US20050033422A1 - Glare reducing rough surfaces - Google Patents
Glare reducing rough surfaces Download PDFInfo
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- US20050033422A1 US20050033422A1 US10/638,036 US63803603A US2005033422A1 US 20050033422 A1 US20050033422 A1 US 20050033422A1 US 63803603 A US63803603 A US 63803603A US 2005033422 A1 US2005033422 A1 US 2005033422A1
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
- A61F2/02—Prostheses implantable into the body
- A61F2/14—Eye parts, e.g. lenses, corneal implants; Implanting instruments specially adapted therefor; Artificial eyes
- A61F2/16—Intraocular lenses
- A61F2/1613—Intraocular lenses having special lens configurations, e.g. multipart lenses; having particular optical properties, e.g. pseudo-accommodative lenses, lenses having aberration corrections, diffractive lenses, lenses for variably absorbing electromagnetic radiation, lenses having variable focus
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
- A61F2/02—Prostheses implantable into the body
- A61F2/14—Eye parts, e.g. lenses, corneal implants; Implanting instruments specially adapted therefor; Artificial eyes
- A61F2/16—Intraocular lenses
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
- A61F2/02—Prostheses implantable into the body
- A61F2/14—Eye parts, e.g. lenses, corneal implants; Implanting instruments specially adapted therefor; Artificial eyes
- A61F2/16—Intraocular lenses
- A61F2002/1696—Having structure for blocking or reducing amount of light transmitted, e.g. glare reduction
Definitions
- the present invention generally relates to apparatus and methods for improving vision of an eye with a cataractic lens. More particularly, the present invention relates to an intraocular lens for insertion into a capsular bag in order to focus incoming light toward a retina and still more particularly relates to a process of fabricating an intraocular lens, which includes roughening portions of the lens in order to reduce glare due to non-focused light directed toward the retina from the intraocular lens.
- A, typical intraocular lens is formed from a suitable synthetic material, such as silicone, and shaped for insertion into an eye.
- the IOL may be utilized in place of, or, in addition to, the natural lens of the eye to correct vision. Often the IOL replaces the natural lens in the capsular bag after removal of the natural lens.
- IOL's A number of different types have been developed for correcting various types of vision disorders.
- IOL's While most IOL's are suitable for correcting visual disorders, they also typically cause the recipient to experience undesirable side effects commonly referred to as “glare”.
- This glare has been described as an arc, or pattern, with concentrated intensity and high local contrast. That is, the glare is a brightened pattern which is easily distinguished by the recipient over other images projected onto a retina by the lens. Accordingly, to reduce this glare perception, both the glare pattern intensity and the local contrast must be reduced below vision recognizable or perception thresholds.
- IOL edges have proved to be very effective on reducing edge glare phenomenon.
- Rounded edges have proved to be able to reduce glare perception by breaking the glare light concentration of a specific pattern and thereby decreasing the glare pattern average intensity and local contrast.
- the present invention is directed to a process for fabricating a surface on an intraocular lens to provide optimum roughening thereof to produce a random scattering surface finish.
- the present invention also encompasses an intraocular lens utilizing that the surface, a method for reducing glare from an intraocular lens onto a retina and ultimately a method for improving vision of an eye.
- An intraocular, lens in accordance with the present invention for insertion into a capsular bag is provided for focusing incoming light toward a retina.
- the lens generally includes a center lens portion for focusing incoming light toward the retina and a surrounding lens portion for mounting the lens within the capsular bag.
- a surface roughness disposed on the surrounding lens portion is provided for reducing glare due to non-focused light directed toward the retina from the intraocular lens.
- the surface roughness has roughness level of between about Ra 45 and about Ra 350.
- the surface roughness is produced by Electrical Discharge Machining and the surrounding lens portion comprises silicone.
- a roughness level of about Ra 180 is particularly suitable for reducing glare.
- the surface roughness may be disposed on anterior and posterior surfaces of the surrounding lens portion and selected portions having the provided surface roughness may include at least one haptic for fixing a lens within the capsular bag.
- the surrounding lens portion includes a peripheral edge surface intersecting at least one of the anterior and a posterior surface to form a corner therebetween and a surface roughness, or frosting, is disposed on the anterior and posterior surfaces other than the corner.
- a process for fabricating a surface on an intraocular lens comprising roughening a smooth lens surface by Electrical Discharge Machining to a roughness level of between about Ra 45 and about Ra 350.
- the present invention provides for a process of fabricating an intraocular lens which includes providing a blank lens having a center lens portion and a surrounding lens portion and roughening the surrounding lens portion by electrical discharge machining to a roughness level of between about Ra 45 and about Ra 350.
