US20060065170A1 - Leg assembly for paper pallet - Google Patents

Leg assembly for paper pallet Download PDF

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Publication number
US20060065170A1
US20060065170A1 US11/174,867 US17486705A US2006065170A1 US 20060065170 A1 US20060065170 A1 US 20060065170A1 US 17486705 A US17486705 A US 17486705A US 2006065170 A1 US2006065170 A1 US 2006065170A1
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US
United States
Prior art keywords
receiving section
pallet
leg assembly
supporting blocks
top plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/174,867
Inventor
Fu-Mei Chen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US10/950,203 external-priority patent/US20060065168A1/en
Application filed by Individual filed Critical Individual
Priority to US11/174,867 priority Critical patent/US20060065170A1/en
Publication of US20060065170A1 publication Critical patent/US20060065170A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004Rigid pallets without side walls
    • B65D19/0006Rigid pallets without side walls the load supporting surface being made of a single element
    • B65D19/0008Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface
    • B65D19/002Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element
    • B65D19/0024Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0026Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of more than one element forming discontinuous or non-planar contact surfaces and each contact surface having a stringer-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00014Materials for the load supporting surface
    • B65D2519/00019Paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00049Materials for the base surface
    • B65D2519/00054Paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00084Materials for the non-integral separating spacer
    • B65D2519/00089Paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00119Materials for the construction of the reinforcements
    • B65D2519/00124Paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00283Overall construction of the load supporting surface
    • B65D2519/00293Overall construction of the load supporting surface made of more than one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00313Overall construction of the base surface
    • B65D2519/00318Overall construction of the base surface made of one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00313Overall construction of the base surface
    • B65D2519/00328Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00333Overall construction of the base surface shape of the contact surface of the base contact surface having a stringer-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00368Overall construction of the non-integral separating spacer
    • B65D2519/00373Overall construction of the non-integral separating spacer whereby at least one spacer is made of one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00398Overall construction reinforcements
    • B65D2519/00402Integral, e.g. ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00552Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00552Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • B65D2519/00562Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements chemical connection, e.g. glued, welded, sealed

