US20060054301A1 - Variable area mass or area and mass species transfer device and method - Google Patents

Variable area mass or area and mass species transfer device and method Download PDF

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Publication number
US20060054301A1
US20060054301A1 US11/013,772 US1377204A US2006054301A1 US 20060054301 A1 US20060054301 A1 US 20060054301A1 US 1377204 A US1377204 A US 1377204A US 2006054301 A1 US2006054301 A1 US 2006054301A1
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Prior art keywords
mass
species
area
transfer device
species transfer
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US11/013,772
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Richard McRay
David Wilson
Joern Kallmeyer
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Wilson Solarpower Corp
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Wilson Solarpower Corp
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Priority to US11/013,772 priority Critical patent/US20060054301A1/en
Assigned to WILSON TURBOPOWER, INC. reassignment WILSON TURBOPOWER, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KALLMEYER, JOERN KARSTEN, MCRAY, RICHARD FERRIS, WILSON, DAVID GORDON
Publication of US20060054301A1 publication Critical patent/US20060054301A1/en
Assigned to WILSON SOLARPOWER CORPORATION reassignment WILSON SOLARPOWER CORPORATION CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: WILSON TURBOPOWER, INC.
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D19/00Regenerative heat-exchange apparatus in which the intermediate heat-transfer medium or body is moved successively into contact with each heat-exchange medium
    • F28D19/04Regenerative heat-exchange apparatus in which the intermediate heat-transfer medium or body is moved successively into contact with each heat-exchange medium using rigid bodies, e.g. mounted on a movable carrier
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L15/00Heating of air supplied for combustion
    • F23L15/02Arrangements of regenerators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F27/00Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
    • F28F27/006Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus specially adapted for regenerative heat-exchange apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

Definitions

  • Species transfer devices e.g. regenerators, recuperators, etc.
  • regenerators e.g. recuperators, etc.
  • recuperators e.g.
  • Species transfer devices are known to exist for many applications where recovery or transfer of species such as thermal energy is desirable. This includes applications employing turbines, fuel cells, other high-temperature machines and refrigeration type/low temperature machines as well.
  • species transfer devices have been custom designed for specific applications in order to operate at an optimum design point.
  • a species transfer device designed for another application might be employed in a machine for which it was not designed to avoid cost (i.e. the custom-work cost) and where off-design-point operation is acceptable. This of course is at the expense of efficiency. Variable operation of machines also results in inefficiency with respect to the species transfer device.
  • the species transfer device includes: a plurality of species transfer masses. Each of the masses are actuatable independently or actuatable as a subset of the plurality of masses to reside in at least one of a first fluid stream or a second fluid stream.
  • At least one actuator is disposed in operable communication with the species transfer masses, capable of selectively moving one or more of the masses independently of other one or more of the masses into at least contact with the first fluid stream and into contact with the second fluid stream (or other transfer regime).
  • the species transfer device includes a transfer mass, an inlet having a variable-dimension fluid-contact area with the transfer mass; and an outlet having a variable-dimension fluid-contact area with said transfer mass.
  • the method includes: selecting an appropriate area or mass or area and mass ratio between a portion of a variable area or mass or area and mass ratio species transfer device exposed to a first fluid and a portion of the species transfer device exposed to a second fluid; exposing one selected portion of the species transfer device to the first fluid; and exposing another selected portion of the species transfer device to the second fluid.
  • FIG. 1 is a schematic perspective view of a first embodiment species transfer device according to the teaching herein;
  • FIG. 2 is a schematic perspective view of a species transfer module applicable to the species transfer device of FIG. 1 ;
  • FIG. 3 is a cross-sectional view of the module of FIG. 2 taken along section line 3 - 3 ;
  • FIG. 4 is a schematic perspective exploded view of a species transfer module like that of FIG. 2 illustrating further detail;
  • FIG. 5 is a process diagram illustrating movement of individual species transfer masses for an area or mass or area and mass ratio of 3:1;
  • FIG. 6 is a schematic perspective view of a second-embodiment species transfer device according to the teaching herein;
  • FIG. 7 is a schematic perspective view of a species transfer module applicable to the species transfer device of FIG. 6 ;
  • FIG. 8 is a schematic perspective view of a third-embodiment species transfer device according to the teaching herein;
  • FIG. 9 is a schematic perspective view of a species transfer module applicable to the species transfer device of FIG. 8 ;
  • FIG. 10 is a cross-sectional view of FIG. 9 taken along section line 10 - 10 ;
  • FIG. 11 is a schematic perspective exploded view of the species transfer module of FIG. 9 ;
  • FIG. 12 is a process diagram illustrating movement of individual masses for an area ratio of 2:3;
  • FIG. 13 is a process diagram illustrating movement of individual masses for an area ratio of 3:4;
  • FIG. 14 is a schematic perspective view of a fourth-embodiment species transfer device according to the teaching herein;
  • FIG. 15 is a cross-sectional view of FIG. 14 taken along section line 15 - 15 ;
  • FIG. 16 is a cross-sectional view of the embodiment of FIG. 14 taken perpendicular to the axis of the drive;
  • FIG. 17 is a cross-sectional view illustrating a species transfer mass out of alignment with a flow stream
  • FIG. 18 is a perspective view of a lifting seal assembly
  • FIG. 19 is a perspective view of a scraping seal assembly
  • FIG. 20 is a cross-sectional view of the assembly of FIG. 18 ;
  • FIG. 21 is an exploded perspective view of the assembly of FIG. 18 ;
  • FIG. 22 is a schematic perspective view of an adjustable duct.
  • kits transfer device as used herein is defined as a device that transfers heat energy (latent, sensible or both), humidity, and/or chemical species/ionic species by storing heat and/or chemical species/ionic species in or on a material (species transfer mass) received from one environment and releasing the species to another different environment. Further the terms are intended to encompass pressure or temperature swing adsorption for wanted or unwanted species including heat energy and chemical species acting as a molecular sieve.
  • the material can be solid, porous, fibrous or cellular, and may be of any material such as polymeric material, metal or ceramic.
