US20050115711A1 - Method and system for determining an optimum pumping schedule corresponding to an optimum return on investment when fracturing a formation penetrated by a wellbore - Google Patents

Method and system for determining an optimum pumping schedule corresponding to an optimum return on investment when fracturing a formation penetrated by a wellbore Download PDF

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US20050115711A1
US20050115711A1 US10/708,032 US70803204A US2005115711A1 US 20050115711 A1 US20050115711 A1 US 20050115711A1 US 70803204 A US70803204 A US 70803204A US 2005115711 A1 US2005115711 A1 US 2005115711A1
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pumping schedule
investment
return
data model
response
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US10/708,032
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Michael Williams
Darren Rodgers
Eduard Siebrits
Mark Mack
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Schlumberger Technology Corp
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Schlumberger Technology Corp
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Priority to US10/708,032 priority Critical patent/US20050115711A1/en
Assigned to SCHLUMBERGER TECHNOLOGY CORPORATION reassignment SCHLUMBERGER TECHNOLOGY CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MACK, MARK, RODGERS, DARREN, WILLIAMS, MICHAEL, SIEBRITS, EDUARD
Publication of US20050115711A1 publication Critical patent/US20050115711A1/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/25Methods for stimulating production
    • E21B43/26Methods for stimulating production by forming crevices or fractures
    • E21B43/267Methods for stimulating production by forming crevices or fractures reinforcing fractures by propping

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  • the subject matter of the present invention relates to a system and method for real time control of hydraulic fracturing treatments of a formation penetrated by a wellbore, and, in particular, a system and method for determining an optimum pumping schedule which corresponds to an optimum production rate and an optimum return on investment when fracturing a perforated formation penetrated by a wellbore.
  • a particular pumping schedule is utilized for pumping fracturing fluid into a plurality of perforations in a formation penetrated by the wellbore. Oil and other hydrocarbon deposits will produce from the fractured perforations in response thereto, the oil and other hydrocarbon deposits flowing uphole.
  • a particular production rate corresponds to the particular pumping schedule, the particular production rate representing the rate at which the oil and other hydrocarbon deposits flow uphole.
  • a particular return on investment corresponds to the particular production rate of the hydrocarbon deposits flowing uphole, the particular return on investment representing the amount of a client's profits being derived from a producing well in connection with the particular production rate of the oil and other hydrocarbon deposits being produced from the well and flowing uphole in relation to the costs for fracturing and producing that well.
  • a client will want to know whether a particular return on investment, associated with a particular production rate and a particular pumping schedule for a single well is an “optimum” one.
  • the term “optimum” is defined by the client. Therefore, it is desirable to determine in advance for a particular well, before a fracturing operation is completed, whether a selected pumping schedule is an “optimum” pumping schedule which, when utilized, will fracture a well in a particular manner such that oil and other hydrocarbon deposits will be produced at an “optimum” production rate thereby generating an “optimum” return on investment for the client.
  • One aspect of the invention involves a method of determining a pumping schedule adapted for fracturing a formation penetrated by a wellbore, comprising the steps of: defining a selected pumping schedule to include an initial portion and a remaining portion; interrogating a pump data model in response to at least one of the initial portion and the remaining portion thereby generating a return on investment; deciding if the return on investment is an acceptable return on investment; and determining the pumping schedule to be the initial portion and the remaining portion of the selected pumping schedule when the return on investment is an acceptable return on investment.
  • Another aspect of the present invention involves a method of determining a pumping schedule corresponding to a particular return on investment for a particular wellbore, the pumping schedule including an initial pumping schedule and a remaining pumping schedule, comprising the steps of: (a) fracturing one or more perforations in a formation penetrated by the particular wellbore, thereby creating one or more fractures in the formation, in accordance with the initial pumping schedule; (b) analyzing a set of fracture characteristics associated with the one or more fractures in response to the fracturing step; (c) interrogating a pump data model in accordance with the remaining pumping schedule; and (d) determining a particular return on investment for the particular wellbore in response to the interrogating step, the pumping schedule corresponding to the particular return on investment for the particular wellbore when the pump data model is interrogated in accordance with the remaining pumping schedule.
  • Another aspect of the present invention involves a method of determining a return on investment associated with a particular wellbore before completing a fracturing of a formation penetrated by the wellbore, the formation being fractured in response to a particular pumping schedule, a pump data model generating one or more values indicative of the return on investment when interrogated by at least a portion of the pumping schedule, the method comprising the steps of: (a) before completing the fracturing of the formation, interrogating the pump data model in response to at least a portion of the pumping schedule; and (b) generating one or more values indicative of the return on investment in response to the interrogating step.
  • Another aspect of the present invention involves a method of determining a return on investment associated with a particular wellbore before completing a fracturing of a formation penetrated by the wellbore, the formation being fractured in response to a particular pumping schedule, a pump data model generating one or more values indicative of the return on investment when interrogated by at least a portion of the pumping schedule, the method comprising the steps of: (a) calibrating the pump data model; (b) before completing the fracturing of the formation, interrogating the calibrated pump data model in response to at least a portion of the pumping schedule; and (c) generating one or more values indicative of the return on investment in response to the interrogating step.
  • Another aspect of the present invention involves a method of determining a pumping schedule adapted for fracturing a formation penetrated by a wellbore, the pumping schedule including an initial pumping schedule and a remaining pumping schedule, comprising the steps of: (a) fracturing the formation penetrated by the wellbore in accordance with the initial pumping schedule thereby generating fractures in said formation; (b) interrogating a pump data model in response to the remaining pumping schedule thereby generating a return on investment; (c) in response to the interrogating step, deciding whether the return on investment is an acceptable return on investment; and (d) in response to the deciding step, determining the pumping schedule to be the initial pumping schedule and the remaining pumping schedule when the return on investment is an acceptable return on investment.
  • FIG. 1 illustrates a perforating gun perforating a formation penetrated by a wellbore
  • FIG. 2 illustrates how a fracturing fluid is pumped into the perforations in the formation and fracturing the formation in accordance with a pumping schedule
  • FIG. 3 illustrates how oil or other hydrocarbon deposits are produced from the fractured perforations in the formation and flow uphole, the hydrocarbon deposits flowing uphole having a production rate in barrels/day and a return on investment corresponding to the production rate;
  • FIGS. 4, 5 , and 6 illustrate three separate wells wherein, by way of example, three separate pumping schedules associated with the three separate wells are used before an “optimum” pumping schedule is realized which corresponds to an “optimum” return on investment;
  • FIGS. 7 and 8 illustrate one particular well wherein one pumping schedule is used for the purpose of determining an “optimum” pumping schedule which corresponds to an “optimum” return on investment;
  • FIGS. 9 and 10 illustrate three separate “time line merged” inputs that are input to a computer system in a well logging truck situated near the particular well of FIGS. 7 and 8 , the three separate inputs being an initial pumping schedule, tiltmeter data originating from sensors disposed near a fracture in a formation, and micro-seismic data also originating from sensors disposed near the fracture in the formation;
  • FIG. 11 illustrates a construction of the computer system in the well logging truck of FIGS. 9 and 10 ;
  • FIG. 12 illustrates a block diagram representing a functional operation that is practiced by the computer system of FIG. 11 , the computer system including a memory which stores a pump data model;
  • FIG. 13 illustrates how and why it is sometimes necessary to calibrate the pump data model
  • FIGS. 14 through 16 illustrate how an “optimum” pumping schedule which corresponds to an “optimum” return on investment is determined, a remaining pumping schedule being used (and possibly iteratively modified) to interrogate the calibrated pump data model in order to determine an “optimum” production rate and an “optimum” return on investment.
  • a perforating gun 10 is disposed in a wellbore 12 and a packer 14 isolates a plurality of shaped charges 16 of the perforating gun 10 downhole in relation to the environment uphole.
  • the shaped charges 16 detonate and a corresponding plurality of perforations 18 are produced in a formation 20 penetrated by the wellbore 12 .
  • FIG. 2 when the formation 20 is perforated, a fracturing fluid 22 is pumped downhole into the perforations 18 in accordance with a particular pumping schedule 24 .
  • An example pumping schedule is illustrated in FIGS. 9 and 14 .
  • the formation 20 surrounding the perforations 18 is fractured (see FIG. 9 for an example of a fracture surrounding the perforations 18 in the formation 20 which is created in response to the pumping of the fracturing fluid 22 into the perforations 18 in accordance with the pumping schedule 24 ).
  • oil or other hydrocarbon deposits 26 begin to flow from the fractures, into the perforations 18 , into the wellbore 12 , and uphole to the surface.
  • the oil or other hydrocarbon deposits flow at a certain “production rate” 28 (in barrels/day) thereby generating a “return on investment” 30 .
  • a client or owner of the wellbore 12 will want to know the return on investment 30 in connection with the production rate 28 of FIG. 3 in order to further determine whether to continue producing the hydrocarbon deposits 26 from the wellbore 12 .
  • the client has an “optimum” return on investment in mind and hopes that the wellbore 12 of FIG. 3 will achieve an “optimum” production rate 28 that corresponds to the “optimum” return on investment.
  • FIGS. 4, 5 , and 6 one method for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate and thereby achieving an “optimum” return on investment is illustrated.
  • a fracturing fluid 22 a is pumped into perforations 18 in the formation 20 in accordance with a first pumping schedule (pumping schedule 1 ) 24 a. Responsive thereto, oil and other hydrocarbon deposits 26 begin to flow from the fractured formation 20 , into the perforations 18 , into the wellbore 12 , and uphole to the surface at a first production rate (production rate 1 ) 28 a thereby achieving a first return on investment (return on investment 1 ) 30 a.
  • production rate 1 production rate
  • return on investment 1 is not an “optimum” return on investment from the client/wellbore owner's point of view.
  • the first pumping schedule (pumping schedule 1 ) 24 a is not the “optimum” pumping schedule.
  • the method of FIG. 4 i.e., the method for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate thereby achieving an “optimum” return on investment
  • a different pumping schedule (pumping schedule 2 ) in an effort to determine an “optimum” pumping schedule for achieving the client/wellbore owner's “optimum” return on investment.
  • a fracturing fluid 22 b is pumped into perforations 18 in the formation 20 in accordance with a second pumping schedule (pumping schedule 2 ) 24 b. Responsive thereto, oil and other hydrocarbon deposits 26 begin to flow from the fractured formation 20 , into the perforations 18 , into the wellbore 12 , and uphole to the surface at a second production rate (production rate 2 ) 28 b thereby achieving a second return on investment (return on investment 2 ) 30 b.
  • production rate 2 production rate 2
  • return on investment 2 return on investment
  • the second return on investment (return on investment 2 ) 30 b is not an “optimum” return on investment from the client/wellbore owner's point of view.
  • the second pumping schedule (pumping schedule 2 ) 24 b is not the “optimum” pumping schedule.
  • the method of FIGS. 4 and 5 i.e., the method for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate thereby achieving an “optimum” return on investment
  • a fracturing fluid 22 c is pumped into perforations 18 in the formation 20 in accordance with a third pumping schedule 24 c.