Definitions

  • the present invention relates to a pallet.
  • the present invention relates to a paper pallet.
  • FIG. 1 of the drawings illustrates a typical paper pallet 90 comprising a top plate 91 and a plurality of legs 92 supporting the top plate 91 .
  • the top plate 91 is comprised of a plurality of sheets that are made of corrugated paper or thick paper and that are bonded together to improve the strength of the paper pallet 90 .
  • each leg 92 is divided into a plurality of separate leg units, leading to a decrease in the strength of the legs and undesired easy disengagement of the legs.
  • An objective of the present invention is to provide a pallet comprising a leg assembly with improved strength.
  • Another objective of the present invention is to provide a pallet comprising a leg assembly that allows insertion of the forks of a forklift along either a longitudinal direction or a transverse direction.
  • a pallet comprises a top plate and a leg assembly fixed below the top plate.
  • the leg assembly comprises a bottom plate fixed below the top plate.
  • the bottom plate comprises three receiving sections spaced from one another. Each receiving section includes two longitudinal sides and a bottom side. Three supporting blocks are mounted in each receiving section and spaced from one another. Each longitudinal side of each receiving section includes two transverse openings. Each transverse opening on each receiving section is located between two of the supporting blocks adjacent to each other.
  • a folded plate mounted in each receiving section and bonded between the bottom side of each receiving section and the supporting blocks.
  • each of two outer ones of the receiving sections comprises an extension for sealing a top of an associated one of the two outer ones of the receiving sections.
  • each longitudinal side of each receiving section comprises two reinforcing pieces.
  • Each reinforcing piece has a side connected to a bottom wall delimiting an associated one of the transverse openings.
  • FIG. 1 is a top perspective view of a conventional paper pallet.
  • FIG. 2 is a top perspective view of a pallet in accordance with the present invention.
  • FIG. 3 is a bottom perspective view of the pallet in accordance with the present invention.
  • FIG. 4 is a top perspective view of a leg assembly of the pallet in accordance with the present invention.
  • FIG. 5 is a flattened view of a bottom plate of the leg assembly of the pallet in accordance with the present invention.
  • FIG. 6 is a bottom perspective view of the bottom plate.
  • FIG. 7 is a view similar to FIG. 3 , showing supporting blocks mounted in the bottom plate.
  • FIG. 8 is a top perspective view illustrating a pallet with a modified embodiment of the leg assembly in accordance with the present invention.
  • FIG. 9 is a bottom perspective view of the pallet in FIG. 8 .
  • FIG. 10 is a perspective view illustrating a leg of the pallet in FIG. 8 .
  • FIG. 11 is a view illustrating a modified embodiment of the leg in FIG. 10 .
  • FIG. 2 illustrates an embodiment of a pallet in accordance with the present invention.
  • the pallet comprises a top plate 10 and a leg assembly fixed below the top plate 10 .
  • the top plate 10 is substantially square or rectangular and may be formed by bonding a plurality of sheets of corrugated paper or thick paper. Cargo or the like is placed on a top side of the top plate 10 .
  • the leg assembly is also made of corrugated paper or thick paper. It is, however, noted that the top plate 10 and the leg assembly of the pallet can be made of any other suitable material.
  • the leg assembly comprises a bottom plate 20 and a plurality of supporting blocks 31 , 32 , and 33 .
  • the bottom plate 50 defines a plurality of compartments (not labeled) for receiving the supporting blocks 31 , 32 , and 33 .
  • the bottom plate 20 comprises three receiving sections 21 , 22 , and 23 spaced from one another by a longitudinal space (not labeled). Each receiving section 21 , 22 , 23 includes two longitudinal sides 24 and a bottom side 25 .
  • Three supporting blocks 31 , 32 , and 33 are mounted in each receiving section 21 , 22 , 23 and spaced along a longitudinal direction, as shown in FIG. 7 .
  • Each supporting block 31 , 32 , 33 may include a plurality of sheets of paper to improve the strength.
  • FIG. 5 illustrates a flattened view of the bottom plate 20 .
  • FIG. 6 illustrates folding of the bottom plate 20 .
  • the bottom plate 20 comprises folding lines (not labeled) to allow easy folding for forming the receiving sections 21 , 22 , and 23 .
  • each longitudinal side 24 of each receiving section 21 , 22 , 23 is punched to form two transverse openings 26 .
  • each opening 26 is located between two of the supporting blocks 31 , 32 , 33 adjacent to each other.
  • an extension 27 extends outward from the outermost longitudinal side 24 of each of two outer ones of the receiving sections 21 , 22 .
  • the supporting blocks 31 , 32 , 33 are bonded in place to provide a reliable leg assembly which is bonded to the top plate 10 .
  • the transverse openings 26 in the respective longitudinal sides 24 of the respective receiving sections 21 , 22 , and 23 are aligned with each other, allowing insertion of the forks (not shown) of a forklift (not shown) into the transverse openings 26 .
  • the arrangement of the receiving sections 21 , 22 , and 23 and the supporting blocks 31 , 32 , and 33 improves the strength of the leg assembly.
  • each extension 27 is folded inward and bonded to seal a top of the associated receiving section 21 , 22 and to improve the strength of the leg assembly.
  • each reinforcing piece 28 is obtained on each longitudinal side 24 of each receiving section 21 , 22 , 23 after the punching procedure, with each reinforcing piece 28 having a side still connected to the associated longitudinal side 24 .
  • One of the reinforcing pieces 28 is bonded to a bottom wall delimiting an associated transverse opening 26 , and the other reinforcing piece 28 is bonded to the reinforcing piece 28 , forming a reinforced structure, best shown in FIGS. 2 and 3 .
  • FIGS. 8 and 9 illustrate a modified embodiment of the invention, wherein a folded plate 30 is mounted in each receiving section 21 , 22 , 23 and bonded between the bottom side 25 and each supporting block (now designed by 310 , 320 , 330 ).
  • each folded plate 30 is in the form of a plate that is folded, and the folded sections 36 of the plate 30 are bonded together.
  • the supporting blocks 310 , 320 , 330 are bonded on the folded plate 30 , forming a leg.
  • Reinforcing boards 340 are mounted in each supporting block 310 , 320 , 330 .
  • FIG. 11 illustrates an alternative embodiment, wherein a reinforcing plate 350 formed by folding a paper board is mounted in each supporting block 310 , 320 , 330 .
  • the pallet in FIGS. 8 and 9 may include the arrangement of the transverse openings 26 and the reinforcing pieces 28 .
  • the leg assembly of the pallet in accordance with the present invention has improved strength and allows insertion of the forks of a forklift along either a longitudinal direction or a transverse direction.