- the present invention provides a method for improving vision of an eye with a cataractic lens with the method including the steps of removing a cataractic lens from the lens capsule and inserting an intraocular lens into the capsule with the intraocular lens including a center lens portion for focusing incoming light toward the retina, a surrounding lens portion for mounting the lens within the capsular bag and a surface roughness disposed on the surrounding lens portion for reducing glare due to non-focused light directed toward the retina from the intraocular lens.
- the surface roughness has a roughness level of between about Ra 45 and about Ra 350.
- the present invention comprises using the method taught for phakic lenses and contemplates all of the disclosed steps with removal of the lens or during a “clear lens-ectomy” or procedure without removal of a cataractous or “cloudy” lens.
- FIGS. 1 a and 1 b are representations of intraocular lenses which may be produced in accordance with the present invention having a center lens portion for focusing incoming light toward a retina (not shown in FIG. 1 ) and a surrounding lens portion for mounting a lens within a capsular bag (not shown in FIG. 1 );
- FIG. 2 is an enlarged end view of the surrounding lens portion shown in FIG. 1 with a surface roughness disposed thereon;
- FIG. 3 is a diagram of light at incident angles from 0 to 70° showing passage through a cornea/lens and corresponding edge glares produced;
- FIG. 4 is a diagram illustrating the occurrence of reflected and transmitted edge glare and resulting images on a retina
- FIG. 5 is a diagram illustrating the surrounding the lens portion shown in FIG. 2 and resulting glare from incident light at 35° and 55° incident angle;
- FIG. 6 is an illustration of surface scattering with different scattering probability models
- FIG. 7 is a schematic representation of Electrical Discharge Machine apparatus for producing the surface roughness
- FIG. 8 are microscopic views of surface roughness on the lens shown in FIGS. 1 and 2 with arithmetic mean roughness Ra varying from Ra 45 to Ra 490;
- FIG. 9 are analyzed results from sample surfaces having the average roughness from Ra 45 to Ra 490 showing the scattering level as a function of roughness;
- FIG. 10 is a plot of distribution width sigma as a function of surface roughness with the data fitted to a Gaussian distribution model.
- FIG. 11 is a comparison of glare at 55° incident angle for the intraocular lens made in accordance with the present invention with a roughened edge having average roughness of Ra 180 with an identical lens without edge roughening, i.e., a clear lens.
- intraocular lenses (IOLS) 10 , 10 a having center portions 12 , 12 a for focusing incoming light toward the retina of an eye (not shown in FIG. 1 ) and a surrounding lens portion 14 , 14 a which may include fixation members, or haptics, 18 , 18 a , 20 , 20 a for fixing the lens 10 , 10 a within a capsular bag (not shown in FIG. 1 ) in a conventional manner.
- IOLS intraocular lenses
- the lenses 10 , 10 a may be formed from any suitable material such as, for example, silicone, poly(methylmetharylate) or other solid elastically deformable materials formed from functional groups such as, but not limited to vinylic, acrylic, methacrylic groups, i.e. hybrid material.
- suitable material such as, for example, silicone, poly(methylmetharylate) or other solid elastically deformable materials formed from functional groups such as, but not limited to vinylic, acrylic, methacrylic groups, i.e. hybrid material.
- a surface roughness is disposed on the surrounding lens portion anterior surface 24 for reducing glare due to non-focused light directed toward the retina from the intraocular lens, as will be hereinafter discussed in greater detail.
- a posterior surface 26 may also be roughened.
- surrounding lens portion 14 may include a corner 28 and no surface roughening is applied thereto.
- the surface roughness has a roughness level of between about Ra 45 and about Ra 350 and preferably about Ra 180.
- Surface roughness is the arithmetic mean roughness value which is calculated from the integral of the absolute value of peak or valley with respect to a centerline, according to standard methods.
- an intraocular lens 10 for focusing incoming light through a cornea 32 toward a retina 36 as well as glare caused by non-focused light 40 directed toward the retina 36 from the intraocular lens 10 at various incident angles of the incoming light 30 , namely 30°-70°.
- FIG. 4 illustrates the glare patterns 44 ; 46 on the retina 36 at a 40° incident angle of incoming light.
- Reflected light illustrated by the line 50 , causes an arcuate pattern curved toward the source of light while incoming light at 42° incident angle produces non-focused light, indicated by the line 52 , due to transmitted light which produces the glare pattern 46 which is curved away from the source.
- FIG. 5 illustrates simulated glare from the lens 10 without the surface roughness at incident light angles of 35° and 55° on an S140e lens (Advanced Medical Optics, Santa Ana, Calif.).
- the present invention provides for a roughened surface 24 on the lens-surrounding portion 14 as shown in FIG. 2 to provide a random scattering surface.
- a random scattering surface With a random scattering surface, the glare patterns are effectively reduced or eliminated, that is, glare is not perceived due not only to reduction in glare intensity but also in a reduction of glare contrast.