  • oil and other hydrocarbon deposits 26 begin to flow from the fractured formation 20 , into the perforations 18 , into the wellbore 12 , and uphole to the surface at a third production rate 28 c thereby achieving a third return on investment 30 c.
  • the third return on investment 30 c is an “optimum” return on investment from the client/wellbore owner's point of view. Therefore, the third pumping schedule 24 c is the “optimum” pumping schedule.
  • the aforementioned disadvantage associated with the method of FIGS. 4 through 6 (for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate achieving an “optimum” return on investment) is eliminated when the method of FIGS. 7 through 16 (for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate achieving an “optimum” return on investment) is utilized.
  • the aforementioned disadvantage associated with the method of FIGS. 4 through 6 relates to the fact that a “plurality of wellbores” (three wellbores in our example) were fractured in an attempt to determine the “optimum” pumping schedule that achieves the “optimum” return on investment.
  • the advantage of the method (for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate achieving an “optimum” return on investment) of FIGS. 7 through 16 relates to the fact that a “single wellbore” is fractured in an attempt to determine the “optimum” pumping schedule for achieving the “optimum” return on investment; and, during the fracturing of that “single wellbore” of FIGS. 7 through 16 , the “optimum” pumping schedule for achieving the “optimum” return on investment is determined.
  • a fracturing fluid 32 is pumped into the perforations 18 of a wellbore 12 in accordance with a pumping schedule 34 .
  • the wellbore 12 is referred to as a “particular well 36” in order to emphasize the fact that “one single wellbore” is being fractured during the practice of a new and novel method in accordance with the present invention for determining an “optimum” pumping schedule that achieves an “optimum” production rate and an “optimum” return on investment, where the word “optimum” as in “optimum return on investment” represents a term which can only be defined by the owner of the particular well 36 .
  • oil and other hydrocarbon deposits 38 are produced from the particular well 36 , the oil or other hydrocarbon deposits 38 flowing from the fractures in the formation 20 , into the perforations 18 , into the wellbore, and uphole to the surface.
  • the oil or other hydrocarbon deposits 38 flow at a production rate 40 in barrels per day.
  • a graph of that production rate 40 is illustrated in FIG. 8 .
  • the y-axis of the graph of that production rate 40 is the production rate (“prod rate”) in barrels/day and the x-axis of the graph of that production rate 40 is “time”.
  • the graph of the production rate 40 is divided into two parts: an “actual” production rate 40 a associated with an “initial portion of the pumping schedule” 34 of FIG. 7 , and two “predicted” production rates 40 b and 40 c which would be associated with a “remaining portion of the pumping schedule” 34 of FIG. 7 : a first “predicted” production rate 40 b and a second “predicted” production rate 40 c.
  • the “actual” production rate 40 a (of the oil or other hydrocarbon deposits 38 produced from the particular well 36 ) reflects the rate at which the oil or other hydrocarbon deposits 38 were actually produced from the particular well 36 in response to the “initial portion of the pumping schedule” 34 , that “initial portion of the pumping schedule” 34 representing the actual pumping of the fracturing fluid 32 into the perforations 18 of the particular well 36 .
  • the first “predicted” production rate 40 b and the second “predicted” production rate 40 c (of the oil or other hydrocarbon deposits 38 produced from the particular well 36 ) each reflect the rate at which the oil or other hydrocarbon deposits 38 may, sometime in the future, be produced from the particular well 36 in response to the “remaining portion of the pumping schedule” 34 , that “remaining portion of the pumping schedule” 34 representing a “future potential pumping” of the fracturing fluid 32 into the perforations 18 of the particular well 36 , the “future potential pumping” taking place sometime in the future. Therefore, in FIG.
  • the “actual” production rate 40 a is the result of the actual pumping of a fracturing fluid 32 into the perforations 18 in response to an “initial portion of the pumping schedule” 34 and one of the two “predicted” production rates 40 b and 40 c may result from the “future potential pumping” of the fracturing fluid 32 into the perforations 18 in response to the “remaining portion of the pumping schedule” 34 , where the “remaining portion of the pumping schedule” 34 has not yet been implemented.
  • a “first return on investment” 42 will be the result; however, if the second “predicted” production rate 40 c will follow the “actual” production rate 40 a (sometime in the future) in response to the “remaining portion of the pumping schedule” 34 , a “second return on investment” 44 will be the result.
  • the client/owner of the wellbore will want to “avoid an undesirable return on investment” (see element numeral 46 in FIG. 8 ).
  • the client/owner of the wellbore may want to either stop any further pumping of the fracturing fluid 32 into the perforations 18 in accordance with the “remaining portion of the pumping schedule” 34 because of an undesirable return on investment, or that owner of the wellbore may want to modify the “remaining portion of the pumping schedule” 34 for the purpose of achieving a desirable return on investment.
  • 9 through 16 will set forth a method and system by which the owner of the wellbore can determine if an “optimum remaining pumping schedule” associated with pumping schedule 34 can be determined (for the particular “single” well 36 ) that will achieve an “optimum” production rate and an “optimum” return on investment.
  • the pumping schedule 34 includes an “initial pumping schedule” 34 a and a “remaining pumping schedule” 34 b.
  • fracturing fluid and proppant 48 is pumped into the perforation(s) 18 of the particular well 36 in accordance with the “initial pumping schedule” 34 a.
  • a fracture system 50 is created in the formation around the perforations(s) 18 .
  • micro-seismic data sensor(s) 52 and tiltmeter data sensor(s) 54 are located adjacent the fractures 50 .
  • the micro-seismic data sensor(s) 52 and the tiltmeter data sensor(s) 54 are adapted to respectively generate output signals 52 a and 54 a in response to the creation and further development of the fractures 50 , the output signals 52 a and 54 a being communicated to the surface.
  • the micro-seismic data sensor(s) 52 are adapted to generate output signals 52 a that are communicated to the surface (in response to the creation and further development of the fractures 50 ) representing “micro-seismic data” 52 b; and the tiltmeter data sensor(s) 54 are adapted to generate output signals 54 a that are communicated to the surface (in response to the creation and further development of the fractures 50 ) representing “tiltmeter data” 54 b.
  • the “initial pumping schedule” 34 a, the tiltmeter data 54 b, and the micro-seismic data 52 b are “time line merged” via a “time line merging” block 56 in FIGS.
  • a first portion of the tiltmeter data 54 b and a first portion of the micro-seismic data 52 b are associated with a first time of the initial pumping schedule 34 a
  • a second portion of the tiltmeter data 54 b and a second portion of the micro-seismic data 52 b are associated with a second time of the initial pumping schedule 34 a
  • a third portion of the tiltmeter data 54 b and a third portion of the micro-seismic data 52 b are associated with a third time of the initial pumping schedule 34 a, etc. That is, the tiltmeter data 54 b and the micro-seismic data 52 b are synchronized with respective times on the initial pumping schedule 34 a.
  • a signal representing a “time line merged initial pumping schedule, tiltmeter data, and micro-seismic data” 58 is provided as “input data” to a computer system 60 located in a well logging truck 62 situated at the earth's surface.
  • the computer system 60 of FIGS. 9 and 10 is illustrated.
  • the computer system 60 includes a processor 60 a operatively connected to a system bus, a recorder or display device 60 b operatively connected to the system bus, and a program storage device 60 c operatively connected to the system bus.
  • the “time line merged initial pumping schedule, tiltmeter data, and micro-seismic data” (plus other data including downhole temperature and bottom hole pressure) 58 is provided as “input data” to the computer system 60 .
  • the program storage device 60 c stores a “bottom hole sensors answer product software” 60 c 1 , the “bottom hole sensors answer product software” 60 c 1 further including a “pump data model” 60 c 2 .
  • the computer system 60 of FIG. 11 may be a personal computer (PC), a workstation, or a mainframe. Examples of possible workstations include a Silicon Graphics Indigo 2 workstation or a Sun SPARC workstation or a Sun ULTRA workstation or a Sun BLADE workstation.
  • the program storage device 16 c is a memory or other computer readable medium which is readable by a machine, such as the processor 60 a.
  • the processor 60 a may be, for example, a microprocessor, microcontroller, or a mainframe or workstation processor.
  • the program storage device 60 c, which stores the Bottom Hole Sensor Answer Product software 60 c 1 may be, for example, a hard disk, ROM, CD-ROM, DRAM, or other RAM, flash memory, magnetic storage, optical storage, registers, or other volatile and/or non-volatile memory.
  • FIG. 12 a block diagram is illustrated which represents a functional operation that is performed when the “bottom hole sensors answer product software” 60 c 1 is executed by the processor 60 a of the computer system 60 of FIG. 11 .
  • the “bottom hole sensors answer product software” 60 c 1 is executed by the processor 60 a of the computer system 60 of FIG. 11 .
  • the received “input data” (representing the “time line merged initial pumping schedule, tiltmeter data, and micro-seismic data” 58 ) is split into three parts: the initial pumping schedule 34 a, the tiltmeter data 54 b, and the micro-seismic data 52 b, the initial pumping schedule 34 a being provided as “input data” to the “pump data model” 60 c 2 .
  • the “pump data model” 60 c 2 which constitutes a portion of the “bottom hole sensors answer product software” 60 c 1 , is a modeling or simulation program.
  • the “pump data model” 60 c 2 portion of the “bottom hole sensors answer product software” 60 c 1 will generate a set of “pump data model fracture characteristics” 64 .
  • the “pump data model fracture characteristics” 64 include the following information representing characteristics of the fracture 50 in FIG. 9 (see element numeral 64 a in FIG. 12 ): fracture length (the length of fracture 50 shown in FIG. 9 ), fracture height, fracture width, fracture volume (hydraulic and propped), treating pressure, net pressure, bottom hole pressure, temperature, tilts from modeling, and/or pump parameters.
  • the “bottom hole sensors answer product software” 60 c 1 will generate a set of “tiltmeter data fracture characteristics” 66 .
  • the “tiltmeter data fracture characteristics” 66 include the following information representing characteristics of the fracture 50 in FIG. 9 (see element numeral 66 a in FIG. 12 ): fracture length, fracture height, fracture width, fracture volume, and/or orientation with respect to the tiltmeter 54 in FIG. 9 .
  • the “bottom hole sensors answer product software” 60 c 1 will generate a set of “micro-seismic data fracture characteristics” 68 .
  • the “micro-seismic data fracture characteristics” 68 include the following information representing characteristics of the fracture 50 in FIG. 9 (see element numeral 68 a in FIG.
  • the “pump data model fracture characteristics” 64 do not substantially match the “tiltmeter data fracture characteristics” 66 and the “micro-seismic data fracture characteristics” 68 , the “pump data model” 60 c 2 itself may need to be calibrated.
  • FIG. 13 a block diagram is illustrated which represents a calibration procedure for calibrating the “pump data model” 60 c 2 .
  • FIG. 13 it was noted above that, if the “pump data model fracture characteristics” 64 do not substantially match the “tiltmeter data fracture characteristics” 66 and the “micro-seismic data fracture characteristics” 68 , the “pump data model” 60 c 2 itself may need to be calibrated.