Abstract

A pallet includes a top plate and a leg assembly fixed below the top plate. The leg assembly includes a bottom plate fixed below the top plate. The bottom plate includes three receiving sections spaced from one another. Each receiving section includes two longitudinal sides and a bottom side. Three supporting blocks are mounted in each receiving section and spaced from one another. Each longitudinal side of each receiving section includes two transverse openings. Each transverse opening on each receiving section is located between two of the supporting blocks adjacent to each other.

Description

    CROSS REFERENCE TO RELATED APPLICATION
  • This is a continuation-in-part application of U.S. patent application Ser. No. 10/950,203 filed Sep. 24, 2004.
  • BACKGROUND OF THE INVENTION
  • 1. Field of the Invention
  • The present invention relates to a pallet. In particular, the present invention relates to a paper pallet.
  • 2. Description of the Related Art
  • Paper pallets are more widely used than conventional wooden pallets and metal pallets, as the paper pallets are light, inexpensive, and recyclable. FIG. 1 of the drawings illustrates a typical paper pallet 90 comprising a top plate 91 and a plurality of legs 92 supporting the top plate 91. The top plate 91 is comprised of a plurality of sheets that are made of corrugated paper or thick paper and that are bonded together to improve the strength of the paper pallet 90.
  • Two forks of a forklift are inserted into the spaces between the legs 92 along a longitudinal direction for lifting the paper pallet 90. However, the forks of the forklift could not be inserted into the paper pallet 90 along a transverse direction, causing limitation to operation of the forklift. To provide openings in the transverse direction of the paper pallet 90, each leg 92 is divided into a plurality of separate leg units, leading to a decrease in the strength of the legs and undesired easy disengagement of the legs.
  • SUMMARY OF THE INVENTION
  • An objective of the present invention is to provide a pallet comprising a leg assembly with improved strength.
  • Another objective of the present invention is to provide a pallet comprising a leg assembly that allows insertion of the forks of a forklift along either a longitudinal direction or a transverse direction.
  • In accordance with the present invention, a pallet comprises a top plate and a leg assembly fixed below the top plate. The leg assembly comprises a bottom plate fixed below the top plate. The bottom plate comprises three receiving sections spaced from one another. Each receiving section includes two longitudinal sides and a bottom side. Three supporting blocks are mounted in each receiving section and spaced from one another. Each longitudinal side of each receiving section includes two transverse openings. Each transverse opening on each receiving section is located between two of the supporting blocks adjacent to each other.
  • Preferably, a folded plate mounted in each receiving section and bonded between the bottom side of each receiving section and the supporting blocks.
  • Preferably, each of two outer ones of the receiving sections comprises an extension for sealing a top of an associated one of the two outer ones of the receiving sections.
  • Preferably, each longitudinal side of each receiving section comprises two reinforcing pieces. Each reinforcing piece has a side connected to a bottom wall delimiting an associated one of the transverse openings.
  • Other objectives, advantages, and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a top perspective view of a conventional paper pallet.
  • FIG. 2 is a top perspective view of a pallet in accordance with the present invention.
  • FIG. 3 is a bottom perspective view of the pallet in accordance with the present invention.
  • FIG. 4 is a top perspective view of a leg assembly of the pallet in accordance with the present invention.
  • FIG. 5 is a flattened view of a bottom plate of the leg assembly of the pallet in accordance with the present invention.
  • FIG. 6 is a bottom perspective view of the bottom plate.
  • FIG. 7 is a view similar to FIG. 3, showing supporting blocks mounted in the bottom plate.
  • FIG. 8 is a top perspective view illustrating a pallet with a modified embodiment of the leg assembly in accordance with the present invention.
  • FIG. 9 is a bottom perspective view of the pallet in FIG. 8.
  • FIG. 10 is a perspective view illustrating a leg of the pallet in FIG. 8.
