US20050142017A1 - Scroll compressor with backflow-proof mechanism - Google Patents
Scroll compressor with backflow-proof mechanism Download PDFInfo
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- US20050142017A1 US20050142017A1 US10/892,287 US89228704A US2005142017A1 US 20050142017 A1 US20050142017 A1 US 20050142017A1 US 89228704 A US89228704 A US 89228704A US 2005142017 A1 US2005142017 A1 US 2005142017A1
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- scroll compressor
- slider
- scroll
- pressure chamber
- cavity
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- 230000007246 mechanism Effects 0.000 title abstract description 10
- 238000013022 venting Methods 0.000 claims description 31
- 238000005192 partition Methods 0.000 claims description 30
- 238000004891 communication Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 8
- 239000004809 Teflon Substances 0.000 claims description 6
- 229920006362 Teflon® Polymers 0.000 claims description 6
- 239000012530 fluid Substances 0.000 abstract description 23
- 230000006835 compression Effects 0.000 abstract description 8
- 238000007906 compression Methods 0.000 abstract description 8
- 239000007788 liquid Substances 0.000 abstract 1
- 239000003507 refrigerant Substances 0.000 description 6
- 238000004064 recycling Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/12—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
- F04C29/124—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet with inlet and outlet valves specially adapted for rotary or oscillating piston pumps
- F04C29/126—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet with inlet and outlet valves specially adapted for rotary or oscillating piston pumps of the non-return type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0215—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/008—Hermetic pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/28—Safety arrangements; Monitoring
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/70—Safety, emergency conditions or requirements
- F04C2270/72—Safety, emergency conditions or requirements preventing reverse rotation
Definitions
- the present invention relates to a scroll compressor, and in particular to a scroll compressor with mechanisms for adjusting load and preventing damage due to backflow.
- scroll compressors must rapidly establish a high pressure when starting, have less backflow when stopped, and provide self-adjustment of operating pressure to prevent damage to scrolls, due to exceeded compression ratio.
- scroll compressors must keep running when recycling refrigerant.
- the space between the scroll couple approaches a vacuum, and gas, or gasiform refrigerant, therein is ionized and discharges electricity, damaging the scroll couple.
- embodiments of the invention provide a scroll compressor with a pressure adjustment mechanism, capable of releasing load and allowing refrigerant to flow from the high-pressure to the low-pressure chamber when the compression ratio is exceeded.
- Embodiments of the invention additionally provide a scroll compressor with backflow-proof mechanism, preventing damage due to backflow when the compressor stops.
- Embodiments of the invention further prevent discharge between the scroll couple when recycling refrigerant.
- Embodiments of the invention provide a scroll compressor with a backflow-proof mechanism.
- the scroll compressor comprises a partition, a scroll couple, and a slider disposed thereon.
- An inner space is defined between a shell of the scroll compressor and a frame therein.
- a partition with a central hole is disposed in the inner space, forming a high-pressure chamber and a low-pressure chamber.
- the scroll couple is disposed in the low-pressure chamber on the frame and comprises an orbiting scroll meshed with a non-orbiting scroll.
- the slider is movably disposed on the non-orbiting scroll and comprises an extending portion with a venting passage therein. The extending portion protrudes into the high-pressure chamber through the central hole, connecting the high-pressure chamber and the scroll couple through the venting passage.
- a plurality of enclosed spaces are formed between the slider and the non-orbiting scroll, such that the slider can move between a first position and a second position by the pressure variation of the enclosed spaces.
- the non-orbiting scroll comprises a hub portion, receiving the slider.
- the hub portion comprises a first cavity and a second cavity beneath the first cavity.
- the diameter of the first cavity is larger than the diameter of the second cavity.
- the slider comprises a first portion and a second portion.
- the diameter of the first portion is larger than that of the extending portion and the second portion.
- the partition of the scroll compressor comprises a plurality of discharge passages around the side surface of the central hole, allowing communication between the high-pressure chamber and the low-pressure chamber.
- the slider comprises a circular leak-proof surface surrounding the outer bore of the extending portion, sealing the discharge passages when the slider is in the first position and abuts the partition.
- the extending portion of the slider comprises a plurality of holes on the side surface of the venting passage, allowing communication between the high-pressure chamber and the venting passage.
- Embodiments of the invention provide another scroll compressor comprising a slider with a floating element movably disposed in a venting passage.
- the slider comprises a flange around the side surface of the venting passage, restricting the floating element therein.
- the floating element comprises a groove and a plurality of perpendicular second holes communicated therewith to balance the pressure difference between the high-pressure and low-pressure chambers.
- the extending portion comprises a upper hole at the top end and communicated with the venting passage.
- the slider comprises a plurality of leak-proof members around the outer bore thereof, abutting the inner surface of the hub portion.
- the leak-proof members are O-rings or Teflon rings.
- the non-orbiting scroll further comprises a plurality of bypasses communicated with the first cavity. When the scroll compressor starts, work fluid passing through the bypasses fills the enclosed space in the first cavity, raising the slider.
- Embodiments of the invention provide another scroll compressor with a backflow-proof mechanism.
- the scroll compressor comprises a partition, a scroll couple, and a slider disposed thereon.
- An inner space is defined between a shell of the scroll compressor and a frame therein.
- a partition with a central hole is disposed in the inner space, forming a high-pressure chamber and a low-pressure chamber.
- the scroll couple is disposed in the low-pressure chamber on the frame and comprises an orbiting scroll and a non-orbiting scroll with a hub portion.
- the slider is movably disposed in the hub portion of the non-orbiting scroll and comprises an extending portion with a venting passage therein.
- the extending portion comprises a plurality of holes on the side surface of the venting passage and protrudes into the high-pressure chamber through the central hole, allowing communication between the high-pressure chamber and the scroll couple through the venting passage when the slider is in a first position.
- the partition covers the holes on the extending portion when the scroll compressor stops with the slider in a second position.
- a plurality of enclosed spaces are formed between the slider and the non-orbiting scroll, such that the slider is moved between the first and second positions by the pressure variation of the enclosed spaces.
- FIG. 1A is a partial cross section of a scroll compressor of the first embodiment during operation
- FIG. 1B is an enlarged view of the area a in FIG. 1A ;
- FIG. 1C is a partial cross section of the scroll compressor of the first embodiment when stopped
- FIG. 2 is a partial cross section of a scroll compressor of the second embodiment during operation
- FIG. 3A is a partial cross section of a scroll compressor of the third embodiment during operation
- FIG. 3B is a partial cross section of the scroll compressor of the first embodiment when stopped
- FIG. 3C is an enlarged view of the area b in FIG. 3B ;
- FIG. 3D is a top view of a floating element in FIG. 3B ;
- FIG. 3E is a cross section of another floating element
- FIG. 3F is a top view of the floating element in FIG. 3E ;
- FIG. 4 is a partial cross section of a scroll compressor of the fourth embodiment during operation.
- FIG. 5 is a partial cross section of a scroll compressor of the fifth embodiment during operation.
- FIG. 1A shows a scroll compressor of the first embodiment during operation
- FIG. 1B shows the enlarged area a in FIG. 1A
- the scroll compressor comprises a shell 10 , a frame 20 , a partition 30 , and scroll couple 40 with a slider 50 disposed thereon.
- the shell 10 comprises an inlet 12 and outlet 14 .
- the frame 20 is disposed in the shell 10 , defining an inner space therebetween.
- the partition 30 with a central hole 38 is disposed in the inner space, forming a high-pressure chamber 32 and a low-pressure chamber 34 .
- the scroll couple 40 is disposed in the low-pressure chamber 34 on the frame 20 and comprises an orbiting scroll 42 meshed with a non-orbiting scroll 41 .
- the slider 50 is received in a hub portion 45 in the center on the top of the non-orbiting scroll 41 and movable between a first position and a second position.
- the slider 50 comprises a cylindrical extending portion 53 with a venting passage 54 therein.
- the extending portion 53 protrudes into the high-pressure chamber 32 through the central hole 38 of the partition 30 .
- the extending portion 53 of the slider 50 comprises a plurality of holes 55 on the side surface of the venting passage 54 , thus communicating the discharge port 44 of the scroll couple 40 and the high-pressure chamber 32 through the venting passage 54 .
- an enclosed space 47 is formed between the slider 50 and the non-orbiting scroll 41 , such that the slider 50 is moved between a higher first position and a lower second position by the pressure variation of the enclosed space 47 .
- the slider 50 further comprises a cylindrical first portion 51 with diameter thereof larger than that of the extending portion 53 .
- the partition 30 of the scroll compressor comprises a plurality of discharge passages 36 around the side surface of the central hole 38 , allowing communication between the high-pressure chamber 32 and the low-pressure chamber 34 .
- the slider 50 further comprises a circular leak-proof surface 56 surrounding the outer bore of the extending portion 53 .
- the circular leak-proof surface 56 of the slider 50 abuts the bottom surface around the central hole 38 of the partition 30 and seals the discharge passages 36 , preventing leakage of high-pressure work fluid from the high-pressure chamber 32 to the low-pressure chamber 34 through discharge passages 36 .
- the required operational pressure can be achieved quickly when the scroll compressor starts.
- the slider 50 comprises a leak-proof member 70 , such as an O-ring or Teflon ring, disposed around the outer bore of the first portion 51 , abutting the inner surface of the hub portion 45 , to prevent leakage of the work fluid from the gap between the slider 50 and the hub portion 45 to the low-pressure chamber 34 .
- a leak-proof member 70 such as an O-ring or Teflon ring
- FIG. 1C shows a partial cross section of the scroll compressor of the first embodiment when stopped.
- the upward force provided by the discharging flow is eliminated when the scroll compressor stops. Therefore, the slider 50 immediately falls to the second position due to the downward force provided by the reverse flow corresponding to the weight of the slider 50 .
- the partition 30 covers the holes 55 on the extending portion 53 , thus reducing high-pressure backflow and preventing damage to the scroll couple 40 .
- the work fluid in the high-pressure chamber 32 can enter the low-pressure chamber 34 through the discharge passages 36 , gradually balancing the pressure difference therebetween.
- FIG. 2 shows a scroll compressor of the second embodiment during operation.
- the hub portion 45 of this embodiment comprises a first cavity 46 and a second cavity 48 beneath the first cavity 46 .
- the diameter of the first cavity 46 is larger than that of the second cavity 48 .
- the slider 50 comprises a cylindrical first portion 51 and a cylindrical second portion 52 .
- the diameter of the first portion 51 is larger than that of the extending portion 53 and the second portion 52 .
- Two leak-proof members 70 and 72 are disposed around the outer bore of the first and second portions 51 and 52 , abutting the inner surface of the hub portion 45 . Therefore, two separated enclosed spaces 47 and 49 are defined between the slider 50 and the hub portion 45 of the non-orbiting scroll 41 .
- the non-orbiting scroll 41 of this embodiment comprises a plurality of bypasses 471 communicated with the first cavity 46 .
- work fluid passes through the bypasses 471 , filling in the enclosed space 47 , and assists in raising the slider 50 to the first position to rapidly establish required operational pressure.
- the work fluid in the high-pressure chamber 32 can enter the low-pressure chamber 34 through the discharge passages 36 and the gap between the partition 30 and the non-orbiting scroll 41 , such that the pressure difference between the high-pressure chamber 32 and the low-pressure chamber 34 can be gradually balanced.
- the slider 50 of this embodiment falls to the second position with the holes 55 on the extending portion 53 covered by the partition 30 when the scroll compressor stops, thus reducing high-pressure backflow and preventing damage to the scroll couple 40 .
- FIG. 3A shows a scroll compressor of the third embodiment during operation
- FIG. 3B shows that when stopped.
- the movable region of the slider 50 is shorter than that in the first embodiment, such that the holes 55 on the extending portion 53 cannot be completely covered by the partition 30 .
- the slider 50 of this embodiment comprises a floating element 60 movably disposed in a venting passage 54 , a flange 57 around the side surface of the venting passage 54 , restricting the floating element 60 therein, and a upper hole 58 on the top surface of the extending portion 53 , communicating with the venting passage 54 .
- the compression ratio of the scroll compressor of this embodiment exceeds a predetermined limit during operation, or the scroll compressor stops, the upward force provided by the discharging flow decreases. Therefore, the slider 50 and the floating element 60 immediately fall to the positions, shown in FIG. 3B , due to gravity and the downward force provided by the reverse flow.
- the work fluid in the high-pressure chamber 32 can enter the low-pressure chamber 34 through the discharge passages 36 , gradually balancing the pressure difference therebetween.
- FIG. 3C is an enlarged view of the area b in FIG. 3B
- FIG. 3D shows is a top view of the floating element 60 in FIG. 3B
- the floating element 60 comprises a groove 64 and two perpendicular second holes 62 communicated therewith.
- the floating element 60 is capable of preventing backflow when the scroll compressor stops and balancing the pressure difference between the high-pressure chamber 32 and the low-pressure chamber 34 .
- the electrical discharge problems of the scroll couple 40 can be solved when recycling refrigerant.
- FIGS. 3E and 3F another floating element 60 ′ is provided in FIGS. 3E and 3F .
- the floating element 60 ′ comprises a downward protrusion, a groove 64 and two perpendicular second holes 62 .
- the downward protrusion of the floating element 60 ′ directly blocks the discharge port 44 of the scroll couple 40 to prevent electrical discharge and backflow problems.
- FIG. 4 shows a scroll compressor of the fourth embodiment during operation.
- the movable region of the slider 50 is shorter than that in the second embodiment, such that the holes 55 on the extending portion 53 cannot be completely covered by the partition 30 .
- the slider 50 of this embodiment comprises a floating element 60 movably disposed in a venting passage 54 , a flange 57 around the side surface of the venting passage 54 , restricting the floating element 60 therein, and a upper hole 58 on the top surface of the extending portion 53 , communicating with the venting passage 54 .
- the hub portion 45 of this embodiment comprises a first cavity 46 and a second cavity 48 beneath the first cavity 46 .
- the diameter of the first cavity 46 is larger than that of the second cavity 48 .
- the slider 50 comprises a cylindrical first portion 51 and a cylindrical second portion 52 .
- the diameter of the first portion 51 is larger than that of the extending portion 53 and the second portion 52 .
- the non-orbiting scroll 41 of this embodiment comprises a plurality of bypasses 471 communicated with the first cavity 46 .
- work fluid passes through the bypasses 471 , filling in the enclosed space 47 , and assists in raising the slider 50 to the first position to rapidly establish required operational pressure.
- the work fluid in the high-pressure chamber 32 can enter the low-pressure chamber 34 through the discharge passages 36 and the gap between the partition 30 and the non-orbiting scroll 41 when the compression ratio is exceeded during operation, or the scroll compressor stops.
- the floating element 60 is also capable of preventing backflow.
- FIG. 5 shows a scroll compressor of the fifth embodiment during operation.
- the slider 50 of this embodiment comprises a disc-shaped first portion 51 with larger diameter than that of other embodiments.
- a larger downward force can be provided by the work fluid in the enclosed space 47 , such that the scroll couple 40 can be tightly meshed during operation.
- the scroll couple 40 of this embodiment comprises a plurality of gaskets 411 , 421 on the top ends of each vane thereof, preventing leakage of compressed work fluid during revolution between the non-orbiting scroll 41 and the orbiting scroll 42 .
- the backflow-proof mechanism in each embodiment of the invention can prevent leakage of compressed work fluid from the high-pressure chamber 32 to the low-pressure chamber 34 , such that the required operational pressure can be rapidly achieved when the scroll compressors start.
- the backflow-proof mechanisms also block the high-pressure backflow, preventing damage to the scroll couple 40 when the compressors suddenly stop.
- the backflow-proof mechanisms can balance the pressure difference between the high-pressure and low-pressure chambers 32 and 34 through discharge passages 36 , which prevents electrical discharge between the scroll couple 40 when recycling refrigerant.
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Abstract
Description
- The present invention relates to a scroll compressor, and in particular to a scroll compressor with mechanisms for adjusting load and preventing damage due to backflow.
- Presently, scroll compressors must rapidly establish a high pressure when starting, have less backflow when stopped, and provide self-adjustment of operating pressure to prevent damage to scrolls, due to exceeded compression ratio.
- In U.S. Patent No. 6,059,549, Tarng, et al. teach a scroll compressor with a sealing arrangement. The scroll compressor comprises a partition dividing the shell thereof into a high-pressure chamber and a low-pressure chamber with a scroll couple therein. A spring and sealing ring are disposed in a hub portion of a fixed scroll, forming a buffer space therebetween. When the scroll compressor starts, the sealing ring is raised by the work flow corresponding to the spring, abutting the bottom surface of a partition. Thus, the sealing ring prevents leakage of the work fluid and achieves required operational pressure rapidly. Due to the additional spring, the sealing ring, however, is forced upwards and unable to descend and release operational pressure in the scroll couple when the compression ratio is exceeded. Therefore, the scroll compressor is unreliable.
- In the above arrangement, compressed work fluid poured into the high-pressure chamber immediately reverses into the scroll couple when the scroll compressor stops. This backflow problem generates impact, noise and damage to the end portions of each scroll, thus shortening the life of the scroll compressor.
- Furthermore, conventional scroll compressors must keep running when recycling refrigerant. The space between the scroll couple approaches a vacuum, and gas, or gasiform refrigerant, therein is ionized and discharges electricity, damaging the scroll couple.
- Accordingly, embodiments of the invention provide a scroll compressor with a pressure adjustment mechanism, capable of releasing load and allowing refrigerant to flow from the high-pressure to the low-pressure chamber when the compression ratio is exceeded.
- Embodiments of the invention additionally provide a scroll compressor with backflow-proof mechanism, preventing damage due to backflow when the compressor stops.
- Embodiments of the invention further prevent discharge between the scroll couple when recycling refrigerant.
- Embodiments of the invention provide a scroll compressor with a backflow-proof mechanism. The scroll compressor comprises a partition, a scroll couple, and a slider disposed thereon. An inner space is defined between a shell of the scroll compressor and a frame therein. A partition with a central hole is disposed in the inner space, forming a high-pressure chamber and a low-pressure chamber. The scroll couple is disposed in the low-pressure chamber on the frame and comprises an orbiting scroll meshed with a non-orbiting scroll. The slider is movably disposed on the non-orbiting scroll and comprises an extending portion with a venting passage therein. The extending portion protrudes into the high-pressure chamber through the central hole, connecting the high-pressure chamber and the scroll couple through the venting passage. A plurality of enclosed spaces are formed between the slider and the non-orbiting scroll, such that the slider can move between a first position and a second position by the pressure variation of the enclosed spaces.
- Furthermore, the non-orbiting scroll comprises a hub portion, receiving the slider. The hub portion comprises a first cavity and a second cavity beneath the first cavity. The diameter of the first cavity is larger than the diameter of the second cavity. The slider comprises a first portion and a second portion. The diameter of the first portion is larger than that of the extending portion and the second portion. When the slider is disposed in the hub portion, the first portion is received in the first cavity, and the second portion is received in the second cavity, forming the enclosed spaces therebetween.
- The partition of the scroll compressor comprises a plurality of discharge passages around the side surface of the central hole, allowing communication between the high-pressure chamber and the low-pressure chamber. The slider comprises a circular leak-proof surface surrounding the outer bore of the extending portion, sealing the discharge passages when the slider is in the first position and abuts the partition. The extending portion of the slider comprises a plurality of holes on the side surface of the venting passage, allowing communication between the high-pressure chamber and the venting passage.
- Embodiments of the invention provide another scroll compressor comprising a slider with a floating element movably disposed in a venting passage. The slider comprises a flange around the side surface of the venting passage, restricting the floating element therein. The floating element comprises a groove and a plurality of perpendicular second holes communicated therewith to balance the pressure difference between the high-pressure and low-pressure chambers. The extending portion comprises a upper hole at the top end and communicated with the venting passage. When the scroll compressor stops, work fluid in the high-pressure chamber reverses into the venting passage through the upper hole and pushes the floating element down to abut the flange. Simultaneously, the floating element blocks the venting passage, preventing damage due to the high-pressure work fluid.
- The slider comprises a plurality of leak-proof members around the outer bore thereof, abutting the inner surface of the hub portion. The leak-proof members are O-rings or Teflon rings. The non-orbiting scroll further comprises a plurality of bypasses communicated with the first cavity. When the scroll compressor starts, work fluid passing through the bypasses fills the enclosed space in the first cavity, raising the slider.
- Embodiments of the invention provide another scroll compressor with a backflow-proof mechanism. The scroll compressor comprises a partition, a scroll couple, and a slider disposed thereon. An inner space is defined between a shell of the scroll compressor and a frame therein. A partition with a central hole is disposed in the inner space, forming a high-pressure chamber and a low-pressure chamber. The scroll couple is disposed in the low-pressure chamber on the frame and comprises an orbiting scroll and a non-orbiting scroll with a hub portion. The slider is movably disposed in the hub portion of the non-orbiting scroll and comprises an extending portion with a venting passage therein.
- The extending portion comprises a plurality of holes on the side surface of the venting passage and protrudes into the high-pressure chamber through the central hole, allowing communication between the high-pressure chamber and the scroll couple through the venting passage when the slider is in a first position. The partition covers the holes on the extending portion when the scroll compressor stops with the slider in a second position.
- A plurality of enclosed spaces are formed between the slider and the non-orbiting scroll, such that the slider is moved between the first and second positions by the pressure variation of the enclosed spaces. A detailed description is given in the following embodiments with reference to the accompanying drawings.
- Embodiments of the invention can be more fully understood by reading the subsequent detailed description and examples with references made to the accompanying drawings, wherein:
-
FIG. 1A is a partial cross section of a scroll compressor of the first embodiment during operation; -
FIG. 1B is an enlarged view of the area a inFIG. 1A ; -
FIG. 1C is a partial cross section of the scroll compressor of the first embodiment when stopped; -
FIG. 2 is a partial cross section of a scroll compressor of the second embodiment during operation; -
FIG. 3A is a partial cross section of a scroll compressor of the third embodiment during operation; -
FIG. 3B is a partial cross section of the scroll compressor of the first embodiment when stopped; -
FIG. 3C is an enlarged view of the area b inFIG. 3B ; -
FIG. 3D is a top view of a floating element inFIG. 3B ; -
FIG. 3E is a cross section of another floating element; -
FIG. 3F is a top view of the floating element inFIG. 3E ; -
FIG. 4 is a partial cross section of a scroll compressor of the fourth embodiment during operation; and -
FIG. 5 is a partial cross section of a scroll compressor of the fifth embodiment during operation. -
FIG. 1A shows a scroll compressor of the first embodiment during operation, andFIG. 1B shows the enlarged area a inFIG. 1A . The scroll compressor comprises ashell 10, aframe 20, apartition 30, and scrollcouple 40 with aslider 50 disposed thereon. Theshell 10 comprises aninlet 12 andoutlet 14. Theframe 20 is disposed in theshell 10, defining an inner space therebetween. Thepartition 30 with acentral hole 38 is disposed in the inner space, forming a high-pressure chamber 32 and a low-pressure chamber 34. Thescroll couple 40 is disposed in the low-pressure chamber 34 on theframe 20 and comprises anorbiting scroll 42 meshed with anon-orbiting scroll 41. - The
slider 50 is received in ahub portion 45 in the center on the top of thenon-orbiting scroll 41 and movable between a first position and a second position. Theslider 50 comprises a cylindrical extendingportion 53 with aventing passage 54 therein. The extendingportion 53 protrudes into the high-pressure chamber 32 through thecentral hole 38 of thepartition 30. The extendingportion 53 of theslider 50 comprises a plurality ofholes 55 on the side surface of theventing passage 54, thus communicating thedischarge port 44 of thescroll couple 40 and the high-pressure chamber 32 through the ventingpassage 54. Furthermore, anenclosed space 47 is formed between theslider 50 and thenon-orbiting scroll 41, such that theslider 50 is moved between a higher first position and a lower second position by the pressure variation of the enclosedspace 47. - In this embodiment, the
slider 50 further comprises a cylindricalfirst portion 51 with diameter thereof larger than that of the extendingportion 53. Thepartition 30 of the scroll compressor comprises a plurality ofdischarge passages 36 around the side surface of thecentral hole 38, allowing communication between the high-pressure chamber 32 and the low-pressure chamber 34. Theslider 50 further comprises a circular leak-proof surface 56 surrounding the outer bore of the extendingportion 53. During operation of the scroll compressor, low-pressure work fluid therein passes through theinlet 12 and theintake port 43, entering thescroll couple 40, and is compressed thereby. Simultaneously, high-pressure work fluid is discharged through thedischarge port 44 into thehub portion 45 of thenon-orbiting scroll 41, raising theslider 50 to the first position as shown inFIGS. 1A and 1B . The circular leak-proof surface 56 of theslider 50 abuts the bottom surface around thecentral hole 38 of thepartition 30 and seals thedischarge passages 36, preventing leakage of high-pressure work fluid from the high-pressure chamber 32 to the low-pressure chamber 34 throughdischarge passages 36. Thus, the required operational pressure can be achieved quickly when the scroll compressor starts. - The
slider 50 comprises a leak-proof member 70, such as an O-ring or Teflon ring, disposed around the outer bore of thefirst portion 51, abutting the inner surface of thehub portion 45, to prevent leakage of the work fluid from the gap between theslider 50 and thehub portion 45 to the low-pressure chamber 34. - In
FIG. 1B , when the compression ratio of the scroll compressor exceeds a predetermined limit during operation, theslider 50 descends as the upward force provided by the discharging flow is lower than the downward force provided by the reverse flow corresponding to the weight of theslider 50. The work fluid in the high-pressure chamber 32 returns the low-pressure chamber 34 through thedischarge passages 36 and the gap between thepartition 30 and thenon-orbiting scroll 41, such that pressure difference between the high-pressure chamber 32 and the low-pressure chamber 34 can be minimized. -
FIG. 1C shows a partial cross section of the scroll compressor of the first embodiment when stopped. InFIG. 1C , the upward force provided by the discharging flow is eliminated when the scroll compressor stops. Therefore, theslider 50 immediately falls to the second position due to the downward force provided by the reverse flow corresponding to the weight of theslider 50. Thepartition 30 covers theholes 55 on the extendingportion 53, thus reducing high-pressure backflow and preventing damage to thescroll couple 40. Furthermore, after the scroll compressor completely stops, the work fluid in the high-pressure chamber 32 can enter the low-pressure chamber 34 through thedischarge passages 36, gradually balancing the pressure difference therebetween. -
FIG. 2 shows a scroll compressor of the second embodiment during operation. InFIG. 2 , thehub portion 45 of this embodiment comprises afirst cavity 46 and asecond cavity 48 beneath thefirst cavity 46. The diameter of thefirst cavity 46 is larger than that of thesecond cavity 48. Theslider 50 comprises a cylindricalfirst portion 51 and a cylindricalsecond portion 52. The diameter of thefirst portion 51 is larger than that of the extendingportion 53 and thesecond portion 52. When theslider 50 is disposed in thehub portion 45, thefirst portion 51 is received in thefirst cavity 46, and thesecond portion 52 is received in thesecond cavity 48. Two leak- 70 and 72, such as O-rings or Teflon rings, are disposed around the outer bore of the first andproof members 51 and 52, abutting the inner surface of thesecond portions hub portion 45. Therefore, two separated 47 and 49 are defined between theenclosed spaces slider 50 and thehub portion 45 of thenon-orbiting scroll 41. - The
non-orbiting scroll 41 of this embodiment comprises a plurality ofbypasses 471 communicated with thefirst cavity 46. When the scroll compressor starts, work fluid passes through thebypasses 471, filling in the enclosedspace 47, and assists in raising theslider 50 to the first position to rapidly establish required operational pressure. - Furthermore, when the compression ratio of the scroll compressor exceeds a predetermined limit during operation, or the scroll compressor stops, the work fluid in the high-
pressure chamber 32 can enter the low-pressure chamber 34 through thedischarge passages 36 and the gap between thepartition 30 and thenon-orbiting scroll 41, such that the pressure difference between the high-pressure chamber 32 and the low-pressure chamber 34 can be gradually balanced. Additionally, theslider 50 of this embodiment falls to the second position with theholes 55 on the extendingportion 53 covered by thepartition 30 when the scroll compressor stops, thus reducing high-pressure backflow and preventing damage to thescroll couple 40. -
FIG. 3A shows a scroll compressor of the third embodiment during operation, andFIG. 3B shows that when stopped. InFIGS. 3A and 3B , the movable region of theslider 50 is shorter than that in the first embodiment, such that theholes 55 on the extendingportion 53 cannot be completely covered by thepartition 30. Furthermore, theslider 50 of this embodiment comprises a floatingelement 60 movably disposed in aventing passage 54, aflange 57 around the side surface of theventing passage 54, restricting the floatingelement 60 therein, and aupper hole 58 on the top surface of the extendingportion 53, communicating with the ventingpassage 54. - In this embodiment, during operation of the scroll compressor, high-pressure work fluid is discharged through the
discharge port 44 into thehub portion 45 of thenon-orbiting scroll 41 and raises theslider 50 and the floatingelement 60 to the position as shown inFIG. 3A . The circular leak-proof surface 56 of theslider 50 abuts the bottom surface around thecentral hole 38 of thepartition 30 and seals thedischarge passages 36, preventing leakage of high-pressure work fluid from the high-pressure chamber 32 to the low-pressure chamber 34 throughdischarge passages 36. Thus, the required operational pressure can be achieved quickly when the scroll compressor starts. - When the compression ratio of the scroll compressor of this embodiment exceeds a predetermined limit during operation, or the scroll compressor stops, the upward force provided by the discharging flow decreases. Therefore, the
slider 50 and the floatingelement 60 immediately fall to the positions, shown inFIG. 3B , due to gravity and the downward force provided by the reverse flow. The work fluid in the high-pressure chamber 32 can enter the low-pressure chamber 34 through thedischarge passages 36, gradually balancing the pressure difference therebetween. -
FIG. 3C is an enlarged view of the area b inFIG. 3B , andFIG. 3D shows is a top view of the floatingelement 60 inFIG. 3B . InFIGS. 3C and 3D , the floatingelement 60 comprises agroove 64 and two perpendicularsecond holes 62 communicated therewith. The floatingelement 60 is capable of preventing backflow when the scroll compressor stops and balancing the pressure difference between the high-pressure chamber 32 and the low-pressure chamber 34. Thus, the electrical discharge problems of thescroll couple 40 can be solved when recycling refrigerant. - Furthermore, another floating
element 60′ is provided inFIGS. 3E and 3F . The floatingelement 60′ comprises a downward protrusion, agroove 64 and two perpendicular second holes 62. When the scroll compressor stops, the downward protrusion of the floatingelement 60′ directly blocks thedischarge port 44 of thescroll couple 40 to prevent electrical discharge and backflow problems. -
FIG. 4 shows a scroll compressor of the fourth embodiment during operation. Compared with the scroll compressor of the second embodiment inFIG. 2 , the movable region of theslider 50 is shorter than that in the second embodiment, such that theholes 55 on the extendingportion 53 cannot be completely covered by thepartition 30. Furthermore, theslider 50 of this embodiment comprises a floatingelement 60 movably disposed in aventing passage 54, aflange 57 around the side surface of theventing passage 54, restricting the floatingelement 60 therein, and aupper hole 58 on the top surface of the extendingportion 53, communicating with the ventingpassage 54. - The
hub portion 45 of this embodiment comprises afirst cavity 46 and asecond cavity 48 beneath thefirst cavity 46. The diameter of thefirst cavity 46 is larger than that of thesecond cavity 48. Theslider 50 comprises a cylindricalfirst portion 51 and a cylindricalsecond portion 52. The diameter of thefirst portion 51 is larger than that of the extendingportion 53 and thesecond portion 52. When theslider 50 is disposed in thehub portion 45, thefirst portion 51 is received in thefirst cavity 46, and thesecond portion 52 is received in thesecond cavity 48. Two leak- 70 and 72, such as O-rings or Teflon rings, are disposed around the outer bore of the first andproof members 51 and 52, abutting the inner surface of thesecond portions hub portion 45. Therefore, two separated 47 and 49 are defined between theenclosed spaces slider 50 and thehub portion 45 of thenon-orbiting scroll 41. - The
non-orbiting scroll 41 of this embodiment comprises a plurality ofbypasses 471 communicated with thefirst cavity 46. When the scroll compressor starts, work fluid passes through thebypasses 471, filling in the enclosedspace 47, and assists in raising theslider 50 to the first position to rapidly establish required operational pressure. - Similar to the function of the third embodiment, the work fluid in the high-
pressure chamber 32 can enter the low-pressure chamber 34 through thedischarge passages 36 and the gap between thepartition 30 and thenon-orbiting scroll 41 when the compression ratio is exceeded during operation, or the scroll compressor stops. Additionally, the floatingelement 60 is also capable of preventing backflow. -
FIG. 5 shows a scroll compressor of the fifth embodiment during operation. InFIG. 5 , theslider 50 of this embodiment comprises a disc-shapedfirst portion 51 with larger diameter than that of other embodiments. Thus, a larger downward force can be provided by the work fluid in the enclosedspace 47, such that thescroll couple 40 can be tightly meshed during operation. - Furthermore, the
scroll couple 40 of this embodiment comprises a plurality of 411, 421 on the top ends of each vane thereof, preventing leakage of compressed work fluid during revolution between thegaskets non-orbiting scroll 41 and the orbitingscroll 42. - The backflow-proof mechanism in each embodiment of the invention can prevent leakage of compressed work fluid from the high-
pressure chamber 32 to the low-pressure chamber 34, such that the required operational pressure can be rapidly achieved when the scroll compressors start. The backflow-proof mechanisms also block the high-pressure backflow, preventing damage to thescroll couple 40 when the compressors suddenly stop. Furthermore, the backflow-proof mechanisms can balance the pressure difference between the high-pressure and low- 32 and 34 throughpressure chambers discharge passages 36, which prevents electrical discharge between thescroll couple 40 when recycling refrigerant. - While the invention has been described by way of example and in terms of the preferred embodiments, it is to be understood that the invention is not limited thereto. To the contrary, it is intended to cover various modifications and similar arrangements (as would be apparent to those skilled in the art). Therefore, the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements.
Claims (31)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW092136825 | 2003-12-25 | ||
| TW092136825A TWI235791B (en) | 2003-12-25 | 2003-12-25 | Scroll compressor with self-sealing structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20050142017A1 true US20050142017A1 (en) | 2005-06-30 |
| US7207787B2 US7207787B2 (en) | 2007-04-24 |
Family
ID=34699313
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/892,287 Expired - Lifetime US7207787B2 (en) | 2003-12-25 | 2004-07-16 | Scroll compressor with backflow-proof mechanism |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US7207787B2 (en) |
| TW (1) | TWI235791B (en) |
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| USRE42371E1 (en) | 2003-09-25 | 2011-05-17 | Emerson Climate Technologies, Inc. | Scroll machine |
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| US9897088B2 (en) | 2013-01-21 | 2018-02-20 | Emerson Climate Technologies (Suzhou) Co., Ltd. | Scroll compressor with back pressure chamber having leakage channel |
| US10975868B2 (en) | 2017-07-07 | 2021-04-13 | Emerson Climate Technologies, Inc. | Compressor with floating seal |
| CN114270046A (en) * | 2019-07-11 | 2022-04-01 | 艾默生环境优化技术有限公司 | Compressor with capacity modulation |
| US11209000B2 (en) | 2019-07-11 | 2021-12-28 | Emerson Climate Technologies, Inc. | Compressor having capacity modulation |
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| US11692548B2 (en) | 2020-05-01 | 2023-07-04 | Emerson Climate Technologies, Inc. | Compressor having floating seal assembly |
| US11939979B2 (en) | 2020-05-01 | 2024-03-26 | Copeland Lp | Compressor having floating seal assembly |
| US11578725B2 (en) | 2020-05-13 | 2023-02-14 | Emerson Climate Technologies, Inc. | Compressor having muffler plate |
| US11655818B2 (en) | 2020-05-26 | 2023-05-23 | Emerson Climate Technologies, Inc. | Compressor with compliant seal |
| US11767846B2 (en) | 2021-01-21 | 2023-09-26 | Copeland Lp | Compressor having seal assembly |
| WO2023033400A1 (en) * | 2021-09-06 | 2023-03-09 | Hanon Systems | Back pressure valve for scroll compressors |
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Also Published As
| Publication number | Publication date |
|---|---|
| TW200521327A (en) | 2005-07-01 |
| US7207787B2 (en) | 2007-04-24 |
| TWI235791B (en) | 2005-07-11 |
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