  • FIG. 13 represents a calibration procedure for calibrating the “pump data model” 60 c 2 .
  • FIG. 13 represents a calibration procedure for calibrating the “pump data model” 60 c 2 .
  • step 70 if the “pump data model fracture characteristics 64 do not substantially match the tiltmeter fracture characteristics 66 and the micro-seismic data fracture characteristics 68 , calibrate the “pump data model” 60 c 2 .
  • step 72 when calibrating the “pump data model” 60 c 2 , monitor the diagnostics display 60 b 1 and simultaneously change at least some of the characteristics of the “pump data model” 60 c 2 thereby creating a “modified” pump data model 60 c 2 ; for example, change the following characteristics of the “pump data model” 60 c 2 : (1) the “rock properties”, and (2) the “friction of the proppant in the wellbore”.
  • step 74 interrogate the “modified” pump data model 60 c 2 using the initial pumping schedule 34 a (a step which is shown in FIG. 12 ) thereby creating a “modified” set of “pump data model fracture characteristics” 64 .
  • step 76 do the “modified” set of “pump data model fracture characteristics” 64 substantially match the “tiltmeter data fracture characteristics” 66 and the “micro-seismic data fracture characteristics” 68 ? If no, repeat steps 72 , 74 , and 76 . If yes, step 78 indicates that the “pump data model” 60 c 2 is now calibrated.
  • the “remaining pumping schedule” 34 b of FIG. 9 will now be used to interrogate the calibrated “pump data model” 60 c 2 for the purpose of determining the “pump data model fracture characteristics” 64 associated with the “remaining pumping schedule” 34 b including the “production rate” and the “return on investment” associated with the particular well 36 of FIG. 9 .
  • the owner of the particular well 36 can determine whether the particular well 36 will ultimately produce an “optimum” return on investment.
  • the pumping schedule 34 of FIG. 9 is illustrated again.
  • the pumping schedule 34 includes an initial pumping schedule 34 a and a remaining pumping schedule 34 b.
  • the remaining pumping schedule 34 b is used to interrogate the pump data model 60 c 2 (in the manner illustrated in FIG. 12 ) to determine a production rate and a return on investment for the particular well 36 of FIG. 9 .
  • the owner of the particular well 36 hopes: (1) that the production rate will be an “optimum” production rate, and (2) that the return on investment will be an “optimum” return on investment.
  • the “remaining pumping schedule” 34 b of FIG. 14 step 80
  • step 84 in FIG. 15 is not an “optimum” production rate
  • step 86 in FIG. 15 is not an “optimum” return on investment
  • step 88 of FIG. 16 when the “pump data model” 60 c 2 is calibrated, determine the “remaining pumping schedule” 34 b and use the “remaining pumping schedule” 34 b to interrogate the “pump data model” 60 c 2 . In step 90 , interrogate the “pump data model” 60 c 2 using the “remaining pumping schedule” 34 b.
  • step 92 determine a new set of “pump data model fracture characteristics” 64 of FIG. 12 corresponding to the “remaining pumping schedule” 34 b.
  • step 94 determine a “production rate” corresponding to the “remaining pumping schedule” 34 b.
  • step 96 determine a “return on investment” corresponding to the “production rate”.
  • step 98 is the “return on investment” determined in step 96 an “acceptable” or “optimum” return on investment? If no, in step 100 , recalling from FIG.
  • step 102 use the “new remaining pumping schedule” to interrogate the “pump data model” 60 c 2 (in the manner illustrated in FIG. 12 ). Repeat steps 90 , 92 , 94 , and 96 to determine a “new return on investment”. In step 98 , is the “new return on investment” an “acceptable” or “optimum” return on investment? If yes, in step 104 , the “new remaining pumping schedule”, which produced the “new return on investment”, corresponds to an “acceptable” or “optimum” return on investment.
  • the present invention pertains to a method and system for determining an optimum pumping schedule corresponding to an optimum return on investment when fracturing a formation penetrated by a wellbore.
  • a pumping schedule is selected for pumping fracturing fluid into a plurality of perforations in a formation penetrated by a wellbore.
  • a production rate and a return on investment is determined for the particular well. However, that production rate and return on investment is a function of the pumping schedule selected.
  • an “optimum” pumping schedule is selected for fracturing the plurality of perforations in the formation penetrated by the wellbore, an “optimum” production rate (i.e., the rate at which the oil or other hydrocarbon deposits are produced from the fractured perforations) is produced and, as a result, an “optimum” return on investment is the result, where the term “optimum” is determined by the owner of the wellbore.
  • the “optimum” pumping schedule has been determined by selecting a plurality of pumping schedules for a respective plurality of wellbores and, after fracturing the perforations in those plurality of wellbores, eventually determining the “optimum” pumping schedule that corresponds to the “optimum” return on investment”.
  • a plurality of wellbores are utilized during the above-referenced practice of determining the “optimum” pumping schedule that corresponds to the “optimum” return on investment.
  • a better method for determining an “optimum” pumping schedule that corresponds to an “optimum” production rate and an “optimum” return on investment) would involve determining the “optimum” pumping schedule that corresponds to the “optimum” return on investment for “one particular wellbore”, and not for a plurality of wellbores as previously described.
  • a “particular pumping schedule” 34 is divided into an “initial pumping schedule” 34 a and a “remaining pumping schedule” 34 b; and “one particular wellbore” 36 is selected to be fractured in accordance with that “particular pumping schedule” 34 .
  • the Earth formation penetrated by the “one particular wellbore” 36 is perforated in the manner described above with reference to FIG. 1 of the drawings.
  • the resulting perforations 18 in the formation penetrated by the “one particular wellbore” 36 are fractured in accordance with the “initial pumping schedule” 34 a in the manner described above with reference to FIGS. 2 and 9 of the drawings thereby producing a fracture system 50 in the formation.
  • a set of micro-seismic data sensor(s) 52 and a set of tiltmeter data sensor(s) 54 are placed adjacent the fractures 50 , as shown in FIG. 9 of the drawings.
  • the micro-seismic data sensor(s) 52 generate a plurality of micro-seismic data 52 a and the tiltmeter data sensor(s) 54 generate a plurality of tiltmeter data 54 b.
  • the “initial pumping schedule” includes a plurality of times, as shown in FIG. 9 of the drawings.
  • the “initial pumping schedule” 34 a, the tiltmeter data 54 b, and the micro-seismic data 52 b then undergo “time line merging” 56 of FIG. 9 , wherein, the plurality of tiltmeter data 54 b and the plurality of micro-seismic data 52 b which corresponds, respectively, to the plurality of times of the “initial pumping schedule” 34 a are determined.
  • time line merging 56
  • a “time line merged initial pumping schedule, tiltmeter data, and micro-seismic data” output signal 58 is generated.
  • the “time line merged initial pumping schedule, tiltmeter data, and micro-seismic data” output signal 58 is provided as an “input signal” to a computer system 60 of a well logging truck 62 , as shown in FIGS. 9 and 10 .
  • the processor 60 a of the computer system 60 in the well logging truck 62 executes a stored software called the “Bottom Hole Sensors Answer Product Software” 60 c 1 that includes a “pump data model” 60 c 2 .
  • the processor 60 a executes a stored software called the “Bottom Hole Sensors Answer Product Software” 60 c 1 that includes a “pump data model” 60 c 2 .
  • the “initial pumping schedule” 34 a will interrogate the “pump data model” 60 c 2 and thereby generating the “pump data model fracture characteristics” 64
  • the tiltmeter data 54 b will generate the “tiltmeter data fracture characteristics” 66
  • the micro-seismic data 52 b will generate the “micro-seismic data fracture characteristics” 68 .
  • FIG. 1 the “initial pumping schedule” 34 a will interrogate the “pump data model” 60 c 2 and thereby generating the “pump data model fracture characteristics” 64
  • the tiltmeter data 54 b will generate the “tiltmeter data fracture characteristics” 66
  • the micro-seismic data 52 b will generate the “micro-seismic data fracture characteristics” 68 .
  • the “pump data model fracture characteristics” 64 , the “tiltmeter data fracture characteristics” 66 , and the “micro-seismic data fracture characteristics” 68 will collectively generate a “diagnostic display” 60 b 1 that is recorded or displayed on the recorder or display device 60 b of the computer system 60 disposed in the well logging truck 62 . If the “pump data model fracture characteristics” 64 of FIG. 12 do not substantially match the “tiltmeter data fracture characteristics” 66 and the “micro-seismic data fracture characteristics” 68 , the “pump data model” 60 c 2 of FIGS. 11 and 12 must be calibrated in the manner described above with reference to FIG. 13 of the drawings. When the “pump data model fracture characteristics” 64 of FIG.
  • the “pump data model” 60 c 2 is calibrated.
  • the “remaining pumping schedule” 34 b of the pumping schedule 34 interrogates the calibrated “pump data model” 60 c 2 and, hopefully, an “optimum” production rate for the particular well 36 of FIG. 9 is determined and an “optimum” return on investment for the particular well 36 of FIG. 9 is also determined.
  • FIG. 16 if the “optimum” production rate and the “optimum” return on investment is not determined when the “remaining pumping schedule” 34 b of FIG.
  • the input device is a touch screen
  • the input device and the terminal screen are the same thing.
  • Timeline merging ( 56 in FIG. 10 and 58 in FIG. 11 )
  • the pump parameters are treated as the Primary Source, this serves as the timeline for the merged dataset.
  • the corresponding time is located in the Primary Source
  • the forward model includes information on rock properties, such as Young's Modulus, in-situ stress, Poisson's Ratio, permeability, reservoir pressure etc.
  • the model is used to create predictions of the possible observables such as the examples listed in 64 a of FIG. 12 .
  • An inversion algorithm is used to calculate the size and shape of the distortion that resulted in the tilt.
  • Microseismic Data Fracture Characteristics ( 68 and 68 a in FIG. 12 )
  • the user can view the microseismic event locations in three orthogonal two-dimensional views (East vs. North, North vs. Depth and East vs. Depth).
  • the user may draw a box around a sub-set of the microseismic points, relating to the hydraulic fracture.
  • step 2 allows the experienced user to differentiate microseismic events from the fracturing from, say, events generated by movement of an existing fault plane nearby.
  • microseismic points lying inside a particular interpretation box are considered as an interpretation set.
  • the minimum-distance least-squares line through the points is considered to be the interpreted axis of the fracture.
  • the center of the fracture is considered to be located at the mean position of the microseismic events in the interpretation box.
  • the length of the fracture is determined by the furthest distance of a microseismic event along the interpreted axis in either direction.
  • the length is stored in each direction as a half-length, so that asymmetry of the fracture may be determined.
  • the height of the fracture is determined by the further distance of a microseismic event perpendicular to the axis along the minimum-distance least-squares plane through the points.
  • the elliptical area of the fracture is determined from the length and height information.
  • the rectangular area of the fracture is determined from the length and height information.
  • the orientation of the fracture is determined as the orientation of the interpreted axis.
  • the fracture characteristics determined from the microseismic information are stored (by 60 c in FIG. 11 ).
  • the diagnostic display is completely configurable in terms of which graphs are displayed.
  • the configuration for a particular job contains graphs that compare stored information. This can be observations, results from the Pump Data Model ( 64 and 64 a in FIG. 12 ), results from the Tiltmeter Data ( 66 and 66 a in FIG. 12 ), results from the Microseismic Data ( 68 and 68 a in FIG. 12 )
  • Diagnostic plots can carry automatic alarms. These alarms can be triggered by any information trigger (for example greater-than, less-than a value; difference between modeled and observed values of the same property etc.) see 70 in FIG. 13
  • the alarms alert the user immediately to early-warning signals that the original operation is not producing the desired results.
  • Alarms can be set for any observation, any fracture characteristic derived from observation, or any model output.
  • Alarms can be created for any mathematical combination of the values described in step 6.
  • the Diagnostic Displays can show predictions based on the portion of the pump schedule not yet pumped.
  • the Diagnostic Displays can show results from production simulation and return on investment.
  • the pump schedule is split into the fixed portion (that which has been pumped so far 34 a in FIG. 14 ) and the remaining portion (that which is yet to be pumped 34 b in FIG. 14 ).
  • the user selects a match-point within each calibration interval (in time) where the obesrvations and the model will be compared.
  • the user selects the appropriate quantity (rock properties or friction of the proppant) to vary to achieve the match.
  • the program iteratively adjusts the appropriate quantity to improve the match at the define match-points until the root-mean-square difference between the modeled and measured values is below a user-defined limit. This is an iterative optimization.
  • the fixed portion and remaining portion of the pump schedule ( 80 in FIG. 15 ) are used with the Pump Data Model to provide a prediction for the current job.
  • the output from the Pump Data Model includes a propped fracture length and a fracture conductivity. It is the fracture characteristics resulting from completing the current job with the remaining portion of the pump schedule ( 90 in FIG. 16 )
  • the fracture length and conductivity, along with rock properties are inputs to a production simulator ( 84 in FIG. 15 ).
  • the production simulator is a numerical simulator that uses mass-balance and flow equations to model the predicted flow of hydrocarbons through the well during reservoir production.
  • the production simulator uses specified well controls (for example a constant draw-down pressure) to numerically model the production expected from the fractured well.
  • the output of the production simulator is the production vs. time (commonly known as the Decline Curve (the “Production Rate” in 94 of FIG. 16 ). It may also include other production parameters, such as water-cut versus time.
  • the return on investment simulator is a numerical simulator that provides a monetary value over time for the results of the fracturing.
  • the return on investment provides an output of return versus time from the production data and the known costs. ( 96 on FIG. 16 )
  • Steps from 1 through 13 are repeated iteratively to improve the return on investment in line with the client's definition of an “optimum” return. ( 98 on FIG. 16 ). The results of each iteration are used in calculating the best updates to make in step 13, so that this scheme converges to the optimum solution over a few iterations.
  • the remaining portion of the pump schedule that has been determined by the above scheme represents an optimum alternative to the original remaining portion of the pump schedule ( 104 in FIG. 16 ).
  • a graphical display contrasts the return on investment for continuing with the original remaining portion or, instead, using the newly determined remaining portion.
  • the client is then able to select between the alternatives, and any changes are relayed to the pump operator.
  • This calibration and optimization scheme can be recalculated at any time during the job. The portion of fixed schedule being determined at the time the user begins to calibrate.
  • the calibration and optimization are rapid operations compared to the length of the pump schedule.

Abstract

A new method for determining a pumping schedule that will produce an acceptable return on investment for a particular well includes selecting a pumping schedule, which includes an initial pumping schedule and a remaining pumping schedule, adapted for fracturing a formation around one or more perforations in the particular well. Using the initial pumping schedule, interrogate a pump data model to produce a set of fracture characteristics. A set of tiltmeter sensors and micro-seismic sensors placed adjacent the fracture in the formation will also generate a set of fracture characteristics. If the set of fracture characteristics originating from the pump data model do not substantially match the set of fracture characteristics originating from the tiltmeter sensors and the micro-seismic sensors, the pump data model must be calibrated. When the pump data model is calibrated, use the remaining pumping schedule to interrogate the calibrated pump data model thereby producing a production rate and a return on investment corresponding to the production rate. If the return on investment is not an “optimum” return on investment, change either the proportions of frac fluid and proppant in the remaining pumping schedule or the viscosity of the fluid or the injection rate until a new remaining pumping schedule is determined. When the new remaining pumping schedule interrogates the calibrated pump data model, hopefully an “optimum” production rate and an “optimum” return on investment will be determined for the particular well. The owner of the particular well or other field engineers or other decision-making personnel will then consider the “optimum” return on investment before using the remaining pumping schedule to continue fracturing the formation around the perforations in the wellbore.

Description

    CROSS REFERENCE TO RELATED APPLICATIONS
  • This application claims benefit of U.S. Provisional Patent Application No. 60/481,623 filed on Nov. 11, 2003.
  • BACKGROUND OF INVENTION
  • The subject matter of the present invention relates to a system and method for real time control of hydraulic fracturing treatments of a formation penetrated by a wellbore, and, in particular, a system and method for determining an optimum pumping schedule which corresponds to an optimum production rate and an optimum return on investment when fracturing a perforated formation penetrated by a wellbore.
  • When fracturing a formation penetrated by a wellbore, a particular pumping schedule is utilized for pumping fracturing fluid into a plurality of perforations in a formation penetrated by the wellbore. Oil and other hydrocarbon deposits will produce from the fractured perforations in response thereto, the oil and other hydrocarbon deposits flowing uphole. A particular production rate corresponds to the particular pumping schedule, the particular production rate representing the rate at which the oil and other hydrocarbon deposits flow uphole. A particular return on investment corresponds to the particular production rate of the hydrocarbon deposits flowing uphole, the particular return on investment representing the amount of a client's profits being derived from a producing well in connection with the particular production rate of the oil and other hydrocarbon deposits being produced from the well and flowing uphole in relation to the costs for fracturing and producing that well.
  • A client will want to know whether a particular return on investment, associated with a particular production rate and a particular pumping schedule for a single well is an “optimum” one. The term “optimum” is defined by the client. Therefore, it is desirable to determine in advance for a particular well, before a fracturing operation is completed, whether a selected pumping schedule is an “optimum” pumping schedule which, when utilized, will fracture a well in a particular manner such that oil and other hydrocarbon deposits will be produced at an “optimum” production rate thereby generating an “optimum” return on investment for the client.
  • SUMMARY OF INVENTION
  • One aspect of the invention involves a method of determining a pumping schedule adapted for fracturing a formation penetrated by a wellbore, comprising the steps of: defining a selected pumping schedule to include an initial portion and a remaining portion; interrogating a pump data model in response to at least one of the initial portion and the remaining portion thereby generating a return on investment; deciding if the return on investment is an acceptable return on investment; and determining the pumping schedule to be the initial portion and the remaining portion of the selected pumping schedule when the return on investment is an acceptable return on investment.
  • Another aspect of the present invention involves a method of determining a pumping schedule corresponding to a particular return on investment for a particular wellbore, the pumping schedule including an initial pumping schedule and a remaining pumping schedule, comprising the steps of: (a) fracturing one or more perforations in a formation penetrated by the particular wellbore, thereby creating one or more fractures in the formation, in accordance with the initial pumping schedule; (b) analyzing a set of fracture characteristics associated with the one or more fractures in response to the fracturing step; (c) interrogating a pump data model in accordance with the remaining pumping schedule; and (d) determining a particular return on investment for the particular wellbore in response to the interrogating step, the pumping schedule corresponding to the particular return on investment for the particular wellbore when the pump data model is interrogated in accordance with the remaining pumping schedule.
  • Another aspect of the present invention involves a method of determining a return on investment associated with a particular wellbore before completing a fracturing of a formation penetrated by the wellbore, the formation being fractured in response to a particular pumping schedule, a pump data model generating one or more values indicative of the return on investment when interrogated by at least a portion of the pumping schedule, the method comprising the steps of: (a) before completing the fracturing of the formation, interrogating the pump data model in response to at least a portion of the pumping schedule; and (b) generating one or more values indicative of the return on investment in response to the interrogating step.
  • Another aspect of the present invention involves a method of determining a return on investment associated with a particular wellbore before completing a fracturing of a formation penetrated by the wellbore, the formation being fractured in response to a particular pumping schedule, a pump data model generating one or more values indicative of the return on investment when interrogated by at least a portion of the pumping schedule, the method comprising the steps of: (a) calibrating the pump data model; (b) before completing the fracturing of the formation, interrogating the calibrated pump data model in response to at least a portion of the pumping schedule; and (c) generating one or more values indicative of the return on investment in response to the interrogating step.
  • Another aspect of the present invention involves a method of determining a pumping schedule adapted for fracturing a formation penetrated by a wellbore, the pumping schedule including an initial pumping schedule and a remaining pumping schedule, comprising the steps of: (a) fracturing the formation penetrated by the wellbore in accordance with the initial pumping schedule thereby generating fractures in said formation; (b) interrogating a pump data model in response to the remaining pumping schedule thereby generating a return on investment; (c) in response to the interrogating step, deciding whether the return on investment is an acceptable return on investment; and (d) in response to the deciding step, determining the pumping schedule to be the initial pumping schedule and the remaining pumping schedule when the return on investment is an acceptable return on investment.
  • Further scope of applicability of the present invention will become apparent from the detailed description presented hereinafter. It should be understood, however, that the detailed description and the specific examples, while representing a preferred embodiment of the present invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become obvious to one skilled in the art from a reading of the following detailed description.
  • BRIEF DESCRIPTION OF DRAWINGS
  • A full understanding of the present invention will be obtained from the detailed description of the preferred embodiment presented hereinbelow, and the accompanying drawings, which are given by way of illustration only and are not intended to be limitative of the present invention, and wherein:
  • FIG. 1 illustrates a perforating gun perforating a formation penetrated by a wellbore;
  • FIG. 2 illustrates how a fracturing fluid is pumped into the perforations in the formation and fracturing the formation in accordance with a pumping schedule;
  • FIG. 3 illustrates how oil or other hydrocarbon deposits are produced from the fractured perforations in the formation and flow uphole, the hydrocarbon deposits flowing uphole having a production rate in barrels/day and a return on investment corresponding to the production rate;
  • FIGS. 4, 5, and 6 illustrate three separate wells wherein, by way of example, three separate pumping schedules associated with the three separate wells are used before an “optimum” pumping schedule is realized which corresponds to an “optimum” return on investment;
  • FIGS. 7 and 8 illustrate one particular well wherein one pumping schedule is used for the purpose of determining an “optimum” pumping schedule which corresponds to an “optimum” return on investment;
  • FIGS. 9 and 10 illustrate three separate “time line merged” inputs that are input to a computer system in a well logging truck situated near the particular well of FIGS. 7 and 8, the three separate inputs being an initial pumping schedule, tiltmeter data originating from sensors disposed near a fracture in a formation, and micro-seismic data also originating from sensors disposed near the fracture in the formation;
  • FIG. 11 illustrates a construction of the computer system in the well logging truck of FIGS. 9 and 10;
  • FIG. 12 illustrates a block diagram representing a functional operation that is practiced by the computer system of FIG. 11, the computer system including a memory which stores a pump data model;
  • FIG. 13 illustrates how and why it is sometimes necessary to calibrate the pump data model;
  • FIGS. 14 through 16 illustrate how an “optimum” pumping schedule which corresponds to an “optimum” return on investment is determined, a remaining pumping schedule being used (and possibly iteratively modified) to interrogate the calibrated pump data model in order to determine an “optimum” production rate and an “optimum” return on investment.
