US20050115651A1 - High energy solid propellant - Google Patents

High energy solid propellant Download PDF

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Publication number
US20050115651A1
US20050115651A1 US10/712,340 US71234003A US2005115651A1 US 20050115651 A1 US20050115651 A1 US 20050115651A1 US 71234003 A US71234003 A US 71234003A US 2005115651 A1 US2005115651 A1 US 2005115651A1
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United States
Prior art keywords
fuel
propellant
high energy
solid propellant
lithium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/712,340
Inventor
John Rusek
Kenneth Palmer
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Swift Enterprises Ltd
Original Assignee
Swift Enterprises Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Swift Enterprises Ltd filed Critical Swift Enterprises Ltd
Priority to US10/712,340 priority Critical patent/US20050115651A1/en
Assigned to SWIFT ENTERPRISES, LTD. reassignment SWIFT ENTERPRISES, LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MALMER, KENNETH, RUSEK, JOHN
Publication of US20050115651A1 publication Critical patent/US20050115651A1/en
Abandoned legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B47/00Compositions in which the components are separately stored until the moment of burning or explosion, e.g. "Sprengel"-type explosives; Suspensions of solid component in a normally non-explosive liquid phase, including a thickened aqueous phase
    • C06B47/02Compositions in which the components are separately stored until the moment of burning or explosion, e.g. "Sprengel"-type explosives; Suspensions of solid component in a normally non-explosive liquid phase, including a thickened aqueous phase the components comprising a binary propellant
    • C06B47/10Compositions in which the components are separately stored until the moment of burning or explosion, e.g. "Sprengel"-type explosives; Suspensions of solid component in a normally non-explosive liquid phase, including a thickened aqueous phase the components comprising a binary propellant a component containing free boron, an organic borane or a binary compound of boron, except with oxygen
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B45/00Compositions or products which are defined by structure or arrangement of component of product
    • C06B45/04Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive
    • C06B45/06Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component
    • C06B45/10Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component the organic component containing a resin
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B45/00Compositions or products which are defined by structure or arrangement of component of product
    • C06B45/18Compositions or products which are defined by structure or arrangement of component of product comprising a coated component
    • C06B45/30Compositions or products which are defined by structure or arrangement of component of product comprising a coated component the component base containing an inorganic explosive or an inorganic thermic component
    • C06B45/32Compositions or products which are defined by structure or arrangement of component of product comprising a coated component the component base containing an inorganic explosive or an inorganic thermic component the coating containing an organic compound

