US20050211335A1 - Planer apparatus - Google Patents
Planer apparatus Download PDFInfo
- Publication number
- US20050211335A1 US20050211335A1 US11/127,414 US12741405A US2005211335A1 US 20050211335 A1 US20050211335 A1 US 20050211335A1 US 12741405 A US12741405 A US 12741405A US 2005211335 A1 US2005211335 A1 US 2005211335A1
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- United States
- Prior art keywords
- planer
- cutterhead
- top frame
- base
- measuring device
- Prior art date
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- Abandoned
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- 239000000428 dust Substances 0.000 abstract description 33
- 238000003860 storage Methods 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000012512 characterization method Methods 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000881 depressing effect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C1/00—Machines for producing flat surfaces, e.g. by rotary cutters; Equipment therefor
- B27C1/14—Other details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q16/00—Equipment for precise positioning of tool or work into particular locations not otherwise provided for
- B23Q16/001—Stops, cams, or holders therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C1/00—Machines for producing flat surfaces, e.g. by rotary cutters; Equipment therefor
- B27C1/04—Thicknessing machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/304088—Milling with means to remove chip
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/30784—Milling including means to adustably position cutter
- Y10T409/307952—Linear adjustment
- Y10T409/308008—Linear adjustment with control for adjustment means responsive to activator stimulated by condition sensor
- Y10T409/308064—Responsive to position of cutter
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/30784—Milling including means to adustably position cutter
- Y10T409/307952—Linear adjustment
- Y10T409/308176—Linear adjustment with position indicator or limit means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/202—With product handling means
Definitions
- FIG. 13 ( b ) is a magnified view of the locking device of FIG. 13 ( a );
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
A planer having a base, a first support member attached to the base and supporting a cutterhead for selective travel in a first direction toward the base and a second opposite direction, a top frame attached to the first support member and a depth stop mechanism attached to the top frame for selectively preventing travel of the cutterhead in the first direction beyond a pre-selected distance from the base. A depth measuring device including a retractable tape may be attached to the cutterhead. A workpiece level indicator plate movable between an engaged position and a disengaged position may be attached to the planer to indicate contact with a workpiece. A locking mechanism for locking a pivotable infeed table of a planer in the upright position for storage, and thereby switching off power to the planer is also disclosed. The planer may include a readily attachable and detachable dust removal assembly.
Description
- 1. Field of the Invention
- The invention relates to a planer apparatus and, in particular, to a depth stop mechanism and other accessories for a planer.
- 2. Description of the Invention Background
- Over the years, in response to consumer demand, thickness and finishing planers, i.e. planers for reducing the thickness of a piece of wood or similar materials while providing a smooth and flat finish, have been decreasing in size. Such portable planers balance the need to provide the required power to produce a smooth finish with the need to conserve space and decrease weight for portability.
- The popularity of portable planers among professionals and woodworking enthusiasts has spurred the introduction of new features designed to increase versatility, precision and convenience. For example, U.S. patent application Ser. No. 09/782,453 to Garcia et al., assigned to the assignee of the present invention, discloses a portable planer having a compact two-speed gear mechanism that is actuated to drive the infeed and outfeed rollers of the planer selectively at a high or low speed.
- U.S. Pat. No. 6,089,287 to Welsh et al. discloses a planer with a depth stop adjustment mechanism that allows an operator to select a minimum workpiece depth from one or more predetermined depths, but does not allow selection of any depth within the full range of travel of the cutterhead of the planer.
- Also current depth stop arrangements are located between the cutterhead and the workpiece support table and can place undesirable torque on the cutterhead if the cutterhead is inadvertently lowered beyond the point wherein the depth stop engages the table or other support structure. Such torque can result in damage to the apparatus for positioning the cutterhead.
- Additional accessories such as dust collector chutes, depth scales and workpiece level indicators need to be designed for ease of manufacturing, installation and cost-effectiveness.
- There remains, therefore, a need for a planer that includes features that overcome the limitations, shortcomings and disadvantages of other planers without compromising their advantages.
- The invention meets the identified needs, as well as other needs, as will be more fully understood following a review of this specification and drawings.
- One embodiment of the invention includes a planer a base, a first and second support members attached to the base and supporting a cutterhead for selective travel toward and away from the base, a top frame attached to at least the first support member and a depth stop mechanism attached to the top frame for selectively preventing travel toward the base beyond a pre-selected distance from the base.
- The depth stop mechanism may also include a depth stop member, such as a nut, rotatably supported on a portion of the first support member adjacent to an abutment surface thereof and slidably supported in the top frame. The depth stop mechanism may also include an adjustment assembly, such as a sleeve, in the top frame, for selectively adjusting a position of the depth stop member on the support member relative to the abutment surface.
- Another embodiment of the invention includes a planer having a base, a top frame connected to the base, a cutterhead movably supported relative to the base to define an adjustable opening therebetween for selective travel in a first direction toward the base and a second opposite direction, and a depth stop mechanism attached to the top frame and not extending into the adjustable opening. The depth stop mechanism selectively prevents travel of the cutterhead in the first direction beyond a pre-selected distance from the base.
- In another embodiment the planer may include a retractable measuring device, such as a tape, attached to the top frame of the planer. The retractable tape may have a first end retractably affixed to the top frame and a second end affixed to the cutterhead. The retractable measuring device has a scale thereon and may include a transparent member covering a portion of the scale, and a scale indicator. The scale indicator shows the height of the cutterhead from the base on the scale through the transparent member.
- In another embodiment the planer includes a cutterhead, a motor operating the cutterhead, a power switch for the motor, and an infeed table pivotable between an operating position and an upright storage position that switches off the power to the motor. The planer includes a side frame with a first aperture thereon. The infeed table has a second aperture aligned with the first aperture so that the apertures may receive a locking device when the infeed table is in the storage position.
- Another embodiment of the planer may also include a workpiece level indicator assembly mounted on the cutterhead. The workpiece level indicator assembly includes a workpiece level indicator plate that has a bottom face parallel to the base and a front ledge, and is movable between an engaged position and a disengaged position. When the cutterhead is lowered such that the bottom face of the indicator contacts the workpiece, the level indicator moves to the disengaged position. The workpiece level indicator assembly may also include a cover plate covering an inscription on the workpiece level indicator in the disengaged position and exposing the inscription in the engaged position.
- The planer may also include a dust removal assembly that includes a manifold removably attachable to the cutterhead over the cutting member, a dust deflector directing airflow to the manifold, and a dust chute communicating with the manifold. The dust chute has a side opening for connection to a vacuum hose and has also a channel that is releasably connected to the carriage assembly through posts that are received in corresponding slots on the cutterhead.
- One feature of an embodiment of the present invention is to provide a depth stop mechanism that is not located between the cutterhead and the workpiece support table.
- It is a feature of at least one embodiment of the invention to provide a compact depth stop mechanism for a full range of travel of the cutterhead of a planer or other similar machine.
- Another feature of the invention is to provide efficient, effective and easily installable accessories for a portable planer and other similar machines.
- It is also feature of at least one embodiment of the invention to provide an inexpensive and readily adaptable depth measuring device and a convenient workpiece level indicator, either of which that can be used with or without a depth stop mechanism for a planer or other similar machine.
- It is yet another feature of at least one embodiment of the invention to provide a locking mechanism for storing a portable planer in a safe position with the cutting member and power switch inaccessible to unauthorized persons.
- It is also a feature of at least one embodiment of the invention to provide a dust removal assembly that is readily attached to and detached from a portable planer.
- Other features and advantages of the invention will become apparent from the detailed description of the preferred embodiments and from the claims.
-
FIG. 1 is an isometric view of an embodiment of planer according to the invention; -
FIG. 2 is an isometric view of the planer ofFIG. 1 with a portion of the support structure removed; -
FIG. 3 is a sectional view of the planer ofFIG. 1 with a part of the support structure for the planer removed to show an embodiment of the depth stop mechanism of the invention; -
FIG. 4 is a sectional view of the depth stop mechanism ofFIG. 3 in an engaged position; -
FIG. 5 is a sectional view of the depth stop mechanism ofFIG. 3 in a disengaged position; -
FIG. 6 is an exploded view of an embodiment of a sleeve of the depth stop mechanism ofFIG. 3 ; -
FIG. 7 is a partial isometric view of an embodiment of the top end of the sleeve ofFIG. 6 ; -
FIG. 8 is a partial isometric view of an embodiment of a knob attached to the sleeve ofFIG. 6 ; -
FIG. 9 is an exploded assembly view of an embodiment of the knob, retainer ring and retainer shaft for the depth stop mechanism ofFIG. 3 ; -
FIG. 10 is a diagram illustrating the height traveled by the depth stop nut for a corresponding height traveled by the cutterhead for the depth stop mechanism ofFIG. 3 ; -
FIG. 11 is a partial isometric view of an embodiment of a depth-measuring device of the invention; -
FIG. 12 (a) is a partial isometric view of an embodiment of a workpiece level indicator assembly in the engaged position; -
FIG. 12 (b) is an isometric view of the workpiece level indicator ofFIG. 12 (a); -
FIG. 12 (c) is an isometric view of the workpiece level indicator ofFIG. 12 (b) in the disengaged position; -
FIG. 12 (d) is an isometric view a spring connected to the workpiece level indicator ofFIG. 12 (a); -
FIG. 13 (a) is an isometric view of an embodiment of a locking device for a planer in the storage position; -
FIG. 13 (b) is a magnified view of the locking device ofFIG. 13 (a); -
FIG. 14 is a partial isometric view of an embodiment of a dust removal assembly of the invention; -
FIG. 15 is a detail of the dust removal assembly ofFIG. 13 (a) showing only the end posts of the dust channel in the guiding slots; -
FIG. 16 is an isometric view of the dust chute and dust channel ofFIG. 14 ; and -
FIG. 17 is a sectional view of the dust removal assembly ofFIG. 14 assembled on a carriage assembly of a planer. - Referring now to the drawings for the purpose of illustrating the invention and not for the purpose of limiting the same, it is to be understood that standard components or features that are within the purview of an artisan of ordinary skill and do not contribute to the understanding of the various embodiments of the invention are omitted from the drawings to enhance clarity, even when such features may otherwise be necessary for the operation of a machine, such as a planer, embodying the invention. In addition, it will be appreciated that the characterizations of various components described herein as moving, for example, upwardly or downwardly, or being vertical or horizontal, are relative characterizations only based upon the particular position or orientation of a given component for a particular application.
-
FIG. 1 is an isometric view of aportable planer 100 according to one embodiment of the invention. Theplaner 100 includes a support structure, generally designated as 112, which includes atop frame 104, abase 103 for supporting aworkpiece 114,columns 107 connecting thetop frame 104 and thebase 103, an infeed table 108 for supporting theworkpiece 114 as it enters theplaner 100, and an outfeed table 110 for supporting theworkpiece 114 as it exits theplaner 100.Side housings 106 cover portions of theplaner 100. - The
planer 100 also includes a cutterhead orcarriage assembly 102, as shown inFIGS. 2 and 3 , in which part of thesupport structure 112 has been removed. Thecutterhead 102 is mounted on a first support member also referred to as a spindle or elevatingscrew 118 and a second support member orspindle 119. Thefirst spindle 118 defines an axis of rotation designated as A-A. The height of thecutterhead 102 from the base 103 can be adjusted by rotating a crankhandle 116, which imparts rotational motion to thesecond spindle 119. Anadjustable opening 143 is thereby defined between thecutterhead 102 and thebase 103. - The
first spindle 118 is linked to thesecond spindle 119 by achain 122 andsprockets 123 or other means of transmitting rotational motion, so that the rotation of thesecond spindle 119 results in rotation of thefirst spindle 118. SeeFIG. 3 . Thefirst spindle 118 and thesecond spindle 119 may be engaged respectively with afirst carriage nut 124 andsecond carriage nut 125, so that thecutterhead 102 may be moved up and down on thespindles base 103. Thefirst carriage nut 124 and thesecond carriage nut 125 may be separate components inserted into thecutterhead 102 or they may comprise appropriate threaded surfaces that are integral to thecutterhead 102. - The typical travel distance of the
cutterhead 102 relative to thebase 103 of aportable planer 100, may be of the order of several inches. One planer, such as the model Delta 22-560 planer manufactured by Delta International Machinery Corp. of Jackson, Tenn., the assignee of this invention, for example, has a 6 inches travel. - In one embodiment, the planer includes an embodiment of a