  • FIG. 11 is a view illustrating a modified embodiment of the leg in FIG. 10.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • FIG. 2 illustrates an embodiment of a pallet in accordance with the present invention. The pallet comprises a top plate 10 and a leg assembly fixed below the top plate 10. The top plate 10 is substantially square or rectangular and may be formed by bonding a plurality of sheets of corrugated paper or thick paper. Cargo or the like is placed on a top side of the top plate 10. The leg assembly is also made of corrugated paper or thick paper. It is, however, noted that the top plate 10 and the leg assembly of the pallet can be made of any other suitable material.
  • Referring to FIGS. 2 through 4, the leg assembly comprises a bottom plate 20 and a plurality of supporting blocks 31, 32, and 33. The bottom plate 50 defines a plurality of compartments (not labeled) for receiving the supporting blocks 31, 32, and 33. In the illustrated embodiment, the bottom plate 20 comprises three receiving sections 21, 22, and 23 spaced from one another by a longitudinal space (not labeled). Each receiving section 21, 22, 23 includes two longitudinal sides 24 and a bottom side 25. Three supporting blocks 31, 32, and 33 are mounted in each receiving section 21, 22, 23 and spaced along a longitudinal direction, as shown in FIG. 7. Each supporting block 31, 32, 33 may include a plurality of sheets of paper to improve the strength.
  • FIG. 5 illustrates a flattened view of the bottom plate 20. FIG. 6 illustrates folding of the bottom plate 20. The bottom plate 20 comprises folding lines (not labeled) to allow easy folding for forming the receiving sections 21, 22, and 23. Further, each longitudinal side 24 of each receiving section 21, 22, 23 is punched to form two transverse openings 26. Preferably, each opening 26 is located between two of the supporting blocks 31, 32, 33 adjacent to each other. Further, an extension 27 extends outward from the outermost longitudinal side 24 of each of two outer ones of the receiving sections 21, 22. The supporting blocks 31, 32, 33 are bonded in place to provide a reliable leg assembly which is bonded to the top plate 10. The transverse openings 26 in the respective longitudinal sides 24 of the respective receiving sections 21, 22, and 23 are aligned with each other, allowing insertion of the forks (not shown) of a forklift (not shown) into the transverse openings 26. The arrangement of the receiving sections 21, 22, and 23 and the supporting blocks 31, 32, and 33 improves the strength of the leg assembly.
  • As illustrated in FIGS. 6 and 7, each extension 27 is folded inward and bonded to seal a top of the associated receiving section 21, 22 and to improve the strength of the leg assembly.
  • Referring to FIGS. 5 and 6, two reinforcing piece 28 are obtained on each longitudinal side 24 of each receiving section 21, 22, 23 after the punching procedure, with each reinforcing piece 28 having a side still connected to the associated longitudinal side 24. One of the reinforcing pieces 28 is bonded to a bottom wall delimiting an associated transverse opening 26, and the other reinforcing piece 28 is bonded to the reinforcing piece 28, forming a reinforced structure, best shown in FIGS. 2 and 3.
  • FIGS. 8 and 9 illustrate a modified embodiment of the invention, wherein a folded plate 30 is mounted in each receiving section 21, 22, 23 and bonded between the bottom side 25 and each supporting block (now designed by 310, 320, 330). As illustrated in FIG. 10, each folded plate 30 is in the form of a plate that is folded, and the folded sections 36 of the plate 30 are bonded together. And the supporting blocks 310, 320, 330 are bonded on the folded plate 30, forming a leg. Reinforcing boards 340 are mounted in each supporting block 310, 320, 330. FIG. 11 illustrates an alternative embodiment, wherein a reinforcing plate 350 formed by folding a paper board is mounted in each supporting block 310, 320, 330.
  • It is noted that the pallet in FIGS. 8 and 9 may include the arrangement of the transverse openings 26 and the reinforcing pieces 28.
  • As apparent from the foregoing, the leg assembly of the pallet in accordance with the present invention has improved strength and allows insertion of the forks of a forklift along either a longitudinal direction or a transverse direction.
  • Although specific embodiments have been illustrated and described, numerous modifications and variations are still possible without departing from the essence of the invention. The scope of the invention is limited by the accompanying claims.