- random light scattering provides a uniform contrast level on the retina which does not include contrasted glare patterns as hereinbefore discussed.
- a discussion of random scattering is useful in understanding the present invention.
- a random scattering surface can be modeled at the surface with uniform scattering in all directions in an ideal case such as a Lambertian Scattering Surface shown in FIG. 6 .
- FIG. 6 shows an illustration of the probability distribution of such a scattering model.
- a practical surface usually is more accurately modeled as a surface that scatters light in Gaussian distribution relative to the spectacular ray which is either the reflective ray or transmitted ray.
- FIG. 6 also gives the probability curve for Gaussian scattering distribution.
- the distribution width sigma is very large (that is >1) the surface is close to a uniform scattering surface, whereas when the distribution width sigma is very narrow ( ⁇ 0.1) the surface is close to an optical surface.
- the distribution amplitude represents a scattering level at a specific scattering direction. It is the ratio of all energy associated to the scattered rays to the total energy associated to all reflected or transmitted rays. The larger the scattering level the more energy associated with the scattering ray.
- the intraocular lens 10 and the surface roughness, or frosting, 24 provided thereon is fabricated by providing a blank lens, preferably silicone, having the center lens portion 12 and surrounding lens portion 14 and thereafter roughening the surrounding lens portion 14 by Electrical Discharge Machining utilizing apparatus 60 diagramed in FIG. 7 .
- the Electronic Discharge Machining apparatus 60 includes an electrode tool 62 , a slide table 64 , and a work piece 66 for supporting the intraocular lens 10 (not shown in FIG. 7 ).
- a pulse generator 70 provides a voltage differential between the electrode tool 62 and work piece 66 which is driven by a programmable circuit 72 .
- the lens 10 , 10 a is disposed on the work piece and the pulsed generator and slide table manipulated to provide the roughness 24 on the lens 10 , 10 a to a specified surface roughness Ra.
- a program usable on an Electrical Discharge Machine available at Porex Medical Products in Ontario, Calif. is set forth in Table 1 for providing a Ra 180 surface on silicone lenses 10 , 10 a as indicated by the surface 24 shown in FIG. 2 .
- FIG. 8 shows magnified photographs of surfaces having average surface roughness levels, or topographies, from Ra 45 to Ra 490 and programs similar to that shown in Table 1 may be utilized for the production of the surfaces.
- FIG. 9 is a plot of scattering level versus average roughness.
- Measured scattering level is about 0.993, as shown, and, as shown in FIG. 10 the distribution width sigma ranges from 0.4 to 1.5 with Ra 180 having the maximum. A fitting correlation R2 values for all cases are above 0.95. Accordingly, the Ra 180 surface has found to have the best scattering ability, is closest to random scattering.
- FIG. 11 shows simulated comparison examples of the scattering analysis done on the lens 10 with and without (clear) a roughness of Ra 180 at 55° incident light angle.
- Defrosted means the peripheral anterior area 24 and slope edge 28 are frosted with a uniform (Lambertian model) scattering surface finished with 0.9 scattering level
- frosted means the peripheral area of the IOL interior surface 24 and the IOL slope edge 28 are frosted with a non-uniform (Gaussian model) scattering surface with 0.9 scattering level at 1.4 half distribution sigma width.
- Table 2 The corresponding glare pattern average intensity and local contrast of cases in FIG. 11 .
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Abstract
Description
- The present invention generally relates to apparatus and methods for improving vision of an eye with a cataractic lens. More particularly, the present invention relates to an intraocular lens for insertion into a capsular bag in order to focus incoming light toward a retina and still more particularly relates to a process of fabricating an intraocular lens, which includes roughening portions of the lens in order to reduce glare due to non-focused light directed toward the retina from the intraocular lens.
- A, typical intraocular lens (IOL) is formed from a suitable synthetic material, such as silicone, and shaped for insertion into an eye. The IOL may be utilized in place of, or, in addition to, the natural lens of the eye to correct vision. Often the IOL replaces the natural lens in the capsular bag after removal of the natural lens.
- A number of different types of IOL's have been developed for correcting various types of vision disorders.
- While most IOL's are suitable for correcting visual disorders, they also typically cause the recipient to experience undesirable side effects commonly referred to as “glare”.
- This glare has been described as an arc, or pattern, with concentrated intensity and high local contrast. That is, the glare is a brightened pattern which is easily distinguished by the recipient over other images projected onto a retina by the lens. Accordingly, to reduce this glare perception, both the glare pattern intensity and the local contrast must be reduced below vision recognizable or perception thresholds.
- Often, these glare effects which may be perceived as haloes, arcs of light, flashing of light, as well as shadows are often caused by peripheral edges of the implanted IOL.
- Specifically designed IOL edges have proved to be very effective on reducing edge glare phenomenon. Rounded edges have proved to be able to reduce glare perception by breaking the glare light concentration of a specific pattern and thereby decreasing the glare pattern average intensity and local contrast.
- Of particular importance in that regard is disclosed in U.S. Pat. No. 6,468,306 to Paul, Brady, and Deacon. This patent is incorporated in its entirety into the present application by this specific reference thereto. This design hereinafter may be referred to as OptiEDGE (Advanced Medical Optics, Santa Ana, Calif.) has been successfully designed to reduce edge glare. For instance, a rounded transition surface on the anterior side of the peripheral edge diffuses the intensity of reflected light, or a particular arrangement of straight edge surfaces refracts the light so as not to reflect, or does not reflect at all.
- It has also been found and reported in U.S. Pat. No. 6,162,249 that the use of frosting, or roughening areas of the IOL can reduce glare. In this regard, the basic concept is the use of a roughened surface to avoid internally reflecting rays from causing the unwanted visual glare.
- The present invention is directed to a process for fabricating a surface on an intraocular lens to provide optimum roughening thereof to produce a random scattering surface finish. In that regard, the present invention also encompasses an intraocular lens utilizing that the surface, a method for reducing glare from an intraocular lens onto a retina and ultimately a method for improving vision of an eye.
- An intraocular, lens in accordance with the present invention for insertion into a capsular bag, is provided for focusing incoming light toward a retina. The lens generally includes a center lens portion for focusing incoming light toward the retina and a surrounding lens portion for mounting the lens within the capsular bag.
- A surface roughness disposed on the surrounding lens portion is provided for reducing glare due to non-focused light directed toward the retina from the intraocular lens. The surface roughness has roughness level of between about Ra 45 and about Ra 350.
- In accordance with an embodiment of the present invention, the surface roughness is produced by Electrical Discharge Machining and the surrounding lens portion comprises silicone.
- More particularly, it has been found that a roughness level of about Ra 180 is particularly suitable for reducing glare. The surface roughness may be disposed on anterior and posterior surfaces of the surrounding lens portion and selected portions having the provided surface roughness may include at least one haptic for fixing a lens within the capsular bag.
- Preferably, the surrounding lens portion includes a peripheral edge surface intersecting at least one of the anterior and a posterior surface to form a corner therebetween and a surface roughness, or frosting, is disposed on the anterior and posterior surfaces other than the corner.
- Also in accordance with the present invention, a process for fabricating a surface on an intraocular lens is provided with the process comprising roughening a smooth lens surface by Electrical Discharge Machining to a roughness level of between about Ra 45 and about Ra 350.
- In addition, the present invention provides for a process of fabricating an intraocular lens which includes providing a blank lens having a center lens portion and a surrounding lens portion and roughening the surrounding lens portion by electrical discharge machining to a roughness level of between about Ra 45 and about Ra 350.
- Ultimately, the present invention provides a method for improving vision of an eye with a cataractic lens with the method including the steps of removing a cataractic lens from the lens capsule and inserting an intraocular lens into the capsule with the intraocular lens including a center lens portion for focusing incoming light toward the retina, a surrounding lens portion for mounting the lens within the capsular bag and a surface roughness disposed on the surrounding lens portion for reducing glare due to non-focused light directed toward the retina from the intraocular lens. The surface roughness has a roughness level of between about Ra 45 and about Ra 350.
- Likewise, the present invention comprises using the method taught for phakic lenses and contemplates all of the disclosed steps with removal of the lens or during a “clear lens-ectomy” or procedure without removal of a cataractous or “cloudy” lens.
- The advantages and features of the present invention will be better understood by the following description when considered in conjunction with the accompanying drawings in which:
-
FIGS. 1 a and 1 b are representations of intraocular lenses which may be produced in accordance with the present invention having a center lens portion for focusing incoming light toward a retina (not shown inFIG. 1 ) and a surrounding lens portion for mounting a lens within a capsular bag (not shown inFIG. 1 ); -
FIG. 2 is an enlarged end view of the surrounding lens portion shown inFIG. 1 with a surface roughness disposed thereon; -
FIG. 3 is a diagram of light at incident angles from 0 to 70° showing passage through a cornea/lens and corresponding edge glares produced; -
FIG. 4 is a diagram illustrating the occurrence of reflected and transmitted edge glare and resulting images on a retina; -
FIG. 5 is a diagram illustrating the surrounding the lens portion shown inFIG. 2 and resulting glare from incident light at 35° and 55° incident angle; -
FIG. 6 is an illustration of surface scattering with different scattering probability models; -
FIG. 7 is a schematic representation of Electrical Discharge Machine apparatus for producing the surface roughness; -
FIG. 8 are microscopic views of surface roughness on the lens shown inFIGS. 1 and 2 with arithmetic mean roughness Ra varying fromRa 45 to Ra 490; -
FIG. 9 are analyzed results from sample surfaces having the average roughness from Ra 45 to Ra 490 showing the scattering level as a function of roughness; -
FIG. 10 is a plot of distribution width sigma as a function of surface roughness with the data fitted to a Gaussian distribution model; and -
FIG. 11 is a comparison of glare at 55° incident angle for the intraocular lens made in accordance with the present invention with a roughened edge having average roughness of Ra 180 with an identical lens without edge roughening, i.e., a clear lens. - With reference to
FIGS. 1 a and 1 b, there is illustrated intraocular lenses (IOLS) 10, 10 a havingcenter portions FIG. 1 ) and a surroundinglens portion lens 10, 10 a within a capsular bag (not shown inFIG. 1 ) in a conventional manner. Thelenses 10, 10 a may be formed from any suitable material such as, for example, silicone, poly(methylmetharylate) or other solid elastically deformable materials formed from functional groups such as, but not limited to vinylic, acrylic, methacrylic groups, i.e. hybrid material. - As more clearly shown in
FIG. 2 , a surface roughness is disposed on the surrounding lens portionanterior surface 24 for reducing glare due to non-focused light directed toward the retina from the intraocular lens, as will be hereinafter discussed in greater detail. Aposterior surface 26 may also be roughened. As illustrated surroundinglens portion 14 may include acorner 28 and no surface roughening is applied thereto. - The surface roughness has a roughness level of between about Ra 45 and about Ra 350 and preferably about Ra 180. Surface roughness is the arithmetic mean roughness value which is calculated from the integral of the absolute value of peak or valley with respect to a centerline, according to standard methods.
- With reference to
FIG. 3 , there is illustrated anintraocular lens 10 for focusing incoming light through acornea 32 toward aretina 36 as well as glare caused bynon-focused light 40 directed toward theretina 36 from theintraocular lens 10 at various incident angles of theincoming light 30, namely 30°-70°. -
FIG. 4 illustrates theglare patterns 44; 46 on theretina 36 at a 40° incident angle of incoming light. Reflected light, illustrated by theline 50, causes an arcuate pattern curved toward the source of light while incoming light at 42° incident angle produces non-focused light, indicated by theline 52, due to transmitted light which produces theglare pattern 46 which is curved away from the source. -
FIG. 5 illustrates simulated glare from thelens 10 without the surface roughness at incident light angles of 35° and 55° on an S140e lens (Advanced Medical Optics, Santa Ana, Calif.). - The present invention provides for a roughened
surface 24 on the lens-surroundingportion 14 as shown inFIG. 2 to provide a random scattering surface. With a random scattering surface, the glare patterns are effectively reduced or eliminated, that is, glare is not perceived due not only to reduction in glare intensity but also in a reduction of glare contrast. In other words, random light scattering provides a uniform contrast level on the retina which does not include contrasted glare patterns as hereinbefore discussed. - A discussion of random scattering is useful in understanding the present invention. A random scattering surface can be modeled at the surface with uniform scattering in all directions in an ideal case such as a Lambertian Scattering Surface shown in
FIG. 6 . -
FIG. 6 shows an illustration of the probability distribution of such a scattering model. However, a practical surface usually is more accurately modeled as a surface that scatters light in Gaussian distribution relative to the spectacular ray which is either the reflective ray or transmitted ray. -
FIG. 6 also gives the probability curve for Gaussian scattering distribution. When the distribution width sigma is very large (that is >1) the surface is close to a uniform scattering surface, whereas when the distribution width sigma is very narrow (<0.1) the surface is close to an optical surface. - The distribution amplitude represents a scattering level at a specific scattering direction. It is the ratio of all energy associated to the scattered rays to the total energy associated to all reflected or transmitted rays. The larger the scattering level the more energy associated with the scattering ray.
- The
intraocular lens 10 and the surface roughness, or frosting, 24 provided thereon is fabricated by providing a blank lens, preferably silicone, having thecenter lens portion 12 and surroundinglens portion 14 and thereafter roughening the surroundinglens portion 14 by Electrical DischargeMachining utilizing apparatus 60 diagramed inFIG. 7 . - Generally, the Electronic
Discharge Machining apparatus 60 includes an electrode tool 62, a slide table 64, and awork piece 66 for supporting the intraocular lens 10 (not shown inFIG. 7 ). Apulse generator 70 provides a voltage differential between the electrode tool 62 andwork piece 66 which is driven by aprogrammable circuit 72. - In a simplistic description of one mode of operation, the
lens 10, 10 a is disposed on the work piece and the pulsed generator and slide table manipulated to provide theroughness 24 on thelens 10, 10 a to a specified surface roughness Ra. As a specific example a program usable on an Electrical Discharge Machine available at Porex Medical Products in Ontario, Calif. is set forth in Table 1 for providing aRa 180 surface onsilicone lenses 10, 10 a as indicated by thesurface 24 shown inFIG. 2 . -
FIG. 8 shows magnified photographs of surfaces having average surface roughness levels, or topographies, fromRa 45 to Ra 490 and programs similar to that shown in Table 1 may be utilized for the production of the surfaces. - Six IOL's having an
edge roughness 26 fromRa 45 to Ra 490 were subjected to scattering measurements at 35° and 55° incident light angles with the light of 514 nm and 633 nm, respectively.TABLE 1 MACHINING PROGRAM FOR Ra 180 ROUGHENING ON SILICONE “;” “ (******************************************************);” “ (AMO SPARE TIRE TO A 180.+−15 RA FINISH 1/22/2003);” “ (******************************************************);” “ (2003/01/23 VERSION 8.2 CLRFLXB Column with bottom);” “ (******************************************************);” “ (2003/01/24 VERSION 8.2 SPARETIR Column with bottom);” “;” “( PL ON OFF IP SV S UP DN JS LNS STEP V HP PP C ALV OC LF JM LS LNM);” “C005 = + 0040 0065 004.4 055 02 008 040 010 0001 0.00000 02 000 00 0 0018 0015 0000 01 02 303;” “C006 = + 0020 0030 003.0 060 02 008 040 010 0001 0.00000 02 000 10 0 0018 0013 0000 01 03 303;” “C029 = + 0016 0025 002.4 060 02 008 040 010 0001 0.00000 02 000 10 0 0012 0013 0000 01 03 303;” “;” “H005 = + 00000.00013 (123:RGH.S-FIN.FIN,1:RGH,13:RGH.FIN, );” “ (12:RGH.S-FIN,2:S-FIN,23:S-FIN.FIN,3:FIN );” “H017 = + 00000.00000 (1:COMBINATION );” “H002 = − 00000.01830 (MACHINING DEPTH );” “H011 = + 00000.00555 (EL1 UNDER SIZE );” “H012 = + 00000.00555 (EL2 UNDER SIZE );” “H013 = + 00000.00555 (EL3 UNDER SIZE );” “H027 = + 00000.02500 (COLLISION AVOIDANCE POSITION );” “H010 = + 00000.00003 (EL PROCESS NO. );” “H028 = + 00000.00158 (SIDE OFFSET );” “H030 = + 00000.00252 (BOTTOM OFFSET );” “H048 = + 00000.00004 (CONDITION COUNT );” “H018 = + 00000.00303 (LNM );” “H019 = + 00000.00001 (LNS );” “H000 = + 00000.10000 (Projected area );” “H003 = + 00000.01250 (ACTUAL DEPTH );” “H008 = + 00000.50501 (CONDITION );” “H009 = + 00000.00030 (TIMER );” “H001 = + 00000.00000 (MACHINING DIRECTION );” “H007 = + 00000.00000 (ABS/INC );” “H006 = + 00000.01401 (SIDE MACHINING AREA );” “H025 = + 00000.00059 (SIDE ESCAPE );” “H026 = + 00000.00079 (BOTTOM ESCAPE );” “H032 = + 00000.00000 (LORAN ROTATION );” “;” “G90;” “H900 = H027 H940 = 0 H941 = 0 H942 = 3 H950 = 1 H951 = 0 H952 = 0 H910 = 0 H947 = 0 H960 = 0;” “G24;” “IFH005=3(1100);” “IFH005=23(1110);” “IFH005=2(1110);” “JUMP1120;” “N1100 H942=3;” “G83 Z920;” “JUMP2300;” “N1110 H942=2;” “G83 Z920;” “JUMP2200;” “N1120;” “G83 Z920;” “;” “N2200;” “N2300;” “QATP(54, 1, 0, 3, 1, 0.00000, 0.00000, 1.00000, 0.00000, H027, 030);” “CRT(- EL3-COND1-HOLE1 -);” “M98P2001;” “QATP(54, 1, 0, 3, 1, 0.00000, 0.00000, 1.00000, 0.00000, H027, 030);” “CRT(- EL3-COND2-HOLE1 -);” “M98P2002;” “QATP(54, 1, 0, 3, 1, 0.00000, 0.00000, 1.00000, 0.00000, H027, 030);” “CRT(- EL3-COND3-HOLE1 -);” “M98P2003;” “QATP(54, 3, 0, 3, 2, 0.00000, 0.00000, 1.00000, 0.00000, H027, 030);” “CRT(- EL3-COND1-HOLE2 -);” “M98P2001;” “QATP(54, 3, 0, 3, 2, 0.00000, 0.00000, 1.00000, 0.00000, H027, 030);” “CRT(- EL3-COND2-HOLE2 -);” “M98P2002;” “QATP(54, 3, 0, 3, 2, 0.00000, 0.00000, 1.00000, 0.00000, H027, 030);” “CRT(- EL3-COND3-HOLE2 -);” “M98P2003;” “QATP(54, 5, 0, 3, 3, 0.00000, 0.00000, 1.00000, 0.00000, H027, 030);” “CRT(- EL3-COND1-HOLE3 -);” “M98P2001;” “QATP(54, 5, 0, 3, 3, 0.00000, 0.00000, 1.00000, 0.00000, H027, 030);” “CRT(- EL3-COND2-HOLE3 -);” “M98P2002;” “QATP(54, 5, 0, 3, 3, 0.00000, 0.00000, 1.00000, 0.00000, H027, 030);” “CRT(- EL3-COND3-HOLE3 -);” “M98P2003;” “;” “N2400;” “G90 G00 M05 ZH920;” “IF H027=99999999(2401);” “G00 ZH027;” “JUMP2402;” “N2401;” “G81 Z+;” “N2402;” “IF H017=1(9999);” “IFH005=1(2410);” “IFH005=2(2410);” “IFH005=12(2410);” “JUMP9999;” “N2410;” “CRT(EL CHANGE);” “JUMP9999;” “;” “N2001;” “C005;” “H010=3 H030=0.00610 H028=0.00311 H048=2 H009=10;” “G85 TH009;” “M98 P3300;” “M99;” “N2002;” “C006;” “H010=3 H030=0.00402 H028=0.00173 H048=3 H009=20;” “G85 TH009;” “M98 P3300;” “M99;” “N2003;” “C029;” “H010=3 H030=0.00252 H028=0.00158 H048=4 H009=30;” “G85 TH009;” “M98 P3300;” “M99;” “;” “(01FEB2002 V3.00 111);” “N3100 (*************** PATTERN 1 ***************);” “G83R923;” “IF H923=2(,3110);” “M99 (***** DELETE M99 : FULL DRY RUN *****);” “N3110;” “IF H002<H920(3120);” “H030=0-H030;” “H026=0-H026;” “N3120;” “M98 P3500;” “;” “M98 P3600;” “JUMP 3900;” “;” “N3200 (************* PATTERN 2 3 *************);” “N3300;” “G83R923;” “IF H923=2(,3210);” “M99 (***** DELETE M99 : FULL DRY RUN *****);” “N3210;” “IF H002<H920(3220);” “H030=0-H030;” “H026=0-H026;” “N3220;” “M98 P3500;” “M98 P3600;” “JUMP 3900;” “;” “N3500 (******** PARAMETER IS SET UP **********);” “G24;” “LNMH018 LNSH019 LP0000;” “G83UP918;” “QALEC(H000,H003,H008,H018,H019,1);” “N3530 ( ** WITH ROTATION **);” “IF H960=0(3550);” “G83 U947;” “LAH032+H947;” “G326;” “M99;” “N3550;” “LAH032;” “G326;” “M99;” “;” “N3600(************* MACHINING **************);” “G90+H007;” “IF H048<>1(3610);” “STEP0 ( ** 1ST MACH. ** );” “G01 Z+H002+H030 M04;” “N3610;” “IF H048>800(,3660);” “N3620 ( ** TIMER MACHINING **);” “IF H000<10./25.4*1./25.4*1.(3660);” “QTIMER(H000,H006,H009,0.254/1000.,0);” “N3630 G85 ZH909 (** FOR SIDE ** );” “STEP0+H[010+H010]-H028;” “G01 Z+H002+H030+H026 M04;” “N3640;” “QTIMER(H000,H006,H009,0.254/1000.,1);” “N3650 G85 ZH909 ( ** FOR BOTTOM **);” “STEP0+H[010+H010]-H028-H025;” “JUMP3670;” “N3660 ( ** FROM 2ND MACH ** );” “STEP0;” “IF H[010+H010]-H028<0.004/25.4*1.(3670);” “STEP0+H[010+H010]-H028;” “N3670; “G01 Z+H002+H030 M04;” “G90;” “M99;” “;” “N3900 (************* READ TIME *************);” “G327;” “UPH918;” “G83 T[300+H952];” “H[301+H952]=99999;” “IF H952>100(3999);” “H952=H952+1;” “M99;” “N3999;” “H952=0;” “M99;” “N9999;” - From the measured scattering results, it has been found that all surface scattering follow a Gaussian distribution by fitting the measured data to a Gaussian scattering model, as shown in
FIG. 9 , which is a plot of scattering level versus average roughness. - Measured scattering level is about 0.993, as shown, and, as shown in
FIG. 10 the distribution width sigma ranges from 0.4 to 1.5 withRa 180 having the maximum. A fitting correlation R2 values for all cases are above 0.95. Accordingly, theRa 180 surface has found to have the best scattering ability, is closest to random scattering. - In view of variation of distribution width sigma shown in
FIG. 10 , this result could not be predicted on the basis of the roughness Ra value. That is, there is no predictable connection, or correlation, between Ra and scattering effectiveness. -
FIG. 11 shows simulated comparison examples of the scattering analysis done on thelens 10 with and without (clear) a roughness ofRa 180 at 55° incident light angle. Defrosted (Lambertian) means the peripheralanterior area 24 andslope edge 28 are frosted with a uniform (Lambertian model) scattering surface finished with 0.9 scattering level and frosted (Gaussian) means the peripheral area of theIOL interior surface 24 and theIOL slope edge 28 are frosted with a non-uniform (Gaussian model) scattering surface with 0.9 scattering level at 1.4 half distribution sigma width. - The corresponding glare pattern average intensity and local contrast of the lenses is shown in Table 2
- Table 2: The corresponding glare pattern average intensity and local contrast of cases in
FIG. 11 .Clariflex Clear Lambertian Gaussian Average Intensity 1.04 × 105 0.62 × 104 0.75 × 104 Local Contrast 0.88 0.02 0.08 - It should be apparent that the results for the frosted lenses as shown in
FIG. 11 illustrate an almost a uniform contrast with no discernment of glare patterns as is evidenced with the clear lens. - Although there has been hereinabove described a specific glare reducing rough surfaces in accordance with the present invention for the purpose of illustrating the manner in which the invention may be used to advantage, it should be appreciated that the invention is not limited thereto. That is, the present invention may suitably comprise, consist of, or consist essentially of the recited elements. Further, the invention illustratively disclosed herein suitably may be practiced in the absence of any element which is not specifically disclosed herein. Accordingly, any and all modifications, variations or equivalent arrangements which may occur to those skilled in the art, should be considered to be within the scope of the present invention as defined in the appended claims.
Claims (48)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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US10/638,036 US20050033422A1 (en) | 2003-08-08 | 2003-08-08 | Glare reducing rough surfaces |
US12/163,912 US7811319B2 (en) | 2003-08-08 | 2008-06-27 | Glare reducing rough surfaces |
US12/875,434 US8012203B2 (en) | 2003-08-08 | 2010-09-03 | Glare reducing rough surfaces |
US13/224,822 US8349006B2 (en) | 2003-08-08 | 2011-09-02 | Glare reducing rough surfaces |
Applications Claiming Priority (1)
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US10/638,036 US20050033422A1 (en) | 2003-08-08 | 2003-08-08 | Glare reducing rough surfaces |
Related Child Applications (1)
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US12/163,912 Division US7811319B2 (en) | 2003-08-08 | 2008-06-27 | Glare reducing rough surfaces |
Publications (1)
Publication Number | Publication Date |
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US20050033422A1 true US20050033422A1 (en) | 2005-02-10 |
Family
ID=34116707
Family Applications (4)
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US10/638,036 Abandoned US20050033422A1 (en) | 2003-08-08 | 2003-08-08 | Glare reducing rough surfaces |
US12/163,912 Expired - Lifetime US7811319B2 (en) | 2003-08-08 | 2008-06-27 | Glare reducing rough surfaces |
US12/875,434 Expired - Lifetime US8012203B2 (en) | 2003-08-08 | 2010-09-03 | Glare reducing rough surfaces |
US13/224,822 Expired - Lifetime US8349006B2 (en) | 2003-08-08 | 2011-09-02 | Glare reducing rough surfaces |
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US12/163,912 Expired - Lifetime US7811319B2 (en) | 2003-08-08 | 2008-06-27 | Glare reducing rough surfaces |
US12/875,434 Expired - Lifetime US8012203B2 (en) | 2003-08-08 | 2010-09-03 | Glare reducing rough surfaces |
US13/224,822 Expired - Lifetime US8349006B2 (en) | 2003-08-08 | 2011-09-02 | Glare reducing rough surfaces |
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US20070067031A1 (en) * | 2005-09-22 | 2007-03-22 | Alcon, Inc. | Intraocular lens |
US20080077238A1 (en) * | 2006-09-21 | 2008-03-27 | Advanced Medical Optics, Inc. | Intraocular lenses for managing glare, adhesion, and cell migration |
WO2008036674A1 (en) | 2006-09-21 | 2008-03-27 | Advanced Medical Optics, Inc. | Intraocular lenses for managing glare, adhesion, and cell migration |
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Also Published As
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US8349006B2 (en) | 2013-01-08 |
US8012203B2 (en) | 2011-09-06 |
US20120032363A1 (en) | 2012-02-09 |
US20080288065A1 (en) | 2008-11-20 |
US7811319B2 (en) | 2010-10-12 |
US20110004303A1 (en) | 2011-01-06 |
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