depth stop mechanism 128. SeeFIG. 4 . Thedepth stop mechanism 128 permits an operator to select a minimum thickness dimension desired for aworkpiece 114 and, by a simple operation, engage thedepth stop mechanism 128 to stop thecutterhead 102 when thecutterhead 102 reaches a predetermined height from the base 103 corresponding to the desired minimum thickness dimension (tmin) for theworkpiece 102. The predetermined height can essentially be any height along the travel path of thecutterhead 102 from the base 103 to thetop frame 104. - As shown in
FIG. 4 , thedepth stop mechanism 128 includes aknob 130 and an adjustment assembly generally designated as 131. In this embodiment, the adjustment assembly includes assleeve 132 that has atop end 133 and abottom end 134. Thetop end 133 may be an integral part of thesleeve 132 or it may be formed from a separate component such as a bushing attached to thesleeve 132. Thesleeve 132 receives anupper portion 138 of thefirst spindle 118 and may slide along or rotate about thefirst spindle 118. Aretainer shaft 140 within thesleeve 132 connects theupper portion 138 of thefirst spindle 118 to theknob 130 and is secured by aknob fastener 142, such as, for example, a retaining screw or retainer slot and ring. Thefirst spindle 118 includes a first threadedportion 136 and a second threadedportion 137. The pitch p1 of the first threadedportion 136 is smaller than the pitch p2 of the second threadedportion 137, i.e. the number of threads per inch n1 of the first threadedportion 136 is greater than the number of threads per inch n2 of the second threadedportion 137, for reasons that will become apparent herein below. - The
depth stop mechanism 128 of this embodiment further includes adepth stop member 144, such as a depth stop nut, which is threadedly engaged with the first threadedportion 136 of thefirst spindle 118, such that when thedepth stop nut 144 rotates clockwise or counterclockwise with respect to thefirst spindle 118, thedepth stop nut 144 moves down or up the first threadedportion 136 of thefirst spindle 118. Thedepth stop nut 144 may be, for example, a hex nut having a six-sided lateral surface. Anabutment surface 146, also referred to herein as a spindle shoulder, may be formed at the junction of the first threadedportion 136 to the second threadedportion 137 by the difference of the diameters of the first threadedportion 136 to the second threadedportion 137 of thefirst spindle 118. SeeFIG. 5 . Those of ordinary skill in the art will appreciate that when thedepth stop nut 144 contacts theabutment surface 146, thedepth stop nut 144 will be prevented from moving further downward on the first threadedportion 136. Theabutment surface 146 may also be defined by an appropriate washer, nut or other similar means. Anotherwasher 145 or abutment surface on the first threaded portion of thefirst spindle 118 prevents further upward motion of thenut 144 that may interfere with the function of theretainer shaft 140. - One embodiment of the
sleeve 132 is shown in exploded view inFIG. 6 . In this embodiment, thetop end 133 of thesleeve 132 is partially received within abore 152 in thetop frame 104. SeeFIG. 7 . In this embodiment, a portion of the exterior circumference of thetop end 133 of thesleeve 132 is non-circular in shape and includes a hexagonally-shapedsurface 148 that defines sixcorners 149. The exterior of thetop end 133 is sized to be received in thebore 152. As can be seen inFIG. 7 , thebore 152 has asurface 150 that defines a plurality ofnotches 153 for selectively receiving thecorners 149 of thetop end 133 therein. In the embodiment shown inFIG. 7 , thebore 152 has asurface 150 with twenty foursides 150 and twenty four notches of which twelveouter notches 153 define twelve positions about axis A-A in which the sleeve may be retained. As will be further explained below, when thetop end 133 is received within thebore 152 such that thecorners 149 are received incorresponding notches 153, thetop end 133 and ultimately thesleeve 132 is prevented from being rotatable about axis A-A. - The
top end 133 may further include a plurality oframps 154 havingcorresponding slots 156, and anannular plate 157 for receiving the top end of theretainer shaft 140. Theknob 130 is then fastened to the retainer shaft by afastener 142, such as, for example, the retainingscrew 142 shown inFIG. 8 or the retainingring 158 and retainingslot 159 at the top ofretainer shaft 140, as shown inFIG. 9 . - In this embodiment, the
knob 130 includes a plurality ofposts 160 that correspond in number and are sized to fit into theslots 156 of thetop end 133. In the embodiment shown inFIGS. 6, 7 and 9, there are threeramps 154, threeslots 156 and threeposts 160. Acompression spring 162 is coiled around theretainer shaft 140 between the bottom surface of theannular plate 157 and ashoulder 163 in theretainer shaft 140, and is biased to push thesleeve 132 upwardly, i.e. toward theknob 130. SeeFIG. 5 . - The inner surface of the
sleeve 132 includes two diametrically opposedflat portions 164, which are sized to contact and hold respective sides of thedepth stop nut 144, so that when thesleeve 132 rotates about thefirst spindle 118, the depth stop nut also rotates about thefirst spindle 118, causing it to move up or down the first threadedportion 136 of thefirst spindle 118. - The