Definitions

  • the present invention provides a solid propellant for use in rocket engines.
  • the present invention provides a high energy solid propellant comprised of an oxidizer, fuel and binder, wherein the fuel is encapsulated or microencapsulated.
  • This encapsulation or microencapsulation allows for use of a highly energetic fuel component, while avoiding uncontrollable reactivity, and provides a propellant having an exceptionally high specific impulse.
  • a solid propellant is conventionally comprised of an oxidizer, fuel and a binder. Generally, in a solid propellant comprised of 72% oxidizer, 16% fuel and 12% binder, an I sp of around 272 seconds is common. Conventionally, solid propellant binders, such as PBAN (polybutadiene acrylonitrile copolymer) have been used, as well as HTPB (hydroxyl-terminated polybutadiene).
  • PBAN polybutadiene acrylonitrile copolymer
  • a significant problem with conventional solid propellants is the phenomena of two-phase flow.
  • Aluminum is added to increase the thermodynamic energy of the propellant.
  • the kinetics of the rocket combustion process can lead to liquid, unreacted aluminum emerging from the nozzle with a commensurate decrease in thrust.
  • the particle size of the aluminum can be reduced such that this phenomena in principle is minimized, however, a passive oxide layer (ca. 20 A) is immediately formed on the small particles, which much be destroyed within the combustion chamber. Again, the energy gain is lost by the subsequent “after-burning”.
  • a high energy solid propellant comprising:
  • a high energy solid propellant according to the first embodiment above wherein the binder is PDCPD (polydicyclopentadiene), polyethylene, polystyrene, or low molecular weight polyethylene.
  • PDCPD polydicyclopentadiene
  • polyethylene polyethylene
  • polystyrene polystyrene
  • low molecular weight polyethylene low molecular weight polyethylene
  • a high energy solid propellant according to the first embodiment above wherein the fuel is comprised of lithium hexahydridoborane and aluminum, or LHA (lithium hexahydridoalane) and aluminum.
  • a high energy solid propellant according to the second embodiment above wherein fuel is comprised of lithium hexahydridoborane and aluminum, or LHA (lithium hexahydridoalane) and aluminum.
  • the high energy solid propellant of the first embodiment is provided, wherein the propellant comprises 60-80 wt % oxidizer, 5-30 wt % fuel, and 5-15 wt % binder.
  • the high energy solid propellant of the first embodiment is provided, wherein the propellant comprises 65-75 wt % oxidizer, 10-25 wt % fuel, and 10-15 wt % binder.
  • the high energy solid propellant of the first embodiment is provided, wherein the propellant comprises 70-75 wt % oxidizer, 15-25 wt % fuel, and 12 wt % binder.
  • I sp specific impulse
  • specific impulse is defined as force/mass flow rate.
  • the specific impulse is (force/mass of solid propellant) ⁇ time.
  • Specific impulse is an important characteristic of a solid propellant, in that it defines the appropriate mission for a given rocket, as rockets are mass-limited devices. The more inherent energy that is present per mass, the greater the payload, or the greater the range of a given device.
  • the present invention provides a solid propellant comprising PDCPD, LHA and an oxidizer.
  • the I sp can be increased to as much as 310 seconds.
  • oxidizer such as ammonium perchlorate, ammonium nitrate and ammonium dinitramide may be used.
  • binder polymeric hydrocarbons are preferred.
  • PDCPD polydicyclopentadiene
  • polyethylene polyethylene
  • polystyrene polystyrene
  • LMWPE low molecular weight polyethylene
  • LHB lithium hexahydridoborane
  • LHA lithium hexahydridoalane
  • the fuel component is encapsulated, or preferably microencapsulated such that the propellant grain is fabricated without diminution of its energetic properties.
  • the propellant is comprised of 60-80% oxidizer, 5-30% fuel, and 5-15% binder; more preferably 65-75% oxidizer, 10-25% fuel, and 10-15% binder; most preferably 70-75% oxidizer, 15-25% fuel, and 12% binder.
  • microencapsulation of the solid propellant is preferred. Microencapsulation may be achieved by, for example:
  • the high energy solid fuel ingredient is precipitated out of solution upon reaction with the alkyl lithium compound and dissolved lithium aluminum hydride in appropriate solvents. If an appropriate polymer, wax, or compound is dissolved in the solvent system, the high energy solid propellant will microencapsulate as it precipitates.
  • the high energy solid fuel ingredient is manufactured as detailed in 1) above, without the encapsulating agent.
  • the reaction mass is filtered, rinsed multiple times and suspended in an appropriate inert solvent into which an encapsulating agent (see above) is added by dissolution. This slurry is then spray-dried to its final state in warm air.
  • All three of the above methods may form a free-flowing powder of LHA or LHB that is atmospherically unreactive, and thus useful in making the high-energy solid propellant of the present invention.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Molecular Biology (AREA)
  • Inorganic Chemistry (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

The present invention provides a high energy solid propellant containing an oxidizer, binder and fuel, wherein the fuel and/or the propellant as a whole is encapsulated or microencapsulated so as prevent premature reaction while still maintaining the energetic properties thereof. The oxidizer is preferably ammonium perchlorate, ammonium nitrate or ammonium dinitramide. The binder is preferably polymeric hydrocarbons or polymers. The fuel is preferably lithium hexahydridoborane or lithium hexahydridoalane.

