US20030114714A1 - Method for producing aldehydes - Google Patents
Method for producing aldehydes Download PDFInfo
- Publication number
- US20030114714A1 US20030114714A1 US10/275,563 US27556302A US2003114714A1 US 20030114714 A1 US20030114714 A1 US 20030114714A1 US 27556302 A US27556302 A US 27556302A US 2003114714 A1 US2003114714 A1 US 2003114714A1
- Authority
- US
- United States
- Prior art keywords
- metal
- tetramethyl
- trioxatricyclo
- phospha
- ligand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 150000001299 aldehydes Chemical class 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title description 2
- VURFVHCLMJOLKN-UHFFFAOYSA-N diphosphane Chemical compound PP VURFVHCLMJOLKN-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000003446 ligand Substances 0.000 claims abstract description 32
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 28
- 229910052751 metal Inorganic materials 0.000 claims abstract description 24
- 239000002184 metal Substances 0.000 claims abstract description 24
- 150000001875 compounds Chemical class 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 15
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 12
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910002091 carbon monoxide Inorganic materials 0.000 claims abstract description 10
- 239000001257 hydrogen Substances 0.000 claims abstract description 10
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 10
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 8
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 claims abstract description 7
- 125000004437 phosphorous atom Chemical group 0.000 claims abstract description 7
- 238000002360 preparation method Methods 0.000 claims abstract description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 7
- 125000004430 oxygen atom Chemical group O* 0.000 claims abstract description 5
- 239000010948 rhodium Substances 0.000 claims description 23
- 125000000217 alkyl group Chemical group 0.000 claims description 11
- 229910052703 rhodium Inorganic materials 0.000 claims description 9
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 9
- 125000003118 aryl group Chemical group 0.000 claims description 8
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 8
- 125000001188 haloalkyl group Chemical group 0.000 claims description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 6
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 5
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 claims description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 125000005842 heteroatom Chemical group 0.000 claims description 3
- 125000001960 7 membered carbocyclic group Chemical group 0.000 claims description 2
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 claims description 2
- 125000000623 heterocyclic group Chemical group 0.000 claims description 2
- 239000001294 propane Substances 0.000 claims description 2
- 229920006395 saturated elastomer Polymers 0.000 claims description 2
- -1 2-phosphatricyclo[3.3.1.1{3,7}]decyl group Chemical group 0.000 description 47
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 30
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 24
- 238000007037 hydroformylation reaction Methods 0.000 description 23
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 15
- PKPSSMMFHJOLBF-UHFFFAOYSA-N methyl-[(1,3,5,7-tetramethyl-2,4,6-trioxatricyclo[3.3.1.13,7]decan-8-yl)methyl]phosphane Chemical compound CC12C(C3(CC(OC(C1)(O3)C)(O2)C)C)CPC PKPSSMMFHJOLBF-UHFFFAOYSA-N 0.000 description 14
- GYHFUZHODSMOHU-UHFFFAOYSA-N nonanal Chemical compound CCCCCCCCC=O GYHFUZHODSMOHU-UHFFFAOYSA-N 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 12
- 239000000203 mixture Substances 0.000 description 11
- 230000015572 biosynthetic process Effects 0.000 description 9
- 238000003786 synthesis reaction Methods 0.000 description 9
- 0 *.*.P*P Chemical compound *.*.P*P 0.000 description 8
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 8
- 229910017052 cobalt Inorganic materials 0.000 description 8
- 239000010941 cobalt Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- JRPPVSMCCSLJPL-UHFFFAOYSA-N 7-methyloctanal Chemical compound CC(C)CCCCCC=O JRPPVSMCCSLJPL-UHFFFAOYSA-N 0.000 description 7
- 150000001336 alkenes Chemical class 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 7
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 6
- 125000001424 substituent group Chemical group 0.000 description 6
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 5
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 5
- 150000003254 radicals Chemical class 0.000 description 5
- 229910052707 ruthenium Inorganic materials 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 4
- 238000005810 carbonylation reaction Methods 0.000 description 4
- 229910052741 iridium Inorganic materials 0.000 description 4
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical group [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- 125000004429 atom Chemical group 0.000 description 3
- 239000000460 chlorine Chemical group 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 229910052763 palladium Inorganic materials 0.000 description 3
- XYFCBTPGUUZFHI-UHFFFAOYSA-N phosphine group Chemical group P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 3
- YNWSXIWHOSSPCO-UHFFFAOYSA-N rhodium(2+) Chemical compound [Rh+2] YNWSXIWHOSSPCO-UHFFFAOYSA-N 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- DAFHKNAQFPVRKR-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylpropanoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)C DAFHKNAQFPVRKR-UHFFFAOYSA-N 0.000 description 2
- 125000004765 (C1-C4) haloalkyl group Chemical group 0.000 description 2
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 description 2
- 125000004778 2,2-difluoroethyl group Chemical group [H]C([H])(*)C([H])(F)F 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 2
- AMIMRNSIRUDHCM-UHFFFAOYSA-N Isopropylaldehyde Chemical compound CC(C)C=O AMIMRNSIRUDHCM-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000012190 activator Substances 0.000 description 2
- 125000004453 alkoxycarbonyl group Chemical group 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 2
- 125000004104 aryloxy group Chemical group 0.000 description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Chemical group BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 125000002837 carbocyclic group Chemical group 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 125000004093 cyano group Chemical group *C#N 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 125000001153 fluoro group Chemical group F* 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical group II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 125000001624 naphthyl group Chemical group 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- CFEYBLWMNFZOPB-UHFFFAOYSA-N pent-4-enenitrile Chemical compound C=CCCC#N CFEYBLWMNFZOPB-UHFFFAOYSA-N 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- PZSJYEAHAINDJI-UHFFFAOYSA-N rhodium(3+) Chemical class [Rh+3] PZSJYEAHAINDJI-UHFFFAOYSA-N 0.000 description 2
- SVOOVMQUISJERI-UHFFFAOYSA-K rhodium(3+);triacetate Chemical compound [Rh+3].CC([O-])=O.CC([O-])=O.CC([O-])=O SVOOVMQUISJERI-UHFFFAOYSA-K 0.000 description 2
- 150000003303 ruthenium Chemical class 0.000 description 2
- 229910001927 ruthenium tetroxide Inorganic materials 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 2
- 125000003837 (C1-C20) alkyl group Chemical group 0.000 description 1