Claims (5)

1. A pallet comprising:
a top plate; and
a leg assembly comprising a bottom plate fixed below the top plate, the bottom plate comprising three receiving sections spaced from one another, each said receiving section including two longitudinal sides and a bottom side, three supporting blocks being mounted in each said receiving section and spaced from one another, each said longitudinal side of each said receiving section including two transverse openings, each said transverse opening on each said receiving section being located between two of the supporting blocks adjacent to each other.
2. The pallet as claimed in claim 1, further comprising a folded plate mounted in each said receiving section and bonded between the bottom side of each said receiving section and the supporting blocks.
3. The pallet as claimed in claim 1, with each of two outer ones of the receiving sections comprising an extension for sealing a top of an associated one of the two outer ones of the receiving sections.
4. The pallet as claimed in claim 1, with each said longitudinal side of each said receiving section comprising two reinforcing pieces, each said reinforcing piece having a side connected to a bottom wall delimiting an associated one of the transverse openings.
5. The pallet as claimed in claim 2, with each said longitudinal side of each said receiving section comprising two reinforcing pieces, each said reinforcing piece having a side connected to a bottom wall delimiting an associated one of the transverse openings.
US11/174,867 2004-09-24 2005-07-05 Leg assembly for paper pallet Abandoned US20060065170A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US11/174,867 US20060065170A1 (en) 2004-09-24 2005-07-05 Leg assembly for paper pallet

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/950,203 US20060065168A1 (en) 2004-09-24 2004-09-24 Paper pallet
US11/174,867 US20060065170A1 (en) 2004-09-24 2005-07-05 Leg assembly for paper pallet

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US10/950,203 Continuation-In-Part US20060065168A1 (en) 2004-09-24 2004-09-24 Paper pallet

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US20060065170A1 true US20060065170A1 (en) 2006-03-30

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US11/174,867 Abandoned US20060065170A1 (en) 2004-09-24 2005-07-05 Leg assembly for paper pallet

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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US20090223422A1 (en) * 2006-05-18 2009-09-10 Conitex-Sonoco, Llc Pallets rails and methods for making same
US20100199889A1 (en) * 2009-02-12 2010-08-12 Sonoco Development, Inc. Pallet Constructed Substantially From Corrugated Cardboard and Paperboard
US10392159B2 (en) 2012-06-27 2019-08-27 Design Pallets, Inc. Corrugated pallet
US20170137170A1 (en) * 2012-06-27 2017-05-18 Design Pallets, Inc. Corrugated pallet
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US9193499B2 (en) * 2013-03-11 2015-11-24 Libery Diversified International, Inc. Paperboard pallet
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US20220289429A1 (en) * 2019-09-03 2022-09-15 The Gardner Group, Llc Shock absorbing pallet deck and related methods
US11840370B2 (en) * 2019-09-03 2023-12-12 The Gardner Group, Llc Shock absorbing pallet deck and related methods

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