US200558A - Improvement in tube expander and trimmer - Google Patents

Improvement in tube expander and trimmer Download PDF

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US200558A
US200558A US200558DA US200558A US 200558 A US200558 A US 200558A US 200558D A US200558D A US 200558DA US 200558 A US200558 A US 200558A
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head
mandrel
tube
trimmer
improvement
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/26Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
    • B21D51/2615Edge treatment of cans or tins

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  • Figure 1 is a perspective view of my device as arranged for expanding tubes.
  • Fig. 2 is a like view of the same arranged for use in trimming the ends of the tubes.
  • Fig. 31 s a perspective view of the tube-cutter and its adjustable gage separated from each other.
  • Figs. 5 and 6 are cross-sections uponline :0 x and z z of Fig. 4.
  • the design of my invention is to facilitate the operation of trimming and expanding the ends of boiler-tubespreparatory to the beading or setting of the same within the boiler;
  • A represents a round mandrel, having at one end an enlargement, a, which decreases regularly in diameter from its outer end until the diameter of the remainder of said mandrel is reached, while at its opposite end said mandrel is provided upon its periphery with a screw-thread,
  • a hollow'mandrel, B Fitted to or upon the mandrel A is a hollow'mandrel, B, which has about three-fourths its length, and is provided at one. end with a cylindrical enlargement or head, B, that has about one-third the length of said mandrel, while upon the body-of the latteris formed a screw-thread, b, which extends from its smallest end inward about one-half the distance to said head.
  • the body of the hollowmandrel B fits loosely upon the straight portion of the solid mandrel A, while the head B of the former is recessed out to the size of the largest portion of the tapering portion a. of the latter, by which means said tapering part may be withdrawn entirely into said head.
  • the head- -B are formed three radial slots, b',-which have aboutone-half its length, and are arranged in a line with its axis, and within each is loosely fitted a block, 0, that is provided upon its outer face with teeth or serrations o, and hassuch radial dimensions as to cause said face to project slightly beyond the periphery of said head.
  • the tapering portion a l of the mandrel A furnishes a bearing forth'e inner faces of the blocks or dogs 0,-so that by moving said mandrel longitudinally rearward through the mandrel B said dogs 0 will be,
  • This construction enables the, mandrel B to be securely fastened within the end ofa tube, to accomplish which result the head B' is placed within said tube and the dogs 0 expanded until they engage so. firmly with its interior as to prevent displacement by any strain less than such as would cause breakage.
  • hollow mandrel B is journaled a head, E, which, having the general form of a cylinder,- has its rear portion reduced considerably in diameter, and upon the same has. secured a wheel, F, that is provided at its periphery. with ratchet-teeth f.
  • the lever G is made in two parts, the outer of which part, G, has its inner end g reduced and threaded, and said end fits into the correspondingly threaded recess g, that is formed within the inner section for the reception of said pawl and its spring.
  • the ratchet and lever thus formed enables the head E to be rotated in one direction, for the PIII'POSG hereinafter described.
  • each jaw I is provided with a rearward-proj ectin g stud, i, which fits loosely into a corresponding recess, 6, that is formed in the head E at the end of the slot 0, which stud, in connection with a setscrew, K, that passes into one side of said slot e, and has its end contained within a countersink that is formed in the contiguous portion of said jaw,
  • two washers, N are placed between said head and nut, and between said washers is placed a collar, 0, which is provided with a number of rollers, 0, that are slightly larger in diameter than the thickness of said collar, and are each arranged with its axis in .a radial
  • the peripheries of the rollers 0 bear upon the contiguous faces of the washers N, and form rolling bearings for the head E.
  • the head B of the mandrel B is secured within the'end of the tube with the head In, which has first been moved outward upon said mandrel, in such position as to bring the reduced portions of the jaws I within said tube, after which said jaws are expanded and said headE caused to rotate until the tube has been caused to closely fill its opening within the flue-sheet.
  • I employ a head, P, which, at its rear end, is provided with three lugs, 12, that correspond to and fit into the recesses e of the headE, where they are secured in place by means of the set-screws K.
  • cutting-teeth p Upon the front end of the head P are formed cutting-teeth p, which have such inclination as to cause eachto cut away some of the metal of the tube when said head is pressed against the latter, and is caused to rotate.
  • the periphery of said head is threaded from the cutting end rearward about one-halfits length, and upon such threaded portion is fitted a nut, Q, which has such length as to cause its outer end to project beyond the said cutting end a distance equal to the "usual projection of flue that will be required.
  • the collar Q is removed, and a washer, q, correspondingin thickness to the increased length desired, is placed in its rear.
  • the length of the projecting ends of the tubes can be accurately and readily gaged, while, when it is necessary to dress or sharpen the cutting-teeth p of the head I, saidcollar may be removed, and the desired operation easily performed.
  • beading-rollers maybe placed within the recesses e of the head E, and the end of said tube beaded or headed down upon the flue-plate.
  • the cutter-head P In combination with the head E, provided with the recesses e, and arranged to rotate upon the mandrel B, the cutter-head P, provided at its inner end with lugs 12, that fit into said recesses, and having upon its outer end cutting-teethp, substantially as and for the purpose specified.
  • gage-collar Q having a threaded periphery, the gage-collar Q, fitted upon said threaded periphery, in the manner and for the purpose substantially as shown.

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Description

2 Sheets-Sheet 1..
J. E. MINSHULL. Tube Expander and Trimmer.
No. 200,558. Patented Feb. 19,1878.
2 Sheets-Sheet2.
J.'E MINSHULL. TubeExpander and Trimmer.
No. 200,558. Patented Feb. 19, 1878.
fig. 1
III
UNITED STATESPAT'ENT OFFICE.
JOHN MINSHULL, on MIDDLETOWN, NEW YORK.
IMPROVEMENT m TUBE EXPANDER AND TRIXMMER.
Specification forming part of Letters Patent No. 200,558 dated February 1?, 1878; application filed August 2, 1877.
Figure 1 is a perspective view of my device as arranged for expanding tubes. Fig. 2 is a like view of the same arranged for use in trimming the ends of the tubes. Fig. 31s a perspective view of the tube-cutter and its adjustable gage separated from each other. Fig.
4 is a central longitudinal section of the de-,
vice as shown in Fig. 1, and Figs. 5 and 6 are cross-sections uponline :0 x and z z of Fig. 4.
Letters of like name and kind refer to like parts in each of the figures. v
The design of my invention is to facilitate the operation of trimming and expanding the ends of boiler-tubespreparatory to the beading or setting of the same within the boiler;
. to which end it consists, principally, in the construction of the dies and their combination with the revolving head, substantially as and for the purpose hereinafter shown.
It consists, further, in themeans employed for lessening the friction of said revolving head, substantially as is hereinafter set forth.
It consists, further, in the construction of the cutter and its combination with the re-;
volving head, substantially as and for the purpose hereinafter specified.
It consists, further, in the means employed for gaging said cutter with reference to the flue-sheet, substantially as and for the purpose hereinafter shown. It consists, finally, in the device'as a whole, its several parts being constructed and combined to operate in the manner and forthe purpose substantially as hereinafter set forth.
In the-annexed drawings, A represents a round mandrel, having at one end an enlargement, a, which decreases regularly in diameter from its outer end until the diameter of the remainder of said mandrel is reached, while at its opposite end said mandrel is provided upon its periphery with a screw-thread,
a. Fitted to or upon the mandrel A is a hollow'mandrel, B, which has about three-fourths its length, and is provided at one. end with a cylindrical enlargement or head, B, that has about one-third the length of said mandrel, while upon the body-of the latteris formed a screw-thread, b, which extends from its smallest end inward about one-half the distance to said head. The body of the hollowmandrel B fits loosely upon the straight portion of the solid mandrel A, while the head B of the former is recessed out to the size of the largest portion of the tapering portion a. of the latter, by which means said tapering part may be withdrawn entirely into said head.. At.
equidistant points within. the head- -B are formed three radial slots, b',-which have aboutone-half its length, and are arranged in a line with its axis, and within each is loosely fitted a block, 0, that is provided upon its outer face with teeth or serrations o, and hassuch radial dimensions as to cause said face to project slightly beyond the periphery of said head.
As thusarranged, the tapering portion a l of the mandrel A furnishes a bearing forth'e inner faces of the blocks or dogs 0,-so that by moving said mandrel longitudinally rearward through the mandrel B said dogs 0 will be,
moved radially outward. Such movement of said mandrel A is effected by means of a. nut,, D, which is fitted upon the threaded portion a', and bears against the small end of said hollow mandrel B. i
This construction enables the, mandrel B to be securely fastened within the end ofa tube, to accomplish which result the head B' is placed within said tube and the dogs 0 expanded until they engage so. firmly with its interior as to prevent displacement by any strain less than such as would cause breakage.
hollow mandrel B is journaled a head, E, which, having the general form of a cylinder,- has its rear portion reduced considerably in diameter, and upon the same has. secured a wheel, F, that is provided at its periphery. with ratchet-teeth f.
J ournaled upon the head E, upon each side of the ratchet-wheel F, is the bifurcated end Upon the body or smaller portion of the of a lever, Gr, within .whichlatter is provided a 'pawl or detent, H, that is capable of longitudinal motion in a line with the axis of said lever, and by means of a spring, h, is held with a yielding pressure upon the periphery of said ratchet-wheel, so as to cause its inner end to engage with the teeth f.
In order that the pawl H may be conveniently placed in position, the lever G is made in two parts, the outer of which part, G, has its inner end g reduced and threaded, and said end fits into the correspondingly threaded recess g, that is formed within the inner section for the reception of said pawl and its spring.
The ratchet and lever thus formed enables the head E to be rotated in one direction, for the PIII'POSG hereinafter described.
Pivoted within three radial slots, 0, that are formed at equidistant points within the front end of p the head E, are three jaws, I, which have their outer portions reduced in radial dimensions, as shown in Figs. 1 and 4, and have the peripheries of such reduced portions rounded, as seen in Fig. 6.