- 125000004209 (C1-C8) alkyl group Chemical group 0.000 description 1
- UIRWNAVHKJFQQG-UHFFFAOYSA-N 1,1,1,3,3,5,5,5-octafluoropentane-2,4-dione Chemical compound FC(F)(F)C(=O)C(F)(F)C(=O)C(F)(F)F UIRWNAVHKJFQQG-UHFFFAOYSA-N 0.000 description 1
- 125000005919 1,2,2-trimethylpropyl group Chemical group 0.000 description 1
- 125000005918 1,2-dimethylbutyl group Chemical group 0.000 description 1
- MTNKRTXSIXNCAP-UHFFFAOYSA-N 1-(4-butoxyphenyl)-n-[4-[2-[4-[(4-butoxyphenyl)methylideneamino]phenyl]ethyl]phenyl]methanimine Chemical compound C1=CC(OCCCC)=CC=C1C=NC(C=C1)=CC=C1CCC1=CC=C(N=CC=2C=CC(OCCCC)=CC=2)C=C1 MTNKRTXSIXNCAP-UHFFFAOYSA-N 0.000 description 1
- 125000006218 1-ethylbutyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])[H] 0.000 description 1
- HNEGJTWNOOWEMH-UHFFFAOYSA-N 1-fluoropropane Chemical group [CH2]CCF HNEGJTWNOOWEMH-UHFFFAOYSA-N 0.000 description 1
- 125000000453 2,2,2-trichloroethyl group Chemical group [H]C([H])(*)C(Cl)(Cl)Cl 0.000 description 1
- 125000004206 2,2,2-trifluoroethyl group Chemical group [H]C([H])(*)C(F)(F)F 0.000 description 1
- 125000004781 2,2-dichloro-2-fluoroethyl group Chemical group [H]C([H])(*)C(F)(Cl)Cl 0.000 description 1
- 125000004779 2-chloro-2-fluoroethyl group Chemical group [H]C([H])(*)C([H])(F)Cl 0.000 description 1
- 125000001340 2-chloroethyl group Chemical group [H]C([H])(Cl)C([H])([H])* 0.000 description 1
- KKZUMAMOMRDVKA-UHFFFAOYSA-N 2-chloropropane Chemical group [CH2]C(C)Cl KKZUMAMOMRDVKA-UHFFFAOYSA-N 0.000 description 1
- 125000006176 2-ethylbutyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(C([H])([H])*)C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004777 2-fluoroethyl group Chemical group [H]C([H])(F)C([H])([H])* 0.000 description 1
- 125000004493 2-methylbut-1-yl group Chemical group CC(C*)CC 0.000 description 1
- 125000005916 2-methylpentyl group Chemical group 0.000 description 1
- 125000000094 2-phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
- 125000003542 3-methylbutan-2-yl group Chemical group [H]C([H])([H])C([H])(*)C([H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000005917 3-methylpentyl group Chemical group 0.000 description 1
- UQRONKZLYKUEMO-UHFFFAOYSA-N 4-methyl-1-(2,4,6-trimethylphenyl)pent-4-en-2-one Chemical group CC(=C)CC(=O)Cc1c(C)cc(C)cc1C UQRONKZLYKUEMO-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 1
- 125000003860 C1-C20 alkoxy group Chemical group 0.000 description 1
- 229910021580 Cobalt(II) chloride Inorganic materials 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- 239000002879 Lewis base Substances 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910021604 Rhodium(III) chloride Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- HDTOJNWTFZFLPZ-UHFFFAOYSA-J [K+].[Rh+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O Chemical compound [K+].[Rh+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O HDTOJNWTFZFLPZ-UHFFFAOYSA-J 0.000 description 1
- ROZSPJBPUVWBHW-UHFFFAOYSA-N [Ru]=O Chemical class [Ru]=O ROZSPJBPUVWBHW-UHFFFAOYSA-N 0.000 description 1
- CUJRVFIICFDLGR-UHFFFAOYSA-N acetylacetonate Chemical compound CC(=O)[CH-]C(C)=O CUJRVFIICFDLGR-UHFFFAOYSA-N 0.000 description 1
- 238000007171 acid catalysis Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 125000002178 anthracenyl group Chemical group C1(=CC=CC2=CC3=CC=CC=C3C=C12)* 0.000 description 1
- 229940045985 antineoplastic platinum compound Drugs 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000005228 aryl sulfonate group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 1
- ZVENKBGRIGHMRG-UHFFFAOYSA-M carbon monoxide chloro(hydrido)ruthenium triphenylphosphane Chemical compound [C-]#[O+].[H][Ru]Cl.c1ccc(cc1)P(c1ccccc1)c1ccccc1.c1ccc(cc1)P(c1ccccc1)c1ccccc1.c1ccc(cc1)P(c1ccccc1)c1ccccc1 ZVENKBGRIGHMRG-UHFFFAOYSA-M 0.000 description 1
- YMFAWOSEDSLYSZ-UHFFFAOYSA-N carbon monoxide;cobalt Chemical group [Co].[Co].[Co].[Co].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-] YMFAWOSEDSLYSZ-UHFFFAOYSA-N 0.000 description 1
- FMJNZRCLIZWWJP-UHFFFAOYSA-N carbon monoxide;ruthenium;triphenylphosphane Chemical compound [Ru].[O+]#[C-].[O+]#[C-].[O+]#[C-].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 FMJNZRCLIZWWJP-UHFFFAOYSA-N 0.000 description 1
- 230000006315 carbonylation Effects 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 239000012018 catalyst precursor Substances 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 125000004775 chlorodifluoromethyl group Chemical group FC(F)(Cl)* 0.000 description 1
- 125000004773 chlorofluoromethyl group Chemical group [H]C(F)(Cl)* 0.000 description 1
- 125000004218 chloromethyl group Chemical group [H]C([H])(Cl)* 0.000 description 1
- 229940011182 cobalt acetate Drugs 0.000 description 1
- 150000001869 cobalt compounds Chemical class 0.000 description 1
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 description 1
- KTVIXTQDYHMGHF-UHFFFAOYSA-L cobalt(2+) sulfate Chemical compound [Co+2].[O-]S([O-])(=O)=O KTVIXTQDYHMGHF-UHFFFAOYSA-L 0.000 description 1
- ZOTKGJBKKKVBJZ-UHFFFAOYSA-L cobalt(2+);carbonate Chemical compound [Co+2].[O-]C([O-])=O ZOTKGJBKKKVBJZ-UHFFFAOYSA-L 0.000 description 1
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 description 1
- 229910000001 cobalt(II) carbonate Inorganic materials 0.000 description 1
- 229910000335 cobalt(II) sulfate Inorganic materials 0.000 description 1
- PFQLIVQUKOIJJD-UHFFFAOYSA-L cobalt(ii) formate Chemical compound [Co+2].[O-]C=O.[O-]C=O PFQLIVQUKOIJJD-UHFFFAOYSA-L 0.000 description 1
- BNGNANCNFVQZBM-UHFFFAOYSA-N cobalt;ethyl hexanoate Chemical compound [Co].CCCCCC(=O)OCC BNGNANCNFVQZBM-UHFFFAOYSA-N 0.000 description 1
- 150000001925 cycloalkenes Chemical class 0.000 description 1
- 125000000000 cycloalkoxy group Chemical group 0.000 description 1
- 125000001995 cyclobutyl group Chemical group [H]C1([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000001559 cyclopropyl group Chemical group [H]C1([H])C([H])([H])C1([H])* 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 125000004774 dichlorofluoromethyl group Chemical group FC(Cl)(Cl)* 0.000 description 1
- 125000004772 dichloromethyl group Chemical group [H]C(Cl)(Cl)* 0.000 description 1
- MQIKJSYMMJWAMP-UHFFFAOYSA-N dicobalt octacarbonyl Chemical group [Co+2].[Co+2].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-].[O+]#[C-] MQIKJSYMMJWAMP-UHFFFAOYSA-N 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 125000001028 difluoromethyl group Chemical group [H]C(F)(F)* 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- YFWNUYQMEJLXEE-UHFFFAOYSA-N ethyl hexanoate;rhodium Chemical compound [Rh].CCCCCC(=O)OCC YFWNUYQMEJLXEE-UHFFFAOYSA-N 0.000 description 1
- 125000004216 fluoromethyl group Chemical group [H]C([H])(F)* 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 125000006343 heptafluoro propyl group Chemical group 0.000 description 1
- 150000002390 heteroarenes Chemical class 0.000 description 1
- QAMFBRUWYYMMGJ-UHFFFAOYSA-N hexafluoroacetylacetone Chemical compound FC(F)(F)C(=O)CC(=O)C(F)(F)F QAMFBRUWYYMMGJ-UHFFFAOYSA-N 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 125000004491 isohexyl group Chemical group C(CCC(C)C)* 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 150000007527 lewis bases Chemical class 0.000 description 1
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000005246 nonafluorobutyl group Chemical group FC(F)(F)C(F)(F)C(F)(F)C(F)(F)* 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 125000006340 pentafluoro ethyl group Chemical group FC(F)(F)C(F)(F)* 0.000 description 1