  • Active species transfer devices do not include valve driven species transfer devices, which would be considered “passive” species transfer devices.
  • Another distinguishing characteristic of the species transfer device embodiments disclosed herein is that the average flow direction in each plenum is substantially unidirectional. Such characteristic enhances the speed at which incoming fluid contacts the species transfer mass.
  • Active species transfer devices due to the custom-design nature thereof, necessarily carry high price tags. Therefore, even if a particular consumer is amenable to tolerating an off-design-point operation in his particular application, the fact that the particular regenerator is not subject to bulk manufacturing, ensures the cost thereof will remain high, though lower than a unit specifically designed for the application.
  • species transfer devices All machine arts that utilize species transfer devices would benefit from the species transfer device embodiments disclosed herein, which have the ability to vary the area or mass or area and mass ratio between fluid streams and the total area or mass or area and mass exposed to any fluid.
  • species transfer devices are tailorable to specific applications and are mass producible, which suppresses product costs. Even greater benefits are realized, however, if the area or mass or area and mass ratio variability remains variable such that it may be varied even during operation of the dependent machine.
  • the regenerator is not only configurable to operate at optimum for the machine's steady-state design point but can be reconfigured continuously to optimize performance for whatever state at which the dependent machine is operating.
  • species transfer device embodiments disclosed herein eliminate the drawbacks inherent in the prior art.
  • Yet another feature of the species transfer device disclosed herein is that because the area or the mass or both can be varied at will, the pressure drop across the device is also controllable. This means that the pressure drop can be lowered or raised at will and that the pressure drop can be maintained at a desired value while the mass fluid flow in the system is varied. It should also be noted that area and mass can be changed independently because differing materials can be used for different masses (discussed hereunder).
  • one mass could be formed from a foam ceramic with a very high surface area per cubic meter of material and another mass could be formed from a honeycomb structured material having a lower surface area per cubic meter of material.
  • the same volumetric dimensions of these materials will have different masses.
  • the species transfer device 10 comprises a plurality of species transfer modules 12 (see FIG. 2 and FIG. 3 ).
  • Modules 12 are actuatable by one or more actuators 13 (shown on each module 12 in this illustration but could be configured as one actuator to more of the modules at the expense of some variability or could be configured as more than one actuator for any module if desired) and controlled by a sequence-and-dwell controller 15 that determines the desired position of a particular module 12 and the period of time each particular mass should stay in a given fluid stream.
  • Manifolds 14 , 16 , and 18 and 20 are in communication with each other through the intermediary of the species transfer modules 12 .
  • Each manifold pair is capable of conducting a fluid stream, and in one embodiment, each will conduct a fluid stream in opposing directions; it is noted that each can conduct in either direction, including in the same direction, and the direction could be reversed in either or both flows if desired. It is possible for such reversal to take place even during operation of the species transfer device/machine if the application called for such.
  • Seal modules 22 Interposed between the manifolds 14 , 16 , 18 and 20 and the modules 12 are seal modules 22 .
  • Seal modules 22 comprise lifting seals utilizing the concept and similar mechanization as taught in U.S. Pat. No. 5,259,444 to David Gordon Wilson, which is incorporated herein in its entirety. The seals ensure that a fluid stream directed to a certain portion of module 12 , passes through that portion, enhancing efficiency of the system as do other seals but with lifting seals wear is minimized and longevity maximized. It is also anticipated that passive sliding or scraping seals could also be employed in some applications.
  • FIG. 2 provides a schematic perspective view of a single module 12 in the same orientation in which it is represented in FIG. 1 .
  • FIG. 2 serves to illustrate the two potential fluid passageways 30 and 32 that module 12 affords.
  • passageway 30 is illustrated as a species transfer mass 34 while passageway 32 is illustrated as blanked off. Flow is possible in this figure through passageway 30 and not through passageway 32 .
  • FIG. 3 a schematic cross-section view of FIG. 2 is shown. This figure illustrates the blanking areas 36 on either side of species transfer mass 34 , which allow one species transfer mass 34 to be positioned in either passage 30 or 32 while simultaneously positioning a blank 36 in the other passage 30 or 32 .
  • Module 12 comprises a housing 40 configured to receive a slide box 42 .
  • Slide box 42 in this embodiment comprises a species transfer mass 34 flanked on each side by blanks 44 .
  • Slide box 42 is slideable back and forth toward the left side of the drawing and toward the right side of the drawing to manipulate the position of the species transfer mass 34 from one fluid stream in passage 30 to another fluid stream in passage 32 and vice versa. Sliding of the slide box 42 is achieved by operation of actuator 14 .
  • Actuator 14 comprises a mechanical, electromechanical, electrical, magnetic, hydraulic, pneumatic, etc. device capable of adjusting the position of the slide box 42 to a desired position.
  • actuator 14 comprises a linear actuator 46 as a direct movement effector.
  • the linear actuator 46 may be a solenoid or other suitable linear device.
  • Linear actuator 46 is connected at its base 48 to housing 40 and is connected at a piston 50 thereof to a tab 52 .
  • Tab 52 is connected to a slide 54 , which is mounted on bearing shafts 56 through linear bearings 58 .
  • the shafts 56 are stationary in this illustrated embodiment and extend as illustrated, substantially the length of housing 40 and out of one end thereof. It will be noted that the slide box 42 also rides on shafts 56 through linear bearings 58 to facilitate smooth cycling back and forth of the slide box 42 within housing 40 .
  • piston 50 Upon actuation of linear actuator 46 , piston 50 extends (thereby telescopically increasing the combined length of piston 50 and the housing of linear actuator 46 ). In so doing, tab 52 is urged away from housing 40 , taking slide 54 therewith. When slide 54 moves, it moves a connecting rod 60 , which is in operable communication therewith. The connecting rod 60 is also in operable communication with the slide box 42 and is the impetus for the sliding movement of slide box 42 to position species transfer mass 34 in one of passageway 30 or passageway 32 .