  • DETAILED DESCRIPTION
  • Referring to FIG. 1, a perforating gun 10 is disposed in a wellbore 12 and a packer 14 isolates a plurality of shaped charges 16 of the perforating gun 10 downhole in relation to the environment uphole. The shaped charges 16 detonate and a corresponding plurality of perforations 18 are produced in a formation 20 penetrated by the wellbore 12.
  • Referring to FIG. 2, when the formation 20 is perforated, a fracturing fluid 22 is pumped downhole into the perforations 18 in accordance with a particular pumping schedule 24. An example pumping schedule is illustrated in FIGS. 9 and 14. In response thereto, the formation 20 surrounding the perforations 18 is fractured (see FIG. 9 for an example of a fracture surrounding the perforations 18 in the formation 20 which is created in response to the pumping of the fracturing fluid 22 into the perforations 18 in accordance with the pumping schedule 24).
  • Referring to FIG. 3, when the formation 20 surrounding the perforations 18 is fractured, oil or other hydrocarbon deposits 26 begin to flow from the fractures, into the perforations 18, into the wellbore 12, and uphole to the surface. The oil or other hydrocarbon deposits flow at a certain “production rate” 28 (in barrels/day) thereby generating a “return on investment” 30. A client or owner of the wellbore 12 will want to know the return on investment 30 in connection with the production rate 28 of FIG. 3 in order to further determine whether to continue producing the hydrocarbon deposits 26 from the wellbore 12. In fact, the client has an “optimum” return on investment in mind and hopes that the wellbore 12 of FIG. 3 will achieve an “optimum” production rate 28 that corresponds to the “optimum” return on investment.
  • Referring to FIGS. 4, 5, and 6, one method for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate and thereby achieving an “optimum” return on investment is illustrated.
  • In FIG. 4, a fracturing fluid 22 a is pumped into perforations 18 in the formation 20 in accordance with a first pumping schedule (pumping schedule 1) 24 a. Responsive thereto, oil and other hydrocarbon deposits 26 begin to flow from the fractured formation 20, into the perforations 18, into the wellbore 12, and uphole to the surface at a first production rate (production rate 1) 28 a thereby achieving a first return on investment (return on investment 1) 30 a. However, assume that the first return on investment (return on investment 1) 30 a is not an “optimum” return on investment from the client/wellbore owner's point of view. Therefore, the first pumping schedule (pumping schedule 1) 24 a is not the “optimum” pumping schedule. As a result, in FIG. 5, the method of FIG. 4 (i.e., the method for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate thereby achieving an “optimum” return on investment) is repeated with a different pumping schedule (pumping schedule 2) in an effort to determine an “optimum” pumping schedule for achieving the client/wellbore owner's “optimum” return on investment.
  • In FIG. 5, a fracturing fluid 22 b is pumped into perforations 18 in the formation 20 in accordance with a second pumping schedule (pumping schedule 2) 24 b. Responsive thereto, oil and other hydrocarbon deposits 26 begin to flow from the fractured formation 20, into the perforations 18, into the wellbore 12, and uphole to the surface at a second production rate (production rate 2) 28 b thereby achieving a second return on investment (return on investment 2) 30 b. However, assume that the second return on investment (return on investment 2) 30 b is not an “optimum” return on investment from the client/wellbore owner's point of view. Therefore, the second pumping schedule (pumping schedule 2) 24 b is not the “optimum” pumping schedule. As a result, in FIG. 6, the method of FIGS. 4 and 5 (i.e., the method for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate thereby achieving an “optimum” return on investment) is repeated again with a different pumping schedule in an effort to determine an “optimum” pumping schedule for achieving the client/wellbore owner's “optimum” return on investment.
  • In FIG. 6, a fracturing fluid 22 c is pumped into perforations 18 in the formation 20 in accordance with a third pumping schedule 24 c. Responsive thereto, oil and other hydrocarbon deposits 26 begin to flow from the fractured formation 20, into the perforations 18, into the wellbore 12, and uphole to the surface at a third production rate 28 c thereby achieving a third return on investment 30 c. Assume now that the third return on investment 30 c is an “optimum” return on investment from the client/wellbore owner's point of view. Therefore, the third pumping schedule 24 c is the “optimum” pumping schedule. As a result, in FIG. 6, although the aforementioned method of FIGS. 4 through 6 (for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate thereby achieving an “optimum” return on investment) was repeated a plurality of times in connection with a corresponding plurality of wellbores, that method did successfully determine the “optimum” pumping schedule for achieving the client/wellbore owner's “optimum” production rate and the client/wellbore owner's “optimum” return on investment. However, one disadvantage associated with the method of FIGS. 4 through 6 relates to the fact that three wellbores (in our example) were fractured in an attempt to determine the “optimum” pumping schedule that achieves the “optimum” return on investment.
  • Referring to FIGS. 7 through 16, the aforementioned disadvantage associated with the method of FIGS. 4 through 6 (for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate achieving an “optimum” return on investment) is eliminated when the method of FIGS. 7 through 16 (for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate achieving an “optimum” return on investment) is utilized. Recall that the aforementioned disadvantage associated with the method of FIGS. 4 through 6 relates to the fact that a “plurality of wellbores” (three wellbores in our example) were fractured in an attempt to determine the “optimum” pumping schedule that achieves the “optimum” return on investment. In FIGS. 7 through 16, the advantage of the method (for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits at an “optimum” production rate achieving an “optimum” return on investment) of FIGS. 7 through 16 relates to the fact that a “single wellbore” is fractured in an attempt to determine the “optimum” pumping schedule for achieving the “optimum” return on investment; and, during the fracturing of that “single wellbore” of FIGS. 7 through 16, the “optimum” pumping schedule for achieving the “optimum” return on investment is determined. Therefore, a method associated with a “single wellbore” for determining an “optimum” pumping schedule for producing oil or other hydrocarbon deposits from the “single wellbore” at an “optimum” production rate thereby achieving an “optimum” return on investment is discussed in the following paragraphs with reference to FIGS. 7 through 16 of the drawings.
  • In FIGS. 7 and 8, referring initially to FIG. 7, a fracturing fluid 32 is pumped into the perforations 18 of a wellbore 12 in accordance with a pumping schedule 34. In FIGS. 7 and 8, the wellbore 12 is referred to as a “particular well 36” in order to emphasize the fact that “one single wellbore” is being fractured during the practice of a new and novel method in accordance with the present invention for determining an “optimum” pumping schedule that achieves an “optimum” production rate and an “optimum” return on investment, where the word “optimum” as in “optimum return on investment” represents a term which can only be defined by the owner of the particular well 36. In FIG. 8, in response to the fracturing fluid 32 which was pumped into the perforations 18 of the particular well 36, oil and other hydrocarbon deposits 38 are produced from the particular well 36, the oil or other hydrocarbon deposits 38 flowing from the fractures in the formation 20, into the perforations 18, into the wellbore, and uphole to the surface. The oil or other hydrocarbon deposits 38 flow at a production rate 40 in barrels per day. A graph of that production rate 40 is illustrated in FIG. 8. In FIG. 8, the y-axis of the graph of that production rate 40 is the production rate (“prod rate”) in barrels/day and the x-axis of the graph of that production rate 40 is “time”. The graph of the production rate 40 is divided into two parts: an “actual” production rate 40 a associated with an “initial portion of the pumping schedule” 34 of FIG. 7, and two “predicted” production rates 40 b and 40 c which would be associated with a “remaining portion of the pumping schedule” 34 of FIG. 7: a first “predicted” production rate 40 b and a second “predicted” production rate 40 c. The “actual” production rate 40 a (of the oil or other hydrocarbon deposits 38 produced from the particular well 36) reflects the rate at which the oil or other hydrocarbon deposits 38 were actually produced from the particular well 36 in response to the “initial portion of the pumping schedule” 34, that “initial portion of the pumping schedule” 34 representing the actual pumping of the fracturing fluid 32 into the perforations 18 of the particular well 36. The first “predicted” production rate 40 b and the second “predicted” production rate 40 c (of the oil or other hydrocarbon deposits 38 produced from the particular well 36) each reflect the rate at which the oil or other hydrocarbon deposits 38 may, sometime in the future, be produced from the particular well 36 in response to the “remaining portion of the pumping schedule” 34, that “remaining portion of the pumping schedule” 34 representing a “future potential pumping” of the fracturing fluid 32 into the perforations 18 of the particular well 36, the “future potential pumping” taking place sometime in the future. Therefore, in FIG. 8, the “actual” production rate 40 a is the result of the actual pumping of a fracturing fluid 32 into the perforations 18 in response to an “initial portion of the pumping schedule” 34 and one of the two “predicted” production rates 40 b and 40 c may result from the “future potential pumping” of the fracturing fluid 32 into the perforations 18 in response to the “remaining portion of the pumping schedule” 34, where the “remaining portion of the pumping schedule” 34 has not yet been implemented. If the first “predicted” production rate 40 b will follow the “actual” production rate 40 a (sometime in the future) in response to the “remaining portion of the pumping schedule” 34, a “first return on investment” 42 will be the result; however, if the second “predicted” production rate 40 c will follow the “actual” production rate 40 a (sometime in the future) in response to the “remaining portion of the pumping schedule” 34, a “second return on investment” 44 will be the result. The client/owner of the wellbore will want to “avoid an undesirable return on investment” (see element numeral 46 in FIG. 8). Assuming that the “second return on investment” 44 is the undesirable one, the client/owner of the wellbore may want to either stop any further pumping of the fracturing fluid 32 into the perforations 18 in accordance with the “remaining portion of the pumping schedule” 34 because of an undesirable return on investment, or that owner of the wellbore may want to modify the “remaining portion of the pumping schedule” 34 for the purpose of achieving a desirable return on investment. The following discussion with reference to FIGS. 9 through 16 will set forth a method and system by which the owner of the wellbore can determine if an “optimum remaining pumping schedule” associated with pumping schedule 34 can be determined (for the particular “single” well 36) that will achieve an “optimum” production rate and an “optimum” return on investment.
  • In FIGS. 9 and 10, the pumping schedule 34 includes an “initial pumping schedule” 34 a and a “remaining pumping schedule” 34 b. In FIG. 9, fracturing fluid and proppant 48 is pumped into the perforation(s) 18 of the particular well 36 in accordance with the “initial pumping schedule” 34 a. In response thereto, a fracture system 50 is created in the formation around the perforations(s) 18. In FIG. 9, micro-seismic data sensor(s) 52 and tiltmeter data sensor(s) 54 are located adjacent the fractures 50. The micro-seismic data sensor(s) 52 and the tiltmeter data sensor(s) 54 are adapted to respectively generate output signals 52 a and 54 a in response to the creation and further development of the fractures 50, the output signals 52 a and 54 a being communicated to the surface. In FIGS. 9 and 10, the micro-seismic data sensor(s) 52 are adapted to generate output signals 52 a that are communicated to the surface (in response to the creation and further development of the fractures 50) representing “micro-seismic data” 52 b; and the tiltmeter data sensor(s) 54 are adapted to generate output signals 54 a that are communicated to the surface (in response to the creation and further development of the fractures 50) representing “tiltmeter data” 54 b. In FIGS. 9 and 10, the “initial pumping schedule” 34 a, the tiltmeter data 54 b, and the micro-seismic data 52 b are “time line merged” via a “time line merging” block 56 in FIGS. 9 and 10 wherein a first portion of the tiltmeter data 54 b and a first portion of the micro-seismic data 52 b are associated with a first time of the initial pumping schedule 34 a, and a second portion of the tiltmeter data 54 b and a second portion of the micro-seismic data 52 b are associated with a second time of the initial pumping schedule 34 a, and a third portion of the tiltmeter data 54 b and a third portion of the micro-seismic data 52 b are associated with a third time of the initial pumping schedule 34 a, etc. That is, the tiltmeter data 54 b and the micro-seismic data 52 b are synchronized with respective times on the initial pumping schedule 34 a. In response thereto, a signal representing a “time line merged initial pumping schedule, tiltmeter data, and micro-seismic data” 58 is provided as “input data” to a computer system 60 located in a well logging truck 62 situated at the earth's surface.
  • In FIG. 11, the computer system 60 of FIGS. 9 and 10 is illustrated. The computer system 60 includes a processor 60 a operatively connected to a system bus, a recorder or display device 60 b operatively connected to the system bus, and a program storage device 60 c operatively connected to the system bus. The “time line merged initial pumping schedule, tiltmeter data, and micro-seismic data” (plus other data including downhole temperature and bottom hole pressure) 58 is provided as “input data” to the computer system 60. The program storage device 60 c stores a “bottom hole sensors answer product software” 60 c 1, the “bottom hole sensors answer product software” 60 c 1 further including a “pump data model” 60 c 2. When the processor 60 a of the computer system 60 executes the “bottom hole sensors answer product software” 60 c 1 stored in the program storage device 60 c, the recorder or display device 60 b will record or display a “diagnostic display” 60 b 1. The “pump data model” 60 c 2 and the “diagnostic display” 60 b 1 will be discussed later in this specification. The computer system 60 of FIG. 11 may be a personal computer (PC), a workstation, or a mainframe. Examples of possible workstations include a Silicon Graphics Indigo 2 workstation or a Sun SPARC workstation or a Sun ULTRA workstation or a Sun BLADE workstation. The program storage device 16 c is a memory or other computer readable medium which is readable by a machine, such as the processor 60 a. The processor 60 a may be, for example, a microprocessor, microcontroller, or a mainframe or workstation processor. The program storage device 60 c, which stores the Bottom Hole Sensor Answer Product software 60 c 1, may be, for example, a hard disk, ROM, CD-ROM, DRAM, or other RAM, flash memory, magnetic storage, optical storage, registers, or other volatile and/or non-volatile memory.
  • In FIG. 12, a block diagram is illustrated which represents a functional operation that is performed when the “bottom hole sensors answer product software” 60 c 1 is executed by the processor 60 a of the computer system 60 of FIG. 11. In FIG. 12, when the “bottom hole sensors answer product software” 60 c 1 is executed by the processor 60 a of the computer system 60 of FIG. 11, the received “input data” (representing the “time line merged initial pumping schedule, tiltmeter data, and micro-seismic data” 58) is split into three parts: the initial pumping schedule 34 a, the tiltmeter data 54 b, and the micro-seismic data 52 b, the initial pumping schedule 34 a being provided as “input data” to the “pump data model” 60 c 2. The “pump data model” 60 c 2, which constitutes a portion of the “bottom hole sensors answer product software” 60 c 1, is a modeling or simulation program. In response to the initial pumping schedule 34 a, the “pump data model” 60 c 2 portion of the “bottom hole sensors answer product software” 60 c 1 will generate a set of “pump data model fracture characteristics” 64. The “pump data model fracture characteristics” 64 include the following information representing characteristics of the fracture 50 in FIG. 9 (see element numeral 64 a in FIG. 12): fracture length (the length of fracture 50 shown in FIG. 9), fracture height, fracture width, fracture volume (hydraulic and propped), treating pressure, net pressure, bottom hole pressure, temperature, tilts from modeling, and/or pump parameters. In response to the tiltmeter data 54 b, the “bottom hole sensors answer product software” 60 c 1 will generate a set of “tiltmeter data fracture characteristics” 66. The “tiltmeter data fracture characteristics” 66 include the following information representing characteristics of the fracture 50 in FIG. 9 (see element numeral 66 a in FIG. 12): fracture length, fracture height, fracture width, fracture volume, and/or orientation with respect to the tiltmeter 54 in FIG. 9. In response to the micro-seismic data 52 b, the “bottom hole sensors answer product software” 60 c 1 will generate a set of “micro-seismic data fracture characteristics” 68. The “micro-seismic data fracture characteristics” 68 include the following information representing characteristics of the fracture 50 in FIG. 9 (see element numeral 68 a in FIG. 12): fracture length, fracture height, fracture width, fracture volume and/or orientation with respect to the micro-seismic data sensor 52 in FIG. 9. In response to the “pump data model fracture characteristics” 64, the “tiltmeter data fracture characteristics” 66, and the “micro-seismic data fracture characteristics” 68, the “bottom hole sensors answer product software” 60 c 1 will then generate the “diagnostic display” 60 b 1 which is recorded or displayed on the “recorder or display device” 60 b of the computer system 60 of FIG. 11. However, if the “pump data model fracture characteristics” 64 do not substantially match the “tiltmeter data fracture characteristics” 66 and the “micro-seismic data fracture characteristics” 68, the “pump data model” 60 c 2 itself may need to be calibrated.
  • In FIG. 13, a block diagram is illustrated which represents a calibration procedure for calibrating the “pump data model” 60 c 2. In FIG. 13, it was noted above that, if the “pump data model fracture characteristics” 64 do not substantially match the “tiltmeter data fracture characteristics” 66 and the “micro-seismic data fracture characteristics” 68, the “pump data model” 60 c 2 itself may need to be calibrated. FIG. 13 represents a calibration procedure for calibrating the “pump data model” 60 c 2. In FIG. 13, refer to step 70: if the “pump data model fracture characteristics 64 do not substantially match the tiltmeter fracture characteristics 66 and the micro-seismic data fracture characteristics 68, calibrate the “pump data model” 60 c 2. In step 72, when calibrating the “pump data model” 60 c 2, monitor the diagnostics display 60 b 1 and simultaneously change at least some of the characteristics of the “pump data model” 60 c 2 thereby creating a “modified” pump data model 60 c 2; for example, change the following characteristics of the “pump data model” 60 c 2: (1) the “rock properties”, and (2) the “friction of the proppant in the wellbore”. In step 74, interrogate the “modified” pump data model 60 c 2 using the initial pumping schedule 34 a (a step which is shown in FIG. 12) thereby creating a “modified” set of “pump data model fracture characteristics” 64. In step 76, do the “modified” set of “pump data model fracture characteristics” 64 substantially match the “tiltmeter data fracture characteristics” 66 and the “micro-seismic data fracture characteristics” 68? If no, repeat steps 72, 74, and 76. If yes, step 78 indicates that the “pump data model” 60 c 2 is now calibrated.
  • Now that the “pump data model” 60 c 2 is properly calibrated, the “remaining pumping schedule” 34 b of FIG. 9 will now be used to interrogate the calibrated “pump data model” 60 c 2 for the purpose of determining the “pump data model fracture characteristics” 64 associated with the “remaining pumping schedule” 34 b including the “production rate” and the “return on investment” associated with the particular well 36 of FIG. 9. In response thereto, the owner of the particular well 36 can determine whether the particular well 36 will ultimately produce an “optimum” return on investment.
  • In FIG. 14, the pumping schedule 34 of FIG. 9 is illustrated again. The pumping schedule 34 includes an initial pumping schedule 34 a and a remaining pumping schedule 34 b.
  • In FIG. 15, the remaining pumping schedule 34 b is used to interrogate the pump data model 60 c 2 (in the manner illustrated in FIG. 12) to determine a production rate and a return on investment for the particular well 36 of FIG. 9. The owner of the particular well 36 hopes: (1) that the production rate will be an “optimum” production rate, and (2) that the return on investment will be an “optimum” return on investment. In FIG. 15, if all goes well, in steps 80, 82, 84, and 86, the “remaining pumping schedule” 34 b of FIG. 14 (step 80) interrogates the “pump data model” 60 c 2 of FIG. 12 (step 82) thereby producing a production rate which, hopefully, is an “optimum” production rate (step 84) and a return on investment which, hopefully, is an “optimum” return on investment (step 86).
  • However, if the aforementioned production rate of step 84 in FIG. 15 is not an “optimum” production rate, and if the aformentioned return on investment of step 86 in FIG. 15 is not an “optimum” return on investment, it may be necessary to change some of the characteristics of the remaining pumping schedule 34 b in FIG. 14 in order to ensure that the “pump data model” 60 c 2 of step 82 in FIG. 15 will produce an “optimum” production rate and an “optimum” return on investment.
  • In FIG. 16, therefore, when the “pump data model” 60 c 2 of step 78 in FIG. 13 is properly calibrated, the following steps should be taken in order to ensure that the “pump data model” 60 c 2 produces an “optimum” or “acceptable” production rate and an “optimum” or “acceptable” return on investment. In step 88 of FIG. 16, when the “pump data model” 60 c 2 is calibrated, determine the “remaining pumping schedule” 34 b and use the “remaining pumping schedule” 34 b to interrogate the “pump data model” 60 c 2. In step 90, interrogate the “pump data model” 60 c 2 using the “remaining pumping schedule” 34 b. In step 92, determine a new set of “pump data model fracture characteristics” 64 of FIG. 12 corresponding to the “remaining pumping schedule” 34 b. In step 94, determine a “production rate” corresponding to the “remaining pumping schedule” 34 b. In step 96, determine a “return on investment” corresponding to the “production rate”. In step 98, is the “return on investment” determined in step 96 an “acceptable” or “optimum” return on investment? If no, in step 100, recalling from FIG. 14 that the “pumping schedule” 34 includes a “frac fluid” column and a “proppant” column, change the proportions of “frac fluid” and “proppant” in the “remaining pumping schedule” 34 b to determine a “new remaining pumping schedule”. In step 102, use the “new remaining pumping schedule” to interrogate the “pump data model” 60 c 2 (in the manner illustrated in FIG. 12). Repeat steps 90, 92, 94, and 96 to determine a “new return on investment”. In step 98, is the “new return on investment” an “acceptable” or “optimum” return on investment? If yes, in step 104, the “new remaining pumping schedule”, which produced the “new return on investment”, corresponds to an “acceptable” or “optimum” return on investment.
  • A functional description of the operation of the present invention will be set forth in the following paragraphs with reference to FIGS. 1 through 16 of the drawings.
  • The present invention pertains to a method and system for determining an optimum pumping schedule corresponding to an optimum return on investment when fracturing a formation penetrated by a wellbore. A pumping schedule is selected for pumping fracturing fluid into a plurality of perforations in a formation penetrated by a wellbore. When the formation is fractured, a production rate and a return on investment is determined for the particular well. However, that production rate and return on investment is a function of the pumping schedule selected. If an “optimum” pumping schedule is selected for fracturing the plurality of perforations in the formation penetrated by the wellbore, an “optimum” production rate (i.e., the rate at which the oil or other hydrocarbon deposits are produced from the fractured perforations) is produced and, as a result, an “optimum” return on investment is the result, where the term “optimum” is determined by the owner of the wellbore. The “optimum” pumping schedule has been determined by selecting a plurality of pumping schedules for a respective plurality of wellbores and, after fracturing the perforations in those plurality of wellbores, eventually determining the “optimum” pumping schedule that corresponds to the “optimum” return on investment”. However, a plurality of wellbores are utilized during the above-referenced practice of determining the “optimum” pumping schedule that corresponds to the “optimum” return on investment.
  • A better method (for determining an “optimum” pumping schedule that corresponds to an “optimum” production rate and an “optimum” return on investment) would involve determining the “optimum” pumping schedule that corresponds to the “optimum” return on investment for “one particular wellbore”, and not for a plurality of wellbores as previously described. According to this better method, a “particular pumping schedule” 34 is divided into an “initial pumping schedule” 34 a and a “remaining pumping schedule” 34 b; and “one particular wellbore” 36 is selected to be fractured in accordance with that “particular pumping schedule” 34. The Earth formation penetrated by the “one particular wellbore” 36 is perforated in the manner described above with reference to FIG. 1 of the drawings. Then, the resulting perforations 18 in the formation penetrated by the “one particular wellbore” 36 are fractured in accordance with the “initial pumping schedule” 34 a in the manner described above with reference to FIGS. 2 and 9 of the drawings thereby producing a fracture system 50 in the formation. A set of micro-seismic data sensor(s) 52 and a set of tiltmeter data sensor(s) 54 are placed adjacent the fractures 50, as shown in FIG. 9 of the drawings. The micro-seismic data sensor(s) 52 generate a plurality of micro-seismic data 52 a and the tiltmeter data sensor(s) 54 generate a plurality of tiltmeter data 54 b. The “initial pumping schedule” includes a plurality of times, as shown in FIG. 9 of the drawings. The “initial pumping schedule” 34 a, the tiltmeter data 54 b, and the micro-seismic data 52 b then undergo “time line merging” 56 of FIG. 9, wherein, the plurality of tiltmeter data 54 b and the plurality of micro-seismic data 52 b which corresponds, respectively, to the plurality of times of the “initial pumping schedule” 34 a are determined. As a result of the aforementioned “time line merging” 56, a “time line merged initial pumping schedule, tiltmeter data, and micro-seismic data” output signal 58 is generated. The “time line merged initial pumping schedule, tiltmeter data, and micro-seismic data” output signal 58 is provided as an “input signal” to a computer system 60 of a well logging truck 62, as shown in FIGS. 9 and 10. In response to the “time line merged initial pumping schedule, tiltmeter data, and micro-seismic data” output signal 58, the processor 60 a of the computer system 60 in the well logging truck 62 executes a stored software called the “Bottom Hole Sensors Answer Product Software” 60 c 1 that includes a “pump data model” 60 c 2. In response to the execution of the stored software 60 c 1 by the processor 60 a, as shown in FIG. 12, the “initial pumping schedule” 34 a will interrogate the “pump data model” 60 c 2 and thereby generating the “pump data model fracture characteristics” 64, the tiltmeter data 54 b will generate the “tiltmeter data fracture characteristics” 66, and the micro-seismic data 52 b will generate the “micro-seismic data fracture characteristics” 68. In FIG. 12, the “pump data model fracture characteristics” 64, the “tiltmeter data fracture characteristics” 66, and the “micro-seismic data fracture characteristics” 68 will collectively generate a “diagnostic display” 60 b 1 that is recorded or displayed on the recorder or display device 60 b of the computer system 60 disposed in the well logging truck 62. If the “pump data model fracture characteristics” 64 of FIG. 12 do not substantially match the “tiltmeter data fracture characteristics” 66 and the “micro-seismic data fracture characteristics” 68, the “pump data model” 60 c 2 of FIGS. 11 and 12 must be calibrated in the manner described above with reference to FIG. 13 of the drawings. When the “pump data model fracture characteristics” 64 of FIG. 12 substantially matches the “tiltmeter data fracture characteristics” 66 and the “micro-seismic data fracture characteristics” 68, the “pump data model” 60 c 2 is calibrated. At this point of the novel method of the present invention, referring to FIGS. 14 and 15, the “remaining pumping schedule” 34 b of the pumping schedule 34 interrogates the calibrated “pump data model” 60 c 2 and, hopefully, an “optimum” production rate for the particular well 36 of FIG. 9 is determined and an “optimum” return on investment for the particular well 36 of FIG. 9 is also determined. In FIG. 16, if the “optimum” production rate and the “optimum” return on investment is not determined when the “remaining pumping schedule” 34 b of FIG. 14 fractures the perforations 18 of the particular wellbore 36 of FIG. 9, as shown in FIG. 16, change the proporations of the “frac fluid” and the “proppant” in the “remaining pumping schedule” 34 b of FIG. 14 (see block 100 of FIG. 16) to thereby create a “new remaining pumping schedule” and then use the resultant “new remaining pumping schedule” to interrogate the “pump data model” 60 c 2 (see block 102 of FIG. 16). If the resultant “production rate” and the resultant “return on investment” are acceptable (i.e., an “optimum” production rate and an “optimum” return on investment are generated), the owner of the particular wellbore 36 of FIG. 9 must now consider whether or not to continue to actually fracture the particular wellbore 36 using either the “remaining pumping schedule” 34 b or the “new remaining pumping schedule” in the manner described above with reference to FIG. 2 of the drawings.
  • Functional Specification for the Bottom Hole Sensors Answer Product Software 60 c 1
  • A functional specification associated with the “Bottom Hole Sensors Answer Product Software” 60 c 1 of FIG. 11 will be set forth in the following paragraphs:
  • User interactions are performed through the Recorder or Display Device 60 b in FIG. 11. Where a specification indicates a display, it refers to this device and where it refers to the User doing something it infers interaction with this device. The display is a terminal screen and the input device can be a keyboard, mouse or a touch screen.
  • Where the input device is a touch screen, the input device and the terminal screen are the same thing.
  • Timeline merging (56 in FIG. 10 and 58 in FIG. 11)
  • 1. The pump parameters are treated as the Primary Source, this serves as the timeline for the merged dataset.
  • 2. All other sources (e.g. microseismic, tiltmeter, bottom hole pressure, temperature etc.) are considered as Secondary Sources.
  • 3. Data from Secondary Sources is intially buffered.
  • 4. The time location for an observation in the Secondary Source is read from the buffer.
  • 5. The corresponding time is located in the Primary Source
  • 6. The information from the Secondary Source buffer is appended to the Primary Source information at the correct time, creating the Merged Data Set.
  • 7. This operates continuously during real-time data acquisition so that the Merged Data is continuously available for processing.
  • 8. If Secondary Source data appears with timestamps more recent than the more recent Primary Source data, it is buffered until needed.
  • 9. If the Primary Source ends (or fails), one of the Secondary Sources will be selected, by the user, to become the Primary Source so that data-merging can continue.
  • Pump Data Model Fracture Characteristics (64 and 64 a in FIG. 12 and 60 c 2 in FIG. 11)
  • 1. The forward model includes information on rock properties, such as Young's Modulus, in-situ stress, Poisson's Ratio, permeability, reservoir pressure etc.
  • 2. There are multiple available fracture models (1-, 2- and 3-dimensional) and the user selects whichever is most appropriate for the current job.
  • 3. This is a numerical model based on physical principles
  • 4. The model is used to create predictions of the possible observables such as the examples listed in 64 a of FIG. 12.
  • 5. These output predictions are stored ready for display along-side observations for comparison.
  • Tiltmeter Data Fracture Characteristics (66 in FIG. 12)
  • 1. An inversion algorithm is used to calculate the size and shape of the distortion that resulted in the tilt.
  • 2. There are multiple such algorithms avialable and the user selects whichever is most appropriate for the current job.
  • Microseismic Data Fracture Characteristics (68 and 68 a in FIG. 12)
  • 1. The user can view the microseismic event locations in three orthogonal two-dimensional views (East vs. North, North vs. Depth and East vs. Depth).
  • 2. Interactively the user may draw a box around a sub-set of the microseismic points, relating to the hydraulic fracture.
  • 3. The interpretation in step 2 allows the experienced user to differentiate microseismic events from the fracturing from, say, events generated by movement of an existing fault plane nearby.
  • 4. The microseismic points lying inside a particular interpretation box are considered as an interpretation set.
  • 5. For each interpretation set, the minimum-distance least-squares line through the points is considered to be the interpreted axis of the fracture.
  • 6. The center of the fracture is considered to be located at the mean position of the microseismic events in the interpretation box.
  • 7. The length of the fracture is determined by the furthest distance of a microseismic event along the interpreted axis in either direction.
  • 8. The length is stored in each direction as a half-length, so that asymmetry of the fracture may be determined.
  • 9. The height of the fracture is determined by the further distance of a microseismic event perpendicular to the axis along the minimum-distance least-squares plane through the points.
  • 10. The height is stored in each direction from the center as a half-height, so that again symmetry can be analyzed.
  • 11. The elliptical area of the fracture is determined from the length and height information.
  • 12. The rectangular area of the fracture is determined from the length and height information.
  • 13. The orientation of the fracture is determined as the orientation of the interpreted axis.
  • 14. The fracture characteristics determined from the microseismic information are stored (by 60 c in FIG. 11).
  • Diagnostic Display (60 b 1 in FIG. 11 and FIG. 12)
  • 1. The diagnostic display is completely configurable in terms of which graphs are displayed.
  • 2. The configuration for a particular job contains graphs that compare stored information. This can be observations, results from the Pump Data Model (64 and 64 a in FIG. 12), results from the Tiltmeter Data (66 and 66 a in FIG. 12), results from the Microseismic Data (68 and 68 a in FIG. 12)
  • 3. The interaction for the user to intepret fracture characteristics from microseismic described above, can be achieved using a diagnostic plot.
  • 4. Diagnostic plots can carry automatic alarms. These alarms can be triggered by any information trigger (for example greater-than, less-than a value; difference between modeled and observed values of the same property etc.) see 70 in FIG. 13
  • 5. The alarms alert the user immediately to early-warning signals that the original operation is not producing the desired results.
  • 6. Alarms can be set for any observation, any fracture characteristic derived from observation, or any model output.
  • 7. Alarms can be created for any mathematical combination of the values described in step 6.
  • 8. The Diagnostic Displays can show predictions based on the portion of the pump schedule not yet pumped.
  • 9. The Diagnostic Displays can show results from production simulation and return on investment.
  • Calibration of the pump model (72, 74, 76 and 78 in FIG. 13)
  • 1. The user decides to perform a calibration, and so clicks on the “Calibrate” button to initiate the process.
  • 2. The pump schedule is split into the fixed portion (that which has been pumped so far 34 a in FIG. 14) and the remaining portion (that which is yet to be pumped 34 b in FIG. 14).
  • 3. Concentrating on the fixed portion, the user can further split the pumpshcedule into calibration intervals.
  • 4. The user selects a match-point within each calibration interval (in time) where the obesrvations and the model will be compared.
  • 5. The user selects the appropriate quantity (rock properties or friction of the proppant) to vary to achieve the match.
  • 6. The program iteratively adjusts the appropriate quantity to improve the match at the define match-points until the root-mean-square difference between the modeled and measured values is below a user-defined limit. This is an iterative optimization.
  • 7. Once the match is good as defined in step 6, the Pump Data Model is considered to be calibrated and useful for predictions.
  • Optimizing the remaining pump schedule
  • 1. The fixed portion and remaining portion of the pump schedule (80 in FIG. 15) are used with the Pump Data Model to provide a prediction for the current job.
  • 2. The output from the Pump Data Model includes a propped fracture length and a fracture conductivity. It is the fracture characteristics resulting from completing the current job with the remaining portion of the pump schedule (90 in FIG. 16)
  • 3. The fracture length and conductivity, along with rock properties are inputs to a production simulator (84 in FIG. 15).
  • 4. The production simulator is a numerical simulator that uses mass-balance and flow equations to model the predicted flow of hydrocarbons through the well during reservoir production.
  • 5. There are several production simulators available and the user selects the most appropriate one for this job.
  • 6. The production simulator uses specified well controls (for example a constant draw-down pressure) to numerically model the production expected from the fractured well.
  • 7. The output of the production simulator is the production vs. time (commonly known as the Decline Curve (the “Production Rate” in 94 of FIG. 16). It may also include other production parameters, such as water-cut versus time.
  • 8. The outputs from the production simulator are forwarded to the Return On Investment calculation (86 in FIG. 15).
  • 9. The return on investment considers the cost of the fracture treatment and the monetary value of the decline curve, plus any costs associated with handling unwanted production (such as the water-cut). These are the known costs.
  • 10. The return on investment simulator is a numerical simulator that provides a monetary value over time for the results of the fracturing.
  • 11. There are several ways to calculated return on investment available. The user selects the most appropriate.
  • 12. The return on investment provides an output of return versus time from the production data and the known costs. (96 on FIG. 16)
  • 13. An adjustment is made to the fluid and proppant pumped in the remaining portion of the pump schedule.
  • This is made under the constraint of the total materials available at the well-site minus the total materials pumped so far (102 on FIG. 16).
  • 14. Steps from 1 through 13 are repeated iteratively to improve the return on investment in line with the client's definition of an “optimum” return. (98 on FIG. 16). The results of each iteration are used in calculating the best updates to make in step 13, so that this scheme converges to the optimum solution over a few iterations.
  • 15. The remaining portion of the pump schedule that has been determined by the above scheme represents an optimum alternative to the original remaining portion of the pump schedule (104 in FIG. 16).
  • 16. A graphical display contrasts the return on investment for continuing with the original remaining portion or, instead, using the newly determined remaining portion.
  • 17. The client is then able to select between the alternatives, and any changes are relayed to the pump operator.
  • 18. This calibration and optimization scheme can be recalculated at any time during the job. The portion of fixed schedule being determined at the time the user begins to calibrate.
  • 19. The calibration and optimization are rapid operations compared to the length of the pump schedule.
  • The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.

Claims (18)

1. A method of determining a pumping schedule adapted for fracturing a formation penetrated by a wellbore, comprising the steps of:
defining a selected pumping schedule to include an initial portion and a remaining portion;
interrogating a pump data model in response to at least one of said initial portion and said remaining portion thereby generating a return on investment;
deciding if said return on investment is a particular return on investment; and
determining said pumping schedule to be said initial portion and said remaining portion of said selected pumping schedule when said return on investment is said particular return on investment.
2. A method of determining a pumping schedule corresponding to a particular return on investment for a particular wellbore, the pumping schedule including an initial pumping schedule and a remaining pumping schedule, comprising the steps of:
(a) fracturing one or more perforations in a formation penetrated by the particular wellbore, thereby creating one or more fractures in said formation, in accordance with said initial pumping schedule;
(b) analyzing a set of fracture characteristics associated with said one or more fractures in response to the fracturing step;
(c) interrogating a pump data model in accordance with said remaining pumping schedule; and
(d) determining a particular return on investment for said particular wellbore in response to the interrogating step, said pumping schedule corresponding to said particular return on investment for said particular wellbore being determined when said pump data model is interrogated in response to said remaining pumping schedule.
3. The method of claim 2, wherein the analyzing step (b) for analyzing a set of fracture characteristics associated with said one or more fractures in response to the fracturing step comprises the steps of:
(b1) analyzing a set of fracture characteristics associated with said one or more fractures in response to the fracturing step; and
(b2) calibrating a pump data model in response to the analyzing step (b1) thereby generating a calibrated pump data model.
4. The method of claim 3, wherein the interrogating step (c) for interrogating a pump data model in accordance with said remaining pumping schedule comprises the steps of:
(c1) interrogating said calibrated pump data model in response to said remaining pumping schedule.
5. The method of claim 4, wherein the determining step (d) for determining a particular return on investment for said particular wellbore in response to the interrogating step comprises the step of:
(d1) determining a particular return on investment for said particular wellbore in response to the step of interrogating said calibrated pump data model in response to said remaining pumping schedule, said pumping schedule corresponding to said particular return on investment for said particular wellbore being determined when said calibrated pump data model is interrogated in response to said remaining pumping schedule.
6. The method of claim 3, wherein the interrogating step (c) for interrogating a pump data model in accordance with said remaining pumping schedule comprises the steps of:
(c1) changing a proportion of said frac fluid and said proppant in said remaining pumping schedule thereby generating a new remaining pumping schedule; and
(c2) interrogating said calibrated pump data model in response to said new remaining pumping schedule.
7. The method of claim 6, wherein the determining step (d) for determining a particular return on investment for said particular wellbore in response to the interrogating step comprises the step of:
(d1) determining a particular return on investment for said particular wellbore in response to the step of interrogating said calibrated pump data model in response to said new remaining pumping schedule, said pumping schedule corresponding to said particular return on investment for said particular wellbore being determined when said calibrated pump data model is interrogated in response to said new remaining pumping schedule.
8. A method of determining a return on investment associated with a particular wellbore before completing a fracturing of a formation penetrated by the wellbore, said formation being fractured in response to a particular pumping schedule, a pump data model generating one or more values indicative of said return on investment when interrogated by at least a portion of said pumping schedule, said method comprising the steps of:
(a) before completing said fracturing of said formation, interrogating said pump data model in response to said at least a portion of said pumping schedule; and
(b) generating one or more values indicative of said return on investment in response to the interrogating step.
9. The method of claim 8, wherein the interrogating step (a) further comprises the steps of:
calibrating said pump data model; and
before completing said fracturing of said formation, interrogating the calibrated pump data model in response to said at least a portion of said pumping schedule.
10. A method of determining a pumping schedule adapted for fracturing a formation penetrated by a wellbore, said pumping schedule including an initial pumping schedule and a remaining pumping schedule, comprising the steps of:
(a) fracturing said formation penetrated by said wellbore in accordance with said initial pumping schedule thereby generating fractures in said formation;
(b) interrogating a pump data model in response to said remaining pumping schedule thereby generating a return on investment;
(c) in response to the interrogating step, deciding whether said return on investment is a particular return on investment; and
(d) in response to the deciding step (c), determining said pumping schedule to be said initial pumping schedule and said remaining pumping schedule when said return on investment is said particular return on investment.
11. The method of claim 10, wherein the fracturing step (a) for fracturing said formation penetrated by said wellbore in accordance with said initial pumping schedule comprises the steps of:
(a1) fracturing said formation penetrated by said wellbore in accordance with said initial pumping schedule;
(a2) generating a set of fracture characteristics in response to the fracturing step (a1);
(a3) analyzing said set of fracture characteristics; and
(a4) calibrating a pump data model in response to the analyzing step (a3) thereby generating a calibrated pump data model.
12. The method of claim 11, wherein the interrogating step (b) for interrogating a pump data model comprises the step of:
(b1) interrogating said calibrated pump data model in response to said remaining pumping schedule thereby generating a return on investment.
13. The method of claim 11, wherein the interrogating step (b) for interrogating a pump data model comprises the step of:
(b1) changing a proportion of a frac fluid and a proppant in said remaining pumping schedule thereby generating a new remaining pumping schedule; and
(b2) interrogating said calibrated pump data model in response to said new remaining pumping schedule thereby generating a return on investment.
14. The method of claim 11, wherein generating step (a2) for generating a set of fracture characteristics comprises the steps of:
interrogating the pump data model in response to the initial pumping schedule thereby generating a set of pump data model fracture characteristics,
generating a set of tiltmeter data fracture characteristics on the condition that a tiltmeter data sensor is located adjacent the fractures, and
generating a set of micro-seismic data fracture characteristics on the condition that a micro-seismic data sensor is located adjacent the fractures.
15. The method of step 14, wherein the analyzing step (a3) for analyzing said set of fracture characteristics comprises the step of:
determining whether said set of pump data model fracture characteristics substantially matches said set of tiltmeter data fracture characteristics and said set of micro-seismic data fracture characteristics.
16. The method of claim 15, wherein said pump data model is calibrated thereby generating said calibrated pump data model in response to the analyzing step (a3) when said set of pump data model fracture characteristics substantially matches said set of tiltmeter data fracture characteristics and said set of micro-seismic data fracture characteristics.
17. The method of claim 16, wherein the interrogating step (b) for interrogating a pump data model comprises the step of:
(b1) interrogating said calibrated pump data model in response to said remaining pumping schedule thereby generating a return on investment.
18. The method of claim 16, wherein the interrogating step (b) for interrogating a pump data model comprises the step of:
(b1) changing a proportion of a frac fluid and a proppant in said remaining pumping schedule thereby generating a new remaining pumping schedule; and
(b2) interrogating said calibrated pump data model in response to said new remaining pumping schedule thereby generating a return on investment.
US10/708,032 2003-11-11 2004-02-04 Method and system for determining an optimum pumping schedule corresponding to an optimum return on investment when fracturing a formation penetrated by a wellbore Abandoned US20050115711A1 (en)

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