The rear end of each jaw I is provided with a rearward-proj ectin g stud, i, which fits loosely into a corresponding recess, 6, that is formed in the head E at the end of the slot 0, which stud, in connection with a setscrew, K, that passes into one side of said slot e, and has its end contained within a countersink that is formed in the contiguous portion of said jaw,
inner faces ofthe jaws I, and, when the head E is moved longitudinally upon said mandrel, causes the outer ends of said jaws to be moved radially outward or inward. v
Longitudinal motion is imparted to the head E by means of a nut, M, which is fitted over the threaded portion b of the mandrel B, and operates to press said head toward the opposite end of said mandrel.
In order that the friction between the head E, when revolving upon the mandrel B, and the nut M may be reduced to a minimum, two washers, N, are placed between said head and nut, and between said washers is placed a collar, 0, which is provided with a number of rollers, 0, that are slightly larger in diameter than the thickness of said collar, and are each arranged with its axis in .a radial The peripheries of the rollers 0 bear upon the contiguous faces of the washers N, and form rolling bearings for the head E.
To expand a tube, the head B of the mandrel B is secured within the'end of the tube with the head In, which has first been moved outward upon said mandrel, in such position as to bring the reduced portions of the jaws I within said tube, after which said jaws are expanded and said headE caused to rotate until the tube has been caused to closely fill its opening within the flue-sheet.
It frequently happens that the tubes project beyond the flue-sheet a greater distance than is necessary for heading or beading, and that, consequently, the surplus stock must be removed before such operation can be performed.
To remove such surplus material from a tube, I employ a head, P, which, at its rear end, is provided with three lugs, 12, that correspond to and fit into the recesses e of the headE, where they are secured in place by means of the set-screws K.
Upon the front end of the head P are formed cutting-teeth p, which have such inclination as to cause eachto cut away some of the metal of the tube when said head is pressed against the latter, and is caused to rotate. i
In order that the operation of the cuttinghead P may be gaged so as to enable the exact projection necessary beyond the flue-sheet to be secured without special attention, the periphery of said head is threaded from the cutting end rearward about one-halfits length, and upon such threaded portion is fitted a nut, Q, which has such length as to cause its outer end to project beyond the said cutting end a distance equal to the "usual projection of flue that will be required. 7
When the cutter-head is caused to operate upon a tube, it can only approach the fluesheet until the collar Q bears against the lat ter, by which means the ends of the tubes operated upon must project to the same distance, and contain equal amounts of stock for heading down.
If it is desired to leave'more than the usual amount of projection of the tube, the collar Q is removed, and a washer, q, correspondingin thickness to the increased length desired, is placed in its rear.
By means of the hearing or gage collar Q, the length of the projecting ends of the tubes can be accurately and readily gaged, while, when it is necessary to dress or sharpen the cutting-teeth p of the head I, saidcollar may be removed, and the desired operation easily performed.
For convenience of adjustment the periph ery of the collar Q is milled.
After a tube has been cut to length and expanded, beading-rollers maybe placed within the recesses e of the head E, and the end of said tube beaded or headed down upon the flue-plate.
Having thus fully set forth the nature and merits of my invention, what I claim as new provided with radially-pivoted rollers 0, substantially as and for the purpose set forth.
3. In combination with the head E, provided with the recesses e, and arranged to rotate upon the mandrel B, the cutter-head P, provided at its inner end with lugs 12, that fit into said recesses, and having upon its outer end cutting-teethp, substantially as and for the purpose specified.
4. In combination with the cutter-head P,
having a threaded periphery, the gage-collar Q, fitted upon said threaded periphery, in the manner and for the purpose substantially as shown.
5. Thehereinbefore-describeddevice,inwhich the mandrel A, provided with the tapering portion a and threaded portion a, the hollow mandrelB, having the slotted headB b and threaded end I), the dogs 0, the nut D, the head E, provided with the recesses e. and e, the expanding-jaws I i,the set-screws K, the nut M, the washers N, and the roller-collar 0 0, are constructed as shown, and combined with means for rotating the same, in the manner and for the purpose substantially as set forth. In testimony that I claim the foregoing I have hereunto set my hand this 30th day of July, 1877. JOHN E. MINSHULL.
' Witnesses:
O. W. OREssoN, A. V. O. N. POW'ELSON-
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