  • Slide 54 further, in this embodiment, includes a cam 62 to assist with storage of movement energy occasioned by actuation of linear actuator 46 .
  • Cam 62 interacts with a cam follower 64 , which is mounted to a lever 66 .
  • the lever 66 is pivotally connected to a support 68 mounted at the housing 40 .
  • the lever is connected to an energy storage mechanism 70 which may comprise a spring and interface for the lever 66 .
  • lever 66 transfers energy into the energy storage mechanism 70 , in this illustration, spring 72 .
  • the stored energy is reintroduced to the system through cam follower 64 .
  • seal module 80 is disposed at slide box 42 .
  • Seal module 80 may be of a lifting-type seal arrangement, a scraping-type seal arrangement or a close-clearance type seal arrangement. Other seal arrangements may also be employed where applicable and sufficiently effective in reducing leaking of stream fluids for the particular application.
  • Covers 90 are located on each longitudinal end of seal module 80 and mounted to housing 40 to complete the species transfer module 12 .
  • FIG. 5 a flow diagram is provided showing a sequence of movements of species transfer masses 34 through one complete cycle.
  • the figure is self-explanatory, and represents, in this case, an area or mass or area and mass ratio of 3:1.
  • species transfer module 12 identified as 12 a is illustrated.
  • the distinction in this embodiment is that the species transfer mass 34 a is longer with respect to the flow path of the fluid stream.
  • the extension box 94 of 12 a may be of any flow length desired while considering practicality.
  • FIGS. 8, 9 and 10 another alternative embodiment of a species transfer device is illustrated.
  • This embodiment provides even more variability than the foregoing embodiments because not only can the mass/area subjected to each stream be varied; the entire mass/area available can be varied.
  • FIGS. 8, 9 and 10 it will be recognized that the overall construct of the species transfer device 110 is similar to that of species transfer device 10 ( FIG. 1 ) except that the length of housing 40 is increased and is denoted 140 to distinguish the same. Considering FIG. 10 , the reason for the increased length becomes apparent.
  • a blank 36 On each side of species transfer mass 34 in module 112 is a blank 36 as is the case in the embodiment of FIG. 1 . In the embodiment of FIG. 10 however, another blank 136 is provided.
  • the addition of the blank 136 allows the greater variability with respect to the species transfer device 110 as read above because it allows one whole module 112 to be closed off, thereby rendering the total area or mass or area and mass of species transfer mass material to be reduced either permanently or temporarily to tailor the species transfer device 110 to a smaller duty or to allow it to be optimized to any particular run state of a dependent device, respectively.
  • the species transfer module 112 is in large part similar to that of module 12 .
  • Numerals are employed on FIG. 11 that are identical to FIG. 4 if the component is identical or if the component differs only in length.
  • the components discussed hereunder are those that differ from module 12 in construction and bear a 100 series equivalent numeral to that used in the discussion of module 12 .
  • Cam 162 includes three profiles in this embodiment to allow for energy recovery at each potential stopping position for slide box 142 .
  • Actuator 146 is in other respects the same as actuator 46 .
  • the seal module 180 illustrated in FIG. 11 is specifically a lifting seal arrangement and therefore illustrates seal 196 and individual seal actuators 198 , which may be mechanical, electrical, electro mechanical, hydraulic, pneumatic, magnetic, etc. Seal 196 is lifted out of contact with slide box 142 instantaneously before slide box 142 is moved and then is reapplied instantaneously after slide box 142 is stopped. A minimum of seal wear and a maximum seal life are achieved. As with module 12 , sliding or scraping seals may also be employed.
  • FIGS. 12 and 13 two flow diagrams are provided for enhanced understanding of the variability of the system.
  • a 2:3 species transfer area ratio is illustrated in FIG. 12 with an overall species transfer to total area ratio of 5:16.
  • FIG. 13 a 3:4 ratio for species transfer area is illustrated with an overall species transfer area to total area ratio of 7:16.
  • the species transfer area ratios and overall ratios illustrated are but two of many possibilities based upon alternative combinations of blanked modules.
  • a “rotary” species transfer device embodiment 210 exhibiting the properties of variability identified above is illustrated.
  • this device there are again four manifolds 214 , 216 , 218 and 220 wherein a first flow-stream passageway 230 is defined between manifolds 214 and 218 while a second flow-stream passageway 232 is defined between manifolds 216 and 220 .
  • four species transfer modules 212 are illustrated. Each module includes a rotor 242 comprising a species transfer mass 234 (see FIG.
  • Rotors 242 are driven by actuators 213 , which comprise, in the illustrated embodiment, a motor 246 having a drive wheel 250 .
  • the motor may be of any type and in this embodiment is a direct current brushless motor with encoder.
  • the encoder helps to ensure proper alignment of the rotors 242 with the manifolds 214 / 218 and 216 / 220 .
  • Drive wheel 250 is operably engaged with a chain or belt member 252 , which extends around rotor 242 and engages therewith via drive ring 260 , which is operably connected to rotor 242 .
  • the drive ring may be a sprocket for a chain or belt drive hub or other equivalents and is rotationally fixed relative to rotor 242 by adhesive, press fit, integral formation, welding, etc.
  • An idler 254 is also provided as shown in FIG. 16 to maintain proper tension on member 252 .
  • a motor cover 274 may be added if desired for safety or aesthetics. Clear to one of skill in the art, this discussed actuator is but one possible arrangement. Other arrangements are also applicable such as configuring driven ring 260 as a worm gear and mounting a worm and a drive to selectively rotate the worm gear and rotor thereby.
  • species transfer mass cleaning or replacement access is provided in each module 212 at 276 .
  • seal modules 222 Interposed between manifolds 214 / 216 / 218 / 220 and rotor module 242 are seal modules 222 having either a lifting (dynamic) or sliding/scraping (passive) seal similar to that described for use with module 12 . These seals are illustrated in FIGS. 18 and 19 respectively, the difference being that the actuator 298 of the dynamic seal of FIG. 18 is replaced by a spring 299 to get the passive version shown in FIG. 19 . Referring now to FIG. 20 , a perspective cross-section view of FIG. 18 is illustrated, and referring to FIG. 21 , a perspective exploded view is shown of FIG. 18 .