depth stop mechanism 128 is selectively moveable between an engaged position, shown inFIG. 4 , and a disengaged position, shown inFIG. 5 . In the engaged position, thecorners 149 of thetop end 133 of thesleeve 132 are received within the correspondingnotches 153 in thebore 152, which serves to prevent thesleeve 132 from either sliding or rotating about thefirst spindle 118. Thesleeve 132 is retained in the engaged position by depressing and rotating theknob 130 so that theposts 160 ride up theramps 154 and are received into theslots 156 thereby also compressing thespring 162. In this position, thedepth stop nut 144 cannot rotate, but it will slidably move up or down within thesleeve 132 by the rotation of thefirst spindle 118. - In the “disengaged” position, illustrated in
FIG. 5 , thesleeve 132 may freely rotate and slide relative to thefirst spindle 118. Thesleeve 132 can be rotated with theknob 130 in the unlocked position and thespring 160 extended. In this position, when theknob 130 is rotated, thesleeve 132 rotates, consequently rotating thedepth stop nut 144 and causing it to move up or down on thefirst spindle 118. - As is often the case, a workpiece may have to be passed through the planer several times in order to attain the final desired thickness. Those of ordinary skill in the art will appreciate that after the
workpiece 114 has passed through theplaner 100, thecutterhead 102 is positioned closer to thebase 103 and theworkpiece 114 is again passed through theplaner 100. This activity is repeated until theworkpiece 114 is planed to a desired thickness. As will be discussed below, thedepth stop mechanism 128 of the present invention permits the user to quickly and accurately establish a stop which prevents thecutterhead 102 from inadvertently being adjusted beyond a point which would result in theworkpiece 114 being planed to a lesser than desired thickness. - This embodiment of the
depth stop mechanism 128 operates as follows. Theknob 130 is rotated counterclockwise to release it from the locked position causing theposts 160 to slide from theslots 156 down theramps 154 with thespring 162 pushing thesleeve 132 up in the disengaged position and moving thehexagonal surface 148 out of the twenty-foursided surface 150 of thebore 152. Starting at the disengaged position, the cutterhead is moved to a desired height from the base 103 by operating the crank handle 116, which causes thesecond spindle 119 to rotate. Thesecond spindle 119 has a threadedportion 166, which has the same pitch p2 as the second threadedportion 137 of thefirst spindle 118. As thechain 122 andsprocket 123 transmit the rotational motion of thesecond spindle 119 to thefirst spindle 118, the common pitch p2 keeps thecutterhead 102 level, i.e. parallel to thebase 103. - After the
cutterhead 102 has reached the height corresponding to the minimum thickness tmin desired for thefinished workpiece 114, theknob 130 is rotated clockwise, causing thesleeve 132, and therefore thedepth stop nut 144, to also rotate clockwise. As a result, thedepth stop nut 144 moves down the first threadedportion 136 of the spindle until it contacts theabutment surface 144. At this position, theknob 130 is depressed and rotated clockwise locking thesleeve 132 within thebore 152 thereby bringing thedepth stop mechanism 128 in the engaged position. SeeFIG. 4 . - The
cutterhead 102 is thereafter moved away from the base 103 by operation of the crank handle 116 to an initial height “h” from the base 103 that will allow for an unfinished/thicker workpiece to be initially inserted. The height “h” is equal to hc plus tmin, where hc is the distance of thecutterhead 102 from the minimum desired distance tmin from thebase 103, as shown inFIG. 10 . While thecutterhead 102 is raised to the initial height h, the rotation of thefirst spindle 118 causes thedepth stop nut 144 to advance a distance ha away from theabutment surface 146. When thecutterhead 102 is gradually lowered to plane theworkpiece 114 in successive passes, thedepth stop nut 144 will also be advanced downward and eventually contact theabutment surface 146 having traveled a distance ha while thecutterhead 102 has traveled a distance hc. Theabutment surface 146 prevents thedepth stop nut 144 from moving further downward and resists further rotation of the crank handle 116, and therefore prevents reduction of the thickness of theworkpiece 114 beyond the predetermined minimum thickness tmin. By an appropriate choice of the pitch ratio p1/p2, the distance hn traveled bydepth stop nut 144 is only a fraction of the distance hc traveled by the cutterhead 102:
(p 1 /p 2)=(n 2 /n 1)=(h n /h c). - For example, if the first threaded
portion 136 has 40 threads per inch, or 1/40 pitch, and the second threadedportion 137 has 16 threads per inch or 1/16 pitch, then thedepth stop nut 144 will travel only 40% (i.e. 16/40) of the distance traveled by thecutterhead 102. Accordingly, thecutterhead 103 can be set at any height from the base within its full range of motion, for example 6.5 inches, provided that thedepth stop mechanism 128 is constructed such that the distance between thewasher 145 and theabutment surface 146 is only 2.6 inches (40% of 6.5), with the pitch ratio chosen for this example. Therefore, thedepth stop mechanism 128 is very compact and can be added as a feature of aportable planer 100 without increasing the overall dimensions of the planer, because thedepth stop mechanism 128 can be accommodated within the original size of theplaner 100. - As can be seen in
FIG. 11 , another embodiment of theplaner 100 may also include adepth measuring device 168 that displays the distance of thecutterhead 102 from the base 103 as thecutterhead 102 is adjusted in height. Thedepth measuring device 168 includes a commercially availableretractable measuring device 170, such as a tape, of the type that retracts to wind up on atape roll 174 inside ahousing 176. Theretractable tape 170 has afirst end 171 and asecond end 172. Thefirst end 171 of theretractable tape 170 is attached to thecutterhead 102 by common mechanical fasteners, such as rivets or screws, and thesecond end 172 is attached to thetape roll 174. Thehousing 176 is attached to thetop frame 104 of the planer. Theretractable tape 170 has a portion with ascale 178 thereon. Aviewing window 179 covers a portion of thescale 178 and is attached to thetop frame 104 of the planer. The scale is calibrated to show the current height of thecutterhead 102 from the base 103 at a cursor line orother scale indicator 180 on theclear window 179. Thedepth measuring device 168 is an inexpensive and easy to install accessory for aplaner 100 and may be advantageously used in conjunction with thedepth stop mechanism 128 to measure at a glance the height of thecutterhead 102 from thebase 103 for setting the desirable minimum thickness tmin for planing aworkpiece 114. - Another embodiment of the present invention may comprise a
planer 100 that has a workpiecelevel indicator assembly 181 shown in FIGS. 12(a)-12(d). The workpiecelevel indicator assembly 181 includes a workpiecelevel indicator plate 182 that is mounted preferably on thefront surface 184 of thecutterhead 102, such that it can slide between an engaged position shown inFIG. 12 (a) and a disengaged position shown inFIG. 12 (c). The mounting means may be, for example, twoslots 194 each having aleft indentation 195 andfasteners 196 sized to extend through theslots 194 to be threadedly received in corresponding threaded holes in the cutterhead. The workpiecelevel indicator plate 182 has abottom face 186 parallel to thebase 103 and afront ledge 188. - A
spring 190, illustrated inFIG. 12 (d) mounted on thefront side 184 of thecutterhead 103 biases the workpiecelevel indicator plate 182 to the right and such that thefasteners 196 are received in theirrespective indentation 195. This position is the engaged position. As can be seen inFIG. 12 (b), when thelevel indicator plate 182 is in the engaged position, thebottom face 186 extends below the lower surface of thecutterhead 102. When thecutterhead 102 is lowered onto the workpiece, thebottom face 186 of thelevel indicator plate 182 contacts the workpiece causing theplate 182 to slide upward against the biasing force of thespring 190. Acover plate 192 may also be mounted on thefront side 184 of thecutterhead 103 withfasteners 196 such that it may cover an inscription on the indicator in the disengaged position, such as the word “ENGAGED” and exposing the inscription in the engaged position. - Yet another embodiment of the
planer 100 may include alocking mechanism 198, which allows the infeed table 108 to pivot between an extended position during operation and an upright storage position in which theplaner 100 is switched off and the cutting blade is inaccessible for safety reasons, as shown inFIGS. 1 , and 13(a) and (b). Thelocking mechanism 198 includes anaperture 199 on theside frame 106 of theplaner 100 and anaperture 200 on the infeed table 108. Theapertures locking device 201, such as, for example, an ordinary padlock or other safety lock, may be inserted through theaperture 199 of theside frame 106 and theaperture 200 of the infeed table 108 to secure and lock the infeed table 108 in the upright position. In the upright and locked position, the infeed table 108 pushes against and switches off the power switch 203 (shown inFIG. 1 ) of theplaner 100. - The
planer 100 may also include adust removal assembly 206, as shown inFIGS. 14-17 . Thedust removal assembly 206 is positioned on theoutfeed side 208 of thecarriage assembly 102 and includes a manifold 210 having amanifold deck 211. The manifold 210 is removably attached to thecarriage assembly 102 by means of, for example, a pair of thumb screws 212 (only one is shown) through themanifold deck 211. Thedust removal assembly 206 also includes adust deflector 214, which is attached to thecarriage assembly 102 with any suitable fasteners toward theinfeed side 209 and deflects airflow and dust or shavings under themanifold deck 211. - The
dust removal assembly 206 also includes adust chute 216 that communicates with the manifold 210 through adust channel 218, which is releasably connected to thecarriage assembly 102. Thedust channel 218 may be attached to thedust chute 216 withfasteners 224, or by welding, and may be an integral part of thedust chute 216. Thedust channel 218 has twoend posts 220, which are attached, for example, by spot welds, and are sized to slide into corresponding guidingslots 222 on thecarriage assembly 102. The guidingslots 222 help slide thedust channel 218 anddust chute 216 easily onto thecarriage assembly 102. The manifold 210 is then placed on thecarriage assembly 102 and thethumbscrews 212 are inserted and tightened over themanifold deck 211. Thedust chute 216 has aside opening 226, to which a vacuum hose may be attached for dust removal. Theside opening 226 directs dust to one side of theplaner 100. The portion of thedust channel 218 that connects to the carriage assembly is symmetrically shaped. Thus, thedust channel 218 may be connected to thecarriage assembly 102 in either a first position, with theside opening 226 directed to a right side of theplaner 100, or a second position, with theside opening 226 directed to a left side of theplaner 100. - The
depth stop mechanism 128, thedepth measuring device 168, the workpiecelevel indicator assembly 181, thelocking mechanism 198 and thedust removal assembly 206 have all been described for a portable planer, but they can readily be used with a standard planer or other machine that includes arotary cutting member 105 mounted on acarriage assembly 102, such as a combination planer/molder, planer/sander, etc. - Whereas particular embodiments of the invention have been described herein for the purpose of illustrating the invention and not for the purpose of limiting the same, it will be appreciated by those of ordinary skill in the art that numerous variations of the details, materials and arrangement of parts may be made within the principle and scope of the invention without departing from the invention as described in the appended claims.
Claims (22)
1. A planer comprising:
a base;
a top frame connected to the base;
a cutterhead movably supported on the top frame relative to the base; and
a retractable measuring device attached to the top frame.
2. The planer of claim 1 , wherein the retractable measuring device has a first end retractably affixed to the top frame and a second end affixed to the cutterhead.
3. The planer of claim 2 , further comprising a scale indicator attached to the top frame adjacent the retractable measuring device.
4. The planer of claim 3 , wherein the scale indicator is located on a transparent member attached to the top frame and covering a portion of the retractable measuring device.
5. The planer of claim 4 wherein the retractable measuring device has a scale thereon and wherein the scale cooperates with the scale indicator to display a height at which the cutterhead is positioned from the base.
6. The planer of claim 2 wherein the first end of the retractable measuring device is attached to a roll coupled to the top frame.
7. The planer of claim 6 wherein the roll is housed within a housing affixed to the top frame.
8. A depth measuring apparatus for a planer having a base, a top frame connected to the base and a cutterhead movably supported relative to the base, the depth measuring apparatus comprising:
a retractable measuring tape attachable to the top frame.
9. The planer of claim 8 wherein the retractable measuring device has a first end retractably affixed to the top frame and a second end affixed to the cutterhead.
10. The planer of claim 9 further comprising a scale indicator attached to the top frame adjacent the retractable measuring device.
11. The planer of claim 10 wherein the scale indicator is located on a transparent member attached to the top frame and covering a portion of the retractable measuring device.
12. The planer of claim 11 wherein the retractable measuring device has a scale thereon and wherein the scale cooperates with the scale indicator to display a height at which the cutterhead is positioned from the base.
13. The planer of claim 12 wherein the first end of the retractable measuring device is attached to a roll coupled to the top frame.
14. The planer of claim 13 wherein the roll is housed within a housing affixed to the top frame.
15-51. (canceled)
52. A planer comprising:
a base;
a top frame connected to the base;
a cutterhead supported on the top frame, a distance between the cutterhead and the base being adjustable; and
a retractable measuring device connected to the top frame.
53. The planer of claim 52 , wherein the retractable measuring device has a first end retractably affixed to the top frame and a second end affixed to the cutterhead.
54. The planer of claim 53 , further comprising a scale indicator attached to the top frame adjacent the retractable measuring device.
55. The planer of claim 54 , wherein the scale indicator is located on a transparent member attached to the top frame and covering a portion of the retractable measuring device.
56. The planer of claim 55 wherein the retractable measuring device has a scale thereon and wherein the scale cooperates with the scale indicator to display a height at which the cutterhead is positioned from the base.
57. The planer of claim 53 wherein the first end of the retractable measuring device is attached to a roll coupled to the top frame.
58. The planer of claim 57 wherein the roll is housed within a housing affixed to the top frame.
Priority Applications (2)
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US11/127,414 US20050211335A1 (en) | 2001-07-30 | 2005-05-12 | Planer apparatus |
US11/978,530 US20080092987A1 (en) | 2001-07-30 | 2007-10-29 | Planer apparatus |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US09/918,168 US6951231B2 (en) | 2001-07-30 | 2001-07-30 | Planer apparatus |
US11/127,414 US20050211335A1 (en) | 2001-07-30 | 2005-05-12 | Planer apparatus |
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US09/918,168 Division US6951231B2 (en) | 2001-07-30 | 2001-07-30 | Planer apparatus |
US09/918,168 Continuation US6951231B2 (en) | 2001-07-30 | 2001-07-30 | Planer apparatus |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US11/978,530 Continuation US20080092987A1 (en) | 2001-07-30 | 2007-10-29 | Planer apparatus |
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US11/127,414 Abandoned US20050211335A1 (en) | 2001-07-30 | 2005-05-12 | Planer apparatus |
US11/148,992 Expired - Fee Related US7055561B2 (en) | 2001-07-30 | 2005-06-09 | Planer apparatus |
US11/148,656 Expired - Fee Related US7546859B2 (en) | 2001-07-30 | 2005-06-09 | Planer apparatus |
US11/978,530 Abandoned US20080092987A1 (en) | 2001-07-30 | 2007-10-29 | Planer apparatus |
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Application Number | Title | Priority Date | Filing Date |
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US09/918,168 Expired - Lifetime US6951231B2 (en) | 2001-07-30 | 2001-07-30 | Planer apparatus |
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US11/148,656 Expired - Fee Related US7546859B2 (en) | 2001-07-30 | 2005-06-09 | Planer apparatus |
US11/978,530 Abandoned US20080092987A1 (en) | 2001-07-30 | 2007-10-29 | Planer apparatus |
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Families Citing this family (11)
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US6601621B2 (en) * | 2001-04-18 | 2003-08-05 | Black & Decker Inc. | Portable Power Planer |
US7458402B2 (en) * | 2001-04-18 | 2008-12-02 | Black & Decker Inc. | Portable power planer |
US6951231B2 (en) * | 2001-07-30 | 2005-10-04 | Black And Decker, Inc. | Planer apparatus |
US20050022901A1 (en) * | 2003-07-28 | 2005-02-03 | Smith Allison A. | Power planer |
DE102005063016A1 (en) * | 2005-12-30 | 2007-07-05 | Robert Bosch Gmbh | Hand tool with Drehgriffverstelleinrichtung |
US7455091B2 (en) | 2006-02-15 | 2008-11-25 | Eastway Fair Company Limited | Convertible hood assembly for a planer |
US20080271664A1 (en) * | 2006-06-26 | 2008-11-06 | Black & Decker Inc. | Feedback Systems for Adjustment Mechanisms on Power Tools |
US20100006179A1 (en) * | 2008-07-10 | 2010-01-14 | Lee-Cheng Chang | Combined base assembly and granite jointer table for hand jointer |
DE112019001199T5 (en) * | 2018-04-05 | 2020-12-10 | Makita Corporation | HAND-HELD TOOL |
CN113858285B (en) * | 2021-08-28 | 2022-12-23 | 信丰达诚科技有限公司 | Circuit board splitting device |
CN115780878A (en) * | 2023-02-20 | 2023-03-14 | 无锡七机机床有限公司 | Wide-cutter planing machine tool |
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US6293321B1 (en) * | 2001-02-12 | 2001-09-25 | Pei-Lieh Chiang | Wood planing machine with a sawdust-collecting mechanism |
US6502475B2 (en) * | 2001-02-13 | 2003-01-07 | Delta International Machinery Corp. | Multiple-speed gear arrangement for portable planer and other power tools |
US6308754B1 (en) * | 2001-03-29 | 2001-10-30 | P&F Brother Industrial Corporation | Thickness-indicating device for a wood-planing machine |
US6951231B2 (en) * | 2001-07-30 | 2005-10-04 | Black And Decker, Inc. | Planer apparatus |
Also Published As
Publication number | Publication date |
---|---|
US20030024601A1 (en) | 2003-02-06 |
US7546859B2 (en) | 2009-06-16 |
US20050224140A1 (en) | 2005-10-13 |
US7055561B2 (en) | 2006-06-06 |
US6951231B2 (en) | 2005-10-04 |
US20080092987A1 (en) | 2008-04-24 |
US20050224141A1 (en) | 2005-10-13 |
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