- 125000003538 pentan-3-yl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000001792 phenanthrenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C=CC12)* 0.000 description 1
- 125000005538 phosphinite group Chemical group 0.000 description 1
- XRBCRPZXSCBRTK-UHFFFAOYSA-N phosphonous acid Chemical compound OPO XRBCRPZXSCBRTK-UHFFFAOYSA-N 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- WKFBZNUBXWCCHG-UHFFFAOYSA-N phosphorus trifluoride Chemical compound FP(F)F WKFBZNUBXWCCHG-UHFFFAOYSA-N 0.000 description 1
- 150000003058 platinum compounds Chemical class 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 150000003283 rhodium Chemical class 0.000 description 1
- 150000003284 rhodium compounds Chemical class 0.000 description 1
- VXNYVYJABGOSBX-UHFFFAOYSA-N rhodium(3+);trinitrate Chemical compound [Rh+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VXNYVYJABGOSBX-UHFFFAOYSA-N 0.000 description 1
- YWFDDXXMOPZFFM-UHFFFAOYSA-H rhodium(3+);trisulfate Chemical compound [Rh+3].[Rh+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O YWFDDXXMOPZFFM-UHFFFAOYSA-H 0.000 description 1
- SONJTKJMTWTJCT-UHFFFAOYSA-K rhodium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Rh+3] SONJTKJMTWTJCT-UHFFFAOYSA-K 0.000 description 1
- RADGOBKLTHEUQO-UHFFFAOYSA-N ruthenium(4+) Chemical compound [Ru+4] RADGOBKLTHEUQO-UHFFFAOYSA-N 0.000 description 1
- LHPHHNRKGMRCMY-UHFFFAOYSA-N ruthenium(6+) Chemical compound [Ru+6] LHPHHNRKGMRCMY-UHFFFAOYSA-N 0.000 description 1
- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 description 1
- 238000010517 secondary reaction Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000001935 tetracenyl group Chemical group C1(=CC=CC2=CC3=CC4=CC=CC=C4C=C3C=C12)* 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 125000003866 trichloromethyl group Chemical group ClC(Cl)(Cl)* 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/49—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reaction with carbon monoxide
- C07C45/50—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reaction with carbon monoxide by oxo-reactions
Definitions
- the present invention relates to a process for the preparation of aldehydes in which at least one compound containing a vinyl or vinylidene group is reacted with carbon monoxide and hydrogen in the presence of a source of a metal from sub-group VIII and in the presence of a bidentate diphosphine ligand.
- Hydroformylation or the oxo synthesis is an important large-scale industrial process and serves for the preparation of aldehydes by reaction of ethylenically unsaturated compounds with carbon monoxide and hydrogen.
- the reaction itself is highly exothermic and generally proceeds under superatmospheric pressure and at elevated temperatures in the presence of catalysts.
- the catalysts employed are usually metals from sub-group VIII of the Periodic Table of the Elements, in particular cobalt, rhodium, iridium, ruthenium, palladium or platinum compounds or complexes, which may have been modified by means of nitrogen- or phosphorus-containing ligands in order to influence the activity and/or selectivity.
- the compound (1) is frequently known as n-aldehyde, and the compound (2) as iso-aldehyde.
- n-aldehydes are generally of significantly greater industrial importance than the isoaldehydes, it is an aim to optimize the hydroformylation catalysts and conditions in order to achieve the greatest possible n-selectivity, i.e. the highest possible ratio of n-aldehyde to isoaldehyde in the product aldehydes.
- WO 98/42717 describes carbonylation reactions in the presence of a carbonylation catalyst containing a diphosphine, of which at least one phosphorus atom is part of a 2-phosphatricyclo[3.3.1.1 ⁇ 3,7 ⁇ ]decyl group.
- the carbonylation reactions described also include hydroformylations.
- WO 98/42717 indicates that, in order to prepare the catalyst system described therein, the ligand is generally employed in excess relative to the metal cation, nothing is stated regarding the amount of ligand present during the carbonylation reaction.
- X is a bridging chain having 1 to 10 carbon atoms
- the molar ratio between the diphosphine ligand and the metal is at least 5.
- the molar ratio between the diphosphine ligand and the metal is in accordance with the invention at least 5, preferably at least 8 and in particular at least about 10.
- the molar ratio is generally less than about 50, usually less than about 20.
- Tricyclo[3.3.1.1 ⁇ 3,7 ⁇ ]decane is also known by the trivial name “adamantane”.
- 2-phosphatricyclo[3.3.1.1 ⁇ 3,7 ⁇ ]decyl radical of the ligand used in accordance with the invention one or more non-adjacent carbon atoms, which are preferably not adjacent to the phosphorus atom, may have been replaced by oxygen atoms.
- the carbon atoms in positions 6, 9 and 10 have preferably been replaced by oxygen atoms.
- the 2-phosphatricyclo[3.3.1.1 ⁇ 3,7 ⁇ ]decyl radical may carry substituents on one or more of its carbon atoms.
- One or more carbon atoms in positions 1, 3, 5 and/or 7, in particular all carbon atoms in positions 1, 3, 5 and 7, preferably carry substituents, which are preferably identical.
- suitable substituents are alkyl, cycloalkyl, haloalkyl, aryl and aralkyl.
- the carbon atoms in positions 4 and/or 8 may carry one or two substituents, such as C 1 -C 4 -alkyl or halogen atoms, in particular fluorine atoms.
- the two 2-phosphatricyclo[3.3.1.1 ⁇ 3,7 ⁇ ]decyl radicals present in the diphosphine ligands to be used in accordance with the invention may have identical or different substituents.
- the diphosphines may be in the form of diastereomers. In general, both the diastereomer mixtures and the pure diastereomers are suitable for the purposes according to the invention.
- X is a bridging chain having 1 to 10 atoms, preferably 2 to 4 atoms, in particular 3 atoms.
- X is preferably a C 1 - to C 10 -alkylene bridge, which may have one, two, three or four double bonds and/or may be interrupted by one, two or three non-adjacent heteroatoms and/or may be fused to one, two or three saturated or unsaturated 3- to 7-membered carbocyclic or heterocyclic rings.
- the fused unsaturated carbocyclic rings in radical X are preferably benzene or naphthalene, in particular benzene.
- Fused benzene rings are preferably unsubstituted or have 1, 2 or 3, in particular 1 or 2, substituents selected from alkyl, alkoxy, halogen, haloalkyl, nitro, carboxyl, alkoxycarbonyl and cyano.
- Fused saturated carbocyclic rings are preferably cyclopropyl, cyclobutyl, cyclopentyl or cyclohexyl.
- alkylene bridge in radical X is interrupted by heteroatoms, these are preferably selected from oxygen, sulfur and nitrogen.
- Preferred radicals X are selected from
- x is an integer from 1 to 10, preferably 2 to 4,
- Y is O, S or NR 5 , where R 5 is alkyl, cycloalkyl or aryl,
- Y is a C 1 -C 3 -alkylene bridge, which may have a double bond and/or an alkyl, cycloalkyl or aryl substituent,
- Y is a C 2 -C 3 -alkylene bridge which is interrupted by O, S or NR 5 ,
- R 1 , R 2 , R 3 and R 4 independently of one another, are hydrogen, alkyl, cycloalkyl, haloalkyl, aryl, alkoxy, aryloxy, aralkoxy, halogen, nitro, alkoxycarbonyl or cyano.
- X is particularly preferably propylene.
- A together with the phosphorus atom to which it is bonded, is preferably a group of the general formula II
- radicals R independently of one another, are alkyl, cycloalkyl, haloalkyl, aryl or aralkyl.
- alkyl means straight-chain or branched alkyl, preferably C 1 -C 20 -alkyl, in particular C 1 -C 8 -alkyl, particular preferably C 1 -C 4 -alkyl.
- alkyl groups are, in particular, methyl, ethyl, propyl, isopropyl, n-butyl, 2-butyl, s-butyl, t-butyl, n-pentyl, 2-pentyl, 2-methylbutyl, 3-methylbutyl, 1,2-dimethylpropyl, 1,1-dimethylpropyl, 2,2-dimethylpropyl, 1-ethylpropyl, n-hexyl, 2-hexyl, 2-methylpentyl, 3-methylpentyl, 4-methylpentyl, 1,2-dimethylbutyl, 1,3-dimethylbutyl, 2,3-dimethylbutyl, 1,1-dimethylbutyl, 2,2-dimethylbutyl, 3,3-dimethylbutyl, 1,1,2-trimethylpropyl, 1,2,2-trimethylpropyl, 1-ethylbutyl, 2-ethylbutyl, 1-ethyl-2-
- cycloalkyl preferably means C 5 -C 7 -cycloalkyl, such as cyclopentyl, cyclohexyl or cycloheptyl;
- haloalkyl preferably means C 1 -C 4 -haloalkyl, i.e. a C 1 -C 4 -alkyl radical which is partially or fully substituted by fluorine, chlorine, bromine and/or iodine, such as chloromethyl, dichloromethyl, trichloromethyl, fluoromethyl, difluoromethyl, trifluoromethyl, chlorofluoromethyl, dichlorofluoromethyl, chlorodifluoromethyl, 2-fluoroethyl, 2-chloroethyl, 2-bromethyl, 2-iodoethyl, 2,2-difluoroethyl, 2,2,2-trifluoroethyl, 2-chloro-2-fluoroethyl, 2,2-difluoroethyl, 2,2-dichloro-2-fluoroethyl, 2,2,2-trichloroethyl, pentafluoroethyl, 2-fluor
- aryl preferably means C 6 -C 16 -aryl, such as phenyl, tolyl, xylyl, mesityl, naphthyl, anthracenyl, phenanthrenyl, naphthacenyl; in particular phenyl or naphthyl;
- aralkyl preferably means C 7 -C 20 -aralkyl, in particular phenyl-C 1 -C 4 -alkyl, such as benzyl or phenethyl;
- alkoxy preferably means C 1 -C 20 -alkoxy containing an alkyl group, preferably as defined above;
- cycloalkoxy preferably means C 5 -C 7 -cycloalkoxy containing a cycloalkyl group, preferably as defined above;
- aryloxy preferably means C 7 -C 16 -aryloxy containing an aryl group, preferably as defined above;
- aralkoxy preferably means C 7 -C 20 -aralkoxy containing an aralkyl group, preferably as defined above;
- halogen means fluorine, chlorine, bromine or iodine, preferably fluorine or chlorine.
- the radicals R are particularly preferably C 1 -C 4 -alkyl, C 1 -C 4 -haloalkyl or phenyl, in particular methyl, t-butyl, trifluoromethyl or phenyl.
- Particular preferred ligands include
- a compound containing 2 primary phosphine groups can, for example, be reacted with a 1,3-diketone, for example 2,4-pentanedione or substituted 2,4-pentanediones, such as perfluoro-2,4-pentanedione or 1,1,1,5,5,5-hexafluoro-2,4-pentanedione, with acid catalysis.
- the compounds of the formula I are generally obtained in high purity and can be used directly without further purification. With respect to suitable reaction conditions, reference is made to J. Am. Chem. Soc. 1961, Vol. 83, 3279-3282 and Chem. Com. 1999 (10, 1901-902) and WO 98/42717.
- the complexes may, if desired, additionally contain further ligands, which are preferably selected from halides, amines, carboxylates, acetylacetonate, aryl- and alkylsulfonates, olefins, dienes, cycloolefins, nitriles, nitrogen-containing heterocyclic compounds, aromatic compounds and heteroaromatic compounds, ethers, PF 3 , and monodentate, bidentate and polydentate phosphine, phosphinite, phosphonite and phosphite ligands which do not conform to the formula I.
- ligands which are preferably selected from halides, amines, carboxylates, acetylacetonate, aryl- and alkylsulfonates, olefins, dienes, cycloolefins, nitriles, nitrogen-containing heterocyclic compounds, aromatic compounds and heteroaromatic compounds, ethers, PF
- the metal from sub-group VIII is preferably cobalt, ruthenium, rhodium, nickel, palladium, platinum, osmium or iridium and in particular cobalt, ruthenium, iridium, rhodium, nickel, palladium or platinum. Rhodium is the most preferred. Suitable sources of said metals are generally their compounds, for example salts, or complexes.
- the hydroformylation catalysts are prepared in situ in the reactor employed for the hydroformylation reaction.
- the ligand/metal complexes can also be prepared separately and isolated by conventional methods.
- in-situ preparation it is possible, for example, to react at least one ligand of the formula I, a compound or a complex of the metal from sub-group VIII, if desired at least one further ligand and if desired an activator with carbon monoxide and hydrogen in an inert solvent under hydroformylation conditions.
- rhodium(II) and rhodium(III) salts such as rhodium(III) chloride, rhodium(III) nitrate, rhodium(III) sulfate, potassium rhodium sulfate, rhodium(II) or rhodium(III) carboxylates, such as rhodium(II) and rhodium(III) acetate, rhodium(III) oxide, salts of rhodium(III) acid, trisammonium hexachlororhodate(III), etc.
- rhodium(II) and rhodium(III) salts such as rhodium(III) chloride, rhodium(III) nitrate, rhodium(III) sulfate, potassium rhodium sulfate, rhodium(II) or rhodium(III) carb
- rhodium complexes such as rhodium biscarbonylacetylacetonate, acetylacetonatobisethylenerhodium(I), etc. Preference is given to rhodium biscarbonylacetylacetonate, rhodium acetate and rhodium ethylhexanoate.
- ruthenium salts or compounds are ruthenium(III) chloride, ruthenium(IV), ruthenium(VI) and ruthenium(VIII) oxide, alkali metal salts of ruthenium oxygen acids, such as K 2 RuO 4 or KRuO 4 , or complex compounds, such as RuHCl(CO)(PPh 3 ) 3 .
- metal carbonyls of ruthenium such as trisruthenium dodecacarbonyl or hexaruthenium octadecacarbonyl, or mixed forms in which some of the CO has been replaced by triorganophosphines, such as Ru(CO) 3 (PPh 3 ) 2 .
- cobalt compounds are cobalt(II) chloride, cobalt(II) sulfate, cobalt(II) carbonate, cobalt(II) nitrate, the amine and hydrate complexes thereof, cobalt carboxylates, such as cobalt formate, cobalt acetate, cobalt ethylhexanoate, cobalt naphthanoate, and cobalt/caprolactamate complex.
- cobalt formate such as cobalt formate, cobalt acetate, cobalt ethylhexanoate, cobalt naphthanoate, and cobalt/caprolactamate complex.
- carbonyl complexes of cobalt such as dicobalt octacarbonyl, tetracobalt dodecacarbonyl and hexacobalt hexadecacarbonyl.
- activators are Brödnsted acids, Lewis acids, such as BF 3 , AlCl 3 and ZnCl 2 , and Lewis bases.
- Suitable substrates for the process according to the invention are in principle all compounds which contain one or more vinyl or vinylidene groups. These include, for example, C 3 -C 20 - ⁇ -alkenes, in particular linear C 3 -C 20 - ⁇ -alkenes, such as propene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 1-undecene, 1-dodecene, etc. A further preferred starting material is isobutene.
- ⁇ -nitrilo-C 2 -C 20 -alkenes such as acrylonitrile and 4-pentene nitrile
- ⁇ -alkoxycarbonyl-C 2 -C 20 -alkenes such as alkyl acrylates and alkyl 4-pentenoates
- vinyl aromatic compounds such as styrene and vinylpyridine.