  • seal ring 296 In operation, the seal ring 296 is pressed against or lifted away from the rotor 242 by actuator 298 , fastened to seal ring 296 on one end and inlet/outlet manifold 214 / 216 / 218 / 220 on the other. Leakage around the seal ring 296 is prevented by internal piston ring 278 and external piston ring 279 .
  • Other sealing arrangements can also be employed such as metal bellows and elastomers for temperature compatible applications.
  • Other than round seal bodies may also be used; in those cases, the piston rings are energized by metal, ceramic, or elastomeric springs to hold them against their respective sealing surfaces.
  • one or more of the species transfer masses in rotors 242 can be moved at whatever speed/frequency is desired between two flow streams or out of either flow stream providing a high degree of variability; this is exactly analogous to the operation of the linear version as illustrated in FIGS. 12 and 13 .
  • a more conventional species transfer device such as that disclosed in U.S. Pat. No. 5,259,444 to David Gordon Wilson is modified with an adjustable area duct between the manifolds and the species transfer mass to change the area of species transfer mass exposed to the incoming flow.
  • This means of creating variability is accomplished by varying the cross-sectional area of the manifold by telescopically widening or narrowing that manifold thereby exposing more or less area of the species transfer mass to the incoming stream.
  • These adjustments could be done initially during set up of the device and then fixed or could be done variably during operation of the device.
  • both the amount of species transferred and the pressure drop across the species transfer device can be adjusted.
  • FIG. 22 shows an adjustable duct 300 with a wall surface removed for viewing. Movable walls 301 are moved by actuators 302 to a desired position as a means of exposing more or less of the species transfer mass 303 , and/or adjusting the pressure drop across the species transfer device.
  • a similar arrangement can be implemented in a round duct by employing an iris, similar to that used in a conventional film camera.

Abstract

Disclosed herein is a-variable-area or mass or area and mass ratio species transfer device, one embodiment with a plurality of species transfer masses. At least one actuator is disposed in communication with the species transfer masses, capable of selectively moving one or more of the masses independently of other one or more of the masses into at least contact with a first fluid stream and into contact with a second fluid stream. Yet further disclosed herein is a method for controlling species transfer in a species transfer device. The method includes: selecting an appropriate mass/area ratio between a portion of a variable area or mass or area and mass ratio species transfer device exposed to a higher-temperature fluid and a portion of the species transfer device exposed to a lower-temperature fluid; exposing one selected portion of the species transfer device to the higher-temperature fluid; and exposing another selected portion of the species transfer device to the lower-temperature fluid.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This application claims the benefit of an earlier filing date from U.S. Provisional Application Ser. No. 60/546,583 filed Feb. 19, 2004, the entire contents of which is incorporated herein by reference.
  • BACKGROUND
  • Species transfer devices (e.g. regenerators, recuperators, etc.) are known to exist for many applications where recovery or transfer of species such as thermal energy is desirable. This includes applications employing turbines, fuel cells, other high-temperature machines and refrigeration type/low temperature machines as well. Traditionally, such species transfer devices have been custom designed for specific applications in order to operate at an optimum design point. Alternatively, a species transfer device designed for another application might be employed in a machine for which it was not designed to avoid cost (i.e. the custom-work cost) and where off-design-point operation is acceptable. This of course is at the expense of efficiency. Variable operation of machines also results in inefficiency with respect to the species transfer device. The foregoing has long been a problem because all of the prior-art devices employ a fixed area or mass or area and mass ratio between elements being heated and those being cooled (or other transfer regime). The only capability for variability with respect to transfer in these fixed-ratio designs is by changing the rate of element exchange. There is no capability within the prior art to change the area or mass or area and mass ratio of the species transfer device.
  • SUMMARY
  • Disclosed herein is a variable area or mass or area and mass ratio species transfer device. The species transfer device includes: a plurality of species transfer masses. Each of the masses are actuatable independently or actuatable as a subset of the plurality of masses to reside in at least one of a first fluid stream or a second fluid stream.
  • At least one actuator is disposed in operable communication with the species transfer masses, capable of selectively moving one or more of the masses independently of other one or more of the masses into at least contact with the first fluid stream and into contact with the second fluid stream (or other transfer regime).
  • Further disclosed herein is a real-time variable area or mass or area and mass ratio species transfer device. The species transfer device includes a transfer mass, an inlet having a variable-dimension fluid-contact area with the transfer mass; and an outlet having a variable-dimension fluid-contact area with said transfer mass.
  • Yet further disclosed herein is a method for controlling transfer in a species transfer device. The method includes: selecting an appropriate area or mass or area and mass ratio between a portion of a variable area or mass or area and mass ratio species transfer device exposed to a first fluid and a portion of the species transfer device exposed to a second fluid; exposing one selected portion of the species transfer device to the first fluid; and exposing another selected portion of the species transfer device to the second fluid.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • Referring now to the drawings wherein like elements are numbered alike in the several Figures:
  • FIG. 1 is a schematic perspective view of a first embodiment species transfer device according to the teaching herein;
  • FIG. 2 is a schematic perspective view of a species transfer module applicable to the species transfer device of FIG. 1;
  • FIG. 3 is a cross-sectional view of the module of FIG. 2 taken along section line 3-3;
  • FIG. 4 is a schematic perspective exploded view of a species transfer module like that of FIG. 2 illustrating further detail;
  • FIG. 5 is a process diagram illustrating movement of individual species transfer masses for an area or mass or area and mass ratio of 3:1;
  • FIG. 6 is a schematic perspective view of a second-embodiment species transfer device according to the teaching herein;
  • FIG. 7 is a schematic perspective view of a species transfer module applicable to the species transfer device of FIG. 6;
  • FIG. 8 is a schematic perspective view of a third-embodiment species transfer device according to the teaching herein;
  • FIG. 9 is a schematic perspective view of a species transfer module applicable to the species transfer device of FIG. 8;
  • FIG. 10 is a cross-sectional view of FIG. 9 taken along section line 10-10;
  • FIG. 11 is a schematic perspective exploded view of the species transfer module of FIG. 9;
  • FIG. 12 is a process diagram illustrating movement of individual masses for an area ratio of 2:3;
  • FIG. 13 is a process diagram illustrating movement of individual masses for an area ratio of 3:4;
  • FIG. 14 is a schematic perspective view of a fourth-embodiment species transfer device according to the teaching herein;
  • FIG. 15 is a cross-sectional view of FIG. 14 taken along section line 15-15;
  • FIG. 16 is a cross-sectional view of the embodiment of FIG. 14 taken perpendicular to the axis of the drive;
  • FIG. 17 is a cross-sectional view illustrating a species transfer mass out of alignment with a flow stream;
  • FIG. 18 is a perspective view of a lifting seal assembly;
  • FIG. 19 is a perspective view of a scraping seal assembly;
  • FIG. 20 is a cross-sectional view of the assembly of FIG. 18;
  • FIG. 21 is an exploded perspective view of the assembly of FIG. 18; and
  • FIG. 22 is a schematic perspective view of an adjustable duct.
  • DETAILED DESCRIPTION
  • The phrase ‘species transfer device’ as used herein is defined as a device that transfers heat energy (latent, sensible or both), humidity, and/or chemical species/ionic species by storing heat and/or chemical species/ionic species in or on a material (species transfer mass) received from one environment and releasing the species to another different environment. Further the terms are intended to encompass pressure or temperature swing adsorption for wanted or unwanted species including heat energy and chemical species acting as a molecular sieve. The material can be solid, porous, fibrous or cellular, and may be of any material such as polymeric material, metal or ceramic.
  • This disclosure relates to “active” species transfer devices, as that term is understood in the vernacular of the subject art. Active devices do not include valve driven species transfer devices, which would be considered “passive” species transfer devices. Another distinguishing characteristic of the species transfer device embodiments disclosed herein is that the average flow direction in each plenum is substantially unidirectional. Such characteristic enhances the speed at which incoming fluid contacts the species transfer mass. Active species transfer devices, due to the custom-design nature thereof, necessarily carry high price tags. Therefore, even if a particular consumer is amenable to tolerating an off-design-point operation in his particular application, the fact that the particular regenerator is not subject to bulk manufacturing, ensures the cost thereof will remain high, though lower than a unit specifically designed for the application. All machine arts that utilize species transfer devices would benefit from the species transfer device embodiments disclosed herein, which have the ability to vary the area or mass or area and mass ratio between fluid streams and the total area or mass or area and mass exposed to any fluid. Such species transfer devices are tailorable to specific applications and are mass producible, which suppresses product costs. Even greater benefits are realized, however, if the area or mass or area and mass ratio variability remains variable such that it may be varied even during operation of the dependent machine. With such capability, the regenerator is not only configurable to operate at optimum for the machine's steady-state design point but can be reconfigured continuously to optimize performance for whatever state at which the dependent machine is operating. Although most machines that utilize species transfer devices have a designed-in optimum operating state, often such machines are forced to operate in off-design-point conditions. Prior-art species transfer devices add to inefficiency of the machine already running inefficiently. The species transfer device embodiments disclosed herein eliminate the drawbacks inherent in the prior art. Yet another feature of the species transfer device disclosed herein is that because the area or the mass or both can be varied at will, the pressure drop across the device is also controllable. This means that the pressure drop can be lowered or raised at will and that the pressure drop can be maintained at a desired value while the mass fluid flow in the system is varied. It should also be noted that area and mass can be changed independently because differing materials can be used for different masses (discussed hereunder). For example, one mass could be formed from a foam ceramic with a very high surface area per cubic meter of material and another mass could be formed from a honeycomb structured material having a lower surface area per cubic meter of material. The same volumetric dimensions of these materials will have different masses.
  • Referring to FIG. 1, a schematic perspective view of a first regenerator embodiment 10 is illustrated. The species transfer device 10 comprises a plurality of species transfer modules 12 (see FIG. 2 and FIG. 3). Modules 12 are actuatable by one or more actuators 13 (shown on each module 12 in this illustration but could be configured as one actuator to more of the modules at the expense of some variability or could be configured as more than one actuator for any module if desired) and controlled by a sequence-and-dwell controller 15 that determines the desired position of a particular module 12 and the period of time each particular mass should stay in a given fluid stream.
  • In fluid communication with the species transfer modules 12 are manifolds 14, 16, and 18 and 20. Manifolds 14 and 18 and manifolds 16 and 20 are in communication with each other through the intermediary of the species transfer modules 12. Each manifold pair is capable of conducting a fluid stream, and in one embodiment, each will conduct a fluid stream in opposing directions; it is noted that each can conduct in either direction, including in the same direction, and the direction could be reversed in either or both flows if desired. It is possible for such reversal to take place even during operation of the species transfer device/machine if the application called for such.
  • Interposed between the manifolds 14, 16, 18 and 20 and the modules 12 are seal modules 22. Seal modules 22 comprise lifting seals utilizing the concept and similar mechanization as taught in U.S. Pat. No. 5,259,444 to David Gordon Wilson, which is incorporated herein in its entirety. The seals ensure that a fluid stream directed to a certain portion of module 12, passes through that portion, enhancing efficiency of the system as do other seals but with lifting seals wear is minimized and longevity maximized. It is also anticipated that passive sliding or scraping seals could also be employed in some applications.
  • Referring now to FIGS. 2, 3 and 4, a species transfer module 12 is described in detail. FIG. 2 provides a schematic perspective view of a single module 12 in the same orientation in which it is represented in FIG. 1. FIG. 2 serves to illustrate the two potential fluid passageways 30 and 32 that module 12 affords. It is to be noted that in this illustration, passageway 30 is illustrated as a species transfer mass 34 while passageway 32 is illustrated as blanked off. Flow is possible in this figure through passageway 30 and not through passageway 32. Further, by mentally positioning the module 12 of FIG. 2 into FIG. 1 in the same orientation, it is apparent fluid communication is enabled between manifold 14 and manifold 18 while fluid communication is disenabled between manifold 16 and manifold 20.
