to the catalyst was removed by washing with dry methanol. The polymer was isolated from the solution by vacuum drying for 1 hour at 100° C. and 1 mm of Hg (0.13 kPa) pressure. A final filtration gave 30 wt % of a clear polymer with a molecular weight determined by end group titration to be 2000, and the following composition:
- 25 wt % THF,
- 40 wt % 2-Methyl-THF, and
- 35 wt % of EO,
- as determined by NMR analysis.
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US6989432B2 (en) | 2006-01-24 |
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