- the hydroformylation reaction can be carried out continuously, semi-continuously or batchwise. Suitable reactors are known to the person skilled in the art and are described, for example, in Ullmann's Enzyklopädie der ischen Chemie, Volume 1, 3rd Edition, 1951, pp. 743 ff.
- Carbon monoxide and hydrogen are usually employed in the form of a mixture, so-called synthesis gas.
- the molar ratio between carbon monoxide and hydrogen is generally from about 5:95 to 70:30, preferably from about 40:60 to 60:40. In particular, a molar ratio between carbon monoxide and hydrogen in the region of about 1:1 is employed.
- the temperature during the hydroformylation reaction is generally in the range from about 80 to 180° C., preferably from about 100 to about 160° C.
- the reaction is generally carried out at the partial pressure of the reaction gas at the selected reaction temperature. In general, the pressure is in the range from about 5 to 200 bar, in particular from 5 to 30 bar. The optimum temperature and the optimum pressure are dependent on the unsaturated compound employed.
- the catalytically active ligand/metal complexes can be separated off from the hydroformylation reaction product by conventional methods known to the person skilled in the art and can generally be re-employed for the hydroformylation, if necessary after work-up.
- solvents can be used concomitantly, such as the high-boiling secondary-reaction products of the aldehydes formed in the hydroformylation.
- suitable solvents are aromatic hydrocarbons, such as toluene and xylene, aliphatic hydrocarbons, ethers, such as 2,5,8-trioxanonane, diethyl ether and anisole, sulfones, such as sulfolane, or esters, such as 3-hydroxy-2,2,4-trimethylpentyl 1-isobutyrate (Texanol).
- n-selectivities of greater than 80%, in particular greater than 90% are generally achieved.
- the invention is illustrated in greater detail by the following, non-restrictive examples:
- ligands were synthesized as described in WO 98/42717.
- abbreviation “acac” stands for acetylacetonate; L:M stands for the molar ratio between the ligand and metal.
- the reaction mixtures obtained in the examples were analyzed by gas chromatography (GC).
- the examples show that the proportion of n-aldehyde in the aldehydes obtained is significantly higher at a ligand:metal molar ratio of at least 5 than at lower ligand:metal molar ratios.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
The invention relates to a process for the preparation of aldehydes in which at least one compound containing a vinyl or vinylidene group is reacted with carbon monoxide and hydrogen in the presence of a source of a metal from sub-group VIII and in the presence of a bidentate diphosphine ligand, where the diphosphine ligand has the general formula I
in which
A together with the phosphorus atom to which it is bonded, in each case forms a 2-phosphatricyclo[3.3.1.1{3,7}]decyl radical, in which one or more non-adjacent carbon atoms may be replaced by oxygen atoms and which is substituted or unsubstituted, and
X is a bridging chain having 1 to 10 carbon atoms,
and the molar ratio between the diphosphine ligand and the metal is at least 5. The process gives predominantly n-aldehydes.
Description
- The present invention relates to a process for the preparation of aldehydes in which at least one compound containing a vinyl or vinylidene group is reacted with carbon monoxide and hydrogen in the presence of a source of a metal from sub-group VIII and in the presence of a bidentate diphosphine ligand.
- Hydroformylation or the oxo synthesis is an important large-scale industrial process and serves for the preparation of aldehydes by reaction of ethylenically unsaturated compounds with carbon monoxide and hydrogen. The reaction itself is highly exothermic and generally proceeds under superatmospheric pressure and at elevated temperatures in the presence of catalysts. The catalysts employed are usually metals from sub-group VIII of the Periodic Table of the Elements, in particular cobalt, rhodium, iridium, ruthenium, palladium or platinum compounds or complexes, which may have been modified by means of nitrogen- or phosphorus-containing ligands in order to influence the activity and/or selectivity.
-
- The compound (1) is frequently known as n-aldehyde, and the compound (2) as iso-aldehyde.
- Owing to the fact that the n-aldehydes are generally of significantly greater industrial importance than the isoaldehydes, it is an aim to optimize the hydroformylation catalysts and conditions in order to achieve the greatest possible n-selectivity, i.e. the highest possible ratio of n-aldehyde to isoaldehyde in the product aldehydes.
- WO 98/42717 describes carbonylation reactions in the presence of a carbonylation catalyst containing a diphosphine, of which at least one phosphorus atom is part of a 2-phosphatricyclo[3.3.1.1{3,7}]decyl group. The carbonylation reactions described also include hydroformylations. Although WO 98/42717 indicates that, in order to prepare the catalyst system described therein, the ligand is generally employed in excess relative to the metal cation, nothing is stated regarding the amount of ligand present during the carbonylation reaction. In the hydroformylation examples in WO 98/42717, molar ratios between the diphosphine ligand and the rhodium metal of 1:1.2 (Example 9), 1:1 (Example 10) and 1:2 (Example 11) are used. In the hydroformylation of propene, an approximately equimolar mixture of butanal and 2-methylpropanal is obtained.
- It is an object of the present invention to indicate a process with very high n-selectivity for the preparation of aldehydes by hydroformylation of compounds containing at least one vinyl or vinylidene group.
- We have found that this object is achieved by a process for the preparation of aldehydes in which at least one compound containing a vinyl or vinylidene group is reacted with carbon monoxide and hydrogen in the presence of a source of a metal from sub-group VIII and in the presence of a bidentate diphosphine ligand, where the diphosphine ligand has the general formula I
- in which
- A together with the phosphorus atom to which it is bonded, in each case forms a 2-phosphatricyclo[3.3.1.1{3,7}]decyl radical, in which one or more non-adjacent carbon atoms may be replaced by oxygen atoms and which is substituted or unsubstituted, and
- X is a bridging chain having 1 to 10 carbon atoms,
- and the molar ratio between the diphosphine ligand and the metal is at least 5.
- The molar ratio between the diphosphine ligand and the metal is in accordance with the invention at least 5, preferably at least 8 and in particular at least about 10. The molar ratio is generally less than about 50, usually less than about 20.
- Tricyclo[3.3.1.1{3,7}]decane is also known by the trivial name “adamantane”. In the 2-phosphatricyclo[3.3.1.1{3,7}]decyl radical of the ligand used in accordance with the invention, one or more non-adjacent carbon atoms, which are preferably not adjacent to the phosphorus atom, may have been replaced by oxygen atoms. The carbon atoms in positions 6, 9 and 10 have preferably been replaced by oxygen atoms.
- The 2-phosphatricyclo[3.3.1.1{3,7}]decyl radical may carry substituents on one or more of its carbon atoms. One or more carbon atoms in positions 1, 3, 5 and/or 7, in particular all carbon atoms in positions 1, 3, 5 and 7, preferably carry substituents, which are preferably identical. Examples of suitable substituents are alkyl, cycloalkyl, haloalkyl, aryl and aralkyl. The carbon atoms in positions 4 and/or 8 may carry one or two substituents, such as C1-C4-alkyl or halogen atoms, in particular fluorine atoms.
- The two 2-phosphatricyclo[3.3.1.1{3,7}]decyl radicals present in the diphosphine ligands to be used in accordance with the invention may have identical or different substituents. Depending on the substitution pattern, the diphosphines may be in the form of diastereomers. In general, both the diastereomer mixtures and the pure diastereomers are suitable for the purposes according to the invention.
- X is a bridging chain having 1 to 10 atoms, preferably 2 to 4 atoms, in particular 3 atoms. X is preferably a C1- to C10-alkylene bridge, which may have one, two, three or four double bonds and/or may be interrupted by one, two or three non-adjacent heteroatoms and/or may be fused to one, two or three saturated or unsaturated 3- to 7-membered carbocyclic or heterocyclic rings.
- The fused unsaturated carbocyclic rings in radical X are preferably benzene or naphthalene, in particular benzene. Fused benzene rings are preferably unsubstituted or have 1, 2 or 3, in particular 1 or 2, substituents selected from alkyl, alkoxy, halogen, haloalkyl, nitro, carboxyl, alkoxycarbonyl and cyano. Fused saturated carbocyclic rings are preferably cyclopropyl, cyclobutyl, cyclopentyl or cyclohexyl.
- If the alkylene bridge in radical X is interrupted by heteroatoms, these are preferably selected from oxygen, sulfur and nitrogen.
- Preferred radicals X are selected from
- where x is an integer from 1 to 10, preferably 2 to 4,
- Y is O, S or NR5, where R5 is alkyl, cycloalkyl or aryl,
- or Y is a C1-C3-alkylene bridge, which may have a double bond and/or an alkyl, cycloalkyl or aryl substituent,
- or Y is a C2-C3-alkylene bridge which is interrupted by O, S or NR5,
- R1, R2, R3 and R4, independently of one another, are hydrogen, alkyl, cycloalkyl, haloalkyl, aryl, alkoxy, aryloxy, aralkoxy, halogen, nitro, alkoxycarbonyl or cyano.
- X is particularly preferably propylene.
-
- where the radicals R, independently of one another, are alkyl, cycloalkyl, haloalkyl, aryl or aralkyl.
- For the purposes of the present invention, the terms used have the following meanings, unless stated otherwise:
- “alkyl” means straight-chain or branched alkyl, preferably C1-C20-alkyl, in particular C1-C8-alkyl, particular preferably C1-C4-alkyl. Examples of alkyl groups are, in particular, methyl, ethyl, propyl, isopropyl, n-butyl, 2-butyl, s-butyl, t-butyl, n-pentyl, 2-pentyl, 2-methylbutyl, 3-methylbutyl, 1,2-dimethylpropyl, 1,1-dimethylpropyl, 2,2-dimethylpropyl, 1-ethylpropyl, n-hexyl, 2-hexyl, 2-methylpentyl, 3-methylpentyl, 4-methylpentyl, 1,2-dimethylbutyl, 1,3-dimethylbutyl, 2,3-dimethylbutyl, 1,1-dimethylbutyl, 2,2-dimethylbutyl, 3,3-dimethylbutyl, 1,1,2-trimethylpropyl, 1,2,2-trimethylpropyl, 1-ethylbutyl, 2-ethylbutyl, 1-ethyl-2-methylpropyl, n-heptyl, 2-heptyl, 3-heptyl, 2-ethylpentyl, 1-propylbutyl and octyl;
- “cycloalkyl” preferably means C5-C7-cycloalkyl, such as cyclopentyl, cyclohexyl or cycloheptyl;
- “haloalkyl” preferably means C1-C4-haloalkyl, i.e. a C1-C4-alkyl radical which is partially or fully substituted by fluorine, chlorine, bromine and/or iodine, such as chloromethyl, dichloromethyl, trichloromethyl, fluoromethyl, difluoromethyl, trifluoromethyl, chlorofluoromethyl, dichlorofluoromethyl, chlorodifluoromethyl, 2-fluoroethyl, 2-chloroethyl, 2-bromethyl, 2-iodoethyl, 2,2-difluoroethyl, 2,2,2-trifluoroethyl, 2-chloro-2-fluoroethyl, 2,2-difluoroethyl, 2,2-dichloro-2-fluoroethyl, 2,2,2-trichloroethyl, pentafluoroethyl, 2-fluoropropyl, 3-fluoropropyl, 2,2-difluoropropyl, 2,3-difluoropropyl, 2-chloropropyl, 3-chloropropyl, 2,3-dichloropropyl, 2-bromopropyl, 3-bromopropyl, 3,3,3-trifluoropropyl, 3,3,3-trichloropropyl, 2,2,3,3,3-pentafluoropropyl, heptafluoropropyl, 1-(fluoromethyl)-2-fluoroethyl, 1-(chloromethyl)-2-chloroethyl, 1-(bromomethyl)-2-bromoethyl, 4-fluorobutyl, 4-chlorobutyl, 4-bromobutyl and nonafluorobutyl;
- “aryl” preferably means C6-C16-aryl, such as phenyl, tolyl, xylyl, mesityl, naphthyl, anthracenyl, phenanthrenyl, naphthacenyl; in particular phenyl or naphthyl;
- “aralkyl” preferably means C7-C20-aralkyl, in particular phenyl-C1-C4-alkyl, such as benzyl or phenethyl;
- “alkoxy” preferably means C1-C20-alkoxy containing an alkyl group, preferably as defined above;
- “cycloalkoxy” preferably means C5-C7-cycloalkoxy containing a cycloalkyl group, preferably as defined above;
- “aryloxy” preferably means C7-C16-aryloxy containing an aryl group, preferably as defined above;
- “aralkoxy” preferably means C7-C20-aralkoxy containing an aralkyl group, preferably as defined above;
- and “halogen” means fluorine, chlorine, bromine or iodine, preferably fluorine or chlorine.
- The radicals R, independently of one another, are particularly preferably C1-C4-alkyl, C1-C4-haloalkyl or phenyl, in particular methyl, t-butyl, trifluoromethyl or phenyl.
- Particular preferred ligands include
- 1,2-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,10-trioxatricyclo-[3.3.1.1{3,7}]decyl)ethane,
- 1,3-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,10-trioxatricyclo-[3.3.1.1{3,7}]decyl)propane and
- 1,6-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,tetramethyl-6,9,10-trioxatricyclo[3.3.1.1{3,7}]decyl)hexane.
- In order to prepare the diphosphine ligands of the formula I, a compound containing 2 primary phosphine groups can, for example, be reacted with a 1,3-diketone, for example 2,4-pentanedione or substituted 2,4-pentanediones, such as perfluoro-2,4-pentanedione or 1,1,1,5,5,5-hexafluoro-2,4-pentanedione, with acid catalysis. The compounds of the formula I are generally obtained in high purity and can be used directly without further purification. With respect to suitable reaction conditions, reference is made to J. Am. Chem. Soc. 1961, Vol. 83, 3279-3282 and Chem. Com. 1999 (10, 1901-902) and WO 98/42717.
- Im general, catalytically active species of the general formula HxMy(CO)zLq, in which M is a metal from sub-group VIII of the Periodic Table, L is a ligand of the general formula I, and q, x, y and z are integers depending on the valency and type of the metal, are generally formed from the catalysts or catalyst precursors employed under hydroformylation conditions. The complexes may, if desired, additionally contain further ligands, which are preferably selected from halides, amines, carboxylates, acetylacetonate, aryl- and alkylsulfonates, olefins, dienes, cycloolefins, nitriles, nitrogen-containing heterocyclic compounds, aromatic compounds and heteroaromatic compounds, ethers, PF3, and monodentate, bidentate and polydentate phosphine, phosphinite, phosphonite and phosphite ligands which do not conform to the formula I.
- The metal from sub-group VIII is preferably cobalt, ruthenium, rhodium, nickel, palladium, platinum, osmium or iridium and in particular cobalt, ruthenium, iridium, rhodium, nickel, palladium or platinum. Rhodium is the most preferred. Suitable sources of said metals are generally their compounds, for example salts, or complexes.
- According to a preferred embodiment, the hydroformylation catalysts are prepared in situ in the reactor employed for the hydroformylation reaction. If desired, however, the ligand/metal complexes can also be prepared separately and isolated by conventional methods. For in-situ preparation, it is possible, for example, to react at least one ligand of the formula I, a compound or a complex of the metal from sub-group VIII, if desired at least one further ligand and if desired an activator with carbon monoxide and hydrogen in an inert solvent under hydroformylation conditions.
- Examples of suitable rhodium compounds or complexes are rhodium(II) and rhodium(III) salts, such as rhodium(III) chloride, rhodium(III) nitrate, rhodium(III) sulfate, potassium rhodium sulfate, rhodium(II) or rhodium(III) carboxylates, such as rhodium(II) and rhodium(III) acetate, rhodium(III) oxide, salts of rhodium(III) acid, trisammonium hexachlororhodate(III), etc. Also suitable are rhodium complexes, such as rhodium biscarbonylacetylacetonate, acetylacetonatobisethylenerhodium(I), etc. Preference is given to rhodium biscarbonylacetylacetonate, rhodium acetate and rhodium ethylhexanoate.
- Likewise suitable are ruthenium salts or compounds. Examples of suitable ruthenium salts are ruthenium(III) chloride, ruthenium(IV), ruthenium(VI) and ruthenium(VIII) oxide, alkali metal salts of ruthenium oxygen acids, such as K2RuO4 or KRuO4, or complex compounds, such as RuHCl(CO)(PPh3)3. It is also possible to use the metal carbonyls of ruthenium, such as trisruthenium dodecacarbonyl or hexaruthenium octadecacarbonyl, or mixed forms in which some of the CO has been replaced by triorganophosphines, such as Ru(CO)3(PPh3)2.
- Examples of suitable cobalt compounds are cobalt(II) chloride, cobalt(II) sulfate, cobalt(II) carbonate, cobalt(II) nitrate, the amine and hydrate complexes thereof, cobalt carboxylates, such as cobalt formate, cobalt acetate, cobalt ethylhexanoate, cobalt naphthanoate, and cobalt/caprolactamate complex. Here too, it is possible to use the carbonyl complexes of cobalt, such as dicobalt octacarbonyl, tetracobalt dodecacarbonyl and hexacobalt hexadecacarbonyl.
- The above and other suitable compounds of cobalt, rhodium, ruthenium and iridium are known in principle and are described adequately in the literature or can be prepared by the person skilled in the art analogously to the compounds that are already known.
- Examples of suitable activators are Brödnsted acids, Lewis acids, such as BF3, AlCl3 and ZnCl2, and Lewis bases.
- Suitable substrates for the process according to the invention are in principle all compounds which contain one or more vinyl or vinylidene groups. These include, for example, C3-C20-α-alkenes, in particular linear C3-C20-α-alkenes, such as propene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 1-undecene, 1-dodecene, etc. A further preferred starting material is isobutene.
- Other preferred starting materials are ω-nitrilo-C2-C20-alkenes, such as acrylonitrile and 4-pentene nitrile; and ω-alkoxycarbonyl-C2-C20-alkenes, such as alkyl acrylates and alkyl 4-pentenoates. Also suitable are vinyl aromatic compounds, such as styrene and vinylpyridine.
- The hydroformylation reaction can be carried out continuously, semi-continuously or batchwise. Suitable reactors are known to the person skilled in the art and are described, for example, in Ullmann's Enzyklopädie der technischen Chemie, Volume 1, 3rd Edition, 1951, pp. 743 ff.
- Carbon monoxide and hydrogen are usually employed in the form of a mixture, so-called synthesis gas. The molar ratio between carbon monoxide and hydrogen is generally from about 5:95 to 70:30, preferably from about 40:60 to 60:40. In particular, a molar ratio between carbon monoxide and hydrogen in the region of about 1:1 is employed.
- The temperature during the hydroformylation reaction is generally in the range from about 80 to 180° C., preferably from about 100 to about 160° C. The reaction is generally carried out at the partial pressure of the reaction gas at the selected reaction temperature. In general, the pressure is in the range from about 5 to 200 bar, in particular from 5 to 30 bar. The optimum temperature and the optimum pressure are dependent on the unsaturated compound employed.
- The catalytically active ligand/metal complexes can be separated off from the hydroformylation reaction product by conventional methods known to the person skilled in the art and can generally be re-employed for the hydroformylation, if necessary after work-up.
- In the hydroformylation, solvents can be used concomitantly, such as the high-boiling secondary-reaction products of the aldehydes formed in the hydroformylation. Other suitable solvents are aromatic hydrocarbons, such as toluene and xylene, aliphatic hydrocarbons, ethers, such as 2,5,8-trioxanonane, diethyl ether and anisole, sulfones, such as sulfolane, or esters, such as 3-hydroxy-2,2,4-trimethylpentyl 1-isobutyrate (Texanol).
- By means of the process according to the invention, n-selectivities of greater than 80%, in particular greater than 90%, are generally achieved. The invention is illustrated in greater detail by the following, non-restrictive examples:
- The ligands were synthesized as described in WO 98/42717. The abbreviation “acac” stands for acetylacetonate; L:M stands for the molar ratio between the ligand and metal. The reaction mixtures obtained in the examples were analyzed by gas chromatography (GC).
- 0.9 mg of Rh(CO)2acac and 1.65 mg of 1,3-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,10-trioxatricyclo[3.3.1.1{3,7}]-decylpropane (60 ppm of Rh, L:M 1:1) were dissolved separately in a total of 3 g of toluene, mixed and aerated at 100° C. with 10 bar of synthesis gas (CO:H2=1:1). After 30 minutes, the pressure was released, 3 g of 1-octene were added, and the mixture was hydroformylated for 4 hours at 100° C. and 10 bar. The conversion was 94%, the aldehyde selectivity was 11%, the internal olefin selectivity was 89%. The molar ratio between n-nonanal and isononanal was 45:55.
- 0.9 mg of Rh(CO)2acac and 2.47 mg of 1,3-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,10-trioxatricyclo[3.3.1.1{3,7}]-decylpropane (60 ppm of Rh, L:M=1.5:1) were dissolved separately in a total of 3 g of toluene, mixed and aerated at 100° C. with 10 bar of synthesis gas (CO:H2=1:1). After 30 minutes, the pressure was released, 3 g of 1-octene were added, and the mixture was hydroformylated for 4 hours at 100° C. and 10 bar. The conversion was 83%, the aldehyde selectivity was 12%, the internal olefin selectivity was 88%. The molar ratio between n-nonanal and isononanal was 43:57.
- 0.9 mg of Rh(CO)2acac and 3.3 mg of 1,3-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,10-trioxatricyclo[3.3.1.1{3,7}]-decylpropane (60 ppm of Rh, L:M=2:1) were dissolved separately in a total of 3 g of toluene, mixed and aerated at 100° C. with 10 bar of synthesis gas (CO:H2=1:1). After 30 minutes, the pressure was released, 3 g of 1-octene were added, and the mixture was hydroformylated for 4 hours at 100° C. and 10 bar. The conversion was 83%, the aldehyde selectivity was 10%, the internal olefin selectivity was 90%. The molar ratio between n-nonanal and isononanal was 44:56.
- 0.9 mg of Rh(CO)2acac and 4.9 mg of 1,3-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,10-trioxatricyclo[3.3.1.1{3,7}]-decylpropane (60 ppm of Rh, L:M=3:1) were dissolved separately in a total of 3 g of toluene, mixed and aerated at 100° C. with 10 bar of synthesis gas (CO:H2=1:1). After 30 minutes, the pressure was released, 3 g of 1-octene were added, and the mixture was hydroformylated for 4 hours at 100° C. and 10 bar. The conversion was 85%, the aldehyde selectivity was 27%, the internal olefin selectivity was 73%. The molar ratio between n-nonanal and isononanal was 72:28.
- 0.9 mg of Rh(CO)2acac and 6.6 mg of 1,3-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,10-trioxatricyclo[3.3.1.1{3,7}]-decylpropane (60 ppm of Rh, L:M=4:1) were dissolved separately in a total of 3 g of toluene, mixed and aerated at 100° C. with 10 bar of synthesis gas (CO:H2=1:1). After 30 minutes, the pressure was released, 3 g of 1-octene were added, and the mixture was hydroformylated for 4 hours at 100° C. and 10 bar. The conversion was 85%, the aldehyde selectivity was 25%, the internal olefin selectivity was 75%. The molar ratio between n-nonanal and isononanal was 75:25.
- 0.9 mg of Rh(CO)2acac and 8.2 mg of 1,3-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,10-trioxatricyclo[3.3.1.1{3,7}]-decylpropane (60 ppm of Rh, L:M=5:1) were dissolved separately in a total of 3 g of toluene, mixed and aerated at 100° C. with 10 bar of synthesis gas (CO:H2=1:1). After 30 minutes, the pressure was released, 3 g of 1-octene were added, and the mixture was hydroformylated for 4 hours at 100° C. and 10 bar. The conversion was 100%, the aldehyde selectivity was 69%, the internal olefin selectivity was 31%. The molar ratio between n-nonanal and isononanal was 97:3.
- 0.9 mg of Rh(CO)2acac and 16.4 mg of 1,3-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,10-trioxatricyclo[3.3.1.1{3,7}]-decylpropane (60 ppm of Rh, L:M=10:1) were dissolved separately in a total of 3 g of toluene, mixed and aerated at 100° C. with 10 bar of synthesis gas (CO:H2=1:1). After 30 minutes, the pressure was released, 3 g of 1-octene were added, and the mixture was hydroformylated for 4 hours at 100° C. and 10 bar. The conversion was 80%, the aldehyde selectivity was 95%. The molar ratio between n-nonanal and isononanal was 97:3.
- The examples show that the proportion of n-aldehyde in the aldehydes obtained is significantly higher at a ligand:metal molar ratio of at least 5 than at lower ligand:metal molar ratios.
Claims (8)
1. A process for the preparation of aldehydes in which at least one compound containing a vinyl or vinylidene group is reacted with carbon monoxide and hydrogen in the presence of a source of a metal from sub-group VIII and in the presence of a bidentate diphosphine ligand, where the diphosphine ligand has the general formula I
in which
A together with the phosphorus atom to which it is bonded, in each case forms a 2-phosphatricyclo[3.3.1.1{3,7}]decyl radical, in which one or more non-adjacent carbon atoms may be replaced by oxygen atoms and which is substituted or unsubstituted, and
X is a bridging chain having 1 to 10 carbon atoms,
and the molar ratio between the diphosphine ligand and the metal is at least 5.
2. A process as claimed in claim 1 , where X is a C1-C10-alkylene bridge, which may have one, two, three or four double bonds and/or may be interrupted by one, two or three non-adjacent heteroatoms and/or may be fused to one, two or three saturated or unsaturated 3- to 7-membered carbocyclic or heterocyclic rings.
3. A process as claimed in claim 1 or 2, where the molar ratio between the diphosphine ligand and the metal is at least 8.
5. A process as claimed in claim 4 , where the ligand is selected from
1,2-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,10-trioxatricyclo[3.3.1.1{3,7}]decyl)ethane,
1,3-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,10-trioxatricyclo[3.3.1.1{3,7}]decyl)propane and
1,6-P,P′-di(2-phospha-1,3,5,7-tetramethyl-6,9,10-trioxatricyclo[3.3.1.1{3,7}]decyl)hexane.
6. A process as claimed in one of claims 1 to 4 , where X is a three-atom chain.
7. A process as claimed in one of the preceding claims, where the compound containing a vinyl or vinylidene group is selected from C3-C20-α-alkenes, isobutene, ω-nitrilo-C2-C20-alkenes and ω-alkoxycarbonyl-C2-C20-alkenes.
8. A process as claimed in one of the preceding claims, where the metal from sub-group VIII is rhodium.
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DE10023470 | 2000-05-12 | ||
PCT/EP2001/005406 WO2001085662A2 (en) | 2000-05-12 | 2001-05-11 | Method for producing aldehydes |
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CN102369206A (en) * | 2009-03-13 | 2012-03-07 | 罗地亚经营管理公司 | Organophosphorus compounds, catalytic systems including said compounds and hydrocyanation or hydroformylation method using said catalytic systems |
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CA2476742A1 (en) | 2002-02-19 | 2003-08-28 | Shell Internationale Research Maatschappij B.V. | Processes for the preparation of a carobxylic anhydride and use of the carboxylic anhydride as an acylation agent |
JP2007516197A (en) | 2003-07-03 | 2007-06-21 | ルーサイト インターナショナル ユーケー リミテッド | Process for the hydroformylation of ethylenically unsaturated compounds |
GB0403592D0 (en) | 2004-02-18 | 2004-03-24 | Lucite Int Uk Ltd | A catalyst system |
GB0411951D0 (en) | 2004-05-28 | 2004-06-30 | Lucite Int Uk Ltd | Carbonylation of ester |
GB0516556D0 (en) | 2005-08-12 | 2005-09-21 | Lucite Int Uk Ltd | Improved catalyst system |
KR101633325B1 (en) | 2005-11-17 | 2016-06-24 | 루사이트 인터내셔널 유케이 리미티드 | Carbonylation of ethylenically unsaturated compounds |
GB0607494D0 (en) | 2006-04-13 | 2006-05-24 | Lucite Int Uk Ltd | Metal complexes |
CA2670935A1 (en) | 2006-11-30 | 2008-06-05 | Basf Se | Process for the hydroformylation of olefins |
WO2008065448A1 (en) | 2006-12-02 | 2008-06-05 | Lucite International Uk Limited | Novel carbonylation ligands and their use in the carbonylation of ethylenically unsaturated compounds |
GB0625518D0 (en) * | 2006-12-21 | 2007-01-31 | Lucite Int Uk Ltd | Carbonylation of conjugated dienes |
GB0812297D0 (en) | 2008-07-04 | 2008-08-13 | Lucite Int Uk Ltd | Novel carbonylation ligand sand thier use of in the carbonylation of ethylenically unsaturated compounds |
US8383869B2 (en) * | 2009-09-01 | 2013-02-26 | Shell Oil Company | Olefin oligomer composition |
GB201000078D0 (en) | 2010-01-05 | 2010-02-17 | Lucite Int Uk Ltd | Process for the carbonylation of ethylenically unsaturated compounds, novel carbonylation ligands and catalyst systems incorporatng such ligands |
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KR101055458B1 (en) * | 2002-02-19 | 2011-08-08 | 루사이트 인터내셔널 유케이 리미티드 | Carbonylation Method of Ethylenically Unsaturated Compound and Catalyst for the Same |
CN102369206A (en) * | 2009-03-13 | 2012-03-07 | 罗地亚经营管理公司 | Organophosphorus compounds, catalytic systems including said compounds and hydrocyanation or hydroformylation method using said catalytic systems |
JP2012520255A (en) * | 2009-03-13 | 2012-09-06 | ロディア オペレーションズ | Organophosphorus compound, catalyst system containing the compound, and hydrocyanation or hydroformylation method using the catalyst |
CN104031089A (en) * | 2009-03-13 | 2014-09-10 | 因维斯塔技术有限公司 | Organophosphorus compounds, catalytic systems comprising said compounds and method of hydrocyanation or of hydroformylation using said catalytic systems |
JP2014177459A (en) * | 2009-03-13 | 2014-09-25 | Rhodia Operations | Organophosphorus compounds, catalytic systems including compounds, and hydrocyanation or hydroformylation method using catalytic systems |
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US6753450B2 (en) | 2004-06-22 |
EP1280755B1 (en) | 2006-08-23 |
WO2001085662A3 (en) | 2002-02-28 |
EP1280755A2 (en) | 2003-02-05 |
WO2001085662A2 (en) | 2001-11-15 |
ES2271056T3 (en) | 2007-04-16 |
DE10023470A1 (en) | 2001-11-15 |
AU2001278423A1 (en) | 2001-11-20 |
DE50110810D1 (en) | 2006-10-05 |
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