  • Referring now to FIG. 3, a schematic cross-section view of FIG. 2 is shown. This figure illustrates the blanking areas 36 on either side of species transfer mass 34, which allow one species transfer mass 34 to be positioned in either passage 30 or 32 while simultaneously positioning a blank 36 in the other passage 30 or 32.
  • Referring now to FIG. 4, a schematic perspective exploded view of a module 12 is illustrated. Module 12 comprises a housing 40 configured to receive a slide box 42. Slide box 42, in this embodiment comprises a species transfer mass 34 flanked on each side by blanks 44. Slide box 42 is slideable back and forth toward the left side of the drawing and toward the right side of the drawing to manipulate the position of the species transfer mass 34 from one fluid stream in passage 30 to another fluid stream in passage 32 and vice versa. Sliding of the slide box 42 is achieved by operation of actuator 14. Actuator 14 comprises a mechanical, electromechanical, electrical, magnetic, hydraulic, pneumatic, etc. device capable of adjusting the position of the slide box 42 to a desired position. In one embodiment, as shown, actuator 14 comprises a linear actuator 46 as a direct movement effector. The linear actuator 46 may be a solenoid or other suitable linear device. Linear actuator 46 is connected at its base 48 to housing 40 and is connected at a piston 50 thereof to a tab 52. Tab 52 is connected to a slide 54, which is mounted on bearing shafts 56 through linear bearings 58. The shafts 56 are stationary in this illustrated embodiment and extend as illustrated, substantially the length of housing 40 and out of one end thereof. It will be noted that the slide box 42 also rides on shafts 56 through linear bearings 58 to facilitate smooth cycling back and forth of the slide box 42 within housing 40. Upon actuation of linear actuator 46, piston 50 extends (thereby telescopically increasing the combined length of piston 50 and the housing of linear actuator 46). In so doing, tab 52 is urged away from housing 40, taking slide 54 therewith. When slide 54 moves, it moves a connecting rod 60, which is in operable communication therewith. The connecting rod 60 is also in operable communication with the slide box 42 and is the impetus for the sliding movement of slide box 42 to position species transfer mass 34 in one of passageway 30 or passageway 32.
  • Slide 54 further, in this embodiment, includes a cam 62 to assist with storage of movement energy occasioned by actuation of linear actuator 46. Cam 62 interacts with a cam follower 64, which is mounted to a lever 66. The lever 66 is pivotally connected to a support 68 mounted at the housing 40. At an opposite end of the lever 66, the lever is connected to an energy storage mechanism 70 which may comprise a spring and interface for the lever 66. Upon the movement of cam follower 64 onto a cam profile 62 (two illustrated in this figure), lever 66 transfers energy into the energy storage mechanism 70, in this illustration, spring 72. Upon subsequent movement of the slide box 42, the stored energy is reintroduced to the system through cam follower 64. Energy is stored in the spring during deceleration of slide box 42 and reintroduced during acceleration of slide box 42. This reduces power consumption of the actuator merely to that necessary to overcome the friction or hysteresis losses of the device. It is to be noted that the foregoing explanation of the actuator is but one embodiment thereof and that other mechanical, electro mechanical, electrical, magnetic, hydraulic, pneumatic, etc. means are substitutable without departing from the scope of this invention.
  • To minimize leakage of the fluid streams, a seal module 80 is disposed at slide box 42. Seal module 80 may be of a lifting-type seal arrangement, a scraping-type seal arrangement or a close-clearance type seal arrangement. Other seal arrangements may also be employed where applicable and sufficiently effective in reducing leaking of stream fluids for the particular application. Covers 90 are located on each longitudinal end of seal module 80 and mounted to housing 40 to complete the species transfer module 12.
  • Referring to FIG. 5, a flow diagram is provided showing a sequence of movements of species transfer masses 34 through one complete cycle. The figure is self-explanatory, and represents, in this case, an area or mass or area and mass ratio of 3:1.
  • Referring now to FIGS. 6 and 7, an alternative embodiment of species transfer module 12, identified as 12 a is illustrated. The distinction in this embodiment is that the species transfer mass 34 a is longer with respect to the flow path of the fluid stream. The extension box 94 of 12 a may be of any flow length desired while considering practicality.
  • Referring now to FIGS. 8, 9 and 10, another alternative embodiment of a species transfer device is illustrated. This embodiment provides even more variability than the foregoing embodiments because not only can the mass/area subjected to each stream be varied; the entire mass/area available can be varied. From a review of FIGS. 8, 9 and 10 it will be recognized that the overall construct of the species transfer device 110 is similar to that of species transfer device 10 (FIG. 1) except that the length of housing 40 is increased and is denoted 140 to distinguish the same. Considering FIG. 10, the reason for the increased length becomes apparent. On each side of species transfer mass 34 in module 112 is a blank 36 as is the case in the embodiment of FIG. 1. In the embodiment of FIG. 10 however, another blank 136 is provided. The addition of the blank 136 allows the greater variability with respect to the species transfer device 110 as read above because it allows one whole module 112 to be closed off, thereby rendering the total area or mass or area and mass of species transfer mass material to be reduced either permanently or temporarily to tailor the species transfer device 110 to a smaller duty or to allow it to be optimized to any particular run state of a dependent device, respectively.
  • Referring to FIG. 11, the species transfer module 112 is in large part similar to that of module 12. Numerals are employed on FIG. 11 that are identical to FIG. 4 if the component is identical or if the component differs only in length. The components discussed hereunder are those that differ from module 12 in construction and bear a 100 series equivalent numeral to that used in the discussion of module 12.
  • Addressing actuator 146, Cam 162 includes three profiles in this embodiment to allow for energy recovery at each potential stopping position for slide box 142. Actuator 146 is in other respects the same as actuator 46.
  • The seal module 180 illustrated in FIG. 11 is specifically a lifting seal arrangement and therefore illustrates seal 196 and individual seal actuators 198, which may be mechanical, electrical, electro mechanical, hydraulic, pneumatic, magnetic, etc. Seal 196 is lifted out of contact with slide box 142 instantaneously before slide box 142 is moved and then is reapplied instantaneously after slide box 142 is stopped. A minimum of seal wear and a maximum seal life are achieved. As with module 12, sliding or scraping seals may also be employed.
  • Referring now to FIGS. 12 and 13, two flow diagrams are provided for enhanced understanding of the variability of the system. A 2:3 species transfer area ratio is illustrated in FIG. 12 with an overall species transfer to total area ratio of 5:16. In FIG. 13 a 3:4 ratio for species transfer area is illustrated with an overall species transfer area to total area ratio of 7:16. One of skill in the art will readily appreciate the progression and the partial use of filly blanked-off modules 112 in these flow diagrams. The species transfer area ratios and overall ratios illustrated are but two of many possibilities based upon alternative combinations of blanked modules.
  • Referring now to FIGS. 14, 15 and 16 a “rotary” species transfer device embodiment 210 exhibiting the properties of variability identified above is illustrated. For this device there are again four manifolds 214, 216, 218 and 220 wherein a first flow-stream passageway 230 is defined between manifolds 214 and 218 while a second flow-stream passageway 232 is defined between manifolds 216 and 220. In this example of the rotary species transfer device 210 four species transfer modules 212 are illustrated. Each module includes a rotor 242 comprising a species transfer mass 234 (see FIG. 15) rotatable about an axis of rotation, which brings the species transfer mass 234 into alignment with one or the other of passageways 230 or 232 or can be positioned out of alignment with either of these passageways (see FIG. 17) for blanking off a particular module 212.
  • Rotors 242 are driven by actuators 213, which comprise, in the illustrated embodiment, a motor 246 having a drive wheel 250. The motor may be of any type and in this embodiment is a direct current brushless motor with encoder. The encoder helps to ensure proper alignment of the rotors 242 with the manifolds 214/218 and 216/220. Drive wheel 250 is operably engaged with a chain or belt member 252, which extends around rotor 242 and engages therewith via drive ring 260, which is operably connected to rotor 242. The drive ring may be a sprocket for a chain or belt drive hub or other equivalents and is rotationally fixed relative to rotor 242 by adhesive, press fit, integral formation, welding, etc. An idler 254 is also provided as shown in FIG. 16 to maintain proper tension on member 252. A motor cover 274 may be added if desired for safety or aesthetics. Clear to one of skill in the art, this discussed actuator is but one possible arrangement. Other arrangements are also applicable such as configuring driven ring 260 as a worm gear and mounting a worm and a drive to selectively rotate the worm gear and rotor thereby. In one embodiment and as shown, species transfer mass cleaning or replacement access is provided in each module 212 at 276.
  • Interposed between manifolds 214/216/218/220 and rotor module 242 are seal modules 222 having either a lifting (dynamic) or sliding/scraping (passive) seal similar to that described for use with module 12. These seals are illustrated in FIGS. 18 and 19 respectively, the difference being that the actuator 298 of the dynamic seal of FIG. 18 is replaced by a spring 299 to get the passive version shown in FIG. 19. Referring now to FIG. 20, a perspective cross-section view of FIG. 18 is illustrated, and referring to FIG. 21, a perspective exploded view is shown of FIG. 18. In operation, the seal ring 296 is pressed against or lifted away from the rotor 242 by actuator 298, fastened to seal ring 296 on one end and inlet/outlet manifold 214/216/218/220 on the other. Leakage around the seal ring 296 is prevented by internal piston ring 278 and external piston ring 279. Other sealing arrangements can also be employed such as metal bellows and elastomers for temperature compatible applications. Other than round seal bodies may also be used; in those cases, the piston rings are energized by metal, ceramic, or elastomeric springs to hold them against their respective sealing surfaces.
  • In operation, one or more of the species transfer masses in rotors 242 can be moved at whatever speed/frequency is desired between two flow streams or out of either flow stream providing a high degree of variability; this is exactly analogous to the operation of the linear version as illustrated in FIGS. 12 and 13.
  • In yet another variability embodiment, a more conventional species transfer device such as that disclosed in U.S. Pat. No. 5,259,444 to David Gordon Wilson is modified with an adjustable area duct between the manifolds and the species transfer mass to change the area of species transfer mass exposed to the incoming flow. This means of creating variability is accomplished by varying the cross-sectional area of the manifold by telescopically widening or narrowing that manifold thereby exposing more or less area of the species transfer mass to the incoming stream. These adjustments could be done initially during set up of the device and then fixed or could be done variably during operation of the device. By employing such a device, both the amount of species transferred and the pressure drop across the species transfer device can be adjusted.
  • FIG. 22 shows an adjustable duct 300 with a wall surface removed for viewing. Movable walls 301 are moved by actuators 302 to a desired position as a means of exposing more or less of the species transfer mass 303, and/or adjusting the pressure drop across the species transfer device. A similar arrangement can be implemented in a round duct by employing an iris, similar to that used in a conventional film camera.
  • While preferred embodiments have been shown and described, modifications and substitutions may be made thereto without departing from the spirit and scope of the invention. Accordingly, it is to be understood that the present invention has been described by way of illustrations and not limitation.

Claims (42)

1. A variable area or mass or area and mass ratio species transfer device comprising:
a plurality of species transfer masses, each mass actuatable independently or actuatable as a subset of the plurality of masses to reside in contact with a first species or a second species; and
at least one actuator in operable communication with said species transfer masses, capable of selectively moving one or more of the masses independently of other one or more of the masses into at least contact with the first species and into contact with the second species.
2. A variable area or mass or area and mass ratio species transfer device as claimed in claim 1 wherein the species transfer device further comprises a controller in operable communication with the at least one actuator.