Description

    FIELD OF THE INVENTION
  • The present invention provides a solid propellant for use in rocket engines. In particular, the present invention provides a high energy solid propellant comprised of an oxidizer, fuel and binder, wherein the fuel is encapsulated or microencapsulated. This encapsulation or microencapsulation allows for use of a highly energetic fuel component, while avoiding uncontrollable reactivity, and provides a propellant having an exceptionally high specific impulse.
  • BACKGROUND OF THE INVENTION
  • A solid propellant is conventionally comprised of an oxidizer, fuel and a binder. Generally, in a solid propellant comprised of 72% oxidizer, 16% fuel and 12% binder, an Isp of around 272 seconds is common. Conventionally, solid propellant binders, such as PBAN (polybutadiene acrylonitrile copolymer) have been used, as well as HTPB (hydroxyl-terminated polybutadiene).
  • A significant problem with conventional solid propellants is the phenomena of two-phase flow. Aluminum is added to increase the thermodynamic energy of the propellant. However, the kinetics of the rocket combustion process can lead to liquid, unreacted aluminum emerging from the nozzle with a commensurate decrease in thrust. The particle size of the aluminum can be reduced such that this phenomena in principle is minimized, however, a passive oxide layer (ca. 20 A) is immediately formed on the small particles, which much be destroyed within the combustion chamber. Again, the energy gain is lost by the subsequent “after-burning”.
  • It is an object of the present inventors to overcome the deficiencies of the conventional solid propellants, as mentioned above. In particular, it is an object of the present invention to provide a highly reactive solid propellant that avoids the problems traditionally associated with two-phase flow.
  • SUMMARY OF THE INVENTION
  • In order to achieve the object of the present invention, as described above, the present inventors provide, in a first embodiment, a high energy solid propellant comprising:
      • (a) an oxidizer comprised of ammonium perchlorate, ammonium nitrate or ammonium dinitramide;
      • (b) a binder comprised of polymeric hydrocarbons or polymers; and
      • (c) a fuel comprised of lithium hexahydridoborane or lithium hexahydridoalane,
      • wherein the fuel and/or solid propellant is encapsulated or microencapsulated such that the propellant grain is fabricated without diminution of its energetic properties.
  • In a second embodiment, a high energy solid propellant according to the first embodiment above is provided, wherein the binder is PDCPD (polydicyclopentadiene), polyethylene, polystyrene, or low molecular weight polyethylene.
  • In a third embodiment, a high energy solid propellant according to the first embodiment above is provided, wherein the fuel is comprised of lithium hexahydridoborane and aluminum, or LHA (lithium hexahydridoalane) and aluminum.
  • In a fourth embodiment, a high energy solid propellant according to the second embodiment above is provided, wherein fuel is comprised of lithium hexahydridoborane and aluminum, or LHA (lithium hexahydridoalane) and aluminum.
  • In a fifth embodiment of the present invention, the high energy solid propellant of the first embodiment is provided, wherein the propellant comprises 60-80 wt % oxidizer, 5-30 wt % fuel, and 5-15 wt % binder.
  • In a sixth embodiment of the present invention, the high energy solid propellant of the first embodiment is provided, wherein the propellant comprises 65-75 wt % oxidizer, 10-25 wt % fuel, and 10-15 wt % binder.
  • In a seventh embodiment of the present invention, the high energy solid propellant of the first embodiment is provided, wherein the propellant comprises 70-75 wt % oxidizer, 15-25 wt % fuel, and 12 wt % binder.
  • DETAILED DESCRIPTION OF THE INVENTION
  • Isp, specific impulse, is defined as force/mass flow rate. In the context of solid propellants used in rocket engines, the specific impulse is (force/mass of solid propellant)×time. Specific impulse is an important characteristic of a solid propellant, in that it defines the appropriate mission for a given rocket, as rockets are mass-limited devices. The more inherent energy that is present per mass, the greater the payload, or the greater the range of a given device.
  • Conventional solid propellants have attained Isp's of as much as 272 seconds. In contrast, the present invention provides a solid propellant comprising PDCPD, LHA and an oxidizer. In such a composition, the Isp can be increased to as much as 310 seconds.
  • In the present invention, oxidizer such as ammonium perchlorate, ammonium nitrate and ammonium dinitramide may be used. For the binder, polymeric hydrocarbons are preferred. In particular, PDCPD (polydicyclopentadiene), polyethylene, polystyrene and LMWPE (low molecular weight polyethylene) are preferred. As the fuel component of the solid propellant, LHB (lithium hexahydridoborane) and LHA (lithium hexahydridoalane) are used.
  • Lastly, it is essential that the fuel component is encapsulated, or preferably microencapsulated such that the propellant grain is fabricated without diminution of its energetic properties. The propellant is comprised of 60-80% oxidizer, 5-30% fuel, and 5-15% binder; more preferably 65-75% oxidizer, 10-25% fuel, and 10-15% binder; most preferably 70-75% oxidizer, 15-25% fuel, and 12% binder.
  • As the high energy solid propellant is very reactive, an air barrier or coating is applied to either the fuel component alone, or to the entire propellant, so as to encapsulate same, to prevent reaction thereof with foreign sources. In particular, microencapsulation of the solid propellant is preferred. Microencapsulation may be achieved by, for example:
  • 1) The high energy solid fuel ingredient is precipitated out of solution upon reaction with the alkyl lithium compound and dissolved lithium aluminum hydride in appropriate solvents. If an appropriate polymer, wax, or compound is dissolved in the solvent system, the high energy solid propellant will microencapsulate as it precipitates.
  • 2) The high energy solid fuel ingredient is manufactured as detailed in 1) above, without the encapsulating agent. The reaction mass is filtered, rinsed multiple times and suspended in an appropriate inert solvent into which an encapsulating agent (see above) is added by dissolution. This slurry is then spray-dried to its final state in warm air.
  • 3) The high energy solid fuel ingredient suspension formed in 2) above is added to an immiscible solvent which contains the dissolved encapsulating agent (see above). This two-phase system is shaken to cause the particles to contact the encapsulation agent and thus form the microencapsulated system. The product is filtered and dried as normal.
  • All three of the above methods may form a free-flowing powder of LHA or LHB that is atmospherically unreactive, and thus useful in making the high-energy solid propellant of the present invention.

Claims (8)

1. A high energy solid propellant comprising:
(a) an oxidizer comprised of ammonium perchlorate, ammonium nitrate or ammonium dinitramide;
(b) a binder comprised of polymeric hydrocarbons or polymers; and
(c) a fuel comprised of lithium hexahydridoborane or lithium hexahydridoalane,
wherein the fuel is encapsulated or microencapsulated such that the propellant grain is fabricated without diminution of its energetic properties.
2. The high energy solid propellant according to claim 1, wherein the binder is PDCPD (polydicyclopentadiene), polyethylene, polystyrene, or low molecular weight polyethylene.
3. The high energy solid propellant according to claim 1, wherein the fuel is comprised of lithium hexahydridoborane and aluminum, or LHA (lithium hexahydridoalane) and aluminum.
4. The high energy solid propellant according to claim 2, wherein fuel is comprised of lithium hexahydridoborane and aluminum, or LHA (lithium hexahydridoalane) and aluminum.
5. The high energy solid propellant of claim 1, wherein the propellant comprises 60-80 wt % oxidizer, 5-30 wt % fuel, and 5-15 wt % binder.
6. The high energy solid propellant of claim 1, wherein the propellant comprises 65-75 wt % oxidizer, 10-25 wt % fuel, and 10-15 wt % binder.
7. The high energy solid propellant of claim 1, wherein the propellant comprises 70-75 wt % oxidizer, 15-25 wt % fuel, and 12 wt % binder.
8. The high energy solid propellant of claim 1, wherein the entire propellant is encapsulated or microencapsulated such that the propellant grain is fabricated without diminution of its energetic properties.
US10/712,340 2003-11-14 2003-11-14 High energy solid propellant Abandoned US20050115651A1 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090114319A1 (en) * 2007-06-08 2009-05-07 Jebrail Farzaneh F Micro-encapsulation of components and incorporation of such into energetic formulations
RU2481319C1 (en) * 2011-12-02 2013-05-10 Открытое акционерное общество "Федеральный научно-производственный центр "Алтай" Solid-fuel gas-generating composition
US11028675B2 (en) 2014-08-15 2021-06-08 Global Oil EOR Systems, Ltd. Hydrogen peroxide steam generator for oilfield applications
EP3939952A1 (en) 2020-07-17 2022-01-19 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Fast burning solid propellant comprising an oxidizer, an energetic binder and a metallic burn-off modifier and method for its preparation
CN116553987A (en) * 2023-06-27 2023-08-08 哈尔滨工业大学 Method for preparing zirconium hydride coated ammonium perchlorate composite energetic material through solvent anti-solvent

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3441455A (en) * 1961-01-13 1969-04-29 Continental Oil Co Encapsulated propellants and method for their preparation from fluorinated monomers using radiation
US5714711A (en) * 1990-12-31 1998-02-03 Mei Corporation Encapsulated propellant grain composition, method of preparation, article fabricated therefrom and method of fabrication

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3441455A (en) * 1961-01-13 1969-04-29 Continental Oil Co Encapsulated propellants and method for their preparation from fluorinated monomers using radiation
US5714711A (en) * 1990-12-31 1998-02-03 Mei Corporation Encapsulated propellant grain composition, method of preparation, article fabricated therefrom and method of fabrication

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090114319A1 (en) * 2007-06-08 2009-05-07 Jebrail Farzaneh F Micro-encapsulation of components and incorporation of such into energetic formulations
RU2481319C1 (en) * 2011-12-02 2013-05-10 Открытое акционерное общество "Федеральный научно-производственный центр "Алтай" Solid-fuel gas-generating composition
US11028675B2 (en) 2014-08-15 2021-06-08 Global Oil EOR Systems, Ltd. Hydrogen peroxide steam generator for oilfield applications
EP3939952A1 (en) 2020-07-17 2022-01-19 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Fast burning solid propellant comprising an oxidizer, an energetic binder and a metallic burn-off modifier and method for its preparation
DE102020118962A1 (en) 2020-07-17 2022-01-20 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung eingetragener Verein Fast-burning solid propellant with an oxidizer, an energetic binder and a metallic burn-up modifier and method for its production
CN116553987A (en) * 2023-06-27 2023-08-08 哈尔滨工业大学 Method for preparing zirconium hydride coated ammonium perchlorate composite energetic material through solvent anti-solvent

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AS Assignment

Owner name: SWIFT ENTERPRISES, LTD., INDIANA

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:RUSEK, JOHN;MALMER, KENNETH;REEL/FRAME:014705/0132

Effective date: 20031107

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION