US20050075659A1 - Apparatus and methods for minimally invasive valve surgery - Google Patents

Apparatus and methods for minimally invasive valve surgery Download PDF

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Publication number
US20050075659A1
US20050075659A1 US10/814,865 US81486504A US2005075659A1 US 20050075659 A1 US20050075659 A1 US 20050075659A1 US 81486504 A US81486504 A US 81486504A US 2005075659 A1 US2005075659 A1 US 2005075659A1
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Prior art keywords
valve
valve prosthesis
aortic
cutting elements
patient
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US10/814,865
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Fidel Realyvasquez
Laurent Schaller
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Medtronic Inc
Coalescent Surgical Inc
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Medtronic Inc
Coalescent Surgical Inc
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Priority to US10/814,865 priority Critical patent/US20050075659A1/en
Assigned to MEDTRONIC, INC. reassignment MEDTRONIC, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: COALESCENT SURGICAL, INC.
Assigned to COALESCENT SURGICAL, INC. reassignment COALESCENT SURGICAL, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SCHALLER, LAURENT
Publication of US20050075659A1 publication Critical patent/US20050075659A1/en
Abandoned legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/32Surgical cutting instruments
    • A61B17/3205Excision instruments
    • A61B17/3207Atherectomy devices working by cutting or abrading; Similar devices specially adapted for non-vascular obstructions
    • A61B17/320725Atherectomy devices working by cutting or abrading; Similar devices specially adapted for non-vascular obstructions with radially expandable cutting or abrading elements
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/068Surgical staplers, e.g. containing multiple staples or clamps
    • A61B17/0682Surgical staplers, e.g. containing multiple staples or clamps for applying U-shaped staples or clamps, e.g. without a forming anvil
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/24Heart valves ; Vascular valves, e.g. venous valves; Heart implants, e.g. passive devices for improving the function of the native valve or the heart muscle; Transmyocardial revascularisation [TMR] devices; Valves implantable in the body
    • A61F2/2412Heart valves ; Vascular valves, e.g. venous valves; Heart implants, e.g. passive devices for improving the function of the native valve or the heart muscle; Transmyocardial revascularisation [TMR] devices; Valves implantable in the body with soft flexible valve members, e.g. tissue valves shaped like natural valves
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/24Heart valves ; Vascular valves, e.g. venous valves; Heart implants, e.g. passive devices for improving the function of the native valve or the heart muscle; Transmyocardial revascularisation [TMR] devices; Valves implantable in the body
    • A61F2/2427Devices for manipulating or deploying heart valves during implantation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/064Surgical staples, i.e. penetrating the tissue
    • A61B17/0644Surgical staples, i.e. penetrating the tissue penetrating the tissue, deformable to closed position
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/32Surgical cutting instruments
    • A61B17/320016Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/32Surgical cutting instruments
    • A61B17/3205Excision instruments
    • A61B17/32053Punch like cutting instruments, e.g. using a cylindrical or oval knife
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00743Type of operation; Specification of treatment sites
    • A61B2017/00778Operations on blood vessels
    • A61B2017/00783Valvuloplasty
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00831Material properties
    • A61B2017/00867Material properties shape memory effect
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/22Implements for squeezing-off ulcers or the like on the inside of inner organs of the body; Implements for scraping-out cavities of body organs, e.g. bones; Calculus removers; Calculus smashing apparatus; Apparatus for removing obstructions in blood vessels, not otherwise provided for
    • A61B2017/22097Valve removal in veins

Definitions

  • the invention relates to apparatus and methods for minimally invasive heart valve replacement and is especially useful in aortic valve repair procedures.
  • the valves have either two or three cusps, flaps, or leaflets, which comprise fibrous tissue that attaches to the walls of the heart.
  • the cusps open when the blood flow is flowing correctly and then close to form a tight seal to prevent backflow.
  • the four chambers are known as the right and left atria (upper chambers) and right and left ventricles (lower chambers).
  • the four valves that control blood flow are known as the tricuspid, mitral, pulmonary, and aortic valves.
  • the tricuspid valve allows one-way flow of deoxygenated blood from the right upper chamber (right atrium) to the right lower chamber (right ventricle).
  • the pulmonary valve allows one-way blood flow from the right ventricle to the pulmonary artery, which carries the deoxygenated blood to the lungs.
  • the mitral valve also a one-way valve, allows oxygenated blood, which has returned to the left upper chamber (left atrium), to flow to the left lower chamber (left ventricle). When the left ventricle contracts, the oxygenated blood is pumped through the aortic valve to the aorta.
  • Valvular insufficiency is a common cardiac abnormality where the valve leaflets do not completely close. This allows regurgitation (i.e., backward leakage of blood at a heart valve). Such regurgitation requires the heart to work harder as it must pump both the regular volume of blood and the blood that has regurgitated. If this insufficiency is not corrected, the added workload can eventually result in heart failure.
  • valve defect or disease which typically occurs in the aortic valve, is stenosis or calcification. This involves calcium buildup in the valve which impedes proper valve leaflet movement.
  • minimally invasive valve removal apparatus which includes cutting elements configured for delivery to the valve through an aortotomy formed in the patient's aorta.
  • Other aspects of the invention include, but are not limited to replacement valve delivery apparatus.
  • heart valve leaflet removal apparatus comprises a pair of cooperating cutting elements, a holder and members for manipulating the cutting elements.
  • the cooperating cutting elements are adapted for cutting and removing leaflets from an aortic valve in a patient's heart and one of the cutting elements is rotatably coupled the other of the pair of cutting elements.
  • the holder is coupled to one of the cutting elements and is adapted to receive the cut leaflets and the cutting elements and holder are configured for delivery to the aortic valve leaflets through an aortotomy formed in the patient's aorta.
  • the pair of cooperating cutting elements and holder have a radial dimension and are radially collapsible.
  • a heart valve repair system comprises heart valve leaflet removal apparatus comprising a pair of cooperating cutting elements adapted for cutting and removing leaflets from an aortic valve in a patient's heart, one of the cutting elements being rotatably coupled to the other of the pair of cutting elements, a holder coupled to one of the cutting elements and adapted to receive the cut leaflets, the cutting elements and holder being configured for delivery to the aortic valve leaflets through an aortotomy formed in the patient's aorta; and heart valve prosthesis delivery apparatus for placing an aortic valve prosthesis in the patient's heart comprising an aortic valve prosthesis support having a proximal portion and a distal portion and a plurality of fasteners ejectably mounted therein, the distal portion being adapted to be releasably coupled to the aortic valve prosthesis, and the valve prosthesis support being configured for delivery to the heart through the aortotomy formed in the patient's
  • a replacement valve delivery system comprises heart valve prosthesis delivery apparatus for placing an aortic stentless valve prosthesis in a patient's heart comprising an aortic stentless valve prosthesis support having a proximal portion and a distal portion and a plurality of fasteners ejectably mounted therein, the distal portion being adapted to be releasably coupled the aortic valve prosthesis, and the valve prosthesis support being configured for delivery to the heart through an aortotomy formed in the patient's aorta; and a balloon adapted to be placed in the valve prosthesis and urge at least a portion of the valve prosthesis against the inner wall of the aorta of the patient so that when adhesive is applied to an exterior portion of the valve prosthesis and the valve prosthesis urged against the inner wall of the aorta the exterior portion can adhere to the inner wall of the aorta.
  • a method of repairing an aortic valve comprises removing aortic leaflets form a patient's aortic valve; providing valve prosthesis on delivery apparatus where the valve prosthesis has an annular portion; introducing the valve prosthesis through an aortotomy formed in the patient's aorta with the delivery apparatus; simultaneously ejecting a plurality of self-closing clips from the delivery apparatus through said annular portion and then into the patient's aortic root to secure the valve prosthesis to the aortic root of the patient.
  • FIG. 1 illustrates an aortic root pulled back to show the aortic valve leaflets to be removed in an aortic valve replacement procedure of the present invention
  • FIG. 2A is perspective view of minimally invasive valve cutting apparatus suitable for removing the valve leaflets from an aortic valve in accordance with the present invention and shown in a collapsed state;
  • FIG. 2B is a perspective view of the apparatus of FIG. 2A shown in an expanded state and illustrated for exemplary purposes positioned in an aortic valve;
  • FIG. 2C is a perspective view of the apparatus of FIG. 2B illustrating the cutting members of the apparatus engaged after cutting the aortic valve leaflets from the aortic valve;
  • FIG. 3A is a perspective view of another minimally invasive valve cutting apparatus in accordance with the present invention.
  • FIGS. 3B, 3C , and 3 D are diagrammatic partial sectional views of the apparatus of FIG. 3A where FIG. 3B shows the pair of cooperating cutting elements of the apparatus above the valve leaflets, FIG. 3C shows one of the cooperating cutting elements positioned below the valve leaflets, and FIG. 3D shows the upper cooperating cutting element rotated and the valve leaflets separated form the original valve;
  • FIG. 4A is a perspective view of valve prosthesis and clip delivery apparatus in accordance with the invention shown supporting valve prosthesis and being in a collapsed state for minimally invasive delivery of the valve prosthesis (e.g., through an aortotomy);
  • FIG. 4B is another perspective view of the delivery apparatus of FIG. 4A with the support arm slide retracted to place the arms in an expanded state;
  • FIG. 4C is another perspective view of the delivery apparatus of FIG. 4A with the clip ejection actuator moved distally to eject the fasteners, which fasten the valve prosthesis to the surgical site;
  • FIG. 4D is another perspective view of the delivery apparatus of FIG. 4A illustrating removal of the delivery apparatus after the clips have been released;
  • FIGS. 5A-5D are partial sectional views of the distal end of the delivery apparatus of FIG. 4A and the valve prosthesis seated on an aortic valve diagrammatically illustrating clip delivery
  • FIG. 5A shows the ends of the support arms penetrated through the sides of the replacement valve
  • FIG. 5B shows the ejection of the clips into the aortic root wall
  • FIG. 5C illustrates withdrawal of the ends of the support arms and the clips fully released and securing the valve prosthesis to the aortic valve annulus
  • FIG. 5D illustrates complete removal of the prosthesis and clip delivery apparatus
  • FIG. 5E is a detailed view illustrating a pusher member of the valve prosthesis and clip delivery apparatus ejecting a clip
  • FIG. 5F illustrates the clip of FIG. 5E discharges from the delivery apparatus support arm and in place where it secures a portion of the valve prosthesis to the aortic annulus;
  • FIG. 6 illustrates how the valve prosthesis attachment would appear if the aortic root were cut and pulled back after implantation
  • FIG. 7 illustrates placement of an expandable balloon within the valve prosthesis after the valve prosthesis is secured to the aortic annulus with the balloon expanded and compressing the outer wall surfaces of prosthesis having bio-glue applied thereto against the aortic inner wall;
  • FIG. 8 is a perspective view of the delivery apparatus of FIG. 4A supporting a mechanical valve
  • FIG. 9A is a side view of the mechanical valve of FIG. 8 in an open state
  • FIG. 9B is a side view of the mechanical valve of FIG. 8 in a closed state
  • FIG. 10 is a perspective view of the mechanical valve secured to the aortic annulus after delivery with the delivery apparatus of FIG. 9 ;
  • FIG. 11 is a top plan view the fastener clip depicted in various of the foregoing FIGS. shown in a relaxed or free state.
  • an aortic root (AR) is shown pulled back to show the right, left, and posterior leaflets (L) of an aortic valve (AV) to be removed in a minimally invasive valve replacement procedure of the present invention where valve leaflet removal apparatus and valve prosthesis delivery apparatus can be delivered to the aortic root via an aortotomy.
  • Apparatus 100 includes a first body member 102 and a second body member 104 .
  • First body member 102 includes a tubular member 106 and an umbrella 108 having umbrella arms 110 and a cutting element 112 , which is in the form of a spiral.
  • Cutting element 112 can be formed from flat metal wire, such as flat stainless steel wire or ribbon or any other materials suitable for cutting.
  • Umbrella arms 110 each have one end secured to or integrally formed with tubular member 106 and one end secured to or integrally formed with cutting element 112 .
  • Second body member 104 includes an elongated member 114 , which can include a knob 116 at one end thereof. Second body member 104 also includes an umbrella 118 , which is similar to umbrella 108 .
  • Umbrella 118 includes umbrella arms 120 and umbrella cutting element 122 , which also is in the form of a spiral. Cutting element 122 can be formed from flat metal wire, such as flat stainless steel wire or ribbon or any other material suitable for cutting.
  • Umbrella arms 120 each have one end secured to or integrally formed with elongated member 114 and one end secured to or integrally formed with cutting element 122 .
  • the first and second umbrellas 108 and 118 are radially compressible or collapsible.
  • a tube or sheath such as shown in dashed lines and indicated with reference character “S” in FIG. 2A can be placed around apparatus 100 to hold it in a collapsed state (i.e., with umbrellas 108 and 118 radially compressed).
  • sheath S and valve removal apparatus 100 are introduced through an opening O or aortotomy formed in the aorta (A) of a patient.
  • the umbrellas When the second umbrella is positioned below the aortic leaflets (L) and the first umbrella is positioned above the aortic leaflets (L), the umbrellas are allowed to expand to their memory or relaxed state shown in FIG. 2B by retracting the sheath.
  • the expanded memory shape of FIG. 2B can be provided by heat treating stainless steel flat wire or other suitable material in the desired expanded configuration as is known in the art. If the umbrellas are not aligned as shown in FIG. 2A , members 106 and 114 can be manipulated to adjust the umbrella positions. Other mechanisms for holding elements 112 and 122 or for holding the umbrellas radially compressed can be used. For example, a wire can be wrapped around elements 112 and 122 and pulled away from the apparatus when the umbrellas are in place and ready to deploy.
  • tubular member 106 and elongated member 114 are then moved in opposite directions toward one another to compress the leaflets between the opposed cutting edges of cutting elements 112 and 122 , which edges can be sharpened to enhance cutting.
  • Tubular member 106 and/or elongated member 114 also can be rotated to complete the cut if necessary.
  • the cut leaflets can fall into second umbrella 118 , which forms a holder for the leaflets if they do not remain between the cutting edges during removal of the apparatus.
  • apparatus 100 Before removing apparatus 100 , it again is radially compressed. This can be done by sliding sheath S over apparatus 100 . If the second umbrella does not close with the first umbrella, i.e., if the sheath does not readily slide over the second umbrella, the surgeon can retract the apparatus so that the second umbrella is in the vicinity of the aortotomy and manipulate spiral cutting element 122 to reduce the diameter of the second umbrella. The manual manipulation of element 122 can facilitate sliding the sheath thereover or facilitate pulling the unsheathed second umbrella through the aortotomy. In this manner, apparatus 100 , together with the cut leaflets are removed from the site through the aortotomy.
  • Valve removal apparatus 200 generally includes a housing 202 and plunger 220 slidably mounted therein.
  • Housing 202 includes a first tubular portion or member 204 , which has an annular cutting edge or element 206 at the distal end thereof, and a second portion or member 208 coupled thereto or integrally formed with first portion or member 204 .
  • first and second portions or members 204 and 206 are rotatably coupled to one another through an annular tongue 210 and groove 212 arrangement as shown in FIGS. 3 B-D.
  • Second member or portion 208 includes a chamber forming housing 214 that houses and supports spring 216 and includes vertically aligned holes 218 through which plunger 220 is slidably mounted.
  • plunger 220 includes an elongated member or rod 222 having an enlarged disc shaped portion 224 for interfacing with spring 216 , a handle or knob 226 and a cutting and leaflet holding member 228 that cooperates with cutting edge 206 .
  • cutting and leaflet holding member 228 includes conical section 230 and cylindrical section 232 , which forms annular cutting block or surface 234 (see e.g., FIG. 3C ).
  • Annular surface or element 234 cooperates with annular cutting edge or element 206 to cut the valve leaflets (see e.g., FIG. 3D ).
  • Cuffing elements 206 and 234 can be of any suitable material such as stainless steel.
  • the other noncutting elements of apparatus 200 can be plastic, stainless steel or any other suitable material.
  • leaflet removal apparatus 200 which is adapted for passage through an aortotomy, is passed through such an aortotomy and positioned above the aortic valve leaflets a shown in FIG. 3B .
  • the plunger is pressed, moved or translated to position plunger cutting block 234 below the aortic leaflets.
  • compression spring 216 is allowed to return toward its relaxed state to drive the plunger proximally and squeeze the leaflets between surface 234 and cutting edge 206 .
  • housing portion 204 is rotated, as indicated with the arrow in FIG. 3D , to cut the leaflets.
  • the cut leaflets fall into conical section or holder 230 , which holds the cut leaflets as apparatus 200 is removed from the aortotomy.
  • valve prosthesis delivery apparatus is provided to rapidly deliver the valve prosthesis to the surgical site and to secure the prosthesis at the desired location.
  • Valve prosthesis delivery apparatus 300 generally includes a support for supporting the prosthesis and a plurality of fasteners ejectably mounted in the support.
  • valve prosthesis mechanism 300 includes a prosthesis support comprising a plurality of tubes 302 , each having a free distal end and a proximal portion fixedly secured to member 304 , which in the illustrative embodiment, is frustoconical.
  • a wire or pusher 306 is slidably mounted in each support tube 302 and includes a proximal portion that extends therefrom and is fixedly secured to plug 308 , which can have the disc shape shown in the drawings.
  • Grooves can be formed in member 304 and plug 308 for receiving support tubes 302 and wires 306 , which can be formed form metal such as stainless steel, which has desirable stiffness.
  • other suitable materials including nitinol can be used.
  • the other components of apparatus 300 can be plastic, stainless steel or any other suitable material.
  • Tubes 302 and wires 306 can be secured in the grooves by sizing the grooves to be slightly smaller than the tubes and/or wires and compressing the tubes and/or wires in the grooves and/or by gluing. Accordingly, the grooves can be made slightly larger than the tubes and wires and glue applied to hold the tubes and wires therein.
  • Plug 308 can be secured to cylindrical member 310 or integrally formed therein and form a portion thereof. Accordingly, when cylindrical member 310 is moved distally, wires 306 move distally to eject fastener clips 400 from support tubes 302 as shown, for example, in FIGS. 4C, 5E and 5 F.
  • Valve prosthesis delivery apparatus 300 also can include apparatus or a mechanism for expanding support tubes 302 radially outward.
  • apparatus 300 includes a plunger 312 , which includes elongated member 314 .
  • Elongated member 314 has a knob 316 at its proximal end and a slide member 318 at its distal end.
  • Slide member 318 has a plurality of grooves formed therein in which support tubes 302 are slidably mounted. Slide member 318 is sized and/or configured so that when plunger 312 is moved proximally with slide member 318 , slide member 318 urges support tubes 302 radially outward.
  • Plug 308 can be slidably mounted in a tubular housing 320 , which can be secured to frustoconical member 304 as shown in the drawings. Housing 320 also is configured to slidably receive cylinder 310 .
  • valve prosthesis such as valve prosthesis 500 is secured to valve prosthesis delivery apparatus 300 .
  • Valve prosthesis 500 is schematically shown as a conventional stentless tissue valve, which can be harvested from a suitable animal heart such as a porcine heart and prepared according to known methods.
  • Valve prosthesis 500 includes a root portion 502 and a valve leaflet portion 504 , which leaflet portion is shown in the drawings in an open position. In a closed configuration, the valve leaflet edges coapt to seal the valve and prevent regurgitation.
  • valve prosthesis 500 When securing valve prosthesis 500 to delivery apparatus 300 , sliding member 318 is moved distally to allow the support tubes to return to their radially inward biased position as shown in FIG. 4A . Valve prosthesis 500 is then mounted on apparatus 300 so that the sharp pointed distal end of each support tube 302 extends through the lower wall portion or lower portion of root portion 502 of tissue valve prosthesis 500 .
  • FIG. 4A illustrates how sliding member 318 can be advanced to allow the support arms to move radially inward to a collapsed state as a result of the biasing effect of frustoconically shaped member 304 .
  • This position is used to introduce the apparatus through an aortotomy to the surgical site.
  • FIG. 4B shows sliding member 318 retracted to place the arms in a radially expanded state.
  • FIG. 4C shows cylinder 310 moved distally to eject the fastener clips 400 , which are self-closing clips and fasten the valve prosthesis to the heart (not shown).
  • FIG. 4D illustrates removal of the delivery apparatus after the clips have been released.
  • Self-closing clips 400 can comprise wire made from shape memory alloy or elastic material or wire so that they tend to return to their memory shape after being released from the clip delivery apparatus.
  • shape memory material has thermal or stress relieved properties that enable it to return to a memory shape. For example, when stress is applied to shape memory alloy material causing at least a portion of the material to be in its martensitic form, it will retain its new shape until the stress is relieved as described in U.S. Pat. No. 6,514,265 to Ho, et al., entitled “Tissue Connector Apparatus with Cable Release” and U.S. Pat. No.
  • each clip 400 returns to its original, memory shape. Accordingly, at least a portion of the shape memory alloy of each clip 400 is converted from its austenitic phase to its martensitic phase when the wire is in its deformed, open configuration inside the curved distal end portion of a respective tube 302 (see e.g., FIG. 5E ). When the stress is removed and a respective clip 400 unrestrained, the material undergoes a martensitic to austenitic conversion and the clip springs back to its undeformed configuration ( FIG. 11 ).
  • One suitable shape memory material for the clip 400 is a nickel titanium (nitinol) based alloy, which exhibits such pseudoelastic (superelastic) behavior.
  • the nitinol may include additional elements which affect the yield strength of the material or the temperature at which particular pseudoelastic or shape transformation characteristics occur.
  • the transformation temperature may be defined as the temperature at which a shape memory alloy finishes transforming from martensite to austenite upon heating (i.e., A f temperature).
  • the shape memory alloy preferably exhibits pseudoelastic (superelastic) behavior when deformed at a temperature slightly above its transformation temperature. As the stress is removed, the material undergoes a martensitic to austenitic conversion and springs back to its original undeformed configuration. In order for the pseudoelastic wire to retain sufficient compression force in its undeformed configuration, the wire should not be stressed past its yield point in it deformed configuration to allow complete recovery of the wire to its undeformed configuration.
  • the shape memory alloy is preferably selected with a transformation temperature suitable for use with a stopped heart condition where cold cardioplegia has been injected for temporary paralysis of the heart tissue (e.g., temperatures as low as 9-10 degrees Celsius).
  • the clip can be made by wrapping a nitinol wire having a diameter in the range of about 0.003 to 0.015 inch, and preferably 0.010 inch, and wrapping it around a mandrel having a diameter in the range of about 0.020 to 0.150 inch, and preferably 0.080 inch.
  • the heat treatment of the nitinol wire to permanently set its shape as shown in FIG. 11 can be achieved by heat-treating the wire and mandrel in either a convection oven or bath at a temperature range of 400 to 650° C., preferably 520° C., for a duration of 1 to 45 minutes, and preferably 15 minutes.
  • valve prosthesis delivery apparatus 300 in replacing a malfunctioning aortic valve. It should be understood, however, that this example is not intended to limit its scope of the invention.
  • a patient is placed on cardiopulmonary bypass and prepared for open chest/open heart surgery, which typically requires a sternotomy.
  • the surgeon removes the aortic leaflets using valve removal apparatus 100 or 200 as described above. Once the valve has been excised and removed with the valve removal apparatus, the surgeon then places a conventional aortic sizer through the aortotomy to determine the size of the aortic valve replacement (e.g., valve prosthesis 500 ) as is known in the art.
  • a conventional aortic sizer through the aortotomy to determine the size of the aortic valve replacement (e.g., valve prosthesis 500 ) as is known in the art.
  • valve prosthesis apparatus 300 with prosthetic valve 500 secured thereto is introduced through the aortotomy.
  • the valve aligned with its natural location just below the two coronary arteries as is known in valve surgery.
  • the sliding member 318 is retracted to have the piercing ends of support tubes 302 penetrate into the aortic root tissue as shown in FIG. 5A .
  • the piercing ends further penetrate through the aortic root of prosthesis 500 and penetrate into the natural aortic root surrounding aortic root 502 of valve prosthesis 500 .
  • valve prosthesis 500 With valve prosthesis 500 seated and the sharp distal ends of the support arms 302 penetrated through the sides of the replacement valve 500 and slightly pushed further into the adjacent wall tissue of the natural aortic root, clips 400 are ejected into the adjacent wall tissue as diagrammatically shown in FIG. 5B . In this manner, the clips can penetrate the valve annulus, which is part of the aortic root. Specifically, cylinder 310 is moved distally so that pushers or wires 306 eject all of the clips 400 simultaneously (see FIGS. 4C and 5E ). This one shot clip delivery can significantly reduce the time required to implant valve prosthesis as compared to other known techniques.
  • valve prosthesis delivery apparatus 300 is removed leaving the replacement valve secured at the desired site ( FIG. 5D ).
  • FIG. 6 illustrates how the valve prosthesis attachment would appear if the aortic root were cut and pulled back after implantation.
  • the clips anchor the stentless aortic valve into the aortic root.
  • a conventional aortic balloon catheter including a balloon such as balloon 600 , is used to urge the outer surface of the root of the valve prosthesis against the inner wall of the aorta.
  • the outer surface of the root of the valve prosthesis is coated with bio-glue. Accordingly, as the balloon is expanded, it compresses the outer wall surface of the prosthetic aortic root and the bio-glue applied to the prosthetic aortic root against the natural aortic inner wall (inner wall of the natural aortic root) and it can hold it there while the glue sets.
  • the glue can be applied to the prosthetic aortic root after the prosthetic valve is secured to the aortic valve.
  • a polymerizing agent may be used to activate the glue as is known in the art.
  • the bio-glue can be applied to form a narrow margin along the uppermost portion of the prosthetic valve root as schematically shown in cross-hatching in FIG. 6 .
  • the balloon is deflated and removed from the aortotomy and the aortotomy closed by conventional means.
  • FIG. 10 illustrates valve prosthesis in place over an aortic valve after delivery with apparatus 300 .
  • Clips 400 penetrate through ring 400 and the aortic root of aorta A.
  • valve prosthesis delivery apparatus 300 is shown in combination with a conventional mechanical heart valve prosthesis generally designated with reference numeral 700 .
  • Mechanical heart valve prosthesis 700 comprises an annular ring or housing 702 , which can be metal or carbon material, to which two valve leaflets 704 are pivotally mounted. Each leaflet is pivotally mounted to ring 702 with two pivots 706 (two of the four pivots being hidden from view in FIG. 9A ). A portion of each leaflet extends beyond its respective pivot as shown in FIG. 9A so that the leaflets can fully close the valve opening that ring 702 forms.
  • a mechanical heart valve prosthesis or other valve prosthesis
  • a mechanical valve having a ball can be used.
  • Such ball valves also are known in the art.

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Abstract

According to one aspect, heart valve leaflet removal apparatus of the present invention comprises a pair of cooperating cutting elements, a holder and members for manipulating the cutting elements. The cooperating cutting elements are adapted for cutting and removing leaflets from an aortic valve in a patient's heart, one of the cutting elements is rotatably coupled the other of the pair of cutting elements. The holder is coupled to one of the cutting elements and is adapted to receive the cut leaflets and the cutting elements and holder are configured for delivery to the valve leaflets through an aortotomy formed in a patient's aorta. In one variation, the pair of cooperating cutting elements and holder have a radial dimension and are radially collapsible. Replacement valve delivery apparatus also is provided.

Description

    CROSS-REFERENCE
  • This application claims the benefit of U.S. Provisional Application No. 60/459,560, filed Mar. 30, 2003 and entitled Apparatus and Methods for Minimally Invasive Valve Repair, which application is incorporated herein by reference.
  • FIELD OF THE INVENTION
  • The invention relates to apparatus and methods for minimally invasive heart valve replacement and is especially useful in aortic valve repair procedures.
  • BACKGROUND OF THE INVENTION
  • Essential to normal heart function are four heart valves, which allow blood to pass through the four chambers of the heart in one direction. The valves have either two or three cusps, flaps, or leaflets, which comprise fibrous tissue that attaches to the walls of the heart. The cusps open when the blood flow is flowing correctly and then close to form a tight seal to prevent backflow.
  • The four chambers are known as the right and left atria (upper chambers) and right and left ventricles (lower chambers). The four valves that control blood flow are known as the tricuspid, mitral, pulmonary, and aortic valves. In a normally functioning heart, the tricuspid valve allows one-way flow of deoxygenated blood from the right upper chamber (right atrium) to the right lower chamber (right ventricle). When the right ventricle contracts, the pulmonary valve allows one-way blood flow from the right ventricle to the pulmonary artery, which carries the deoxygenated blood to the lungs. The mitral valve, also a one-way valve, allows oxygenated blood, which has returned to the left upper chamber (left atrium), to flow to the left lower chamber (left ventricle). When the left ventricle contracts, the oxygenated blood is pumped through the aortic valve to the aorta.
  • Certain heart abnormalities result from heart valve defects, such as valvular insufficiency. Valvular insufficiency is a common cardiac abnormality where the valve leaflets do not completely close. This allows regurgitation (i.e., backward leakage of blood at a heart valve). Such regurgitation requires the heart to work harder as it must pump both the regular volume of blood and the blood that has regurgitated. If this insufficiency is not corrected, the added workload can eventually result in heart failure.
  • Another valve defect or disease, which typically occurs in the aortic valve, is stenosis or calcification. This involves calcium buildup in the valve which impedes proper valve leaflet movement.
  • In the case of aortic valve insufficiency or stenosis, treatment typically involves removal of the leaflets and replacement with valve prosthesis. However, known procedures have involved generally complicated approaches that can result in the patient being on cardiopulmonary bypass for an extended period of time.
  • Applicants believe that there remains a need for improved valvular repair apparatus and methods that use minimally invasive techniques and/or reduce time in surgery.
  • SUMMARY OF THE INVENTION
  • The present invention involves valve repair apparatus and methods that overcome problems and disadvantages of the prior art. According to one aspect of the invention, minimally invasive valve removal apparatus is provided, which includes cutting elements configured for delivery to the valve through an aortotomy formed in the patient's aorta. Other aspects of the invention include, but are not limited to replacement valve delivery apparatus.
  • In one embodiment of the invention, heart valve leaflet removal apparatus comprises a pair of cooperating cutting elements, a holder and members for manipulating the cutting elements. The cooperating cutting elements are adapted for cutting and removing leaflets from an aortic valve in a patient's heart and one of the cutting elements is rotatably coupled the other of the pair of cutting elements. The holder is coupled to one of the cutting elements and is adapted to receive the cut leaflets and the cutting elements and holder are configured for delivery to the aortic valve leaflets through an aortotomy formed in the patient's aorta. In one variation, the pair of cooperating cutting elements and holder have a radial dimension and are radially collapsible.
  • According to another embodiment of the invention, a heart valve repair system comprises heart valve leaflet removal apparatus comprising a pair of cooperating cutting elements adapted for cutting and removing leaflets from an aortic valve in a patient's heart, one of the cutting elements being rotatably coupled to the other of the pair of cutting elements, a holder coupled to one of the cutting elements and adapted to receive the cut leaflets, the cutting elements and holder being configured for delivery to the aortic valve leaflets through an aortotomy formed in the patient's aorta; and heart valve prosthesis delivery apparatus for placing an aortic valve prosthesis in the patient's heart comprising an aortic valve prosthesis support having a proximal portion and a distal portion and a plurality of fasteners ejectably mounted therein, the distal portion being adapted to be releasably coupled to the aortic valve prosthesis, and the valve prosthesis support being configured for delivery to the heart through the aortotomy formed in the patient's aorta.
  • According to another embodiment of the invention, a replacement valve delivery system comprises heart valve prosthesis delivery apparatus for placing an aortic stentless valve prosthesis in a patient's heart comprising an aortic stentless valve prosthesis support having a proximal portion and a distal portion and a plurality of fasteners ejectably mounted therein, the distal portion being adapted to be releasably coupled the aortic valve prosthesis, and the valve prosthesis support being configured for delivery to the heart through an aortotomy formed in the patient's aorta; and a balloon adapted to be placed in the valve prosthesis and urge at least a portion of the valve prosthesis against the inner wall of the aorta of the patient so that when adhesive is applied to an exterior portion of the valve prosthesis and the valve prosthesis urged against the inner wall of the aorta the exterior portion can adhere to the inner wall of the aorta.
  • According to another embodiment of the invention, a method of repairing an aortic valve comprises removing aortic leaflets form a patient's aortic valve; providing valve prosthesis on delivery apparatus where the valve prosthesis has an annular portion; introducing the valve prosthesis through an aortotomy formed in the patient's aorta with the delivery apparatus; simultaneously ejecting a plurality of self-closing clips from the delivery apparatus through said annular portion and then into the patient's aortic root to secure the valve prosthesis to the aortic root of the patient.
  • The above is a brief description of some deficiencies in the prior art and advantages of the present invention. Other features, advantages, and embodiments of the invention will be apparent to those skilled in the art from the following description and accompanying drawings, wherein, for purposes of illustration only, specific forms of the invention are set forth in detail.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 illustrates an aortic root pulled back to show the aortic valve leaflets to be removed in an aortic valve replacement procedure of the present invention;
  • FIG. 2A is perspective view of minimally invasive valve cutting apparatus suitable for removing the valve leaflets from an aortic valve in accordance with the present invention and shown in a collapsed state;
  • FIG. 2B is a perspective view of the apparatus of FIG. 2A shown in an expanded state and illustrated for exemplary purposes positioned in an aortic valve;
  • FIG. 2C is a perspective view of the apparatus of FIG. 2B illustrating the cutting members of the apparatus engaged after cutting the aortic valve leaflets from the aortic valve;
  • FIG. 3A is a perspective view of another minimally invasive valve cutting apparatus in accordance with the present invention;
  • FIGS. 3B, 3C, and 3D are diagrammatic partial sectional views of the apparatus of FIG. 3A where FIG. 3B shows the pair of cooperating cutting elements of the apparatus above the valve leaflets, FIG. 3C shows one of the cooperating cutting elements positioned below the valve leaflets, and FIG. 3D shows the upper cooperating cutting element rotated and the valve leaflets separated form the original valve;
  • FIG. 4A is a perspective view of valve prosthesis and clip delivery apparatus in accordance with the invention shown supporting valve prosthesis and being in a collapsed state for minimally invasive delivery of the valve prosthesis (e.g., through an aortotomy);
  • FIG. 4B is another perspective view of the delivery apparatus of FIG. 4A with the support arm slide retracted to place the arms in an expanded state;
  • FIG. 4C is another perspective view of the delivery apparatus of FIG. 4A with the clip ejection actuator moved distally to eject the fasteners, which fasten the valve prosthesis to the surgical site;
  • FIG. 4D is another perspective view of the delivery apparatus of FIG. 4A illustrating removal of the delivery apparatus after the clips have been released;
  • FIGS. 5A-5D are partial sectional views of the distal end of the delivery apparatus of FIG. 4A and the valve prosthesis seated on an aortic valve diagrammatically illustrating clip delivery where FIG. 5A shows the ends of the support arms penetrated through the sides of the replacement valve, FIG. 5B shows the ejection of the clips into the aortic root wall, FIG. 5C illustrates withdrawal of the ends of the support arms and the clips fully released and securing the valve prosthesis to the aortic valve annulus, and FIG. 5D illustrates complete removal of the prosthesis and clip delivery apparatus;
  • FIG. 5E is a detailed view illustrating a pusher member of the valve prosthesis and clip delivery apparatus ejecting a clip;
  • FIG. 5F illustrates the clip of FIG. 5E discharges from the delivery apparatus support arm and in place where it secures a portion of the valve prosthesis to the aortic annulus;
  • FIG. 6 illustrates how the valve prosthesis attachment would appear if the aortic root were cut and pulled back after implantation;
  • FIG. 7 illustrates placement of an expandable balloon within the valve prosthesis after the valve prosthesis is secured to the aortic annulus with the balloon expanded and compressing the outer wall surfaces of prosthesis having bio-glue applied thereto against the aortic inner wall;
  • FIG. 8 is a perspective view of the delivery apparatus of FIG. 4A supporting a mechanical valve;
  • FIG. 9A is a side view of the mechanical valve of FIG. 8 in an open state;
  • FIG. 9B is a side view of the mechanical valve of FIG. 8 in a closed state;
  • FIG. 10 is a perspective view of the mechanical valve secured to the aortic annulus after delivery with the delivery apparatus of FIG. 9; and
  • FIG. 11 is a top plan view the fastener clip depicted in various of the foregoing FIGS. shown in a relaxed or free state.
  • DETAILED DESCRIPTION OF THE INVENTION
  • Before the present invention is described, it is to be understood that this invention is not limited to the particular embodiments or examples described, as such may, of course, vary. Further, when referring to the drawings, like numerals indicate like elements.
  • Referring to FIG. 1, an aortic root (AR) is shown pulled back to show the right, left, and posterior leaflets (L) of an aortic valve (AV) to be removed in a minimally invasive valve replacement procedure of the present invention where valve leaflet removal apparatus and valve prosthesis delivery apparatus can be delivered to the aortic root via an aortotomy.
  • Referring to FIGS. 2A-C, one embodiment of minimally invasive valve cutting or removal apparatus is shown and generally designated with reference numeral 100. Apparatus 100 includes a first body member 102 and a second body member 104. First body member 102 includes a tubular member 106 and an umbrella 108 having umbrella arms 110 and a cutting element 112, which is in the form of a spiral. Cutting element 112 can be formed from flat metal wire, such as flat stainless steel wire or ribbon or any other materials suitable for cutting. Umbrella arms 110 each have one end secured to or integrally formed with tubular member 106 and one end secured to or integrally formed with cutting element 112.
  • Second body member 104 includes an elongated member 114, which can include a knob 116 at one end thereof. Second body member 104 also includes an umbrella 118, which is similar to umbrella 108. Umbrella 118 includes umbrella arms 120 and umbrella cutting element 122, which also is in the form of a spiral. Cutting element 122 can be formed from flat metal wire, such as flat stainless steel wire or ribbon or any other material suitable for cutting. Umbrella arms 120 each have one end secured to or integrally formed with elongated member 114 and one end secured to or integrally formed with cutting element 122.
  • As shown in FIG. 2A, the first and second umbrellas 108 and 118 are radially compressible or collapsible. A tube or sheath such as shown in dashed lines and indicated with reference character “S” in FIG. 2A can be placed around apparatus 100 to hold it in a collapsed state (i.e., with umbrellas 108 and 118 radially compressed). With the sheath in place so that the umbrellas are in the radially compressed or collapsed state, where the umbrellas have a radial dimension less that of their uncompressed or uncollapsed state as shown in FIG. 2B, sheath S and valve removal apparatus 100 are introduced through an opening O or aortotomy formed in the aorta (A) of a patient. When the second umbrella is positioned below the aortic leaflets (L) and the first umbrella is positioned above the aortic leaflets (L), the umbrellas are allowed to expand to their memory or relaxed state shown in FIG. 2B by retracting the sheath. The expanded memory shape of FIG. 2B can be provided by heat treating stainless steel flat wire or other suitable material in the desired expanded configuration as is known in the art. If the umbrellas are not aligned as shown in FIG. 2A, members 106 and 114 can be manipulated to adjust the umbrella positions. Other mechanisms for holding elements 112 and 122 or for holding the umbrellas radially compressed can be used. For example, a wire can be wrapped around elements 112 and 122 and pulled away from the apparatus when the umbrellas are in place and ready to deploy.
  • Referring to FIG. 2C, tubular member 106 and elongated member 114 are then moved in opposite directions toward one another to compress the leaflets between the opposed cutting edges of cutting elements 112 and 122, which edges can be sharpened to enhance cutting. Tubular member 106 and/or elongated member 114 also can be rotated to complete the cut if necessary. The cut leaflets can fall into second umbrella 118, which forms a holder for the leaflets if they do not remain between the cutting edges during removal of the apparatus.
  • Before removing apparatus 100, it again is radially compressed. This can be done by sliding sheath S over apparatus 100. If the second umbrella does not close with the first umbrella, i.e., if the sheath does not readily slide over the second umbrella, the surgeon can retract the apparatus so that the second umbrella is in the vicinity of the aortotomy and manipulate spiral cutting element 122 to reduce the diameter of the second umbrella. The manual manipulation of element 122 can facilitate sliding the sheath thereover or facilitate pulling the unsheathed second umbrella through the aortotomy. In this manner, apparatus 100, together with the cut leaflets are removed from the site through the aortotomy.
  • Referring to FIGS. 3A-D, another minimally invasive valve cutting or removal apparatus is shown accordance with the present invention and generally designated with reference numeral 200. Valve removal apparatus 200 generally includes a housing 202 and plunger 220 slidably mounted therein.
  • Housing 202 includes a first tubular portion or member 204, which has an annular cutting edge or element 206 at the distal end thereof, and a second portion or member 208 coupled thereto or integrally formed with first portion or member 204. In the illustrative embodiment, first and second portions or members 204 and 206 are rotatably coupled to one another through an annular tongue 210 and groove 212 arrangement as shown in FIGS. 3B-D. However, other coupling arrangements can be used and members 204 and 206 can be fixedly secured to one another or integrally formed as noted above. Second member or portion 208 includes a chamber forming housing 214 that houses and supports spring 216 and includes vertically aligned holes 218 through which plunger 220 is slidably mounted.
  • Referring to FIG. 3B, plunger 220 includes an elongated member or rod 222 having an enlarged disc shaped portion 224 for interfacing with spring 216, a handle or knob 226 and a cutting and leaflet holding member 228 that cooperates with cutting edge 206. In the illustrative embodiment, cutting and leaflet holding member 228 includes conical section 230 and cylindrical section 232, which forms annular cutting block or surface 234 (see e.g., FIG. 3C). Annular surface or element 234 cooperates with annular cutting edge or element 206 to cut the valve leaflets (see e.g., FIG. 3D). Cuffing elements 206 and 234 can be of any suitable material such as stainless steel. As is the case with apparatus 100, the other noncutting elements of apparatus 200 can be plastic, stainless steel or any other suitable material.
  • In use, the distal portion of leaflet removal apparatus 200, which is adapted for passage through an aortotomy, is passed through such an aortotomy and positioned above the aortic valve leaflets a shown in FIG. 3B. Referring to FIG. 3C, the plunger is pressed, moved or translated to position plunger cutting block 234 below the aortic leaflets. Then, compression spring 216 is allowed to return toward its relaxed state to drive the plunger proximally and squeeze the leaflets between surface 234 and cutting edge 206. In this position, housing portion 204 is rotated, as indicated with the arrow in FIG. 3D, to cut the leaflets. The cut leaflets fall into conical section or holder 230, which holds the cut leaflets as apparatus 200 is removed from the aortotomy.
  • According to another aspect of the invention, valve prosthesis delivery apparatus is provided to rapidly deliver the valve prosthesis to the surgical site and to secure the prosthesis at the desired location.
  • Referring to FIGS. 4A-C, an exemplary embodiment of a valve prosthesis delivery mechanism or apparatus, which is generally designated with reference numeral 300, is shown. Valve prosthesis delivery apparatus 300 generally includes a support for supporting the prosthesis and a plurality of fasteners ejectably mounted in the support.
  • Referring to FIG. 4A, valve prosthesis mechanism 300 includes a prosthesis support comprising a plurality of tubes 302, each having a free distal end and a proximal portion fixedly secured to member 304, which in the illustrative embodiment, is frustoconical. A wire or pusher 306 is slidably mounted in each support tube 302 and includes a proximal portion that extends therefrom and is fixedly secured to plug 308, which can have the disc shape shown in the drawings. Grooves can be formed in member 304 and plug 308 for receiving support tubes 302 and wires 306, which can be formed form metal such as stainless steel, which has desirable stiffness. However, other suitable materials including nitinol can be used. The other components of apparatus 300 can be plastic, stainless steel or any other suitable material. Tubes 302 and wires 306 can be secured in the grooves by sizing the grooves to be slightly smaller than the tubes and/or wires and compressing the tubes and/or wires in the grooves and/or by gluing. Accordingly, the grooves can be made slightly larger than the tubes and wires and glue applied to hold the tubes and wires therein. Plug 308 can be secured to cylindrical member 310 or integrally formed therein and form a portion thereof. Accordingly, when cylindrical member 310 is moved distally, wires 306 move distally to eject fastener clips 400 from support tubes 302 as shown, for example, in FIGS. 4C, 5E and 5F.
  • Valve prosthesis delivery apparatus 300 also can include apparatus or a mechanism for expanding support tubes 302 radially outward. In the illustrative embodiment, apparatus 300 includes a plunger 312, which includes elongated member 314. Elongated member 314 has a knob 316 at its proximal end and a slide member 318 at its distal end. Slide member 318 has a plurality of grooves formed therein in which support tubes 302 are slidably mounted. Slide member 318 is sized and/or configured so that when plunger 312 is moved proximally with slide member 318, slide member 318 urges support tubes 302 radially outward.
  • Plug 308 can be slidably mounted in a tubular housing 320, which can be secured to frustoconical member 304 as shown in the drawings. Housing 320 also is configured to slidably receive cylinder 310.
  • In use, valve prosthesis such as valve prosthesis 500 is secured to valve prosthesis delivery apparatus 300. Valve prosthesis 500 is schematically shown as a conventional stentless tissue valve, which can be harvested from a suitable animal heart such as a porcine heart and prepared according to known methods. Valve prosthesis 500 includes a root portion 502 and a valve leaflet portion 504, which leaflet portion is shown in the drawings in an open position. In a closed configuration, the valve leaflet edges coapt to seal the valve and prevent regurgitation.
  • When securing valve prosthesis 500 to delivery apparatus 300, sliding member 318 is moved distally to allow the support tubes to return to their radially inward biased position as shown in FIG. 4A. Valve prosthesis 500 is then mounted on apparatus 300 so that the sharp pointed distal end of each support tube 302 extends through the lower wall portion or lower portion of root portion 502 of tissue valve prosthesis 500.
  • Referring to FIGS. 4A-D, use of apparatus 300 is schematically shown. FIG. 4A illustrates how sliding member 318 can be advanced to allow the support arms to move radially inward to a collapsed state as a result of the biasing effect of frustoconically shaped member 304. This position is used to introduce the apparatus through an aortotomy to the surgical site. FIG. 4B shows sliding member 318 retracted to place the arms in a radially expanded state. FIG. 4C shows cylinder 310 moved distally to eject the fastener clips 400, which are self-closing clips and fasten the valve prosthesis to the heart (not shown). FIG. 4D illustrates removal of the delivery apparatus after the clips have been released.
  • Self-closing clips 400 can comprise wire made from shape memory alloy or elastic material or wire so that they tend to return to their memory shape after being released from the clip delivery apparatus. As is well known in the art, shape memory material has thermal or stress relieved properties that enable it to return to a memory shape. For example, when stress is applied to shape memory alloy material causing at least a portion of the material to be in its martensitic form, it will retain its new shape until the stress is relieved as described in U.S. Pat. No. 6,514,265 to Ho, et al., entitled “Tissue Connector Apparatus with Cable Release” and U.S. Pat. No. 6,641,593, entitled “Tissue Connector Apparatus and Methods,” the disclosures of which are hereby incorporated herein by reference. Then, it returns to its original, memory shape. Accordingly, at least a portion of the shape memory alloy of each clip 400 is converted from its austenitic phase to its martensitic phase when the wire is in its deformed, open configuration inside the curved distal end portion of a respective tube 302 (see e.g., FIG. 5E). When the stress is removed and a respective clip 400 unrestrained, the material undergoes a martensitic to austenitic conversion and the clip springs back to its undeformed configuration (FIG. 11). One suitable shape memory material for the clip 400 is a nickel titanium (nitinol) based alloy, which exhibits such pseudoelastic (superelastic) behavior.
  • The nitinol may include additional elements which affect the yield strength of the material or the temperature at which particular pseudoelastic or shape transformation characteristics occur. The transformation temperature may be defined as the temperature at which a shape memory alloy finishes transforming from martensite to austenite upon heating (i.e., Af temperature). The shape memory alloy preferably exhibits pseudoelastic (superelastic) behavior when deformed at a temperature slightly above its transformation temperature. As the stress is removed, the material undergoes a martensitic to austenitic conversion and springs back to its original undeformed configuration. In order for the pseudoelastic wire to retain sufficient compression force in its undeformed configuration, the wire should not be stressed past its yield point in it deformed configuration to allow complete recovery of the wire to its undeformed configuration. The shape memory alloy is preferably selected with a transformation temperature suitable for use with a stopped heart condition where cold cardioplegia has been injected for temporary paralysis of the heart tissue (e.g., temperatures as low as 9-10 degrees Celsius).
  • The clip can be made by wrapping a nitinol wire having a diameter in the range of about 0.003 to 0.015 inch, and preferably 0.010 inch, and wrapping it around a mandrel having a diameter in the range of about 0.020 to 0.150 inch, and preferably 0.080 inch. The heat treatment of the nitinol wire to permanently set its shape as shown in FIG. 11 can be achieved by heat-treating the wire and mandrel in either a convection oven or bath at a temperature range of 400 to 650° C., preferably 520° C., for a duration of 1 to 45 minutes, and preferably 15 minutes.
  • The following example is set forth with reference to FIGS. 5A-5E, 6, and 7 to further illustrate operation of valve prosthesis delivery apparatus 300 in replacing a malfunctioning aortic valve. It should be understood, however, that this example is not intended to limit its scope of the invention.
  • A patient is placed on cardiopulmonary bypass and prepared for open chest/open heart surgery, which typically requires a sternotomy. The surgeon removes the aortic leaflets using valve removal apparatus 100 or 200 as described above. Once the valve has been excised and removed with the valve removal apparatus, the surgeon then places a conventional aortic sizer through the aortotomy to determine the size of the aortic valve replacement (e.g., valve prosthesis 500) as is known in the art.
  • While in the generally collapsed state shown in FIG. 4A, valve prosthesis apparatus 300 with prosthetic valve 500 secured thereto is introduced through the aortotomy. The valve aligned with its natural location just below the two coronary arteries as is known in valve surgery. The sliding member 318 is retracted to have the piercing ends of support tubes 302 penetrate into the aortic root tissue as shown in FIG. 5A. The piercing ends further penetrate through the aortic root of prosthesis 500 and penetrate into the natural aortic root surrounding aortic root 502 of valve prosthesis 500. With valve prosthesis 500 seated and the sharp distal ends of the support arms 302 penetrated through the sides of the replacement valve 500 and slightly pushed further into the adjacent wall tissue of the natural aortic root, clips 400 are ejected into the adjacent wall tissue as diagrammatically shown in FIG. 5B. In this manner, the clips can penetrate the valve annulus, which is part of the aortic root. Specifically, cylinder 310 is moved distally so that pushers or wires 306 eject all of the clips 400 simultaneously (see FIGS. 4C and 5E). This one shot clip delivery can significantly reduce the time required to implant valve prosthesis as compared to other known techniques. After the clips are fully released and have moved or tended to move toward their memory shape to secure valve prosthesis 500 in place as diagrammatically shown in FIG. 5C and more particularly in FIG. 5F, valve prosthesis delivery apparatus 300 is removed leaving the replacement valve secured at the desired site (FIG. 5D). FIG. 6 illustrates how the valve prosthesis attachment would appear if the aortic root were cut and pulled back after implantation. The clips anchor the stentless aortic valve into the aortic root.
  • Referring to FIG. 7, a conventional aortic balloon catheter including a balloon, such as balloon 600, is used to urge the outer surface of the root of the valve prosthesis against the inner wall of the aorta. Before introducing the valve prosthesis through the aortotomy, the outer surface of the root of the valve prosthesis is coated with bio-glue. Accordingly, as the balloon is expanded, it compresses the outer wall surface of the prosthetic aortic root and the bio-glue applied to the prosthetic aortic root against the natural aortic inner wall (inner wall of the natural aortic root) and it can hold it there while the glue sets. The glue can be applied to the prosthetic aortic root after the prosthetic valve is secured to the aortic valve. Depending on the glue used, a polymerizing agent may be used to activate the glue as is known in the art. As is conventional in the art, the bio-glue can be applied to form a narrow margin along the uppermost portion of the prosthetic valve root as schematically shown in cross-hatching in FIG. 6. After the glue sets, the balloon is deflated and removed from the aortotomy and the aortotomy closed by conventional means.
  • Although the foregoing method has been described in connection with open chest surgery, the leaflet removal apparatus and prosthesis delivery apparatus described herein can be used with minimally invasive approaches that typically require a thoracotomy between adjacent ribs. Further, although the minimally invasive valve prosthesis replacement procedure has been described with reference to one prosthetic tissue valve, it should be understood that variations of such prosthesis or other valve prosthesis types can be used. FIG. 10 illustrates valve prosthesis in place over an aortic valve after delivery with apparatus 300. Clips 400 penetrate through ring 400 and the aortic root of aorta A.
  • Referring to FIG. 8, valve prosthesis delivery apparatus 300 is shown in combination with a conventional mechanical heart valve prosthesis generally designated with reference numeral 700. Mechanical heart valve prosthesis 700 comprises an annular ring or housing 702, which can be metal or carbon material, to which two valve leaflets 704 are pivotally mounted. Each leaflet is pivotally mounted to ring 702 with two pivots 706 (two of the four pivots being hidden from view in FIG. 9A). A portion of each leaflet extends beyond its respective pivot as shown in FIG. 9A so that the leaflets can fully close the valve opening that ring 702 forms. Although a particular mechanical heart valve prosthesis is shown, it should be understood that any suitable mechanical heart valve prosthesis (or other valve prosthesis) can be used without departing from the scope of the invention. For example, a mechanical valve having a ball can be used. Such ball valves also are known in the art.
  • Variations and modifications of the devices and methods disclosed herein will be readily apparent to persons skilled in the art. As such, it should be understood that the foregoing detailed description and the accompanying illustrations, are made for purposes of clarity and understanding, and are not intended to limit the scope of the invention, which is defined by the claims appended hereto.

Claims (20)

1. Heart valve leaflet removal apparatus comprising a pair of cooperating cutting elements adapted for cutting and removing leaflets from the aortic valve in a patient's heart, one of said cutting elements being rotatably coupled to the other of said pair of cutting elements; a holder coupled to one of said cutting elements and adapted to receive the cut leaflets; and said cutting elements and holder being configured for delivery to the aortic valve leaflets through an aortotomy formed in the patient's aorta.
2. The apparatus of claim 1 wherein said pair of cooperating cutting elements are radially collapsible.
3. The apparatus of claim 1 wherein said pair of cooperating cutting elements have a first radial dimension when in a first state and a second radial dimension when in a second state.
4. The apparatus of claim 3 further including a sheath surrounding at least a portion of said cutting elements and retaining said cutting elements in said first state.
5. The apparatus of claim 4 wherein said cutting elements have a memory shape, are deformed when in said first state, and assume their memory shape when in said second state.
6. The apparatus of claim 5 wherein said cutting elements comprise spiral shaped elements.
7. The apparatus of claim 1 wherein said holder has a conical configuration.
8. The apparatus of claim 1 wherein said cutting elements comprise an annular cutting element and an annular cutting surface.
9. The apparatus of claim 8 wherein said holder has a conical configuration.
10. The apparatus of claim 8 wherein said cutting elements are biased away from one another.
11. A heart valve repair system comprising:
heart valve leaflet removal apparatus comprising a pair of cooperating cutting elements adapted for cutting and removing leaflets from an aortic valve in a patient's heart, one of said cutting elements being rotatably coupled to the other of said pair of cutting elements, a holder coupled to one of said cutting elements and adapted to receive the cut leaflets, said cutting elements and holder being configured for delivery to the aortic valve leaflets through an aortotomy formed in the patient's aorta; and
heart valve prosthesis delivery apparatus for placing an aortic valve prosthesis in the patient's heart comprising an aortic valve prosthesis support having a proximal portion and a distal portion and a plurality of fasteners ejectably mounted therein, said distal portion being adapted to be releasably coupled to the aortic valve prosthesis, and said valve prosthesis support being configured for delivery to the heart through the aortotomy formed in the patient's aorta.
12. The system of claim 11 wherein the aortic valve prosthesis support is adapted to support a prosthetic stentless valve, the system further including a balloon adapted to be placed in the prosthetic stentless valve and urge a portion of the prosthetic valve against the inner wall of the aorta of the patient so that when adhesive is applied to an exterior portion of the prosthetic valve and the prosthetic valve urged against the inner wall of the aorta, said exterior portion can adhere to the inner wall of the aorta.
13. The system of claim 11 further including a prosthetic valve configured to be coupled to said aortic valve prosthesis support.
14. A replacement valve delivery system comprising:
heart valve prosthesis delivery apparatus for placing an aortic stentless valve prosthesis in a patient's heart comprising an aortic stentless valve prosthesis support having a proximal portion and a distal portion and a plurality of fasteners ejectably mounted therein, said distal portion being adapted to be releasably coupled the aortic valve prosthesis, and said valve prosthesis support being configured for delivery to the heart through an aortotomy formed in the patient's aorta; and
a balloon adapted to be placed in the valve prosthesis and urge at least a portion of the valve prosthesis against the inner wall of the aorta of the patient so that when adhesive is applied to an exterior portion of the valve prosthesis and the valve prosthesis urged against the inner wall of the aorta said exterior portion can adhere to the inner wall of the aorta
15. The system of claim 14 further including an aortic stentless valve prosthesis configured to be coupled to said heart valve prosthesis support.
16. A method of repairing an aortic valve comprising:
removing aortic leaflets from a patient's aortic valve;
providing aortic valve prosthesis on delivery apparatus where the valve prosthesis has an annular portion;
introducing the valve prosthesis through an aortotomy formed in the patient's aorta with the delivery apparatus; and
simultaneously ejecting a plurality of self-closing clips from the delivery apparatus through said annular portion and then into the patient's aortic root to secure the valve prosthesis to the aortic root of the patient.
17. The method of claim 16 wherein removing the valve leaflets includes introducing cutting apparatus through the aortotomy.
18. The method of claim 16 wherein the delivery apparatus includes a plurality of arms that carry said self-closing clips.
19. The method of claim 18 wherein the delivery apparatus arms have sharp distal ends.
20. The method of claim 19 wherein providing the valve prosthesis on the delivery apparatus comprises penetrating the arms through a portion of the valve prosthesis.
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