3. A variable area or mass or area and mass ratio species transfer device as claimed in claim 1 wherein each of the plurality of species transfer masses is embodied in a module which includes the at least one actuator.
4. A variable area or mass or area and mass ratio species transfer device as claimed in claim 3 wherein each module further includes blanks to stop flow through a selected passage.
5. A variable area or mass or area and mass ratio species transfer device as claimed in claim 4 wherein the blanks are arranged in position and in number to facilitate selection of a species transfer mass in one or the other of two species passageways.
6. A variable area or mass or area and mass ratio species transfer device as claimed in claim 5 wherein the blanks are arranged in position and in number to facilitate selection of a species transfer mass in one or in neither of the two species passageways.
7. A variable area or mass or area and mass ratio species transfer device as claimed in claim 1 wherein the device further comprises at least an inlet passageway wherein average fluid movement is substantially unidirectional.
8. A variable area or mass or area and mass ratio species transfer device as claimed in claim 1 wherein the plurality of species transfer masses is linearly moveable.
9. A variable area or mass or area and mass ratio species transfer device as claimed in claim 1 wherein each of the plurality of species transfer masses is rotationally moveable.
10. A variable area or mass or area and mass ratio species transfer device as claimed in claim 1 wherein the first species is a higher temperature fluid stream.
11. A variable area or mass or area and mass ratio species transfer device as claimed in claim 1 wherein the second species is a lower temperature fluid stream.
12. A variable area or mass or area and mass ratio species transfer device as claimed in claim 1 wherein the first species is humidity.
13. A variable area or mass or area and mass ratio species transfer device as claimed in claim 1 wherein the first species is a species adsorbable at a first pressure and desorbable at a second pressure.
14. A variable area or mass or area and mass ratio species transfer device as claimed in claim 1 wherein the device is in operable communication with a controller.
15. A real-time variable area or mass or area and mass ratio species transfer device comprising:
a transfer mass;
an inlet having a variable-dimension fluid-contact area with said transfer mass; and
an outlet having a variable-dimension fluid-contact area with said transfer mass.
16. A variable area or mass or area and mass ratio species transfer device as claimed in claim 1 wherein said species transfer device includes a clamping seal.
17. A variable area or mass or area and mass ratio species transfer device as claimed in claim 16 wherein said species transfer mass is discontinuously moveable.
18. A variable area or mass or area and mass ratio species transfer device as claimed in claim 1 wherein said species transfer device includes a scraping or sliding seal.
19. A variable area or mass or area and mass ratio species transfer device as claimed in claim 18 wherein said species transfer device species transfer mass is discontinuously movable.
20. A variable area or mass or area and mass ratio species transfer device as claimed in claim 18 wherein said species transfer device species transfer mass is continuously movable.
21. A method for controlling species transfer in a species transfer device comprising:
selecting an appropriate mass/area ratio between a portion of a variable area or mass or area and mass ratio species transfer device exposed to first species and a portion of the species transfer device exposed to a second species;
exposing one selected portion of said species transfer device to said first species; and
exposing another selected portion of said species transfer device to said second species.
22. A method for controlling heat transfer in a species transfer device as claimed in claim 21 wherein each said exposing comprises moving one or more individual or groups of a plurality of species transfer masses.
23. A method for controlling heat transfer in a regenerator as claimed in claim 21 wherein each said exposing comprises changing a contact area of an inlet and a contact area of an outlet.
24. A method for controlling heat transfer in a regenerator as claimed in claim 21 wherein said first species is a higher-temperature fluid.
25. A method for controlling heat transfer in a regenerator as claimed in claim 21 wherein said second species is a lower-temperature fluid.
26. A method for controlling heat transfer in a regenerator as claimed in claim 21 wherein the method further comprises causing at least one of the first and second species to move substantially unidirectionally through a supply plenum.
27. A variable area or mass or area and mass ratio species transfer device comprising:
a species transfer mass; and
a variable size duct in fluid communication with the mass.
28. A variable area or mass or area and mass ratio species transfer device as claimed in claim 27 wherein the duct includes actuators to vary area of exposed mass.
29. A variable area or mass or area and mass ratio species transfer device as claimed in claim 27 wherein said duct comprises:
a housing receptive of fluid communication with a species transfer mass; and
a movable wall disposed at the housing and capable of adjusting an exit area of the duct thereby enlarging or restricting an area of the species transfer mass open to a fluid flow through the duct.
30. A variable area or mass or area and mass ratio species transfer device as claimed in claim 27 wherein average fluid flow through the duct is unidirectional.
31. A variable area or mass or area and mass ratio species transfer device as claimed in claim 27 wherein said duct is an adjustable opening iris.
32. A method for controlling species transfer in a species transfer device comprising:
adjusting an area of a species transfer mass exposed to a species.
33. A method for controlling species transfer in a species transfer device as claimed in claim 27 wherein the species is a fluid flow.
34. A variable area active species transfer device.
35. A variable ratio active species transfer device.
36. A variable mass active species transfer device.
37. An active species transfer device comprising:
a variable area or mass or area and mass species transfer mass;
a means for adjusting the area or mass or area and mass transfer mass.
38. An active species transfer device configured to modify a pressure drop thereacross while in operation.
39. A method for controlling pressure drop across an active species transfer device comprising:
measuring mass fluid flow incident the species transfer device; and
continuously or periodically adjusting an area of available fluid flow to maintain a steady pressure drop across the species transfer device.
40. A reversibly variable mass regenerator.
41. A reversibly variable area regenerator.
42. A method for modifying heat transfer in a regenerator comprising:
adjusting a mass of heat transfer material exposed to an incoming fluid at a selected time.
US11/013,772 2004-02-19 2004-12-16 Variable area mass or area and mass species transfer device and method Abandoned US20060054301A1 (en)

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WO2005083344A2 (en) 2005-09-09
CA2556144A1 (en) 2005-09-09
CN1922460A (en) 2007-02-28
JP2007525635A (en) 2007-09-06
MXPA06009432A (en) 2007-03-23
WO2005083344A3 (en) 2006-01-26

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