US20050159239A1 - Golf club head - Google Patents

Golf club head Download PDF

Info

Publication number
US20050159239A1
US20050159239A1 US10/981,628 US98162804A US2005159239A1 US 20050159239 A1 US20050159239 A1 US 20050159239A1 US 98162804 A US98162804 A US 98162804A US 2005159239 A1 US2005159239 A1 US 2005159239A1
Authority
US
United States
Prior art keywords
golf club
club head
head according
metal plate
sole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/981,628
Inventor
Yasunori Imamoto
Hiroshi Ezaki
Masaomi Hiruta
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bridgestone Sports Co Ltd
Original Assignee
Bridgestone Sports Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bridgestone Sports Co Ltd filed Critical Bridgestone Sports Co Ltd
Assigned to BRIDGESTONE, SPORTS CO., LTD. reassignment BRIDGESTONE, SPORTS CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: EZAKI, HIROSHI, HIRUTA, MASAOMI, IMAMOTO, YASUNORI
Publication of US20050159239A1 publication Critical patent/US20050159239A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B53/00Golf clubs
    • A63B53/04Heads
    • A63B53/0466Heads wood-type
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B53/00Golf clubs
    • A63B53/04Heads
    • A63B53/0416Heads having an impact surface provided by a face insert
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B2209/00Characteristics of used materials
    • A63B2209/02Characteristics of used materials with reinforcing fibres, e.g. carbon, polyamide fibres
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B53/00Golf clubs
    • A63B53/04Heads
    • A63B53/0408Heads characterised by specific dimensions, e.g. thickness
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B53/00Golf clubs
    • A63B53/04Heads
    • A63B53/0433Heads with special sole configurations
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B53/00Golf clubs
    • A63B53/04Heads
    • A63B53/0437Heads with special crown configurations

