US20050026556A1

US20050026556A1 - Grinding wheel having a fixing unit

Info

Publication number: US20050026556A1
Application number: US10/772,381
Authority: US
Inventors: Tong Shin
Original assignee: Sun Abrasives Co Ltd
Current assignee: Sun Abrasives Co Ltd
Priority date: 2003-07-30
Filing date: 2004-02-06
Publication date: 2005-02-03
Also published as: EP1502704A1; KR200331457Y1

Abstract

A grinding wheel includes a backing disk having a center hole, a plurality of coated abrasives flaps circumferentially arranged on the backing, a bolt being fitted through the center hole of the backing disk, the bolt having a head of a size larger than that of the central hole so that it hangs from the backing disk, a fastening member for fixing the bolt to the grinding wheel and a holder having an upper part into which the bolt is fitted and a lower part connected to a rotating part of a grinder.

Description

FIELD OF THE INVENTION

The present invention relates to a grinding wheel; and, more particularly, to a grinding wheel capable of being easily installed and uninstalled at a grinder.

BACKGROUND OF THE INVENTION

Generally, a grinding wheel is mounted on a driving machine providing a rotational power thereto, and is used to grind a surface of a workpiece.
FIG. 1 illustrates an exploded perspective view showing a conventional grinding wheel 1 of a quick-change disc type being installed at a grinder 3. FIG. 2 shows an exploded view showing a conventional grinding wheel 10 of a so-called lamella or flap type, wherein a plurality of coated abrasives flaps 13 are circumferentially arranged and adhesively attached on a backing disk 12.
Referring to FIG. 1, the grinding wheel 1 of the quick-change disc type includes a single-layer coated abrasives cut in a disk shape of a desired size. A connecting member 2 having an exterior threaded portion is adhesively attached to a bottom surface of the coated abrasives at the center thereof.
Further, the connecting member 2 is screwed into an intermediate member 5 which has a coupling bar 5 a fitted into a tool holder 4 of the grinder 3.
However, such type grinding wheel has a drawback in that the single-layer coated abrasives should be frequently exchanged since it is easily worn away.
Recently, for the reason described above, the grinding wheel of the flap type has mainly been used.
In general, the flap type grinding wheel has a lifetime longer than the grinding wheel of the quick-change disc type, and can uniformly grind a workpiece surface, thereby increasing a productivity thereof.
Referring to FIG. 2, the flap type grinding wheel 10 includes a backing disk 12 having a central hub 11 for receiving a rotating shaft 22 of a grinder 20. A plurality of coated abrasives flaps 13 are circumferentially arranged on the backing disk 12 and attached thereto by using an epoxy adhesive.
The rotating shaft 22 is rotatably mounted at a head of the grinder 20. The rotating shaft 22 has an exterior threaded portion onto which a nut 30, the flap type grinding wheel 10 and a fastener 32 are sequentially screw-fitted.
The flap type grinding wheel is installed at the grinder 20, and a workpiece surface can be softly grinded by rotating this flap type grinding wheel at a high speed.
Accordingly, the flap type grinding wheel 10 can overcome the above problem of the grinding wheel of the quick-change disc type. However, the central hub 11 of the flap type grinding wheel 10 should be dimensioned depending on a diameter of the rotating shaft 22 of the grinder 20, thereby limiting a reduction of a size of the flap type grinding wheel 10.
As a result, the flap type grinding wheel would not be useful to grind a welded narrow area or a round surface. Further, a connecting procedure of the flap type grinding wheel is complicate, thereby requiring extended time period to exchange the grinding wheels.

SUMMARY OF THE INVENTION

It is, therefore, an object of the present invention to provide a grinding wheel which can easily be exchanged, which is made in various sizes to be used in grinding a narrow area of workpiece, and which has an extended life time.
In accordance with a preferred embodiment of the present invention, there is provided a grinding wheel including: a backing disk having a center hole; a plurality of coated abrasives flaps circumferentially arranged on the backing disk and attached thereto; a bolt being fitted through the center hole of the backing disk, the bolt having a head of a size larger than that of the central hole so that it hangs from the backing disk; a fastening member for fixing the bolt to the grinding wheel; and a holder having an upper part into which the bolt is fitted and a lower part connected to the rotating part of the grinder.

BRIEF DESCRIPTION OF THE DRAWINGS

The above and other objects and features of the present invention will become apparent from the following description of a preferred embodiment given in conjunction with the accompanying drawings, in which;
FIG. 1 illustrates an exploded perspective view of a conventional grinding wheel of a quick-change disc type;
FIG. 2 shows an exploded perspective view of another conventional grinding wheel of a flap type;
FIG. 3 depicts an exploded perspective view of a grinding wheel of a flap type in accordance with the present invention; and
FIG. 4 provides a perspective view showing a process, wherein the flap type grinding wheel of the present invention is installed to a grinder.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring to FIG. 3 and 4, there is illustrated a grinding wheel of a flap type in accordance with a preferred embodiment of the present invention. As shown in FIG. 3, a flap type grinding wheel 100 includes a backing disk 110 having a center hole 111; a plurality of coated abrasives flaps 120 circumferentially arranged on the backing disk 110 and attached thereto by using, e.g., an epoxy adhesive; and a fixing unit. The fixing unit includes a bolt 132, a nut 134, a washer 133, and a holder 136. The bolt 132 is inserted from above through the center hole 111 of the backing disk 110. The bolt 132 has a head 132 a of a diameter greater than that of the center hole 111 of the backing disk 110 so that the bolt 132 hangs from the backing disk 110. The washer 133 and the nut 134 are sequentially fitted onto the bolt 132, thereby fixing the bolt 132 to the backing disk 110.
Meanwhile, the holder 136 has an upper part 136 a of, e.g., a polygonal configuration and a lower part 136 b of an elongated bar configuration. The upper part 136 a of the holder 136 has an internal thread portion into which the bolt 132 can be screw-fitted. The lower part 136 b is fixed to a rotating part 143 of a grinder 140. The rotating part 143 has a chuck 145 which is divided into a plurality of segments. The lower part 136 b of the holder 136 is inserted into the chuck 145, and the chuck 145 is then fastened by a fastening nut 144, thereby fixedly connecting the lower part 136 b of the holder 136 to the rotating part 143 of the grinder 140.
The bolt 132 is screw-fitted into the internal thread portion of the upper part 136 a of the holder 136.
In this way, the flap type grinding wheel 100 is securely fixed to the rotating part 143 of the grinder 140.
In case the grinding wheel which has been worn out needs to be replaced with new one, the bolt 132 is disconnected from the holder 136 fixed to the chuck 145 of the grinder 140. Then, the grinding wheel is separated from the bolt 132 by way of releasing the nut 134 and the washer 133, and a new grinding wheel is installed in the holder 136 in the same manner described above. Accordingly, the grinding wheel can quickly be exchanged.
In addition, the flap type grinding wheel can be made in various sizes as long as it has the central hole 111 through which the bolt 132 can fit.
In particular, in case the flap type grinding wheel of a small size is required, the central hole 111 is formed with a small diameter and the size of the bolt 132 is determined depending on the diameter of the central hole 111. The inner diameter of the upper part 136 a of the holder 136 is dimensioned to correspond to the bolt 132. In this way, the flap type grinding wheel of a diameter ranging from about 1 inch to 3 inch can be manufactured, which can be used in grinding a narrow welded area, a round surface, a cemented carbide metal alloy, a metal or the like.
While the invention has been shown and described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims.

Claims

1. A grinding wheel comprising:

a backing disk having a center hole;

a plurality of coated abrasives flaps circumferentially arranged on the backing disk and attached thereto;

a bolt being fitted through the center hole of the backing disk, the bolt having a head of a size larger than that of the central hole so that it hangs from the backing disk;

a fastening member for fixing the bolt to the grinding wheel; and

a holder having an upper part into which the bolt is fitted and a lower part connected to a rotating part of a grinder.

2. The grinding wheel of claim 1, wherein the upper part of the holder has an internal thread portion and the bolt is screw-fitted into the internal thread portion.

3. The grinding wheel of claim 1, wherein the fastening member includes a washer and a nut, which are sequentially fitted onto the bolt protruding from the backing disk.