Definitions

  • the present invention relates to a hollow golf club head, and particularly to a golf club head being of a wood type or similar type thereto.
  • the hollow wood-type golf club head has a face portion for hitting a ball, a crown portion constituting an upper surface portion of the golf club head, a sole portion constituting a bottom surface portion of the golf club head, a side portion constituting side surface portions on the tow side, the rear side, and the heel side of the golf club head, and a hosel portion.
  • a shaft is inserted into the hosel portion, and is fixed by an adhesive agent or the like.
  • golf clubs called utility clubs are also commercially available on the market in large numbers, and various golf clubs having a head similar to the aforementioned wood-type golf club head (i.e., having the face portion, the sole portion, the side portion, the crown portion, and the hosel portion) are also commercially available on the market.
  • an aluminum alloy, stainless steel, and a titanium alloy are used as metals for forming this hollow golf club head.
  • the titanium alloy in particular, has come to be used widely in recent years.
  • JP-A-2002-11122 and JP-A-2002-224249 the hollow golf club head in which the face portion is made of an amorphous alloy such as zirconium group, and the other portions are metallic was described. In these patents, it was described that the face portion made of an amorphous alloy is useful to increase the carry.
  • JP-A-2001-340499 discloses a golf club head in which a face portion and a sole portion are made of a metal, and the other portions including a crown portion and side portions on the tow side and the heel side are formed of a carbon-fiber reinforced thermosetting plastic (CFRP).
  • CFRP carbon-fiber reinforced thermosetting plastic
  • a golf club head in which the crown front edge portion, the sole front edge portion, and both the side front edge portions are made to be a return portion made of an amorphous alloy, the face plane is a face plate made of an amorphous alloy, a latter half body (aft body) made of resin material is connected to lead to the return portion, and an aluminum plate is disposed on the sole portion.
  • a first object of the invention is to provide a golf club head that is easily designed in terms of a position of a center of gravity.
  • a second object of the invention is to provide a golf club head having a large flexure on the sole side when hitting the ball, and a large restitution coefficient.
  • a golf club head of a hollow shell structure including: a first member that includes an amorphous metal material and includes a hosel portion, a face portion and an edge portion continuous with the face portion; a metal plate that is different member from the first member, extends in a direction, which is different from a toe-heel direction of the golf club head, and includes at least a part of sole portion; and a second member formed of a fiber reinforced 20% to 70% of weight of the golf club head.
  • a golf club head of a hollow shell structure including: a first member that includes an amorphous metal material and includes a face portion and an edge portion continuous with the face portion; a metal plate that is different member from the first member, extends in a direction, which is different from a toe-heel direction of the golf club head, and includes at least a part of sole portion; and a second member formed of a fiber reinforced plastic, wherein the first member and the metal plate are apart from each other, and the second member joints the first member with the metal plate.
  • the weight of the first member is in a range of 20% to 70% of the weight of the golf club head. Since the second member is made of the fiber reinforced plastic, which has the significantly smaller specific gravity than that of metal, a weight other than the first member can be allocated to the metal plate and a weight member disposed on the metal plate. Thereby, the golf club head can be easily designed to have a center of gravity at lower position or on a rear side, and so on as desired.
  • a portion between the first member made of amorphous metal and the metal plate is flexed when hitting a ball, whereby the coefficient of restitution is great and a carry of the ball is increased.
  • the portion of the second member between the first member and the metal plate recesses from the metal plate and a bottom surface of the first member.
  • the first member and the second member can be firmly fixed together.
  • the first member can be reinforced or made less flexible.
  • widths of a crown portion and a sole portion of the first body are larger on a toe side and a heel side than those of a central portion between these portions.
  • the invention is suitable for application to a large-size driver head whose weight needs to be suppressed to 180 g -210 g or thereabouts, although its volume is large in a range of 300 cc-500 cc.
  • FIG. 1 is a perspective view of a golf club head in accordance with the embodiment
  • FIG. 2 is a perspective view, as taken from the front side, of a front body and a sole plate of this golf club head;
  • FIG. 3 is a perspective view, as taken from the rear side, or the front body
  • FIG. 4A is a plan view of this golf club head
  • FIG. 4B is a bottom view of this golf club head
  • FIG. 5A is a section view taken along line V-V in FIG. 4A ;
  • FIGS. 5B and 5C are enlarged views of a portion B and a portion C in FIG. 5A ;
  • FIG. 6 is a section view illustrating a method of manufacturing this golf club head
  • FIG. 7A to 7 E are explanatory diagrams of prepreg sheets used in the manufacture of an FRP body of this golf club head.
  • FIG. 8 is a section view of a golf club head according to another embodiment of the invention.
  • FIG. 1 is a perspective view of a golf club head in accordance with the embodiment.
  • FIG. 2 is a perspective view of a front body and a sole plate of this golf club head as viewed from a front side.
  • FIG. 3 is a perspective view of the front body as viewed from a rear side.
  • FIG. 4A is a plan view of this golf club head.
  • FIG. 4B is a bottom view of this golf club head.
  • FIG. 5A is a section view taken along line V-V in FIG. 4A .
  • FIGS. 5B and 5C are enlarged view of a portion B and a portion C in FIG. 5A .
  • FIG. 6 is a section view illustrating a method of manufacturing this golf club head.
  • FIGS. 7A to 7 E are explanatory diagrams of prepreg sheets used in the manufacture of an FRP body of this golf club head.
  • This golf club head 1 is a wood-type golf club head of a hollow shell structure including a face portion 2 , a sole portion 3 , a side portion 4 , a crown portion 5 , and a hosel portion 6 .
  • the face portion 2 is a surface for hitting a ball, and is provided with grooves (scoring lines), which are not shown.
  • the sole portion 3 constitutes a bottom portion of the golf club head.
  • the side portion 4 constitutes side surface portions on the toe side, the heel side, and the rear surface side.
  • the crown portion 5 constitutes an upper surface portion of the golf club head.
  • a shaft is inserted into the hosel portion 6 , and is secured by means of an adhesive agent.
  • This golf club head 1 includes a front body 10 formed of an amorphous metal material, a fiber reinforced plastic body (hereinafter referred to as the FRP body) 20 , a metallic sole plate 30 , and a weight member 40 .
  • the weight of this front body 10 is preferably in a range of 20% to 70%, especially 30% to 60% of the total weight of the golf club head.
  • the front body 10 includes the face portion 2 , a metal sole portion 13 , a metal side portion (toe) 14 , a metal crown portion 15 , a metal side portion (heel) 16 , and a hosel portion 6 .
  • the metal sole portion 13 constitutes a front edge portion of the sole portion 3 .
  • the metal side portions 14 and 16 constitute front edge portions of the side portion 4 .
  • the metal crown portion 15 constitutes a front edge portion of the crown portion 5 .
  • the metal crown portion 15 is continuous with the metal side portion (toe) 14 and the metal side portion (heel) 16 .
  • the metal side portion (toe) 14 and the metal side portion (heel) 16 are respectively continuous with the metal sole portion 13 .
  • the metal side portions 14 and 16 and the metal sole portion 13 are continuous with the face portion 2 .
  • widths in the forward and rearward direction are large on the tow side and the heel side, and their widths in the forward and rearward direction in the remaining central portions 13 a and 15 a are small. As a result, the moment of inertia of the golf club head can be made large. It should be noted that these widths in the forward and rearward direction are made gradually smaller from the toe side and the heel side toward the central portions 13 a and 15 a.
  • the length in the toe-heel direction of the center portions 13 a and 15 a having small widths in the forward and rearward direction is preferably 50%-85% of the maximum width of the front body 10 in the crown portion, and is preferably 55%-80% of the maximum width of the front body 10 in the sole portion.
  • the width of the central portion 15 a of the metal crown portion 15 in the forward and rearward direction is preferably 50%-95%, particularly 55%-70% of the maximum width of the front body 10 in the forward and rearward direction, while the width of the central portion 13 a of the metal sole portion 13 in the forward and rearward direction is preferably 50%-95%, particularly 55%-65% of the maximum width of the front body 10 in the forward and rearward direction.
  • a gap of 4 mm-12 mm, particularly 7 mm-9 mm is formed on an average between a front side 31 of the sole plate 30 and the metal sole portion 13 , as clearly shown in FIGS. 5A and 5C .
  • the FRP body 20 is interposed between these two members.
  • the FRP body 20 between the metal sole portion 13 and the front side 31 of the sole plate 30 is upwardly recessed from the bottom surfaces of the metal sole portion 13 and the sole plate 30 .
  • the average depth of this recess is preferably 0.7 mm-1.5 mm. Since the FRP body 20 is thus recessed, the FRP body 20 is prevented from becoming damaged by strongly striking the ground during a duff shot.
  • the bottom of the FRP body 20 at this recessed portion is curved in an arch shape in the forward and rearward direction of the golf club head, as shown in FIG. 5C .
  • a rear side 34 of the sole plate 30 is located in proximity to a rearmost portion of the golf club head 1 , but is located slightly forwardly of the rearmost end of the golf club head 1 .
  • the sole plate 30 is disposed in a whole area in the vicinity of the central portion, in the toe-heel direction, of the metal sole portion 13 .
  • this sole plate 30 has a substantially quadrangular shape having the front side 31 facing the metal sole portion 13 , sides 32 and 33 extending in the rearward direction from both ends of the front side 31 , and the rear side 34 .
  • the front side 31 is longer than the rear side 34 , and the sides 32 and 33 approach each other toward their rear sides. Accordingly, the sole plate 30 is substantially trapezoidal in a plan view shape.
  • the sole plate 30 is curved in conformity with the sole surface of the golf club head 1 .
  • the length of the front side 31 of the sole plate 30 is preferably 50%-75%, particularly 60%-75% of the length in the toe-heel direction of the central portion 13 a of the metal sole portion 13 .
  • the length of the rear side 34 is preferably 50%-80%, particularly 55%-75% of the length of that front side 31 .
  • the length of the sole plate 30 in the forward and rearward direction is preferably 65%-90%, particularly 75%-85% of the maximum length of the golf club head 1 in the forward and rearward direction.
  • This sole plate 30 is formed of a metal material such as stainless steel, aluminum, a copper alloy, a titanium alloy, or the like.
  • a cylindrical portion 35 protrudes in a rear portion of this sole plate 30 toward the interior of the golf club head 1 .
  • the weight member 40 is secured in an inner hole of the cylindrical portion 35 by screwing-in.
  • the weight member 40 is formed with a flange portion 41 on a lower end thereof.
  • the cylindrical portion 35 is formed with a stepped portion 35 a for receiving the flange portion 41 at a lower edge thereof.
  • the sole plate 30 is slightly depressed around the periphery of the cylindrical portion 35 .
  • the weight member 40 is formed of a metal whose specific gravity is greater than that of the sole plate 30 , such as tungsten or a tungsten alloy.
  • the specific gravity of the weight member 40 is preferably 10 or more, particularly in a range of 10 to 13.
  • the central position of the weight member 40 is located on a rear portion side of a center of the golf club head 1 in the forward and rearward direction.
  • this golf club head 1 To manufacture this golf club head 1 , the metallic front body 10 , the sole plate 30 , and a plurality of prepreg sheets are used. A connecting face between the front body 10 and the FRP body 20 is desirably treated by blasting or spray coating to enhance the connectivity.
  • FIGS. 7A to 7 E are plan view illustrating the prepreg sheets adopted in this embodiment.
  • a prepreg sheet 51 shown in FIG. 7A is one in which a carbon fiber cloth is impregnated with a thermosetting synthetic resin.
  • Prepreg sheets 52 , 53 , 54 and 60 shown in FIGS. 7B, 7C , 7 D and 7 E are those in which carbon fibers are oriented in one direction and are impregnated with the thermosetting synthetic resin.
  • the prepreg sheets 51 to 54 constitute the lower half side of the FRP body 20 , and are respectively provided with circular openings 50 for allowing the cylindrical portion 35 of the sole plate 30 to pass therethrough.
  • the prepreg sheet 51 is directly superposed on the sole plate 30 , and has a substantially trapezoidal shape, which is slightly larger than the sole plate 30 .
  • each of these prepreg sheets 52 to 54 has such a size that the lower half of the FRP body 20 is developed.
  • a plurality of slits 55 are cut in both sides and rear edges of these prepreg sheets 52 to 54 at predetermined intervals, so that the sides and the rear edges of the prepreg sheets 52 to 54 are easily curved along the inner surface of a molding die.
  • the carbon fibers are oriented in the toe-heel direction.
  • the carbon fibers are oriented obliquely to the toe-heel direction 60° clockwise.
  • the carbon fibers are oriented obliquely to the toe-heel direction 60° counterclockwise.
  • the prepreg sheet 60 is used for constituting the upper surface side of the FRP body 20 and is formed with a substantially semicircular notched portion 61 , with which the hosel portion 6 engages.
  • the sole plate 30 is first fitted in the die having a cavity surface conforming to the sole and sides.
  • the prepreg sheets 51 to 54 are superposed in that order.
  • these prepreg sheets 51 to 54 are semihardened on heating for a short time, so as to be formed into the shape of a sole portion 22 of the FRP body 20 and to be integrated with the sole plate 30 , as shown in FIG. 6 .
  • the prepreg sheet 60 is also fitted in the die having a cavity surface conforming to the crown portion, and is semihardened on heating for a short time, so as to be formed into the shape of a crown portion 21 of the FRP body 20 , as shown in FIG. 6 .
  • the prepreg sheet 60 , the prepreg sheets 51 to 54 with the sole plate and the metallic front body 10 are 1 .
  • the front edge of the crown portion 21 formed of the prepreg sheet 60 is superposed on the lower surface of the metal crown portion 15 (inner side surface of the head).
  • the front edge of the sole portion 22 formed of the prepreg sheets 51 to 54 is superposed on the upper surface of the metal sole portion 13 (inner side surface of the head).
  • the front edge of the sole portion 22 projects forwardly of the front side 31 of the sole plate 30
  • the rear edge of the sole portion 22 projects rearwardly of the rear side 34 of the sole plate 30 , as shown in FIG. 6 .
  • the rear edge of the crown portion 21 is superposed on the outer surface of the rear edge of this sole portion 22 .
  • the molding die is heated, and gas pressure of air or the like is introduced into the molding die through the cylindrical portion 35 .
  • This causes the crown portion 21 and the sole portion 22 formed of the semihardened prepreg sheets to be pressed against the inner surface of the molding die, the prepreg sheets to become fully hardened, the crown portion 21 and the sole portion 22 to be secured to the front body 10 , and the crown portion 21 and the sole portion 22 to be joined together.
  • part of the synthetic resin in the prepreg sheets enters the gap between the metal sole portion 13 and the sole plate 30 , and the recessed portion in which the FRP body 20 is curved in the arch shape is formed, as shown in FIG. 5C .
  • the molded piece is released, the weight member 40 is threadedly secured to the cylindrical portion 35 , and finishing such as deburring and coating is performed to form the product golf club head.
  • the head With the golf club head thus constructed, since all the portions continuous with the front body 10 , including the portion between the front body 10 and the sole plate 30 , are formed of FRP, the head can be easily flexed and have high repulsion during ball hitting. At the same time, the center of gravity can be made deep. In particular, in this embodiment, since the crown portion of the FRP body 20 is easily flexed, the launch angle can be made large, and the flight distance can be increased.
  • the connection strength between the front body 10 and the FRP body 20 is high.
  • the foremost edge of the FRP body 20 is preferable to contact with the face portion 2 .
  • the amorphous metal material is not specifically limited in its composition, as long as it has a supercooling liquid zone, and can form an amorphous phase.
  • various amorphous metal materials can be employed, but preferably have the composition represented by the general formula of MaXb (a and b are atom %, 65 ⁇ a ⁇ 100, 0 ⁇ b ⁇ 35).
  • M is al least one selected from the group consisting of Zr, V, Cr, Mn, Fe, Co, Ni, Cu, Ti, Mo, W, Ca, Li, Mg, Si, Al, Pd, and Be
  • X is at least one selected from the group consisting of Y, La, Ce, Sm, Md, Hf, Nb, TaAg, Pt, Au, and Pd.
  • a Zr-based amorphous alloy (having the greatest atom % of Zr) is desirable. With the Zr-based amorphous alloy, the amorphous structure is relatively easily produced, even if the cooling speed is reduced.
  • the amorphous alloy is not necessarily composed of a single phase of a pure amorphous alloy, but may contain from several vol % to several tens vol % of micro-crystalline or quasi-crystalline phase that can be produced under the manufacturing conditions or heat treatment for an amorphous alloy.
  • the amorphous alloy is more prone to crack beyond an elastic limit, as the non-crystallinity is higher.
  • Carbon fiber, and organic fibers such as glass fiber and aramid fiber are usable.
  • FIG. 8 The other constitution of FIG. 8 is the same as that of FIG. 5A .
  • the same reference numerals are used to designate the same parts.
  • the non-crystallinity of an amorphous alloy is from 75%-100%, or preferably from 80%-98%, at least on the face portion. If the crystallinity is lower than 75%, there is a fear that the strength of the face portion may be insufficient. If the crystalline phase exists in a part of amorphous metal, the plastic deformation is allowed, whereby the amorphous metal is superior in terms of the workability and strength.
  • a center of a face was batted at a ball speed of 40 m/s, 500 shots, using two piece of golf ball, whereby strength evaluation was conducted.
  • Thickness of face was 3 mm. Also, workability evaluation for the amorphous metal was conducted based on whether the polishing is easy or not.
  • the non-crystallinity is 75% or more, especially 80%, strength of the amorphous metal in the head is sufficiently high. Also, it was found that the workability is sufficiently excellent if the non-crystallinity is 60% or more, and remarkably excellent if it is 98% or less.
  • an amorphous alloy making a face portion in the embodiment has lower Young's modulus than that of a titanium alloy, and has a breakdown characteristic equal to or stronger than that of the titanium alloy.
  • a face portion A with the amorphous alloy having the breakdown characteristic equal to or stronger than that of the titanium alloy, it is possible to configure a thickness of the face portion A in a range of 2.3 mm to 2.9 mm.
  • the face portion A with the amorphous alloy having Young's modulus in a range of 7000 kgf/mm 2 to 9000 kgf/mm 2 , preferably 7200 kgf/mm 2 to 8500 kgf/mm 2 , the face portion A becomes flexible when hitting a ball, and make an initial velocity of the ball faster even the thickness of the face portion A is equal to that of a face portion B made of titanium alloy.
  • the thickness of the face portion A is configured to be 2.6 mm and Young's modulus thereof is 5000 kgf/mm 2 , it is too flexible that the initial velocity of the ball becomes slower than that when hitting the ball with the face portion B made of the titanium alloy.
  • the breakdown characteristic of the amorphous alloy is preferably equal to or stronger than that of a common titanium alloy (Ti-6Al-4V). If the breakdown characteristic of the amorphous alloy is lower than that of the common titanium alloy, the thickness of the face portion A needs to be thicker so that a flexure of the face portion A can not be fully used when hitting the ball even Young's modulus of the amorphous alloy is set lower than that of the common titanium alloy. Correspondingly, the initial velocity of the ball cannot be faster. Therefore, the equal to or more than 80 kgf/mm 2 , especially in a range of 100 kgf/mm 2 to 160 kgf/mm 2 .
  • a thickness of a central portion of the face portion A is configured to be in a range of 2.3 mm to 2.9 mm
  • a thickness of a peripheral portion of the face portion A connecting to a crown portion and the sole portion is configured to be in a range of 1.3 mm to 1.6 mm so as to be the thinnest portion in the face portion A.
  • the peripheral portion of the face portion A is preferably in a range of 0.5 mm to 5 mm.
  • Material I is employed in the embodiment.
  • Material II and III are comparative examples.
  • a carry of a ball is longest when the ball was hit by a golf club head having a face portion made of Material I. And a carry of the ball is shortest when the ball was hit by a golf club head having a face portion made of Material II.
  • Young's Breakdown modulus Characteristic Thickness Material (kgf/mm 2 ) (kgf/mm 2 ) (mm) I Zirconium-based 7200 to 8000 130 to 150 2.6 amorphous alloy 11000 112 2.6 II Titanium alloy (Ti-6Al-4V) III Zirconium-based 5000 to 6000 130 to 150 2.6 amorphous alloy

Abstract

A golf club head includes a front body formed of a metal material, an FRP body, a metallic sole plate, and a weight member. The front body has a face portion, a metal sole portion, a metal side portion (toe), a metal crown portion, a metal side portion (heel), and a hosel portion. A slight gap in a range of 4 mm to 12 mm is formed between a front side of the sole plate and the metal sole portion. This part is formed of the FRP body. Preferably, the weight of the front body is in a range of 20% to 70% of the weight of the golf club head.

Description

    BACKGROUND OF THE INVENTION
  • 1. Field of the Invention
  • The present invention relates to a hollow golf club head, and particularly to a golf club head being of a wood type or similar type thereto.
  • 2. Description of the Related Art
  • As wood-type golf club heads such as drivers and fairway woods, metallic heads of a hollow shell structure are widely in use. Generally, the hollow wood-type golf club head has a face portion for hitting a ball, a crown portion constituting an upper surface portion of the golf club head, a sole portion constituting a bottom surface portion of the golf club head, a side portion constituting side surface portions on the tow side, the rear side, and the heel side of the golf club head, and a hosel portion. A shaft is inserted into the hosel portion, and is fixed by an adhesive agent or the like. It should be noted that golf clubs called utility clubs are also commercially available on the market in large numbers, and various golf clubs having a head similar to the aforementioned wood-type golf club head (i.e., having the face portion, the sole portion, the side portion, the crown portion, and the hosel portion) are also commercially available on the market.
  • As metals for forming this hollow golf club head, an aluminum alloy, stainless steel, and a titanium alloy are used. The titanium alloy, in particular, has come to be used widely in recent years.
  • In JP-A-2002-11122 and JP-A-2002-224249, the hollow golf club head in which the face portion is made of an amorphous alloy such as zirconium group, and the other portions are metallic was described. In these patents, it was described that the face portion made of an amorphous alloy is useful to increase the carry.
  • Generally, it becomes possible to enlarge the sweet spot by increasing the volume of the hollow golf club head. If the volume is increased, the weight of the golf club head tens to increase correspondingly. Accordingly, to prevent an increase in the weight, it has been conceived to adopt a fiber reinforced plastic whose specific gravity is smaller than those metals.
  • JP-A-2001-340499 discloses a golf club head in which a face portion and a sole portion are made of a metal, and the other portions including a crown portion and side portions on the tow side and the heel side are formed of a carbon-fiber reinforced thermosetting plastic (CFRP). If the crown portion is made of CFRP, the flexure of the crown portion becomes large during ball hitting, so that it is possible to make the launch angle large, and increase a coefficient of restitution. With this golf club head, however, the seam between a peripheral edge of the face portion, on the one hand, and the crown portion and the side portion formed of CFRP, on the other hand, is in an abutted state. During ball hitting an extremely large stress occurs in this seam between the peripheral edge of the face portion and the crown portion and the side portion. If the golf club head is used repeatedly, this joint portion is likely to peel off.
  • In the U.S. Pat. No. 6,471,604, a golf club head is described in which the crown front edge portion, the sole front edge portion, and both the side front edge portions are made to be a return portion made of an amorphous alloy, the face plane is a face plate made of an amorphous alloy, a latter half body (aft body) made of resin material is connected to lead to the return portion, and an aluminum plate is disposed on the sole portion.
  • SUMMARY OF THE INVENTION
  • A first object of the invention is to provide a golf club head that is easily designed in terms of a position of a center of gravity.
  • The golf club head as disclosed in U.S. Pat. No. 6,471,604 has a small flexure on the sole side when hitting the ball, because the aluminum plate on the sole portion leads directly to the bottom of the return portion. A second object of the invention is to provide a golf club head having a large flexure on the sole side when hitting the ball, and a large restitution coefficient.
  • To achieve the above objects, according to one aspect of the invention, there is provided a golf club head of a hollow shell structure, including: a first member that includes an amorphous metal material and includes a hosel portion, a face portion and an edge portion continuous with the face portion; a metal plate that is different member from the first member, extends in a direction, which is different from a toe-heel direction of the golf club head, and includes at least a part of sole portion; and a second member formed of a fiber reinforced 20% to 70% of weight of the golf club head.
  • According to another aspect of the invention, there is provided a golf club head of a hollow shell structure, including: a first member that includes an amorphous metal material and includes a face portion and an edge portion continuous with the face portion; a metal plate that is different member from the first member, extends in a direction, which is different from a toe-heel direction of the golf club head, and includes at least a part of sole portion; and a second member formed of a fiber reinforced plastic, wherein the first member and the metal plate are apart from each other, and the second member joints the first member with the metal plate.
  • In the golf club head of the invention, the weight of the first member is in a range of 20% to 70% of the weight of the golf club head. Since the second member is made of the fiber reinforced plastic, which has the significantly smaller specific gravity than that of metal, a weight other than the first member can be allocated to the metal plate and a weight member disposed on the metal plate. Thereby, the golf club head can be easily designed to have a center of gravity at lower position or on a rear side, and so on as desired.
  • In the golf club head of the invention, a portion between the first member made of amorphous metal and the metal plate is flexed when hitting a ball, whereby the coefficient of restitution is great and a carry of the ball is increased.
  • Preferably, the portion of the second member between the first member and the metal plate recesses from the metal plate and a bottom surface of the first member. By virtue of this arrangement, even if a sole surface of the golf club head strongly strikes the ground, the portion is difficult to become damaged.
  • Since the second member is fixed on the edge portion in a superposed state, the first member and the second member can be firmly fixed together.
  • Since a back face of the first member is lined with the fiber reinforced plastic, the first member can be reinforced or made less flexible.
  • Preferably, widths of a crown portion and a sole portion of the first body are larger on a toe side and a heel side than those of a central portion between these portions. By virtue of this arrangement, the moment of inertia of the golf club hear can be made large.
  • The invention is suitable for application to a large-size driver head whose weight needs to be suppressed to 180 g -210 g or thereabouts, although its volume is large in a range of 300 cc-500 cc.
  • BRIEF DESCRIPTION OF THE DRAWING
  • FIG. 1 is a perspective view of a golf club head in accordance with the embodiment;
  • FIG. 2 is a perspective view, as taken from the front side, of a front body and a sole plate of this golf club head;
  • FIG. 3 is a perspective view, as taken from the rear side, or the front body;
  • FIG. 4A is a plan view of this golf club head;
  • FIG. 4B is a bottom view of this golf club head;
  • FIG. 5A is a section view taken along line V-V in FIG. 4A;
  • FIGS. 5B and 5C are enlarged views of a portion B and a portion C in FIG. 5A;
  • FIG. 6 is a section view illustrating a method of manufacturing this golf club head;
  • FIG. 7A to 7E are explanatory diagrams of prepreg sheets used in the manufacture of an FRP body of this golf club head; and
  • FIG. 8 is a section view of a golf club head according to another embodiment of the invention.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • Hereafter, a description will be given on an embodiment of the invention with reference to the drawings. FIG. 1 is a perspective view of a golf club head in accordance with the embodiment. FIG. 2 is a perspective view of a front body and a sole plate of this golf club head as viewed from a front side. FIG. 3 is a perspective view of the front body as viewed from a rear side. FIG. 4A is a plan view of this golf club head. FIG. 4B is a bottom view of this golf club head. FIG. 5A is a section view taken along line V-V in FIG. 4A. FIGS. 5B and 5C are enlarged view of a portion B and a portion C in FIG. 5A. FIG. 6 is a section view illustrating a method of manufacturing this golf club head. FIGS. 7A to 7E are explanatory diagrams of prepreg sheets used in the manufacture of an FRP body of this golf club head.
  • This golf club head 1 is a wood-type golf club head of a hollow shell structure including a face portion 2, a sole portion 3, a side portion 4, a crown portion 5, and a hosel portion 6.
  • The face portion 2 is a surface for hitting a ball, and is provided with grooves (scoring lines), which are not shown. The sole portion 3 constitutes a bottom portion of the golf club head. The side portion 4 constitutes side surface portions on the toe side, the heel side, and the rear surface side. The crown portion 5 constitutes an upper surface portion of the golf club head. A shaft is inserted into the hosel portion 6, and is secured by means of an adhesive agent.
  • This golf club head 1 includes a front body 10 formed of an amorphous metal material, a fiber reinforced plastic body (hereinafter referred to as the FRP body) 20, a metallic sole plate 30, and a weight member 40. The weight of this front body 10 is preferably in a range of 20% to 70%, especially 30% to 60% of the total weight of the golf club head.
  • As shown in FIGS. 2 and 3, the front body 10 includes the face portion 2, a metal sole portion 13, a metal side portion (toe) 14, a metal crown portion 15, a metal side portion (heel) 16, and a hosel portion 6.
  • The metal sole portion 13 constitutes a front edge portion of the sole portion 3. The metal side portions 14 and 16 constitute front edge portions of the side portion 4. The metal crown portion 15 constitutes a front edge portion of the crown portion 5. The metal crown portion 15 is continuous with the metal side portion (toe) 14 and the metal side portion (heel) 16. The metal side portion (toe) 14 and the metal side portion (heel) 16 are respectively continuous with the metal sole portion 13. The metal side portions 14 and 16 and the metal sole portion 13 are continuous with the face portion 2.
  • As for the metal sole portion 13 and the metal crown portion 15, widths in the forward and rearward direction (widths in a direction perpendicular to the face portion 2) are large on the tow side and the heel side, and their widths in the forward and rearward direction in the remaining central portions 13 a and 15 a are small. As a result, the moment of inertia of the golf club head can be made large. It should be noted that these widths in the forward and rearward direction are made gradually smaller from the toe side and the heel side toward the central portions 13 a and 15 a.
  • The length in the toe-heel direction of the center portions 13 a and 15 a having small widths in the forward and rearward direction is preferably 50%-85% of the maximum width of the front body 10 in the crown portion, and is preferably 55%-80% of the maximum width of the front body 10 in the sole portion.
  • The width of the central portion 15 a of the metal crown portion 15 in the forward and rearward direction is preferably 50%-95%, particularly 55%-70% of the maximum width of the front body 10 in the forward and rearward direction, while the width of the central portion 13 a of the metal sole portion 13 in the forward and rearward direction is preferably 50%-95%, particularly 55%-65% of the maximum width of the front body 10 in the forward and rearward direction.
  • A gap of 4 mm-12 mm, particularly 7 mm-9 mm is formed on an average between a front side 31 of the sole plate 30 and the metal sole portion 13, as clearly shown in FIGS. 5A and 5C. The FRP body 20 is interposed between these two members. The FRP body 20 between the metal sole portion 13 and the front side 31 of the sole plate 30 is upwardly recessed from the bottom surfaces of the metal sole portion 13 and the sole plate 30. The average depth of this recess is preferably 0.7 mm-1.5 mm. Since the FRP body 20 is thus recessed, the FRP body 20 is prevented from becoming damaged by strongly striking the ground during a duff shot. The bottom of the FRP body 20 at this recessed portion is curved in an arch shape in the forward and rearward direction of the golf club head, as shown in FIG. 5C.
  • A rear side 34 of the sole plate 30 is located in proximity to a rearmost portion of the golf club head 1, but is located slightly forwardly of the rearmost end of the golf club head 1.
  • The sole plate 30 is disposed in a whole area in the vicinity of the central portion, in the toe-heel direction, of the metal sole portion 13. As shown in FIG. 2, this sole plate 30 has a substantially quadrangular shape having the front side 31 facing the metal sole portion 13, sides 32 and 33 extending in the rearward direction from both ends of the front side 31, and the rear side 34. The front side 31 is longer than the rear side 34, and the sides 32 and 33 approach each other toward their rear sides. Accordingly, the sole plate 30 is substantially trapezoidal in a plan view shape. The sole plate 30 is curved in conformity with the sole surface of the golf club head 1.
  • The length of the front side 31 of the sole plate 30 is preferably 50%-75%, particularly 60%-75% of the length in the toe-heel direction of the central portion 13 a of the metal sole portion 13. The length of the rear side 34 is preferably 50%-80%, particularly 55%-75% of the length of that front side 31.
  • The length of the sole plate 30 in the forward and rearward direction is preferably 65%-90%, particularly 75%-85% of the maximum length of the golf club head 1 in the forward and rearward direction.
  • This sole plate 30 is formed of a metal material such as stainless steel, aluminum, a copper alloy, a titanium alloy, or the like.
  • A cylindrical portion 35 protrudes in a rear portion of this sole plate 30 toward the interior of the golf club head 1. The weight member 40 is secured in an inner hole of the cylindrical portion 35 by screwing-in.
  • The weight member 40 is formed with a flange portion 41 on a lower end thereof. The cylindrical portion 35 is formed with a stepped portion 35 a for receiving the flange portion 41 at a lower edge thereof.
  • The sole plate 30 is slightly depressed around the periphery of the cylindrical portion 35.
  • The weight member 40 is formed of a metal whose specific gravity is greater than that of the sole plate 30, such as tungsten or a tungsten alloy. The specific gravity of the weight member 40 is preferably 10 or more, particularly in a range of 10 to 13. The central position of the weight member 40 is located on a rear portion side of a center of the golf club head 1 in the forward and rearward direction.
  • Next, a description will be given on a method for manufacturing the golf club head according to the embodiment of the invention.
  • To manufacture this golf club head 1, the metallic front body 10, the sole plate 30, and a plurality of prepreg sheets are used. A connecting face between the front body 10 and the FRP body 20 is desirably treated by blasting or spray coating to enhance the connectivity.
  • FIGS. 7A to 7E are plan view illustrating the prepreg sheets adopted in this embodiment. A prepreg sheet 51 shown in FIG. 7A is one in which a carbon fiber cloth is impregnated with a thermosetting synthetic resin. Prepreg sheets 52, 53, 54 and 60 shown in FIGS. 7B, 7C, 7D and 7E are those in which carbon fibers are oriented in one direction and are impregnated with the thermosetting synthetic resin. The prepreg sheets 51 to 54 constitute the lower half side of the FRP body 20, and are respectively provided with circular openings 50 for allowing the cylindrical portion 35 of the sole plate 30 to pass therethrough.
  • The prepreg sheet 51 is directly superposed on the sole plate 30, and has a substantially trapezoidal shape, which is slightly larger than the sole plate 30.
  • The prepreg sheets 52, 53 and 54 are directly superposed on the prepreg sheet 51 in that order. In order to constitute the lower half of the FRP body 20, each of these prepreg sheets 52 to 54 has such a size that the lower half of the FRP body 20 is developed. A plurality of slits 55 are cut in both sides and rear edges of these prepreg sheets 52 to 54 at predetermined intervals, so that the sides and the rear edges of the prepreg sheets 52 to 54 are easily curved along the inner surface of a molding die.
  • In the case of the prepreg sheet 52, the carbon fibers are oriented in the toe-heel direction. In the case of the prepreg sheet 53, the carbon fibers are oriented obliquely to the toe-heel direction 60° clockwise. In the case of the prepreg sheet 54, the carbon fibers are oriented obliquely to the toe-heel direction 60° counterclockwise.
  • The prepreg sheet 60 is used for constituting the upper surface side of the FRP body 20 and is formed with a substantially semicircular notched portion 61, with which the hosel portion 6 engages.
  • In manufacturing of the golf club head 1, the sole plate 30 is first fitted in the die having a cavity surface conforming to the sole and sides. The prepreg sheets 51 to 54 are superposed in that order. Then, these prepreg sheets 51 to 54 are semihardened on heating for a short time, so as to be formed into the shape of a sole portion 22 of the FRP body 20 and to be integrated with the sole plate 30, as shown in FIG. 6.
  • The prepreg sheet 60 is also fitted in the die having a cavity surface conforming to the crown portion, and is semihardened on heating for a short time, so as to be formed into the shape of a crown portion 21 of the FRP body 20, as shown in FIG. 6.
  • Subsequently, the prepreg sheet 60, the prepreg sheets 51 to 54 with the sole plate and the metallic front body 10 are 1.
  • At this time, the front edge of the crown portion 21 formed of the prepreg sheet 60 is superposed on the lower surface of the metal crown portion 15 (inner side surface of the head). In addition, the front edge of the sole portion 22 formed of the prepreg sheets 51 to 54 is superposed on the upper surface of the metal sole portion 13 (inner side surface of the head). It should be noted that the front edge of the sole portion 22 projects forwardly of the front side 31 of the sole plate 30, and the rear edge of the sole portion 22 projects rearwardly of the rear side 34 of the sole plate 30, as shown in FIG. 6. The rear edge of the crown portion 21 is superposed on the outer surface of the rear edge of this sole portion 22.
  • Next, the molding die is heated, and gas pressure of air or the like is introduced into the molding die through the cylindrical portion 35. This causes the crown portion 21 and the sole portion 22 formed of the semihardened prepreg sheets to be pressed against the inner surface of the molding die, the prepreg sheets to become fully hardened, the crown portion 21 and the sole portion 22 to be secured to the front body 10, and the crown portion 21 and the sole portion 22 to be joined together.
  • During this molding, part of the synthetic resin in the prepreg sheets enters the gap between the metal sole portion 13 and the sole plate 30, and the recessed portion in which the FRP body 20 is curved in the arch shape is formed, as shown in FIG. 5C.
  • Subsequently, the molded piece is released, the weight member 40 is threadedly secured to the cylindrical portion 35, and finishing such as deburring and coating is performed to form the product golf club head.
  • With the golf club head thus constructed, since all the portions continuous with the front body 10, including the portion between the front body 10 and the sole plate 30, are formed of FRP, the head can be easily flexed and have high repulsion during ball hitting. At the same time, the center of gravity can be made deep. In particular, in this embodiment, since the crown portion of the FRP body 20 is easily flexed, the launch angle can be made large, and the flight distance can be increased.
  • Since the FRP body 20 is superposed and fixed on the inner face of the metal sole portion 13, the metal crown portion 15 and the metal side portion 14 of the front body 10, the connection strength between the front body 10 and the FRP body 20 is high. The foremost edge of the FRP body 20 is preferable to contact with the face portion 2.
  • In this invention, the amorphous metal material is not specifically limited in its composition, as long as it has a supercooling liquid zone, and can form an amorphous phase. Hence, various amorphous metal materials can be employed, but preferably have the composition represented by the general formula of MaXb (a and b are atom %, 65≦a≦100, 0≦b≦35).
  • Herein, M is al least one selected from the group consisting of Zr, V, Cr, Mn, Fe, Co, Ni, Cu, Ti, Mo, W, Ca, Li, Mg, Si, Al, Pd, and Be, and X is at least one selected from the group consisting of Y, La, Ce, Sm, Md, Hf, Nb, TaAg, Pt, Au, and Pd. Particularly, a Zr-based amorphous alloy (having the greatest atom % of Zr) is desirable. With the Zr-based amorphous alloy, the amorphous structure is relatively easily produced, even if the cooling speed is reduced. The amorphous alloy is not necessarily composed of a single phase of a pure amorphous alloy, but may contain from several vol % to several tens vol % of micro-crystalline or quasi-crystalline phase that can be produced under the manufacturing conditions or heat treatment for an amorphous alloy.
  • The amorphous alloy is more prone to crack beyond an elastic limit, as the non-crystallinity is higher. Thus, to suppress the flexure at the time of batting the ball, it is preferable to dispose the fiber reinforced plastic layer on the back face of the face portion 2 as well, as shown in FIG. 8. Carbon fiber, and organic fibers such as glass fiber and aramid fiber are usable.
  • The other constitution of FIG. 8 is the same as that of FIG. 5A. The same reference numerals are used to designate the same parts.
  • The non-crystallinity of an amorphous alloy is from 75%-100%, or preferably from 80%-98%, at least on the face portion. If the crystallinity is lower than 75%, there is a fear that the strength of the face portion may be insufficient. If the crystalline phase exists in a part of amorphous metal, the plastic deformation is allowed, whereby the amorphous metal is superior in terms of the workability and strength.
  • PRACTICAL EXAMPLE
  • In a golf club having the golf club head of the embodiment that is manufactured by way of trial using a zirconia-based amorphous alloy, a center of a face was batted at a ball speed of 40 m/s, 500 shots, using two piece of golf ball, whereby strength evaluation was conducted.
  • Thickness of face was 3 mm. Also, workability evaluation for the amorphous metal was conducted based on whether the polishing is easy or not.
  • As a result, it was found that if the non-crystallinity is 75% or more, especially 80%, strength of the amorphous metal in the head is sufficiently high. Also, it was found that the workability is sufficiently excellent if the non-crystallinity is 60% or more, and remarkably excellent if it is 98% or less.
  • COMPARATIVE EXAMPLE
  • It is preferred that an amorphous alloy making a face portion in the embodiment has lower Young's modulus than that of a titanium alloy, and has a breakdown characteristic equal to or stronger than that of the titanium alloy.
  • By making a face portion A with the amorphous alloy having the breakdown characteristic equal to or stronger than that of the titanium alloy, it is possible to configure a thickness of the face portion A in a range of 2.3 mm to 2.9 mm. Moreover, by making the face portion A with the amorphous alloy having Young's modulus in a range of 7000 kgf/mm2 to 9000 kgf/mm2, preferably 7200 kgf/mm2 to 8500 kgf/mm2, the face portion A becomes flexible when hitting a ball, and make an initial velocity of the ball faster even the thickness of the face portion A is equal to that of a face portion B made of titanium alloy.
  • However, when the thickness of the face portion A is configured to be 2.6 mm and Young's modulus thereof is 5000 kgf/mm2, it is too flexible that the initial velocity of the ball becomes slower than that when hitting the ball with the face portion B made of the titanium alloy.
  • The breakdown characteristic of the amorphous alloy is preferably equal to or stronger than that of a common titanium alloy (Ti-6Al-4V). If the breakdown characteristic of the amorphous alloy is lower than that of the common titanium alloy, the thickness of the face portion A needs to be thicker so that a flexure of the face portion A can not be fully used when hitting the ball even Young's modulus of the amorphous alloy is set lower than that of the common titanium alloy. Correspondingly, the initial velocity of the ball cannot be faster. Therefore, the equal to or more than 80 kgf/mm2, especially in a range of 100 kgf/mm2 to 160 kgf/mm2.
  • A thickness of a central portion of the face portion A is configured to be in a range of 2.3 mm to 2.9 mm, a thickness of a peripheral portion of the face portion A connecting to a crown portion and the sole portion is configured to be in a range of 1.3 mm to 1.6 mm so as to be the thinnest portion in the face portion A. By this configuration, strength of a hitting portion becomes stronger and a repulsive force becomes larger. The peripheral portion of the face portion A is preferably in a range of 0.5 mm to 5 mm.
  • Herein, comparative experiments are conducted with three materials. Material I is employed in the embodiment. Material II and III are comparative examples.
  • The result of a comparison, a carry of a ball is longest when the ball was hit by a golf club head having a face portion made of Material I. And a carry of the ball is shortest when the ball was hit by a golf club head having a face portion made of Material II.
    Young's Breakdown
    modulus Characteristic Thickness
    Material (kgf/mm2) (kgf/mm2) (mm)
    I Zirconium-based 7200 to 8000 130 to 150 2.6
    amorphous alloy 11000 112 2.6
    II Titanium alloy
    (Ti-6Al-4V)
    III Zirconium-based 5000 to 6000 130 to 150 2.6
    amorphous alloy
  • The foregoing description of preferred embodiments of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the invention. The embodiments were chosen and described in order to explain the principles of the invention and its practical application to enable one skilled in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto, and their equivalents.

Claims (27)

1. A golf club head of a hollow shell structure, comprising:
a first member that includes an amorphous metal material and includes a hosel portion, a face portion and an edge portion continuous with the face portion;
a metal plate that is different member from the first member, extends in a direction, which is different from a toe-heel direction of the golf club head, and includes at least a part of sole portion; and
a second member formed of a fiber reinforced plastic, wherein
weight of the first member is in a range of 20% to 70% of weight of the golf club head.
2. A golf club head of a hollow shell structure, comprising:
a first member that includes an amorphous metal material and includes a face portion and an edge portion continuous with the face portion;
a metal plate that is different member from the first member, extends in a direction, which is different from a toe-heel direction of the golf club head, and includes at least a part of sole portion; and
a second member formed of a fiber reinforced plastic, wherein
the first member and the metal plate are apart from each other, and
the second member joints the first member with the metal plate.
3. The golf club head according to claim 1, wherein the amorphous metal material is a zirconium alloy.
4. The golf club head according to claim 1, wherein the non-crystallinity of the amorphous metal material is in a range of 75% to 100% in the face portion.
5. The golf club head according to claim 1, wherein a portion of the second member between the first member and the metal plate recesses from the metal plate and a bottom surface of the first member.
6. The golf club head according to claim 1, wherein the metal plate is made of a metal material, which is larger in specific gravity than the amorphous metal material.
7. The golf club head according to claim 2, wherein the amorphous metal material is a zirconium alloy.
8. The golf club head according to claim 2, wherein the non-crystallinity of the amorphous metal material is in a range of 75% to 100% in the face portion.
9. The golf club head according to claim 2, wherein a portion of the second member between the first member and the metal plate recesses from the metal plate and a bottom surface of the first member.
10. The golf club head according to claim 2, wherein the metal plate is made of a metal material, which is larger in specific gravity than the amorphous metal material.
11. The golf club head according to claim 10, wherein the metal material of the metal plate includes stainless steel.
12. The golf club head according to claim 1, further comprising:
a weight member that is fixed to the metal plate and is larger in specific gravity than the metal plate.
13. The golf club head according to claim 2, further comprising:
a weight member that is fixed to the metal plate and is larger in specific gravity than the metal plate.
14. The golf club head according to claim 12, wherein the metal plate defines a cylindrical portion to which the weight member is fixed.
15. The golf club head according to claim 13, wherein the metal plate defines a cylindrical portion to which the weight member is fixed.
16. The golf club head according to claim 1, wherein the second member is fixed on the edge portion in a superposed state.
17. The golf club head according to claim 2, wherein the second member is fixed on the edge portion in a superposed state.
18. The golf club head according to claim 1, wherein a back face of the first member is lined with the fiber reinforced plastic.
19. The golf club head according to claim 2, wherein a back face of the face portion is lined with the fiber reinforced plastic.
20. The golf club head according to claim 1, wherein
the first member includes a crown portion and a sole portion, and
widths of the crown portion and the sole portion of the first member on a heel side and a toe side are larger than that in a center portion thereof.
21. The golf club head according to claim 2, wherein
the first member includes a crown portion and a sole portion; and
widths of the crown portion and the sole portion of the first member on a heel side and a toe side are larger than that in a center portion thereof.
22. The golf club head according to claim 1, wherein
volume of the golf club head is in a range of 300 cc to 500 cc; and
the weight of the golf club head is in a range of 180 g to 210 g.
23. The golf club head according to claim 2, wherein volume of the golf club head is in a range of 300 cc to 500 cc; and
weight of the golf club head is in a range of 180 g to 210 g.
24. The golf club head according to claim 1, wherein the fiber reinforced plastic includes a carbon fiber reinforced plastic.
25. The golf club head according to claim 2, wherein the fiber reinforced plastic includes a carbon fiber reinforced plastic.
26. The golf club head according to claim 18, wherein the fiber reinforced plastic includes a carbon fiber reinforced plastic.
27. The golf club head according to claim 19, wherein the fiber reinforced plastic includes a carbon fiber reinforced plastic.
US10/981,628 2003-11-05 2004-11-05 Golf club head Abandoned US20050159239A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2003375836A JP2005137494A (en) 2003-11-05 2003-11-05 Golf club head
JPP2003-375836 2003-11-05

Publications (1)

Publication Number Publication Date
US20050159239A1 true US20050159239A1 (en) 2005-07-21

Family

ID=34687092

Family Applications (1)

Application Number Title Priority Date Filing Date
US10/981,628 Abandoned US20050159239A1 (en) 2003-11-05 2004-11-05 Golf club head

Country Status (5)

Country Link
US (1) US20050159239A1 (en)
JP (1) JP2005137494A (en)
KR (1) KR20050043603A (en)
CN (1) CN1283335C (en)
TW (1) TWM274132U (en)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060172819A1 (en) * 2005-02-01 2006-08-03 Sri Sports Ltd. Golf club head and method manufacturing the same
US8784234B2 (en) 2010-07-27 2014-07-22 Sri Sports Limited Golf club head with a body-conforming weight member
US9573027B2 (en) 2011-08-23 2017-02-21 Sri Sports Limited Weight member for a golf club head
US9925432B2 (en) 2016-05-27 2018-03-27 Karsten Manufacturing Corporation Mixed material golf club head
US10675514B2 (en) 2018-01-19 2020-06-09 Karsten Manufacturing Corporation Mixed material golf club head
US10806977B2 (en) 2018-01-19 2020-10-20 Karsten Manufacturing Corporation Golf club heads comprising a thermoplastic composite material
US10828543B2 (en) 2016-05-27 2020-11-10 Karsten Manufacturing Corporation Mixed material golf club head
US10940373B2 (en) 2016-05-27 2021-03-09 Karsten Manufacturing Corporation Mixed material golf club head
US10940374B2 (en) 2016-05-27 2021-03-09 Karsten Manufacturing Corporation Mixed material golf club head
USD916992S1 (en) 2019-08-09 2021-04-20 Karsten Manufacturing Corporation Multi-component golf club head
US11819743B2 (en) 2016-05-27 2023-11-21 Karsten Manufacturing Corporation Mixed material golf club head
US11969632B2 (en) 2021-07-12 2024-04-30 Karsten Manufacturing Corporation Mixed material golf club head

Families Citing this family (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8235844B2 (en) 2010-06-01 2012-08-07 Adams Golf Ip, Lp Hollow golf club head
US9662545B2 (en) 2002-11-08 2017-05-30 Taylor Made Golf Company, Inc. Golf club with coefficient of restitution feature
US10080934B2 (en) 2002-11-08 2018-09-25 Taylor Made Golf Company, Inc. Golf club with coefficient of restitution feature
JP4759333B2 (en) * 2005-07-01 2011-08-31 ヨネックス株式会社 Golf club head
JP4741388B2 (en) * 2006-03-03 2011-08-03 Sriスポーツ株式会社 Golf club head
US8858359B2 (en) 2008-07-15 2014-10-14 Taylor Made Golf Company, Inc. High volume aerodynamic golf club head
US8088021B2 (en) 2008-07-15 2012-01-03 Adams Golf Ip, Lp High volume aerodynamic golf club head having a post apex attachment promoting region
US20100016095A1 (en) 2008-07-15 2010-01-21 Michael Scott Burnett Golf club head having trip step feature
US10888747B2 (en) 2008-07-15 2021-01-12 Taylor Made Golf Company, Inc. Aerodynamic golf club head
US8821312B2 (en) 2010-06-01 2014-09-02 Taylor Made Golf Company, Inc. Golf club head having a stress reducing feature with aperture
US8827831B2 (en) 2010-06-01 2014-09-09 Taylor Made Golf Company, Inc. Golf club head having a stress reducing feature
US9089749B2 (en) 2010-06-01 2015-07-28 Taylor Made Golf Company, Inc. Golf club head having a shielded stress reducing feature
US9358430B2 (en) 2010-12-31 2016-06-07 Taylor Made Golf Company, Inc. High loft, low center-of-gravity golf club heads
JP6341701B2 (en) 2013-03-15 2018-06-13 テイラー メイド ゴルフ カンパニー, インコーポレーテッド Golf club having restitution coefficient mechanism
JP2015033474A (en) * 2013-08-08 2015-02-19 ダンロップスポーツ株式会社 Golf club head
US9861864B2 (en) 2013-11-27 2018-01-09 Taylor Made Golf Company, Inc. Golf club
JP6328449B2 (en) * 2014-03-07 2018-05-23 株式会社スポーツライフプラネッツ Hollow golf club head and sole member attached to and detached from hollow golf club head
US10150016B2 (en) 2014-07-22 2018-12-11 Taylor Made Golf Company, Inc. Golf club with modifiable sole and crown features adjacent to leading edge
JP2017189293A (en) * 2016-04-12 2017-10-19 ブリヂストンスポーツ株式会社 Golf club head
JP2020179032A (en) * 2019-04-26 2020-11-05 株式会社洗車の王国 Golf club head protective sheet

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5351958A (en) * 1990-10-16 1994-10-04 Callaway Golf Company Particle retention in golf club metal wood head
US5410798A (en) * 1994-01-06 1995-05-02 Lo; Kun-Nan Method for producing a composite golf club head
US6471604B2 (en) * 1999-11-01 2002-10-29 Callaway Golf Company Multiple material golf head
US6565452B2 (en) * 1999-11-01 2003-05-20 Callaway Golf Company Multiple material golf club head with face insert
US20030186760A1 (en) * 2002-03-28 2003-10-02 Hou-Teng Lee Golf club head
US20040034986A1 (en) * 2000-05-31 2004-02-26 Advanced International Multitech Co., Ltd. Golf club head and a method for manufacturing the same
US6872152B2 (en) * 2001-06-11 2005-03-29 Taylor Made Golf Company, Inc. Method for manufacturing and golf club head
US6969326B2 (en) * 2002-12-11 2005-11-29 Taylor Made Golf Company, Inc. Golf club head
US7094159B2 (en) * 2003-08-18 2006-08-22 K.K. Endo Seisakusho Golf club and method for manufacturing the same

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5351958A (en) * 1990-10-16 1994-10-04 Callaway Golf Company Particle retention in golf club metal wood head
US5410798A (en) * 1994-01-06 1995-05-02 Lo; Kun-Nan Method for producing a composite golf club head
US6471604B2 (en) * 1999-11-01 2002-10-29 Callaway Golf Company Multiple material golf head
US6565452B2 (en) * 1999-11-01 2003-05-20 Callaway Golf Company Multiple material golf club head with face insert
US20040034986A1 (en) * 2000-05-31 2004-02-26 Advanced International Multitech Co., Ltd. Golf club head and a method for manufacturing the same
US6872152B2 (en) * 2001-06-11 2005-03-29 Taylor Made Golf Company, Inc. Method for manufacturing and golf club head
US7041005B2 (en) * 2001-06-11 2006-05-09 Taylor Made Golf Company, Inc. Method for manufacturing and golf club head
US20030186760A1 (en) * 2002-03-28 2003-10-02 Hou-Teng Lee Golf club head
US6969326B2 (en) * 2002-12-11 2005-11-29 Taylor Made Golf Company, Inc. Golf club head
US7094159B2 (en) * 2003-08-18 2006-08-22 K.K. Endo Seisakusho Golf club and method for manufacturing the same

Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7621824B2 (en) * 2005-02-01 2009-11-24 Sri Sports Limited Golf club head
US20060172819A1 (en) * 2005-02-01 2006-08-03 Sri Sports Ltd. Golf club head and method manufacturing the same
US9931547B2 (en) 2010-07-27 2018-04-03 Sri Sports Limited Golf club head with a body-conforming weight member
US8784234B2 (en) 2010-07-27 2014-07-22 Sri Sports Limited Golf club head with a body-conforming weight member
US11278771B2 (en) 2010-07-27 2022-03-22 Sumitomo Rubber Industries, Ltd. Golf club head with a body-conforming weight member
US10052537B2 (en) 2011-08-23 2018-08-21 Sri Sports Limited Weight member for a golf club head
US10456641B2 (en) 2011-08-23 2019-10-29 Sri Sprots Limited Weight member for a golf club head
US9573027B2 (en) 2011-08-23 2017-02-21 Sri Sports Limited Weight member for a golf club head
US10828543B2 (en) 2016-05-27 2020-11-10 Karsten Manufacturing Corporation Mixed material golf club head
US11819743B2 (en) 2016-05-27 2023-11-21 Karsten Manufacturing Corporation Mixed material golf club head
US10765922B2 (en) 2016-05-27 2020-09-08 Karsten Manufacturing Corporation Mixed material golf club head
US9925432B2 (en) 2016-05-27 2018-03-27 Karsten Manufacturing Corporation Mixed material golf club head
US11278775B2 (en) 2016-05-27 2022-03-22 Karsten Manufacturing Corporation Mixed material golf club head
US10940373B2 (en) 2016-05-27 2021-03-09 Karsten Manufacturing Corporation Mixed material golf club head
US10940374B2 (en) 2016-05-27 2021-03-09 Karsten Manufacturing Corporation Mixed material golf club head
US11660511B2 (en) 2016-05-27 2023-05-30 Karsten Manufacturing Corporation Mixed material golf club head
US11638859B2 (en) 2016-05-27 2023-05-02 Karsten Manufacturing Corporation Mixed material golf club head
US11534666B2 (en) 2016-05-27 2022-12-27 Karsten Manufacturing Corporation Mixed material golf club head
US10300354B2 (en) 2016-05-27 2019-05-28 Karsten Manufacturing Corporation Mixed material golf club head
US10806977B2 (en) 2018-01-19 2020-10-20 Karsten Manufacturing Corporation Golf club heads comprising a thermoplastic composite material
US11235210B2 (en) 2018-01-19 2022-02-01 Karsten Manufacturing Corporation Golf club heads comprising a thermoplastic composite material
US11110325B2 (en) 2018-01-19 2021-09-07 Karsten Manufacturing Corporation Mixed material golf club head
US10675514B2 (en) 2018-01-19 2020-06-09 Karsten Manufacturing Corporation Mixed material golf club head
US11896879B2 (en) 2018-01-19 2024-02-13 Karsten Manufacturing Corporation Golf club heads comprising a thermoplastic composite material
USD916992S1 (en) 2019-08-09 2021-04-20 Karsten Manufacturing Corporation Multi-component golf club head
US11969632B2 (en) 2021-07-12 2024-04-30 Karsten Manufacturing Corporation Mixed material golf club head

Also Published As

Publication number Publication date
CN1283335C (en) 2006-11-08
CN1613523A (en) 2005-05-11
JP2005137494A (en) 2005-06-02
KR20050043603A (en) 2005-05-11
TWM274132U (en) 2005-09-01

Similar Documents

Publication Publication Date Title
US20050159239A1 (en) Golf club head
US7318782B2 (en) Golf club head
US7347795B2 (en) Golf club head
US7344452B2 (en) Golf club head
US20220305353A1 (en) Golf Club Head or Other Ball Striking Device with Face Having Modulus Variance
US20190344136A1 (en) Golf Club Head or Other Ball Striking Device Having Multi-Piece Construction and Method for Manufacturing
US7147576B2 (en) Golf club head
EP2646123B1 (en) Golf club heads or other ball striking devices having distributed impact response
US20050233831A1 (en) Golf club head
US20050221914A1 (en) Golf club head
US20060073910A1 (en) Golf club head
JP2008093268A (en) Golf club head
JP2004081344A (en) Golf club
JP4709429B2 (en) Golf club
JP2003265659A (en) Golf club

Legal Events

Date Code Title Description
AS Assignment

Owner name: BRIDGESTONE, SPORTS CO., LTD., JAPAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:IMAMOTO, YASUNORI;EZAKI, HIROSHI;HIRUTA, MASAOMI;REEL/FRAME:015976/0440

Effective date: 20040910

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION